MR3011 12 Serv

SD-A-109, 00-10-AB
1-1, KANDA NISHIKI-CHO, CHIYODA-KU, TOKYO, 101-8442, JAPAN

File No. 31100005
Cover4
Cover1
Copyright 2000
TOSHIBA TEC CORPORATION
Cover2
Cover3
General Precautions for Installation/Servicing/Maintenance for the MR-3011/3012

The installation and service should be done by a qualified service technician.
1. When installing the MR-3011/3012 to the Plain Paper Copier, be sure to follow
the instructions described in the "Unpacking/Set-Up Procedure for the MR-3011/
3012" booklet which comes with each unit of the MR-3011/3012.
2. The MR-3011/3012 should be installed by an authorized/qualified person.
3. Before starting installation, servicing or maintenance work, be sure to turn off
and unplug the copier first.
4. When servicing or maintaining the MR-3011/3012, be careful about the rotating
or operation sections such as gears, pulleys, sprockets, cams, belts, etc.
5. When parts are disassembled, reassembly is basically the reverse of disassembly unless otherwise noted in this manual or other related materials. Be careful
not to reassemble small parts such as screws, washers, pins, E-rings, toothed
washers to the wrong places.
6. Basically, the machine should not be operated with any parts removed or disassembled.
7. Delicate parts for preventing safety hazard problems (such as breakers,
thermofuses, fuses, door switches, sensors, etc. if any) should be handled/
installed/adjusted correctly.
8. Use suitable measuring instruments and tools.
9. During servicing or maintenance work, be sure to check the serial No. plate and
other cautionary labels (if any) to see if they are clean and firmly fixed. If not,
take appropriate actions.
10. The PC board must be stored in an anti-electrostatic bag and handled carefully
using a wristband, because the ICs on it may be damaged due to static electricity. Before using the wrist band, pull out the power cord plug of the copier and
make sure that there is no uninsulated charged objects in the vicinity.
11. For the recovery and disposal of used MR-3011/3012s, consumable parts and
packing materials, it is recommended that the relevant local regulations/rules
should be followed.
12. After completing installation, servicing and maintenance of the MR-3011/3012,
return the MR-3011/3012 to its original state, and check operation.
Sheet.p65
00/09/08, 13:11
PREPARATION FOR TRANSPORTATION OF COPIER

Before transporting a copier on which mounts the MR-3011/3012, take off the MR3011/3012 or insert a gaggers underneath the MR-3011/3012 as shown in the
following figures.
1. Use pieces of the corrugated board came in the package of MR-3011/3012 or
equivalent as the gaggers. Insert the gaggers as shown in the figure, then close
the MR-3011/3012.
Height positioning
stud
Gagger
Gagger
2. Make sure that the height positioning stud is not in contact with the original
glass.
Gagger
Sheet.p65
The height positioning stud is not

in contact with the original glass.
10/6/00, 3:04 PM
CONTENTS
1.
SPECIFICATION .........................................................................................
1-1
2.
CONFIGURATION .......................................................................................
2-1
3. SECTIONAL VIEW AND DRIVE SYSTEM ..................................................

3.1 Sectional View .......................................................................................
3.2 Drive System .........................................................................................
3-1
3-1
3-2
4.
SYMBOLS AND LAYOUT OF ELECTRICAL PARTS /

DIAGRAM OF SIGNAL BLOCKS ................................................................
4.1 Symbols .................................................................................................
4.2 Layout of Electrical Parts .......................................................................
4.3 Diagram of Signal Blocks .......................................................................
4.4 Description of Interface Signals .............................................................
4-1
4-1
4-3
4-4
4-5
5. DESCRIPTION OF OPERATIONS ..............................................................

5-1
5.1 Single Side Feeding .............................................................................. 5-1
5.2 Duplex Feeding ...................................................................................... 5-5
5.3 Single Side Feeding (for Mixed Sized Originals).................................... 5-14
6. JAMMING ....................................................................................................
6.1 Feeding Jam ..........................................................................................
6.2 Transport Jam ........................................................................................
6.3 Exit Jam .................................................................................................
6.4 Reversing Jam .......................................................................................
6-1
6-1
6-1
6-2
6-2
7.
7-1
7-1
ORIGINAL SIZE DETECTION .....................................................................

7.1
Method of Original Size Detection (for Standard Sized Originals) .....
7.2
Relation between Status of Sensor and Original Size
(for Standard Sized Originals) ...........................................................
7.3
Method of Original Size Detection (for Mixed Sized Original) ............
7.4
Relation between Status of Sensor and Original Size
(for Mixed Sized Originals) ................................................................
7-5
8.
FLOW CHART .............................................................................................
8-1
9.
TIMING CHART ...........................................................................................
9-1
10. DESCRIPTION OF CIRCUITS ....................................................................

