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TABLE OF CONTENTS

SR. NO.
1
2
3
4
5
6

DESCRIPTION
Design of Side Plate H-W
Design of Side Plate H-D
Section Properties calculation for Side plates
Design of Bottom Plate
Section Properties calculation for Bottom plate
Design of Partition Plate

PAGE NO
3
4
5
6
7
8

Design of Side Plate H-W


Input
Yield Stress of plate
Modulus of Elasticity of plate
Specific Gravity of Liquid
Corroded plate thickness
Height of tank
Width of the Tank
Depth of the Tank

Page 3
Item No U-FA3701/4701
Ys
E
G
t
H
=a
W
=b
D

Vertical Stiffener

2090
1921152
1.03
8
2450
3500
2500

Top Stiffener

Kg/cm2
Kg/cm2
mm
mm
mm
mm

SIDE PLATE H-W

H=a
Horizontal Stiffener

W=b

Output
Checking Induced Stress and Deflection of Plate without any Stiffener
Ratio
= a/b
0.7000
Uniformly decreasing load
q
= H G/10000
0.25235 Kg/cm2

0.1640
Factor
Factor
0.0337

Induced Stress
Max sa = b q b2/ t2
7920 Kg/cm2
NOT OK
Allowable Stress
Sa
= 0.66Sy
1379 Kg/cm2
NOT OK
Deflection
y
= a q b4/ (Et3)
1297.2 mm
Maximum Deflection
ymax = 0.5 t
4 mm
STIFFENER IS REQUIRED
Check for Stiffener Requirement
Checking Induced Stress and Deflection of Plate with Stiffener
Top Stiffener
nt
1
No. of Horizontal Stiffeners
nh
3
No. of Vertical Stiffeners
nv
3
Plate width in calculation
b
= D / (nv+1)
875.0 mm
Plate height in calculation
a
= H / (nh+1)
612.5 mm
Ratio
= a/b
0.7000
Effective q
q
0.189 Kg/cm2
0.1204

Factor
Factor

0.0097
Induced Stress
Max sa = b q b2/ t2
273 Kg/cm2
OK
Allowable Stress
Sa
= 0.66Sy
1379 Kg/cm2
OK
Deflection
y
= a q b4/ (Et3)
1.1 mm
Maximum Deflection
ymax = 0.5 t
4 mm
Top Stiffener Design
Maximum Reaction at Stiffener
R
= 0.166 q a
193 Kg/m
Maximum Moment
M
= R b2 / 12
12 Kg-m
Required Section Modulus
Zr
= M/Sa
893 mm3
OK
Provided Section Modulus
Zp
4800 mm3
Horizontal Stiffener Design
Maximum Reaction at Stiffener
R
= 0.33 q a
383 Kg/m
Maximum Moment
M
= R b2 / 12
24 Kg-m
Required Section Modulus
Zr
= M/Sa
1769 mm3
OK
Provided Section Modulus
Zp
4800 mm3
Vertical Stiffener Design
Maximum Moment
M
= 0.0642 q a2 b
40 Kg-m
Required Section Modulus
Zr
= M/Sa
2892 mm3
Provided Section Modulus
Zp
4800 mm3
OK

Design of Side Plate H-D

Page 4

Input
Yield Stress of plate
Modulus of Elasticity of plate
Specific Gravity of Liquid
Corroded plate thickness
Height of tank
Depth of the Tank

Item No U-FA3701/4701
Ys
E
G
t
H
=a
D
=b

2090
1921152
1.03
8
2450
2500

Kg/cm2
Kg/cm2
mm
mm
mm

SIDE PLATE H-D


Vertical Stiffener
Top Stiffener

Horizontal Stiffener
D

Output
Checking Induced Stress and Deflection of Plate without any Stiffener
Ratio
= a/b
0.9800
Uniformly decreasing load
q
= H G/10000
0.252 Kg/cm2

0.1456
Factor
Factor
0.0310

Induced Stress
Max sa = b q b2/ t2
3589 Kg/cm2
NOT OK
Allowable Stress
Sa
= 0.66Sy
1379 Kg/cm2
NOT OK
Deflection
y
= a q b4/ (Et3)
310.6 mm
Maximum Deflection
ymax = 0.5 t
4 mm
Check for Stiffener Requirement
STIFFENER IS REQUIRED
Checking Induced Stress and Deflection of Plate with Stiffener
Top Stiffener
nt
1
No. of Horizontal Stiffeners
nh
2
No. of Vertical Stiffeners
nv
3
b
816.7 mm
a
= D / (nv+1)
625.0 mm
Ratio
= a/b
0.765
Effective q
q
0.252 Kg/cm2
0.0149

