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Providing service to the

Road Transport Industry
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The UK’s largest independent
multi-metals stockholder

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Delivering Customer Service,
Investing in Capability
The Aalco stock of products for the Road Transport Industry is
expanding rapidly, making Aalco the fastest growing supplier to
this sector. Whatever you require: a single length of aluminium
extrusion; flooring in aluminium, stainless, wood or laminate;
GRP sheet; Dropside systems, through to complete body kits –
Aalco can supply quickly and efficiently. Please call your local
service centre for information, advice, prices and delivery times.
Aalco is the UK’s largest independent multi-metals stockholder.
Customers from every sector of UK manufacturing and engineering
industry, whether small local businesses or large multinational
corporations, benefit from a cost-effective single source for all
their metals requirements:
An inventory that includes aluminium, stainless
steel, copper, brass, bronze in all semi-finished forms
Comprehensive processing services providing items
cut and/or finished to customer requirements
Eighteen locations bringing local service to every
corner of the UK
Ongoing investment in technology and logistics to
ensure on-time delivery

No order is too large or too small and Aalco offers a responsive and
competitive service for supplying anything from single item orders
to major JIT contracts, tailoring this service to the individual needs.
Whatever your requirement, in whatever quantity, your local Aalco
service centre is ready and willing to satisfy your needs. For a quotation,
for further information, more extensive technical information, advice
on product selection or to place an order, please contact your local
Aalco service centre or refer to the web site:

www.aalco.co.uk
Where possible drawings are actual size. Unless otherwise stated diagrams are in mm.
©2015 Aalco Metals Ltd. All copyrights are reserved and no part of this publication may be reproduced, stored or transmitted in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise, without the prior permission of Aalco Metals Ltd, 25 High Street, Cobham, Surrey, KT11 3DH.
The information contained herein is based on our present knowledge and experience and is given in good faith. However, no liability will be accepted by the Company in respect
of any action taken by any third party in reliance thereon.
As the products detailed herein may be used for a wide variety of purposes and as the Company has no control over their use, the Company specifically excludes all conditions
or warranties expressed or implied by statute or otherwise as to dimensions, properties and/or their fitness for any particular purpose. Any advice given by the Company to any
third party is given for that party’s assistance only and without any liability on the part of the Company. Any contract between the Company and a customer will be subject to the
Company’s Conditions of Sale. The extent of the Company’s liabilities to any customer is clearly set out in those Conditions; a copy of which is available on request.
WEIGHTS
All weights shown in this publication are for guidance only. They are calculated using nominal dimensions and scientifically recognised densities. Please note that in practice, the
actual weight can vary significantly from the theoretical weight due to variations in manufacturing tolerances and compositions.

Issue 05 / July 2015

www.aalco.co.uk

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Product

Standard Products
Floors

Section / page

i-vi
A

Flooring Diagram

A1

Runners and Bearers

A2

Floor Planks

A6

Flooring Materials

A9

Kick Strips

A13

Side Raves

B

Side Guards

C

VCA Approval

C1

Installation Guide and Kit Selection Table

C2

Side Guard Assembly

C3

Side Guards

C5

Corner Pillars

D

Cant Rails

E

Roofing

F

Roofing Diagram

F1

Roofing Components

F2

Top Hats

G

Dropside Bodies

H

Standard Dropside Diagram

H1

Lightweight Dropside Diagram

H2

Dropside Sections

H3

Zeds & Mouldings

I

Door Cappings

J

Aluminium Castings

K

Steel Sections

L

GRP Systems

M

GRP Box 2” Captive System Diagram

M1

GRP Box 3” Captive System Diagram

M2

GRP Box - All Parts Diagram

M3

Load Lok Track 1806

M4

GRP Systems

M5

GRP Panelling

M11

Aluminium Box Body Diagram

N

Curtainside Body Diagram

O

Innosoft B570 & Innoprotect B580

P

Crestabond® Adhesives

Q

Issue 04 / September 2014

www.aalco.co.uk

7 4” x 3/4” 5.2 13/4” x 1” 3.0 11/2” x 1/2” 1.4 3” x 2” 10.2 4” x 3/8” 2.1 1/2” x 1/8” 0.1 2” x 3/8” 1.8 13/4” x 1/4” 0.2 11/4” x 1” 2.8 6” x 3/8” 3.6 33/4” 19.3 1/2” x 3/16” 0.7 1” 1.4 1” x 1/4” 0.2 1/2” x 1/4” 0.6 4” x 2” 13.6 3/4” x 1/8” 0.5 43/4” 30.6 6” 49.7 53/4” 45.3 11/2” x 1/8” 0.2 15/8” 3.8 31/2” x 1/2” 3.3 7/8” 1.6 3/4” x 1/4” 0.3 3” x 1” 5.0 13/4”x 3/8” 1.9 1” x 1/16” 0.8 11/2” x 1” 2.9 3” x 3/8” 2.3 2” x 1/4” 0.7 5/8” 0.5 21/2” 8.1 3/4” x 3/16” 0.5 21/2” x 1/4” 1.6 1” x 3/16” 0.3 4” 21.5 1” x 1/2” 0.7 11/4” x 1/4” 0.4 2” x 3/4” 2.9 11/2” x 3/8” 1.2 3/4” x 3/8” 0.7 3” 12.8 3/4” x 1/2” 0.aalco.5 4” x 5/8” 4.1 17/8” 4.2 13” 231.r STANDARD PRODUCTS Aluminium Extrusions Round Bar Flat Bar Diameter Kg/M Size Kg/M Size Kg/M 1/4” 0.4 5/8” x 1/4” 0.7 11/4” x 3/16” 0.3 2” x 5/8” 2.1 4” x 1/8” 0.8 3/8” 0.0 11/2” x 1/4” 0.5 6” x 1” 10.1 5” 34.6 11/2” x 5/8” 1.1 5/8” x 1/2” 0.2 21/2” x 3/4” 3.6 2” 5.3 21/2” x 2” 8.9 11/4” x 1/8” 0.9 11/4” x 3/8” 0.0 71/2” 77.3 51/2” 41.2 2” x 11/4” 4.9 3/4” 0.5 31/2” x 1/4” 1.1 3” x 1/2” 2.0 23/4” 10.8 5/8” x 1/8” 0.2 2” x 3/16” 0.4 11/2” 3.2 91/2” 123.6 5” x 1/4” 2.8 11/2” x 3/16” 0.uk Issue 04 / September 2014 i STANDARD PRODUCTS .2 2” x 1/2” 1.5 13/8” 2.8 16” 350.0 5” x 1/2” 4.4 1/2” 0.8 21/2” x 1/2” 2.3 6” x 1/4” 2.3 3” x 5/8” 3.3 1” x 3/8” 0.co.5 61/2” 57.2 7/8” x 1/8” 0.6 11/4” 2.1 13/4” x 11/4” 3.3 21/4” 6.3 4” x 11/4” 8.3 21/2” x 3/16” 0.8 1” x 5/8” 1.0 31/2” 16.2 13/4” x 1/2” 1.2 13/4” x 3/4” 2.1 3/8” x 1/4” 0.7 8” 87.1 21/2” x 1” 4.6 4” x 1/4” 1.2 41/4” 24.3 15” 307.8 13/4” 4.5 2” x 1” 3.5 14” 268.7 1” x 1/8” 0.2 2” x 1/8” 0.7 5/8” x 3/8” 0.3 4” x 1/2” 3.4 4” x 3/16” 1.5 11/2” x 11/4” 3.0 4” x 1” 7.6 10” 136.1 5/8” x 3/16” 0.4 9” 110.7 25/8” 9.5 1/2” x 3/8” 0.2 21/2” x 11/2” 6.1 5/16” 0.9 12” 197.7 3” x 1/4” 1.5 41/2” 27.4 3” x 3/16” 1.4 11/4” x 3/4” 1.9 11/2” x 3/4” 2.2 11/8” 1.2 www.5 3/4” x 5/8” 0.4 1” x 5/16” 0.7 21/2” x 3/8” 1.1 6” x 1/2” 5.7 11/4” x 5/8” 1.2 71/4” 71.3 31/4” 14.4 23/8” 7.5 3” x 1/8” 0.9 51/4” 37.4 7” 67.2 21/8” 6.2 2” x 11/2” 5.2 11/4” x 1/2” 1.9 81/2” 98.2 1” x 3/4” 1.

2 11/4” O/D x 18SWG 0.6 2” x 11/2” x 10SWG 1.5 3” SQ x 10SWG 2.4 41/2” O/D x 10SWG 3.8 11/2” SQUARE 3.7 3/4” SQUARE 1.2 3/4” SQ x 16SWG 0.1 3” x 1” x 10SWG 1.2 2” x 2” x 1/4” 1.9 11/4” x 11/4” x 1/8” 0.7 3/4” O/D x 16SWG 0.5 2” x 1” x 10SWG 1.2 3” x 3” x 1/4” 2.0 11/2” O/D x 16SWG 0.7 3” O/D x 3/16” 2.1 31/2” SQUARE 21.5 4” x 2” x 10SWG 2.1 11/2” x 1” x 16SWG 0.5 21/2” O/D x 3/16” 2.4 2” O/D x 3/16” 1.aalco.8 Box Section Square Size Kg/M 1/2” SQ x 16SWG 0.6 6” x 3” x 3/8" 10.3 31/2” O/D x 10SWG 2.1 11/2” O/D x 18SWG 0.9 3/4” O/D x 10SWG 0.3 2.2 21/4” O/D x 16SWG 0.0mm 1.8 11/2” O/D x 10SWG 1.4 4” SQUARE 27.5 2” SQ x 1/4” 3.8 11/4” SQ x 16SWG 0.1 11/2” x 11/2” x 1/4” 1.2 5/8” SQUARE 0.6 31/2” O/D x 1/4” 4.3 21/2” O/D x 10SWG 1.6 3” x 2” x 10SWG 2.9 50mm x 25mm x 3.8 1” O/D x 18SWG 0.1 1/2” SQUARE 0.6 3/8” SQUARE 0.5 4” x 13/4” x 10SWG 2.1 2” x 1” x 10SWG 1.3 1/2” O/D x 16SWG 0.0 5/8” O/D x 16SWG 0.9 11/4” O/D x 3/16” 1.5 6” x 3” x 3/8” 10.6 21/2” SQ x 10SWG 2.4 1/2” O/D x 10SWG 0.4 5” O/D x 1/4” 6.5 3/4” x 3/4” x 1/8” 0.2 13/4” O/D x 10SWG 1.2 2” O/D x 16SWG 0.0 15/8” O/D x 16SWG 0.0 61/2” O/D x 1/4” 8.8 1” O/D x 1/4" 1.3 1” SQ x 16SWG 0.5 5/16” SQUARE 0.2 2” x 11/2” x 10SWG 1.5 2” x 1” x 1/8” 0.5 6” O/D x 1/4” 7.8 23/4” O/D x 10SWG 1.7 13/8” O/D x 10SWG 0.1 15/8” O/D x 3/16” 1.1 31/2” O/D x 16SWG 1.3 7/8” SQUARE 1.7 1” x 1” x 1/8” 0.4 2.2 1/2” O/D x 18SWG 0.4 3” O/D x 10SWG 2.0 11/2” SQ x 16SWG 0.9 4” O/D x 1/4” 5.6 3” x 2” x 10SWG 2.9 7/8” O/D x 10SWG 0.7 11/2” x 1” x 10SWG 1.3 5/8” O/D x 10SWG 0.8 4” O/D x 16SWG 1.5 2” x 2” x 3/16” 1.9 1” O/D x 10SWG 0.9 1” SQUARE 1.4 11/4” O/D x 10SWG 0.0mm 1.2 2” O/D x 1/4” 2.4 3” O/D x 1/4” 3.5 50mm SQ x 3.4 1” SQ x 10SWG 0.6 6” x 2” x 10SWG 3.0 5” O/D x 10SWG 3.0 2” SQ x 16SWG 0.7 3/4” O/D x 18SWG 0.3 21/2” O/D x 3/8” 4.5 13/4” SQUARE 5.6 11/2” SQ x 10SWG 1.4 13/8” O/D x 16SWG 0.9 11/4” O/D x 16SWG 0.2 6.6 21/2” SQUARE 10.1 3/8” O/D x 16SWG 0.5 11/4” SQ x 10SWG 1.5 1” O/D x 3/16" 0.0 11/2” x 3/4” x 1/16” 0.0 11/8” O/D x 10SWG 0.0 2” x 2” x 1/8” 0.uk .9 2” SQUARE 7.co.3 7/8” O/D x 18SWG 0.1 11/2” x 11/2” x 3/16” 0.9 15/8” O/D x 10SWG 1.6 Box Section Rectangular Tee Section Size Kg/M Size Kg/M 1.3 3” x 1” x 10SWG 1.4 21/4” O/D x 10SWG 1.2 21/2” O/D x 16SWG 0.7 6” O/D x 10SWG 4.0 7/8” O/D x 16SWG 0.5 11/2” x 1” x 16SWG 0.5 41/2” O/D x 1/4” 5.9 1.9 4” SQ x 10SWG 3.5 11/2”x 11/2” x 1/8” 0.5 4” O/D x 10SWG 2.4 3” SQUARE 15.5 4” x 2” x 10SWG 2.5 4” x 1” x 10SWG 2.7 11/2” x 3/4” x 1/16” 0.1 13/4” O/D x 16SWG 0.r STANDARD PRODUCTS Aluminium Extrusions Square Bar Round Tube Size Kg/M Size Kg/M Size Kg/M 1/4” SQUARE 0.3 11/2” O/D x 3/16” 1.3 21/2” O/D x 1/4” 3.4 1” O/D x 16SWG 0.2 13/4” SQ x 10SWG 1.0 3” O/D x 16SWG 1.2 2” O/D x 10SWG 1.5 11/2” x 1” x10SWG 1.8 6” x 2” x 10SWG 3.5 3” x 11/2” x 10SWG 1.0 11/8” O/D x 16SWG 0.3 17/8” O/D x 10SWG 1.4 11/4” SQUARE 2.5 11/2” O/D x 1/4” 1.7 5/8” O/D x 18SWG 0.8 2” SQ x 10SWG 3” x 11/2” x 10SWG 4” x 1” x 10SWG 4” x 13/4” x 10SWG 4” SQ x 1/4” Issue 04 / September 2014 STANDARD PRODUCTS ii www.

