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UPPER ZAKUM 750

ISLANDS SURFACE FACILITIES PROJECT EPC2


PROJECT No. P7512
ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS
Doc. No. P7512-04-001-PI-ITP-0002

Page: 1 of 15

Rev. A

UPPER ZAKUM 750


ISLANDS SURFACE FACILITIES PROJECT EPC2
PROJECT NO. P7512
CONTRACT NO. : CT750 UZ110110
PETROFAC JOB NO.: PE-103
INSPECTION AND TEST PLAN FOR FABRICATION & INSTLLATION
OF PIPE SUPPORTS

SUBCON. Document. No.

P7512-04-001-PI-ITP-0002

SUBCON. No.

SUBCON. NAME

SUBCONTRACT TITLE

Installation & Erection Works for all


Islands

STR, Mechanical & Piping Works for all


Islands

P1358-ITP-006

REVIEW CODE

Document Rev.

Legend:
1. Approved; 2. Approved With Comments; 3. Reviewed With Comments, Correct & Re-Submit;
4. Information Only, Review Not Required; 5. Rejected
Name:

Signature:

Date:

By Jefry.George at 11:27 am, Jun 17, 2015

2-Jun-2015

Issued For Review

DATE

DESCRIPTION

AHS

SK

SH

PRPD

CHKD

APPD

PROJ.
REV.

APPD
P1358- ITP-006 Rev A

Page 1 of 15

UPPER ZAKUM 750


ISLANDS SURFACE FACILITIES PROJECT EPC2
PROJECT No. P7512
ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS
Doc. No. P7512-04-001-PI-ITP-0002

Rev. A

Page: 2 of 15

TABULATION OF REVISED SECTIONS / PAGES


Revision

Page / Section

Description

TABULATION OF HOLDS
Page / Section

P1358- ITP-006 Rev A

Description

Page 2 of 15

UPPER ZAKUM 750


ISLANDS SURFACE FACILITIES PROJECT EPC2
PROJECT No. P7512
ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS
Doc. No. P7512-04-001-PI-ITP-0002

Rev. A

Page: 3 of 15

TABLE OF CONTENTS

1. LIST OF VERIFYING DOCUMENTS 5


2. DEFINITIONS ................................................. 6
3. ABBREVIATIONS ...........................................6
4. REFERENCES DOCUMENTS .......................7

P1358- ITP-006 Rev A

Page 3 of 15

UPPER ZAKUM 750


ISLANDS SURFACE FACILITIES PROJECT EPC2
PROJECT No. P7512
ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS
Doc. No. P7512-04-001-PI-ITP-0002

1.

Rev. A

Page: 4 of 15

LIST OF VERIFYING DOCUMENTS

AUH/QA&QC/FRM-66

Welding Procedure Specification (WPS)

AUH/QA&QC/FRM-67

Procedure Qualification Record (PQR)

AUH/QA&QC/FRM-72

Welder Qualification Test Summary

AUH/QA&QC/FRM-68

Welder Performance Qualification Record

AUH/STORES/FRM-09

Material Inspection Report - Descon Material

AUH/STORES/FRM-33

Material Inspection Report - Customer Material

AUH/QA&QC/FRM-98

Layout & Cutting Inspection Report

AUH/QAQC/FRM-78

DAILY WELDING INSPECTION REPORT

AUH/QA&QC/FRM-52

Magnetic Particle Examination Report

AUH/QA&QC/FRM-53

Dye Penetrant Examination Report

1358/QA&QC/FRM/026

Final Dimension & Orientation Inspection

1358/QA&QC/FRM/027

Fabrication Completion Certificate / Release For Erection

1358/QA&QC/FRM/004

Construction Punch List

P1358- ITP-006 Rev A

Page 4 of 15

UPPER ZAKUM 750


ISLANDS SURFACE FACILITIES PROJECT EPC2
PROJECT No. P7512
ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS
Doc. No. P7512-04-001-PI-ITP-0002

2.

Rev. A

Page: 5 of 15

DEFINITIONS

PROJECT

UZ 750 Upper Zakum Islands Surface Facilities (EPC - 2)

COMPANY

Zakum Development Company (ZADCO)

CONTRACTOR

Petrofac Emirates & DSME

SUB-CONTRACTOR

Descon Engineering

3.

ABBREVATIONS

IFC

Issued for Construction

DC

Dimension Control

DPT

Dye Penetrant Test

GA

General Arrangement

MIR

Material Inspection Report

IFC

Issued For Construction

ITP

Inspection and Test Plan

MOM

Minutes of Meeting

MTC

Material Test Certificate

MPI

Magnetic Particle Inspection

NCR

Non Conformance Report

NDT

Non Destructive Testing

PO

Purchase Order

QA

Quality Assurance

QC

Quality Control

TPIA

Third Party Inspection Agency

WPQT :

Welder Performance Qualification Test

WPQR :

Welder Performance Qualification Record

WPS

Welding Procedure Specification

P1358- ITP-006 Rev A

Page 5 of 15

UPPER ZAKUM 750


ISLANDS SURFACE FACILITIES PROJECT EPC2
PROJECT No. P7512
ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS
Doc. No. P7512-04-001-PI-ITP-0002

4.