Factor
Factor

0.0002
Induced Stress
Max sa = b q b2/ t2
39 Kg/cm2
OK
Allowable Stress
Sa
= 0.66Sy
1379 Kg/cm2
OK
Deflection
y
= a q b4/ (Et3)
0.0 mm
Maximum Deflection
ymax = 0.5 t
4 mm
Top Stiffener Design
Maximum Reaction at Stiffener
R
= 0.166 q a
263 Kg/m
Maximum Moment
M
= R b2 / 12
15 Kg-m
Required Section Modulus
Zr
= M/Sa
1059 mm3
Provided Section Modulus
Zp
4800 mm3
OK
Horizontal Stiffener Design
Maximum Reaction at Stiffener
R
= 0.33 q a
520 Kg/m
Maximum Moment
M
= R b2 / 12
29 Kg-m
Required Section Modulus
Zr
= M/Sa
2097 mm3
Provided Section Modulus
Zp
4800 mm3
OK
Vertical Stiffener Design
Maximum Moment
M
= 0.0642 q a2 b
52 Kg-m
Required Section Modulus
Zr
= M/Sa
3747 mm3
Provided Section Modulus
Zp
4800 mm3
OK

Section Properties calculation for Side plates


INPUT

Page 5

I BEAM

ANGLE

STIFF TYPE
b1
t1
b2
t2
d
tw

0
0
0
0
60
8

mm
mm
mm
mm
mm
mm

y2
b

y2

b1

y1

t1

tw

y1
1

tw

b2

t2

BAR

T-

CCHANN
EL

SECTION
y2

y2

y2

t1

b1

b1

tw
y1
y1

t1

y1
1

tw

tw

1
d

OUTPUT
Member
Top Flange
Web
Bottom Flange
Total

b2

t2

PROPERTIES FOR SECTION 1-1


Height
mm

Width
mm

0
60
0

Area
mm2
0
8
0

y 1-1
mm
0
480
0
480

Total height of Beam


Moment of Inertia 1-1 Axis
Height of CG from Top Flange
Section Modulus with y1-top
Height of CG from Bottom Flange
Section Modulus with y1-bottom

A*y
mm2
0
30
60

0
14400
0
14400
60
144000
30.0
4800
30.0
4800

I1
y1-top
Z1-top
y1-bottom
Z1-bottom

h
mm

h2
mm2

30.0
0.0
-30.0

Ah2
mm4

900
0
900

I
mm4
0
0
0
0

0
144000
0
144000

mm
mm4
mm
mm3
mm
mm3

PROPERTIES FOR SECTION 2-2


Height
mm
Top Flange
Web
Bottom Flange
Total

Width
mm
0
8
0

Total height of Beam


Moment of Inertia 1-1 Axis
Height of CG from Top Flange
Section Modulus with y1-top
Height of CG from Bottom Flange
Section Modulus with y1-bottom

Area
mm2
0
60
0

y 2-2
mm
0
480
0
480

A*y
mm2
0
4
0

I1
y2-top
Z2-top
y2-bottom
Z2-bottom

h
mm

0
1920
0
1920
0
2560
4.0
640
-4.0
-640

h2
mm2
4.0
0.0
4.0

mm
mm4
mm
mm3
mm
mm3

Ah2
mm4
16
0
16

I
mm4
0
0
0
0

0
2560
0
2560

Page 6

Design of Bottom Plate


Input

Item No U-FA3701/4701
Ys
E
G
t
H
W
D

Yield Stress of plate


Modulus of Elasticity of plate
Specific Gravity of Liquid
Corroded plate thickness
Height of tank
Width of the Tank
Depth of the Tank

2090
1921152
1.03
8
2450
3500
2500

Kg/cm2
Kg/cm2
mm
mm
mm
mm

BOTTOM PLATE W-D


Minor Stiffener

Major Stiffener

Output
Checking Induced Stress and Deflection of Plate without any Stiffener
Maximum of (D,W)
b
=W
3500 mm
Maximum Ratio (D/W or W/D)
= a/b
1.400
Uniformly decreasing load
q
= H G/10000
0.25235 Kg/cm2
0.4530
Factor

