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Electronics

PRODUCT DIRECTORY

Table of Contents
Proven Reliable in the Real World

Electronic Control Modules

page

A3 Engine Controllers . . . . . . . . . . . . . . . . 6-7

Electrical Components

page

Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Electrical Components

Solenoids . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

A3:E2FF Controller

Fans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

PS13-20N 12V

A3:E2MD Controller

Control Handles . . . . . . . . . . . . . . . . . . . 18-19

PS12-20N 24V

A3:E2HD Controller

Column Mounted Shifter

PS19-60N 24V

A3:E2IE Controller

Electronic Joystick

PS19-50N 12V

A3:E3HD Controller

Prophet Handle
Lights & Lamps . . . . . . . . . . . . . . . . . . . . 20-21

A3:E3GE Controller
A4 Engine Controllers . . . . . . . . . . . . . . . . 8-9

HID Flood Lights

On/Off Coils. . . . . . . . . . . . . . . . . . . . . . . . . . 27
EHC13-12V
EHC13-24V

A4:E1 Controller

LED Indicators

A4:E2 Controller

LED Signals

C19-12P

A4:E4FF Controller

Rotating Beacon

C19-24P

A4:E4HD Controller

Shock Resistant Lights

C19-12RP

Sensors

A4:E4MD Controller

Liquid Level Sensors . . . . . . . . . . . . . 22-23

A4:E4IE Controller
A4 & A2:M1 Machine Controllers. . . . . 10-11

Fuel Level Sensor

Coils for Proportional E/H Valves . . . . . . . 27

C19-24RP
C13-12RP
C13-24RP

A4:M1 Controller

Pressure Sensors . . . . . . . . . . . . . . . . 22-23

A4:M2 Controller

High Pressure PWM Pressure Sensors

PS19LDA

A4:M3 Controller

Integral Connector Pressure Sensors

PS13SDA

A2:M1 Controller

Wire Leaded PWM Pressure Sensors

PS13TEHC

Speed/Timing Sensors . . . . . . . . . . . . 22-24

Displays and Monitors

page

Instrument Clusters & Displays . . . . . . 13-14


Advisor Display
Dash Instrument Cluster

Hall Effect Active Speed Sensors


High Accuracy Timing Sensors
Low Speed Timing Sensors
Temperature Sensors . . . . . . . . . . . . . 22&24

Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

PS13TTV
PS13ETAC
Switches . . . . . . . . . . . . . . . . . . . . . . . . . 29-30
Electronic Key Switch
Filter By-Pass Switch

PWM Exhaust Gas Temperature Sensors

Liquid Level Switch

Data Link Gauges . . . . . . . . . . . . . . . . . . . . 15

Exhaust Gas Thermocouples

Relay Switch

Gauge Controller . . . . . . . . . . . . . . . . . . . . . 15

PWM Temperature Sensors

Robust Arm Bar Switch

Active Temperature Sensors

Rocker Switch

Messenger Display

page

Passive Temperature Sensors


Position Sensors . . . . . . . . . . . . . . . 22&25

Communications

page

Cylinder Position Sensors

Customer Communication Module . . . . . . 32

Heavy Duty Rotary Position Sensors

Customer Communication Module III . . . . 33

Medium Duty Rotary Position Sensors

Gateway Explorer . . . . . . . . . . . . . . . . . . . . 34

Steering Wheel Position Sensors

Pocket Technician . . . . . . . . . . . . . . . . . . . 35

Cat Electronics Product Directory

Defining the Possible


Welcome to Cat Electronics

Caterpillar Inc. is more than big, heavy


equipment and much more than yellow
iron. Our products have evolved from simple
mechanical workhorses to sophisticated,
electronically controlled work-site solutions.
At the heart of this transformation is Cat
Electronics. We Define the Possible for our
customers every day with our industry-leading
components, software, and electronic and
electrical systems.
Proven Experience
For more than 25 years, Cat Electronics has been
providing real-world electronic and electrical

Components
Software
Systems

solutions for the markets Caterpillar serves.


From on-highway to mining, construction to
electric power, marine to agriculture, Cat
Electronics offers value-added electronic
solutions that stand up to the worlds harshest
environments. With annual shipments of more
than 300,000 controls, 14-million components
and 20-billion lines of production software,

Our Vision

Caterpillar is not just an iron company, Caterpillar


is a world-class electronics company.

We will be the global


leader in providing

This broad experience and understanding of


heavy-duty application environments like

motion and power


control solutions.

severe vibration, shock, extreme operating


temperature ranges, thermal cycle, thermal
shock, humidity, corrosion and excessive
dust has resulted in several hundred U.S.
and foreign patents in components, software
features and algorithms.

Forward Thinking
4

Electronics

Electronic Control Modules

Our Engine and Machine Controllers have been


developed for todays robust engines and
varied machine applications. They are capable
of advanced engine control and diagnostics.
This is the most comprehensive line of versatile,
configurable and rugged controllers in use
around the world today.

A3

Engine Controllers

Electronics
Proven Reliable in the Real World

A3:E2 Controllers:
The A3:E2 line of controllers is appropriate for use in any
application of heavy and medium duty diesel engines.
Capable of advanced engine control and diagnostics, the
A3:E2 controllers are available in an air cooled, fuel cooled,
or military housing.

A3:E2 Controller

With the ability to be configured in several hardware


arrangements and programmable software for different
applications, this is the most comprehensive line of
configurable, rugged controllers in the world today.

A3:E3 Controllers:

A3:E3 Controller

Based on our popular A3:E2 controllers, the A3:E3 has


been developed for larger diesel and spark ignited gas
engines up to 16 cylinders. Capable of advanced control
and diagnostics, this controller is available in the same
housings as our A3:E2 version, making it one of the most
compact and versatile engine controllers available today.

Environmental Specifications
Operating Temperature Range
Fuel Temperature*
Fuel Flow Rate*
Radiated Immunity
Storage Temperature Range (normal)
Output Shortage Tolerance
Input Shortage Tolerance
Humidity Tolerance
Salt Spray Tolerance
Chemical Splash Immunity
Vibration (shock isolated components tolerance)
Moisture Leakage (sealant pressure tolerance)
Electrostatic Environment
*Fuel Cooled housing only

www.catelectronics.com

A3:E2 & A3:E3


-40C to +120C
80C
10 L/min (max)
15.0KHZ to 1.0 GHZ @100 V/M
-50C to +120C
75% to 133% (NSV) Nominal System Voltage
Between Input and Batt+/Batt115% NSV, 90% relative humidity over operating temperature range
115% NSV with 5% salt spray for 48 hours at 35C
Diesel fuel, engine/machine oil, & SAE J1455 chemical agents
8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes
+/- 35 kPa against water and water vapor
Zero damage during exposure to electrostatic painting process

A3

Engine Controllers
Proven Reliable in the Real World

Operating Characteristics/
Specifications

A3 ECM Model
A3:E2FF

A3:E2MD

A3:E2HD

A3:E2IE

A3:E3HD

A3:E3GE

Air Cooled
Fuel Cooled
Military Housing
Inputs

Yes
Yes
Yes

Yes
Yes
Yes

Yes
Yes
Yes

Yes
Yes
Yes

Yes
Yes
Yes

Yes
Yes
Yes

Switch to Ground
Switch to Battery (+Bat)
Key Switch On/Boot (+Bat)
Analog Input (Active)
Analog Input (Passive)
Analog Input (Active/Passive)
Analog Input (Detonation/Passive)
PWM Input (Differential)
PWM Input (Single Ended)
Analog Input 4-20mA
Sensor Power Supplies

