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FORM 150.

72-EG8 (516)

MODEL YLAA
AIR-COOLED SCROLL CHILLERS
WITH BRAZED PLATE HEAT EXCHANGERS
STYLE B
50 – 150 TON
180 – 530 kW
50 Hz
R-410A

FORM 150.72-EG8 (516)

Nomenclature
Y

L

A

A

0320

S

E

50

X

A

B
DEVELOPMENT
LEVEL = B (BPHX)

DESIGN SERIES A (MCHX)
X = ACROSS THE LINE
VOLTAGE CODE:
50 = 380/415-3-50
REFRIGERANT = R-410A
S = STANDARD EFFICIENCY
H = HIGH EFFICIENCY
FOUR DIGIT UNIT NUMBER
A = AMERICAS
A = AIR COOLED
L = SCROLL COMPRESSOR
Y = YORK CHILLER

Approvals
• ASME Boiler and Pressure Vessel Code  – Section Vlll Division 1.
• AHRI Standard 550/590.
• UL 1995  –  Heating and Cooling Equipment
• ASHRAE 15  –  Safety Code for Mechanical Refrigeration
• ASHRAE Guideline 3 – Reducing Emission of Halogenated Refrigerants in Refrigeration and Air-Conditioning Equipment and Systems
• N.E.C.  –  National Electrical Code
• OSHA  –  Occupational Safety and Health Act

Products are produced at a
facility whose qualitymanagement systems are
ISO9001 certified.

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FORM 150.72-EG8 (516)

Table Of Contents
INTRODUCTION....................................................................................................................................................... 5
EQUIPMENT OVERVIEW......................................................................................................................................... 8
UNIT COMPONENTS............................................................................................................................................. 15
ACCESSORIES AND OPTIONS............................................................................................................................ 16
DESIGN PARAMETERS......................................................................................................................................... 20
WATER PRESSURE DROP.................................................................................................................................... 21
PHYSICAL DATA AND RATINGS.......................................................................................................................... 22
UNIT DIMENSIONS ............................................................................................................................................... 24
ISOLATOR LOCATIONS........................................................................................................................................ 30
ISOLATOR DETAILS.............................................................................................................................................. 32
ELECTRICAL NOTES............................................................................................................................................ 36
WIRING LUGS........................................................................................................................................................ 38
ELECTRICAL DATA W/O PUMPS......................................................................................................................... 40
WIRING DIAGRAM................................................................................................................................................. 42
USER CONTROL WIRING..................................................................................................................................... 44
NOTES.................................................................................................................................................................... 46
APPLICATION DATA.............................................................................................................................................. 48
GUIDE SPECIFICATIONS...................................................................................................................................... 50

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FORM 150.72-EG8 (516)

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FORM 150.72-EG8 (516)

Introduction

Johnson Controls, the building efficiency leader, is proud to present the YORK Model
YLAA Air-Cooled Scroll Chiller.
FEATURES AND BENEFITS
Installation
The YLAA chiller arrives as a factory-assembled package ready to be installed outdoors,
either on the roof or at ground level. The air-cooled condensers eliminate the capital,
installation and maintenance costs of a cooling-tower circuit.
The YLAA weighs less and has s smaller footprint than other chillers in its class. In fact, it
is 20-35% lighter weight than the market average chiller. When the chiller is roof-mounted
in new construction, the cost of the support structure can be reduced. In building retrofits,
the YLAA can provide the largest capacity in a given space and existing structure.
Power hook-up could not be any easier with the standard single-point connection. A terminal block, disconnect switch or circuit breaker is provided to meet the unique needs of
every project and minimize installation time and labor. The factory-installed control transformer steps down the power voltage to the control voltage.
Chilled-water piping is also simple. The water connections are factory-piped to the outside of the unit, for ease of access. Factory-cut grooves, or optional flanges, make piping connections simple. Optional factory-installed pump kits eliminate the time, cost, and
mechanical-equipment room space necessary to install chilled-water pumps.
Press the start button with confidence – your YLAA has been run-tested at the factory to
ensure that you will have a successful start-up.
Reliability
The YLAA chiller is proven and reliable, designed to reduce service calls. The scroll compressors have logged hundreds of thousands of operating hours in numerous different
applications. The corrosive-resistant condenser heat exchangers have been specifically
designed for stationary HVAC applications and have undergone extensive laboratory and
field testing to extend chiller life and improve performance. They are also more rigid than
standard condenser coils, making them less susceptible to damage during rigging, lifting,
and installation of the chiller.
Components are designed to keep the chiller up-and-running. A factory-installed water
strainer prevents debris from affecting unit flow and/or heat transfer. The rugged thermaldispersion flow switch is factory-installed at the optimum location in the piping for superior
flow sensing, reducing the potential for nuisance trips. Intelligent controls protect the
chiller while keeping it online, for maximum uptime. Exterior panels of the chiller are
powder-coated with highly durable corrosion-resistant paint.

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there are now more pump sizes to choose from. this chiller is a true earth-friendly offering. Sustainability The YLAA makes you a leader in sustainability through innovation. expansion tanks. 6 JOHNSON CONTROLS . and frost protection to prevent freeze-up. With the combination of R-410A refrigerant. dual pumps. which has no ozone-depletion potential. with their innovative control algorithms. and stateof-the-art heat exchanger technology that allows refrigerant charge to be reduced by as much as 30%. not added cost. and YLAA chillers provide some of the best IPLVs in their class. and strainer for quick hook-up. and reduce the cost for field-constructed barriers. offer industry-leading energy efficiency. and additional test ports for temperature and pressure sensing. Flexibility The YLAA chiller offers a number of options designed to operate reliably across a wide range of customer needs. YLAA also offers an efficiency choice. When factory-mounted pump kits are considered. the YLAA chiller provides the most ecologically friendly equipment. YLAA chillers are available in standard efficiency models with smaller footprints and lower capital costs. Only pay for the chiller you need – the multi-efficiency levels of the YLAA allow you to decide the best investment for the job. Standard low sound and multiple sound attenuation options allow flexibility in locating the chiller. pressure ports. It can provide heat recovery up to 140°F (60°C). In addition to the high-efficiency units. Real-world energy efficiency is measured by IPLV (off-design) performance. with up to 85% of total heat rejection captured. There are also more pump options available: variable-speed drives.72-EG8 (516) Introduction (Cont'd) Efficiency YLAA high-efficiency chillers. The optional kits come standard with valves.FORM 150. service shut-off valves. Partnered with its low-sound properties for noise pollution prevention. It can cool glycol down to 10°F (-12°C). flow switch.

The condenser heat exchangers are light enough that no crane is required for replacement. The standard unit capabilities include built-in-scheduling.FORM 150. and N2. remote water temperature reset and up to two steps of demand (load) limiting depending on model. JOHNSON CONTROLS 7 . with optional capabilities available for LON. remote start-stop. If service should ever be required. The standard control panel can be directly connected to a Johnson Controls Building Automated System via the standard factory-installed RS232 communication port. with water pressure typical of a spray from a common garden hose. is all that’s needed. the YLAA chiller has been designed to simplify the work. Serviceability Minimal maintenance is required to keep the unit operating at maximum performance.72-EG8 (516) Introduction (Cont'd) Communications The YLAA chiller comes standard with native communication capability for BACnet (MS/ TP). Modbus. city tap water. keeping costs down. The layout of the chiller locates all the major components that can be serviced near the outside edge. And when it’s time to clean them.

All rotating parts are statically and dynamically balanced. This galvanized steel is coated with baked-on powder paint. which.The unit is pressure-tested. Units are designed in accordance with NFPA 70 (National Electric Code).150 Ton (180 .530 kW) YLAA models are shipped complete from the factory ready for installa­tion and use. ASME and rated in accordance with AHRI Standard 550/590. COMPRESSORS The chiller has suction-gas cooled. Compressor-crankcase heaters are also included for extra protection against liquid migration.FORM 150. A large internal volume and oil reservoir provides greater liquid tolerance.72-EG8 (516) Equipment Overview The 50 . After assembly. yields a minimum ASTM 1654 rating of “6”. galvanized steel. when subjected to ASTM B117 1000 hour. The unit structure is heavy-gauge. a complete operational test is performed with water flowing through the evaporator to as­sure that the refrigeration circuit operates correctly. hermetic scroll com­pressors. The YLAA compressors incorporate a compli­ant scroll design in both the axial and radial direction. evacuated. ASHRAE/ANSI 15 Safety code for mechanical refrigeration. and fully charged with a zero Ozone Depletion Potential Refrigerant R-410A and includes an initial oil charge. LD18425a 8 JOHNSON CONTROLS . salt spray testing.

A 20 mesh wye-strainer is provided as standard to provide protection at the evaporator inlet. The evaporator is covered with 3/4” flexible.FORM 150. LD18426 The heat exchanger is manufactured in a precisely controlled vacuum-brazing process that allows the filler material to form a brazed joint at every contact point between the plates. It offers excellent heat transfer performance with a compact size and low weight. The evaporator is equipped with a thermostat-controlled heater. A factory-wired flow switch is standard. installed in a pipe section at the outlet of the evaporator. foam insulation (K=0.25). high efficiency Brazed Plate Heat Exchanger (BPHE) is constructed with 316L stainless steel corrugated channel plates with a filler material between each plate. JOHNSON CONTROLS 9 . but without gaskets and frame parts. creating complex channels. closed-cell. Water inlet and outlet connections are 3” in diameter and are grooved for compatibility with field supplied ANSI/AWWA C-606 couplings. reducing structural steel requirements on the job site. The arrangement is similar to older plate and frame technology. The heater provides freeze protection for the evaporator down to -20°F (-29°C) ambient.72-EG8 (516) Equipment Overview (Cont'd) BRAZED PLATE EVAPORATOR The compact. particularly at system start-up when construction debris may be present in the piping system.