10.1 Input Circuits for Original Length Sensor, Read Sensor
and Reverse Sensor ..............................................................................
10.2 Irruptive Current Control Circuit .............................................................
10.3 Drive Circuit for Read Motor ..................................................................
10.4 Drive Circuit for Reverse Motor ..............................................................
10-1
October 2000 TOSHIBA TEC
Contents.p65
7-3
7-4
10-1
10-2
10-3
10-4
MR-3011/3012 CONTENTS
10/11/00, 2:05 PM
10.5
10.6
10.7
10.8
10.9
10.10
Drive Circuit for Feed Motor ...................................................................

Current Control Circuit for Feed Motor ...................................................
Drive Circuit for Fan Motor .....................................................................
Drive Circuit for Reverse Solenoid .........................................................
Reset Circuit ..........................................................................................
EEPROM Circuit ....................................................................................
10-5
10-6
10-6
10-7
10-7
10-8
11. DESCRIPTION OF INPUT/OUTPUT SIGNALS ..........................................

11.1 REQ Signal, ACK Signal and TxD Signal ..............................................
11.2 DF-ACK Signal, DF-REQ Signal and RxD Signal ..................................
11.3 Input Circuits for Sensors ......................................................................
11-1
11-1
11-2
11-3
12. DISASSEMBLY AND ADJUSTMENT .......................................................... 12-1

12.1 Pickup Roller and Feed Roller ............................................................... 12-1
12.2 Separation Roller ................................................................................... 12-2
12.3 Reverse Solenoid .................................................................................. 12-3
12.4 Drive System ......................................................................................... 12-4
12.4.1 Fan motor .......................................................................................... 12-4
12.4.2 Read motor(MR-3011) ...................................................................... 12-5
12.4.3 Read motor(MR-3012) ...................................................................... 12-7
12.4.4 RADF open/close switch ................................................................... 12-8
12.4.5 Feed motor ........................................................................................ 12-9
12.4.6 Reverse motor ................................................................................... 12-10
12.4.7 RADF open/close sensor .................................................................. 12-10
12.4.8 PC board ........................................................................................... 12-10
12.4.9 Jam access cover switch ................................................................... 12-10
12.4.10 Feed motor clock sensor .................................................................. 12-11
12.5 Tray sensor ............................................................................................ 12-11
12.6 Empty Sensor, Registration Sensor, Original Width Sensor and
Original Length Sensor .......................................................................... 12-12
12.7 Read Sensor.......................................................................................... 12-13
12.8 Exit Sensor ............................................................................................ 12-13
12.9 Reverse Sensor ..................................................................................... 12-14
12.10 Adjustment of registration ...................................................................... 12-15
12.11 Adjustment of original registration for reversing operation ..................... 12-16
12.12 Adjustment of reverse solenoid ............................................................. 12-17
12.13 Adjustment of RADF open/close switch ................................................. 12-18
12.14 Adjustment of RADF open/close sensor ................................................ 12-19
12.15 Adjustment of image skew ..................................................................... 12-20
12.16 Adjustment of height (RADF) ................................................................. 12-21
12.17 Initialization of EEPROM and Adjustment of Sensors ........................... 12-22
12.18 Attachment of Mylars ............................................................................. 12-23
13. SERVICE ..................................................................................................... 13-1
13.1 Troubleshooting for Mechanical Errors .................................................. 13-1
13.2 Troubleshooting for Electrical Errors ...................................................... 13-3
Contents.p65
ii
10/11/00, 2:05 PM
14. ASSEMBLY OF PC BOARD ........................................................................ 14-1

15. PERIODIC MAINTENANCE ........................................................................ 15-1
16. CIRCUIT DIAGRAM / HARNESS DIAGRAM ..............................................
16.1 Circuit Diagram (MR-3011) ....................................................................
16.2 Circuit Diagram (MR-3012) ....................................................................
16.3 Control PC Board Circuit .......................................................................
16.4 Harness Diagram (MR-3011).................................................................
16.5 Harness Diagram (MR-3012).................................................................
Contents.p65
iii
16-1
16-1
16-2
16-3
16-4
16-5
10/5/00, 10:50 AM
1.
SPECIFICATION
Model Name
Capacity of Original Feeding Tray
Feed Speed
Acceptable Original Size
Power Source
Power Consumption
Dimensions
Weight
MR-3011/MR-3012
Up to 100 sheets
MR-3011:
Approx.16 sheets/min. (A4 or Letter, feed widthwise) [DP1600]
MR-3012:
Smallest...A5-R
Largest...A3
Thickness...50g/m2~127g/m2 (13.3lb~33.8lb)
Power supplied from the copier
48W
W557 D497.3 H165 (W22 inches D19.6 inches H6.5inches)
Approx.13.6kg or 29.9lb
*Specification and appearance are subject to change without notice due to enhancedment of product quality.
#Chapter_01.p65
1-1
MR-3011/3012 SPECIFICATION
10/3/00, 5:03 PM
2.
CONFIGURATION
Original feeding tray
Drive/control section
Original receiving tray
Jam access cover

