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GREEN SECURE ENERGY SYSTEMS

AS BUILT DRAWINGS

BATTERY CHARGER WITH


BATTERY BANK

SYSTEM RATING : 110V BATTERY ,BATTERY CHARGER


WITH DCDB.
PROJECT NAME : CON 246.
CUSTOMER

: MAXWATT TURBINES PVT. LTD.,

CONTACT DETAILS:
Green Secure Energy Systems
C-179, 2nd C Main Road, Peenya 2nd Stage,
Industrial Estate,
Bangalore-560 058
Tel : +91 80 2836 5099
E-Mail: greensecuresystems@gmail.com

TITLE : 110V / 160AH, 20A(FCBC1)+20A(FCBC2) PARALLEL

REDUNDANT FCBC
BATTERY CHARGER WITH DCDB & BATTERY BANK SCHEMATIC DRAWING

I. CONSTRUCTION DETAILS :
1. THE PANEL WILL BE FREE STANDING
FLOOR MOUNTED CABINET
B

2. DEGREE OF PROTECTION : IP42


3. MATERIAL : CRCA SHEET
4. FRONT & BACK DOORS : 2MM SHEET

V. GENERAL
1. ALL WIRING IDENTIFIED WITH PRINTED FERRULES AS PER
SCHEMATIC DRAWING

VI. CABLE TERMINATION


1. DC Outgoing terminals : 2.5 sq.mm screw type

5. SIDE PANELS : 1.6MM SHEET


6. GLAND PLATE : 3MM SHEET
7. CABLE ENTRY I/C :BOTTOM, O/G:BOTTOM
8. LIFTING EYE BOLTS PROVIDED AT TOP
C

VII. DIMENSIONS:
1. HEIGHT : 1600MM
2. WIDTH : 800MM
3. DEPTH : 800MM

II. FINISH :
1. RAL 7032

VIII. APPROXIMATE. WEIGHT


1. APPROXIMATE. WEIGHT : 600Kgs

III. SUPPLY VOLTAGE :


D

1. INPUT VOLTAGE : 3PHASE, 4WIRE, 415V, 50Hz AC SUPPLY


2. DISTRIBUTION SUPPLY SHALL BE 110V DC
3. BATTERY TYPE : SMF-VRLA

IX. LEGENGDS
1. NAME PLATE
2 .INDIVIDUAL STICKERS

4. BATTERY AH & NO.OF BATTERIES : 12V / 160AH 9NOS

IV. EARTHING
1. EARTH BUS AT BOTTOM OF THE PANEL
2. EARTH BUS BAR SIZE : 25X6MM CU. L SHAPE

TITLE : 110V DC SYSTEM GENERAL SPECIFICATION


H

GREEN SECURE
ENERGY SYSTEMS

CUSTOMER : MAXWATT
TURBINES PVT. LTD.,

PROJECT : CON - 246


DWG NO.: FINAL DRAWING

AS BUILT DRAWING

NOTE : All dimensions are in mm

SCALE : NTS

DATE : 14.12.2015

DESIGN : D.C

SHEET : 1 OF 6

DC AMMETER

404

404

407

406

10.0 +

p
c
VC
NC
C

407

TO DCDB INCOMER
(TO PAGE 3 OF 5)