Factor
0.0770

NOT OK
Induced Stress
Max sa =b q b2/ t2
21881 Kg/cm2
Allowable Stress
Sa
= 0.66Sy
1379.4 Kg/cm2
NOT OK
Deflection
y
= a q b4/ (Et3)
2964.4 mm
Maximum Deflection
ymax = 0.5 t
4 mm
STIFFENER IS REQUIRED
Check for Stiffener Requirement
Checking Induced Stress and Deflection of Plate with Stiffener
No. of Horizontal Stiffeners
nh
3
No. of Vertical Stiffeners
nv
6
b
= W / (nv+1)
500 mm
a
= D / (nh+1)
625 mm
Ratio
= a/b
1.250
Effective q
q
0.252 Kg/cm2
0.3954
Factor

Factor
0.0655

Induced Stress
Max sa = b q b2/ t2
389.8 Kg/cm2
OK
Allowable Stress
Sa
= 0.66Sy
1379.4 Kg/cm2
OK
Deflection
y
= a q b4/ (Et3)
1.049 mm
Maximum Deflection
ymax = 0.5 t
4.000 mm
Major Beam Stiffener Design
Major Beam Length
b
=D
2500 mm
Effective width of Loading Area
a
= D / (nh+1)
625 mm
Compressive stress on beam
W
=qab
3943 Kg
Thickness of the web of major beam
tw
6 mm
OK
Induced Compressive stress in beam
Sc
= W / (tw b)
26.3 Kg/cm2
Allowable compressive Stress
Sac = 0.6 Sy
1254.0 Kg/cm2
Minor Beam Stiffener Design
Minor Beam Length
b
= W / (nv+1)
625
Effective width of Loading Area
a
= D / (nh+1)
500
Maximum Reaction at Stiffener
R
=qa
1262 Kg/m
Maximum Moment
M
= R b2 / 8
62 Kg-m
Required Section Modulus
Zr
= M/Sa
4466 mm3
OK
Provided Section Modulus
Zp
4800 mm3
Provided Moment of Inertia
Ip
144000 mm4
OK
Actual Deflection of Beam
y
= 5 R b4 / (348 E I)
0.91 mm
Allowable Deflection
ya
= b/300
2.08 mm

Section Properties calculation for Bottom plate


INPUT

Page 7

I BEAM

ANGLE

STIFF TYPE
b1
t1
b2
t2
d
tw

0
0
0
0
60
8

mm
mm
mm
mm
mm
mm

y2
b

y2

b1

y1

t1

tw

y1
1

tw

b2

t2

BAR

T-

CCHANN
EL

SECTION
y2

y2

y2

t1

b1

b1

tw
y1
y1

t1

y1
1

tw

tw

1
d

OUTPUT
Member
Top Flange
Web
Bottom Flange
Total

b2

t2

PROPERTIES FOR SECTION 1-1


Height
mm

Width
mm

0
60
0

Area
mm2
0
8
0

y 1-1
mm
0
480
0
480

Total height of Beam


Moment of Inertia 1-1 Axis
Height of CG from Top Flange
Section Modulus with y1-top
Height of CG from Bottom Flange
Section Modulus with y1-bottom

A*y
mm2
0
30
60

0
14400
0
14400
60
144000
30.0
4800
30.0
4800

I1
y1-top
Z1-top
y1-bottom
Z1-bottom

h
mm

h2
mm2

30.0
0.0
-30.0

Ah2
mm4

900
0
900

I
mm4
0
0
0
0

0
144000
0
144000

mm
mm4
mm
mm3
mm
mm3

PROPERTIES FOR SECTION 2-2


Height
mm
Top Flange
Web
Bottom Flange
Total

Width
mm
0
8
0

Total height of Beam


Moment of Inertia 1-1 Axis
Height of CG from Top Flange
Section Modulus with y1-top
Height of CG from Bottom Flange
Section Modulus with y1-bottom

Area
mm2
0
60
0

y 2-2
mm
0
480
0
480

A*y
mm2
0
4
0

I1
y2-top
Z2-top
y2-bottom
Z2-bottom

h
mm

0
1920
0
1920
0
2560
4.0
640
-4.0
-640

h2
mm2
4.0
0.0
4.0

mm
mm4
mm
mm3
mm
mm3

Ah2
mm4
16
0
16

I
mm4
0
0
0
0

0
2560
0
2560

Design of Partition Plate


INPUT DATA

Page 8

Partition plate material


Yield strength of the dividing wall material
Flat plate co-efficient as per table 4.6 case-1 Denis Moss
Flat plate co-efficient as per table 4.6 case-1 Denis Moss
Allowable Bending Stress, 066 x FY

fy

y
Fb

=
=
=
=
=

SA 240 TYPE 304


2050
Bar
0.194
0.039
1353
Bar
19624
psi
1.14
2.73E+07
Psi
2400
mm
7.87
ft
2500
mm

Specific gravity
Modulas of Elasticity @ Design Temperature
a

Sg
E
a

=
=
=

a/b

0.96

Load
62.4*a*Sg/144

=
=

3.89
0.27

Psi
Bar

Required dividing wall thickness


(1*p*b2/Fb)1/2

tb

PROVIDED CORRODED THICKNESS OF PARTITION PLATE

15.49
0.61
8.00
0.31

mm
in
mm
in.

