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Project Name

Design Code

ASME Sec VIII

Division

Shell
Component
Material

Shell
SA 240 - 316L

MDMT governed by:


Design Pressure

Internal

Design Pressure

External

Pext

Design Temperature

MDMT
Corrosion Allowance
Allowable Stress

MDMT
CA
S

Static Liquid Head

Operating

Hs

Static Liquid Head

test

Hth

Static Liquid Pressure

Operating

Ps

Static Liquid Pressure

test

Pth

Radiography

Cat
Cat
Cat
Cat

Joint Efficiency

Inner Diameter

A
B
A
B

new

E
E
D

corroded

D
t
t
Lc

new

tdesign

Minimum thickness per UG-16


Minimum thickness
Length
Internal Pressure Design
Design thickness

tnom

Nominal plate thickness


Minimum thickness

new

tnew

Minimum thickness

corroded

Max. Allow. Working Press.

corroded

MAWP

Max. Allow. Press.

new & cold

MAP

Radii

nominal

Rnom

new

Rnew

corroded

Rcor

Outside

Ro

Mean

Rm

External Pressure Design


Length of Shell
Thickness selected for ext press design

L
ta

Outside Diameter

Do
D o / ta
L/Do

Factor A
Factor B
Allowable external pressure

A
B
Pa

Design thickness for external pressure

ta.design

Maximum All. Ext. Press.


Hot and Corroded
Length of Shell or stiff. Ring spacing
L
Thickness selected for ext press design
t
Do
Outside Diameter
Do / t
L/Do
Factor A

Factor B
Max. Allowable external pressure

B
Pa

Extreme Fibre Elongation


Rf
1/R0
Extreme fibre elongation exceeds 5%
Coincident ratio calculation
Design MDMT
Rated MDMT
Material impact test exemption temperature
Coincident ratio
Fig UCS-66.1M MDMT reduction

Stiffening ring calculation


Design external pressure
Distance from previous ring or support
Distance to next ring and support
Length of Shell or stiff. Ring spacing

Pext

Thickness selected for ext press design

t
Do

Outside Diameter

L
Ls

Do / t
L/Do
Factor A
Factor B
Max. Allowable external pressure

A
B
Pa

Stiffening ring selected

Area of stiffness ring

h
b
As

b
Area 1
Area 2

h
25.00
77.91

250.00
5.50

Area A
6250.00
428.48
6678.48

Available moment of ineria

Is

Factor B for stiffening ring calc


Factor A

B
A
Is.req

Required moment of inertia


Is available I is more than required I
Weld size of Stiffening ring
Min. fillet weld size per UG-30(f)(1)
Radial pressure load on stiff ring
Radial shear load on stiff ring
First moment of area
Weld shear flow due to radial shear load
Combined weld load

Fr

Allowable shear stress for fillet weld

V
Q
VQ/Is
F
Sw

Reqired size of fillet weld

tw

Provided fillet weld size

tw

Allowable Compressive Stress

Hot and Corroded

Factor A, strain

Factor B, allowable compress stress

Allowable stress in tension

S
ScHC

Allowable compressive stress

min (B, S)

Allowable Compressive Stress

Hot and New


Ro

Outside radius
Factor A, strain

0.125/(Ro/tnew)

Factor B, allowable compress stress

Allowable stress in tension

S
ScHN

Allowable compressive stress

min (B, S)

Allowable Compressive Stress

Cold and New


Ro

Outside radius
0.125/(Ro/tnew)

Factor A, strain

Factor B, allowable compress stress

Allowable stress in tension

S
ScCN

Allowable compressive stress

min (B, S)

Allowable Compressive Stress

Cold and Corroded


Ro

Outside radius
0.125/(Ro/t)

Factor A, strain

Factor B, allowable compress stress

Allowable stress in tension

S
ScCC

Allowable compressive stress

min (B, S)

Allowable Compressive Stress

Vacuum and Corroded


Ro

Outside radius
0.125/(Ro/t)

Factor A, strain

Factor B, allowable compress stress

Allowable stress in tension

S
ScVC

Allowable compressive stress


Operating,

min (B, S)

Hot and Corro Bottom seam

Pressure

tp

Bending

tm

Weight

tw

Weight (compression)

twc

Total thickness in tension

tp+tm-tw

tt

Total thickness in compression

tm+twc-tp

tc

MAWP

(longitudinal stress)

Operating,

Hot and New, Bottom seam

MAWP

Pressure

tp

Bending

tm

Weight

tw

Weight (compression)

twc

Total thickness in tension

tp+tm-tw

tt

Total thickness in compression

tm+twc-tp

tc

MAWP

(longitudinal stress)

