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## Mid Term Examination

B.E. (ME), 5th Semester

## Mid Term Examination

B.E. (ME), 5th Semester

MACHINE DESIGN I

MACHINE DESIGN I

Time: 2 Hours

Total Marks: 50

Time: 2 Hours

Total Marks: 50

The figures in the margin indicate full marks for the questions.

The figures in the margin indicate full marks for the questions.

## 1. Choose the correct answer

1 10 = 10
i.In case of full journal bearing, the angle of contact of the bushing with the journal
is
(a) 600
(b) 900
(c) 1800
(d) 3600
ii. The length to diameter ratio for a long bearing is
(a) More than 1
(b) less than 1
(c)
(d) 1
iii. If Z =absolute viscosity, N= speed of the journal and p = unit pressure, then the
bearing characteristic number is given by

## 1. Choose the correct answer

1 10 = 10
i.In case of full journal bearing, the angle of contact of the bushing with the journal
is
(a) 600
(b) 900
(c) 1800
(d) 3600
ii. The length to diameter ratio for a long bearing is
(a) More than 1
(b) less than 1
(c)
(d) 1
iii. If Z =absolute viscosity, N= speed of the journal and p = unit pressure, then the
bearing characteristic number is given by

(a)

(b)

(c)

(d)

(a)

(b)

(c)

(d)

## iv. A cast Iron designated by FG300 is

(a) Grey cast iron with carbon content of 3 %
(b) Grey cast iron with ultimate tensile strength of 300 N/mm2
(c) Grey cast iron with ultimate compressive strength of 300 N/mm2
(d) Grey cast iron with tensile yield strength of 300 N/mm2
v. A rivet is specified by
(a) Shank diameter (b) length of rivet (c) type of head (d) material of rivet.

## iv. A cast Iron designated by FG300 is

(a) Grey cast iron with carbon content of 3 %
(b) Grey cast iron with ultimate tensile strength of 300 N/mm2
(c) Grey cast iron with ultimate compressive strength of 300 N/mm2
(d) Grey cast iron with tensile yield strength of 300 N/mm2
v. A rivet is specified by
(a) Shank diameter (b) length of rivet (c) type of head (d) material of rivet.

vi. According to Unwins formula, the relationship between the diameter of rivet
(d) and thickness of cylinder wall (t) is
(a) d = 5 (b) d = 6 (c) d = 1.6
(d) d =
vii. The distance between the edge of plate and the centerline of rivets in the nearest
row is called
(a) Pitch
(b) margin
(c) transverse pitch
(d) diagonal pitch
viii. The objective of caulking and fullering is to make the riveted joint,
(a) Free from residual stresses (b) leak proof (c) strong (d) permanent.
ix.Material used for bearing bushes is
(a) Phosphor bronze (b) gunmetal
(c) Babbitt (d) any one of above.

vi. According to Unwins formula, the relationship between the diameter of rivet
(d) and thickness of cylinder wall (t) is
(a) d = 5 (b) d = 6
(c) d = 1.6
(d) d =
vii. The distance between the edge of plate and the centerline of rivets in the nearest
row is called
(a) Pitch
(b) margin
(c) transverse pitch
(d) diagonal pitch
viii. The objective of caulking and fullering is to make the riveted joint,
(a) Free from residual stresses (b) leak proof (c) strong (d) permanent.
ix.Material used for bearing bushes is
(a) Phosphor bronze (b) gunmetal (c) Babbitt (d) any one of above.

x.The edge of boiler plates for fullering and caulking are beveled at an angle of
(a) 450
(b) 600
(c) 700 to 750
(d) 300
2.

Design a suitable bearing for centrifugal pump for the following data. Load on the
journal = 20 kN, Diameter of journal = 100 mm, Speed of journal = 900 rpm
Type of SAE 10 for which the absolute viscosity at 550C = 0.017 kg/ms.;
Ambient temperature of oil = 15.5 0C; Calculate the mass of the lubricating oil
required for artificial cooling, if rise of temperature of oil is limited to 10 0C. Heat
dissipation coefficient = 1232 W/m2/ 0C
20

## 3. A boiler having maximum diameter of 1250 mm and maximum steam pressure of

1.4 MPa. The allowable stress for the plate and rivet = 80N/mm2,
=
125 N/mm2 and = 62.5 N/mm2. Design the longitudinal and circumferential
joint. Draw a neat sketch

x.The edge of boiler plates for fullering and caulking are beveled at an angle of
(a) 450
(b) 600
(c) 700 to 750
(d) 300
2.

## 3. A boiler having maximum diameter of 1250 mm and maximum steam pressure of

1.4 MPa. The allowable stress for the plate and rivet = 80N/mm2,
=
125 N/mm2 and = 62.5 N/mm2. Design the longitudinal and circumferential
joint. Draw a neat sketch

OR

OR

## An eccentrically loaded lap riveted joint is to be designed for a steel bracket as

shown in figure. The bracket plate is 25mm thick. All rivets are to be of the same
size. Load on the bracket P=50kN; rivet spacing C= 100mm; load arm
e
= 400mm. Permissible shear stress is 65 MPa and crushing stress is 120 MPa.
Determine the size of the rivets to be used for the joint.
20

## An eccentrically loaded lap riveted joint is to be designed for a steel bracket as

shown in figure. The bracket plate is 25mm thick. All rivets are to be of the same
size. Load on the bracket P=50kN; rivet spacing C= 100mm; load arm
e
= 400mm. Permissible shear stress is 65 MPa and crushing stress is 120 MPa.
Determine the size of the rivets to be used for the joint.
20

4.

Design a belt drive to transmit 110 kW for a system consisting of two pulleys of
diameter 0.9 m and 1.2m, centre distance of 3.6m, a belt speed of 20 m/s, coefficient
of friction 0.3, aslip of 1.2 % at each pulley and 5% friction loss at each shaft and
20

Design a suitable bearing for centrifugal pump for the following data. Load on the
journal = 20 kN, Diameter of journal = 100 mm, Speed of journal = 900 rpm
Type of SAE 10 for which the absolute viscosity at 550C = 0.017 kg/ms.;
Ambient temperature of oil = 15.5 0C; Calculate the mass of the lubricating oil
required for artificial cooling, if rise of temperature of oil is limited to 10 0C. Heat
dissipation coefficient = 1232 W/m2/ 0C
20

4.

Design a belt drive to transmit 110 kW for a system consisting of two pulleys of
diameter 0.9 m and 1.2m, centre distance of 3.6m, a belt speed of 20 m/s, coefficient
of friction 0.3, aslip of 1.2 % at each pulley and 5% friction loss at each shaft and