Deflection of Partition plate


4
(p*y1*b /E*tb3)

422.26
16.62

mm
in.

Now, as per Denis Moss allowable Limit of deflection is the smaller of tb/2 or b/360.
Case-1
For tb/2

Case-2

For b/360

7.74

mm

mm

Allowable limit of deflection,

6.94
6.94
6.94

98.43
a/b

If > allowable , unstiffened partition plate is not safe.


> allowable, Heance Stiffners are required.

allowable

in

Page 9
Paritition plate with stiffners
Partition plate material
Yield strength of the dividing wall material
Flat plate co-efficient as per table 4.6 case-1 Denis Moss
Flat plate co-efficient as per table 4.6 case-1 Denis Moss
Allowable Bending Stress, 066 x FY

fy

y
Fb

Specific gravity
Modulas of Elasticity As per TEMA Code for temp 60 C
Number of horizontal stiffners
Number of vertical stiffner
Thickness of stiffner

Sg
E
Nh
Nv

b
a/b

b
a/b

=
=
=
=
=
=
=
=
=
=
=

=
=

Height of stiffner

Load
62.4*a*Sg/144

y
p

Required dividing wall thickness


2
1/2
(1*p*b /Fb)

tb

PROVIDED CORRODED THICKNESS OF PARTITION PLATE

length of partition plate that works with stiffener


L=32tb

Moment of Inertia, Stiffener


ts*h3/12

SA 240 TYPE 304


2050
Bar
0.30
0.052
1353
Bar
19624
psi
1.14
2.73E+07
Psi
1
2
8
mm
1200
mm
3.94

ft

47.24

in

833

mm

32.81

in

1.44
60

mm

34
1.94
0.13

mm
Psi
Bar

4.53
0.18
5.00
0.197

mm
in
mm
in.

6
160

in.
mm

Is

=
=

144000
0.346

mm
in4

Area of Stiffener
ts*h

As

=
=

480
18.90

mm2
in2

Area of partition plate working with stiffener


tb*l

Ap

1.123
28.52781811

in2
MM2

Distance from centroid of composite section to panel


(Asy/(As+Ap)+tb/2)

Cp

0.139

in.

Distance from centroid of composite section to stiffener


(h+tb)-Cp

Cs

2.402

in.

0.352

in4

Moment of Inertia
Is+(Aptb2/12)+AsApy2/(As+Ap)

=
=

Horizontal Stiffener

Page 10
Pn

1.945

Psi

200.97

lb

1648.39

in.lb

0.019224386
0.488299395

in
mm

Maximun uniform Pressure


a*62.4*Sg/144

1.945

Psi

Moment
2
0.0642*p*l*a

1755.535

in.lb

Shear Load
p*l*a/3

192.933

lb

Deflection of partition plate


2.5*p*l*a4/(384*E*I)

0.04133067
1.05

in
mm

Uniform Pressure at any elevation, an


an*62.4*Sg/144
Shear Load
Pn*l*b/2
Moment
Pn*l*b2/8
Deflection of partition plate
4
5*Pn*l*b /(384*E*I)

Vertical Stiffener

Now, as per Denis Moss allowable Limit of deflection is the smaller of tb/2 or b/360.
Case-1
For tb/2

2.50

mm

Case-2
For b/360

2.31

mm

2.31

mm

Allowable limit of deflection,

allowable

Stiffened partition plate is safe.


Stresses in Horizontal stiffener
Bending stress in panel
M*Cp/I

649.04

Psi

SAFE

Bending stress in stiffener


M*Cs/I

11253.39

Psi

SAFE

691.23

Psi

SAFE

11984.87

Psi

SAFE

p & s are less than Fb, hence stiffner safe.


Stresses in Vertical stiffener
Bending stress in panel
M*Cp/I
Bending stress in stiffener
M*Cs/I
p & s are less than Fb, hence stiffner safe.
p & s are less than Fb, hence stiffner safe.
Size of Horizontal / Vertical stiffeners

Thickess
Width
length

8
60
As shown in GA drawing