They are designed for maximum efficiency and are statically and dynamically balanced for vibration-free operation.FORM 150. All blades are statically and dynamically balanced for vibration-free operation. They are directly driven by independent motors. coated steel. and pressure piping code B-51 (2009 version). pressure vessel.57 OH13953.50 OH13953. Condenser coil is easily washable with clear water up to 100 psi (7 bar). Since all YLAA brazed plate evaporators are categorized as pressure “H” fittings per CSA-B51.5 OH13953. and positioned for vertical air discharge.72-EG8 (516) Equipment Overview (Cont'd) CANADIAN REGISTRATION NUMBER (CRN) APPLICATION & PROOF OF CONFORMANCE Reference Table 1 for YLAA brazed plate evaporator Canadian Registration Numbers (CRN) for all Canadian Provinces. rust-resistant.51 OH13953.5T OH13953. 10 JOHNSON CONTROLS .5Y CONDENSER Coils . The design working pressure of the coil is 650 PSIG (45 bar). Integral sub cooling is included. Coils and headers are brazed as one piece.52 OH13953.5N OH13953. According to the Canadian Standards Association’s Boiler. a product registered as a category “H” fitting does not require a label or marking displaying the CRN. Table 1 . a CRN label or marking is not provided on the evaporator.Condenser coils are made of a single material to avoid galvanic corrosion due to dissimilar metals.59 OH13953.CANADIAN REGISTRATION NUMBERS CANADIAN PROVINCE BC AB ON PQ/MB/SK NB NS PEI NF NU NWT YU CRN# OH13953.58 OH13953. The fan guards are constructed of heavy-gauge.56 OH13953. LD18427 Fans – The condenser fans are composed of corrosion resistant aluminum hub and glassfiber-reinforced poly­propylene composite blades molded into a low-noise airfoil section.

squirrel-cage type. Modbus and N2 communications. so power failures and battery discharge will not require reprogramming the chiller. with LON protocol served through an optional eLink communications card. Contacts for remote chilled liquid temperature reset and two steps of demand load limiting are also standard. Programmed setpoints are retained in lithium battery-backed RTC memory for 5 years minimum. The control system includes native BACnet MS/TP. JOHNSON CONTROLS 11 . They feature ball bearings that are double-sealed and permanently lu­bricated. DISPLAY KEYPAD ON/OFF SWITCH MICROBOARD CONTROL TRANSFORMER TERMINAL BLOCK LD18429 FUSES The operating program is stored in non-volatile memory (EPROM). UNIT CONTROL SYSTEM The YLAA chiller is designed with an intelligent control system that operates the chiller automatically with maximum reliability. safety and ease of use.FORM 150. The controls are factory tested and with as little user input as a chilled liquid setpoint the chiller will operate to meet the load demand. for projects without BAS or for redundancy.72-EG8 (516) Equipment Overview (Cont'd) LD18428 Motors – The fans are driven by Totally Enclosed Air-Over. Unit alarm contacts are standard. current protected motors.

All controls are contained in a NEMA 3R cabinet with a hinged outer door and includes a liquid crystal display (LCD) with light emitting diode (LED) backlighting for outdoor viewing. and between both pumps of the optional dual pump hydro-kit. and logic predicts when additional capacity will be required based on how quickly the unit has loaded or unloaded in the past. the controls are designed to allow the unit to operate safely while making as much capacity as possible. SETPOINTS updating can be performed to: • Chilled liquid temperature setpoint and range • Remote reset temperature range • Set daily schedule/holiday for start/stop • Manual override for servicing • Low and high ambient cut-outs • Number of compressors • Low liquid temperature cut-out 12 JOHNSON CONTROLS . Run hours and starts are averaged across all compressors automatically.FORM 150. DISPLAY/PRINT provides quick access to frequently needed information: • Chilled liquid temperatures • Ambient temperature • System pressures (each circuit) • Operating hours and starts (each compressor) • Operating data for the systems ENTRY section allows entering setpoints or modifying system values. An RS-232 port provides capability to print hard copy reports (printer available separately). an anti-recycle timer ensures the motors have time to cool before starting again. When compressors are cycled off. the unit pumps down automatically to prevent liquid refrigerant from entering the compressors at restart. the chiller will unload slightly to provide maximum capacity possible while remaining within the unit operating envelope. This prevents unnecessary compressor cycling and helps maintain setpoint accurately. At unit shutdown. which can cause premature bearing wear and other compressor damage. Liquid temperature sensors provide feedback to the controller. the chiller will attempt to restart three times. The fault history is stored in the unit controller RTC memory for the last six fault shutdown conditions. There are two display lines. entry and printing. For example. If there is a problem that prevents the unit operating properly. a manual reset is required to alert the operator about the fault condition. and a color coded 12-button non-tactile keypad with sections for display.72-EG8 (516) Equipment Overview (Cont'd) Maximum reliability is achieved through intelligent control. if airflow to the condenser coil is diminished due to a dirty coil. each with twenty text characters per line. for the maximum service life. If it cannot start. If a fault prevents the unit from starting or causes it to shutdown.

evaporator heater and fan operation • Run permissive status • Number of compressors running • Liquid solenoid valve status • Load & unload timer status • Water pump status JOHNSON CONTROLS 13 .FORM 150. the microprocessor control center is capable of displaying the following data points: • Return and leaving liquid temperature • Low leaving liquid temperature cut-out setting • Low ambient temperature cut-out setting • Outdoor air temperature • English or Metric data • Suction pressure cut-out setting • Each system suction pressure • Discharge pressure (optional) • Anti-recycle timer status for each system • Anti-coincident system start timer condition • Compressor run status • Day.72-EG8 (516) Equipment Overview (Cont'd) • Low suction pressure cut-out • High discharge pressure cut-out • Anti-recycle timer (compressor start cycle time) • Anti-coincident timer (delay compressor starts) UNIT section to: • Set time • Set unit options In addition. date and time • Daily start/stop times • Holiday status • Automatic or manual system lead/lag control • Lead system definition • Compressor starts & operating hours (each compressor) • Status of hot gas valves.

(Factory.C.installed) POWER PANEL • Each panel contains: • Compressor power terminals • Compressor motor starting contactors per l. The standard control panel can be directly connected to a Johnson Controls Building Automated System via the standard on-board RS232 communication port. remote water temperature reset via up to two steps of demand (load) limiting depending on model. Modbus and N2.E.72-EG8 (516) Equipment Overview (Cont'd) COMMUNICATIONS • Native communication capability for BACnet (MS/TP). • Control power terminals to accept incoming for 115-1-60 control power • Fan contactors & overload current protection The power wiring is routed through liquid-tight conduit to the compressors and fans.FORM 150. Modbus and N2 • Optional communciation available for LON via eLink option BUILDING AUTOMATION SYSTEM INTERFACE In addition to native BACnet. The standard unit capabilities include remote start-stop. the YLAA chiller accepts a 4-20 milliamp or 0-10VDC input to reset of the leaving chilled liquid temperature. FAN CONTACTORS FAN FUSE FAN CONTACTORS DISCONNECT SWITCH FAN CONTACTORS FAN FUSE FAN CONTACTORS XTBF1 COMPRESSOR CONTACTORS GROUND LUG COMPRESSOR CONTACTORS COMPRESSOR OVERLOADS LD18430 14 JOHNSON CONTROLS .

72-EG8 (516) Unit Components MICROCHANNNEL COILS FAN DECK HYDRO-KIT PUMPS AND MOTORS (OPTIONAL) FORMED STEEL BASE RAILS COIL HEADERS CONTROL AND POWER PANELS COMPRESSORS BRAZED PLATE EVAPORATOR LD18426 Figure 1 .GENERAL UNIT COMPONENTS JOHNSON CONTROLS 15 .FORM 150.

lockable handle (in compliance with NEC Article 440-14).5 or 1. Low Ambient Kit – Standard units will operate to -1°C (30°F). (SQ only) Control Transformer – Converts unit power voltage to 115-1-60 (0. in the incoming compressor-power wiring. (Do not include this option if either the Single-Point Non-Fused Disconnect Switch or Single-Point Circuit Breaker options have been included. (This option includes the discharge pressure transducer/readout capability option. Language LCD And Keypad Display – Spanish.)can be supplied to isolate the unit power voltage for servicing. with external lockable handles (in compliance with NEC Article 440-14).E. by others in the power wiring.0 kVA capacity). it is recommended that optional condenser louvered enclosure panels also be included. terminal-block and interconnecting wiring to the compressors. Power Factor Correction Capacitors – Will correct unit compressor power factors to a 0.) Single-Point Non-Fused Disconnect Switch – Unit-mounted disconnect switch(es) with external. Includes sun shield panels and discharge pressure transducers. The following power connections are available as options. Standard language is English. (This option includes the Single-Point Power connection.) Single-Point Supply Terminal Block – Includes enclosure. This accessory includes all necessary components to permit chiller operation to -18°C (0°F). by others. Single-Point Circuit Breaker – A unit mounted circuit breaker with external.FORM 150. Separate external fusing must be supplied. Separate external protection must be supplied. lockable handle (in compliance with Article 440-14 of N.95. can be supplied to isolate the power voltage for servicing. French. Factory mounting includes primary and secondary wiring between the transformer and the control panel.) Multiple Point Supply With Individual System Circuit Breakers – Two unit-mounted circuit break.90-0.C.ers.72-EG8 (516) Accessories and Options All accessories and options are factory installed unless otherwise noted. CONTROL OPTIONS: High Ambient Kit – Allows units to operate when the ambient temperature is above 46°C (115°F). which must comply with the National Electrical Code and/or local codes. POWER OPTIONS: Unit Power Connections – Single-point terminal block connection(s) are provided as standard. and Italian unit LCD controls and keypad display available.) For proper head pressure control in applications below -1°C (30°F) where wind gusts may exceed 8 kph (5 mph). (See electrical data for specific voltage and options availability. 16 JOHNSON CONTROLS . can be supplied to isolate the power voltage for servicing. German.