Rev. A

Page: 6 of 15

REFERENCE DOCUMENTS

The following documents are used as source of reference and may be read in conjunction with the procedure.
CONTRACTOR:
P7512-TS-2000-Q-0019

Specification for Welding and Non destructive Examination

P7512-TS-2000-S-0001

Specification for Structural Steel (Onshore)

P7512-TS-2000-Y-0003

Coating and Lining Specification

P7512-PB-2000-Q-0007

Inspection and Testing Management Procedure

P7512-PB-2000-G-0023

Preservation Procedure

P7512-PB-2000-G-0170

Material Receiving Procedure

P7512-PB-2000-G-0173

Material Storage and Control Procedure

P7512-PB-2000-Q-0005

Material Traceability Procedure

Z0-TS-P-04010

Piping Specification

P7512-TS-2000-P-0004

Piping Material Specification

P7512-TS-2000-P-0003

Pipe Support Specification

DESCON:
P7512-04-001-QC-PLN-0001

Project Quality Plan

P7512-04-001-ST-QCP-0001

Installation Of Steel Structure

P7512-04-001-QC-QCP-0009

Receiving Inspection Procedure

P7512-04-001-QC-QCP-0003

Non Conforming Item Control Procedure

P7512-04-001-PI-QCP-0010

Identification And Traceability Of Material

P7512-04-001-WM-QCP-0002

Welding Repair Procedure

P7512-04-001-WM-QCP-0003

Welder Qualification And Control Procedure

P7512-04-001-QC-QCP-0015

Dye Penetrant Testing Procedure

P7512-04-001-QC-QCP-0016

Magnetic Particles Testing Procedure

P7512-04-001-PI-QCP-0011

QCP For Installation of Piping

P7512-04-001-QC-QCP-0010

Weld consumable handling and storage procedure

P7512-04-001-QC-QCP-0011

WPS Qualification Procedure

P7512-04-001-QC-QCP-0014

Visual Inspection Procedure

P7512-04-001-QC-QCP-0020

Preservation Procedure

P1358- ITP-006 Rev A

Page 6 of 15

UPPER ZAKUM 750


ISLANDS SURFACE FACILITIES PROJECT EPC2
PROJECT No. P7512
ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS
Doc. No. P7512-04-001-PI-ITP-0002

Rev. A

Page: 7 of 15

CODES & STANDARDS:


AWS D1.1 Edition 2010

Structural welding code

BS EN 10204

Metallic Products- Types of Inspection Documents

BS EN 287-1

Qualification test of Welders - Fusion Welding

ASME B31.3 & ASME Sec. IX will be applicable for Support to pressure part
(Pipe/fitting) Fit-up/Welding

P1358- ITP-006 Rev A

Page 7 of 15

UPPER ZAKUM 750


ISLANDS SURFACE FACILITIES PROJECT EPC2
PROJECT No. P7512
ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS
Doc. No. P7512-04-001-PI-ITP-0002

Page: 8 of 15

Rev. A

Document No: P7512-04-001-PI-ITP-0002

Revision: A

Date: 2-Jun-2015

Project Title: UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT - EPC2
Project / Order No: PE-103

Sub-order / Sub-contract No: CT750 UZ110110

Activity / Item Covered: ITP For Fabrication & Installation of Pipe Supports

Requisition No: TBA


Tag No(s):

TBA

Subcontractor / Contractor name: PETROFAC EMIRATES AND DSME


Sub-Subcontractor / Sub-Contractor name: DESCON ENGINEERING
(*) QC SURVEILLANCE POINTS

Subcontractor / Contractor QA/QC Manager: Mr. Saket Kumar


QC Responsible on the implementation of this ITP: Mr. Saket Kumar

: Hold Point

: Witness Inspection

: Operation Surveillance

: Approval Required

: Review of Documentation

EXECUTION STEP: Fabrication & Instllation of Pipe Supports

Item

Quality Control

Responsible

Reference

Activity

Person

document

Characteristics to

Acceptance

Subcontractor /

Verifying

be verified/

Criteria

Contractor QC

document/

Procedure

Record

frequency

Sub-Contract Review Project Manger /


Site Manager

Sub Contract /
ITP

Prior to
subcontract
acknowledgement

Kick off meeting

Sub Contract /
Project Spec.

Prior to contract
starts

Z0-TS-P04010,
P7512-TS2000-S-0001,
P7512-TS2000-Q-0019

Prior to start of
Fabrication /
Erection

Project Manger /
Site Manager

Document Approval, FEDC Engineer


Fabrication / Erection
drawings & Bill of
Material

P1358- ITP-006 Rev A

Subcontract
comply with
project
specification
t /
Sub iContract

SURVEILLANCE POINTS (*)

ance
DESCON

PED

TPIA

ZADCO

Subcontract
document

Subcontract
acknowledgeme
nt

N/A

Subcontract
document

MOM

Project Spec.

N/A

Issued as IFC
drawings

P7512-04-001GM-PRC-0003

GA / IFC
Drawings

N/A

Page 8 of 15

Accept
Status

Comment (s)

UPPER ZAKUM 750


ISLANDS SURFACE FACILITIES PROJECT EPC2
PROJECT No. P7512
ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS
Doc. No. P7512-04-001-PI-ITP-0002

Item

Quality Control

Responsible

Reference

Activity

Person

document

Acceptance

Subcontractor /

Verifying

be verified/

Criteria

Contractor QC

document/

ance

Procedure

Record

Status

frequency

Pipe Support
Fabrication &
Installation / NDT /
Welding Procedures
etc.

