rectangular tank design on primary information

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rectangular tank design on primary information

© All Rights Reserved

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You are on page 1of 9

SR. NO.

1

2

3

4

5

6

DESCRIPTION

Design of Side Plate H-W

Design of Side Plate H-D

Section Properties calculation for Side plates

Design of Bottom Plate

Section Properties calculation for Bottom plate

Design of Partition Plate

PAGE NO

3

4

5

6

7

8

Input

Yield Stress of plate

Modulus of Elasticity of plate

Specific Gravity of Liquid

Corroded plate thickness

Height of tank

Width of the Tank

Depth of the Tank

Page 3

Item No U-FA3701/4701

Ys

E

G

t

H

=a

W

=b

D

Vertical Stiffener

2090

1921152

1.03

8

2450

3500

2500

Top Stiffener

Kg/cm2

Kg/cm2

mm

mm

mm

mm

H=a

Horizontal Stiffener

W=b

Output

Checking Induced Stress and Deflection of Plate without any Stiffener

Ratio

= a/b

0.7000

Uniformly decreasing load

q

= H G/10000

0.25235 Kg/cm2

0.1640

Factor

Factor

0.0337

Induced Stress

Max sa = b q b2/ t2

7920 Kg/cm2

NOT OK

Allowable Stress

Sa

= 0.66Sy

1379 Kg/cm2

NOT OK

Deflection

y

= a q b4/ (Et3)

1297.2 mm

Maximum Deflection

ymax = 0.5 t

4 mm

STIFFENER IS REQUIRED

Check for Stiffener Requirement

Checking Induced Stress and Deflection of Plate with Stiffener

Top Stiffener

nt

1

No. of Horizontal Stiffeners

nh

3

No. of Vertical Stiffeners

nv

3

Plate width in calculation

b

= D / (nv+1)

875.0 mm

Plate height in calculation

a

= H / (nh+1)

612.5 mm

Ratio

= a/b

0.7000

Effective q

q

0.189 Kg/cm2

0.1204

Factor

Factor

0.0097

Induced Stress

Max sa = b q b2/ t2

273 Kg/cm2

OK

Allowable Stress

Sa

= 0.66Sy

1379 Kg/cm2

OK

Deflection

y

= a q b4/ (Et3)

1.1 mm

Maximum Deflection

ymax = 0.5 t

4 mm

Top Stiffener Design

Maximum Reaction at Stiffener

R

= 0.166 q a

193 Kg/m

Maximum Moment

M

= R b2 / 12

12 Kg-m

Required Section Modulus

Zr

= M/Sa

893 mm3

OK

Provided Section Modulus

Zp

4800 mm3

Horizontal Stiffener Design

Maximum Reaction at Stiffener

R

= 0.33 q a

383 Kg/m

Maximum Moment

M

= R b2 / 12

24 Kg-m

Required Section Modulus

Zr

= M/Sa

1769 mm3

OK

Provided Section Modulus

Zp

4800 mm3

Vertical Stiffener Design

Maximum Moment

M

= 0.0642 q a2 b

40 Kg-m

Required Section Modulus

Zr

= M/Sa

2892 mm3

Provided Section Modulus

Zp

4800 mm3

OK

Page 4

Input

Yield Stress of plate

Modulus of Elasticity of plate

Specific Gravity of Liquid

Corroded plate thickness

Height of tank

Depth of the Tank

Item No U-FA3701/4701

Ys

E

G

t

H

=a

D

=b

2090

1921152

1.03

8

2450

2500

Kg/cm2

Kg/cm2

mm

mm

mm

Vertical Stiffener

Top Stiffener

Horizontal Stiffener

D

Output

Checking Induced Stress and Deflection of Plate without any Stiffener

Ratio

= a/b

0.9800

Uniformly decreasing load

q

= H G/10000

0.252 Kg/cm2

0.1456

Factor

Factor

0.0310

Induced Stress

Max sa = b q b2/ t2

3589 Kg/cm2

NOT OK

Allowable Stress

Sa

= 0.66Sy

1379 Kg/cm2

NOT OK

Deflection

y

= a q b4/ (Et3)