18
2
1
7
5
1

4
4

18
2
1
7
5
1

4
4

18
2
1
6
6
1

4
4

18
2
1
7
5
1

4
4

12
1
1
8
7
1

2
7
2

14
1
1
8

8
2
8
2

1
1
1
1

1
1
1
1

1
1
1

1
1
1
1

1
1
1

1
1
1

7 (1.5A)
2 (3.0A)

7 (1.5A)
2 (3.0A)

7 (1.5A)
2 (3.0A)

7 (1.5A)
2 (3.0A)

4 (1.5A)

4 (1.5A)

4 (300mA)
1 (2.0A)

4 (300mA)
1 (2.0A)

4 (300mA)
1 (2.0A)

4 (300mA)
1 (2.0A)

4 (300mA)
1 (2.0A)

4 (300mA)
1 (2.0A)

PWM Voltage Out


PWM Current Drivers (3.75A)
Analog 4-20mA Driver
Frequency Drivers (Speedo/Tacho)
Injector Drivers (high sides)
Injector Returns (low sides)
Engine Brake Drivers (low sides)
Ignition Coils
Processing Elements

3 (3.75A)

2
6
6
6

3 (3.75A)

2
6
6
6

1 (3.75A)

2
6
6

3 (3.75A)

2
6
6

2
3 (3.75A)
2

16
16

3
3 (3.75A)
2
2

16

Microprocessor
Processor Speed
Flash ROM
SRAM
EEPROM

68336
24 MHz
1 MB
256kB
8kB

68336
24 MHz
1 MB
256kB
8kB

68336
24 MHz
1 MB
256kB
8kB

68336
24 MHz
1 MB
256kB
8kB

68336
24 MHz
1 MB
256kB
2kB

68336
24 MHz
512kB
256kB
2kB

Standard Housing

Analog Sensor Supply (5V, 400mA)


Analog Sensor Supply - OEM (5V, 80mA)
Digital Sensor Supply (8V, 400mA)
Sensor Supply (12V, 30mA)
Communication Links
On/Off Sourcing Drivers
On/Off Sinking Drivers

www.catelectronics.com

A4

Engine Controllers

Electronics
Proven Reliable in the Real World

A4:E1 Controllers:
The A4:E1 controller line offers unsurpassed versatility.
Using Power PC technology, this controller can be software
programmed for applications as varied as pump + line
engine control, machine control, industrial control and
as an intelligent remote I/O module.

A4:E1 Controller

A4:E2 Controllers:
The A4:E2 range of engine controllers has been developed
for the advanced engine control requirements for engines
up to 6 cylinders. Using Power PC technology, the A4:E2 is
capable of advanced control and diagnostics of direct
injection and pump + line fuel systems.

A4:E4 Controllers:
Our range of A4:E4 engine controllers has been developed
with tomorrows requirements for diesel engine control in
mind. Using the latest Power PC technology for advanced
high speed processing, this range of controllers is capable
of advanced combustion control and diagnostics for engines
up to 20 cylinders.

A4:E2 Controller

Environmental Specifications
Operating Temperature Range*
Fuel Temperature*
Fuel Flow Rate*
Radiated Immunity
Storage Temperature Range (normal)
Output Shortage Tolerance
Input Shortage Tolerance
Humidity Tolerance
Salt Spray Tolerance
Chemical Splash Immunity
A4:E4 Controller

Vibration (shock isolated components tolerance)


Moisture Leakage (sealant pressure tolerance)
Electrostatic Environment
*Fuel Cooled housing only

www.catelectronics.com

A4:E1, A4:E2 & A4:E4


-40C to 120C
80C
10 L/min (max)
15.0KHZ to 1.0 GHZ @100 V/M
-50C to +120C
75% to 133% (NSV) Nominal System Voltage
Between Input and Batt+/Batt115% NSV, 90% relative humidity over operating temperature range
115% NSV with 5% salt spray for 48 hours at 35C
Diesel fuel, engine/machine oil, & SAE J1455 chemical agents
8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes
+/- 35 kPa against water and water vapor
Zero damage during exposure to electrostatic painting process

A4

Engine Controllers
Proven Reliable in the Real World

Operating Characteristics/
Specifications

A4 ECM Model
A4:E1

A4:E2

A4:E4FF

A4:E4HD

A4:E4MD

A4:E4IE

Air Cooled
Fuel Cooled
Military Housing
Inputs

Yes

Yes
Yes

Yes
Yes
Yes

Yes
Yes
Yes

Yes
Yes
Yes

Yes
Yes
Yes

Switch to Ground
Switch to Battery (+Bat)
Key Switch On/Boot (+Bat)
Analog Input (Active)
Analog Input (Passive)
Analog Input (Active/Passive)
Analog Input (Detonation/Passive)
PWM Input (Differential)
PWM Input (Single Ended)
High Frequency Input (Turbo)
Analog Input 4-20mA
Sensor Power Supplies

12
2
1
5
3

2
1

11
2
1
8
5

2
1

17
2
1
10
4
10

5
8
1
2

17
2
1
10
4
5

5
6
1

17
2
1
10
4
5

4
6

17
2
1
10
4
5

5
6
1

3
1 (50mA)
1 (1.0A)
1 (1.5A)

1
1

1
1
3

1
1

1
1

1
1

6 (2.0A)
2 (2.0A/PWM)
1 (2.0A/PWM/Speed)
2 (3.0A)
3 (300mA)
2 (300mA/PWM)
1 (2.0A)

6 (2.0A)
2 (2.0A/PWM)
1 (2.0A/PWM/Speed)
2 (3.0A)
3 (300mA)
2 (300mA/PWM)
1 (2.0A)

6 (2.0A)
6 (2.0A)
1 (2.0A/PWM/Speed) 2 (2.0A/PWM)
1 (3.0A)
1 (2.0A/PWM/Speed)
2 (3.0A)
3 (300mA)
3 (300mA)
2 (300mA/PWM)
2 (300mA/PWM)
1 (2.0A)
1 (2.0A)

3 (2.5A)
1 (3.75A)

2 (2.5A)

2 (2.5A)

Standard Housing

Analog Sensor Supply (5V, 200mA)


Analog Sensor Supply (5V, 300mA)
Analog Sensor Supply - OEM (5V, 80mA)
Analog Sensor Supply - OEM (8V, 70mA)
Digital Sensor Supply (8V, 150mA)
Sensor Supply (12V, 30mA)
Communication Links
On/Off Sourcing Drivers

14 (300mA)

14 (300mA)
1 (2.0A)

1 (2.5A)

3 (2.5A)

On/Off Sinking Drivers

PWM Current Drivers (3.75A)


Analog 4-20mA Driver
Frequency Drivers (Speedo/Tacho)
Injector Drivers (high sides)
Injector Returns (low sides)
Processing Elements
Microprocessor
Processor Speed
Flash ROM
SRAM
EEPROM

3 (2.5A)

2
2
12
8

2
6
4

2
3
2

2
6
4

MPC555
40 Mhz
448kB
282kB
8kB

MPC561
56 MHz
2Mb
256kB
64kB

MPC561
56 MHz
2Mb
512kB
8kB

MPC561
56 MHz
2Mb
512kB
8kB

MPC561
56 MHz
2Mb
512kB
8kB

MPC561
56 MHz
2Mb
512kB
8kB

www.catelectronics.com

A4 & A2:M1

Machine Controllers

Electronics

Proven Reliable in the Real World

A4:M1 Controllers:

A4:M1 Controller

Our range of machine controllers has been developed around


our high-speed Power PC technology to offer a configurable,
rugged controller capable of use in a wide range of applications.
With a high density of built-in I/O and capable of master/slave
communication, the A4:M1 can be used as a stand-alone controller,
or in a system. These controllers are available in our standard and
military housings for even more rugged applications and EMC
sensitive systems.