8 6” x 3” x 3/8” x 1/2” 8.2 1/2” x 1/2” X 1/8” 0.2 6” x 3” x 3/8” 5.0 13/4” x 1” x 1/8” 0.6 11/4” x 3/4” x 1/8” x 1/8” 0.3 5/8” x 5/8” x 1/16” 0.9 21/2” x 11/4” x 3/16” x 3/16” 1.3 9” x 3” x 3/8” x 1/2” 9.6 4” x 1” x 1/8” 1.5 2” x 1” x 3/16” 0.4 1” x 1” x 1/16” 0.1 Issue 04 / September 2014 www.6 3” x 2” x 3/16” 1.1 50mm x 25mm x 3.2 2” x 1” x 1/4” x 1/4” 1.6 2” x 3/4” x 1/8” x 1/8” 0.6 1” x 1” x 1/4” 0.uk iii STANDARD PRODUCTS .8 10” x 3” x 3/8” x 1/2” 11.2 2” x 2” x 1/4” 1.2 1” x 1/2” x 1/8” x 1/8” 0.0mm 0.0 6” x 2” x 1/4” x 5/16” 4.3 6” x 3” x 1/4” x 3/8” 6.8 3” x 2” x 3/16” x 3/16” 2.2 6” x 3” x 3/8” x 1/2” 8.9 2” x 2” x 1/4” x 1/4” 2.3 21/2” x 11/2” x 3/16” 1.5 3” x 1” x 1/8” x 1/8” 1.6 11/4” x 11/4” x 1/16” 0.0 11/4” x 1” x 1/8” x 1/8” 0.4 3” x 1” x 1/4” 1.6 21/2” x 21/2” x 1/8” 1.8 21/2” x 21/2” x 3/16” 1.2 21/2” x 11/2” x 1/4” 1.5 11/4” x 11/4” x 1/4” 1.7 1/2” x 1/2” x 1/8” x 1/8” 0.4 3” x 1” x 1/8” 0.4 1” x 1” x 1/16” x 1/16” 0.3 11/4” x 11/4” x 1/8” x 1/8” 0.3 2” x 2” x 3/16” x 3/16” 1.1 Unequal Angle Size Kg/M Size Kg/M 3/4” x 1/2” x 1/16” 0.5 3” x 3” x 1/8” 1.2 1” x 3/4” x 1/16” 0.9 11/2” x 1/2” x 1/8” x 1/8” 0.7 11/4” x 11/4” x 1/8” 0.4 11/2” x 3/4” x1/8” 0.0 3” x 3” x 1/4” 2.0 2” x 11/2” x 1/4” x 1/4” 2.0 11/4” x 1” x 1/8” 0.2 3” x 2” x 1/4” x 1/4” 2.7 3” x 2” x 1/8” x 1/8” 1.6 RT Channel Size Kg/M Size Kg/M 4” x 2” x 1/4” x 5/16” 3.6 11/2” x 11/2” x 1/16” 0.0 4” x 2” x 1/8” x 1/8” 1.8 5” x 21/2” x 1/4” x 3/8” 5.4 2” x 2” x 3/8” 2.5 3” x 2” x 1/4” 2.6 2” x 1/2” x 1/8” 0.4 3/4” x 3/4” x 1/16” x 1/16” 0.1 1/2” x 1/2” x 1/16” 0.2 6” x 6” x 1/2” 10.0 3” x 11/2” x 1/8” x 1/8” 1.3 13/4” x 13/4” x 3/16” 1.9 11/2” x 11/2” x 3/16” 0.9 7/8” x 7/8” x 1/8” x 1/8” 0.2 13/4” x 13/4” x 1/4” 1.5 8” x 3” x 3/8” x 1/2” 9.7 13/4” x 1” x 1/8” x 1/8” 0.2 2” x 11/2” x 1/4” 1.7 1” x 5/8” x 1/8” 0.5 3” x 11/2” x 3/16” 1.2 8” x 3” x 3/8” x 1/2” 9.9 11/4” x 1/2” x 1/8” 0.1 1” x 1/2” x 1/16” 0.4 0.5 3” x 2” x 1/8” 1.5 2” x 11/2” x 1/8” x 1/8” 1.5 11/2” x 3/4” x 1/8” x 1/8” 0.8 2” x 1” x 3/16” x 3/16” 1.6 4” x 4” x 1/4” 3.4 3/4” x 3/4” x 1/8” x 1/8” 0.r STANDARD PRODUCTS Aluminium Extrusions Channel Equal Angle Size Kg/M Size Kg/M Size Kg/M 3/8” x 3/8” x 1/16” x 1/16” 0.6 11/4” x 3/4” x 1/8” 0.2 3/4” x 3/4” x 1/8” 0.3 21/2” x 1” x 1/8” 0.4 3/4” x 3/4” x 1/16” 0.0 2” x 2”x 1/8” x 1/8” 1.3 1” x 1” x 3/16” 0.2 13/4” x 13/4”x 1/8” 0.9 4” x 3” x 1/4” 2.8 3” x 3” x 3/16” 1.2 5/8” x 5/8” x 1/8” 0.0 2” x 3/4” x 1/8” 0.4 1” x 1/2” x 1/8” 0.4 10” x 3” x 3/8” x 1/2” 11.0 1” x 1” x 1/8” x 1/8” 0.7 2” x 1” x 1/8” x 1/8” 0.4 2” x 2” x 1/8” 0.aalco.4 11/2” x 11/2” x 1/4” 1.5 6” x 3” x 1/4” x 3/8” 6.0mm 0.8 5/8” x 5/8” x 1/16” x 1/16” 0.0 11/2” x 11/2” x 1/4” x 1/4” 1.4 3” x 11/2” x 1/8” 1.9 11/2” x 1” x 1/8” 0.3 21/2” x 21/2” x 1/4” 2.5 25mm X 25mm X 3.7 1/2” x 1/2” x 1/16” x 1/16” 0.3 2” x 11/2” x 3/16” 1.7 3/4” x 1/2” x 1/8” 0.9 2” x 1” x 1/4” 1.0 11/2” x 11/2” x 3/16” x 3/16” 1.0mm 0.1 2” x 11/2” x 1/8” 0.3 3” x 3” x 3/8” 3.9 4” x 4” x 3/8” 5.8 31/2” x 11/2” x 1/4” x 5/16” 3.5 1” x 1” x 1/8” 0.7 4” x 2” x 1/4” x 5/16” 3.8 2” x 1/2” x 1/8” x 1/8” 0.8 3” x 11/2” x 1/4” x 5/16” 2.8 11/4” x 11/4” x 3/16” 0.4 7/8” x 7/8” x 1/8” 0.4 2” x 2” x 3/16” 1.6 1” x 3/4” x 1/8” x 1/8” 0.0 5/8” x 5/8” x 1/8” x 1/8” 0.7 11/2” x 11/2” x 1/8” 0.7 5” x 2” x 1/4” x 5/16” 4.3 3” x 11/2” x 3/16” x 3/16” 1.5 3” x 11/2” x 1/4” 1.7 5” x 2” x 1/4” x 5/16” 4.6 4” x 2” x 1/4” 2.6 1” x 3/4” x 1/8” 0.3 2” x 1” x 1/8” 0.7 11/2” x 1” x 1/8” x 1/8” 0.co.1 11/2” x 11/2” x 1/4” x 1/4” 1.6 4” x 2” x 1/8” 1.4 21/4” x 11/4” x 3/16” x 3/16” 21/2” x 1” x 1/8” x 1/8” 1.3 2” x 2” x 1/16” 0.1 50mm x 50mm x 3.4 11/2” x 11/2” x 1/8” x 1/8” 0.

5mm 12.7 2500mm x 1000mm x 3.0 2000mm x 1000mm x 0.0mm 24.co.3 3100mm x 1500mm x 3.0mm 15.0mm 10.5 4000mm x 2000mm x 2.2mm 9.9mm 36.0mm 79 24.0mm 39.7 2000mm x 1000mm x 1.9mm 41.2 3000mm x 2000mm x 2.8 2500mm x 1250mm x 0.3 4000mm x 1600mm x 3.0 2500mm x 1250mm x 1.0mm 37.9mm 16.5mm 2.0mm 26.7mm 3.0mm 26.0 3658mm x 1500mm x 2.9mm 11.4 2500mm x 1500mm x 2.8 4000mm x 1600mm x 2.5mm 13.9mm 30.3 3500mm x 1500mm x 3.0mm 73.7 2500mm x 1250mm x 5.9 2438mm x 1219mm x 2.5mm 22.5 3000mm x 1000mm x 1.0mm 27.3 2438mm x 1219mm x 2.9 3658mm x 1250mm x 1.0mm 30.0mm 34.0mm 30.5mm 12.0mm 38.5 4000mm x 1750mm x 2.uk .6 4000mm x 1250mm x 1.5mm 21.3 4000mm x 1750mm x 3.0 3500mm x 1250mm x 3.5mm 4.0mm 32.7 3658mm x 1500mm x 1.7 2500mm x 1750mm x 2.0mm 20.aalco.5mm 19.6 2500mm x 1500mm x 3.7 2500mm x 1250mm x 4.0 2000mm x 1000mm x 1.6mm 3.0mm 8.7 2515mm x 1829mm x 6mm (8ft 3in x 6ft) 71 2489mm x 1524mm x 6.5 2500mm x 1600mm x 2.5mm 16.2mm (8ft 2in x 5ft) 64 12.0 3750mm x 1250mm x 2.0mm 85 2500mm x 1250mm x 1.5mm 18.8 3250mm x 1250mm x 3.6 10.0mm 38.8 3250mm x 1500mm x 3.0mm 61.0mm 39.0mm 28.3 Plate White Painted Sheet Size Kg/Sheet 2000mm x 1000mm x 0.0 3000mm x 1600mm x 2.2 3000mm x 1500mmx 2.2mm 12.76mm 93 3658mm x 1250mm x 2.6 2500mm x 1250mm x 1.0mm 46.4 3658mm x 1250mm x 3.3 3750mm x 1250mm x 1.0mm 13.6 4000mm x 2000mm x 1.15 3000mm x 1750mm x 3.7 2000mm x 1000mm x 0.9 2438mm x 1219mm x 1.1 4000mm x 1400mm x 3.2mm 10.0mm 212 Size Issue 04 / September 2014 STANDARD PRODUCTS iv www.5mm 21.5 2500mm x 1250mm x 0.0mm 24.0mm 31.0mm 35.9 3100mm x 1250mm x 1.0mm 32.9mm 23.1 3100mm x 1250mm x 3.8 2500mm x 1250mm x 0.9mm 20.9 3000mm x 1500mm x 0.0mm 28.9mm 7.5 2500mm x 1250mm x 15.1 2500mm x 1000mm x 1.6 2500mm x 1250mm x 2.3 2500mm x 1250mm x 1.7 3250mm x 1250mm x 1.9 2500mm x 1250mm x 0.5mm 10.5mm 18.0mm 49.1 3000mm x 1600mm x 3.6mm 5.2 Kg/Sheet 2500mm x 1250mm x 1.0mm 43.0mm 34.0mm 35.0mm 57.7mm 6.5 2500mm x 1250mm x 2.8mm 6.6 2438mm x 1219mm x 0.0mm 36.9mm 63.5 3000mm x 1500mm x 6.3 3000mm x 1500mm x 5.0mm 68.0mm 21.0mm 20.0 3000mm x 1250mm x 1.0mm 21.0mm 17.4 3750mm x 1500mm x 2.0mm 23.5mm 18.0 3658mm x 1250mm x 1.4 3750mm x 1500mm x 3.5mm 24.8mm 4.5 4000mmx 1400mm x 2.5mm 15.2mm (8ft 2in x 5ft) 64 3100mm x 1000mm x 1.5mm 2.5mm 4.0mm 36.0mm 21.0mm 127 2500mm x 1250mm x 20.5 2500mm X 1250mm x 2.3 2489mm x 1524mm x 6.2 2500mm x 1250mm x 0.0mm 42.4 3100mm x 1250mm x 2.9mm Shate Size Kg/Sheet 2000mm x 1000mm x 4.9 2000mm x 1000mm x 1.4 3500mm x 1500mm x 2.6mm 3.0mm 5.9mm 9.3 2500mm x 1250mm x 3.0mm 46.0mm 48.3 2500mm x 1250mm x 1.76mm (10ft x 6ft 8in) 3500mm x 1250mm x 2.0mm 102 2500mm x 1250mm x 2.3 3000mm x 1500mm x 3.7 3500mm x 1250mm x 1.7 3000mm x 1400mm x 2.0mm 22.3 2500mm x 1250mm x 8.2 2500mm x 1250mm x 1.0 2500mm x 1250mm x 1.0 3250mm x 1500mm x 2.6 2000mm x 1000mm x 6.2 3048mm x 2032mm x 4.6 2000mm x 1000mm x 2.2 2000mm x 1000mm x 0.2mm 6.3 2500mm x 1250mm x 2.0 3000mm x 1500mm x 2.0mm 44.5mm 3000mm x 2000mm x 3.3 3000mm x 1250mm x 3.5 2000mm x 1000mm x 2.0 3658mm x 1500mm x 1.0mm 32.48mm 20.5 2500mm x 1750mm x 3.7 3000mm x 1500mm x 4.0mm 170 2500mm x 1250mm x 25.7 2438mm x 1219mm x 1.1 2000mm x 1000mm x 2.0mm 32.2 2500mm x 1600mm x 3.0mm 43.0mm 52.8 2500mm x 1250mm x 12.7 2595mm x 1874mm x 6.6mm 5.9 3658mm x 1500mm x 3.1 3000mm x 1500mm x 1.7 3000mm x 1500mm x 1.0 2000mm x 1000mm x 5.4 3000mm x 1500mm x 1.9mm 23.0mm 50.2mm 14.2mm 15.9mm 7.r STANDARD PRODUCTS Aluminium Rolled Products Sheet Stucco Sheet Size Kg/Sheet Size Kg/Sheet Size Kg/Sheet 2000mm x 1000mm x 3.4 2500mm x 1250mm x 6.0mm 16.0mm 25.2mm 2500mm x 1250mm x 10.2mm 18.0mm 8.8 2500mm x 1250mm x 0.9 3100mm x 1250mm x 2.0mm 38.0mm 32.5mm 13.0mm 24.0mm 25.9mm 15.0mm 30.2 3000mm x 1750mm x 2.8 3750mm x 1250mm x 3.5mm 8.0 2000mm x 1000mm x 0.0mm 25.7 80 3250mm x 1250mm x 2.3 2500mm x 1250mm x 0.2 2500mm x 1000mm x 2.3 2000mm x 1000mm x 0.0mm 33.5mm 20.9 3000mm x 1250mm x 0.0 3600mm x 2000mm x 4.0mm 30.5mm 12.5 4000mm x 1500mm x 2.2 3000mm x 1400mm x 3.2 2500mm x 1500mm x 1.2mm 10.2 4000mm x 1500mm x 1.