310.6 mm

Maximum Deflection

ymax = 0.5 t

4 mm

Check for Stiffener Requirement

STIFFENER IS REQUIRED

Checking Induced Stress and Deflection of Plate with Stiffener

Top Stiffener

nt

1

No. of Horizontal Stiffeners

nh

2

No. of Vertical Stiffeners

nv

3

b

816.7 mm

a

= D / (nv+1)

625.0 mm

Ratio

= a/b

0.765

Effective q

q

0.252 Kg/cm2

0.0149

Factor

Factor

0.0002

Induced Stress

Max sa = b q b2/ t2

39 Kg/cm2

OK

Allowable Stress

Sa

= 0.66Sy

1379 Kg/cm2

OK

Deflection

y

= a q b4/ (Et3)

0.0 mm

Maximum Deflection

ymax = 0.5 t

4 mm

Top Stiffener Design

Maximum Reaction at Stiffener

R

= 0.166 q a

263 Kg/m

Maximum Moment

M

= R b2 / 12

15 Kg-m

Required Section Modulus

Zr

= M/Sa

1059 mm3

Provided Section Modulus

Zp

4800 mm3

OK

Horizontal Stiffener Design

Maximum Reaction at Stiffener

R

= 0.33 q a

520 Kg/m

Maximum Moment

M

= R b2 / 12

29 Kg-m

Required Section Modulus

Zr

= M/Sa

2097 mm3

Provided Section Modulus

Zp

4800 mm3

OK

Vertical Stiffener Design

Maximum Moment

M

= 0.0642 q a2 b

52 Kg-m

Required Section Modulus

Zr

= M/Sa

3747 mm3

Provided Section Modulus

Zp

4800 mm3

OK

INPUT

Page 5

I BEAM

ANGLE

STIFF TYPE

b1

t1

b2

t2

d

tw

0

0

0

0

60

8

mm

mm

mm

mm

mm

mm

y2

b

y2

b1

y1

t1

tw

y1

1

tw

b2

t2

BAR

T-

CCHANN

EL

SECTION

y2

y2

y2

t1

b1

b1

tw

y1

y1

t1

y1

1

tw

tw

1

d

OUTPUT

Member

Top Flange

Web

Bottom Flange

Total

b2

t2

Height

mm

Width

mm

0

60

0

Area

mm2

0

8

0

y 1-1

mm

0

480

0

480

Moment of Inertia 1-1 Axis

Height of CG from Top Flange

Section Modulus with y1-top

Height of CG from Bottom Flange

Section Modulus with y1-bottom

A*y

mm2

0

30

60

0

14400

0

14400

60

144000

30.0

4800

30.0

4800

I1

y1-top

Z1-top

y1-bottom

Z1-bottom

h

mm

h2

mm2

30.0

0.0

-30.0

Ah2

mm4

900

0

900

I

mm4

0

0

0

0

0

144000

0

144000

mm

mm4

mm

mm3

mm

mm3

Height

mm

Top Flange

Web

Bottom Flange

Total

Width

mm

0

8

0

Moment of Inertia 1-1 Axis

Height of CG from Top Flange

Section Modulus with y1-top

Height of CG from Bottom Flange

Section Modulus with y1-bottom

Area

mm2

0

60

0

y 2-2

mm

0

480

0

480

A*y

mm2

0

4

0

I1

y2-top

Z2-top

y2-bottom

Z2-bottom

h

mm

0

1920

0

1920

0

2560

4.0

640

-4.0

-640

h2

mm2

4.0

0.0

4.0

mm

mm4

mm

mm3

mm

mm3

Ah2

mm4

16

0

16

I

mm4

0

0

0

0

0

2560

0

2560

Page 6

Input

Item No U-FA3701/4701

Ys

E

G

t

H

W

D

Modulus of Elasticity of plate

Specific Gravity of Liquid

Corroded plate thickness

Height of tank

Width of the Tank

Depth of the Tank

2090

1921152

1.03

8

2450

3500

2500

Kg/cm2

Kg/cm2

mm

mm

mm

mm

Minor Stiffener

Major Stiffener

Output

Checking Induced Stress and Deflection of Plate without any Stiffener

Maximum of (D,W)

b

=W

3500 mm

Maximum Ratio (D/W or W/D)