A2:M1 Remote I/O and Valve Controllers:


Our range of A2 controllers has been designed for use in systems
as rugged remote I/O blocks. The A2 is capable of basic feedback
making them ideal for electrohydraulic systems, machine controls, or
rugged industrial applications. The controller has four drivers
providing easy expandibility.

A4:M2 Controller

Environmental Specifications
Operating Temperature Range
Radiated Immunity
Storage Temperature Range (normal)
A2:M1 Controller

Output Shortage Tolerance


Input Shortage Tolerance
Humidity Tolerance
Salt Spray Tolerance
Chemical Splash Immunity
Vibration (shock isolated components tolerance)
Moisture Leakage (sealant pressure tolerance)
Electrostatic Environment

10

www.catelectronics.com

A4 & A2:M1
-40C to +85C
15.0KHZ to 1.0 GHZ @100 V/M
-50C to +120C
75% to 133% (NSV) Nominal System Voltage
Between Input and Batt+/Batt115% NSV, 90% relative humidity over operating temperature range
115% NSV with 5% salt spray for 48 hours at 38C
Diesel fuel, engine/machine oil, & SAE J1455 chemical agents
8.00 Grms random vibration from 24-2000 Hz in three orthogonal planes
+/- 35 kPa against water and water vapor
Zero damage during exposure to electrostatic painting process

A4 & A2:M1

Machine Controllers
Proven Reliable in the Real World

Operating Characteristics/ A4 & A2:M1 ECM Model


Specifications
A4:M1
A4:M2

A4:M3

A2:M1

Standard Housing
Air Cooled
Military Housing
Inputs
Switch to Ground
Switch to Battery (+Bat)
Key Switch (+Bat)
Neutral Start Input
Analog Input (Active)
Analog Input (Passive)
PWM / Frequency Input
PWM Input (High Accuracy)
Speed Input
Battery Monitor
R-Terminal Input
Sensor Power Supplies
One 5v Sensor Supply (200mAdc)
One 8v Sensor Supply (400mAdc)
One 10v Sensor Supply (3A)
Communication Links
CAN Data Link
Outputs
On/Off Sourcing Drivers (2.0A)
On/Off Sinking Drivers (300mA)
PWM Driver, 1 wire (2.0A)
PWM Driver, 2 wire (2.0A)
Low Level Sinking Driver
Processing Elements
Microprocessor
Processor Speed
Flash ROM
SRAM
EEPROM

Yes
Yes

Yes
Yes

Yes
Yes

Yes
No

35
3
1
1
2
3
16
4
6
1
1

35
3
1
1
2
3
16
4
6
1
1

25

1
1
2
3
11

4
1
1

1
1
1
3
2

1
1
1
3
2

1
1

2
1

1 (100mA)

6
8
10
2

6
8
2
2

4
8
8

4
1

MPC555
40 MHz
2 mb
256 kb
32 kb

Star 12
14 MHz
128 kb
5 kb
2 kb

MPC555
40 MHz
2 mb
256 kb
32 kb

MPC555
40 MHz
2 mb
256 kb
32 kb

www.catelectronics.com

11

Displays and Monitors


Our highly flexible line of displays and
monitoring products is comprised of both
systems and components to allow the operator
to monitor vital information and to provide
critical operating information to the user
while the machine or engine is operating.

12

Instrument Clusters
and Display Units

Electronics

Proven Reliable in the Real World

Dash Instrument Cluster

Caterpillars highly flexible Dash Instrument Cluster has five gauges,


18 LED indicator lights, and two LCD digital displays. Communicating
on the SAE J1939 data link, the cluster is able to provide critical
operating information to the user while the machine or engine is in use.
The Navigator 10.4cTS is a compact, embedded Intel Pentium based
hardened PC designed for use in rugged outdoor environments. The
system incorporates a 10.4 transflective LCD for superior viewing in
high light conditions with a broad-range dimmable back-light for viewing
in low light conditions. The integrated high-light rejection infrared
touch-screen provides a means for reliable operator input in extreme
operating conditions.
The Cat Messenger operator information dashboard display provides
real-time, visual feedback on engine or machine operating conditions
to help ensure the best performance possible from an engine or machine.
Messenger uses a full graphics information display with transflective
LCD technology. Multiple communication data links can be utilized to
provide real-time performance and operating information while the
vehicle is in use. The information can be displayed in either
multilingual text (even graphical languages) or a graphical format.

Navigator Rugged PC

Messenger Display Unit

Advisor 6.0m2 is a monochrome, transflective graphical information


display capable of displaying real time operating information on
parameters such as engine speed, ground speed, and fuel consumption,
and is targeted for use on heavy-duty engines and machines
operating in adverse conditions. The displayed data can be obtained
from an existing data link that connects engines, transmissions,
and hydraulic systems.

Advisor Display Unit

Environmental Specifications
Operating Temperature
Storage Temperature Range
Vibration

Sealing/Protection

13

-20C to 70C
-40C to 85C
-40C to 85C
-50C to 85C
8g RMS random from 20-2000Hz
9.8g 24-2000Hz
Splash proof enclosure
Sealed to +/- 35kPag case, IP68/NEMA 13
Environmentally sealed to 34.48kPa
IP68/NEMA 13 Ingress Protection

www.catelectronics.com

Dash Cluster

Navigator 10.4 cTS

Advisor 6.0m2

Messenger

Yes

Yes
Yes

Yes

Yes

Yes

Yes

Yes

Yes
Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Instrument Clusters
and Display Units
Proven Reliable in the Real World

Operating Characteristics/
Specifications

Instrument Clusters and Display Units


Dash Cluster

Navigator 10.4 cTS

Advisor 6.0m2

Messenger

Generic Switch to Battery


Keyswitch Input
Output Horn Driver
High Side Drivers
PWM Switch to Ground
Analog Voltage Switch to Ground
R-terminal Alternator Input
PWM Inputs
Digital Ports
Communication

4
1
1

5
8

1
1

2
8
4
1

External PC Keyboard
Ethernet
RS 232
Data Links
Processing Elements

1
1
7
8

1
3

Processor

P166 Tillamuk

Operating System
RAM/SRAM
Flash Memory
EEPROM
Electrical

Windows/NTCE
64 mb

68376 Mot.
32 bit @ 24 MHz

1 mb

68376 Mot.
32 bit @ 24 MHz

512 kb

128MB + external

1 mb

1 mb

32 kb

32 kb

12V/24V

9V-32V
Yes
Yes

9V-32V
Yes
Yes

9V-32V

Dimensions
Weight
Mounting Type
Monochrome Transflective LCD Display
10.4 Transflective Color VGA LCD Display
LED Indicators
Backlight Ratio
Backlighting
Buttons
Connectors