1 11/2” OD x 1.5mm 2.4 2500mm x 1250mm x 1.5mm 55.4 2” OD x 3.co.0mm 125 2500mm x 1250mm x 6.5mm 63.0mm 360 2500mm x 1250mm x 12.0mm 40.7 3000mm x 1500mm x 6.8 2000mm x 1000mm x 4.0mm 32.6 7/8” OD x 1.0mm 64 3000mm x 1250mm x 6.6 2500mm x 1250mm x 3.8 2” OD x 2.9mm 23.0 3000mm x 1500mm x 3.5mm 15.2mm 19.1 2000mm x 1000mm x 3.3 Issue 04 / September 2014 v STANDARD PRODUCTS .0mm 288 2500mm x 1250mm x 10.0 2000mm x 1000mm x 2.0mm 300 3000mm x 1500mm x 12.0mm 49.6 2500mm x 1250mm x 2.4 3000mm x 1500mm x 1.0mm 75 3000mm x 1250mm x 3.5mm 24.8 2500mm x 1250mm x 4.0mm 2.0mm 50.3 3” OD x 1.5 3/4” OD x 1.1 11/4” OD x 1.7 3000mm x 1500mm x 1.0mm 18.0mm (HR) 108.0mm 73.0mm 27.0mm 17.5mm 24.4 2500mm x 1250mm x 2.2mm 0.5mm 1.7 2500mm x 1250mm x 6.95mm 16.2 2500mm x 1250mm x 2.5mm 56.9 3000mm x 1500mm x 4.5mm 39.5 2500mm x 1250mm x 0.r STANDARD PRODUCTS Aluminium Rolled Products TripleGrip Treadplate 5 Bar Treadplate Size Kg/Sheet Size Kg/Sheet Size Kg/Sheet 2500mm x 1250mm x 1.4 11/2” OD x 2.0mm 80 2500mm x 1250mmx 5.0 2500mm x 1250mm x 3.0mm 150 3000mm x 1500mm x 6.0mm (HR) 75.0 2500mm x 1250mm x 1.2mm 1.6 1” OD x 2.2 3000mm x 1500mm x 2.0mm 48 3000mm x 1000mm x 3.9mm 23.5mm 2.7mm 11.8 7/8” OD x 2.5mm 0.2 2500mm x 1250mm x 1.2 25.0mm 74.2mm 19.0mm 180 3/4” OD x 18SWG 0.7 2500mm x 1250mm x 2.0 2000mm x 1000mm x 1.5 2” OD x 1.5 1” OD x 1.9 2500mm x 1250mm x 2.2mm 30.0 2500mm x 1250mm x 1.7 2500mm x 1250mm x 1.2 2000mm x 1000mm x 1.0mm 7.2 3000mm x 1500mm x 2.9 Stainless Steel Rolled Products Plate Round Decorative / Structural Tube Treadplate Size Kg/Sheet Size 2000mm x 1000mm x 3.5 3000mm x 1500mm x 1.5mm 0.0mm 77.0mm 108 3000mm x 1250mm x 4.1 11/2” OD x 1.2mm 44.0mm 100 3000mm x 1500mm x 4.2 www.0mm 1.5 2438mm x 1219mm x 4.0mm 2.5 4” OD x 3.5mm 1.9 25mm OD x 2.9 3000mm x 1500mm x 2.5 3000mm x 1500mm x 3.9 2438mm x 1219mm x 1.5mm 1.5mm 25.0 3000mm x 1500mm x 3.0mm 72.0mm 3.4 3000mm x 1500mm x 3.0mm 25.6 13/4” OD x 1.5 2000mm x 1000mm x 4.5mm 0.6 2500mm x 1250mm x 1.6 2500mm x 1250mm x 1.5 2500mm x 1250mm x 3.1 2438mm x 1219mm x 2.0mm 1.0mm 2500mm x 1250mm x 1.0 2500mm x 1250mm x 2.5mm 38.0mm 200 3000mm x 1500mm x 8.2mm 0.8 3” OD x 3.0mm 5.4 2500mm x 1250mm x 3.3 2000mm x 1000mm x 2.0mm 250 3000mm x 1500mm x 10.9mm 14.0mm 17.5mm 54.2mm 0.5mm 0.5mm 92.5mm 38.2mm 30.3 Diamond Bright Size Kg/Sheet 2438mm x 1219mm x 3.uk Kg/Sheet Size Kg/M Sheet .6 21/2” OD x 1.7 1” OD x 1.0mm 26.0mm 216 2500mm x 1250mm x 8.7 7/8” OD x 1.9mm 33.0 3000mm x 1500mm x 0.0mm 18.0mm 51.0mm 432 2500mm x 1250mm x 1.2 2438mm x 1219mm x 2.7mm 17.5 2000mm x 1000mm x 3.0 2500mm x 1250mm x 2.4mm 37.0 2000mm x 1000mm x 1.9 11/4” OD x 1.0mm 32.0mm 51.3 2000mm x 1000mm x 3.0 3000mm x 1500mm x 2.5mm 1.8 11/2” OD x 3.6 2000mm x 1000mm x 1.0mm 78 1/2” OD x 1.7 2438mm x 1219mm x 4.5mm 0.9 2500mm x 1250mm x 4.95mm 24.2 25mm OD x 1.0mm 111.0mm 16.5mm 62.0mm 1.0mm 26.0 Circle Polished Sheet Size Kg/Sheet 2500mm x 1250mm x 0.7 2500mm x 1250mm x 0.9 2000mm x 1000mm x 0.2mm 30.0mm (HR) 48.aalco.5mm 0.0 2500mm x 1250mm x 3.2 2000mm x 1000mm x 1.5mm 37.3 2438mm x 1219mm x 6.0 19mm OD x 1.5mm 37.0mm 25.2mm 1.6 2” OD x 1.Grit & Bright polished Size Kg/Sheet 2000mm x 1000mm x 0.0 3000mm x 1500mm x 3.5mm 13.0mm 1.0mm 51.0mm 144 2000mm x 1000mm x 5.0mm 98 5/8” OD x 1.2mm 0.2mm 0.5mm 40.5mm 143 5/8” OD x 1.0mm 49.7 2000mm x 1000mm x 2.0mm 38.

5 120mm x 120mm x 5.0mm 11.0mm 9.0mm 3.9 80mm x 40mm x 1.0mm 18.0mm 11.9 150mm x 50mm x 3.5mm 1.7 120mm x 60mm x 4.8 150mm x 100mm x 5.0mm 2.5 60mm x 40mm x 3.7 150mm x 150mm x 3.2 150mm x 150mm x 6.0mm 11.co.0mm 57.6 30mm x 30mm x 1.5 120mm x 80mm x 5.4 12.0mm 27.0mm 15.0mm 36.Dull Polished Size Kg/M Size Kg/M Size Kg/M 12.8 120mm x 80mm x 3.0mm 18.6 50mm x 25mm x 1.0mm 15.5 60mm x 30mm x 2.3 200mm x 100mm x 6.0mm 7.0 50mm x 50mm x 4.8 200mm x 200mm x 3.5mm 1.5mm 0.5 200mm x 200mm x 5.5mm 1.1 50mm x 25mm x 3.4 200mm x 200mm x 6.2 80mm x 80mm x 5.5 100mm x 100mm x 5.4 100mm x 50mm x 5.0mm 2.6 30mm x 30mm x 3.r STANDARD PRODUCTS Stainless Steel Rolled Products Rectangular Tube Grades 304 & 316 Dull Polished Square Tube Grades 304 & 316 .0mm 13.0mm 11.0mm 18.0mm 47.4 60mm x 40mm x 1.uk .7mm x 12.0mm 41.4 20mm x 20mm x 1.8 20mm x 20mm x 2.0mm 8.5mm 2.0mm 2.6 50mm x 30mm x 2.0mm 6.2mm 0.0mm 14.0mm 18.0mm 34.0 50mm x 50mm x 5.0 100mm x 50mm x 4.9 80mm x 80mm x 3.4 200mm x 200mm x 8.4 150mm x 100mm x 6.5 150mm x 100mm x 4.0mm 2.2mm 1.4 200mm x 100mm x 3.9 30mm x 30mm x 1.4 100mm x 50mm x 2.6 40mm x 40mm x 1.0mm 4.7 120mm x 120mm x 4.7 250mm x 150mm x 8.0mm 9.0mm 34.1 100mm x 100mm x 2.8 50mm x 30mm x 3.7 70mm x 70mm x 3.2 60mm x 20mm x 1.0mm 22.5mm 2.7 60mm x 60mm x 5.3 100mm x 40mm x 3.0mm 18.0mm 13.8 15mm x 15mm x 1.0mm 8.20 80mm x 40mm x 2.0mm 9.6 60mm x 60mmx 2.1 40mm x 40mm x 1.0mm 3.4 120mm x 60mm x 5.0mm 11.0 150mm x 150mm x 5.8 120mm x 120mm x 3.0mm 9.0 30mm x 30mm x 2.1 200mm x 100mm x 10.0mm 15.0mm 47.0mm 8.2 120mm x 120mm x 6.0mm 9.5 150mm x 100mm x 8.0mm 4.0mm 30.0mm 4.0mm 15.4 200mm x 100mm x 4.0mm 6.0mm 3.0mm 15.1 40mm x 40mm x 2.0mm 6.5mm 1.0mm 6.5mm 1.3 100mm x 100mm x 6.2 120mm x 80mm x 3.5 150mm x 50mm x 5.0mm 6.6 50mm x 25mm x 1.0mm 23.2mm 0.0mm 27.0mm 12.9 120mm x 80mm x 4.0mm 17.3 40mm x 20mm x 1.9 80mm x 40mm x 3.7 120mm x 60mm x 3.3 40mm x 40mm x 4.0mm 2.0mm 3.0mm 18.0mm 3.0mm 22.7 60mm x 60mm x 4.4 60mm x 30mm x 1.2mm 0.8 120mm x 120mm x 5.0 100mm x 50mm x 2.3 Issue 04 / September 2014 STANDARD PRODUCTS vi www.5mm 2.2 80mm x 40mm x 4.0mm 23.5 60mm x 60mm x 3.0mm 1.0mm 21.0mm 8.1 100mm x 40mm x 3.8 100mm x 100mm x 4.3 50mm x 50mm x 1.5 40mm x 40mm x 3.8 30mm x 20mm x 1.0mm 15.4 50mm x 25mm x 2.0mm 1.1 100mm x 100mm x 5.7 50mm x 50mm x 3.0mm 7.5mm 1.0mm 4.2mm 0.0mm 5.2mm 1.aalco.0mm 15.5 150mm x 150mm x 10.0mm 12.0 100mm x 100mm x 8.0 150mm x 100mm x 3.0mm 7.5mm 0.5 80mm x 40mm x 5.0mm 2.0mm 12.9 100mm x 100mm x 2.0mm 14.7mm x 1.0mm 6.5 20mm x 10mm x 1.2mm 1.5 200mm x 100mm x 5.0mm 1.0mm 4.8 100mm x 100mm x 4.4 30mm x 10mm x 1.7 25mm x 25mm x 1.0mm 17.0mm 5.4 200mm x 100mm x 8.0mm 7.8 100mm x 50mm x 3.5mm 1.4 60mm x 30mm x 3.0 250mm x 150mm x 6.8 120mm x 60mm x 4.5 100mm x 100mm x 8.4 100mm x 100mm x 3.7 80mm x 80mm x 2.0mm 6.0mm 3.5mm 0.0mm 11.1 15mm x 15mm x 1.0mm 9.2mm 0.5mm 0.4 30mm x 15mm x 1.0 25mm x 25mm x 1.0mm 7.0 150mm x 150mm x 4.5 25mm x 25mm x 3.0mm 3.0mm 27.7 40mm x 20mm x 2.0 80mm x 80mm x 4.5 120mm x 60mm x 5.5mm 0.5mm 1.0mm 11.0mm 12.2 80mm x 60mm x 3.7mm x 1.5 60mm x 40mm x 2.0mm 7.7mm x 12.4 150mm x 150mm x 8.2 25mm x 25mm x 2.4 40mm x 20mm x 1.2mm 1.53 50mm x 50mm x 2.0mm 9.5mm 2.8 120mm x 60mm x 3.5 120mm x 120mm x 4.1 100mm x 100mm x 3.0mm 1.5 120mm x 80mm x 5.0mm 36.4 40mm x 15mm x 1.7 100mm x 50mm x 3.5mm 1.9 100mm x 100mm x 6.0mm 4.1 50mm x 30mm x 1.3 120mm x 80mm x 4.4 20mm x 20mm x 1.9 120mm x 120mm x 3.0mm 9.0mm 23.5mm 1.0mm 41.7 30mm x 10mm x 1.3 100mm x 50mm x 5.0mm 15.7 100mm x 50mm x 4.8 200mm x 200mm x 10.0mm 5.0mm 12.

AalcoDek FP12 (9” smooth) FP24 FP1 (8” smooth) FP2 (8” ribbed) FP4 FP15 A6 A6 A6 A7 A7 A8 A8 Flooring Materials Anti-Slip Flooring AalcoMesh Aalco HexaGrip AalcoTrans Technical Data Keruing EGL laminate A9 A10 A10 A10 A11 A12 A12 Kick Strips GRP15 KS456 KS1 A13 A13 A13 Issue 04 / September 2014 www.uk .r A: Floors Flooring Diagram A1 Runners & Bearers FB1 FB4 LM/RN02 FB58 FB8 FB11 FB2 Galvanised Steel Lipped Runners / Bearers Galvanised Steel Plain Runners RSRV125/7 RSRV125/9 A2 A2 A2 A3 A3 A4 A4 A5 A5 A5 A5 Floor Planks LM/FP01 .aalco.co.

FLOORING DIAGRAM (RPF) Aluminium Floor Planks FP1. SR22. SR4. FP2. GB3-2438. GR5-150-9 Aluminium Bearers FB1. SR5. FB58 Galvanised Runners GB3-7620. SR56. SR61.uk . GB23-2540. FB4. GR5-127-9. GR5-150-7. Bearer spacings are recommended at 400mm Issue 05 / July 2015 (RPF) FLOORS A1 www.aalco.r A1 . GR5-100-9. SR11. FP12. SR1P. Aalco HexaGrip (9mm . GR5-100-6. FB11 (note only one used per build) Steel Bearers GB2-2134. GB3-2550 Please note other sizes are available. SR2P Steel v-groove RSRV125/7 & RSRV125/9 Aluminium Runners FB1. GR5-100-7. Keruing and EGL laminate Mainsides / Side Raves SR3. GB23-2550. FB8 Aluminium Rear Bearers FB2.30mm) and AalcoTrans (18mm & 24mm). GR5-127-7. GB23-2438.co. FP24 AalcoMesh (9mm .30mm).

uk (RBG/RBA) FLOORS A2 .61 kg/m FB1 3.54 4.18 50 Issue 04 / September 2014 www. 2.18 FB4 Wt.44 kg/m 5 50.35 LM/RN02 101.co. 4.02 kg/m 5 3.aalco. 2.63 3.13 4.81 100 Wt.6 9.A2 6.8 101.78 RUNNERS AND BEARERS (RBG/RBA) .75 200 47.r 11.6 Wt.