thermal dispersion flow switch. The extension pipe is secured to the chiller frame for shipping to avoid risk of damage to evaporator and is easily attached to the evaporator at startup using the supplied ANSI/AWWA C-606 connector. discharge shutoff valve. discharge check valve. Evaporator Nozzle Extension Kit – Pipe and ANSI/AWWA C-606 fittings to extend the evaporator connections to the outside of the chiller. EVAPORATOR OPTIONS: Low Temperature Glycol – Replaces standard Thermostatic Expansion Valves with Electronic Expansion Valves to achieve leaving glycol temperatures as low as -12°C (10°F). low maintenance flow proving and is included standard. Heat Recovery Condenser – A partially condensing refrigerant to liquid condenser recovers heat off both refrigerant circuits and rejects into a single liquid circuit. Includes the Thermal Dispersion Flow Switch. Capable of recovering up to 85% total heat of rejection (cooling load plus work input). A support bracket for the extension kit or field piping is standard on all chillers. Service shut off valves. Hydro-Kit – Factory installed Hydro-Kit suitable for water glycol systems with up to 35% glycol at leaving temperatures down to 20°F. Hot gas bypass is installed on only refrigerant system #1. It is factory wired and installed in the extension pipe between evaporator outlet and edge of chiller.72-EG8 (516) Accessories and Options (Cont'd) COMPRESSOR. Service Suction Isolation Valve – Service suction discharge (ball-type) isolation valves are added to unit per system (discharge service ball-type isolation valve is standard on each circuit). additional pressure ports and expansion tanks are optional within the hydro-kit option. inlet wye-strainer. The hydro-kit option is available in a single or dual configuration (dual as standby duty only). bleed and drain valves and frost protection. The extension pipe is secured to the chiller frame for shipping to avoid risk of damage to evaporator and is easily attached to the evaporator at startup using the supplied ANSI/AWWA C-606 connector. pressure ports. Hot Gas By-Pass – Permits continuous. Electronic Expansion Valves permit operation at both low temperatures and comfort cooling applications without a capacity loss or derate at either condition. Chicago Code Relief Valves – Unit will be provided with relief valves to meet Chicago code requirements. Provided as standard on all chillers but can be deleted if alternate or existing piping and flow switch is field supplied. The flow switch can be deleted if alternate or existing flow switch is field supplied. The hydro-kit option comes standard with a balancing valve. Thermal Dispersion Flow Switch – A thermal dispersion type flow switch provides accurate. temperatures as high as 60°C (140°F) are possible.FORM 150. Factory installed between the compressor discharge and the condenser (air) coils to capture the maximum amount of heat. Required for any leaving liquid temperature below -1°C (30°F). PIPING. JOHNSON CONTROLS 17 . stable operation at capacities below the minimum step of compressor unloading to as low as 5% capacity (depending on both the unit and operating conditions) by introducing an artificial load on the evaporator. with totally enclosed permanently lubricated pump motors.

for proper head pressure control. contact your local Johnson Controls office. Louvered Panels (Full Unit) – Louvered panels surround the front. chlorine and fluorine in concentrations greater than 100 ppm). and sides of the unit. Unrestricted air flow is permitted through generously sized louvered openings. Johnson Controls recommends the use of Condenser Louvered Panels for winter applications where wind gusts may exceed 8 kph (5 mph). They prevent unauthorized access and visually screen unit components. oxidizers and wet bromine. Post-Coated Condenser Coils – The unit is built with electrostatic post-coated condenser coils. Coil End Hail Guard – Louvered panel attached to exposed coil end. Louvered Panels (Condenser Coil Only) – Louvered panels are mounted on the sides and ends of the condenser coils for protection. This option is applicable for any outdoor design ambient temperature up to 46°C (115°F). yet provides free air flow. 18 JOHNSON CONTROLS . Wire/Louvered Panels – Consists of welded wire-mesh panels on the bottom part of unit and louvered panels on the condenser section of the unit. Additionally.72-EG8 (516) Accessories and Options (Cont'd) CONDENSER AND CABINET OPTIONS: Condenser coil protection against corrosive environments is available by choosing any of the following options. Prevents unauthorized access. Enclosure panels can provide an aesthetically pleasing alternative to expensive fencing.FORM 150. This is the choice for corrosive applications (with the exception of strong alkalies. The following types of enclosure panels are available: Wire Panels (Full Unit) – Consists of welded wire-mesh guards mounted on the exterior of the unit. back. Enclosure Panels (Unit) – Tamperproof enclosure panels prevent unauthorized access to units. For additional application recommendations.

4mm). The sound blankets are made with one layer of acoustical absorbent textile fiber of 15mm (5/8”) thickness. or neoprene isolators for mounting under unit base rails.72-EG8 (516) Accessories and Options (Cont'd) SOUND ATTENUATION: One or both of the following sound attenuation options are recommended for residential or other similar sound sensitive locations. Compressor Acoustic Sound Blanket – Each compressor is individually enclosed by an acoustic sound blanket. 8-pole fan motors are used with steeper-pitch fans. Ultra Quiet Fans – Lower RPM.8 mm) deflection. 2” (50.FORM 150. one layer of heavy duty anti-vibration material thickness of 3mm (1/8”). VIBRATION ISOLATION Vibration Isolators – Level adjusting. spring type 1” (25. reinforced for temperature and UV resistance. Both are closed by two sheets of welded PVC. (Field installed) JOHNSON CONTROLS 19 .

7 -17.8 5 12.4 YLAA0195HE YLAA0221HE YLAA0261HE YLAA0301HE YLAA0350HE YLAA0391HE YLAA0442HE YLAA0457HE YLAA0517HE 4.8 9.8 -17.7 51.8 -17.4 4.8 51.8 9.8 -17.8 -17.4 4.8 -17. 3.4 12.4 4.3 12. Contact your nearest Johnson Controls Office for application requirements.7 51.4 4.7 51.7 51.72-EG8 (516) Design Parameters NOMINAL EVAPORATOR WATER FLOW UNIT DESIGNATION TEMPERATURE (°C) MIN1 YLAA0180SE YLAA0210SE YLAA0241SE YLAA0286SE YLAA0320SE YLAA0360SE YLAA0400SE YLAA0435SE YLAA0485SE 4.3 24.8 5 12.7 51.8 51.7 51.4 12. the optional High Ambient Kit will need to be installed on the system.8 -17.8 -17.8 -17.8 -17. contact the nearest Johnson Controls Office for application guidelines.3 12.3 12.4 HIGH EFFICIENCY 12.7 51.4 4.4 12.7 51.6 12.7 51.4 4.8 7.8 7.4 4. For operation at temperatures above 115°F (46°C).8 6.5 39.7 51.7 51.4 4.8 6.6 39.8 5 12.4 4.8 -17.4 4.0 AIR ON CONDENSER (°C) MIN3 MAX4 -17. For leaving liquid temperature higher than 55°F (13°C).7 NOTES: 1.4 4.4 12.7 51.8 7.7 51.8 11. 20 JOHNSON CONTROLS .7 51.8 9. 2.4 4.4 4.8 7. For leaving liquid temperature below 40°F (4°C) (to 10°F [-12°C]) optional low temperature glycol kit required.8 6.4 12.4 12.4 12.4 WATER FLOW (l/s) MAX2 MIN MAX STANDARD EFFICIENCY 12.3 24.4 4.8 -17.8 6.4 12.7 51.4 4.3 22. The evaporator is protected against freezing to -20°F (-29°C) with an electric heater as standard.4 4.3 24.8 6.7 51.3 22. 4.8 6.8 -17.4 12.3 22.6 39.8 -17.8 -17.3 24.3 41.6 39.6 39.5 39.8 -17.6 12.FORM 150.3 12.8 -17.8 6.5 39.6 12.

72-EG8 (516) Water Pressure Drop YLAA EVAPORATOR PRESSURE DROP CURVE WATER PRESSURE DROP (kPa) 500 C E A 50 F B D 5 5 50 LD18455 WATER FLOW RATE (m3/h) EVAPORATOR A B C D E F JOHNSON CONTROLS YLAA MODELS 180SE. 0457HE 0485SE. 0195HE. 0360SE. 210SE. 0350HE. 0442HE 0517HE 21 . 0261HE.FORM 150. 241SE 0286SE. 0455HE. 0391HE. 0221HE 0320SE. 0435SE. 0301HE 0400SE.

72-EG8 (516) Physical Data and Ratings REFRIGERANT R-410A YLAA STANDARD EFFICIENCY UNITS GENERAL UNIT DATA 0180SE 0210SE 0241SE 0286SE 0320SE 0360SE 0400SE 0435SE 0485SE Nominal Tons.1 76.51 4.9 57.3 10.45 Length (mm) 2912 2912 2912 2912 2912 3614 3614 3614 3614 Width (mm) 2242 2242 2242 2235 2235 2242 2242 2242 2242 Height (mm) 2397 2397 2397 2397 2397 2397 2397 2397 2397 Number of Refrigerant 2 2 2 2 2 2 2 2 2 Circuits REFRIGERANT CHARGE. 2.25 4.3 10. Rated in accordance with AHRI Standard 550/590 at an air on condenser temperature of 95°F and a leaving chilled water temperature of 44°F. 22 JOHNSON CONTROLS .42 4. OPERATING R-410A. SCROLL TYPE Compressors Per Circuit 3/2 2/2 3/3 3/2 2/2 3/3 3/2 3/3 3/3 CONDENSER Total Face Area m2 7 7 10 10 10 13 13 15 15 Number of Rows 1 1 1 1 1 1 1 1 1 CONDENSER FANS Number of Fans. bar Maximum Refrigerant Side 31 31 31 31 31 31 31 31 31 Pressure. and the control panels).47 2. COP = Chiller COP (includes power from compressors. liters 20.9 50.58 2.45 4. 4.9 86.84 4.3 10. R-410A 53. fans.37 2. Additional rating information can be provided by your local Johnson Controls Sales Office.4 20. liters 9/6 11/6 9/9 9/11 11/11 16/9 16/11 16/16 16/16 Shipping Weight (kg) 1661 1702 1764 1828 1995 2781 2834 2604 2705 Operating Weight (kg) 1681 1723 1768 1853 2028 2814 2873 2642 2755 COMPRESSORS.48 4.34 2.3 10.3 10.3 120.9 37. Ckt1 / Ckt2. bar Water Connections Size.50 IPLV 4. evaporator nozzle remains 3” NOTES: 1. kg 21/15 25/15 24/23 26/24 26/26 30/24 31/27 31/29 32/30 Oil Charge.4 20.3 10. Ckt1 / Ckt2.3 10.3 33.4 25. Standard Rating Conditions per AHRI Standard 550/590.3 37.16 4.78 2.66 3.0 Maximum Water Side 10.99 2.4 33.FORM 150.2 110.2 134. inch 3 3 3 3 3 3 3 3 3 * Side extension kit (standard).5 COP 2.3 99. 3.60 2.3 62.3 Pressure. Ckt1 / Ckt2 2/2 2/2 2/2 2/2 2/2 3/2 3/2 3/3 3/3 Fan hp 2 2 2 2 2 2 2 2 2 Fan RPM 950 950 950 950 950 950 950 950 950 Total Chiller m3/sec 20 20 28 28 28 35 35 42 42 EVAPORATOR Water Volume.61 2.3 10.