Shutdown,

Hot and Corro Bottom seam

MAWP

Pressure

tp

Bending

tm

Weight

tw

Weight (compression)

twc

Total thickness in tension

tp+tm-tw

tt

Total thickness in compression

tm+twc-tp

tc

Shutdown,

Hot and New, Bottom seam

Pressure

tp

Bending

tm

Weight

tw

Weight (compression)

twc

Total thickness in tension

tp+tm-tw

tt

Total thickness in compression

tm+twc-tp

tc

Empty,

Cold and Corr Bottom seam

Pressure

tp

Bending

tm

Weight

tw

Weight (compression)

twc

Total thickness in tension

tp+tm-tw

tt

Total thickness in compression

tm+twc-tp

tc

Empty,

Cold and New,Bottom seam

Pressure

tp

Bending

tm

Weight

tw

Weight (compression)

twc

Total thickness in tension

tp+tm-tw

tt

Total thickness in compression

tm+twc-tp

tc

Shutdown,

Hot and Corroded, Weight & Eccentric Moments only

Pressure

tp

Bending

tm

Weight

tw

Weight (compression)

twc

Total thickness in tension

tp+tm-tw

tt

Total thickness in compression

tm+twc-tp

tc

Vessel Design Calc


Item No.
1

Item Name
Ed 2007

Normalized
Fine Grain
PWHT
Impact Test

Add

No
No
No
No

6.7 bar(g)
0.68 (Mpa)
1.03 bar(g)
0.10 (Mpa)
65 0C
5 0C
0.5 (mm)
115 (Mpa)
3200 (mm)

SG =

3200 (mm)

SG =

0.031 (Mpa)
0.310 bar(g)
0.031 (Mpa)
0.310 bar(g)
Spot
Spot

RT-3
RT-3
0.85
0.85
900 (mm)

(Vertical)

Type 1
Type 1

901 (mm)
6 (mm)
(mm)
3500 (mm)

(mm)

3.79

(mm)

(mm)

(mm)

5.5

(MPa)
(bar)

1.15
11.38

(MPa)
(bar)

1.29
12.76

(mm)

450

(mm)

900

(mm)

450.5

(mm)

456

(mm)

453

(mm)

3500

(mm)

7.5

(mm)

912.00
121.60
3.84
0.00022
22.00

(Mpa)
bar(g)

0.241
2.381

(mm)

(mm)
(mm)

3500
5.5

(mm)

912.00
165.82
3.84
0.000220

22.00
(Mpa)
bar(g)

0.177
1.746

(%)

0.67

(mm)

450

(mm)

0
No

-196

C
0.63

(Mpa)

(mm)

0.10
7945.67
9500
9500

(mm)
(mm)

8722.835
5.5

(mm)

912.00
165.82

(Mpa)

10.42
0.000200
19.00

(Mpa)
bar(g)

0.153
1.508

Flat bar, 1x10


(mm)
(mm)
(mm2)

250
25
6250

Y2

AY

130.50
2.75

17030.25
7.56

815625.00
1178.33
816803.33

(mm4)

39,097,387

(Mpa)

11.48
0.00019

(mm4)

786,178
Yes

(mm)

5.5

(N/mm)
(N)
mm3
(N/mm)
(N/mm)

910.36
8302.45
816803.33
8625.87
8673.77

(Mpa)

75.9

(mm)

80.82

(mm)

(table CS-2)
7.6
kg/cm

kg/cm2
kg/cm2
(table CS-2)
mm
kg/cm2
kg/cm2
kg/cm2

AY2
106439062.50
3240.41
106442302.91

(table CS-2)
mm
kg/cm2
kg/cm2
kg/cm2
(table CS-2)
mm
kg/cm2
kg/cm2
kg/cm2
(table CS-2)
mm
kg/cm2
kg/cm2
kg/cm2

mm
mm
mm
mm
mm
mm
bar

mm
mm

mm
mm
mm
mm
bar

mm

mm
mm
mm
mm
mm

mm

mm
mm
mm
mm
mm

mm
mm
mm
mm
mm
mm

entric Moments only,

mm

mm
mm
mm
mm
mm
Bottom seam
mm
mm
mm
mm
mm
mm

09

Volume and Wt Calc


Dia.
mm
Shell
SE Head
Flange
Flange
Flange
Flange

Length
thick.
mm
mm
900
2900
900
50
80
150
300

8
8

Nozzle
Nozzle

50
80

300
300

8
8

Nozzle

150

300

Nozzle
Allow.