53 38.1 Issue 04 / September 2014 (RBG/RBA) FLOORS A3 www.96 76.aalco.03 kg/m FB8 3.81 Wt.2 9.uk .co.0 Wt.r A3 .75 127.70 kg/m 3. 1.6 FB58 4.75 4.RUNNERS AND BEARERS (RBG/RBA) 47. 3.

8 R5 225.23 15 38.co.aalco. 3.uk (RBG/RBA) FLOORS A4 .6 76. 2.1 Issue 04 / September 2014 www.4 192.37 kg/m 50.A4 FB2 FB11 Wt.r RUNNERS AND BEARERS (RBG/RBA) .2 22.44 kg/m Wt.8 101.

6kg 125 ± 3 100 ± 2 R4 125 ± 1 Wt. 7.5 ± 1 25 ± 1 Available in lengths 7925mm and 9144mm R2 3 Issue 04 / September 2014 (RBG/RBA) FLOORS A5 40 ± 2 www.3kg GR3-150-9 Plain Channels 150 50 3 9144mm 47.3kg GB25-2550 Lipped Channels 100 50 2.0kg GB23-2550 Lipped Channels 100 50 2.1kg GB3-7620 Lipped Channels 100 50 3 7600mm 36.7kg GB3-2550 Lipped Channels 100 50 3 2550mm 12.3 2438mm 8.5 2550mm 10.9kg GB23-2540 Lipped Channels 100 50 2.9kg GR5-100-9 Plain Channels 100 50 5 9144mm 64.3 2540mm 9.uk .3kg 13 B A Galvanised Steel Plain Runners .1kg GR3-150-7 Plain Channels 150 50 3 7600mm 39.Main Sides C Aalco Part No Description A B C Length Weight GR3-130-7 Plain Channels 130 50 3 7600mm 36.3 2550mm 9.6kg GB23-2438 Lipped Channels 100 50 2.8kg GR5-150-9 Plain Channels 150 50 5 9144mm 82.co.23 kg/m 44˚ R4 1˚ Steel v-groove RSRV125/7 RSRV125/9 R3 ˚± 87 R3 87˚ 29.RUNNERS AND BEARERS (RBG/RBA) A 13 C Galvanised Steel Lipped Runners/Bearers Aalco Part No Description A B C Length Weight GB2-2134 Lipped Channels 75 50 2 2134mm 5.r A5 .1kg GR5-100-6 Plain Channels 100 50 5 6400mm 45.aalco.3kg GR5-127-9 Plain Channels 127 50 5 9144mm 73.6kg GR5-150-7 Plain Channels 150 50 5 7600mm 68.6kg GR5-127-7 Plain Channels 127 50 5 7600mm 61.2kg GR5-100-7 Plain Channels 100 50 5 7600mm 53.1kg GB3-2438 Lipped Channels 100 50 3 2438mm 11.

2.A6 LM/FP01 .5 50 12 8 6 50 230 230 16 25 15 2.5 2. 1.co.5 Issue 04 / September 2014 www.38 kg/m Wt.5 4 6 21 ± 0.3 2.aalco. 2.AalcoDek FP12 (9” smooth) FP24 Wt.44 kg/m Wt.14 kg/m 18 9 6 14 150 ±1.r FLOOR PLANKS (RFP) .uk (RFP) FLOORS A6 .

38 kg/m 15.FLOOR PLANKS (RFP) FP1 (8” smooth) FP2 (8” ribbed) Wt.34 kg/m 22. 2.uk .38 Issue 04 / September 2014 (RFP) FLOORS A7 www.08 Wt.co.r A7 .23 203.2 203.23 2.38 2. 2.08 15.aalco.2 22.

aalco.uk (RFP) FLOORS A8 .7 Issue 04 / September 2014 www.4 Wt.17 kg/m 228.23 1.6 25.r FLOOR PLANKS (RFP) . 2.A8 FP4 FP15 Wt. 1.co.98 12.34 228.29 22.52 kg/m 2.

 Taber Test results (A11) show the range of results/options available. Predictable Performance Tight Quality Control in selection of materials and manufacture ensures consistent performance. Benefits Slip Resistance The patterned film face provides slip resistance and a hard-wearing surface. FSC certified anti-slip plywood products offering customers a much improved choice for their RT flooring needs. HEXA or TRANS) to create a slip-resistant surface. For long life.uk . all cut edges and drilled holes must be sealed before fixing.   Mechanical Support Adequate mechanical support will prevent excessive flexing of the board in service and reduce the possibility of fracturing the phenolic coating. Aalco wants to give its customers the assurance that each batch delivered comes from the same source and will meet your quality expectations. We recognise that today’s market offers many different anti-slip flooring panels and they often differ in quality.aalco. Guidance For Installation Re-sealing of Cut or Drilled Areas Our phenolic anti-slip plywoods are edge sealed at the factory.   Fixings Galvanised or stainless steel fixings will resist corrosion and unsightly damage to the board.co.4mm thick birch veneers together with the thick film face gives long life and wear resistance.r A9 . removal of any build-up of dirt and algae on the mesh surface will prevent reduction of slip resistance. Issue 05 / July 2015 FLOORS A9 www.   Regular Maintenance The boards require minimal maintenance in normal use. The anti-slip face is produced with a heavier weight of phenolic film or multi layer special film pressed with a patterned platen (MESH. Water entering unsealed areas can cause localised swelling and reduce the service life of the plywood. Stability The high temperature pressing of 1. Film Faced Reverse The smooth film face on the reverse provides protection from damp environments. However.FLOORING MATERIALS Anti-Slip Phenolic Mesh Flooring Aalco stocks a wide range of 100% European Birch. Our anti-slip flooring features quality European birch plywood in which veneers are bonded with phenolic “weather and boil proof” glue lines throughout known as WBP plywood. Environmentally Friendly Our anti-slip plywood is FSC certified. Original Aalco Flooring panels can be recognised by the RT logo (left) printed on the smooth side of the panels.

AalcoTrans offers the durability of birch plywood combined with the special. Plywood without logo is also available on a forward order basis. Sheet Size (mm) Thickness (mm) Weight per Sheet (kg) 1220 x 2500 18 43 1220 x 2500 24 48 The above sizes are stocked in the standard dark brown with 220g/m2. hard wearing thick multi layer film with the imprinted waffle (square) pattern which offer one of the highest Taber Value on the market. Manufactured in Europe. CNC machining.uk FLOORS A10 . Issue 05 / July 2015 www. T&G. different film grammages and colours. Other options: cut size. With very good slip and wear resistance and a long life the AalcoMesh pattern remains the most popular choice for many RT flooring applications.aalco. backed with 120g/m2 balancer.000 rounds (based on independent lab test). over 10.A10 AalcoMesh AalcoMesh is a top quality. special construction available on request. mesh-patterned birch plywood panel that has been most commonly available on the market for many years. Sheet Size (mm) 1220 x 2500 1220 x 3050 1500 x 3000 1525 x 3050 1525 x 2440 1525 x 3300 Thickness available: 9mm – 30mm Aalco HexaGrip Aalco HexaGrip offers an improved slip and wear resistance combined with a decorative appearance of hexa pattern. makes Aalco HexaGrip an excellent RT flooring panel. Quality birch plywood overlayed with 220g/m2 phenolic film to the face. Original Aalco Flooring panels can be recognised by the RT logo imprinted on the smooth side of plywood.co. Sheet Size (mm) 1220 x 2500 1220 x 3050 1500 x 3000 1525 x 3050 1525 x 2440 1525 x 3300 Thickness available: 9mm – 30mm AalcoTrans AalcoTrans is a solution for demanding RT flooring applications where anti-slip properties and high wear resistance are the most desired factors.r FLOORING MATERIALS .

to PN-EN 314-2/class 3 (DIN BFU 100.4 + 0.g. (Other conditions can be agreed between the parties.0 + 0.r A11 . a leading European manufacturer of Plywood products with manufacturing processes and procedures conforming to all relevant standards  The company’s Integrated Management System is approved to ISO 9001: 2008 Environmental Procedures are approved to EN ISO 14001: 2009 Health & Safety Procedures are approved to PN-N 18001: 2004 FSC Certified for Chain of Custody (CoC) to FSC-STD-40-004 V2-1 October 2011 Issue 05 / SJuly 2015 FLOORS A11 www. water resistant paint for painting of the edges – on request. reverse 120g/m2) Aalco HexaGrip Grip . Formaldehyde release Class E1 acc. FSC certified Covering AalcoMesh Dark brown phenol film (anti-slip side 220g/m2.FLOORING MATERIALS Technical Data Quality Requirements Product Phenol film faced plywood in which film is applied by hot pressing Structure Cross built construction plywood Material European birch plywood. reverse 120g/m2) Range of Tolerance Mat Spots permitted up to 20cm2.03 t) Squareness 2mm / 1m. PAGED Sklejka S. up to a number 2pcs / 1m2 Scratch e.8 > 30 +(0. Thickness Tolerances (to EN 315) Nominal Thickness (t) mm Tolerance on Nominal Thickness (mm) Tolerance Within One Panel (mm) ≥ 6.2 + 0. in Poland.05 t) 0.) Approvals Length and Width Tolerance Tolerance according to EN 315 ± 3. Taber Test Value Product Film Thickness (mm) Colour Taber Test Value Aalco Mesh 220g/m2 Dark Brown 600 Aalco HexaGrip 220g/m2 Dark Brown 600 Aalco Trans special hard wearing film Black 10400 Distortion – cup.dark brown phenol film (anti-slip side 220g/m2.uk .4 + 0. Categories of Characteristic 0.05 t) -(0.co.5 ≤ 25 +(0.03 t) -(0. BS 1203 WBP). to PN-EN 636.03 t) -(0.8 Aalco source this product range from one manufacturer.aalco.6 > 25 ≤ 30 +(0.A. Bonding quality Bonding quality acc. fogging colour on film surface permitted Visible unevenness because of the surface of the wood permitted ATTENTION! Sunlight exposure can change the colour of the film. AalcoTrans Black hard wearing multilayer film (anti-slip side thick multilayer.5mm. twist In plywood up to 10mm thick distortion is not taken into consideration so the distortion is unlimited In plywood 10mm thick and thicker distortion is permitted up to10mm / 1m of length.0 + 0.03 t) 0. because of pressing plate permitted occasionally Cracks of film on middle of board or through board not permitted Defects at the edge of the panel due to cracks of film and parting permitted up to 2mm from the edges Streak.4 + 0. bow. Moisture content plywood: 4-12%. reverse 120g/m2) Acrylic.

9kg Issue 04 / September 2014 www.A12 Keruing Half Lap Planking 150mm wide in two thicknesses – 22mm and 28mm Available in lengths from 16ft to 26ft Outers – Keruing or Kapur for hardness Inners – Sepetir or mixed red hardwood for rigidity and lighter weight Weight per linear metre is 3.r EGL Laminate Edge Glued Laminate that with care can be crosscut and drilled to suit almost any size of floor.2kg for the 22mm thick and 4.uk FLOORS A12 .co. 28.aalco. 30. 45 Weight per foot: 22mm – 1. 25. 26. FLOORING MATERIALS .35kg / 28mm 1.06kg for the 28mm thick Profile: Machined to half lap pattern with ‘crusher bead’ to allow expansion without distortion Width: 305mm face / 319mm overall Thicknesses: 22mm & 28mm Lengths: Up to 45ft Standard lengths (feet): 20.

KICK STRIPS (RKS) 2.92 kg/m 228. 1.r A13 .0 2.co. 2.23 kg/m 50 KS1 Wt.uk .3 4 10 3.5 4.46 kg/m Issue 04 / September 2014 (RKS) FLOORS A13 40 www. 0.0 2 80 250 GRP15 Wt.5 KS456 Wt.aalco.

co.aalco.r B: Side Raves Side Raves SR56 SR61 SR1P SR2P SR4 SR3 SR22 LM/SR01 SR11 SR5 RSRAV/9 RSRV125/7 RSRV125/9 B1 B1 B2 B2 B3 B3 B4 B4 B5 B5 B6 B6 B6 Issue 04 / September 2014 www.uk .

0 76.SIDE RAVES (RSR) SR56 SR61 Wt.10 kg/m Wt.1 38.18 177.23 3. 2.co.uk .1 149.2 102.81 Issue 04 / September 2014 (RSR) SIDE RAVES B1 www.98 38.3 3.1 3.0 3.aalco.0 3.8 kg/m 38.r B1 . 1.

B2 SR2P SR1P SR2P Wt.75 102 102 198 174.26 kg/m Wt.r SIDE RAVES (RSR) .78 kg/m 2. 2.uk (RSR) SIDE RAVES B2 .75 3.2 Issue 04 / September 2014 www.aalco. 1.co.75 3.2 2.

18 63.5 3. 1.07 kg/m Wt.5 35 100. 2.aalco.5 35 3.r B3 .66 kg/m 63.18 3.18 3.13 3.5 125.5 3.5 Issue 04 / September 2014 (RSR) SIDE RAVES B3 www.co.uk .SIDE RAVES (RSR) SR4 SR3 Wt.

5 15 2.5 3 3.06 125 35 Issue 04 / September 2014 www.52 kg/m 63 3.5 LM/SR01 Wt.aalco.0 3 33.0 77.B4 sr22 SR22 Wt.uk (RSR) SIDE RAVES B4 .94 3 45 14 3 61.r SIDE RAVES (RSR) .co. 1.3 ± 0. 1.86 kg/m 19 22.

75 103.75 38.aalco.1 2.uk .co.54 3.98 kg/m Wt.5 3.SIDE RAVES (RSR) SR11 SR5 Wt.5 2.r B5 .18 Issue 04 / September 2014 (RSR) SIDE RAVES B5 www.54 102 155. 1.73 kg/m 31. 1.18 63.54 3.18 2.58 31.

5 24 11.5 15.co.5 131 29.aalco.12 kg/m 91 64.B6 Aluminium v-groove RSRAV/9 Wt.r SIDE RAVES (RSR) .5 34 Also available to use: Steel v-groove sections RSRV125/7 & RSRV125/9 (see page A5) Issue 04 / September 2014 www. 3.uk (RSR) SIDE RAVES B6 .

uk .r C: Side Guards Side Guards VCA Approval Installation Guide Kit Selection Table Single Rail Assembly Double Rail Assembly SG132 (Rail) EC-SG132 SG105 (Rail) EC-SG105 SGP132 (Pillar) REC-SGP132 Pivot Leg MIS/TK/SGL-500 Pivot Leg MIS/TK/SGL-700 C1 C2 C2 C3 C4 C5 C5 C5 C5 C5 C5 C6 C6 Issue 04 / September 2014 www.aalco.co.