95 4731 2242 2393 2 2 2 38/28 16/11 3294 3343 37/36 16/16 3443 3481 40/39 16/16 3560 3615 3/2 3/3 3/3 17.4 10 10 12.11 3.3 Pressure. SCROLL TYPE Compressors Per Circuit 3/2 3/2 3/3 3/2 2/2 3/3 CONDENSER Total Face Area m2 7. fans. liters 9/6 9/6 9/9 9/11 11/11 16/9 Shipping Weight (kg) 1681 1696 1818 2087 2301 2391 Operating Weight (kg) 1706 1721 1852 2120 2339 2442 COMPRESSORS.5 83.78 4731 2242 2393 517HE 147.0 Maximum Water Side 10. evaporator nozzle remains 3” 442HE 121.1 1 4/3 2 950 49 4/4 2 950 56 4/4 2 950 56 50 37.4 25.3 10.3 31 31 31 4* 4* 4* NOTES: 1.3 10.98 4. JOHNSON CONTROLS 23 .81 Length (mm) 2912 2912 2912 3614 3614 3614 Width (mm) 2242 2242 2242 2235 2235 2242 Height (mm) 2397 2397 2397 2397 2397 2397 Number of Refrigerant 2 2 2 2 2 2 Circuits REFRIGERANT CHARGE.9 54 10.3 10.6 107.3 33.22 3.98 IPLV 4.57 4.94 4. COP = Chiller COP (includes power from compressors. 4. Ckt1 / Ckt2 2/2 2/2 2/2 3/2 3/3 4/2 Fan hp 2 2 2 2 2 2 Fan RPM 950 950 950 950 950 950 Total Chiller m3/sec 20 28 28 35 42 42 EVAPORATOR Water Volume.4 33. and the control panels).01 2.1 70.3 10. Ckt1 / Ckt2.72-EG8 (516) Physical Data and Ratings (Cont'd) REFRIGERANT R-410A YLAA HIGH EFFICIENCY UNITS GENERAL UNIT DATA 0195HE 0221HE 0261HE 0301HE 0350HE 0391HE Nominal TONs. kg 24/17 25/23 25/25 28/24 29/27 33/28 Oil Charge.97 4.62 4.3 37. liters 25.11 3. Standard Rating Conditions per AHRI Standard 550/590.6 1 20. bar Maximum Refrigerant Side 31 31 31 31 31 31 Pressure.5 2. bar Water Connections Size.98 2.3 60.9 COP 3.84 4.6 15.FORM 150. 3.83 4731 2242 2393 457HE 129. Additional rating information can be provided by your local Johnson Controls Sales Office. 2.1 15. inch 3 3 3 3 3 3 * Side extension kit (standard).1 Number of Rows 1 1 1 1 1 1 CONDENSER FANS Number of Fans. R-410A 56.3 10. Rated in accordance with AHRI Standard 550/590 at an air on condenser temperature of 95°F and a leaving chilled water temperature of 44°F. Ckt1 / Ckt2.92 4.5 2. OPERATING R-410A.1 2.1 1 20.9 97.3 10.9 50.75 4.3 10.

Recommended minimum clearances: Side to wall – 2m (6'). No more than one adjacent wall may be higher than the unit. Access to the unit control center assumes the unit is no higher than on spring isolators. 0195HE LD18445 NOTE: 24 Placement on a level surface of free of obstructions (including snow.2m (4'0''). Johnson Controls’s unit controls will optimize operation without nuisance high-pressure safety cutouts. however. JOHNSON CONTROLS . the system designer must consider potential performance degradation. control panel to end wall – 1. rear to wall – 2m (6’). and ease of maintenance.72-EG8 (516) Unit Dimensions YLAA0180SE. Site restrictions may compromise minimum clearances indicated below. top – no obstructions allowed. reliable operation.FORM 150. 0210SE. resulting in unpredictable airflow patterns and possible diminished performance. distance between adjacent units – 10'. for winter operation) or air circulation ensures rated performance.

Site restrictions may compromise minimum clearances indicated below. for winter operation) or air circulation ensures rated performance. JOHNSON CONTROLS 25 . rear to wall – 2m (6’). No more than one adjacent wall may be higher than the unit. top – no obstructions allowed.72-EG8 (516) Unit Dimensions (Cont'd) YLAA0240SE. however. Access to the unit control center assumes the unit is no higher than on spring isolators.2m (4'0''). the system designer must consider potential performance degradation. resulting in unpredictable airflow patterns and possible diminished performance. 0285SE.FORM 150. control panel to end wall – 1. distance between adjacent units – 10'. and ease of maintenance. Recommended minimum clearances: Side to wall – 2m (6'). 0320SE LD18446 NOTE: Placement on a level surface of free of obstructions (including snow. reliable operation. Johnson Controls’s unit controls will optimize operation without nuisance high-pressure safety cutouts.

top – no obstructions allowed. the system designer must consider potential performance degradation. Site restrictions may compromise minimum clearances indicated below. 0301HE LD18447 NOTE: 26 Placement on a level surface of free of obstructions (including snow. Recommended minimum clearances: Side to wall – 2m (6'). resulting in unpredictable airflow patterns and possible diminished performance.72-EG8 (516) Unit Dimensions (Cont'd) YLAA0360SE. 0400SE. JOHNSON CONTROLS . Access to the unit control center assumes the unit is no higher than on spring isolators. reliable operation. distance between adjacent units – 10'. No more than one adjacent wall may be higher than the unit. and ease of maintenance. however.2m (4'0''). control panel to end wall – 1. for winter operation) or air circulation ensures rated performance. Johnson Controls’s unit controls will optimize operation without nuisance high-pressure safety cutouts.FORM 150. rear to wall – 2m (6’).

top – no obstructions allowed. reliable operation. distance between adjacent units – 10'.FORM 150. control panel to end wall – 1. 0485SE. 0391HE LD18448 NOTE: Placement on a level surface of free of obstructions (including snow. however. JOHNSON CONTROLS 27 . resulting in unpredictable airflow patterns and possible diminished performance. Access to the unit control center assumes the unit is no higher than on spring isolators. rear to wall – 2m (6’). the system designer must consider potential performance degradation. 0350HE. No more than one adjacent wall may be higher than the unit. Johnson Controls’s unit controls will optimize operation without nuisance high-pressure safety cutouts.72-EG8 (516) Unit Dimensions (Cont'd) YLAA0435SE. Recommended minimum clearances: Side to wall – 2m (6'). for winter operation) or air circulation ensures rated performance.2m (4'0''). and ease of maintenance. Site restrictions may compromise minimum clearances indicated below.

JOHNSON CONTROLS . for winter operation) or air circulation ensures rated performance. reliable operation. Johnson Controls’s unit controls will optimize operation without nuisance high-pressure safety cutouts. No more than one adjacent wall may be higher than the unit. distance between adjacent units – 10'. the system designer must consider potential performance degradation. resulting in unpredictable airflow patterns and possible diminished performance. however. control panel to end wall – 1.FORM 150. Site restrictions may compromise minimum clearances indicated below.2m (4'0''). and ease of maintenance. top – no obstructions allowed.72-EG8 (516) Unit Dimensions (Cont'd) YLAA0442HE LD18449 NOTE: 28 Placement on a level surface of free of obstructions (including snow. Recommended minimum clearances: Side to wall – 2m (6'). rear to wall – 2m (6’). Access to the unit control center assumes the unit is no higher than on spring isolators.

Johnson Controls’s unit controls will optimize operation without nuisance high-pressure safety cutouts. control panel to end wall – 1. the system designer must consider potential performance degradation. Site restrictions may compromise minimum clearances indicated below.2m (4'0''). for winter operation) or air circulation ensures rated performance. and ease of maintenance. however.FORM 150. Recommended minimum clearances: Side to wall – 2m (6').72-EG8 (516) Unit Dimensions (Cont'd) YLAA0457HE AND YLAA0517HE LD18450 NOTE: Placement on a level surface of free of obstructions (including snow. rear to wall – 2m (6’). top – no obstructions allowed. resulting in unpredictable airflow patterns and possible diminished performance. No more than one adjacent wall may be higher than the unit. reliable operation. Access to the unit control center assumes the unit is no higher than on spring isolators. JOHNSON CONTROLS 29 . distance between adjacent units – 10'.

FORM 150.72-EG8 (516) Isolator Locations FOUR FAN ISOLATOR LOCATIONS LD18451 FIVE AND SIX FAN ISOLATOR LOCATIONS LD18452 All dimensions are millimeters [inches] unless otherwise specified. 30 JOHNSON CONTROLS .

FORM 150. JOHNSON CONTROLS 31 .72-EG8 (516) Isolator Locations (Cont'd) SEVEN AND EIGHT FAN ISOLATOR LOCATIONS LD18453 All dimensions are millimeters [inches] unless otherwise specified.

