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Technical data on the vehicle

Make
Model
Year
Engine
Variant

Iveco
Daily 2,8TD (-12)
1996-1999
8140.43.37xx (E2)

Date:
03-04-2011
Owner
Registration No.
VIN
1. Reg. Date
Data

Technical item
Engine
Engine ID code

8140.43

Number of cylinders

R4

Number of valves

8, OHC

Capacity/ (bore/ stroke)

2798 cm (94,4/ 100,0)

Compression ratio

18,5: 1

Max. output kW (din hp)/ rpm

90 (122)/ 3600

Max. torque NM/ rpm

285/ 1800

Engine code location

Right side of engine block

Vehicle Identification Number location

In the member on the right front wheel

Valve clearance, inlet (cold/ hot)

0,50 0,05 cold

Valve clearance, exhaust (cold/ hot)

0,50 0,05 cold

Valve angle/ seat angle

Intake 60 15'/ 60 Exhaust 45 30'/ 45

Piston height over block, mm

Max. 0.8 (Injector height 2.28 - 2.69 mm)

Valve height in cylinder head, mm

Intake 1.2 - 1.5 Exhaust 1.0 - 1.3

Compression pressure, bar

20,0 - 26,0

Oil pressure/ rpm, bar

Min. 0.8/ idle speed (3.8/ max. rpm)

Turbo boost pressure, bar

1,07 - 1,13

Radiator cap, bar/ thermostat C

0,5 0,1/ 79 2 C

Clutch freeplay, mm

(Same height as brake pedal)

Timing belt: Renewal interval

80.000 km

Timing belt: Inspection

80,000 km

Noise measurement, dB(A) at rpm

88/ 2700

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Engine management
Pump/ pump type

Bosch/ VER 660

Injector/ injector type

/ Bosch DSLA 134 P 604

Crank position / engine piston, mm

PMS = TDC/

Pump position, mm

1,20 0,04

Adjustment method

Dial micrometer/ Notch

Feed pump pressure, bar

2.5

Injector opening pressure, new, bar

240 + 8

Injector opening pressure, used, bar

230

Injection order

1-3-4-2

Injection timing mark location

Flywheel

Electrical system
Battery

12 V/ 110 Ah

Terminal definitions DIN 72 552


Alternator max, A

14 V/ 85 A

Wheel alignment
Load

Unloaded

Toe-in,

0 13' 20'

Camber

1 30'

Caster

0 30' + 10' / 0'

KPI/SAI

8 30'

Toe-out on turns, inner wheel

45

Toe-out on turns, outer wheel

37 30'

Rear camber

No factory setting

Rear toe-in

No factory setting

Data

Technical item
Wheel alignment
Tyre size

Depending on model/ construction

Tyre pressure, front/ rear, bar

Depending on model/ construction

Free play in suspension parts

Factory data

Wheel offset, mm

5JK x 14 = 99 mm

Tightening torques
Tightening, NM

Torque standards

Cylinder head bolts, stage 1, Nm

60 Nm

Cylinder head bolts, stage 2, Nm

60 Nm

Cylinder head bolts, stage 3, Nm

+ 180

Main bearings, Nm

Step 1 = 80 Nm, step 2 = 160 Nm

Connection rod bearings, Nm

50 Nm + 63 3

Flywheel, Nm

30 3 Nm + 90

Crankshaft pulley/ vibration damp. Nm

200/

Camshaft pulley/ bearings, Nm

59/ 25

Pump pulley/ idle wheel, Nm

115 oiled/

Timing belt tensioner, Nm

22,5

Nozzle retainer/ Nozzle in cylinder head

Bosch 40 - 50/ 40

Glow plug

20,0

Wheel nuts/ bolts, Nm

320 - 350

Wheel hub, front/ rear, Nm

49 Nm + loosen + 9.8 Nm 20

Brakes
Front, min. thickness (new)

19.0 mm (22.0 mm)

Rear, min. thickness (new)

19.0 mm (22.0 mm)

Capacities
Engine oil/ - incl. filter, litre

5,9/ 7,0 (APi. CD 15W40)

Manual transmission, litre

1,5 (APi. GL-3)

Automatic transmission, litre

(ATF Dexron II D)

Final drive, litre

1.9 (59.12 = 3.0/ rear hub = 0.2)

Power steering, litre

1,4 (ATF Dexron II D)

Cooling system, litre

13,0

Environmental parametres
Idle speed, rpm

775 25

Max rpm (exhaust test)

4380 25

Remarks

n
n
nn

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Mechanic