18

315 x 261 x 93 mm
8.5 lbs
Bracket

Yes

200:1

Touch Screen

71 x 140 x 221 mm
3.5 lbs.
Panel/Gimbal
Yes

Yes

White/Red
10

60.5 x 66 x 119.5 mm
0.6 lbs.
Panel/Gimbal
Yes

White/Red
4

70 pin mating harness


70 pin environmentally sealed
8 pin environmentally sealed integral DT

Yes
Yes

Yes

Yes

Inputs/Outputs

Power Supply
10 +/- 1V Supply (Output)
5V Regulated Supply (Output)
Physical Characteristics

www.catelectronics.com

14

Data Link Gauges


and Gauge Controller

Electronics

Proven Reliable in the Real World

This SAE J1939 Data Link system is composed of electronically


controlled analog gauges that combine the accuracy and
dependability of electronics with the simplicity and visual clarity
of conventional analog gauges. The system is designed for plug
and play installation on various applications in many harsh
environments including building, construction, agricultural,
and marine.
The Gauge Controller receives, translates, and resends the J1939
information via a local data link to the appropriate gauge while
providing a single interface to the data link for the gauge system.
The user can mount the controller on the rear of any 3 gauge
or in a separate location if the panel location does not allow
space for the gauge controller and harnessing to be attached.

Operating Characteristics/
Specifications

Data Link Gauges


2Gauge

3Gauge

Auxiliary Pressure (0 -3447kPa)


Auxiliary Temperature (-40C to 49C)
Boost Pressure (0-345kPa)
Engine Coolant (-18C to 120C)
Exhaust Temperature (49C to 872C)
Fuel Level (0 - 4/4)
Fuel Pressure (0 - 862kPa)
Fuel Rate (0 - 7571ph)
Fuel Temp (-18C to 120C)
Inlet Manifold Temp (-18C to 120C)
Oil Pressure (0 - 689 kPa)
Oil Temperature (-18C to 120C)
Percent Load (0 -100%)
Speedometer (0-70mph, 0-110km, 0-60knots)
Tachometer w/LCD (0-3000rpm, 0-3600rpm
and 0-4000 rpm gauges are available

Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes

Yes
Yes
Yes

Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes

Yes

Transmission Oil Pressure (0 - 3447kPa)


Transmission Oil Temperature (-18C to 120C)
Volt (0V-16V)
Volt (9V-32V)

Yes
Yes
Yes
Yes

Yes
Yes

Yes

Features

Environmental Specifications
Operating Temperature Range

-40C to +85C

Storage Temperature Range

-55C to +85C

Vibration

9.8g RMS random vibration from 24 Hz to 2000 Hz

Seal

Sealed to +/- 35 kPa against water and water vapor

Output Shortage Tolerance


Input Shortage Tolerance
Humidity Tolerance
Salt Spray Tolerance

75% to 133% (NSV) Nominal System Voltage


Between Input and Batt+
115% NSV, 90% relative humidity over
operating temperature range
115% NSV with 5% salt spray
for 48 hours at 35C

Chemical Splash Immunity

Diesel fuel, engine/machine oil,


& SAE J1455 chemical agents

Electrostatic Environment

Zero damage during exposure to


electrostatic painting process

15

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Operating Characteristics/Specifications Gauge Controller


Supply Voltage:
Gauge Controller Operating Supply
Voltage Range (+Bat Input)
Gauge Operating Supply Voltage
(Supplied by Gauge Controller)
Communication:
J1939 CAN Data Link
Gauge Data Link

9V-32V
9V-18V
1
1

Electrical Components

Cat Electronics takes great pride in


offering to the world a line of electrical
components that are the most durable on
earth. Our components are developed to
withstand the harshest environments and
theyre tested to do so in our own facilities.
The components operate successfully in
environments ranging from the chill of the
Antarctic to the heat of the Arabian Peninsula.
The electrical component line includes
products such as heavy-duty connectors,
ergonomically designed handles and joysticks,
HID and LED lights, and robust and durable
lines of sensors, solenoids, valves, and switches.

16

Connectors
Proven Reliable in the Real World

The Caterpillar Connector Series is a heavy-duty plastic


electrical connection system for use with inline, bulkhead
and device applications. Applications include wire to wire
and wire to PC applications. The sealing plugs can be
molded into the plug connectors wire seal cover. Bulkhead
connectors are available in multiple sizes along with a
wire dress cover providing wire seal protection from
pressure wash spray.

Operating Characteristics/Specifications
Current Rating:

Environmental Specifications
Operating Temperature
Fluid Compatibility
Sealing

-40C to +120C
Diesel fuel, brake fluid, engine oil, engine coolant

Environmentally sealed to 1m of water (mated pair plug & receptacle)


14 AWG (SXL) 18 AWG(GXL) PC board connector sealed to 35kPa through the pins

13 amps per terminal*

Wire Range:

14-18 AWG

Mechanical:
Keying:

6 key ways plus a universal

Mating:

Jackscrew mating;
M6 thread with M4 Allen head

Connector Sizes Available: 26, 70 & 120 position


(plug & receptacle; standard length PC pins)
34 & 48 position
(header only; long PC pins)
* Consult Cat Electronics for maximum total current carrying capability and
application assistance

Fans
The Advanced Fan Motor (HVAC) blower motor assembly is
an environmentally sealed, compact package that provides
increased airflow and excellent performance over a wide
range of temperatures. The assembly provides long life
performance in high vibration environments and provides
outstanding protection against EMI/RFI.

Environmental Specifications

Operating Characteristics/Specifications

Operating Temperature

-40C to +85C

Storage Temperature

-40C to +85C

Sealing
Sinusoidal Vibration
EMI/RFI

Vented at shaft end to improve air circulation within motor.


Sealed on exposed endframe
10g 18-2000 three axis
ISO13766 compliant

Inputs:
Supply Voltage
Supply Current
Outputs:
Speed
Torque
Power
Rotation

13V-27V
20 A and 13 A max
4800RPM and 5100RPM
.37Nm and .45Nm
.19kW and .23kW
CWLE

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17

Control Handles

Electronics
Proven Reliable in the Real World

Operators want their machines to look, feel, drive, and


ride more like their personal vehicles. The Caterpillar line
of Handles, Joysticks, and Shifters has been developed
using highly reliable electronic components to satisfy
that operator requirement.
Column Mounted Shifter

The product line is comprised of the following:


Column Mounted Shifters have a five-million cycle life
expectancy and 2-million cycle speed capability. The reliable
electronic shifters and shuttles for transmission direction
and speed input are data link ready and exhibit excellent
environmental performance.
The Prophet Handle and Electronic Joystick are modularly
designed allowing for application customization while
minimizing development time, cost, and tooling. Both
products have a long life expectancy. The handle and
joystick are ruggedly designed making them more reliable
than other commercially available products and the
serviceable modules reduce customer costs.