Fulfils the mandatory requirements of whole vehicle type approval Legs and rail supplied fully marked ‘E11 73R-011018’ Tested and approved by VCA ‘E’ approval certificate available upon request Compliant fitting instructions available upon request Compliant stock NOW available The VCA approved Aalco sideguard system comes in a range of 4 kits. delivery.aalco.uk/literature to download a copy of the test results and approval documentation.co. advice and service mean that you can be assured of the right parts for your requirements. Aalco’s exceptional standards of manufacturing.co.8) ZP cup sq.aalco. Please go to www. Pivotable legs are available in 500mm and 740mm heights and the kits are suitable for either single or twin rail systems.C1 VCA Approved Sideguard Kits Aalco are delighted to introduce their new range of industry approved sideguard kits that meet the requirements of Regulation 73. 13 Nm Maximum Torque ED V PRO AP 18 110 R-0 1 73 E1 All parts stamped with VCA approval number E11 73 R-011 018 E11 73R-011018 Issue 04 / September 2014 www.r SIDE GUARD ASSEMBLY (RSG) .hd.uk (RSG) SIDE GUARDS C1 . Components List SGP-132 SG132 SG105 EC-SG132 EC-SG105 REC-SGP132 TK/MIS/SGL-500/700 M8 x 20 (4.

co.aalco.uk .SIDE GUARD ASSEMBLY (RSG) Installation Guide 750 150 / 300 3000 500 / 740 Kit Selection Table Kit No.r C2 . Leg Rail Max drop (mm) Max leg spacing (mm) Max front overhang (mm) Max rear overhang (mm) 1 MIS/SGL-700 SG132 740 3000 750 150 2 MIS/SGL-700 SG105 740 3000 750 150 3 TK/MIS/SGL-500 SG132 500 3000 750 300 4 TK/MIS/SGL-500 SG105 500 3000 750 300 Issue 04 / September 2014 (RSG) SIDE GUARDS C2 www.

C3 Single Rail Assembly Instructions Min.uk (RSG) SIDE GUARDS C3 .co. Front End View Front Pillar/Cap x100mm for Single Rail System Rear End View Legs supplied standard length. Bearer Galv = 2. User cut to length as required.0mm thick Alu = 3.r SIDE GUARD ASSEMBLY (RSG) . User cut to length as required Refer to Components List for Details of Fixings / Torque Issue 04 / September 2014 www.aalco.0mm thick Rails specified stock size length.

Bearer Galv = 2.co.r C4 .SIDE GUARD ASSEMBLY (RSG) Double Rail Assembly Instructions Min. User cut to length as required.0mm thick Alu = 3.aalco.0mm thick Rails specified stock size length. Front End View Front Pillar/Cap x500mm for Twin Rail System Rear End View Legs supplied standard length. User cut to length as required Refer to Components List for Details of Fixings / Torque Issue 04 / September 2014 (RSG) SIDE GUARDS C4 www.uk .

35 kg/m Ø4 101 31 R50 SGP132 (Pillar) Wt.C5 30 30 4.77 kg/m 2. 1.88 1.co.75 16 100 45. 1.5 15 22 100.43 kg/m SG105 (Rail) Wt.7 SGP132 SG132 (Rail) EC-SG132 EC-SG105 Wt.aalco.0 31 REC-SGP132 101 Issue 04 / September 2014 www.uk (RSG) SIDE GUARDS C5 .r SIDE GUARDS (RSG) . 1.

SIDE GUARDS (RSG) 129 81 16 Ø12 165 13.co.r C6 .6 26.8 19.2 R10 49.aalco. 2.44 kg/m Issue 04 / September 2014 (RSG) SIDE GUARDS C6 www.uk .3 R10 8 40 Side Guard Pivot Leg MIS/TK/SGL-500 (also available as MIS/TK/SGL-700) Wt.5 99 R80 572 R10 33 48 19.

r D: Corner Pillars Corner Pillars CCP14 CCP17 CPFT1 CPFT2 CP127 CP27 CP150 CP50 CP18 CP75 CP230 CP5 D1 D1 D2 D2 D3 D3 D4 D4 D5 D5 D6 D6 Issue 04 / September 2014 www.aalco.co.uk .

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r CORNER PILLARS (RCP) .aalco. 2.uk (RCP) CORNER PILLARS D1 .co. 2.7 CCP17 Wt.2 90 Wt.9 typ 35 115 R50.65 typ 35 CCP14 R29.13 kg/m To suit 14mm GRP 90 To suit 17mm GRP R75 2.91 kg/m To suit 17mm GRP 115 Issue 04 / September 2014 www.D1 To suit 14mm GRP R50 2.

co.uk .28 kg/m For use with CC36 (see Aluminium Castings) 64 R18 Issue 04 / September 2014 (RCP) CORNER PILLARS D2 www. 0.CORNER PILLARS (RCP) 64 R18 64 2.aalco. 1.5 6 CPFT1 CANT/ M’SIDE/CNRPST Wt.5 100 CPFT2 CANT/ M’SIDE/CNRPST Wt.93 kg/m For use with CC80 (see Aluminium Castings) 6 2.r D2 .

co.2 3.aalco.17 kg/m 3.2 Issue 04 / September 2014 www.r CORNER PILLARS (RCP) .2 3 45˚ CP27 Wt.uk (RCP) CORNER PILLARS D3 . 2. 1.D3 CP127 Wt.3 kg/m 3 40 R127 M105 Wt 0.0 76.21 kg/m ˚ 90 CP27 47 3 40 3 R27 90˚ 47 79.0 76.

0 CP50 Wt.CORNER PILLARS (RCP) 123.aalco.r D4 .04 kg/m 123. 2.82 100 100 R50 3.2 CP150 3.co.uk . 1.51 kg/m Issue 04 / September 2014 (RCP) CORNER PILLARS D4 www.82 R76.18 Wt.

co.8 R75 40 CP75 40 115 Wt.93 kg/m 2.5 CP18 Wt.aalco. 0. 1.65 kg/m 3.8 62.D5 62.8 R24.r CORNER PILLARS (RCP) .0 115 Issue 04 / September 2014 www.uk (RCP) CORNER PILLARS D5 .

r D6 .aalco.54 SHB4838.CORNER PILLARS (RCP) CP230 100 R50 50 CP230 Wt. 1.75 2.03 Wt.24 kg/m 31.uk .co.36 CP5 73.4 2.75 25. 1.41 kg/m 31.1 Issue 04 / September 2014 (RCP) CORNER PILLARS D6 www.

uk .aalco.co.r E: Cant Rails Cant Rails CR75 CR31 CCR14 CCR17 CR50 CCR50 CR127 CR29 E1 E1 E2 E2 E3 E3 E4 E4 Issue 04 / September 2014 www.

62 For use with CC31R & CC31S (see Aluminium Castings) 126.5 128.5 CR75 Wt.CANT RAILS (RCR) 25 25 32 R75 2.r E1 .co.uk .75 R76. 1.96 kg/m 31.2 127.29 88˚ For use with CC75R & CC75S (see Aluminium Castings) 20 115 130RCR 25.02 CR31 25.81 kg/m 52. 1.aalco.4 87˚ 49.4 Wt.3 Issue 04 / September 2014 (RCR) CANT RAILS E1 www.

2.E2 CCR14 RCR014 32 25 R50 CCR14 Wt.co.uk For use with CCP17R & CCP17S (see Aluminium Castings) Issue 04 / September 2014 (RCR) CANT RAILS E2 .16 kg/m 42.5 To suit 17mm GRP 2.5 To suit 14mm GRP 2.9typ www.65 typ 32 25 R75 CCR17 Wt.7 kg/m 26 For use with CCP14R & CCP14S (see Aluminium Castings) 42. 1.r CANT RAILS (RCR) .aalco.

CANT RAILS (RCR) 103. 1.8 Issue 04 / September 2014 (RCR) CANT RAILS E3 www.9 42.75 kg/m For use with CC50R & CC50S (see Aluminium Castings) CCR50 RCR050 105.co.01 CR50 RCR050 25 25 32 R50 105. 3.r E3 .77 2.5 113.2 25 R50 R4.aalco.8 2˚ 4 40 32 CCR50 5 Wt.73 88˚ CR50 44.21 32.7 Wt.uk .81 kg/m For use with CC50R & CC50S (see Aluminium Castings) 16 2.

r CANT RAILS (RCR) .uk (RCR) CANT RAILS E4 .aalco.57 2.54 CR29 Wt.75 28.76 31.E4 32 3 R127 15 25 CR127 Wt.67 85. 2.69 kg/m 90˚ For use with CC127R & CC127S (see Aluminium Castings) 31 40 20 CR29 RCR029 66.co. 1.28 kg/m For use with CC9 & CC15 (see Aluminium Castings) Issue 04 / September 2014 www.

FC01 Aluminium Roof Coil Double-Sided Tape Detaflex 4000 Parabond 600 Pre-bowed Aluminium Roof Sticks Steel Top Hat Roof Sticks Steel Bowler Hat Roof Sticks F2 F2 F2 F3 F3 F4 F4 F4 Issue 04 / September 2014 www.co.r F: Roofing Roofing Diagram F1 Roofing Components GRP Roof Coil .uk .aalco.

CR127 CR29 Radius Casting CC31R. CCP17R. CC9 GRP Cant Rails CCR50. CC127R.r ROOFING DIAGRAM (RRC) . CCP14S. CCP17S. CCR14 CCR17.uk (RRC) ROOFING F1 . CC75S.aalco. CCP14R. CC15 Issue 04 / September 2014 www.co. CC75R. CR75 CR31. CC127S.F1 Other items used Double Sided Tape DS1619 Detaflex 4000 Sealant Parabond 600 Sealant Moulding M105 Moulding M105 Aluminium Roofsticks TH2 Galvanised Roofsticks GRS01 Bowler Hats BH01 Aluminium Roof Coil GRP Roof Coil FC01 Square Castings CC31S.

10-5 cm/cm˚C Barkol hardness >40 barkol Water absorption 0.ROOFING COMPONENTS (RRC) FC01 .GRP Roof Coil 2550mm wide x 1.uk . The main ingredients are high quality polyester resins and glass fibre reinforcements that provide high mechanical strength properties to the product. high bond strength DS Tape for a wide range of applications. 50% Standard surface Smooth / Smooth Smooth / Rough Thickness 1. 42 metre long coils that can be cut to any length then recoiled and packed for easy transportation.7 . Double-Sided Tape DS1619 White. Dimensional tolerance Unit weight ±10% Average thickness ±15% Width ±1% Length ±1% Issue 04 / September 2014 (RRC) ROOFING F2 www.co. Technical specification Product Orthophtalic polyester resin and fibre glass Fibre glass content 25 . algae.30% Colour Milk white Light transmitted Approx. GRP flat and corrugated panels are produced on modern continuous lamination lines. then recoiled for easy transport and handling. Bonds well to metals. Available in full coil and cut to any length specified.45 g/cm3 Service temperature -40˚C + 120˚C Tensile strength > 50Mpa Bending strength 80-90 Mpa Modulus of elasticity 6000/7000 Mpa Elongation of break 2% Thermal lineal expansion coefficient 2. etc.3mm thick Available in Opal or Blue.r F2 .4-1.aalco.8mm thick. plastics. mildew and fungus Resistance to corrosion Good resistance to general corrosion of chemical agents and sea water Aluminium Roof Coil 2550mm wide x 0.2% Heat transmission coefficient 5 Kcal/m h˚C Self-ignition temperature 480˚C Biological resistance Perfect against microorganisms.3± 0.19mm Density 1.

dark brown and beige Precautions Contains Isocyanate. even on slightly damp surfaces Free of solvents and isocyanates The product is paintable Finished product keeps exceptional elasticity for extended period of time Does not corrode metals Can be applied indoors or outdoors High weathering and UV resistance Fungal resistant Guarantees exceptional strength after curing.38 N/mm2 Elongation at break (ISO8339) 680% Temperature resistance -40°C and +90°C Detaflex 4000 has a good resistance against high and low temperatures -40°C to + 90°C. When necessary. It is recommended that adhesion tests are carried out to determine the suitability of the product for its application. black. Properties -Vulcanized sealant Shore A Hardness (ISO 868) 40 Maximal joint distortion 25% Modulus at 100% elongation (ISO8340) 0. use primer. Joint Measures Joint width Joint depth Allowed difference 3-4mm 4-5mm 1mm 6mm 6mm 1mm 8mm 6mm 1mm 10mm 8mm 2mm 15mm 10mm 2mm 20mm 12mm 2mm 25mm 15mm 2mm Processing temperature Between +5°C up and +40°C Surfaces All surfaces must be dry. WRAS approved. Characteristics High initial adhesion (high track) even without the need for clamping Fast build up of internal strength Excellent adhesion without primer. aluminium. Safety data sheet available for professional use on request. degrease with Top Cleaner. When in doubt. See information supplied by the manufacturer. stainless steel. Perfect for bonding and sealing of most materials on nearly all surfaces (porous or non-porous) in the automotive sector. Complies with container “Butter Test” and approved to BS5929:Part3:1984.r ROOFING COMPONENTS (RRC) . one component polyurethane sealant for sealing and bonding in the automotive and truck industry. contact the technical support service. glass. grey and black Parabond 600 Description A high quality. S23 Do not breathe vapour.uk (RRC) ROOFING F3 . fast vulcanising. grey. fast curing universal adhesive sealant based on MS polymer with very high initial strength. Flexible adhesion to most common materials including wood. MEK. clean and free from dust and grease. mirrors.F3 Detaflex 4000 Description Detaflex 4000 is a high modulus. for an elastic adhesive the force at break is exceptional : 18kg/cm2 Packaging and colours 25 cartridges of 290ml per box Available in white.co. If necessary.aalco. PVC. alcohol or ethanol. elastic surpaintable. Issue 04 / September 2014 www. Available colours White. copper.