_2

VC

403

401

Rsh- 5
402

CB 201A

404

32A, 3P MCB
AC Input Breaker

5
5

406

TO
HOOTER

p
c
VC
NC
C

406

DC VOLTMETER
M2

M2

FCBC1

RM11010K1

Rsh+

CONTROLLER

M1

Boost ON

AC FAIL RELAY

L5

404

401

401

S1

S2

55

L4
White

0.5

Flaot ON

2.5

402
403
404

404

2.5

405

403

404

L1

TB - 201

402

Current
Adjustment
POT

P3

0.5

Boost
Adjustment
POT

P2

0.5

Float
Adjustment
POT

R
Y

P1

401 402 403

415V, 3Phase, 50Hz


AC Input Supply

Auto /
Manual
switch

Float /
Boost
switch

10SQ MM CU CABLE

404
L2

401

404

2.5

403

402

BATTERY AMMETER
M4
1
5
6

F
404

TO
HOOTER

DC EARTH
FAULT RELAY

408

408

RM11010K-3

p
c
VC
NC
C

404
405

1
5

409
404
405

CB 201B

PL

409

0.5
DLS

32A, 3P MCB
AC Input Breaker
408
401

L3

BATTERY BREAKER,
63A, 2P, MCB

1
5

10.0

+3

6
10.0

CB - 202

c
VC
NC
C

TITLE : 110V / 160AH, 20A(FCBC1)+20A(FCBC2) PARALLEL

REDUNDANT FCBC
BATTERY CHARGER WITH DCDB & BATTERY BANK SCHEMATIC DRAWING

GREEN SECURE
ENERGY SYSTEMS

CUSTOMER : MAXWATT
TURBINES PVT. LTD.,

PROJECT : CON - 246


DWG NO.: FINAL DRAWING

AS BUILT DRAWING

NOTE : All dimensions are in mm

SCALE : NTS

DATE :14.12.2015

DESIGN : D.C

SHEET : 2 OF 6

_2

DCDB INCOMER
32A, 2P MCB
CB-203

10 SQ MM CU CABLE

2.5

2.5

2.5

2.5

2.5

2.5

2.5
2.5

2.5
2.5

CB - 1

2.5
2.5

2.5
2.5

5
3
2
1
2

14

13

EOP Starter

11

SPARE

SPARE

For Relay And


Metering Panel

12

10

For AVR Panel

For VCB Panel

+
_

+
_

+
_

+
_

+
_

+
_

+
For TCP Panel

TB-202
110V BATTERY BANK

E
N

207

107

206

106

205

105

204

104

203

103

202

102

201

101

TB-201
415V
AC INPUT SUPPLY

AC Input terminals and Battery


Terminals

From 110V DC Charger


Output
(From Page 2 of 5)

110V DCDB
Outgoing Feeders
10A, 2P MCBs -6 Nos
32A, 2P MCB 1No

TITLE : 110V / 160AH, 20A(FCBC1)+20A(FCBC2) PARALLEL REDUNDANT FCBC


BATTERY CHARGER DCDB SCHEMATIC DRAWING

GREEN SECURE
ENERGY SYSTEMS

CUSTOMER : MAXWATT
TURBINES PVT. LTD.,

PROJECT : CON - 246


DWG NO.: FINAL DRAWING

AS BUILT DRAWING

NOTE : All dimensions are in mm

SCALE : NTS

DATE : 05.08.2015

DESIGN : D.C

SHEET : 3 OF 6

20
MM
760MM

20
MM

55MM
DLS

L1 L2 L3

FCBC2

FCBC1

P1
P2
P3
S1
S2

M1
RM1

RM2

RM3

M2

M3

M4

RM4

ANNUNCIATOR

B
CB-201A CB-201B CB-202 CB-203

CB 1-7

1525 MM

BATT1

BATT2

BATT3

BATT4

BATT5

BATT6

C
AF1

TB-201

TB-1

TB-202

AF3

75MM

AF4

BATT9

BATT8

BATT7

AF2

800

700

600

500

400

300

200

100

FRONT VIEW (Door open)

REAR

F
760MM

800MM

500MM

150

CABLE ENTRY

20
MM

750MM

25
MM

25
MM

12

FRONT

TITLE : 110V / 160AH, 20A(FCBC1)+20A(FCBC2) PARALLEL


800

700

REDUNDANT FCBC
BATTERY CHARGER WITH DCDB & BATTERY BANK GA DRAWING

600

500

400

300

200

100

BOTTOM VIEW

GREEN SECURE
ENERGY SYSTEMS

CUSTOMER : MAXWATT
TURBINES PVT. LTD.,

PROJECT : CON - 246


DWG NO.: PROPOSAL

REV NO.:

00

DATE : 05.08.2015

NOTE : All dimensions are in mm

SCALE : NTS

DESIGN : D.C

SHEET : 4 OF 6

AF5

AF6

AF7

AF8

E
BACK VIEW (Door Closed)

SIDE VIEW (Door Closed)

TITLE : 110V / 160AH, 20A(FCBC1)+20A(FCBC2) PARALLEL

REDUNDANT FCBC

BATTERY CHARGER GA DRAWING

GREEN SECURE PROJECT : CON - 246


ENERGY SYSTEMS
DWG NO.: FINAL DRAWING

CUSTOMER : MAXWATT
TURBINES PVT. LTD.,
AS BUILT DRAWING

NOTE : All dimensions are in mm

SCALE : NTS

DATE : 14.12.2015

DESIGN : D.C

SHEET : 5 OF 6

4 WINDOW
ANNUNCIATOR WITH
HOOTER
A

MUTE
TEST
ACCEPT
RESET
COMMON
AC FAIL

RM1(NC)