Electronic Joystick

Prophet Handle

18

www.catelectronics.com

Control Handles
Proven Reliable in the Real World

Operating Characteristics/
Specifications

Control Handles
Column Mounted
Shifter

Prophet
Handle

Electronic
Joystick

9V-16V

9V-32V

9V-32V

100mA max

105mA

<30mA at 32V
<100mA at 9V

500 Hz

500 Hz
4 outputs available

Output Switched
Output Signal (20mA-2.0A direct drive)
Resolution
Mechanical

Yes
Yes

3 available

1 degree

5 available

.3 degree

Rotation
Force

+/- 20 degrees
3Nm torque

Inputs
Supply Voltage
Supply Current
Outputs
Output Signal (PWM)

Environmental Specifications
Chemical Compatibility

Temperatures
Vibration
EMI/RFI
Sealing
Life
Connector

Diesel Fuel
Water
Engine Oil
Tri-Sodium Phosphate Cleaners
Operating
Storage
9.8g random, three axis
8g (rms) 24-2000Hz, three axis
Meets EU requirements
100V/m radiated (15kHz to 1GHz)
+/- 35kPa
10.4kPa water spray
Direction
Speed
Integral 12 pin DT

Column Mounted
Shifter

Prophet
Handle

Electronic
Joystick

Yes
Yes
Yes
Yes
-40C to +85C
-50C to +85C

Yes

Yes

Yes
5 million cycles
2 million cycles
Yes

Yes
Yes
Yes
Yes
-40C to +85C
-40C to +85C
Yes

Yes

Yes

Yes
Yes
Yes
Yes
-40C to +85C
-40C to +85C
Yes

Yes

Yes

2.5 million cycles

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19

Lights

Electronics
Proven Reliable in the Real World

Today, operators demand well-lit work areas using highly


reliable lights for safety and performance. The Caterpillar
Lighting product line satisfies these user requirements
by offering the following:
HID Flood Lights

LED Indicator Lights

LED Signal Lights

High Intensity Discharge (HID) Gas Lights are used for


exterior flood lighting. The color of the light is closer to
sunlight than traditional halogen thus providing an increase
in operator safety. The HID light is more efficient as it can
produce the equivalent of several halogen lights of the
same wattage. The gas tube in HID lights has a life
expectancy of 2000 to 6000 hours.
LED Indicator and Signal Lights are designed implementing
LED technology instead of traditionally used incandescent
lighting. The LED technology extends the life of the light
and emits brilliant color against EMI/RFI. The LED light
also is very cost effective as there is no risk of a filament
breaking in high vibration conditions. LED signal lights
are now available in amber, red, or blue for off-highway
and construction equipment. Life expectancy has been
extended to approximately 25,000 hours, a greater than
25X improvement over traditional incandescent technology.
The light is designed with the lens sonic welded to the
housing for 100% sealing.
Rotating Beacons are the newest in the Caterpillar lighting
family. The rotating beacon is a warning beacon that uses
electronics to emit light using a gas tube. As with our
other lights, the rotating beacon is designed to withstand
high vibration conditions.

Rotating Beacon

Shock Resistant Lights

20

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Shock Resistant Head/Flood Lights are designed for


general flood lighting. The lens and halogen burner are
shock mounted for long-life in high vibration applications
and can be mounted either vertically or suspended. Another
operator benefit to the shock resistant light is that no tools
are required to service the halogen burner.

Lights
Proven Reliable in the Real World

Operating Characteristics/
Specifications

Lights
LED Indicator
Lights

LED Signal
Lights

Shock Resistant
Light

HID Flood
Lights

Rotating
Beacon

12V and 24V


30mA/15mA

18V to 32V
350 mA

12V and 24V


4.7 and 3.4 Amps

18V to 32V
3.5 Amps

12V and 24V


4.7 and 3.4 Amps

Yes
Yes
Yes
Yes

Yes
Yes
Yes
Yes

Yes
Yes
Yes
Yes

Yes
Yes
Yes
Yes

Yes
Yes
Yes
Yes

LED Indicator
Lights

LED Signal
Lights

Shock Resistant
Light

HID Flood
Lights

Rotating
Beacon

Inputs
Supply Voltage
Supply Current
Chemical Compatibility
Diesel Fuel
Water
Engine Oil
Ethylene Glycol

Environmental
Specifications
Operating Temperature
Storage Temperature

-40C to +85C

-40C to +85C

-40C to +85C

-40C to 65C

-40C to +85C

-55C to +120C

-55C to +120C

-55C to +120C

-55C to 85C

-55C to +120C

EMI/RFI

Class B Region II

Class B Region II

ISO 13766

Environmentally Sealed to:

+/- 35kPa

+/- 20.6kPa

+/- 35kPa

www.catelectronics.com

21

Sensors

Electronics
Proven Reliable in the Real World

Fuel Level Sensor

Caterpillar offers a robust and durable family of sensors


for industrial, off-highway, diesel, and engine applications.
Our product line includes such sensor types as liquid level
sensors, pulse width modulated pressure sensors, active
speed sensors, high accuracy speed timing sensors,
position sensors, and temperature sensors.
Our sensor offerings include:
Liquid Level Sensors
Fuel Level Sensors

High Pressure PWM Sensor

Heavy Duty Rotary Position Sensor

Position Sensors
Cylinder Position Sensors
Heavy Duty Rotary Position Sensors
Medium Duty Rotary Position Sensors
Steering Wheel Position Sensors
Pressure Sensors
High Pressure PWM Sensors
Integral Connector Pressure Sensors
Wire Leaded PWM Pressure Sensors
Speed/Timing Sensors
Hall Effect Active Speed Sensors
High Accuracy Timing Sensors
Low Speed Timing Sensors

Active Temperature Sensor


Temperature Sensors
PWM Exhaust Gas Temperature Sensors
Exhaust Gas Thermocouples
PWM Temperature Sensors
Active Temperature Sensors
Passive Temperature Sensors
Hall Effect Active
Speed Sensor

Integral Connector
Pressure Sensor

22

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Sensors
Proven Reliable in the Real World

Operating Characteristics/
Specifications

Fuel
Level
Sensor

High Pressure
PWM
Pressure Sensor

Integral
Connector
Pressure Sensor

Wire Leaded
PWM
Pressure Sensors

Hall Effect
Active
Speed Sensors

High Accuracy
Timing
Sensors

18V-32V
80mA

8V-32V
35mA
2X
3X
3000kPaG to 70MPaG

5V +/- .25V
20mA max
2X
3X
116 lPaG to 6394kPaA

8V +/- .25V
20mA max
2X
3X
197kPaA to 1135kPaA

8V-13V

PWM-500Hz
305-2286mm

12.7-25.4mm

PWM-500Hz

Analog

PWM-500Hz

0-15Hz

2.3 to .5

140 Ohms
55mH @ 1000Hz

15ms

15ms

15ms

Inputs
Supply Voltage
Supply Current
Proof Pressure
Burst Pressure
Pressure Range
Outputs
Output Signal
Sensing Range
Output Range
Resistance
Inductance
Resolution (Short-Tall Tank)
Response to Step input change
(10% to 90% of full scale step)
Total Error Band
Max Sink Current
Max Source Current
Short to Ground or Vs Protection

Yes

20mA
20mA
Yes

1.5mA
1.5mA
Yes

1.5mA
1.5mA
Yes

Yes

Fuel
Level
Sensor

High Pressure
PWM
Pressure Sensor

Integral
Connector
Pressure Sensor

Wire Leaded
PWM
Pressure Sensors

Hall Effect
Active
Speed Sensors

High Accuracy
Timing
Sensors

Operating Temperature

-40C to +125C

-40C to +110C

-40C to +125C

-40C to +125C

-40C to +120C

-40C to +120C

Storage Temperature

-60C to +58C

-55C to +135C

-55C to +135C

-55C to +135C

-55C to +150C

-55C to +150C

Vibration

10g (18-2kHz)