P7512-TSQC Engineer
2000-Q-0019,
NDT Inspector,
Welding Engineer
P7512-TS2000-Y-0003

Prior to start of
fabrication

Approved
Procedures shall
be minimum
Code-2

Welding Procedure
Welding Engineer P7512-TSSpecification (WPS),
2000-S-0001,
Weld repair method
statement
P7512-TS2000-Q-0019
AWS D1.1
ASME Sec. IX
ASME Sec. V

Prior to start of
fabrication

P7512-04-001Approved WPS
shall be minimum QC-QCP-0011,
Code-2
P7512-04-001WM-QCP-0002

Welder / Welding
Operator
Qualification.

WPQT

1 New
2 - Existing

P1358- ITP-006 Rev A

Welding Engineer P7512-TS2000-S-0001,


P7512-TS2000-Q-0019
AWS D1.1
ASME Sec. IX
ASME Sec. V

SURVEILLANCE POINTS (*)

Characteristics to

Page: 9 of 15

Rev. A

Approved
Procedures

DESCON

PED

TPIA

ZADCO

Approved
Procedure

N/A

Approved WPS,
Procedure

W/A

W/A

W/A

WPS Register

P7512-04-001Qualification of
welders and
WM-QCP-0003
welding operators
shall be in
accordance with
AWS D1.1 or BS
EN 287-1

Page 9 of 15

Approved
WPQR Reports
AUH/QA&QC/F
RM-68

Accept
Comment (s)

UPPER ZAKUM 750


ISLANDS SURFACE FACILITIES PROJECT EPC2
PROJECT No. P7512
ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS
Doc. No. P7512-04-001-PI-ITP-0002

Item

Quality Control

Responsible

Reference

Activity

Person

document

Certification of
Personnel:
Welders, Welding
Operators
NDT Operators

Welding Inspectors

Welding Engineer P7512-TS2000-S-0001,


I/C NDE
P7512-TS2000-Q-0019,
P7512-TS2000-Y-0003

SURVEILLANCE POINTS (*)

Characteristics to

Acceptance

Subcontractor /

Verifying

be verified/

Criteria

Contractor QC

document/

ance

Procedure

Record

Status

frequency

Prior to start of
fabrication

Welder/ Welding
Operators shall
be qualified as
per AWS D1.1 or
BS EN 287 and
list shall be
approved by the
Contractor

P7512-04-001GM-PRC-0002

Welder
approved list,
AUH/QA&QC/F
RM-72
NDE Operator
Certificate,
Welding
Inspector
Certificates,

2. NDT Operators
shall be ASNT
qualified
certificates or
Equivalent
3. Welding
Inspectors shall
be Certified to
CSWIP 3.1 or
AWS-CWI

P1358- ITP-006 Rev A

Page: 10 of 15

Rev. A

Page 10 of 15

DESCON

PED

TPIA

N/A

ZADCO

Accept
Comment (s)

UPPER ZAKUM 750


ISLANDS SURFACE FACILITIES PROJECT EPC2
PROJECT No. P7512
ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS
Doc. No. P7512-04-001-PI-ITP-0002

Item

Quality Control

Responsible

Reference

Activity

Person

document

Material Receiving & QC Engineer


Inspection of Pipe
Supports

Characteristics to

Acceptance

Subcontractor /

Verifying

be verified/

Criteria

Contractor QC

document/

ance

Procedure

Record

Status

frequency

100%
P7512-PB2000-Q-0007 &
P7512-PBMaterial
2000-Q-0005

identification,
Surface/
Physical
condition,
MTC etc.

Material Certification

QC Engineer

P7512-PBMTC for every


2000-Q-0007 & applicable heat
P7512-PBnumber
2000-Q-0005

P7512-04-001ST-QCP-0001,

IMIR , MTC,
Delivery Note

P7512-04-001PI-QCP-0011

AUH/STORES/
FRM-09,

2 - All the material P7512-04-001should have Heat QC-QCP-0009


number or Batch
number.

AUH/STORES/
FRM-33

MTC/Project
Spec./P.O

P7512-04-001PI-QCP-0010,

IMIR , MTC,
Delivery Note

MTC shall be as
per EN10204

P7512-04-001ST-QCP-0001

1 - Free from
defects/
damages,
distortion

P7512-04-001QC-QCP-0009

10

QC Engineer
Raw Material
Inspection Prior to
Blasting and painting

100% Visual
P7512-PB2000-Q-0007 & Inspection
P7512-PB2000-Q-0005

IMIR No. shall be


hard punched or
tagged with
Aluminum strip

P7512-04-001PI-QCP-0010,
P7512-04-001ST-QCP-0001
P7512-04-001QC-QCP-0009

P1358- ITP-006 Rev A

Page: 11 of 15

Rev. A

Page 11 of 15

SURVEILLANCE POINTS (*)

DESCON

PED

TPIA

ZADCO

N/A

N/A

N/A

AUH/STORES/
FRM-09,
AUH/STORES/
FRM-33

1358/QA&QC/F
RM/026

Accept
Comment (s)

UPPER ZAKUM 750


ISLANDS SURFACE FACILITIES PROJECT EPC2
PROJECT No. P7512
ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS
Doc. No. P7512-04-001-PI-ITP-0002

Item

11

Quality Control

Responsible

Reference

Activity

Person

document

Material Traceability
and Identification

QC Engineer

Characteristics to

Acceptance

Subcontractor /

Verifying

be verified/

Criteria

Contractor QC

document/

Procedure

Record

frequency

100% Visual
P7512-PB2000-Q-0007 & Inspection
P7512-PB2000-Q-0005

IMIR No., Heat


P7512-04-001No., Drawing No., PI-QCP-0010,
Part No. shall be
hard punched on
every part/item.