ROOFING COMPONENTS (RRC) 38.80 BH01 (Steel) Wt. ±5mm and is supplied flanges up or down. ±5mm and is supplied flanges up or down. ±5mm and is supplied flanges up.78 kg/m Roofsticks will normally be supplied pre-bowed with legs on inside radius Can also be supplied pre-bowed with legs on outside of radius Issue 04 / September 2014 (RRC) ROOFING F4 www.2 kg/m 67.36 Material: Weight: Availability: 2.aalco.78 kg/meter 2500mm long with 25mm rise.1 31.uk .25 Steel Bowler Hat Roof Sticks 0. 1.9mm Galvanised Mild Steel 0. 2.r F4 .03 Pre-Bowed Aluminium Roof Sticks 76. 0.2 TH2 Wt. 38.co.50 5. 0.777 kg/meter 2500mm long with 25mm rise.2mm Galvanised Mild Steel 1. 30 Steel Top Hat Roof Sticks 25 GRS01 (Steel) Wt.50 REF Material: Weight: Availability: 29.10 REF 17.12 kg/meter 2500mm long with 25mm rise.78 kg/m 65 Material: Weight: Availability: 1.75 Aluminium 0.10 REF 5.

r G: Top Hats Top Hats TH90 TH16 TH5 TH26 TH13 TH61 TH14 TH21 TH2 G1 G1 G1 G1 G1 G2 G2 G2 G2 Issue 04 / September 2014 www.co.uk .aalco.

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4 3.56 kg/m 55.aalco.0 15.14 kg/m 3.55 31.25 1.58 69. 1.18 TH5 Wt. 0.r TOP HATS (RTH) .54 kg/m 31.co.85 TH13 Wt.4 TH13 TH26 Wt.38 kg/m 114.88 5.23 60.50 15. 2.6 64 TH90 For use with CC35 (see Aluminium Castings) 4 19 Wt.G1 TH16 Wt. 0.03 2.88 25.54 228.6 25. 0.23 2.uk (RTH) TOP HATS G1 .5 Issue 04 / September 2014 www.75 22.75 31.75 1.42 kg/m 22.

36 31.78 kg/m For use with CC14 (see Aluminium Castings) Issue 04 / September 2014 (RTH) TOP HATS G2 www.51 kg/m 38.03 For use with CC38 (see Aluminium Castings) 76.18 3.2 TH2 Wt.1 2.co.74 kg/m TH61 Wt.18 3.uk .68 TH14 Wt.TOP HATS (RTH) 111.18 28.1 15.88 3. 1.23 66.18 31.6 38. 1. 0.58 22.75 2.35 kg/m For use with CC28 (see Aluminium Castings) 3.r G2 .aalco.45 6.6 TH21 Wt.4 101. 1.75 44.35 155.

uk .aalco.co.r H: Dropside Bodies Dropside Diagrams Standard Dropside Diagram Lightweight Dropside Diagram Dropside Sections H1 H2 DSBP200 DSTP200 DSIP100 DSIP200 DS400 DS400L BHCP34 DC140 RL694B AL63 DH300W CTR7A EC8A CNR6A Steel Pillars H3 H3 H4 H4 H5 H5 H6 H6 H7 H7 H7 H8 H9 H10 H11 Issue 04 / September 2014 www.

FP24 FP4. GB23. CNR6-600 SR3. GB3 used as Bearers in Steel FB1. FB58 used as Runners GB2.co. EC8A-600 Anti Luce Fastening Lug AL63 43 Issue 04 / September 2014 DROPSIDE BODIES H1 www. SR4. FP15 Aalco HexaGrip. SR22. CNR6A-600 Steel Centre Pillars CTR7 LM/RN02 Aluminium Centre Pillars CTR7A-400. all can be used as Side Raves Aluminium Corner43 Pillar CNR6A-400. AalcoMesh & AalcoTrans Keruing and EGL Steel Runners GB3 or GR5 Pillar BHCP34 2x2x1/4 angle 3x2x1/4 angle FB1.uk .STANDARD DROPSIDE DIAGRAM NTS Dropside lock RL694B Floor Planks FP1. FP2. CTR7A-600 DROPSIDE COMPONENTS Hinge Set DH300W Bottom Plank DSBP200 Middle Plank DSIP200 Top Plank DSTP200 Middle Plank (4”) DSIP100 One Piece Plank DS400 One Piece Plank (long) DS400L End Capping DC140 Steel End Caps EC8 Aluminium End Caps EC8A-400.r H1 . FB4 used as Bearers in all Steel Corner Pillar CNR6-400.aalco.

CTR7A-600 Issue 04 / September 2014 www.H2 DROPSIDE COMPONENTS 2x2x1/4 angle 3x2x1/4 angle Dropside lock RL694B FP15 Pillar BHCP34 3x2x1/4 angle LM/FP01 (AalcoDek) Steel Corner Pillar CNR6 Aluminium Corner Pillar CNR6A-400. EC8A-600 Steel Centre Pillars CTR7 Aluminium Centre Pillars CTR7A-400.uk DROPSIDE BODIES H2 . CNR6A-600 43 pillar and antiluce Steel Corner Pillars CNR6 LM/RN02 Hinge Set DH300W Bottom Plank DSBP200 (200mm) Middle Plank DSIP200 (200mm) Middle Plank DSIP100 (100mm) Top Plank DSTP200 (200mm) One Piece Plank DS400 (400mm) One Piece Plank (long) DS400L End Capping DC140 Side Rave LM/SR01 Steel End Caps EC8 Aluminium Corner Pillars CNR6A-400 CNR6A-600 with AL63 Anti Luce Aluminium End Caps EC8A-400.aalco.co.r LIGHTWEIGHT DROPSIDE DIAGRAM .

2.aalco.53 kg/m 25 25 1. 3.5 2 200 200 2 9 Issue 04 / September 2014 (RDS) DROPSIDE SECTIONS H3 www.8 15 2 51.uk .r H3 .DROPSIDE SECTIONS (RDS) DSBP200 DSTP200 Wt.co.22 kg/m Wt.

6 1.7 1.38 kg/m 25 82 200 101. 2.61 kg/m DSIP100 Wt.8 25 Issue 04 / September 2014 www. 1.aalco.uk (RDS) DROPSIDE SECTIONS H4 .co.H4 DSIP200 Wt.r DROPSIDE SECTIONS (RDS) .

5 400 130 400 119.5 3 25 10 9 17 3 118.r H5 .4 kg/m Wt.uk .co.2 2 2 41 Issue 04 / September 2014 (RDS) DROPSIDE SECTIONS H5 www.DROPSIDE SECTIONS (RDS) DS400 (1PCE 400mm) DS400L (1PCE 400mm) Wt.8 2.aalco.8 kg/m 25 140.5 1.2 2. 4. 5.

4 38.54 kg/m Issue 04 / September 2014 www.aalco. 25 R28 3.5 3.1 DC140 (Holl.25 55.uk (RDS) DROPSIDE SECTIONS H6 .5 ± 0.co.r DROPSIDE SECTIONS (RDS) . 0.5 98 5 61.03 25.34 kg/m Both available in 5 metre lengths.H6 42. 2.Plnk.Capping) Wt.25 33 ± 0.95 BHCP34 18 Wt. 3.5 3.

7 43 AL63 Fastening Lug DH300W Hinge Set 43 Issue 04 / September 2014 (RDS) DROPSIDE SECTIONS H7 www.1 63.DROPSIDE COMPONENTS r H7 .co.5 12.aalco.uk .DROPSIDE SECTIONS (RDS) DROPSIDE COMPONENTS RL694B Dropside Lock 38.

r DROPSIDE SECTIONS (RDS) .5 4 5 CTR7A 18 18 Wt. 2. Available in two lengths.H8 135 50 ± 0. CTR7A-400 CTR7A-600 135 34.68 kg/m Comes as a two part set.uk (RDS) DROPSIDE SECTIONS H8 .5 5 18 18 51.co.58 kg/m Issue 04 / September 2014 www. 2.3 ± 0.aalco.5 3.25 33 ± 0.5 4 CTR7A Socket Wt.25 3.5 ± 0.

3 Right hand Left hand Issue 04 / September 2014 (RDS) DROPSIDE SECTIONS H9 www.r H9 . 1.co.68 kg/m 43 40 2 6 26 27 21 Comes as a two part set.aalco.DROPSIDE SECTIONS (RDS) EC8A Wt. EC8A-400 EC8A-600 2 38 ± 0. Available in two lengths.uk .

r DROPSIDE SECTIONS (RDS) .34 kg/m Comes as a two part set.aalco.25 33 ± 0.5 98 5 61. R28 25 55.25 3. Available in two lengths.5 3.H10 42. 3.3 ± 0. 3.5 ± 0.5 5 66.32 kg/m Issue 04 / September 2014 www.8 42.95 CNR6A 18 Wt.5 5 34.08 4 CNR6A Socket Wt.5 3. CNR6A-400 CNR6A-600 R34 57 ± 0.co.uk (RDS) DROPSIDE SECTIONS H10 .5 R29 104.

24” and 32” available CNR6 Steel Corner Pillar EC8 .r H11 .Steel End Cap 16”.DROPSIDE SECTIONS (RDS) CTR7 Steel Centre Pillar 16”. 24” and 32” available Issue 04 / September 2014 (RDS) DROPSIDE SECTIONS H11 www.uk .aalco. 24” and 32” available 16”.co.

co.uk .r I: Zeds & Mouldings Zeds GZ28 GZ37 Mouldings I1 I1 M109 FH3 M118 FH70 M102 M103 M104 M116 M306 SHB48 M107 M106 M101 M150 M105 M200 I1 I1 I1 I1 I2 I2 I2 I2 I2 I2 I3 I3 I3 I3 I3 I3 Issue 04 / September 2014 www.aalco.

50 25.15 3.22 31.aalco.4 57.18 31.ZEDS & MOULDINGS (RZ) & (RM) 22. 0.18 31.28 3.87 25.uk .20 15.23 3.4 2.50 M118 FH70 Wt.4 39.54 3. 0.75 22.52 kg/m Wt.22 GZ28 GZ37 Wt.66 kg/m 25.18 2.co.50 12.27 kg/m Issue 04 / September 2014 (RZ) & (RM) ZEDS & MOULDINGS I1 www. 0.50 kg/m 41. 0.75 2.30 kg/m Wt.r I1 .55 kg/m Wt. 0.75 22.38 M109 FH3 Wt. 0.

1 CP230 4.75 4.aalco.23 kg/m 48 SHB48 SHB48 Wt. 0. 0.co.76 M104 Wt.14 kg/m M116 15 40 Wt.I2 25.27 kg/m 9. 2.05 23.22 kg/m 49 25. 0.uk (RZ) & (RM) ZEDS & MOULDINGS I2 .83 4. 0.2 kg/m 19.77 M102 Wt.r ZEDS & MOULDINGS (RZ) & (RM) .50 12 M306 Wt.44 kg/m Issue 04 / September 2014 www.53 M103 Wt. 0.4 38.

33 kg/m CP27 Wt.r I3 .co.43 kg/m 38.4 27 12. 0. 0.44 kg/m Issue 04 / September 2014 (RZ) & (RM) ZEDS & MOULDINGS I3 www.18 3.18 M200 Wt.7 7.08 M107 (1” 1/2” JMoulding) M106 Wt.2 Wt. 0.4 M105 Wt 0.21 kg/m 3.ZEDS & MOULDINGS (RZ) & (RM) 25.uk . 0.aalco.18 M150 M105 Wt.21 kg/m 50.14 kg/m 76. 0.80 3.9 8. 0.1 25.19 kg/m M101 Wt.

aalco.r J: Door Cappings Door Cappings DC1P11 DC2P11 DC1P14 DC2P14 DC1P17 DC2P17 DC1P22 DC2P22 J1 J1 J1 J1 J1 J1 J1 J1 Issue 04 / September 2014 www.co.uk .

aalco.DoorJ1 Capping .62 kg/m 20 DC2P11 Wt.55 2 DC1P11 Wt. 0. 0.05 DC1P14 Wt.uk .49 kg/m 38 38 2 DC2P17 18. 0.86 2 DC1P22 Wt.co.47 kg/m 38 38 2 DC2P14 15. 0.51 kg/m 38 38 22.53 kg/m 38 Issue 04 / September 2014 (RM) DOOR CAPPING J1 www. 0.65 kg/m 20 Wt.68 kg/m 20 Wt.66 kg/m 20 38 DC2P22 Wt. 0.36 DC1P17 Wt. 0.DOOR r CAPPINGS (RM) 11. 0.

aalco.r K: Aluminium Castings Aluminium Castings CC14 CC27 CC26 CC35 CC38 CC28 CC31R CC31S CC127R CC127S CC9 CC15 CC80 CC36 K1 K1 K1 K2 K2 K2 K3 K3 K3 K3 K4 K4 K4 K4 CCP14R CCP14S CCP17R CCP17S CC50R CC50S CC75R CC75S K4 K4 K4 K4 K4 K4 K4 K4 Issue 04 / September 2014 www.co.uk .

.

aalco.co.uk (RCC) ALUMINIUM CASTINGS K1 .r ALUMINIUM CASTINGS (RCC) .K1 CC14 (FOR TH2) 49 CC27 (FOR 3 x 3 x 1/4” Angle) 47 CC26 (FOR 3 x 2 x 1 /4” Angle) Issue 04 / September 2014 www.

co.uk .aalco.r K2 .ALUMINIUM CASTINGS (RCC) CC35 (FOR TH90) 45 CC38 (FOR TH61) 48 CC28 (FOR TH14) Issue 04 / September 2014 (RCC) ALUMINIUM CASTINGS K2 www.

r CC31R ALUMINIUM CASTINGS (RCC) .uk (RCC) ALUMINIUM CASTINGS K3 .co.K3 50 CC31S CC31S CC127S CC127R CC127S 51 Issue 04 / September 2014 www.aalco.

aalco.uk .ALUMINIUM CASTINGS (RCC) cc9 CC15 CC9 CC36 CC36 CC80 CCP14R CCP17R CC50R CC75R ccp14r and 17r ccp14s and 17s 52 CCP14S CCP17S CC50S CC75S Issue 04 / September 2014 (RCC) ALUMINIUM CASTINGS K4 www.r K4 .co.

uk .r L: Steel Sections Steel Sections Outer Panel Inner Panel Header Rear Frame Sections Rear Header Sections Floor Pan End Capping Curtain Track G-Section Galvanised Steel Back Frames Curtainsider Pillars L1 L1 L1 L1 L1 L1 L1 L2 L2 L2 L2 Issue 04 / September 2014 www.aalco.co.

uk .STEEL SECTIONS Outer Panel Inner Panel Header Rear Frame Sections Rear Header Sections End Capping Floor Pan Issue 04 / September 2014 STEEL SECTIONS L1 www.co.r L1.aalco.

0 38 20.0 3.0 Curtain Track 6 50.0mm Galvanised Mild Steel Wt 0.0 70.L2 70.co.aalco. 6.0 10 Curtainsider Pillars 16.84 kg/m 100.0 R50 46 Material 2.91 kg/m Galvanised Steel Back Frames Back Bearer Corner Pillar Header Panel Customer to supply dimensions Issue 04 / September 2014 www.0 G-Section (Steel) Wt.uk STEEL SECTIONS L2 .r STEEL SECTIONS .