AC FAIL

CHARGER
2
RECTIFIER
FAIL

RM2(NC)
EARTH FAULT

CHARGER
1
RECTIFIER
FAIL
DC
EARTH
FAULT
A

11
22
33
44
55
66
77
88
99
10
11
12
12
13
13
14
14

M
T
A
R
C
F1
F2
F3
F4

CF

X
X
C1
C2
P1
P2
E

15
15
16
17
18
18
19+
20 -

24V
DC SUPPLY

21
21

BACK VIEW

RECTIFIER MODULE GA DRAWING


D

NO
C
NC
P
C
VC
VR
X
E
N
P

TO CONTROLLER

CONTROLLER

E
N
P

OUTPUT
110V DC

+
+

NO
C
NC

ANNUNCIATOR
EACH MODULE SHORTING

405
404
401

1
2
3
4
5
6

AC INPUT
SUPPLY

1 - EARTH
2- MINUS(-)
3- PLUS(+)
4-PLUS VC
5- COM C
6- NO COM

F
BACK VIEW
FRONT VIEW

TITLE : 110V / 160AH, 20A(FCBC1)+20A(FCBC2) PARALLEL

REDUNDANT FCBC

BATTERY CHARGER GA DRAWING

GREEN SECURE PROJECT : CON - 246


ENERGY SYSTEMS
DWG NO.: FINAL DRAWING

CUSTOMER : MAXWATT
TURBINES PVT. LTD.,
AS BUILT DRAWING

NOTE : All dimensions are in mm

SCALE : NTS

DATE : 14.12.2015

DESIGN : D.C

SHEET : 5 OF 6

BILL OF MATERIAL FOR 110V DC / 160AH, 20A(FCBC1) + 20A(FCBC2) PARALLEL REDUNDANT FCBC
BATTERY CHARGER WITH DCDB & BATTERY BANK
Project Name : CON - 246

GREEN SECURE
ENERGY SYSTEMS

Customer : MAXWATT TURBINES PVT. LTD.,


Sl No.

PART ID

FC

RM1 to RM-4

CON-1

CB-201A

CB-201B

Item Description
Floor mounting Cabinet - (1600(H) x 800(W)x 800(D))

Makes

Model

Sheethal

Qty
1

110V, 10A Rectifier Modules

Green Secure

GSRM11010K

CONTROLLER

Green Secure

GSCON110K

FCBC1 input breaker,32A-3Pole MCB, 10KA , AC ,Curve 'C'

C&S

CSMBS2C32

FCBC2 input breaker,32A-3Pole MCB, 10KA , AC ,Curve 'C'

C&S

CSMBS2C32

CB-202

Battery Breaker, 63A, 2P, 10KA - MCB, DC ,Curve 'C'

C&S

CSMBS2C63

CB-203

110V DCDB Incomer, 63A, 2P, 10KA - MCB, DC ,Curve 'C'

C&S

CSMBS2C63

CB1 - CB10

C&S

CSMBS2C10

CB-11

C&S

CSMBS2C32

10

TB-201

AC Input Terminal

Connectwell

CTS10U

11

TB-201

Earth Terminal

Connectwell

CGT10U

12

TB-202

Battery Terminals

Connectwell

CTS16U

13

TB 1

110V DC Outgoing Terminals

Connectwell

CTS4UN

14

14

M1

AC Voltmeter (0-500V AC), 96x96Sq.mm

EIC

DPM02

15

M2

DC VoltMeter (0-150V), Aux. Supply 24V DC, 96x96Sq.mm

EIC

DPM05

16

M3

DC Ammeter (0-75A/75mv), Aux. Supply 24V DC, 96x96Sq.mm

EIC

DPM04

17

M4

DC Battery Ammeter (0-75A/75mv), Aux. Supply 24V DC,


96x96Sq.mm

EIC

DPM04

110V DCDB Outgoing Feeders, 10A, 2P MCB, 10KA,


DC ,Curve 'C'
110V DCDB Outgoing Feeders, 32A, 2P MCB, 10KA,
DC ,Curve 'C'

18

PL

19

DLS

DOOR LAMP PUSH BUTTON SWITCH (NC)

20

SC

21

P1

22

Phillips

Green Secure Approved Make

AC Socket

Anchor

Float Adjustment POTs 0-10K

PANKAJ

P2

Boost Adjustment POTss 0-10K

PANKAJ

23

P3

Current Adjustment POTss 0-10K

PANKAJ

24

S1

Float/Boost Toggle switch

Green Secure Approved Make

Auto/Manual Toggle switch

Green Secure Approved Make

C&S

Float ON Indicators (Green)

Green Secure Approved Make

Boost ON Indicators (Red)

Green Secure Approved Make

seco

25

S2

26

L1 - L3

27

L4

230V AC Panel Mount DOOR LAMP

AC INPUT INDICATIONS (R,Y,B)

28

L5

29

ANN

Annunciator 4window + buzzer Aux 110VDC

30

F1-2

Fans & Filter

Rexnord

31

AF1-4

Filters

Electro

32

BATT1-9

Amara raja(Quanta)

VRLA Batteries - 12V / 160AH