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Mott MacDonald

TBA No.: H650-FS-7001-TBA

Rev.1

TBA for DEC of DHT unit

ITEMS AND DESCRIPTION

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Project Engineering
Software for Project Planning and control
Planning of engineering work to match project schedule
Weekly progress report in Client format
Monthly progress report and review meetings
Monthly weight and COG report for all skids
co-ordination between DEC disciplines
Process Engineering
Software for Hear Exchanger design
Software for Flare Network design
Shell and tube Heat Exchanger design in HTRI
Air cooled Exchanger design in HTRI
Review of exchanger design by Expert for optimization and vibration free design

UNITS

TECHNICAL REQUIREMENTS as per


Technical requisition

Primavera
Required
Required
Required
Required
Required
HTRI V7
Aspen Flare System
Required
Required
Required

12 Flare network sizing using Aspen Flare


13 Red mark-ups on P&ID for tapping sequence, vendor data for interface

Required
Required

14 Deviations to activities listed in Annex 6 and Annex 7


Mechanical Engineering
15 Software for mechanical design of equipment
16 Inclusion of MDS for
- Reactor
- Columns
- Pressure vessels
- Shell & Tube exchangers
- Air cooled exchangers
17 Inclusion of mechanical calculation note from
- Reactor
- Columns
- Pressure vessels

Required
PVElite
Required
Required
Required
Required
Required
Required
Required
Required

BIDDERS
Innovibe

REV.

PROJECT : DHT CAMPANA MODULAR UNIT

Mott MacDonald

TBA No.: H650-FS-7001-TBA

Rev.1

TBA for DEC of DHT unit

ITEMS AND DESCRIPTION

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UNITS

TECHNICAL REQUIREMENTS as per


Technical requisition

- Shell & Tube exchangers


- Air cooled exchangers
- exchangers & Pressure vessels in Packages
- exchangers & Pressure vessels with Pumps
Review of Vendor drawings for interface engineering
Deviations to activities listed in Annex 6 and Annex 7
Piping Engineering
3D modelling software
Stress analysis software
Development of 3D library and extract in excel for Prosernat Review
No of lines accounted for estimation (P&ID as basis with some approximation for auxiliaries)

Required
Required
Required
Required
Required
Required

- Process pipelines
- Utility pipelines as shown in P&IDs and estimated for safty shower - eyewash and utility
stations
- pipelines for Fire fighting network
60% and 90% model review with Client
Engineering of underground piping network
Tie-in point drawing
- Skidwise
- At battery limit
No of piping and support MTOs expected
Insulation MTO (including vessel insulation)
Format for MTOs
MTO for class 2 estimate (from model + manual for non-modelled items) in second half of
November 2016
Technical Requisition for Manual valves, piping special items and safety shower & Eyewash.

DEC to confirm
DEC to confirm

Smart Plan V2011 R1


Caesar II V5.3
Required
-

DEC to confirm
Required
Required
Required
Required
4 MTOs
Required
Customer Template
Vendor to confirm
Required

32 Deviations to activities listed in Annex 6 and Annex 7

Vendor to specify deviations, if any

Instrument Engineering
33 Software for Instrument database management

Intools

BIDDERS
Innovibe

REV.

PROJECT : DHT CAMPANA MODULAR UNIT

Mott MacDonald

TBA No.: H650-FS-7001-TBA

Rev.1

TBA for DEC of DHT unit

ITEMS AND DESCRIPTION

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All tagged Instrument data sheet preparation


Instrument data sheet for online analyzers
F&G detector data sheet
Preparation of Technical Requisition for
- Instruments
- Online analyzers
- F&G detectors
Review of Vendor offers and Preparation of TBT & TR
- Instruments
- Online analyzers
- F&G detectors
Instruments, JBs, Panels and cable tray layout
Cable schedule including multipair cables from JB to Control room
Review of vendor documents for interface point of view
3D modelling of instruments, cable trays (ISBL)
Sectional views of all cable trays
Instrument bulk MTOs expected
Format for MTO
MTO for class 2 estimate (from model + manual for non-modelled items) in second half of
November 2016
I/O list preparation
Preparation of Functional loop schematics and Logic / interlock diagrams

49 Deviations to activities listed in Annex 6 and Annex 7

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Electrical Engineering
Software for Lighting studies
Plant SLD
Sizing of power cables from Terminal box to MCC
Cable schedule and cable drum schedule for all power cables including cables from ISBL to
MCC

UNITS

TECHNICAL REQUIREMENTS as per


Technical requisition
Required
Required
Required
Required
Required
Required
Required (As option as per TQ)
Required (As option as per TQ)
Required (As option as per TQ)
Required
Required
Required
Required
Required
4 MTOs
Required
Customer Template
Required
Required
Vendor to specify deviations, if any

Dialux V4.11
Required
Required
Required

BIDDERS
Innovibe

REV.

PROJECT : DHT CAMPANA MODULAR UNIT

Mott MacDonald

TBA No.: H650-FS-7001-TBA

Rev.1

TBA for DEC of DHT unit

ITEMS AND DESCRIPTION

UNITS

TECHNICAL REQUIREMENTS as per


Technical requisition

54 Lighting study and lighting layout


55 Data sheet and enquiry preparation for PDB, welding outlet, sockets etc

Required
Required

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Required
Required
Required
Required
4 MTOs
Required
Customer Template

Earthing philospohy proposal if Client spec is not avialbale


Earthing network design
Lightning protection for the unit
3D modelling of instruments, cable trays (ISBL)
Electrical bulk MTOs expected
Format for MTO
MTO for class 2 estimate (from model + manual for non-modelled items) in second half of
November 2016
63 Deviations to activities listed in Annex 6 and Annex 7

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Structural Engineering
Structural design basis
Software for Structural calculations
Review of vendor documents for structural interface point of view
Definition and Mechanical calculations and design for structures and piperack

Vendor to specify deviations, if any

Required
StaadPro V08
Required
Required

68 Definition and Mechanical calculations and design for lifting beams, temporary bracing for
lifting
69 Definition and calculations for main dismantling devices such as crane, beams, davit,
monorail etc.
70 Lifting drawing of skids including centre of gravity weights, load for sling etc.