All Parts Diagram M1 M2 M3 Load Lok Track 1806 M4 GRP Systems 2” Standard GRP Box System 3” Standard GRP Box System Alternative 3” Standard GRP Box System 2” Captive GRP System 3” Captive GRP System 5” GRP System M5 M6 M7 M8 M9 M10 GRP Panelling CPR CPRV Doors NAPS Range GRP Liner Panels ISM Range ISS ISP Custom-made PER Range M11 M11 M12 M12 M12 M13 M13 M14 M14 M14 Issue 04 / September 2014 www.uk .aalco.co.r M: GRP Systems GRP Diagrams GRP 2” Box Captive System Diagram GRP 3” Box Captive System Diagram GRP .

r

GRP BOX 2” CAPTIVE SYSTEM DIAGRAM - M1

Aluminium Roof Coil
GRP Roof Coil FC01

FB1 used as Runners
and Bearers

CCP14R
CCR14

Steel
Header Panel
CCP14S
Capping
DC1P17
CCP14

Side
Guard
Pillar
SGP132/100
SGP132/500
Zinc Plated (ZP)
Load Lok Track
1806

Capping
DC2P17

Anodised Side
Guard Rail
SG132, SG105

Steel Back Bearer

Steel
Corner
Pillar

Aalco HexaGrip,
AalcoMesh and
AalcoTrans

Mainside
SR2P

Legs MIS/TK/SGL-500
Legs MIS/TK/SGL-700

Issue 04 / September 2014

www.aalco.co.uk

GRP SYSTEMS M1

r

M2 - GRP BOX 3” CAPTIVE SYSTEM DIAGRAM

Aluminium Roof Coil
GRP Roof Coil FC01

FB1 used as Runners
and Bearers
CCP17R

Steel
Header Panel
CCP17S
Capping
DC1P17

CCR17

CCP17

Side
Guard
Pillar
SGP132/100
SGP132/500

Zinc Plated (ZP)
Load Lok Track
1806

Capping
DC2P17

Aalco HexaGrip,
AalcoMesh and
AalcoTrans

Steel Back Bearer

Steel
Corner
Pillar

Mainside
SR2P

Anodised Side
Guard Rail
SG132, SG105

Legs MIS/TK/SGL-500
Legs MIS/TK/SGL-700

Issue 04 / September 2014

GRP SYSTEMS M2

www.aalco.co.uk

r

GRP BOX - ALL PARTS DIAGRAM - M3

Steel Runners GR5
Steel Bearers GB23, GB3
Aluminium Runners FB1, FB58

Aluminium Roof Coil
GRP Roof Coil FC01
Detaflex 4000 Sealant
Parabond 600 Sealant

Aluminium Bearers FB1, FB4, FB8

Galvanised or
Aluminium Top Hats
Square Castings
CC50S, CC31S, CC75S,
CCP14S, CCP17S, CC127S

Radius Alloy Castings
CC50R, CC31R,
CCP14R, CCP17R,
CCP127R, CC75R

Radius Cant Rail
CR50, CR31,
CR75, CCR14,
CCR17, CR127

Corner Pillars
CP50, CP150,
CP75, CCP14,
CCP17

Side Guard Pillar
SGP132/100
SGP132/500

Capping
DC1P17
Capping
DC2P17

Zinc Plated (ZP) Load Lok
Track 1806
Anodised Side Guard Rail SG132

Steel Back Bearer
Made to customer drawing
Legs MIS/TK/SGL-500
Legs MIS/TK/SGL-700
Alloy Mainsides
SR1P, SR2P, SR61, SR56

Mesh Flooring
Aalco HexaGrip, AalcoMesh & AalcoTrans
Alloy Floor Planks
FP1, FP2, FP12, FP24, LM/FP01 (AalcoDek)
EGL Laminate Flooring 22mm, 28mm
Keruing 22mm, 28mm

Issue 04 / September 2014

www.aalco.co.uk

GRP SYSTEMS M3

in 2. 2.5mm thickness) Also available in Stainless Steel and Bright Zinc Plated material.3 kg/10ft length (2.13 Ø 25.5 7.co.aalco. 2.LOAD LOK TRACK 1806 Zinc Plated (ZP) Load Lok Track 1806 Wt.13 33.5 and 3mm gauge 33.r M4 .5 Issue 04 / September 2014 GRP SYSTEMS M4 www.0. 4.3.4 12.uk .5 81 Ø 7.

uk GRP SYSTEMS M5 .r 2” STANDARD GRP BOX SYSTEM .co.aalco.M5 ccp14s and 17s ccp14r and 17r CC50R CC50S CCR50 RCR050 CCR50 SR61 CR50 RCR050 CP50 CR50 SR1P SR2P SR2P SR56 Issue 04 / September 2014 www.

aalco.co.r M6 .uk .3” STANDARD GRP BOX SYSTEM CC31S 50 CC31S CP150 CR31 130RCR CC31R SR61 SR1P SR2P SR2P SR56 Issue 04 / September 2014 GRP SYSTEMS M6 www.

M7 ccp14s and 17s ccp14r and 17r CC75S CC75R CR75 RCR075 CP75 CR75 SR61 SR1P SR2P SR2P SR56 Issue 04 / September 2014 www.uk GRP SYSTEMS M7 .r ALTERNATIVE 3” STANDARD GRP BOX SYSTEM .co.aalco.

2” CAPTIVE GRP SYSTEM ccp14s and 17s ccp14r and 17r CCP14S CCP14R 27 CCR14 SR61 CCR14 RCR014 CCP14 SR1P SR2P SR2P SR56 Issue 04 / September 2014 GRP SYSTEMS M8 www.r M8 .co.uk .aalco.

uk GRP SYSTEMS M9 .aalco.M9 ccp14r and 17r CCP17S CCP17R 26 CCR17 SR61 CCP17 SR1P SR2P SR2P SR56 Issue 04 / September 2014 www.r ccp14s and 17s 3” CAPTIVE GRP SYSTEM .co.

aalco.r M10 .co.5” GRP SYSTEM CC127S CC127S CC127R 51 CR127 SR61 SR1P CP127 SR2P SR2P SR56 Issue 04 / September 2014 GRP SYSTEMS M10 www.uk .

M11 CPR Plywood panels coated on both sides with glass fibre reinforced polyester resin.1 13.0 10. Applications Van bodywork.4 2 11.5 16.5 - - Weight kg/m2 CPRSR - - - 11. furniture carriers.5 20.5 9.0 13.0 15. Dimensions CRPV6 CRPV4 Alu profiles every 610mm 406mm Maximum length 13550mm 13550mm Maximum height 2700mm 3150mm Kickstrip maximum height 300mm 350mm Issue 04 / September 2014 www.6 14.3 16.co.0 10.3 - - Weight kg/m2 CPRS - - - 11.aalco.8 12.uk GRP SYSTEMS M11 .5 13.6 16.2 12.8 17.6 Weight kg/m CPRV6 Weight kg/m CPRV4 Applications Van bodywork with lighter bodyweight and improved payloads. Thicknesses and weights Thickness mm 30 32 35 38 41 2 7.7 14.r GRP PANELLING .5 - - Weight kg/m2 CPR CPH version of high standard panel: on request Aalco stock of PANOLIT CPR Panels Thickness (mm) Length (mm) Width (mm) Weight kg 11 2440 2438 54 11 6096 2438 134 14 2438 2438 65 14 3048 2420 82 14 3657 2420 98 14 4343 2420 116 14 4877 2438 131 14 6096 2438 163 14 7315 2438 196 17 2438 2438 77 17 2743 2438 87 17 3048 2438 97 17 5486 2438 174 17 6096 2438 193 17 6705 2438 213 17 7315 2438 232 17 7925 2438 251 17 8534 2438 270 17 9144 2438 290 CPRV Lightweight CPR panel with trapezoid shaped stiffeners for easy location of lashing rails. Types / Glass reinforcement: CPR: 600 g/m2 CPRS: 900 g/m2 CPRFR: 700 g/m2 CPRSR: 1680 g/m2 Standard height: 2440mm Maximum height: 3150mm Standard length: up to 13550mm Special sizes: On request Thicknesses and weights Thickness mm 6 8 11 14 17 20 24 27 30 5.0 12. dryfrieght containers.2 12.5 Weight kg/m2 CPRFR - - - - 12.8 17.5 6. hire vehicles.8 9.2 18.2 14.3 14.

Aalco stock of NAPS Panels Thickness (mm) Length (mm) Width (mm) Weight kg 14 2438 2440 39. Thicknesses: 20 / 23 / 27 30mm Standard width: 1220 mm Special sizes: on request Height: 2440 / 2600 / 2900 / 3150mm Special sizes: On request The panels fulfil the specifications of NF Standard NF T 57-950-1 Tolerances: Length 0.2 6.5 8.GRP PANELLING Doors The doors can be supplied without tubes or with one or two aluminium tubes (Ø16. anti-slipping floors.03 4.1 8. camper vans and leisure vehicles.3 8. Applications Van bodywork.5 4. steel.2 4.1 8.8 2 7.8 6.4 4.8 5.9 14 6096 2440 99.1% (minimum 5m) / Width 3mm / Thickness: 1mm / Diagonal difference: 6mm NAPS Range Lightweight polypropylene honeycomb core coated on both sides with glassfibre reinforced polyester resin.7 7.r M12 . plus some inserts (aluminium.0 6.aalco.1 2 5. Aalco stock of GRP Liner Panels Thickness (mm) Length (mm) Width (mm) Weight kg 4 2438 2440 34 4 6096 2440 85 Issue 04 / September 2014 GRP SYSTEMS M12 www.37 3.9 8.3 5. supply the panels with peel ply. Excellent resistance to humidity in external uses.uk .5 6.7 Weight kg/m NA5L (lightened issue) Weight kg/m NAPS Weight kg/m NAP6 8. Advantages: Strong lightweight panel.7 17 2440 2420 26 17 6096 2420 65 GRP Liner Panels These lightweight gel-coated GRP Liner Panels are used in a range of applications including refrigerated vehicles.7 9. We can also protectively film the panels.37 2 Weight kg/m NAP7 2 Coefficient of insulation w/m /K (NAPS) Custom-made: We can provide specific panels according to drawings and also coloured panels. tubes) Applications: This lightweight panel is particularly adapted for lightweight vehicle boxes.7 8. Types / Glass reinforcement: NA45L: 900g/m2 NAPS: 900 g/m2 NAP6: 1200g/m2 NAP7: 1480 g/m2 Standard height: 2500mm Standard Length: Approximately 13550 mm Maximum height: 3150mm (NA45L: Maximum height 2440mm) Special sizes: On request Thicknesses and weights Thickness mm 14 17 20 25 30 2 4.4 x 18mm) positioned according to customers’ specifications. make special cuts according to drawing. dryfreight containers.co.87 2.66 2.

Applications: This lightweight and strong panel is particularly adapted to lightweight vehicles and has insulating properties.20 1. Lightweight panel with polyurethane foam core.1 10.01 0.1 8.23 Weight kg/m ISS Weight kg/m ISS2 Standard height: 2550mm Maximum height: 3150mm Standard length: up to 13550mm Special sizes: On request Polyurethane-foam density: Standard 40 kg/m3 Other density: On request Issue 04 / September 2014 www.3 9.0 Coefficient of insulation w/m2/K (ISMC) 2.8 6.5 8.83 2.3 5.5 7.8 6.aalco.8 8.7 10.46 1.9 9.0 2 Weight kg/m ISML 5.0 9.2 7.3 2 Weight kg/m ISS3 7. Types / Glass reinforcement: ISML: 1500 g/m2 ISMC: 1950 g/m2 ISMC3: 2230 g/m2 Thicknesses and weights Thickness mm 14 17 20 25 30 2 5.1 7.12 Weight kg/m ISMA Standard height: 2500 mm Maximum height: 3150 mm Standard length: up to 13550 mm Special sizes: On request Custom-made: We can provide specific panels according to drawings and also coloured panels.6 Weight kg/m2 ISMC 6.uk GRP SYSTEMS M13 .7 Weight kg/m2 ISS4 8.5 9.7 10.9 8.7 8.r GRP PANELLING .2 10.9 7.80 1.58 0.7 12.4 7.5 5.0 7.M13 ISM Range Polyurethane foam lightweight panel reinforced with internal strengthening membranes. ISS Applications Insulated bodyworks.9 11. Types / Glass reinforcement: ISS: 1480 g/m2 ISS2: 1780 g/m2 ISS3: 2080 g/m2 ISS4: 2680 g/m2 Thicknesses and weights Thickness mm 25 30 40 50 80 100 120 2 7.5 7.6 8.1 6.2 6.7 8.1 8.0 11. isothermal and refrigerated containers.35 0. We can also apply protective film to the panels and make special cuts according to drawings.5 Coefficient of insulation w/m2/k (ISS) 1.6 5.25 1.9 11.7 6.co.0 10.4 6. Advantages: Internal cross strengthening glassfibre membranes prevents detachment of composite coats.8 2 7.26 0.9 6.5 7.74 0. Good bending strength.3 Weight kg/m2 ISMC3 7.9 10.