300

300

Total
1
1 (Vertical)

//(add 2*CA to new diameter)

//(BGS-MD-001)

(P+Ps)*R/(S*E-0.6*P) + C.A.

(corroded at 65 deg C) per UG-27 ( c )(1)

(= tnom )
(tnom - CA)
S*E*t/(R+0.6*t) - Ps

(corroded at 260 deg C) per UG-27 ( c )(1)

S*E*t/(R+0.6*t) - Ps

(new at 65 deg C) per UG-27 ( c )(1)

(including 1/3*h for both heads)


//(iterative thickness)

(ASME II, Part D, Subpart 3, Figure G)


(ASME II, Part D, Subpart 3, Figure CS-2)
=4B/3(Do/ta)

//(including 1/3*h for both heads)

(ASME II, Part D, Subpart 3, Figure G)

(ASME II, Part D, Subpart 3, Figure CS-2)


=4B/3(Do/t)

50*(tnom/Rf)*(1-Rf/R0)

UCS-79(d)

(Rated MDMT is governed by UCS-66(b)(2)


(from Fig UCS-66M Curve D)
(tdesign/tnom)

=4B/3(Do/t)

Is

32552083.33
1080.14
32553163.47 122.3037124 39097386.83

=(3/4)*PD0/(t+As/Ls)
(ASME II, Part D, Subpart 3, Figure CS-2)
=[D L (t+As/Ls)A]/10.9
2
o
S

=min(6, t, b)
=PLs
=0.01PLsDo

=0.125/(Ro/t)

(combined shell plus ring area)

=P*Rcor/(2*St*Ks*Ec + 0.4*P)
=M/(*Rm2*St*Ks*Ec)*metric factor
=0.6*W/(2**Rm*St*Ks*Ec)*metric factor
=W/(2**Rm*St*Ks*Ec)*metric factor

=2*St*Ks*Ec *(t-tm+tw)/(Rcor-0.4*(t-tm+tw)

=P*Rnew/(2*St*Ks*Ec + 0.4*P)
=M/(*Rm2*St*Ks*Ec)*metric factor

=0.6*W/(2**Rm*St*Ks*Ec)*metric factor
=W/(2**Rm*St*Ks*Ec)*metric factor

=2*St*Ks*Ec *(tnew-tm+tw)/(Rnew-0.4*(t-tm+tw)

=M/(*Rm2*Sc*Ks)*metric factor
=0.6*W/(2**Rm*Sc*Ks)*metric factor
=W/(2**Rm*Sc*Ks)*metric factor

=M/(*Rm2*Sc*Ks)*metric factor
=0.6*W/(2**Rm*Sc*Ks)*metric factor
=W/(2**Rm*Sc*Ks)*metric factor

=M/(*Rm2*Sc*Ks)*metric factor
=0.6*W/(2**Rm*Sc*Ks)*metric factor
=W/(2**Rm*Sc*Ks)*metric factor

=M/(*Rm2*Sc*Ks)*metric factor
=0.6*W/(2**Rm*Sc*Ks)*metric factor
=W/(2**Rm*Sc*Ks)*metric factor

=M/(*Rm2*Sc*Ks)*metric factor
=0.6*W/(2**Rm*Sc*Ks)*metric factor
=W/(2**Rm*Sc*Ks)*metric factor

M = eccentric moment

Rating

Vol
m3

Surf Area Qty.


m2
1.84
8.20
0.095
0.88

300#
150#
150#
150#

Mass
lbs
1
2
5
1
2
1

Density S.G.
kg/m3
7850
7850
10
16
45
140

Empt
tons
1
0.515
1
0.110
0.005
0.007
0.020
0.064

0.0006
0.0015

0.047
0.075

5
1

7850
7850

1
1

0.015
0.005

0.0053

0.141

7850

0.018

0.0212

0.283

7850

0.018
0.100

2.03

9.96

0.854

//mat. St. in compression

Mass
Op.
Test
tons
tons
2.358898
0.205708

Wt.
Empt
Op.
Test
kN
kN
kN
2.359
5.051
23.141
23.141
0.206
1.082
2.018
2.018
0.045
0.071
0.201
0.624

0.015386
0.006242

0.015
0.006

0.145
0.046

0.151
0.061

0.151
0.061

0.023055

0.023

0.174

0.226

0.226

0.038951
10%

0.039
10%

0.174
10%

0.382
10%

0.382
10%

2.913

2.913

8.376

28.577

28.577