In line with
material storage
and control,
Preservation
Procedure

P7512-04-001QC-QCP-0020,

Inspection
Record

As per IFC
Drawing
Deviations within
tolerance limit

P7512-04-001ST-QCP-0001

Approved
Drawing

12

Material Storage and


Preservation

Store In charge

100%
P7512-PB2000-G-0173 &
P7512-PB2000-G-0023

13

Check of Layout &


Marking

QC Engineer

IFC Drawing
P7512-TS2000-S-0001

Squatness &
Flatness.
100%

14

Welding
Store In charge
Consumable Control and Welding
Engineer

P1358- ITP-006 Rev A

Page: 12 of 15

Rev. A

P7512-TS2000-Q-0019

Random
Inspection

P7512-04-001PI-QCP-0011

P7512-04-001Manufacturer
recommendation QC-QCP-0010
and Project Spec.

Page 12 of 15

AUH/QA&QC/F
RM-98

SURVEILLANCE POINTS (*)

ance
DESCON

PED

TPIA

ZADCO

S/R
*

N/A

N/A

N/A

Physical
Verification

AUH/QA&QC/F
RM-98

Baking Record,
Consumable
Issue & return
record

Accept

N/A

Status

Comment (s)

UPPER ZAKUM 750


ISLANDS SURFACE FACILITIES PROJECT EPC2
PROJECT No. P7512
ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS
Doc. No. P7512-04-001-PI-ITP-0002

Item

15

Quality Control

Responsible

Reference

Activity

Person

document

Page: 13 of 15

Rev. A

Characteristics to

Acceptance

Subcontractor /

Verifying

be verified/

Criteria

Contractor QC

document/

Procedure

Record

frequency

Dimensional check of Welding Engineer Approved WPS Daily Random


Inspection
Welding Fit up

Inspection during welding to be addressed

Welding
parameter shall
be as per
approved WPS

P7512-04-001ST-QCP-0001

AUH/QA&QC/F
RM-78

SURVEILLANCE POINTS (*)

Accept
ance

DESCON

PED

TPIA

ZADCO

N/A

N/A

Comment (s)

Status

P7512-04-001QC-QCP-0014
P7512-04-001PI-QCP-0011

16

Visual Inspection of
Production welds
a)
b)
c)

17

As per AWS D1.1 P7512-04-001ST-QCP-0001


Table 6.1

Primary Steel
Secondary Steel
Tertiary Steel

NDT inspection
a)
b)
c)

QC Engineer /
100% Visual
P7512-TSWelding Engineer 2000-Q-0019 & Inspection
AWS D1.1

UT
MPI
DPT

P1358- ITP-006 Rev A

P7512-04-001PI-QCP-0011
P7512-04-001QC-QCP-0014

NDT
Engineer /
Operator

P7512-TS2000-Q-0019

P7512-TS-2000-Q- As per approved


0019
NDT procedure
and Project spec.
P7512-TS-2000Table 4
Q-0019 Table 4
or
P7512-05-003-QCPLN-0003

P7512-04-001QC-QCP-0015
P7512-04-001QC-QCP-0016
P7512-04-001QC-QCP-0017

Page 13 of 15

Weld Visual
Inspection
Report

N/A

AUH/QA&QC/F
RM-78

N/A

NDT Reports

N/A

N/A

N/A

Above
38mm
thickness
NDT to be
carried out
on bevel
edges (MPI
on bevel+
UT 150mm
from bevel)
with
compressio
n probe) as
per project
spec.

UPPER ZAKUM 750


ISLANDS SURFACE FACILITIES PROJECT EPC2
PROJECT No. P7512
ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS
Doc. No. P7512-04-001-PI-ITP-0002

Item

18

19

Quality Control

Responsible

Reference

Activity

Person

document

Weld Repair, if any

Final Dimensional
Checks & Release
for Painting

Welding
Engineer,

P7512-TS2000-Q-0019,

QC Engineer

Repair method
statement

Erection
Supervisor,

IFC Drawing

QC Engineer

Page: 14 of 15

Rev. A

Characteristics to

Acceptance

Subcontractor /

Verifying

be verified/

Criteria

Contractor QC

document/

Procedure

Record

frequency

As applicable

100%

P7512-TS2000-S-0001,

P7512-04-001Defect free, As
per approved
WM-QCP-0002
NDT procedure
and Project spec.

AUH/QA&QC/F
RM-78

P7512-04-001PI-QCP-0011

1358/QA&QC/F
RM/027

As per IFC
Drawing and
Project spec.

P7512-04-001ST-QCP-0001

P7512-TS2000-Q-0019,

Repair Form

SURVEILLANCE POINTS (*)

ance
DESCON

PED

TPIA

N/A

ZADCO

W-

Primar
y
SSecon
dary
H

NA

S/R

NA

What is this
document? not listed
in deliverable register

P7512-TS2000-Y-0003
20

21

Blasting, painting,
Galvanization & Final
Inspection
Installation Checks

Refer ITP For Surface Preparation & Painting


Erection
Supervisor,
Surveyor,
QC Engineer

IFC Drawing
P7512-TS2000-S-0001,
P7512-TS2000-Q-0019,

Check elevation,
alignment,
Positioning,
plumpness etc.
100%

As per IFC
Drawing and
Project spec.