Required

71 Preparation of structural Gas and drawings


72 Fabrication drawings
73 definition and calculations for removable fastening for each module for trsnsportation

Required
By Fabricator; Not by DEC
Required

74 Foundation load data and foundation bolt sizing (Including length calculation for equipment
mounted on ground)
75 3D modelling of all structures (ISBL)
76 Structural MTOs expected
77 Format for MTO
78 MTO for class 2 estimate (from model + manual for non-modelled items) in second half of
November 2016
79 Deviations to activities listed in Annex 6 and Annex 7

Required

Required
Required

Required
4 MTOs
Required
Prosernat Template
Vendor to specify deviations, if any

Civil Engineering
80 Civil design basis
81 Issue of construction guide drawings
82 Bar bending schedule

Required
Required
By construction Agency; Not by DEC

83 General earthwork, roads, paving and underground system design.


84 Loading diagram with indication of loads, moments and forces (guide drawing)

Required
Required

BIDDERS
Innovibe

REV.

PROJECT : DHT CAMPANA MODULAR UNIT

Mott MacDonald

TBA No.: H650-FS-7001-TBA

Rev.1

TBA for DEC of DHT unit

ITEMS AND DESCRIPTION

85 Paving, gravity drainage drawing

UNITS

TECHNICAL REQUIREMENTS as per


Technical requisition
Required

BIDDERS
Innovibe

REV.

PROJECT : DHT CAMPANA MODULAR UNIT

Mott MacDonald

TBA No.: H650-FS-7001-TBA

Rev.1

TBA for DEC of DHT unit

ITEMS AND DESCRIPTION

UNITS

TECHNICAL REQUIREMENTS as per


Technical requisition

86 Design and engineering of OWS (Oily Water Sewage) / SWD (Storm water Drainage)
system
87 3D modelling of all civil works (ISBL)
88 Civil MTOs expected
89 Format for MTO
90 MTO for class 2 estimate (from model + manual for non-modelled items) in second half of
November 2016
91 Review of Detailed documents from Construction agency
92 Deviations to activities listed in Annex 6 and Annex 7
HSE Engineering
93 Hazardous area drawing (process input by customer)
94 Fire and gas detection study, layout and MTO
95 Escape ways study for skids
96 Passive fireproofing definition and MTO for fireproofing material
97 Active fire fighting design and datasheet of fire fighting special items.

Required

98 Modeling of fire-fighting piping in Model, defining support, taking MTO and issue of MTO

Required

99 Noise study
100 Blast study
Project milestones achivements
101 60% model completion
102 90% model completion
103 All IFC documentation
104 Issue of MTO for all disciplines for Class-2 estimate
Data required with offer
105 CV of Key persons
106 Quality Management plan
107 Workload Plan per discipline
108 Schedule for the project
109 Engineering progress measurement procedure
110 3D model progress measurement Procedure

Required
4 MTOs
Required
Customer Template
Required
Vendor to specify deviations, if any
Required
Required
Required
Required
By others, not by DEC

Required
Required
PO/LOI + 6 months
PO/LOI + 8 months
PO/LOI + 9 months
PO/LOI + 3 months
Required with Bid
Required with Bid
Required with Bid
Required with Bid
Required with Bid
Required with Bid

BIDDERS
Innovibe

REV.

PROJECT : DHT CAMPANA MODULAR UNIT

Mott MacDonald

TBA No.: H650-FS-7001-TBA

Rev.1

TBA for DEC of DHT unit

ITEMS AND DESCRIPTION

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DEVIATION
Devaition to Technical requisition and all its attachments
Devaition to Annex 6
Devaition to Annex 7

UNITS

TECHNICAL REQUIREMENTS as per


Technical requisition

BIDDERS
Innovibe

REV.

PROJECT : DHT CAMPANA MODULAR UNIT

Reference

Linde

Sr. no. 60 of
meeting dt.
14/02/13

This matter in general must be discussed: PSA butterfly and globe valves does not
fulfill API 670 and API 6FA (test procedure). In case the valves shall be designed
acc. to API 670 and API 6FA, those valves does not fulfill requirements for the PSA
application with in regard to leak testing (also not in accordance with GOST 95442005), numbers of operation cycles and switch time. According to our experiences
in the past and discussion with Russian design institutes the following will be
required for the PSA unit (and other equipment): According to Russian rules any
plant shall be divided into "process blocks" (for instance the PSA plant presents a
process block), which shall have a shut-down valve up- and downstream
(instrumentation up- and downstream of the PSA unit is not included in Linde's
scope of supply). In case of pool fire design, those shut-off valves shall be
designed according to API 607 and shall be tested according to API 6FA. Maybe,
with help of Russian partners we can provide more detailed information based on
the Russian rules and requirements. Furthermore this requirement is in conflict
with the thermic design of fire safety relief valves. Below please find a technical
information for such valves with fire tite seat and packing acc. to AP 607.

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UOP

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