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VACCUM PUMP SKID

DESIGN OF THE EYE PAD - BS 5950-1-2000


Section Properties

r
a

r
a

w
w

Y
X
Dimensional Details of the Padeye

Lifting beam details


HE 200A

INPUT CELLS

D
Bf
tf
tw

=
=
=
=

190
200
10
6.5

mm
mm
mm
mm

D
Bf
tf
tw
H

190
200
10
6.5
186.8
96.75
40
180
20
50
45
30
35
35
121.8
136.8

mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm

Ag

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

a
b

=
=
=

2
3600 mm
35 mm
35 mm

Material Properties
Padeye material
Yield Strength
Ultimate tensile strength
Yield strength of the steel

Fy
Fu
fy

=
=
=
=

BS EN 10025 S275 JR
275.00 MPa
430.00 MPa
275 MPa

Design strength of the steel

py

Base skid main members


HE 200A

Height of the Padeye


Length of Weld from web
Length of eye centre from edge of beam
Width of the padeye
Thickness of the padeye
Radius of the padeye
Diameter of the cheek plates
Hole internal diameter
a
b
Length of the eye edge from beam web
Lever arm distance for the sling force
Cross-sectional area of padeye
Cross-sectional area

h
w
t
r
OD cheekplates
ID hole

h -(ID hole /2)+D


D+h

<

96.75 mm

180x20

1.0 gs
275.00 MPa

Cl 3.1.1 BS 5950-1-2000

STAAD input
Load combination
Beam number
Node
Maximum sling force
Sling angle

L/C

P
f

Design sling force


Factor of safety
Factored sling force

Vd
FOS

Sling force transmitted


X component of P
Y component of P

Ft
Px dir
Py dir

Design BM

Md

=
=
=
=
=

106
151
110
31.03 kN
77.30 degrees

=
=
=
=
=
=
=

Unfactored sling forcexFactor of safety


5
31.032x5
155.16 kN
155.16 kN
34.11 kN
151.36 kN

=
=

Vd*136.8
155.16x136.8
18.90 kNm

Check for Dimensions

Cl 6.5.1 BS 5950-1-2000

Net cross sectional area

Ar

=
=
=

Ft/py
151.37/275
550.41 mm

Ar/t
a

=
=
=

551/20
27.52 mm
35 mm
Hence Safe

b
0.67Ar/t

=
=

35.00 mm
18.44 mm

Check 1:
a>Ar/t

Check 2:

b>0.67Ar/t

Hence Safe
Check 3:
t>0.25b

0.25b

8.75 mm
Hence Safe

Check 4:
bxt>2Ar/3

bxt
2Ar/3

=
=

700 mm
366.94 mm
Hence Safe

a) Tensile strength on the net effective area

Cl 4.6.1 BS 5950-1-2000

Effective area

Ae

Tensile strength capacity

Pt

Tensile force
Pass ratio

34.12/385

=
=
=
=
=
=
=

2bt
2x35x20
1400 mm
275x1400
385 kN
34.11 kN
0.09

SELECTED SECTION IS SAFE IN TENSILE RUPTURE


b) Shear rupture on the effective area

Cl 4.2.3 BS 5950-1-2000

Shear resisting area

Av

Shear strength capacity

Pv

Shear force
Pass ratio

=151.37/165

=
=
=
=
=
=
=

(((d/2))t
50x20
1000 mm
0.6x275x1000
165 kN
151.36 kN
0.92

SELECTED SECTION IS SAFE IN SHEAR RUPTURE

c) For bearing on the projected area of the pin

Cl 6.3.3.3 BS 5950-1-2000

kbs
ID hole
t
pbs
Pbs

Coefficient
Hole internal diameter
Thickness of the padeye
Bearing strength
Bearing capacity
Bearing force
Pass ratio

=
=
=
=
=
=
=
=

Ft
155.16/276

1.00 Standard clearance holes


30 mm
20 mm
460 MPa
Table 32
1x30x20x460
276 kN
155.16 kN
0.56

SELECTED SECTION IS SAFE IN BEARING CAPACITY


d) For tensile yielding in the gross section

Pn Fy Ag
Gross sectional area

Ag

Tensile yielding capacity

Pn

Yielding force
Pass ratio

=
=
=
=
=
=

Ft
155.16/990

wxt
3600 mm
275x3600
990 kN
155.16 kN
0.16

SELECTED SECTION IS SAFE IN TENSILE YIELDING


e)Check for Bending stress

M =Py dirx(H-r)
Ixx

=
=

fb

Moment developed
Moment of Inertia

w/2

4
9720000 mm
90.00 mm

Z = Ixx/y

3
108000 mm

fb
Fb

=
=

2
170.70 N/mm
0.66 * Fy

2
181.5 N/mm

y
Section Modulus

18.44 kNm
tw/12
20x180/12

Bending Stress
Allowable Bending Stress

SELECTED SECTION IS SAFE IN BENDING

fb <

Fb

>

170.70 N/mm2

Hence Safe

f)Check for Weld size

S 0.707100 ( P A) (M Z )
thickness of weld
Moment of Inertia,Ixx
=[2(20x1^3/12)+(20x(180^3)/12))]
=
9720003.33
=
9720003.33 mm4

Moment of Inertia,Ixx
y

=
=

Section Modulus
Moment
M/Z
Area of the cross section
=2(180+20) x(1)

Z =Ixx/y
M

1 mm

4
9720003 mm
90 mm
3
108000 mm
18.44 kNm
170.70 N/mm

P/A
P/A + M/Z
Let required size of weld
Weld class

=
=
=
=
=
=
=
=
=
=

Yield strength of the weld

2
355 N/mm

Allowable stress in weld


Reqd.Size
Selected Size

=
=
=

2
220 N/mm
3.53 mm
8
mm

(assumed)

400.00 mm
378.41 N/mm
549.11 N/mm
s
35

Table 10 BS 5950-1-2000
Table 37 BS 5950-1-2000
>s

Hence Safe

Conclusions
Sl
1

Description
Check for Dimensions
a>Ar/t
b>0.67Ar/t
t>0.25b
bxt>2Ar/3
a) Tensile strength on the net effective area
b) Shear rupture on the effective area
c) For bearing on the projected area of the pin
d) For tensile yielding in the gross section
e)Check for Bending stress
f)Check for Weld size

Condition
Hence Safe
Hence Safe
Hence Safe
Hence Safe
SELECTED SECTION IS SAFE IN TENSILE RUPTURE
SELECTED SECTION IS SAFE IN SHEAR RUPTURE
SELECTED SECTION IS SAFE IN BEARING CAPACITY
SELECTED SECTION IS SAFE IN TENSILE YIELDING
SELECTED SECTION IS SAFE IN BENDING
Hence Safe

Clause
Cl 6.5.1 BS 5950-1-2000

Cl 4.6.1 BS 5950-1-2000
Cl 4.2.3 BS 5950-1-2000
Cl 6.3.3.3 BS 5950-1-2000