7 16.5 (38) 2004 (226) 4629 (2100) ORANGE PINK/GRAY/ Y2RSI-2D-3280N 3740 (1696) 1.7 1.8 (46) 2134 (241) 4930 (2236) DK.7 (43) 1318 (149) 3342 (1516) PINK/BLACK Y2RSI-2D-2640N 2640 (1197) 1.3 (58) 140 (16) 490 (222) YELLOW Y2RSI-2D-460 460 (209) 2.3 3.9 (48) 638 (72) 1818 (825) RED/BLACK Y2RSI-2D-1450 1450 (658) 1.6 2 1. (4) 3/4” 7/8” STOP & 4 8-3/8” OPER.3 11.3 7.72-EG8 (516) Isolator Details TWO INCH DEFLECTION.9 (48) 460 (52) 1312 (595) RED Y2RSI-2D-1200N 1200 (544) 1. SPRING ISOLATOR (Y2RS-) 1-1/8” 5/8” 2-3/4” 2-3/4” 3/8” GAP 8 P 4 3/4” TYP.3 6 4.7 (43) 1140 (129) 2892 (1312) PINK Y2RSI-2D-2000N 2000 (907) 1.4 JOHNSON CONTROLS .8 (46) 900 (102) 2450 (1111) TAN Y2RSI-2D-1690 1690 (767) 1. HEIGHT 4 8 LD18442 MODEL Y2RSI-2D RESTRAINED VIBRATION ISOLATOR FOR 2 INCH DEFLECTION RATED SPRING RATED LOAD SOLID LOAD COLOR MOUNT DEFLECTION RATE LBS/IN LBS (KG) CODE LBS (KG) IN (MM) (N/M) Y2RSI-2D-150 150 (68) 2.FORM 150.4 (61) 62 (7) 234 (106) WHITE Y2RSI-2D-320 320 (145) 2.3 (58) 200 (23) 688 (312) GREEN Y2RSI-2D-710 710 (322) 2.6 3.2 (56) 330 (37) 1072 (486) DK BROWN Y2RSI-2D-870 870 (395) 1.1 2.5 (38) 1854 (209) 4283 (1943) PINK/GRAY PINK/GRAY/ Y2RSI-2D-2870N 3080 (1397) 1. BROWN 32 ALLOWABLE G RATING HORIZONTAL 34.

PURPLE DK.02 (26) 0.77 (20) 0. BLUE YELLOW RED BLACK DK.020 (46) 1.32 (34) 1.5625 (14) 6 (152) COLOR CODE BLACK DK.75 6. PURPLE DK.02 (26) 1.17 (30) 1.9 (23) 0.4 (36) 1.75 (197) 0. GREEN GRAY WHITE GRAY/RED RATED CAPACITY LBS (KG) 1020 (463) 1350 (612) 1800 (816) 2400 (1089) 2720 (1234) 3570 (1619) DEFLECTION RATED IN (MM) 1.25 (235) 7. YELLOW DK.5 (13) 4.02 (26) 0.88 (22) MOUNT CP2-1D-1020 CP2-1D-1350 CP2-1D-1800 CP2-1D-2400 CP2-1D-2720 CP2-1D-3570N JOHNSON CONTROLS DIMENSION DATA INCHES (MM) D L B C T H 0.72-EG8 (516) Isolator Details (Cont'd) ONE INCH DEFLECTION SPRING ISOLATOR (CPX-X-) EQUIPMENT BASE (BY OTHERS) POSITIONING PIN LD18443 MOUNT W CP1 3 (76) CP2 3 (76) MOUNT RATED CAPACITY LBS (KG) DEFLECTION RATED IN (MM) COLOR CODE CP1-1D-85 CP1-1D-120 CP1-1D-175 CP1-1D-250 CP1-1D-340 CP1-1D-510 CP1-1D-675 CP1-1D-900 CP1-1D-1200 CP1-1D-1360 CP1-1D-1785N 85 (39) 120 (54) 175 (79) 250 (113) 340 (154) 510 (231) 675 (306) 900 (408) 1200 (544) 1360 (617) 1785 (810) 1020 (463) 1.625 7.75 4.88 (22) LT.625 (16) 10.13 (29) 1.5 (165) 0.2 (30) 1. PURPLE DK.625 (117) (16) (197) (121) 0.32 (34) 1. GREEN GRAY WHITE GRAY/RED 33 .77 (20) 0.9 (23) 0.FORM 150.5 (267) 9.

FORM 150.88 (73.2) DURO (± 5) 40 50 60 70 DURO (± 5) 40 50 60 70 JOHNSON CONTROLS .5 (12) CD 1/2-13 UNC X 1 1/2-13 UNC X 1 DW 2.7) RD3-WR RD4-WR RD3 RD3-BROWN-WR RD3-BRICK RED-WR RD3-LIME-WR RD3-CHARCOAL-WR RD4 RD4-BROWN-WR RD4-BRICK RED-WR RD4-LIME-WR RD4-CHARCOAL-WR 34 W 3.5 (12) RATED CAPACITY LBS (KG) 1500 (680) 2250 (1021) 3000 (1361) 4000 (1814) RATED DEFLECTION INCHES (MM) 0.56 0.5) 3 (76.5 (12) 0.65) RATED CAPACITY LBS (KG) 250 (113) 525 (238) 750 (340) 1100 (499) RATED DEFLECTION INCHES (MM) 0.5 (139.280 Slot Typ 2 Places BT AL W L AL W LD17304 MOUNT TYPE L 5.85) 4.60) HF 2.5 (12) 0.72-EG8 (516) Isolator Details (Cont'd) ELASTOMERIC ISOLATOR RD3 ISOLATORS RD4 ISOLATORS DW DW CD CD MOLDED DURULENE MOLDED DURULENE HF HF Ø = AD Thru Typ 2 Places L BT R = 0.25 (104.90) (14.5 (12) 0.22) (6.22) (9.13 0.63 (117.25 (158.85) DIMENSION DATA INCHES (mm) AL AD BT 4.5 (63.5 (12) 0.35) 5 0.56 0.38 (127) (14.15) 2.5 (12) 0.5 (12) 0.75 (69.7) 6.38 (85.

JOHNSON CONTROLS 35 .FORM 150.72-EG8 (516) THIS PAGE INTENTIONALLY LEFT BLANK.

and is intended for isolating the unit for the available power supply to perform maintenance and troubleshooting. per N. The “INCOMING WIRE RANGE” is the minimum and maximum wire size that can be accommodated by the unit wiring lugs. The supplied disconnect is a “Disconnecting Means” as defined in the N. Field Wiring by others which complies to the National Electrical Code & Local Codes.E. A control circuit grounding lug is also supplied. Article 440-22.E. A ground lug is provided for each compressor system to accommodate a field grounding conductor per N. Article 430‑24.E. 9. Minimum fuse size is based upon 150% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit to avoid nuisance trips at start‑up due to lock rotor amps.C. If the optional Factory Mounted Control Transformer is provided.C. and/or operation at ambient temperatures in excess of 35ºC (95ºF) is anticipated.E. add 1 amps.E. Otherwise. add the following MCA values to the electrical tables for the system providing power to the transformer: -50 = 380/415-3-50. 4.FORM 150. Minimum Circuit Ampacity (MCA) is based on 125% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit. 6. 36 JOHNSON CONTROLS . using copper connectors only. Article 440. Maximum HACR circuit breaker rating is based on 225% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit. 5. Maximum fuse size is based upon 225% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit. 8. The (2) preceding the wire range indicates the number of termination points available per phase of the wire range specified.72-EG8 (516) Electrical Notes NOTES: 1.C. 3. per N. This disconnect is not intended to be a Load Break Device.C. 100. The minimum recommended disconnect switch is based on 115% of the rated load amps for all loads included in the circuit. frequent starting and stopping of the unit. Actual wire size and number of wires per phase must be determined based on the National Electrical Code. Table 250‑95. 2.C. Field wiring must also comply with local codes. HACR‑type circuit breakers must be used. per N. It is not recommended in applications where brown outs. 7. Circuit breakers must be UL listed and CSA certified and maximum size is based on 225% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit.

72-EG8 (516) Electrical Notes (Cont'd) LEGEND ACR-LINE C.B.P.E. WIRE UNIT MTD SERV SW LRA ACROSS THE LINE START CIRCUIT BREAKER DUAL ELEMENT FUSE DISCONNECT SWITCH FACTORY MOUNTED CIRCUIT BREAKER FULL LOAD AMPS HERTZ MAXIMUM MINIMUM CIRCUIT AMPACITY MINIMUM MINIMUM NON FUSED RATED LOAD AMPS SINGLE POINT WIRING UNIT MOUNTED SERVICE (NON-FUSED DISCONNECT SWITCH) LOCKED ROTOR AMPS VOLTAGE CODE -50 = 380/415-3-50 JOHNSON CONTROLS 37 .FORM 150. DISC SW FACT MOUNT CB FLA HZ MAX MCA MIN MIN NF RLA S. D.

500 kCMIL (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .500 kCMIL (2) #3/0 AWG .500 kCMIL (1) #6 AWG .250 kCMIL (2) #3/0 AWG .500 kCMIL (1) #6 AWG .250 kCMIL (2) #3/0 AWG .500 kCMIL (2) 250 .500 kCMIL (2) #3/0 AWG .500 kCMIL (2) #3/0 AWG .250 kCMIL 0485SE 400 50 (2) #6 .500 kCMIL (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .350 kCMIL 0301HE 400 50 (1) #6 .250 kCMIL 0457HE 400 50 (2) #6 .350 kCMIL (1) #6 AWG .250 kCMIL 0195HE 400 50 (1) #6 .500 kCMIL (2) 250 .350 kCMIL 0221HE 400 50 (1) #6 .350 kCMIL 0350HE 400 50 (1) #6 .250 kCMIL (2) #3/0 AWG .250 kCMIL 0517HE 400 50 (2) #6 .500 kCMIL (2) #3/0 AWG .500 kCMIL (2) #3/0 AWG .250 kCMIL 0442HE 400 50 (2) #6 .250 kCMIL 0241SE 400 50 (1) #6 .250 kCMIL 0435SE 400 50 (2) #6 .500 kCMIL (2) #3/0 AWG .250 kCMIL (1) #6 AWG .250 kCMIL 0360SE 400 50 (1) #6 .250 kCMIL 0400SE 400 50 (1) #6 .500 kCMIL (2) #3/0 AWG .500 kCMIL (2) #3/0 AWG .500 kCMIL (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .250 kCMIL 0391HE 400 50 (1) #6 .250 kCMIL 38 JOHNSON CONTROLS .250 kCMIL (2) #3/0 AWG .350 kCMIL (1) #6 AWG .500 kCMIL (2) #3/0 AWG .250 kCMIL (1) #6 AWG .500 kCMIL (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .72-EG8 (516) Wiring Lugs LUGS MODEL YLAA VOLT HZ ETL TB 1XX ETL NFDS 2XX ETL CB 3XX 0180SE 400 50 (1) #6 .350 kCMIL 0261HE 400 50 (1) #6 .250 kCMIL (2) #3/0 AWG .250 kCMIL (1) #6 AWG .500 kCMIL (2) #3/0 AWG .250 kCMIL 0286SE 400 50 (1) #6 .500 kCMIL (2) #3/0 AWG .250 kCMIL 0320SE 400 50 (1) #6 .FORM 150.500 kCMIL (2) 250 .350 kCMIL 0210SE 400 50 (1) #6 .500 kCMIL (2) #3/0 AWG .