P7512-04-001PI-QCP-0011
P7512-04-001ST-QCP-0001

P7512-TS2000-Y-0003
P1358- ITP-006 Rev A

Page 14 of 15

1358/QA&QC/F
RM/004

Accept

Status

Comment (s)

UPPER ZAKUM 750


ISLANDS SURFACE FACILITIES PROJECT EPC2
PROJECT No. P7512
ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS
Doc. No. P7512-04-001-PI-ITP-0002

Item

22

Quality Control

Responsible

Reference

Activity

Person

document

Outstanding Work
List (Punch point), if
any

Erection
Supervisor,
QC Engineer

Page: 15 of 15

Rev. A

IFC Drawing

SURVEILLANCE POINTS (*)

Characteristics to

Acceptance

Subcontractor /

Verifying

be verified/

Criteria

Contractor QC

document/

ance

Procedure

Record

Status

frequency

100%

P7512-TS2000-S-0001,

Pending activity
shall be carried
out as per Punch
list

P7512-TS2000-Q-0019,

P7512-04-001PI-QCP-0011
P7512-04-001ST-QCP-0001

Punch List

DESCON

PED

TPIA

ZADCO

N/A

Accept
Comment (s)

1358/QA&QC/F
RM/004

These activities covered in


Piping & Structural ITPs

P7512-TS2000-Y-0003
23

System Walkthrough Erection


Supervisor,
(As per Piping
System)
QC Engineer

IFC Drawings,
Approved
Procedures

100%

As per Project
Specification

24

Final Documentation/ QC Engineer


Dossier
Document
Controller

Project Spec.,
Final Insp &
Certification
Package

100%

Project Spec.,
Project Spec.,
Final Inspection & Final Inspection
& Certification
Package

PREPARED BY

APPROVED BY

--

Punch List

N/A

Complete
QA/QC Dossier

N/A

CERTIFIED COMPLETED

COMPLETION ENDORSEMENT

Title

Name

Title

Name

Title

Name

Title

Name

Signature

Date

Signature

Date

Signature

Date

Signature

Date

P1358- ITP-006 Rev A

Page 15 of 15

DESCON ENGINEERING ABU DHABI


WELDING PROCEDURE SPECIFICATION
(WPS)

Doc. No.: AUH/QA&QC/FRM-66


Rev. No.: 00
Date:
1-Jul-06
Sheet: 1 of 2

PORJECT NAME:

PROJECT #:

OWNER :

CUSTOMER:

CONTRACTOR:

Welding Procedure Specification No.

Revision No.

Date

Supporting PQR No(s).

Revision No.

Date

Welding Process (es)

Type (s)
(Automatic, Manual, Machine or Semi-Auto)

APPLICABLE CODE :

ASME SEC IX

API - 1104

AWS D1.1

OTHER

JOINTS
Joint Design

As per Attached Sketch "A"

Backing (Yes)
Backing Material (Type)

1.6
(Refer to both backing and retainers.)

Metal

Nonfusing Metal

Nonmetallic

Other

3.2 .5
Sketch - "A"

BASE METALS
P.No.

Group No.

to P.No.

Group No.

OR
Specification type and grade
to specification type and grade
OR
Chem. Analysis and Mech. Prop.
to Chem. Analysis and Mech. Prop.
Thickness Range :
Base Metal :

Groove

Fillet

Pipe Dia Range:

Groove

Fillet

Other:
Single Pass Thickness:
FILLER METALS

Root

Filling / Capping

Spec. No. (SFA)


AWS No. (Class)
F. No.
A. No.
Size of Filler Metals
Deposited Weld Metal:
Thickness Range :
Groove
Fillet
Electrode-Flux (Class)
Flux Trade Name
Filler Metal Product Form
Consumable Insert
Other
Note:

No Single Pass Will be > 13 mm

Descon Engineering

DESCON ENGINEERING ABU DHABI


WELDING PROCEDURE SPECIFICATION
(WPS)

Doc. No.:
Rev. No.:
Date:
Sheet:

WPS No.
POSITIONS

AUH/QA&QC/FRM-66

00
1-Jul-06
2 of 2
Rev.

POST WELD HEAT TREATMENT

Position(s) of Groove

Temperature Range

Welding Progression :

Uphill

Downhill

Time Range

Position(s) of Fillet

Heating Rate
GAS

Percentage Composition

PREHEAT

Preheat Temp Min.

Gas (es)

Interpass Temp.

(Mixture)

Flow Rate

Shielding

Preheat Maintenance

Trailing

(Preheating with Fuelgas Torch)

Backing

ELECTRICAL CHARACTERISTICS

Current AC or DC

Polarity

Amps (Range)

Volts (Range)

Tungsten electrode Size and Type


(Pure Tungsten, 2% Thoriated, etc.)

Mode of Metal Transfer for GMAW


(Spray arc, short circuiting arc, etc.)

Electrode Wire feed speed range

PULSING CURRENT:

TECHNIQUE
String or Weave bead
Max. Weave Width:
Orifice or Gas Cup Size
Initial and Interpass Cleaning
(Brushing, Grinding etc.)

Method of Back Gouging


Oscillation
Multiple or Single Pass (per side)
Multiple or Single Electrodes
Travel Speed (Range)
Peening
Close to Out Chamber
Other

Weld
Layer (s)

COMPLETED
BY

Filler Metal
Class

Volt
Range

Travel Speed
Range
(cm / min)

Current

Process
Dia.

Type
Polar.