9 Weight kg/m2 ISP4 11.2 13.2 17.5 Weight kg/m2 ISP3 11.1 5.70 1. Examples: Floor panels with wood or metal reinforcements.8 5.2 Coefficient of insulation w/m2/k (ISP) 1.86 0.9 15. isothermal and refrigerated containers.4 12. or with tubes for electrical wiring.uk . protectively film or cut the panels according to your drawings.65 1.6 4.4 Weight kg/m ISP5 12.44 Custom-made: We can paint.30 0. Advantages Good resistance to compression.9 Coefficient of insulation w/m2/k (ISS) 3.25 1. Issue 04 / September 2014 GRP SYSTEMS M14 www.24 2 Standard height: 2500mm Maximum height: 3150mm Standard length: up to 13550mm Special sizes: On request Polyurethane-foam density: Standard 40 kg/m3 Other density: On request Custom-made The ISS and ISP panels can be produced according to your specifications.aalco. Insulated bulkhead panels with wood or metal reinforcements for refrigerator fastening.65 0.4 11.26 0. Types / Glass reinforcement: PER: 925 g/m2 Standard height: 2440mm Maximum height: 3150mm Standard length: up to 13550mm Special sizes: On request Thicknesses and weights Thickness mm 14 17 20 25 30 Weight kg/m2 ISS 4.9 12.4 15. on request.70 2.7 11.5 12.co.r M14 .7 13.4 12.2 16.5 14.GRP PANELLING ISP Polyurethane foam panel with 4mm plywood sheets on both sides for an optimal stiffness and a stronger shock resistance.40 2.5 15. Applications Lightweight vehicles. Insulated roof panels with.4 13.9 12. stiffeners for the fastening of equipment.9 14.9 14.38 0. Applications Insulated bodyworks.7 15.1 11. The panels fulfil the specifications of NF Standard NF T 57-950-1 Tolerances: Length 0.0 13.6 11.5 5. Types / Glass reinforcement: ISP: 900 g/m2 ISP3: 1050 g/m2 ISS4: 1480 g/m2 ISS5: 2080 g/m2 Thickness mm 25 30 40 50 80 100 120 Weight kg/m2 ISP 10.0 11.4 16.1% (minimum 5m) / Width 3mm / Thickness: 1mm / Diagonal difference: 6mm PER range PET foam coated on both sides with glassfibre polyester resin.

co.uk .r N: Aluminium Box Body Issue 04 / September 2014 www.aalco.

uk . GB23 or GB3 can be used as Bearers Issue 04 / September 2014 ALUMINIUM BOX BODY N1 www. FB8.26kg / sheet Aluminium Corner Pillars CP5 Aluminium Runners FB1. FB4 SR5.2mm thickness Weight 10. CP50 Top Hat TH5 / TH16 Zinc Plated (ZP) Load Lok Track 1806 Wooden Tie Rails Aluminium Sheets 8ft x 4ft (2438mm x 1219mm) 1. GRP15 are typical Mainsides / Side Raves Runners GR3 or GR5 GB2.co.r N1 .2mm thickness Weight 9.STANDARD ALUMINIUM BODY DIAGRAM Top Hat TH5 / TH2 GZ28 Zed Tie Aluminium Corner Pillars CP18. FB58 Steel Back Bearer to customer specification Aluminium Bearers FB1.76kg / sheet 2500mm x 1220mm 1.aalco.

aalco.co.uk .r O: Curtainsider Body Issue 04 / September 2014 www.

CURTAINSIDER BODY DIAGRAM GRP Roof Coil FC01. FP12.radius CC50S . smooth / smooth for sticking or rough / smooth for bonding. FP2.co. AalcoMesh & AalcoTrans Keruing & EGL Laminate Issue 04 / September 2014 CURTAINSIDER BODY O1 www. Also available Aluminium Roof Coil Cant Rails CR50 Castings CC50R .uk .square Steel Header to customer drawing Capping DC1P17 Cant Rails CCR50 Capping DC2P17 Aluminium Side Raves SR4.aalco.r O1 . RSRAV/9 Steel v-groove RSRV125/7 & RSRV125/9 Steel Back Bearer to customer specification Galvanized Steel Runners 3mm and 5mm sections (see floor drawing) FP1. FP24 Aaclo HexaGrip.

r P: Innosoft B570 & Innoprotect B580 Issue 04 / September 2014 www.aalco.uk .co.

aalcodirect.co. polishing or abrading. also known as ‘tea-stains’. It is also suitable for the everyday cleaning of lightly soiled surfaces that have previously been treated with Innosoft B570.aalco. Instructions for using Innosoft B570 Innosoft B570 is a white viscous liquid with an acidic pH of 3 containing organic acids and surface-active agents and is free from abrasive particles. It is recommended that waterproof gloves are worn whilst using the product. It is preferable to follow up with use of the basic cleaner Innoprotect B580 which as well as being neutral. The loosened dirt and or oxide might cause light scratching.5) and mild cleaner can successfully be used in combination with Innosoft B570. this product will also passivate the surface to minimise further corrosion. Instructions for using Innoprotect B580 This neutral (pH 6. grinding. particularly on polished surfaces and this should therefore be carefully removed with water or a damp cloth. cleaning and polishing on all types of metal. It is not a pickling agent because it does not attack the metal. Dilution Dilute 400ml in 1000ml of cold water.uk . It is suitable for the intensive cleaning of contaminated surfaces like flash rust and rusty areas. also leaves a passive layer minimising the danger of any subsequent corrosion. IRRITANT Aalco Kits Kits are available from Aalco comprising the following contents Product 500ml Kit 250ml Kit 100ml Kit Innosoft B570 500ml 250ml 100ml Innoprotect B580 500ml 250ml 100ml 1 1 1 Application Sponge Buy online at www. As well as its cleaning action in removing the loosened oxides and contaminants. the danger of ‘under-deposit corrosion’ of stainless steel is also reduced.uk Issue 04 / September 2014 INNOSOFT P1 www. Innosoft B570 should first be well shaken and then applied undiluted using a damp sponge or pad. For ground or polished finishes. A Material Safety Data Sheet in line with 1907/2006/EC article 31 is available on request. aluminium and even plain steels. Due to the deep-cleaning characteristics of Innosoft B570. It is therefore non-aggressive for metals but very effective on oxides and dirt. Common corrosion pits on aluminium are also effectively removed using this product. Although Innosoft B570 was originally developed for stainless steel it has become apparent that it also gives good results on other metals like copper. This form of corrosion occurs under deposits because oxygen access is limited. It is a white viscous liquid based on organic acids and surface active agents and does not contain abrasives. Before After Innoprotect B580 completely removes any residues left after the use of Innosoft B570 and passivates the surface which helps to prevent further corrosion.INNOSOFT B570 & INNOPROTECT B580 Rust and corrosion removal.r P1 . In this case only light pressure should be used in order to prevent any dirt becoming lodged in surface discontinuities. the product should be applied in the same direction as the brushing. Ground or polished surfaces are also more susceptible to this phenomenon. This is particularly important in Chloride environments such as marine applications.co.

r Q: Crestabond Adhesives ® Issue 05 / July 2015 www.aalco.co.uk .

000 80-100 210-240 >50 20-25 1400-1800 1-50 M7-05 Universal Bonder Off White or Black 1:1 30.000 . oxidation and other contaminates with either acetone. MEK or IPA. grease. ensure that the substrate has been cleaned. is likely to be needed on gel coat surfaces and moulded surface where release agents are likely to be present. Composites Some surface cleaning is required – remove any obvious dirt.000 3-5 8-10 70 14-17 400-600 1-15 M1-05 Universal Bonder Grey or Black 10:1 100. MEK or IPA.140.000 14-22 25-35 70 16-19 600-850 1-25 M1-30 Universal Bonder Grey or Black 10:1 200. Guide To Bonding Metals Some surface cleaning is required – remove any obvious dirt. agricultural and recreational vehicles.000 . grease.140.uk .000 50-70 150-180 >100 16-18 650-850 1-50 M1-90HV Universal Bonder Off White 10:1 340. such as carbon steel may also require mechanical abrasion and a subsequent alcohol solvent wipe prior to bonding. Pack Sizes M1 (10:1) Range 50ml side by side cartridges 400ml co-axial cartridges 825ml side by side cartridges 20 litre (nominal) pails 200 litre (nominal) pails M7 (1:1) Range 50ml side by side cartridges 400ml side by side cartridges 20 litre (nominal) pails 200 litre (nominal) pails When bonding cold rolled steel (CRS). grease. The laminate should be fully cured prior to bonding and if the laminate surfaces are more than 3 days old.CRESTABOND ADHESIVES ® A range of primerless.380. abraded and then cleaned once more in order to achieve the best results. Gelcoat substrates need to be cleaned and may require a light abrasion with a 100 -140 grit sandpaper. such as mechanical abrasion. When bonding epoxy laminates please test bond strength prior to application.70. clean cloth prior to bonding. Reduces dust emissions and preparation time Confidence in the longevity of the finished product Plastics that cannot be bonded with the Crestabond® range are: Optimises production cycles to reduce manufacturing costs Adhesive can be used in multiple applications Polyethylene Polyacetals Polypropylene Polytetrafluoroethylene Product Description Colour Mix ratio by volume Viscosity (cP) Working time (mins) Fixture time (mins) Tensile elongation % Tensile strength (MPa) Tensile modulus (MPa) Gap fill (mm) M1-04 Universal Bonder Grey 10:1 100.000 4-7 18-22 44 23-26 1300-1700 1-5 M7-15 Universal Bonder Off White 1:1 30.000 . Galvanised or zinc coated metals should be bonded using the Crestabond® M7 (1:1) range.000 .000 4-7 12-18 70 14-17 400-600 1-15 M1-20 Universal Bonder Grey or Black 10:1 100.r Q1 .000 .000 .240.co.000 .70.000 . MEK or IPA. Excellent fatigue and impact resistance Range of working and fixture times Good gap filling capability Customer Benefits Dramatically enhances production efficiency and reduces consumable costs Plastics Some surface cleaning is required – remove any obvious dirt. oxidation and other contaminates with either acetone. Surface preparation.000 10-20 30-45 43 20-23 1400-1700 1-5 Issue 05 / July 2015 CRESTABOND® Q1 www. it is recommended that the surface must Crestabond® Features be cleaned with a suitable solvent or cleaner with a lintPrimerless and requires minimal surface preparation free. All composites can be bonded with Crestabond®. MMA structural adhesives for use in land transport.140.aalco.000 25-35 60-80 >100 17-20 750-1000 1-50 M1-60 Universal Bonder Grey 10:1 200.240. Certain metals. oxidation and other contaminates with either acetone.

colours should be as follows.uk CRESTABOND® Q2 . This product is intended for use by skilled individuals at their own risk.aalco. after 24 hours full cure will be achieved Operating temperature of Crestabond® is from -40°C up to 100°C Application Prior to bonding.co. All these processes must be completed before the working time of the mixed adhesive expires. depending on the adhesive grade. ensure the substrate surface is clean by following instructions provided. Avoid dry bonds by using adequate pressure to mate parts and clamp properly to prevent joint movement. Crestabond® products should be stored in their original container out of direct sunlight. Bonding checklist Product is within shelf life Cartridge has been stored correctly No obvious defect or damage to cartridge No blockages within the cartridge Correct static mixing nozzle is being used If adhesives and activator are mixed correctly. The user must determine the suitability of a selected adhesive for a given substrate and application. Suitable manual and pneumatic guns plus static mixers are available to purchase. activator and parts to be bonded should be allowed to attain workshop temperature of between 18°C and 25°C prior to bonding. Crestabond® will achieve approximately 85% strength. Dispense the adhesive at slow rate initially onto a non-bonding surface until the bead colour is uniform opaque grey or black.Black M7 (1:1) . M1 (10:1) .Grey M1 Black (10:1) .Q2 Product GRP Stainless steel Aluminium Powder coated steel Cold rolled steel ABS Acrylic Polycarbonate Galvanised M1-04 44 44 44 44 44 4 44 4 M1-05 44 44 44 44 44 4 44 4 M1-20 44 44 44 44 44 4 44 4 M1-30 44 4 44 4 4 4 4 4 M1-60 44 4 4 4 4 4 4 4 M1-90 44 4 4 4 4 4 4 4 M7-05 44 44 44 44 44 4 44 4 44 M7-15 44 44 44 44 44 4 44 4 44 Multiple ticks denote exceptional suitability Key points Higher or lower working temperatures will cause the working time to decrease or increase Static mixers must always be discarded after use After specified fixture time. The Crestabond® cartridges can be applied using a manual or pneumatic gun.Black Storage The shelf life for Crestabond® is defined from date of manufacture when stored at a recommended temperature between 2°C and 23°C. The bulk product or cartridge material should be opened only immediately prior to use and it’s highly recommended that products should never be frozen or exposed to temperatures above 35°C. Dispense enough adhesive to fill the bond gap before parts are mated. Check the dispensed bead for cure quality before beginning the bonding process.Off White M7 Black (1:1) . The viscosities of both adhesive and activator are affected by temperature. The adhesive. The expiry date is indicated on the product labels.r CRESTABOND® ADHESIVES . Not to be used in household applications. Long term exposure above 23°C will reduce the shelf life of these materials. This temperature should be maintained during the bonding process and until the adhesive is sufficiently cured to allow movement of the assembly. Bulk dispensing equipment should be in good operating condition. How to order bulk packed materials Product Adhesive (pails or drums) Activator (pails only) M1-04 M1-05 Adhesive Activator 4 M1-05 M1-05 Adhesive Activator 1 or Activator 1 Black M1-20 M1-20 Adhesive Activator 1 or Activator 1 Black M1-30 M1-30 Adhesive Activator 1 or Activator 1 Black M1-60 M1-60/90HV Adhesive Activator 2 M1-90HV M1-60/90HV Adhesive Activator 3 M7-05 M7-05 Adhesive M7-05/15 Activator M7-15 M7-15 Adhesive M7-05/15 Activator Crestabond is a registered trademark of Scott Bader Company Limited Issue 05 / July 2015 www. For industrial/commercial use only.

The UK’s largest independent multi-metals stockholder www.uk Tel 0115 9882600 Fax 0115 9882636 e-mail nottingham@aalco.co.co.uk r LEEDS SOUTHAMPTON Tel 0121 5853600 Fax 0121 5856864 e-mail birmingham@aalco.uk AALCO is a registered trademark of Aalco Metals Ltd .uk ESSEX NEWCASTLE Tel 01224 854810 Fax 01224 871982­ e-mail aberdeen@aalco.uk Tel 0191 4911133 Fax 0191 4911177 e-mail newcastle@aalco.uk Tel 01482 626262 Fax 01482 626263 e-mail hull@aalco.uk Tel 01603 787878 Fax 01603 789999 e-mail norwich@aalco.co.co.co.uk DYFED MANCHESTER SWANLEY Tel 01204 863456 Fax 01204 863430 e-mail manchester@aalco.uk Tel 0151 2073551 Fax 0151 2072657 e-mail liverpool@aalco.co.co.co.co.uk Tel 01269 842044 Fax 01269 845276 e-mail dyfed@aalco.co.uk Tel 0113 2763300 Fax 0113 2760382 e-mail leeds@aalco.uk CHEPSTOW LIVERPOOL STOKE Tel 01291 638638 Fax 01291 638600 e-mail chepstow@aalco.co.aalco.uk BIRMINGHAM ABERDEEN Designed and produced by Squarefox Design Limited www.co.co.uk Tel 0141 6463200 Fax 0141 6463260 e-mail glasgow@aalco.co.uk Tel 01322 610900 Fax 01322 610910 e-mail swanley@aalco.uk Tel 023 8087 5200 Fax 023 8087 5275 e-mail southampton@aalco.co.co.co.co.uk Tel 01268 884200 Fax 01268 884220 e-mail essex@aalco.squarefox.uk AYLESBURY GLASGOW NORWICH Tel 01296 461700 Fax 01296 339923 e-mail aylesbury@aalco.uk BELFAST HULL NOTTINGHAM Tel 02890 838838 Fax 02890 837837 e-mail belfast@aalco.uk Tel 01782 375700 Fax 01782 375701 e-mail stoke@aalco.co.co.