250 kCMIL 0360SE 400 50 (2) #3/0 AWG .500 kCMIL & (2) #3/0 AWG .350 kCMIL 0221HE 400 50 (1) #6 AWG .250 kCMIL (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .500 kCMIL 0517HE 400 50 (2) 250 .250 kCMIL N/A 0241SE 400 50 (2) #3/0 AWG .500 kCMIL N/A (2) 250 .250 kCMIL (2) #3/0 AWG .250 kCMIL 0442HE 400 50 (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .250 kCMIL N/A 0286SE 400 50 (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .250 kCMIL 0485SE 400 50 (2) 250 .350 kCMIL 0301HE 400 50 (2) #3/0 AWG .72-EG8 (516) Wiring Lugs (Cont'd) LUGS MODEL YLAA VOLT HZ ETL NFDS W/ INDIVIDUAL SYSTEM CBS 4XX CE NFDS W/ MMS CE NFDS W/ MMS & SS 0180SE 400 50 (2) #3/0 AWG .250 kCMIL 0400SE 400 50 (2) #3/0 AWG .250 kCMIL 0350HE 400 50 (1) 250 .350 kCMIL (1) #6 AWG .350 kCMIL (1) #6 AWG .250 kCMIL (2) #3/0 AWG .500 kCMIL N/A (2) 250 .350 kCMIL (1) #6 AWG .250 kCMIL 0435SE 400 50 (2) #3/0 AWG .350 kCMIL (1) #6 AWG .250 kCMIL 0391HE 400 50 (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .500 kCMIL 0195HE 400 50 (1) #6 AWG .500 kCMIL (2) 250 .500 kCMIL (2) 250 .250 kCMIL 0320SE 400 50 (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .250 kCMIL N/A 0210SE 400 50 (2) #3/0 AWG .350 kCMIL (1) #6 AWG .350 kCMIL 0261HE 400 50 (1) #6 AWG .250 kCMIL 0457HE 400 50 (2) 250 .350 kCMIL (1) #6 AWG .250 kCMIL (2) #3/0 AWG .500 kCMIL JOHNSON CONTROLS 39 .FORM 150.250 kCMIL (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .250 kCMIL N/A (2) #3/0 AWG .250 kCMIL (2) #3/0 AWG .

0 19.7 61.7 61.8 B. K 7.0 4.0 4.7 172 172 278 172 172 172 172 172 278 278 278 278 278 278 278 278 278 278 26.4 O 20 3600 27.2 162.9 61.0 19.9 172 172 26.0 40 C 3.0 3600 4.9 26.0 4.7 61.7 61.9 61.0 4.0 19.9 26.7 61.7 61.0 4.9 26.0 4.0 19.9 26.9 26.7 172 172 278 172 172 172 172 172 278 278 278 278 278 278 278 278 278 278 26.7 61.7 61.72-EG8 (516) Electrical Data w/o Pumps MODEL VOLT HZ YLAA 0180SE 0195HE 0210SE 0221HE 0241SE 0261HE 0286SE 0301HE 0320SE 0350HE 0360SE 0391HE 0400SE 0435SE 0485SE 0442HE 0457HE 0517HE 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 MCA MIN (DOES MIN N/F DUAL NOT DISC ELEM INCLUDE SW FUSE XFR & MIN CB AMPS) 147 200 175 147 200 175 198 400 250 157 200 175 184 250 200 184 250 200 236 400 250 240 400 300 278 400 300 286 400 300 301 400 350 305 400 350 344 600 400 352 600 400 352 600 400 360 600 400 410 600 450 418 600 450 MAX DUAL ELEM FUSE MAX CB 175 175 250 175 200 200 250 300 300 300 350 350 400 400 400 400 450 450 COMPR 1 SYSTEM # 1 COMPR 2 COMPR 3 STD FLOW FANS RLA LRA RLA LRA RLA LRA QTY FLA LRA 26.0 4.0 4.8 47.7 61.7 85.7 61.4 31. Use this table along with Pump Electrical Data to determine electrical data of the unit plus the pump. I N/A 3600 N/A N/A E.7 278 278 278 278 278 278 278 278 2 2 2 2 2 2 2 2 2 3 3 4 3 3 4 4 3 4 4.9 26.7 61. PUMP ELECTRICAL DATA 400V-3-50HZ PUMP MODEL HP RPM FLA LRA A.0 19. or control transformer.7 132.0 19.0 19.0 NOTES: 1.7 61. fans other than standard. G.0 19.9 26.9 26.7 61.0 19.0 M 3 1800 4.7 61.0 19.5 31.9 61.9 26.0 19.9 172 172 172 172 172 61.7 26.0 19.FORM 150. N 15 3600 19.9 26.7 61.7 61.9 26.0 19.4 P N/A 1800 N/A N/A JOHNSON CONTROLS .4 D.0 19.7 61.0 19.6 F.7 61.7 61.0 4.7 61. H.0 4.7 61.7 61.0 4.0 4.0 19. 2. J 5.7 26.9 61.0 4.0 19. This table does not include data for options on the YLAA to include pump kits.0 3600 6.9 26. L 10 3600 13.7 61.2 131.5 3600 10.0 4. Reference PIN 59 for pump models.0 4.7 61.0 4.0 19.0 4.9 26.7 61.9 26. 3.9 26.

9 172 172 26.9 26.0 19.0 19.7 145 145 145 172 172 172 278 278 278 278 172 172 278 254 278 254 278 278 SYSTEM # 2 COMPR 3 RLA LRA 26.4 24.0 4.9 26.9 26.9 26.4 61.9 61.4 61.7 61.0 19.7 42.7 42. 2.4 1.9 172 172 42.9 26.0 4.7 61.0 19.7 42.0 3 7.0 4.7 26.4 24.4 1.7 254 278 278 STD FLOW FANS QTY FLA LRA 2 2 2 2 2 2 2 3 2 3 2 2 2 3 3 4 3 4 1.0 19.9 26.4 24.0 19.4 3.0 NOTES: 1.7 26.0 19.0 4.7 145 145 145 172 172 172 278 278 278 278 172 172 278 254 278 254 278 278 24.FORM 150.0 4.9 26.4 26.9 61.4 254 42. VOLT 400 JOHNSON CONTROLS CONTROL TRANSFORMER LOAD KVA 2 5. This table does not include data for options on the YLAA to include pump kits.0 19.0 4.9 61.0 19.0 19.0 4.7 61.9 26.4 4.5 41 .7 61.0 4.0 4. or control transformer.7 61. Reference PIN 59 for pump models.0 4.0 19.0 4.7 61.0 4.0 19.0 19. Use this table along with Pump Electrical Data to determine electrical data of the unit plus the pump.0 4.4 19. 3.0 3.7 61.7 61.9 61.7 42.4 61. fans other than standard.4 61.4 61.0 4.0 19.7 61.72-EG8 (516) Electrical Data w/o Pumps (Cont'd) MODEL VOLT HZ YLAA 0180SE 0195HE 0210SE 0221HE 0241SE 0261HE 0286SE 0301HE 0320SE 0350HE 0360SE 0391HE 0400SE 0435SE 0485SE 0442HE 0457HE 0517HE 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 COMPR 1 COMPR 2 RLA LRA RLA LRA 24.4 26.4 24.4 3.

FORM 150.72-EG8 (516) Wiring Diagram  42 JOHNSON CONTROLS .

FORM 150.72-EG8 (516) Wiring Diagram (Cont'd)  JOHNSON CONTROLS 43 .

RESET BOARD FLOW SWITCH REMOTE UNLOAD STEP 1 PWM REMOTE TEMP RESET INTERNAL WIRING TO 2-KCR CONTROL RELAY INTERNAL WIRING TO 1-KCR CONTROL RELAY REMOTE START / STOP XTBC1 LD13130 LD13130 44 JOHNSON CONTROLS .72-EG8 (516) User Control Wiring USER CONTROL WIRING INPUTS AA+ 14 13 50 13 21 13 20 13 19 13 18 13 51 13 INTERNAL WIRING TO OPTIONAL REMOTE TEMP.FORM 150.

Can be used as EMERGENCY STOP contacts from an external source.72-EG8 (516) User Control Wiring (Cont'd) USER CONTROL WIRING OUTPUTS Normally jumpered.FORM 150. 140 123 32 31 30 29 28 27 26 25 24 23 5 L 2 2 2 GND INTERNAL WIRING TO EVAPORATOR HEATER INTERNAL WIRING TO HOT GAS SOLENOID VALVE SYSTEM 2 ALARM DRY CONTACTS (OPEN = ALARM) SYSTEM 1 ALARM DRY CONTACTS (OPEN = ALARM) SYSTEM 2 RUN DRY CONTACTS (CLOSE = RUN) SYSTEM 1 RUN DRY CONTACTS (CLOSE = RUN) EVAPORATOR PUMP DRY CONTACTS (CLOSE = RUN BASED ON DAILY SCHEDULE) INTERNAL 120 VAC WIRING TO F1 FUSE INTERNAL 120 VAC WIRING (TYPICALLY FROM CONTROL TRANSFORMER) INTERNAL NEUTRAL WIRING INTERNAL NEUTRAL WIRING (TYPICALLY FROM CONTROL TRANSFORMER) INTERNAL NEUTRAL WIRING XTBC2 JOHNSON CONTROLS 45 .

72-EG8 (516) Notes MANUAL MOTOR STARTER COMP ENTERING CHILLED TEMP MOTOR PROTECTOR COMP FIELD MOUNTED AND WIRED ON REMOTE EVAP UNITS ARE NOT SUPPLIED BY JOHNSON CONTROLS 46 JOHNSON CONTROLS .FORM 150.

FORM 150.72-EG8 (516) Notes (Cont'd)      .