26grms (20-2kHz)

26Grms (20-2kHz)

26grms (20-2kHz)

26grms (20-2kHz)

26grms (20-2kHz)

EMI/RFI

100v/m Radiated

100v/m

100v/m

100v/m

100v/m

Sealing

+/-35kPa

+/-35kPa

+/-35kPa

+/-35kPa

+/-35kPa

+/-35kPa

Environmental
Specifications

+/-3% of max pres.(-40C to125C) 3% of max pres. (-40C to125C) 3% of max pres. (-40C to125C)

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23

Sensors

Electronics
Proven Reliable in the Real World

Operating Characteristics/
Specifications

Temperature Sensors

Low Speed
Timing
Sensors

PWM Exhaust
Gas Temperature
Sensors

Exhaust
Gas
Thermocouples

PWM
Temperature
Sensors

Active

Passive

8V +/- .25V
20mA max

8V or 24V
3mA

5V-8V
3mA

10mA

<60s

<25s

<20s

<60s

<15s

-40C to 1095C

-40 to 1095 C

-60C to 120C

-50C to 150C

1056 Ohms
420mH @1000Hz

PWM
500 MHz
20 to 80% duty cycle

Type K Thermocouple

PWM
500 MHz or 5kHz
9 to 90% duty cycle

Active Analog Voltage

.2 to 4.5V

Variable Resistance

1000 Ohms @25C

Low Speed
Timing
Sensors

PWM Exhaust
Gas Temperature
Sensors

Exhaust
Gas
Thermocouples

PWM
Temperature
Sensors

Active

Passive

Operating Temperature

-40C to +120C

-40C to +1095C

-40C to +1095C

-60C to +120C

-40C to +120C

-50C to +150C

Storage Temperature

-55C to +150C

-55C to +125C

-55C to +125C

-55C to +125C

-55C to +125C

-55C to +150C

Vibration

20grms (20 to 2kHz)

10g (20 to 2kHz)

20grms (20 to 2kHz)

20grms (20 to 2kHz)

20grms (20 to 2kHz)

EMI/RFI

100v/m

100v/m

100v/m

100v/m

Sealing

+/-35kPa

+/-35kPa

35kPa (housing),
1000kPa (probe)

35kPa (housing),
1000kPa (probe)

35kPa (housing),
1000kPa (probe)

Inputs
Supply Voltage
Supply Current
Response Time from 10% to 90%
of a Temperature Change
Sensed Temperature
Outputs
Output Signal
Frequency
Output Range
Resistance
Inductance

Environmental
Specifications

24

www.catelectronics.com

Temperature Sensors

Sensors
Proven Reliable in the Real World

Operating Characteristics/
Specifications

Cylinder Position Sensor

Rotary Position Sensor

Class 2

Class 3

Heavy Duty

Medium Duty

Steering
Wheel
Position Sensor

10V +1/-3V
100mA max

10V +1/-3V
100mA max

18V-32V
40mA max
140 and 120 deg.

9V-32V or 8V
30mA max
72, 102, & 310 deg.

8V-12V
90mA max
+/- 170 deg.

PWM
500 Hz +/-100 Hz

PWM
115 Hz +/-15 Hz

PWM
350-700 Hz
< 1V @15mA sink
>3.3V @ 1.4mA source

PWM
350-700 Hz
< 1.0V @ 9mA sink
3.5-10V @ 9mA source

PWM
380-620 Hz
< 1V @ 10mA sink
>4V @ 1.4mA source

Yes

Yes

2000 mm/s
< 1.5 X resolution
+.6 mm
<4 mm @1 MHz,
and <1 mm @ 5MHz

2000 mm/s
< .12 X resolution
+0.004% or 0.15 mm
<0.5 mm @1 MHz,
and <0.1 mm @ 5MHz

1% for sensors with


spring return

+/-0.1% of full stroke


or +/- resolution
50 mm to 1200 mm
2 million strokes

+/-0.05% of full stroke


or +/- resolution
50 mm to 2000 mm
2 million strokes

Inputs
Supply Voltage
Supply Current
Angular Range
Outputs
Output Signal
Frequency
Output Low (Sink)
Output High (Source)
Output (PWM) V (low) maximum<1.0V
and V (high) minimum >3.9V
Maximum Velocity
Hysteresis
Resolution
Position Accuracy
Displacement Range
Sensor Life
Max Sink Current
Linearity
Short to Ground or Vs Protection

Environmental
Specifications

Cylinder Position Sensor

2%

1.5%

3 million cycles
10Ma
+/- 2.5% Full scale
Yes

10 million cycles
9Ma
+/- 2.5% Full scale
Yes

2 million cycles
10Ma
+/- 2.5% Full scale
Yes

Rotary Position Sensor

Class 2

Class 3

Heavy Duty

Medium Duty

Steering
Wheel
Position Sensor

Operating Temperature

-40C to +120C

-40C to +120C

-40C to +85C

-40C to +85C

-40C to +85C

Storage Temperature

-55C to +150C

-55C to +150C

-55C to +85C

-55C to +85C

-55C to +85C

Vibration

15.3 grms (20 to 2kHz)

15.3 grms (20 to 2kHz)

20 grms (24 to 2kHz)

20 grms (50 to 2kHz)

9 grms (24 to 2kHz)

EMI/RFI

100 v/m

100 v/m

100 v/m Rad Immunity

100 v/m Rad Immunity

100 v/m Rad Immunity

Stop Strength

< 60Nm

Actuation Force

> 2Nm

Axial Load

1000 N max

Radial Load

1000 N max

41,358kPa / 82,717kPa

41,358kPa / 82,717kPa

+/-35kPa

+/-35kPa when mounted


per specifications

not sealed - must be mounted


inside a sealed assembly

Hydraulic Pressure Limits: Continuous/Transient


Sealing

www.catelectronics.com

25

Solenoids

Electronics
Proven Reliable in the Real World

Our lightweight, compact Proportional Solenoids


provide force output proportional to applied current
over a stroke range. Many thousands of hours in
tough engine and machine applications have proven
the performance and durability of our solenoids.

Operating Characteristics/
Specifications
Nominal Voltage

26

Proportional Solenoids
PS13-20N
12V

PS13-20N
24V

PS19-60N
24V

PS19-50N
12V

12V

24V

24V

12V

0 to 2

0 to 1

0 to 1.9

0 to 1.8

14

14

28

28

<3%

<3%

<3%

<3%

Current Range

Amps:

Wattage

(maximum):

Hysteresis

%:

Proof Pressure

(34,465kPa)

345 bar

345 bar

345 bar

345 bar

Burst Pressure

(68,931kPa)

Over 690 bar

Over 690 bar

Over 690 bar

Over 690 bar

Duty Rating

@ 100% Voltage

Continuous

Continuous

Continuous

Continuous

Usable Stroke

Millimeters:

1.6

1.6

Rated Force

Newtons:

20

20

60

50

Ambient Temperature

Degrees

Mating Connector

Standard DT Plug Assembly


Lead Wire

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Mating Port

Custom Face Seal, 28 threads

Yes

Yes

Wire Class

H Class

Yes

Yes

Yes

Yes

Package Size

Length: mm
Width: mm
Height: mm

67.3
35
54.5

67.3
35
54.5

75
42
65

75
42
65

Coil

IP69 rated Certified to CSA Standard C22.2

Yes

Yes

Yes

Yes

www.catelectronics.com

-40C to 121C -40C to 121C -40C to 100C -40C to 121C

Coils
Proven Reliable in the Real World

Our On/Off E/H Coils are designed for use in the electronic
control of valves in both on/off and proportional applications.
The coils are designed to meet Caterpillars tough standards
with respect to vibration, thermal shock, thermal cycling,
and endurance.