= a/b

1.400

Uniformly decreasing load

q

= H G/10000

0.25235 Kg/cm2

0.4530

Factor

Factor

0.0770

NOT OK

Induced Stress

Max sa =b q b2/ t2

21881 Kg/cm2

Allowable Stress

Sa

= 0.66Sy

1379.4 Kg/cm2

NOT OK

Deflection

y

= a q b4/ (Et3)

2964.4 mm

Maximum Deflection

ymax = 0.5 t

4 mm

STIFFENER IS REQUIRED

Check for Stiffener Requirement

Checking Induced Stress and Deflection of Plate with Stiffener

No. of Horizontal Stiffeners

nh

3

No. of Vertical Stiffeners

nv

6

b

= W / (nv+1)

500 mm

a

= D / (nh+1)

625 mm

Ratio

= a/b

1.250

Effective q

q

0.252 Kg/cm2

0.3954

Factor

Factor

0.0655

Induced Stress

Max sa = b q b2/ t2

389.8 Kg/cm2

OK

Allowable Stress

Sa

= 0.66Sy

1379.4 Kg/cm2

OK

Deflection

y

= a q b4/ (Et3)

1.049 mm

Maximum Deflection

ymax = 0.5 t

4.000 mm

Major Beam Stiffener Design

Major Beam Length

b

=D

2500 mm

Effective width of Loading Area

a

= D / (nh+1)

625 mm

Compressive stress on beam

W

=qab

3943 Kg

Thickness of the web of major beam

tw

6 mm

OK

Induced Compressive stress in beam

Sc

= W / (tw b)

26.3 Kg/cm2

Allowable compressive Stress

Sac = 0.6 Sy

1254.0 Kg/cm2

Minor Beam Stiffener Design

Minor Beam Length

b

= W / (nv+1)

625

Effective width of Loading Area

a

= D / (nh+1)

500

Maximum Reaction at Stiffener

R

=qa

1262 Kg/m

Maximum Moment

M

= R b2 / 8

62 Kg-m

Required Section Modulus

Zr

= M/Sa

4466 mm3

OK

Provided Section Modulus

Zp

4800 mm3

Provided Moment of Inertia

Ip

144000 mm4

OK

Actual Deflection of Beam

y

= 5 R b4 / (348 E I)