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Roof Locations – Choose a spot with adequate structural strength to safely support the entire weight of the unit and service personnel.1" of water external static pressure. capable of supporting the entire operating weight of the equipment. consult the building contractor or architect for special installation requirements. causing strain on the liquid lines and resulting in possible leaks. 48 JOHNSON CONTROLS . and are not recommended for use with duct work in the condenser air stream. A one-piece concrete slab with footers extending below the frost line is highly recommended. FOUNDATION The unit should be mounted on a flat and level foundation. cured phenolic. be guided by the following conditions: 1.) 4. (See FOUNDATION. If the roof is “bonded”. 2. Protection against corrosive environments is available by supplying the units with either copper fin. Roof installations should incorporate the use of springtype isolators to minimize the transmission of vibration into the building structure. the slab should not be tied to the main building foundation as noises will telegraph. it is recommended that the screening be able to pass the required chiller CFM without exceeding 0. When it is desirable to surround the unit(s). Mounting holes (5/8" diameter) are provided in the steel channel for bolting the unit to its foundation. When the available space is less. the unit(s) must be equipped with the discharge pressure transducer option to permit high pressure unloading in the event that air recirculation were to occur. For outdoor locations of the unit. See DIMENSIONS. Ground Level Installations – It is important that the units be installed on a substantial base that will not settle. When selecting a site for installation. Care must be taken not to damage the roof during installation. additional height must be provided to ensure normal condenser air flow. In installations where winter operation is intended and snow accumulations are expected. Recommended clearances for units are given in Dimensions. Installation sites may be either on a roof. ground or roof.72-EG8 (516) Application Data UNIT LOCATION The YLAA chillers are designed for outdoor installation. The epoxy coils should be offered with any units being installed at the seashore or where salt spray may hit the unit. 5. Avoid locations beneath windows or between structures where normal operating sounds may be objectionable. Operating weights are given in the PHYSICAL DATA tables. Additionally. or at ground level. The condenser fans are the propeller-type. or epoxy coating on the condenser coils. 3.FORM 150. select a place having an adequate supply of fresh air for the condenser. 6.

Drain connections should be provided at all low points to permit complete drainage of the evaporator and system piping. CHILLED LIQUID PIPING The chilled liquid piping system should be laid out so that the circulating pump discharges into the evaporator. a fencedin enclosure. Hand stop valves are recommended for use in all lines to facilitate servicing. or locking devices on the panels may be advisable. JOHNSON CONTROLS 49 . Gauges are not furnished with the unit and are to be furnished by other suppliers. such as unit enclosure options.FORM 150. further safety precautions. Check local authorities for safety regulations. ethylene glycol should be added to protect against freeze-up during low ambient periods. however. a strainer (20 mesh) is recommended for use on the INLET line to the evaporator. The chilled liquid lines that are exposed to outdoor ambients should be wrapped with a supplemental heater cable and covered with insulation. Screws on access panels will prevent casual tampering.72-EG8 (516) Application Data (Cont'd) For ground level installations. A flow switch is available as an accessory on all units. Pressure gauge connections are recommended for installation in the inlet and outlet water lines. precautions should be taken to protect the unit from tampering by or injury to unauthorized persons. The inlet and outlet evaporator liquid connections are given in DIMENSIONS. Additionally. As an alternative. The flow switch (or its equivalent) must be installed in the leaving water piping of the evaporator and must not be used to start and stop the unit.

Charge of refrigerant and oil.1 – Energy Standard for Buildings Except Low-Rise Residential Buildings 6. ANSI/ASHRAE 15 – Safety Code for Mechanical Refrigeration 4.C. including but not limited to: 1. B. Division 1 8.E. The requirements of this Section shall conform to the general provisions of the Contract. 50 JOHNSON CONTROLS . Electrical power and control connections 3. ANSI/ASHRAE 34 – Number Designation and Safety Classification of Refrigerants 5. evacuated and fully charged with refrigerant and oil. Section VIII. multiple-scroll compressor. Chilled water connections 4. Chiller package with zero Ozone Depletion Potential Refrigerant R-410A 2.02 QUALITY ASSURANCE A. liquid chillers of the scheduled capacities as shown and indicated on the Drawings. OSHA – Occupational Safety and Health Act 9.01 SCOPE A. ASHRAE 90. Factory Run Test: Chiller shall be pressure-tested. and Contract Drawings. Provide Microprocessor controlled.72-EG8 (516) Guide Specifications PART 1 – GENERAL 1. Products shall be Designed. Rated and Certified in accordance with. AHRI 370 – Sound Rating of Large Outdoor Refrigerating and Air-Conditioning Equipment 3. ANSI/NFPA 70 – National Electrical Code (N. Conditions of the Contract. and Installed in compliance with applicable sections of the following Standards and Codes: 1. including General and Supplementary Conditions.FORM 150. Tested. ASME Boiler and Pressure Vessel Code. AHRI 550/590 – Water Chilling Packages Using the Vapor Compression Cycle 2. Conform to Intertek Testing Services for construction of chillers and provide ETL/ cETL Listed Mark B. and shall be factory operational run tested with water flowing through the vessel. Manufactured in facility registered to ISO 9001 10. air-cooled. Manufacturer Start-Up 5.) 7. 1.

Cabinet: External structural members shall be constructed of heavy gauge. selected. air-cooled condenser. 1. JOHNSON CONTROLS 51 . C. when subject to ASTM B117. and tested air cooled scroll compressor chiller(s) as specified herein. refrigerant.FORM 150. Includes discharge pressure transducers. Chiller shall include not less than two refrigerant circuits above 50 tons (200kW). Chiller manufacturer shall have a factory trained and supported service organization. C. motor starting components. factory assembled. Provide protective covering over vulnerable components for unit protection during shipment. B. automatic operation. control center. yields minimum ASTM 1654 rating of “6”. as shown on the schedules and plans. E.03 DELIVERY AND HANDLING A.] D. Suction Pressure Transducers: Permits unit to sense and display suction pressure. PART 2 . scroll compressors. High Ambient Control: Allows units to operate when the ambient temperature is above 46°C (115°F). Warranty: Manufacturer shall Warrant all equipment and material of its manufacture against defects in workmanship and material for a period of eighteen (18) months from date of shipment or twelve (12) months from date of start-up. and special features as specified herein or required for safe. Chiller shall be designed. and constructed using a refrigerant with Flammability rating of “1”. whichever occurs first. interconnecting wiring. Pressure Transducers and Readout Capability 1. 2.01 CHILLER MATERIALS AND COMPONENTS A. General: Install and commission. Unit shall be stored and handled per Manufacturer’s instructions. galvanized steel coated with baked on powder paint which. direct-expansion type evaporator. lubrication system. Fit nozzles and open ends with plastic enclosures. Operating Characteristics: Provide low and high ambient temperature control options as required to ensure unit is capable of operation from -1°C to 46°C (30°F to 115°F) ambient temperature. D. 3. charged. B. [Optional: -18°C to 52°C (0°F to 125°F) ambient. Discharge Pressure Transducers: Permits unit to sense and display discharge pressure. as defined by ANSI/ASHRAE STANDARD 34 Number Designation and Safety Classification of Refrigerants. safety and operating controls including capacity controller. 5% salt spray test.PRODUCTS 2. Includes a system high-pressure relief valve in compliance with ASHRAE15. Service Isolation valves: Discharge (ball type) isolation valves factory installed per refrigerant circuit. 1000 hour. Unit shall be delivered to job site fully assembled with all interconnecting refrigerant piping and internal wiring ready for field installation and charged with refrigerant and oil by the Manufacturer.72-EG8 (516) Guide Specifications (Cont'd) C.

Vibration isolator mounts for compressors. Exterior surfaces shall be covered with 19mm (3/4”). including: 1. silent shutdown and reverse rotation protection. 5. thermal conductivity of 0. 2. high side pressure relief. Compressor Motor overloads capable of monitoring compressor motor current. Brazed-type connections for fully hermetic refrigerant circuits. closed cell insulation. Initial oil charge. Provides extra protection against compressor reverse rotation. 4. Evaporator : 1. Evaporator shall include vent and drain fittings and thermostatically controlled heaters to protect to -29°C (-20°F) ambient in off-cycle.26k ([BTU/ HR-Ft2 -°F]/in. 9. Large suction side free volume and oil sump to provide liquid handling capability. Compressors: Shall be hermetic. thermostatic expansion valves [Option: electronic expansion valves]. Annular discharge check valve and reverse vent assembly to provide low-pressure drop. Water nozzles shall be provided with grooves for field provided ANSI/AWWA C-606 mechanical couplings. closed-cell foam insulated suction line and suction pressure transducer. Evaporator shall be brazed-plate stainless steel construction capable of refrigerant working pressure of 3103 kPa (450 PSIG) and liquid side pressure of 1034 kPa (150 PSIG).FORM 150. Brazed plate heat exchangers shall be UL listed. Compressor crankcase heaters to provide extra liquid migration protection.) maximum. 2.03 REFRIGERANT CIRCUIT COMPONENTS Each refrigerant circuit shall include: a discharge service ball type isolation valve. Compliant design for axial and radial sealing 2. low side pressure relief device. sight glass with moisture indicator.02 COMPRESSORS A. 3.72-EG8 (516) Guide Specifications (Cont'd) 2. 4. filter-drier. 10. solenoid valve. 3. 7. Oil level sight glass. phase-loss and phaseimbalance 2. flexible. liquid line shutoff valve with charging port. 8. scroll-type. Refrigerant flow through the compressor with 100% suction cooled motor. 5. and flexible. 52 JOHNSON CONTROLS .04 HEAT EXCHANGERS A. 6.

