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DRIVELINE/AXLE

SECTION

TF

TRANSFER

A

B

C

TF

E

CONTENTS
SERVICE INFORMATION ............................ 2

REAR OIL SEAL ................................................ 3
Removal and Installation .......................................... 3

MODIFICATION NOTICE .................................... 2
Major Modification Item ............................................. 2

F

TRANSFER ASSEMBLY ................................... 4
Disassembly and Assembly ...................................... 4

G

H

I

J

K

L

M

N

O

P

Revision: 2011 June

TF-1

D40

Revision: 2011 June TF-2 D40 .MODIFICATION NOTICE < SERVICE INFORMATION > SERVICE INFORMATION MODIFICATION NOTICE Major Modification Item INFOID:0000000007555178 Oil cover is applied.

• Position the oil cover with notch at bottom position. C TF E F G H I J K L M N O P Revision: 2011 June TF-3 D40 . CAUTION: • Install the oil cover until it reaches the end face of the new dust cover. note the following.REAR OIL SEAL < SERVICE INFORMATION > REAR OIL SEAL A Removal and Installation INFOID:0000000007555175 INSTALLATION B When installing the oil cover to dust cover.

note the following. Transfer control device 22. Check ball 17. • Position the oil cover with notch at bottom position. Snap ring 5. Check plug 19. Filler plug 16. Drain plug 20. Wait detection switch (gray) 14. O-ring 21. Front revolution sensor 7. Rear case 13. Input oil seal 6. Dust cover 24 25.TRANSFER ASSEMBLY < SERVICE INFORMATION > TRANSFER ASSEMBLY Disassembly and Assembly INFOID:0000000007555177 COMPONENTS JSDIA2879GB 1. Self-lock nut 8. Companion flange 9. Breather tube 3. Rear oil seal 26. 4LO switch (gray with green paint) 11. Gasket Oil cover 28. Harness bracket 23. Revision: 2011 June TF-4 D40 . Retainer bolt 27. Front case 4. Front oil seal 10. Gasket 15. ATP switch (black) 12. CAUTION: • Install the oil cover until it reaches the end face of the new dust cover. Air breather hose clamp ASSEMBLY When installing the oil cover to dust cover. Baffle plate 2. Check spring 18.