Operating Characteristics/
Specifications

On/Off Coils
EHC13-12V

EHC13-24V

12V

24V

Nominal Voltage
Resistance

(Ohms at 25C)

10.5

55

Windings

Turns

995

2160

Ambient Temperature

Degrees

Wire Rating

Wire Rating

Mating Connector

Package Size

-40C to 121C -40C to 121C

Deutsch 2 pin DT
Standard DT Plug Assembly
Lead Wire
Length: mm
Width: mm
Height: mm
I.D.: mm

Operating Characteristics/
Specifications

200C

200C

Yes

Yes

Yes
Yes
45
35
55
13.2

Yes
Yes
45
35
55
13.2

Coils for Proportional E/H Valves


C19-12P

C19-24P

C19-12RP

C19-24RP

C13-12RP

C13-24RP

Nominal Voltage

12V

24V

12V

24V

12V

24V

Resistance (Ohms at 25 C)

4.75

5.0

4.75

5.0

Rated Current

1.8A

1.9A

1.8A

1.9A

2A

1A

Housing Shape

Rectangular

Rectangular

Round

Round

Round

Round

Connector Type

Integral DT

Integral DT

Integral DT

Integral DT

Integral DT

Integral DT

www.catelectronics.com

27

Valves

Electronics
Proven Reliable in the Real World

Pressure Control Reducing Valve

Operating Characteristics/
Specifications

Valves
PS19LDA

PS13SDA

PS13TEHC

PS13TTV

PS13ETAC

Fluid

Hydraulic fluid at viscosities of


6 to 420 cSt (45 to 2000 SSU)

Yes

Yes

Yes

Yes

Yes

Filtration

ISO 4406 (18/15) cleanliness

Yes

Yes

Yes

Yes

Yes

Ambient Temperature

Degrees

Weight

Grams:

Typical Supply Pressure

kPa:

Wattage
Wire Class

Coils and Connectors

-40C to 100C -40C to 121C -40C to 121C -40C to 121C

-40C to 121C

550

315

343

390

387

5,500kPa

3,300kPa

2,500kPa

1,600kPa

3,800kPa

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes
Yes

Yes

Yes

Yes
Yes

Yes
Yes

Yes
Yes

Yes

14 Watts (Maximum)

Yes

Yes

Yes

Yes

Yes

H Class for all voltages

Yes

Yes

Yes

Yes

Yes

Yes
Yes
Yes
Yes

Yes
Yes
Yes
Yes

Yes
Yes
Yes
Yes

Yes
Yes
Yes
Yes

Yes
Yes
Yes
Yes

11.6 lpm (3.06 gpm) @ 500kPa


control pressure
3.5 lpm (.924 gpm) @ 500kPa
control pressure
24 lpm (5.28 gpm) @ 80kPa
Flow Rate to Control
with Full Current
control pressure
41 lpm (10.8 gpm) @ 1500kPa
control pressure
16.3 lpm (4.3gpm) @ 1,180kPa
control pressure
.20 lpm (.052 gpm) @ max current
.920 lpm (.202 gpm) @ min current
Maximum Internal
Leakage to Tank
.73 lpm (.19 gpm) @ min current
1.14 lpm (.30 gpm) @ min current
3% with dither signal
Hystersis
6 and 3.5% with 1,600 and 3,800kPa
pressures respectively with dither signal
0 to 9 amps (100% duty @ maximum
Controlled Current Range current @ 121C ambient)
0 to 2 amps (12V coil)
0 to 1 amps (24V coil)

28

Our family of Pressure/Control Reducing Valves


consists of products with such characteristics as
proportional/reducing capability, a closed 3-way
cartridge valve, solenoid operated, and direct acting.

IP 69 rated
Certified to CSA Standard
Duetsch DT standard
Others available: lead or integral

www.catelectronics.com

Switches

Electronics
Proven Reliable in the Real World

Rocker Switches

Caterpillars family of switches offers components such as


the Rocker Switch to allow the operator to transfer input,
such as activation of a locking mechanism, to the electronic
control module or component in a cost effective manner.
The Liquid Level Switch allows the operator to detect fluid
levels in various systems.

Liquid Level Switch

The Filter-By-Pass Switch provides information when dirty oil


is by-passed around the filter element and into the system.
The Robust Arm Bar Switch indicates position of the arm bar.

Filter By-Pass Switch

The Relay Switch allows the operator to electronically relay


engine start-up information.
The Electronic Key Switch operates the on-off switch via a
removable key.

Robust Arm Bar Switch

Electronic Key Switch

Relay Switch

29

www.catelectronics.com

Switches
Proven Reliable in the Real World

Operating Characteristics/
Specifications

Rocker
Switch

Electronic
Key
Switch

Filter
By-Pass
Switch

Robust
Arm Bar
Switch

Liquid
Level
Switch

Relay
Switch

Gold 5V, Silver 12V

9V-16V

6mA max

12V-24V

.5A

12V-24V
100V max

.5A

100 mV @ 2.5mA max


5V-28V

12V max

35A
40A
133mA

Output Signal
Protection
Mechanical

Switch to +Battery
5 Amp fuse

Number of Poles
Number of Throws
Life
Contact Configuration
Medium (Hydraulic oil)
Medium (Lubricant)
Medium (Ethanol)
Schematics

10,000 cycles

50,000 cycles

Single
Single
100,000 cycles

Yes
Yes
Yes

100,000 cycles
SPDT

Pin 1
Pin 2
Max Load

N/O side of contact

N/O side of contact


Common

Resistive
Inductive
Lamp

20 Amp
15 Amp
7 Amp

Rocker
Switches

Electronic
Key Switch

Filter By-Pass
Switch

Arm Bar
Switch

Liquid Level
Switch

Relay
Switch

-60C to +85C
-40C to +85C

10.34kPa

-50C to +85C
-40C to +85C

Yes

-40C to +121C

35kPa

Yes

-40C to +85C

10.34kPa

Yes

-40C to +125C

Impervious to oil, fuel, salt


Yes

-40C to +85C
Engine Isolated

Inputs
Supply Voltage
Switching Voltage
Leakage Current
Contact Rating
Max Contact Current (normally closed)
Max Contact Current (normally open)
Coil Current
Voltage Drop
Voltage Actuation
Outputs

Environmental Specifications
Standard Specs
Protection
Vibration

Storage Temperature
Operating Temperature
Mounting
Sealing
18 to 500 Hz, 10 G
9.8g (rms) 24-2000 Hz three axis
15.3g, 24 to 2000Hz
10g, 20 to 2000 Hz

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30

Communications
Information technologies from Cat Electronics
are powerful enough to transform the way users
manage their operations. Our communication
solutions provide both single and two-way
communication links. Operators can remotely
control, monitor, or program the engine in
much the same way that an operator does
from the panel inside the vehicle.
The Gateway product line allows the operator
to connect the on-board machine or engine
standard data link with off-board data networks.
The Pocket Tec device is an easy-to-install
and easy-access information product that
plugs into your Palm hand-held organizer to
read and capture engine data in real time.
Data can be saved and downloaded to your
personal computer.