Amp.
Range

Others

DESCON

TPIA
(If Applicable)

PED

ZADCO

Prepared By

Approved By

Approved By

Approved By

Position
Signature
Name
Date

Descon Engineering

DESCON ENGINEERING ABU DHABI


PROCEDURE QUALIFICATION
RECORD (PQR)

Doc. No.: AUH/QA&QC/FRM-67


Rev. No.: 00
Date:
1-Jul-06
Sheet:
1 of 2

CONTRACTOR:
Procedure Qualification Record No.

Revision No.

Welding Procedure Specification No.

Revision No.

Welding Process (es)


Types (Manual, Automatic, Semi. Auto)
JOINTS

75

4
3
2

7.11 mm

3.50 mm

Groove Design of Test Coupon


(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used.)

BASE METALS

POST WELD HEAT TREATMENT

Material Spec.

Temperature

Type of Grade

Time

P.No.

to P.No.

Others

Thickness of Test Coupon


Diameter of Test Coupon
Other
GAS
Percent Composition
Gas (es)
Shielding
Trailing
FILLER METALS

Root & Hot

Filling / Capping

Backing

SFA Specification
AWS Classification

ELECTRICAL CHARACTERISTICS

Filler Metal F.No.

Current

Weld Metal Analysis A.No.

Polarity

Size of Filler Metal

Amps

Other

Volts

Deposited Weld Metal Thk.

Other

POSITION

TECHNIQUE

Position of Groove

Travel Speed

Tungsten Electrode Size

Weld Progression (Uphill, downhill)


Other

String or Weave Bead


Oscillation
Multipass or Single Pass (per side)
Single or Multiple Electrodes

PREHEAT
Preheat Temp.(OC)

Other

Interpass Temp.( C)
Other

Descon Engineering

(Mixture)

Flow Rate

Doc. No.:
Rev. No.:
Date:
Sheet:

DESCON ENGINEERING ABU DHABI


PROCEDURE QUALIFICATION
RECORD (PQR)
PQR No. :

AUH/QA&QC/FRM-67

00
1-Jul-06
2 of 2

Revision No. :

Tensile Test
Specimen
No.

Dimension
(mm)

Type

Area
mm2

Tensile
Strength
(N / mm2)

UTL
(KN)

Type of Failure
and Location

Guided-Bend Tests
Specimen No.

Type

Result

Specimen No.

Type

Result

Toughness Test
Specimen No.

Notch Location

Test Temp.
(C)

Notch Type

Average Impact
Strength (Jouls)

Comments

Macro - Results : Acceptable - Report No..


Other Tests
Type of Test :

Deposit Analysis
Other

Welder's Name

Stamp No.:

Tests conducted by

Laboratory Test No.

We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested
in accordance with the requirements of Section IX of the ASME Code

COMPLETED
BY

DESCON

TPIA
(If Applicable)

PED

ZADCO

Prepared By

Approved By

Approved By

Approved By

Position
Signature
Name
Date

Descon Engineering

Doc. No.:AUH/QA&QC/FRM-72

DESCON ENGINEERING ABU DHABI


WELDER QUALIFICATION TEST SUMMARY

Rev.: 00
Date: Jul 01, 2006
Page: 1 of 1

Project No:
SR
No.

STAMP
NO

Project Title
NAME

WPS

Material

PROCESS

PREPARED BY (DESCON)

Process
(GTW/SMAW)

Dia

Thick

P No.

Classification
GATW

Classification
SMAW

DESCON QC

QA&QC
NAME :
DATE :
SIGNATURE

DESCON Engineering

F No.

Qualified
F.No

POSITION

F. No.
GTAW

F. No.
SMAW

Group
Range

Dia Range

Thickness
Range

Test Date

PED

TPIA / ZADCO

LINDE

ELIXIER

Renew
Date

REMARKS

DESCON ENGINEERING, ABU DHABI


WELDER PERFORMANCE QUALIFICATION RECORD

Doc. No.:

AUH/QA&QC/FRM-68

Rev. No.:

01

Date:

Jul 01, 2006

Sheet:

1 of 1

Project :
Customer :

Company :

Customer Project No. :

Descon Project No. :

WPS No. :

Test Date :

Welder Name :

Stamp No. :

Employee No. :
Record Actual values
used in qualification

Variable
Welding Process

Qualification Range

Process Type

(QW - 350 and QW - 360)

Direct / Remote Visual Control

(QW - 350)

Automatic Voltage Control

Automatic Joint Tracking

Backing

(QW-402)

(Metal , Weld Metal, Flux, etc.)

Base Metal

(QW-403)

ASME P-No.

Thickness (mm)

Diameter (")
Filler Metal

(QW-404)

groove

fillet

SFA Specification

Classification

F-No.

