Professional Documents
Culture Documents
Answer
Accuracy in measurements is obviously of prime importance: error of only
1% for a typical pipeline delivering 300 MMscfd can result in an error of
approximately 1.1 Bscf/year of gas which, at an example gas price of
$3.00/Mscf, would amount to a loss of $3.3 million to the buyer or seller.
Gas Flow Measurement
Gas is measured in terms of volume. Most operators account for
gas in units of 1000 cu ft (Mcf)
Accuracy
Rangeability
Repeatability
Linearity
Attributes of Flow Devices
Accuracy
Is a measure of a flow meter’s ability to indicate the actual flow rate within a
specified flow-rate range.
Defined as the ratio of the difference between actual and measured rates to the
actual rate
Reported in percent of full scale or percent of reading
For a 100 MMSCFD flow meter, a ±1% of full scale accuracy means that the measured
flow rate is within ± 1 MMSCFD of the actual flow rate. For a measured flow rate of 10
MMSCFD, actual flow rate is between 9 and 11 MMSCFD.
An accuracy of ± 1 of reading implies that the measured flow rate is within 9.9 and
10.1 MMscfd for a measured rate of 10MMscfd, 49.5 to 50.5 for a measured rate of
50MMscfd, 99 to 101 MMscfd for a measured rate of 100 MMscfd.
Attributes of Flow Devices
Rangeability
A flow meter’s rangeability is the ratio of the maximum flow rate to
the minimum flow rate at the specified accuracy.
Expansion Factor, Y
Depends on the expansion of gas through the orifice. The density of
the stream changes because of the pressure drop and the adiabatic
temperature change.
The expansion factor Y corrects for the variation in density. It is a
function of the differential pressure, the absolute pressure, the
diameter of the pipe, the diameter of the orifice, and the type of
taps.
Y can be obtained for respective tables for flange taps and pipe taps
for published inside diameters.
11 Factors in the Orifice Flow Constant
The Manometer Factor, Fm
The manometer factor, Fm is used with mercury differential gauges
and compensates for the column of compressed gas opposite the
mercury leg.
Because the correction is very small, usually some average
conditions are selected and a factor is agreed on.
11 Factors in the Orifice Flow Constant
The Gauge Location Factor, Fl
Is used where orifice meters are installed at locations other than 45°
latitude and sea-level elevation. It may affect the total flow of gas as
recorded by the orifice meter.
Readings:
Elevation: 500 ft
Atmospheric pressure: 14.73 psia
Flowing temperature: 840F
Gas-specific gravity: 0.7
Differential pressure: 40-in water column
Static pressure: 143 psig
Example 1
Calculate the gas flow rate through an orifice meter for the following
conditions.
Solution
1. Determine the factors for the orifice constant. We use the
abbreviated form here, ignoring the last three factors.
Example 1
Example 1
2. Calculate C/
Orifice Meter Installation
Orifice meters most commonly are located downstream from a
gas/liquid separator to ensure that liquid has been removed from
the flow stream and to provide a lower operating pressure.
Pipe and flange taps are the standard taps used in the industry
and differ from each other in their location on the flow line.
Flange taps are located so that the centers of the taps are 1 in.
from the respective orifice plate surfaces.
Standard pipe taps are located so that the upstream tap is 2.5
pipe diameters from the orifice plate surface and the downstream
tap is 8.0 pipe diameters away.
Orifice Meter Installation
One major consideration in orifice meter design is sizing the orifice
and the meter run pipe.
(3)
Example 2
Calculate a suitable orifice plate diameter for the following conditions.
Example 2
Calculate a suitable orifice plate diameter for the following conditions.
Solution
Factors Affecting Orifice Meter Accuracy
The following are the factors affecting the Orifice Meter Accuracy:
Flow disturbances, caused by insufficient provisions for flow
stabilization, or by irregularities in the pipe, welding, etc.
Imprecise location of the pressure taps.
Pulsating flow.
Build up solids or sediment on the upstream face of the orifice
plate.
Liquid accumulation in the bottom of a horizontal pipe run or in
pipe sags or in meter body.
Differences or changes in prevailing operation conditions from
those used for calculation purposes.
Incorrect zero adjustment of the meter.
Non uniform calibration characteristics of the meter
Factors Affecting Orifice Meter Accuracy
Corrosion or deposits in the meter internals, or contaminated
mercury.
Leakage around the orifice plate.
Formation of hydrates in meter piping or body.
Incorrect pen movement on chart, such as incorrect arc for the
pens, or excessive friction between pen and chart.
Chart malfunctions – incorrect range, incorrect rotation time.
Overdampening of the meter response.
Other Dynamic Meters
Apart from the Orifice Meters, the other types of commonly used
dynamic meters are :
The equation for determining gas flowrate with a critical flow prove
is :
(4)
If flow through the choke nipple reaches critical flow, then Eqn 4
can be used to calculate the flowrate.
Choke Nipples
Are used for high flow rate streams because they permit for same
line size and pressure differential, a 60% greater flow than an
orifice plate.
Hydrate Formation
Pulsating Flow
Slugging
Sour Gas
Quiz 3
Calculate the hourly gas flow rate for the conditions given as
follows:
Readings:
Elevation: 500 ft
Atmospheric pressure: 14.4 psia
Flowing temperature: 100 0F
Gas-specific gravity: 0.6
Differential pressure: 65-in water column
Static pressure: 324 psig
THANK YOU
© 2013 INSTITUTE OF TECHNOLOGY PETRONAS SDN BHD
All rights reserved. No part of this document may be reproduced, stored in a retrieval system or transmitted in any form or by any means (electronic,
mechanical, photocopying, recording or otherwise) without the permission of the copyright owner.
Q&A
Session