31

Customer Communication Module


Proven Reliable in the Real World

The Customer Communication Module (CCM)


provides a means to remotely control and
monitor single or multiple packaged generator
sets (PGS) at a common site. By accessing the
CCM from a personal computer or other RS-232C
device, each PGS can be remotely started and
stopped, and engine and generator parameters
can be monitored on a real time basis.

Converts proprietary Cat data link to an


industry standard RS-232C serial data link

Operating Characteristics/Specifications

Up to eight-packaged generator sets can be


linked at a common site

Power Supplies:
One Battery +/- Input (15V - 45V)

Software provided with the CCM can


be used for all control and monitoring
functions available on the EMCPII and
EMCPII+ control panels

Communication:
One RS-232 Data Link
One High Speed Proprietary Data

Allows communication with a remote


customer PC via direct connection or Hayes
compatible modem
Remote monitoring of all real time engine
and generator parameters
Remote monitoring of all alarms,
shutdowns, and diagnostic codes

Processing and Memory:


One 4MHz MC68HC11F1
RAM Battery Backed
Flash
Real-time Clock
Displays:
One 3-digit 7-segment

Remote start/stop
Remote fault set
Remote control of flow / high idle relay /
fault relay
Cool down timer override

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32

Customer Communication
Module III

Electronics

Proven Reliable in the Real World

The Customer Communications Module (CCM) III


provides a remote two-way communication link
between the electronic controller (Generator Set
Control/GSC or Electronic Control Module/ECM) and
a host device (Personal Computer or a Programmable
Logic Controller). The operator of the host device is
able to remotely control, monitor, or program the
engine equipped with electronic engine control in much
the same way that an operator does from the panel.
During normal operation, the CCM display shows the
status of the data link, the transmit/receive status of the
RS-232C port, and the status/fault codes.

Operating Characteristics/Specifications

Remote communication

Power Supplies:
Power Source Genset (GSC) Battery
Battery Voltage Input 15V - 45V
Battery Connections 16 AWG Wire

Windows based PC software

Communication:
One RS-232C Port Data Link
One High Speed proprietary Data Link
Processing and Memory:
68HC11K1 16 MHz 1
RAM 32K
FLASH 128K

Rugged design
Data Terminal Equipment (DTE) classed
for RS-232C closed communication
Easy to read 3-Digit display
Replaceable internal battery for backup
memory (5 year expected life)
Rubber pads for freestanding use
Predrilled holes for mounting use
Low cost, small size

Environmental Specifications

33

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Operating Temperature Range

-40C to +70C

Operating Temperature Range (normal)

-40C to +85C

Gateway Explorer
Proven Reliable in the Real World

The Gateway Explorer connects the on-board


machine or engine standard data link with offboard data networks. The Gateway provides
the capability to communicate quickly and
seamlessly with systems using serial ports,
data link networks, or ethernet. Gateway
Explorer enables network access to information
and operating parameters. Explorer provides
the capability to access and communicate
with Caterpillar controllers and includes
numerous interfaces and protocols that enable
communications between dissimilar devices
and extend network capabilities to mobile
and stationary equipment.

Operating Characteristics/Specifications
Communication:
Data Link support with an optional software
enabled hardware boost
Two CAN ports Galvanically isolated CAN data link
supports both standard (11-bit) and extended (29-bit)
message frames, DeviceNet devices including
master/slave and peer-to-peer connections
CAN data link (CAN_J1939)

Allows for custom and personal design


flexibility and configuration of a product
Allows user to display and analyze vital engine
performance and health information from
any system quickly and accurately

Three EIA RS-232 Serial ports Two supported


data links include: MODBUS, PPP, NMEA183,
Cat SIP, Optically Isolated EIA RS-232 data link,
Supported data links include: MODBUS,
M50/M5X, PPP, NMEA183, Cat SIP, IrDA

Provides an on-board web server and data


protocol translator for embedded controllers

Programmable EIA RS485/RS422 Serial port Supported data links include: MODBUS

View status and parameters using a web


browser to display the current ECM
configuration and much more
View status and parameters using custom
centralized site software to monitor engines
or machines
Use as a communication adapter to
connect to ET; check operating conditions
to display parameter status (temperatures,
pressures, etc.) simultaneously, view and
clear active and logged diagnostics
Offers a network enabler for Caterpillar
engine/machine controls to interface with
other control or display equipment

Ethernet (IEEE 802.3 10Base-T) - full duplex,


high speed port capable of communicating at
distances up to 130 meters
One 70-pin connector - Connections to a control
is made using 14-18AWG wire type SXL or GXL
Module dimensions: 194mm X 170mm X 54mm
Operating voltage range: 9V - 32V
Operating temperature range: -40C to 85C
Processor: Motorola MPC555
Memory: 2M Flash, 2M SRAM,
2M Battery backed RAM
Sealed enclosure, machine and engine mountable
with shock isolation

www.catelectronics.com

34

Pocket Tec

Electronics
Proven Reliable in the Real World

Want a tool that helps organize trip information,


tailor engine electronics and parameter settings,
and diagnose problems?

Operating Characteristics/Specifications
Theft Deterrent
Protect your vehicle from theft when idling
or shutdown
Configuration
Programmable engine parameters allow you to
customize the configuration of your engine

The Caterpillar Pocket Tec solution is an easy-toinstall and easy-access information product for
Cat and other electronic engines. Pocket Tec plugs
into your Palm hand-held organizer to read and
capture engine data in real time. You can save
information and download it to your personal
computer later. Pocket Tec has a plug-in dash
adapter for communicating directly to the engine
control whenever you need to perform diagnostics.
Just plug it in, and youre on your way to basic
business management of your vehicle or fleet.
Caterpillar has put business management tools in
the palm of your hand.

Status
Review the status of electronic engine conditions.
For example, you can view pressures, temperatures,
and speeds as well as information like engine
load factor, fuel economy, desired engine speed,
estimated fuel rate, vehicle speed limit, and more
Diagnostic
Quickly access active and logged diagnostic codes
and advice on what to do or how to proceed
Lifetime and Trip
Review the lifetime totals for fuel economy, distance,
average speed, fuel consumption, engine hours,
and more. Trip accesses the same data and it can
be reset
Maintenance
Easily track your oil change preventive
maintenance intervals
Fleet Management
Driver reward-view and program targets,
factors and scores
Manage trip data for multiple vehicles

35

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SAVE TRIP DATA for a vehicle or fleet, with


ability to synchronize to a PC for review
SAVE TO MEMO function that allows user to
save configuration data for use at a later time
View logged diagnostic codes or events read
and change capability on 54 engine parameters
allows changes instantly and routinely view
engine operating information for up to 40
status parameters

Cat Electronics

Building AC 6130, P.O. Box 610

Mossville, IL 61552-0610

[888] 598-8186

fax: [309] 578-8534

www.catelectronics.com

Electronic & Electrical Systems


Caterpillar Inc.

EEDE2600
2004 Caterpillar
Printed in USA