Consumable Insert

Weld Deposit Thickness

Groove (mm)

Fillet

Welding Position (QW-405)

Progression

(Uphill/Downhill)

Backing Gas

(QW-408)

Electrical Charac. (QW-409)

Current

Polarity

Transfer mode

Visual Examination

(QW-302.4)

Radiographic Test Results

(QW-302.4 and QW-305)

: Accepted Report No. _________ Dated __________

(for alternative qualification of groove welds by Radiography)


Guided Bend Tests

(QW-160)

Type

Number

Result

N/A

N/A

N/A

Fillet Weld Test (QW-303-2)


Welding Test Conduction by :

DESCON Engineering, Abu Dhabi

Mechanical Tests Conducted by :

N/A

Laboratory Test No. :

N/A

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the
requirements of section IX of the ASME Code.
COMPLETED
BY
Position
Signature
Name
Date

DESCON

TPIA
(If Applicable)

PED

ZADCO

Prepared By

Approved By

Approved By

Approved By

Doc.No AUH/STORES/FRM-09
REV: 00
Date: Jul, 01.2006
Page: 1 OF 1

MATERIAL INSPECTION REPORT


DESCON MATERIAL

Project:
Page: 01 OF 01
Indent No:

Date:

P. O No:

MIR No:

D. C No:

Date:

Supplier:

Supplier Registration No:


INSPECTION STANDARD / SPECIFICATION

Inspection Technique Required:


Dimensional:

Visual:

Mill Certificate:

Lab Test Certificates:

INFORMATION BY STORE
Sr.

Item Description / Item code

No.

UNIT

Quantity
Rec.

ACCEPTED

TEST STANDARDS
LS

Acc.

Rej.

REJECTED

AQL RSB No.of


%

L/P

Required

Inspection

Specification

Status

Inspected by:

Comments:

_______________

I/C QA&QC/E&P/Admin: __________


SM/ PM
Date:

DISTRIBUTION:-

Legend:

1.

Site Store

Lot Size = L.S

2.

(In case of Rejection only) :-

Acceptable Quality Level (%) = AQL %


Random Sample Batch % = RSB %
No. of Lots or Pcs = No. of L/P

:PURCHASE DEPTT

Descon Engineering

_______________
_______________

Doc.No. AUH/STORES/FRM-33
REV: 00
Date: Jul 01, 2006
Page: 1 OF 1

MATERIAL INSPECTION REPORT


CUSTOMER MATERIAL

MIR NO.
CUSTOMER ______________________________________________________

PROJECT _________________

DELIVERY NOTICE NO. ____________________________________________

CMIV NO. __________________

PACKAGE NO. ___________________________________________________

PACKING LIST NO: ____________

PURCHASE ORDER NO. ___________________________________________

SHIPMENT NO: ________________

QTY. & TYPE OF PACKAGES :

PHYSICAL CONDITION OF PACKAGE:


SLIGHTLY
DAMAGED

OK

S. NO

DESCRIPTION

UNIT

QTY. AS
PER P/L

BADLY
DAMAGED

QTY. RCVD. QTY. SHORT

QTY.
EXCESS.

MATERIAL IS CERTIFIED TO BE OK IN ALL RESPECTS FOR USE.


MATERIAL IS NOT ACCEPTABLE FOR FOLLOWING REASONS

INSPECTED BY:
DESCON REPRESENTATIVE:

CUSTOMER'S REPRESENTATIVE:

_____________________
SIGNATURE & DATE

_____________________
SIGNATURE & DATE

DISTRIBUTION:

WHITE COPY . CUSTOMER

BLUE COPY . DESCON STORE

QTY.
DMGD.

Doc. No. : AUH/QA&QC/FRM-78

DESCON ENGINEERING

Rev. : 00
Date : Jul 01, 2006

DAILY WELDING INSPECTION REPORT

Page : 1 of 1
Project no.

Project NAME:

Report No. :

Sr.

Area

ISO / Line No. /

Heat no.& Ident #


Pipe/Line Class

No.

Spool no.

Drawings No.

PREPARED BY
NAME :

DATE :

SIGNATURE

Weld No.

Weld
Type

Dia

Thick

WPS No.

Item # 1

Item # 2
Item # 1

DESCON QA&QC

Item # 2

PED

FIT-UP
Visual Insp
Result

Welder ID
Insp
Date

R/H

F/C

TPIA / ZADCO

Visual
Welding Insp.

Remarks

Doc. No.: AUH/QA&QC/FRM-52

DESCON ENGINEERING ABU DHABI

Rev.:

MAGNETIC PARTICLE EXAMINATION REPORT

Date:

00
July 1, 2006

Page:

1 of 1

Project No.:

Customer:

Drawing No.:

Rev.:

Ref. Code:

Acceptance Standard:

Test Equipment :

Current Type:

Contrast Paint:

Magnetic Ink:

Report No.:
Component:
Material Description:
Technique:

Powder / Wet

Magnetic Equipment

Brand:

Test Temp. C:

Extend of Examination % Age.:


Weld No.

Part No.

R
FC

Root
Filling Capping

Stamp No. (i)


R
FC

Weld
Dia.

Weld
Thick.

Location of discontinuity

Accepted /

(i)

PREPARED BY

PED

DESCON QA&QC

TPIA / ZADCO

NAME:

NAME:

NAME:

NAME:

DATE:

DATE:

DATE:

DATE:

SIGNATURE:

SIGNATURE:

SIGNATURE:

SIGNATURE:

DESCON Engineering

rejected

Doc. No. :

DESCON ENGINEERING ABU DHABI


DYE PENETRANT EXAMINATION REPORT
Project No.:

Customer:

Drawing No.:

Rev.

Ref. Code:

Procedure No.:
Expiry dt./Batch #

Cleaner

Make

Make

Developer

Make

Make

R
FC

Root
Filling Capping

Stamp No. (i)


R
FC

00

Date :

July 1, 2006

Page :

1 of 1

Component:

Make

Part No.

Rev. :

Report No.:

Penetrant

Weld No.

AUH/QA&QC/FRM-53

Material Description:
Test Temp. C:

Extend of Examination:

Weld
Dia.