Remote water temperature reset via 0-10 VDC or 4-20 mA input signal or up to two steps of demand (load) limiting. numeric data in English (or Metric) units. C. direct drive. PVC (polyvinyl chloride) coated or galvanized steel shall be factory installed. or German). insulation class “F”. Totally Enclosed Air-Over (TEAO). Sealed keypad with sections for Setpoints. 3.72-EG8 (516) Guide Specifications (Cont'd) 6. Unit Options & clock. and chiller operation from -18°C to 52°C(0°F to 125°F) ambient. Guards of heavy gauge. Automatic reset to normal chiller operation after power failure. providing vertical air discharge and low sound. and gasket sealed door. Forty character liquid crystal display. 2. French. direct drive. 3 phase. serviceable wye-strainer and mechanical couplings shall be provided for field installation on evaporator inlet prior to startup. Coils shall be designed for a design working pressure of 45 bar (650 psig). operating. Integral sub cooling is included. automatic pumpdown at system shutdown. Air Cooled Condenser: 1.05 CONTROLS A. 6 pole. evaporator pump. ball bearings. A 20-mesh. 3. 2. Automatic control of compressor start/stop. descriptions in English (or Spanish. fullairfoil cross section. B. and protection sequences across the range of scheduled conditions and transients. with double sealed. Entry. unit alarm contacts. Coils: Condenser coils shall be constructed of a single material to avoid galvanic corrosion due to dissimilar metals. Fan Motors: High efficiency. JOHNSON CONTROLS 53 . Power/Control Enclosure: Rain and dust tight NEMA 3R powder painted steel cabinet with hinged. evaporator heater. Italian. Condenser coil shall be washable with potable water under 7 bar (100 psig) pressure. stop. Coils and headers are brazed as one piece. latched.FORM 150. condenser fans. 4. current protected. Extension kit nozzle connections shall be ANSI/AWWA C-606 (grooved) . rigid mounted. [Option] Evaporator shall be provided with piping extension kit and mechanical couplings to extend liquid connection from evaporator to edge of unit. and On/Off Switch. Each fan shall be provided in an individual compartment to prevent crossflow during fan cycling. anti-coincidence and anti-recycle timers. permanently lubricated. Low Sound Fans: Shall be dynamically and statically balanced. with programmed setpoints retained in lithium battery backed real-time-clock (RTC) memory for minimum 5 years. General: Automatic start. Microprocessor Control Center: 1. 2. Display/Print. Thermal dispersion type flow switch shall be factory installed in the evaporator outlet pipe extension and wired to the unit control panel. Software stored in non-volatile memory. corrosion resistant glass fiber reinforced composite blades molded into a low noise.

10. latched.FORM 150. Power Panels: 1. discharge pressure (optional). daily schedule/ holiday for start/stop. outdoor air temperature. NEMA 3R raintight. and connect to individual terminal blocks per compressor. Alarm Contacts: Low ambient. 54 JOHNSON CONTROLS . run permissive status. suction pressure cutout setting. status of hot gas valves. 6. Manufacturer shall provide any controls not listed above. holiday status. powder painted steel cabinets with hinged. be 3 phase of scheduled voltage. low suction pressure cutout. Compressor. and factory wiring. necessary for automatic chiller operation. Modbus and N2 communication capabilities are standard. high discharge pressure cutout. BAS Communications: YORKTalk 2. Separate disconnecting means and/or external branch circuit protection (by Contractor) required per applicable local or national codes. anti-recycle timer status for each compressor. day. no cooling load condition. control power connections. Unit Safeties: Shall be automatic reset and cause compressors to shut down if low ambient. and flow switch operation. liquid temperature reset via a 4-20milliamp or 0-10 VDC input. low suction pressure. Power supply shall enter unit at a single location. low leaving chilled liquid temperature. compressor starts/operating hours (each). 9. Provide main power connection(s). low battery. and gasket sealed outer doors.06 POWER CONNECTION AND DISTRIBUTION A. 2. System Safeties include: high discharge pressure. 7. English or metric data. daily start/stop times. System Safeties: Shall cause individual compressor systems to perform auto shut down. low and high ambient cutouts. B. 2. number of compressors running. low voltage. low ambient temperature cutout setting. water pump status. and anti-coincident timer (delay compressor starts). anti-coincident system start timer condition. and (per compressor circuit): high discharge pressure.72-EG8 (516) Guide Specifications (Cont'd) 5. Mechanical Contractor shall provide field control wiring necessary to interface sensors to the chiller control system. each system suction pressure. and low suction pressure. control and fan motor power wiring shall be located in an enclosed panel or routed through liquid tight conduit. lead system definition. and motor protector. chilled liquid temperature setpoint and range. high pressure switch. low leaving liquid temperature cutout setting. compressor run status. Display Data: Return and leaving liquid temperatures. Programmable Setpoints (within Manufacturer limits): display language. under voltage. current overloads. evaporator heater and fan operation. load & unload timer status. manual reset required after the third trip in 90 minutes. anti-recycle timer (compressor start cycle time). (Option: LON communication via ELink Microgateway) D. low liquid temperature cutout. manual override for servicing. 8. date and time. Compressor motor protector shall protect against damage due to high input current or thermal overload of windings. automatic or manual system lead/lag control. BACnet MS/TP. remote reset temperature range. compressor and fan motor start contactors. liquid solenoid valve status. low leaving chilled liquid temperature.

3.E.8°C (0°F) ambient. Power Factor Correction Capacitors: Provided to correct unit compressor factors to a 0.denser coils from incidental damage and restrict unauthorized access to internal components. C. Louvered Panels (full unit): Painted steel as per re.07 ACCESSORIES AND OPTIONS Some accessories and options supercede standard product features.95. and wet bromine. to protect condenser coils from incidental damage. 2. 3. Microprocessor controlled.) can be supplied to isolate power voltage for servicing. Factory installed Across-the-Line type compressor motor starters as standard. High Ambient Control: Permits unit operation above 46°C (115°F) ambient. Wire Panels (full unit): Heavy gauge.C. Condenser Coil Environmental Protection: 1. Incoming power wiring must comply with the National Electric Code and/or local codes. Your Johnson Controls representative will be pleased to provide assistance. G. Standard unit controls to -1. over external condenser coil faces. Separate external protection must be supplied. Single Point Power Supply: Single point Terminal Block for field connection and interconnecting wiring to the compressors. to protect con. A.E. Protective Chiller Panels (Factory or Field Mounted) 1.FORM 150. F. coated to resist corrosion. JOHNSON CONTROLS 55 . Power Supply Connections: 1. chlorine and fluorine in concentrations greater than 100 ppm). E. Separate external fusing must be supplied. which must comply with the National Electric Code (CE) and/or local codes. Factory-mounting includes primary and secondary wiring between the transformer and the control panel. Low Ambient Control: Permits unit operation to -17. which must comply with the National Electric Code and/or local codes. visually screen internal components. oxidizers. by others.mainder of unit cabinet. Single Point Circuit Breaker: Single point Terminal Block with Circuit Breaker and lockable external handle (in compliance with Article 440-14 of N. B. Louvered Panels (condenser coils only):Painted steel as per remainder of unit cabinet. 2. Post-Coated Dipped: Dipped-cured coating on condenser coils for seashore and other corrosive applications (with the exception of strong alkalis.90-0.) can be supplied to isolate the unit power voltage for servicing. welded wire. D. Control Power Transformer: Converts unit power voltage to 120-1-60 (500 VA capacity). by others.C. and prevent unauthorized access to internal components.1°C (30°F) ambient. Single Point or Multiple Point Disconnect: Single or Dual point Non-Fused Disconnect(s) and lockable external handle (in compliance with Article 440-14 of N.72-EG8 (516) Guide Specifications (Cont'd) 2. 2. Outdoor Ambient Temperature Control 1.mesh. in the incoming power wiring. in the incoming power wiring.

4°C (40°F) above the setpoint. L. H.FORM 150. IP67.0g accelerated force in all directions to 50. stable operation at capacities below the minimum step of unloading to as low as 5% capacity (depending on both the unit & operating conditions) by introducing an artificial load on the evaporator. J.8 mm (2”) 56 JOHNSON CONTROLS . 2. K. welded wire-mesh. Thermal Storage: Leaving chilled liquid setpoint range for charge cycle from -3. 1” Deflection Spring Isolators: Level adjustable. 3.7°C (25°F to 20°F) minimum. Provide 1-1/2”” evaporator insulation in lieu of standard 3/4”. Compressor Acoustic Sound Blankets N. stainless steel 316L construction. Low Temperature Process Glycol: Leaving chilled liquid setpoint range -12°C to 10°C (10°F to 50°F) M. Ultra Quiet .20°C to 70°C (-4°F to 158°F) ambient rating. End Louver (hail guard): Louvered steel panels on external condenser coil faces located at the ends of the chiller. with automatic reset of the leaving brine temperature up to 4. 30bar pressure rating. 5. Hot gas by-pass is installed on only one refrigerant circuit. Hot Gas By-Pass: Permits continuous.9°C to -6. reduced noise fans 2. Thermal Dispersion Flow Switch (Factory installed and wired in piping extension kit): Normally open. Elastomeric Isolators. I.Low speed. restrained mounts in rugged welded steel housing with vertical and horizontal limit stops. Louvered/Wire Panels: Louvered steel panels on external condenser coils painted as per remainder of unit cabinet. spring and cage type isolators for mounting under the unit base rails. 2” Deflection Restrained Spring Isolators: Level adjustable.72-EG8 (516) Guide Specifications (Cont'd) 4. Housings shall be designed to withstand a minimum 1. Heavy gauge. Vibration Isolation (Field installed): 1. around base of machine to restrict unauthorized access. coated to resist corrosion. Evaporator options: 1. Sound Reduction (Factory installed): 1.

Components: Installing Contractor shall provide and install all auxiliary devices and accessories for fully operational chiller. Location: Locate chiller as indicated on drawings. Controls: Co-ordinate all control requirements and connections with Controls Contractor. JOHNSON CONTROLS 57 . General: Rig and Install in full accordance with Manufacturers requirements. C. including cleaning and service maintenance clearance per Manufacturer instructions. F.FORM 150. Electrical: Co-ordinate electrical requirements and connections for all power feeds with Electrical Contractor (Division 16). Project drawings. Adjust and level chiller on support structure. Finish: Installing Contractor shall paint damaged and abraded factory finish with touchup paint matching factory finish.72-EG8 (516) Guide Specifications (Cont'd) PART 3 – EXECUTION 3. E.01 INSTALLATION A. D. B. and Contract documents.

Box 423.johnsoncontrols.72-EG8 (416) © 2016 Johnson Controls. Milwaukee.72-EG8 (516) Supersedes: 150. P.Printed on recycled paper Form 150.O. WI  53201 Printed in USA www. Inc.com Issued on 05/25/2016 .