0.91 mm

Allowable Deflection

ya

= b/300

2.08 mm

INPUT

Page 7

I BEAM

ANGLE

STIFF TYPE

b1

t1

b2

t2

d

tw

0

0

0

0

60

8

mm

mm

mm

mm

mm

mm

y2

b

y2

b1

y1

t1

tw

y1

1

tw

b2

t2

BAR

T-

CCHANN

EL

SECTION

y2

y2

y2

t1

b1

b1

tw

y1

y1

t1

y1

1

tw

tw

1

d

OUTPUT

Member

Top Flange

Web

Bottom Flange

Total

b2

t2

Height

mm

Width

mm

0

60

0

Area

mm2

0

8

0

y 1-1

mm

0

480

0

480

Moment of Inertia 1-1 Axis

Height of CG from Top Flange

Section Modulus with y1-top

Height of CG from Bottom Flange

Section Modulus with y1-bottom

A*y

mm2

0

30

60

0

14400

0

14400

60

144000

30.0

4800

30.0

4800

I1

y1-top

Z1-top

y1-bottom

Z1-bottom

h

mm

h2

mm2

30.0

0.0

-30.0

Ah2

mm4

900

0

900

I

mm4

0

0

0

0

0

144000

0

144000

mm

mm4

mm

mm3

mm

mm3

Height

mm

Top Flange

Web

Bottom Flange

Total

Width

mm

0

8

0

Moment of Inertia 1-1 Axis

Height of CG from Top Flange

Section Modulus with y1-top

Height of CG from Bottom Flange

Section Modulus with y1-bottom

Area

mm2

0

60

0

y 2-2

mm

0

480

0

480

A*y

mm2

0

4

0

I1

y2-top

Z2-top

y2-bottom

Z2-bottom

h

mm

0

1920

0

1920

0

2560

4.0

640

-4.0

-640

h2

mm2

4.0

0.0

4.0

mm

mm4

mm

mm3

mm

mm3

Ah2

mm4

16

0

16

I

mm4

0

0

0

0

0

2560

0

2560

INPUT DATA

Page 8

Yield strength of the dividing wall material

Flat plate co-efficient as per table 4.6 case-1 Denis Moss

Flat plate co-efficient as per table 4.6 case-1 Denis Moss

Allowable Bending Stress, 066 x FY

fy

y

Fb

=

=

=

=

=

2050

Bar

0.194

0.039

1353

Bar

19624

psi

1.14

2.73E+07

Psi

2400

mm

7.87

ft

2500

mm

Specific gravity

Modulas of Elasticity @ Design Temperature

a

Sg

E

a

=

=

=

a/b

0.96

Load

62.4*a*Sg/144

=

=

3.89

0.27

Psi

Bar

(1*p*b2/Fb)1/2

tb

15.49

0.61

8.00

0.31

mm

in

mm

in.

4

(p*y1*b /E*tb3)

422.26

16.62

mm

in.

Now, as per Denis Moss allowable Limit of deflection is the smaller of tb/2 or b/360.

Case-1

For tb/2

Case-2

For b/360

7.74

mm

mm

6.94

6.94

6.94

98.43

a/b

> allowable, Heance Stiffners are required.

allowable

in

Page 9

Paritition plate with stiffners

Partition plate material

Yield strength of the dividing wall material

Flat plate co-efficient as per table 4.6 case-1 Denis Moss

Flat plate co-efficient as per table 4.6 case-1 Denis Moss

Allowable Bending Stress, 066 x FY

fy

y

Fb

Specific gravity

Modulas of Elasticity As per TEMA Code for temp 60 C

Number of horizontal stiffners

Number of vertical stiffner

Thickness of stiffner

Sg

E

Nh

Nv

b

a/b

b

a/b

=

=

=

=

=

=

=

=

=

=

=

=

=

Height of stiffner

Load

62.4*a*Sg/144

y

p

2

1/2

(1*p*b /Fb)

tb

L=32tb

ts*h3/12

2050

Bar

0.30

0.052

1353

Bar

19624

psi

1.14

2.73E+07

Psi

1

2

8

mm

1200

mm

3.94

ft

47.24

in

833

mm

32.81

in

1.44

60

mm

34

1.94

0.13

mm

Psi

Bar

4.53

0.18

5.00

0.197

mm

in

mm

in.

6

160

in.

mm

Is

=

=

144000

0.346

mm

in4

Area of Stiffener

ts*h

As

=

=

480

18.90

mm2

in2

tb*l

Ap

1.123

28.52781811

in2

MM2

(Asy/(As+Ap)+tb/2)

Cp

0.139

in.

(h+tb)-Cp

Cs

2.402

in.

0.352

in4

Moment of Inertia

Is+(Aptb2/12)+AsApy2/(As+Ap)

=

=

Horizontal Stiffener

Page 10

Pn

1.945

Psi

200.97

lb

1648.39

in.lb

0.019224386

0.488299395

in

mm

a*62.4*Sg/144

1.945

Psi

Moment

2

0.0642*p*l*a

1755.535

in.lb

Shear Load

p*l*a/3

192.933

lb

2.5*p*l*a4/(384*E*I)

0.04133067

1.05

in

mm

an*62.4*Sg/144

Shear Load

Pn*l*b/2

Moment

Pn*l*b2/8

Deflection of partition plate

4

5*Pn*l*b /(384*E*I)

Vertical Stiffener

Now, as per Denis Moss allowable Limit of deflection is the smaller of tb/2 or b/360.

Case-1

For tb/2

2.50

mm

Case-2

For b/360

2.31

mm

2.31

mm

allowable

Stresses in Horizontal stiffener

Bending stress in panel

M*Cp/I

649.04

Psi

SAFE

M*Cs/I

11253.39

Psi

SAFE

691.23

Psi

SAFE

11984.87

Psi

SAFE

Stresses in Vertical stiffener

Bending stress in panel

M*Cp/I

Bending stress in stiffener

M*Cs/I

p & s are less than Fb, hence stiffner safe.

p & s are less than Fb, hence stiffner safe.

Size of Horizontal / Vertical stiffeners

Thickess

Width

length

8

60

As shown in GA drawing

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