Weld Test Result


Thick

Remarks

(i)

PREPARED BY

DESCON QA&QC

NAME
DATE
SIGN.
DESCON Engineering

PED

TPIA / ZADCO

Doc. No. : AUH/QA&QC/FRM-139

Project No.:

DESCON ENGINEERING ABU DHABI

Rev. :

00

SURFACE PREPARATION AND COATING


INSPECTION REPORT

Date :

Jul 01, 2006

Page :

1 of 1

Customer:

Report No.:

Date:

Acceptance Standard
(Surface Preparation):
Acceptance Standard
(Painting):

Drawing No./Item No./Line No.:


Coating System Code:

Surface Temp.

Coating System
Surface Preparation :
Item Position
Inside

Outside

Temperature and Humidity


Levels

Grind welds smooth

Remove oil,grease,dust,grit etc.

DESCON

Surface Preparation Completed:

Yes

No

Blast Cleaning
Date

CUSTOMER

Sign. & Date:

Coating :
Intermediate

Primer
st

nd

st

Top Coat
st

nd

Coat
Material
Colour
Required D.F.T(m)
Actual D.F.T. (m)
Inspected By
Date/Signed
Coating Fault
Description Code
Re-Inspected
Date/Signed
Coating Fault Description Code.
1.
Duration Between Coats too long
2.
Insufficient DFT
3.
Pin Hole and Blemishes
Paint Validity
Remarks:

4. Mechanical Damage
5. Weld Damage
6. Others
Batch No.

Lot No.

PED

DESCON

TPIA / ZADCO

NAME:

NAME:

NAME:

DATE:

DATE:

DATE:

SIGNATURE:

SIGNATURE:

SIGNATURE:

Descon Engineering

2nd

Doc. No:1358/QA&QC/FRM/004
Rev: 00
Date: 26-May-2015
Page: 1 of 1

CONSTRUCTION PUNCH LIST


Project No.

1358

Discipline :

Title

UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT - EPC2

Package No.
(Equipment / Test)

Service :

Date
Punch Items Verified By

Item
No.

Drawing Number / Equipment No.

Legend.:
"A" Item to be repaired, completed or corrected prior to pressure testing.
"B" Item that can be completed after hydro / pneumatic testing
"C" Item that can be closed after box up. (Touch up / insulation).
DISTRIBUTION:

Description

Category

A&B

Raised
By

Action
By

Completed
By

DESCON QC Sig
/ Date

PETROFAC
Sig / Date

TPIA / ZADCO
Sig / Date

Doc No: 1358/QA&QC/FRM/026

DESCON ENGINEERING

Rev : 00

Final Dimention & Orientation Inspection

Date : 02/Jun/2015
Page : 1 of 1

Contractor: DESCON ENGINEERING

Project No.:

Report No.:

Project Title:

Report Date :

Company:

Package No:

Sr.
No.

Drawing No. / Line No.

Rev. No.

Spool No.
Part No.

Dimention Checked

Orientation
Checked

REMARKS:

DESCON

PED

TPIA / ZADCO

NAME :

NAME :

NAME :

DATE :

DATE :

DATE :

SIGN. :

SIGN. :

SIGN. :

Remarks

DESCONENGINEERING
FABRICATIONCOMPLETIONCERTIFICATE/RELEASEFORERECTION

PROJECT:

DocNo./Rev/Date:1358/QA&QC/FRM/027/00/02Jun2015
DRAWINGNO.
CHECKLIST

SPOOL/PARTNUMBER
REPORT/
FORMAT

REPORTNo.

N/A

APPROVED

NOT
APPROVED

REMARKS

.
.
.
.

SIZE/THK./IDENTIFICATION

.
.
.
.
.
.
.
.
.
.

WELDING&WELDER`SSTAMPS

COLORCODE
PMI

TRACEABILITY
WELDING/NDE/PWHT
VISUALEXAMINATION
RT
PT
MT
UT
PMI
PWHT
HARDNESSTEST

SUMMARY
PNEUMATICTEST
REINFORCEMENT/SUPPORTPAD
PAINTING

.
.
.

VISUALEXAMINATION

.
.
.
.
.
.

FLANGEINTERNALGRINDING

PAINTINGCOLOR

THICKNESS
FINALINSPECTION
DIMENSIONALCHECK
ORIENTATIONCHECK
INTERNALCLEANING
MARKINGOFSPOOL
FLANGE/OPENINGPROTECTION

ASPER
ATTACHED
SUMMARY

ASPER
ATTACHED
SUMMARY

INSPECTION
INSPECTIONRESULTS
APPROVED

NOTAPPROVED

DESCONQA/QC
NAME
SIGN
DATE

DATE

CORRECTMATERIAL

Revision

REMARKS:
WITHREMARKS

PED

TPIA/ZADCO

DESCON ENGINEERING ABU DHABI

Doc.No.: AUH/QA&QC/FRM-98
Rev. :

LAYOUT & CUTTING INSPECTION


REPORT
Comapny : LINDE

Project No.: 1919

Date :

01
Jul 01, 2006

Page : 01 of 01
Report No.:

Actual Dimensions

Unit

Area

Drawing No.

Part No.

Heat No/
Indent No.

Qty.

Length
(mm)

Width
(mm)

Hole Center
(mm)

PED

DESCONQA/&QC

TPIA / ZADCO

NAME:

NAME:

NAME:

DATE:

DATE:

DATE:

SIGNATURE:

SIGNATURE:

SIGNATURE:

DESCON Engineering

Remarks