Feeding/transportation section
Feeding/transportation section
Original feeding tray section

Drive/control section
#Chapter_02.p65
Mechanical
Jam access cover
Pickup roller
Feed roller
Separation roller
Registration roller
Read roller
Reverse roller
Exit roller
Original feeding tray
2-1
Electrical parts
Empty sensor
Original length sensor
Registration sensor
Original width sensor
Read sensor
Reverse sensor
Exit sensor
Tray sensor
Feed motor
Read motor
Reverse motor
Reverse solenoid
RADF open/close sensor
RADF open/close switch
Jam access cover switch
PC board
MR-3011/3012 CONFIGURATION
10/3/00, 5:04 PM
#Chapter_03.p65
3-1
10/3/00, 5:05 PM
Reverse roller
Exit sensor Separation roller

Exit roller Original length
sensor
Small roller3 Reverse sensor

Small roller4
Reverse flapper
Exit flapper
Read roller
Small roller2
Read
sensor
Reverse guide
Small roller1
Registration sensor
Pickup roller
Feed roller
Registration roller
Empty lever
Flapper
Tray sensor
3.
SECTIONAL VIEW AND DRIVE SYSTEM
3.1 Sectional View
MR-3011/3012 SECTIONAL VIEW
3.2 Drive System

(1)
Feed motor rotating clockwise (as seen from the front side)
Spring clutch
(Stops the drive for the clutch when the
pickup roller reaches its upper limit position)
Feed motor
Pickup roller (lifted up)
Rear side
One-way clutch (locked)
Front side
Motor rotating clockwise to transport original
(2)
Feed motor rotating counterclockwise (as seen from the front side)
Feed motor
Rear side
One-way clutch (slipped)
Pickup roller (Down)
Front side
Motor rotating counterclockwise to transport original
#Chapter_03.p65
3-2
10/3/00, 5:05 PM
(3)
Read motor rotating clockwise (as seen from the front side)
Reverse motor
Read motor
Reverse motor rotating clockwise
to carry original to the reverse path.
Rear side
Reverse roller
Exit roller
Front side
Transportation, scanning and original exit

(read motor rotating clockwise)
One-way gear
Read roller
(4)
Read motor rotating counterclockwise (as seen from the front side)
Reverse motor
Read motor
Reverse motor rotating counterclockwise
for back side registration and original discharge.
Rear side
Reverse roller
Exit roller
Front side
Read motor rotating counterclockwise

to transport mixed sized originals.
One-way gear
Read roller
#Chapter_03.p65
3-3
10/3/00, 5:05 PM
4.
SYMBOLS AND LAYOUT OF ELECTRICAL PARTS / DIAGRAM

OF SIGNAL BLOCKS
4.1 Symbols
(1)
Motors
Symbol
Name
RDMOT
(Read motor)
Function
Drives transportation roller and exit roller
Remarks
Pulse motor
RVMOT
(Reverse motor)
Drives reverse roller
Pulse motor
FMOT
(Feed motor)
Drives pickup roller, feed roller and registration

roller
DC motor
FAN
(Fan motor)
Cools down read motor
Fan motor
RDMOT
RVMOT
FMOT
FAN
(2)
Solenoid
Symbol
RSOL
Name
RSOL
(Reverse solenoid)
#Chapter_04.p65
Function
Remarks
DC solenoid
Switches flapper
MR-3011/3012 SYMBOLS
4-1
10/3/00, 5:05 PM
(3)
Switches and Sensors

Symbol
JAMSW
OPNSW
EMPS
REGS
EXITS
SIZES1
SIZES2
SIZES3
TRYS
OPNSN
MCLK
LENGS
READS
RVRS
(4)
Name
JAM-SW
(Jam access cover switch)
RADF-OPN-SW
(RADF open/close switch)
EMP-SNS
(Empty sensor)
REG-SNS
(Registration sensor)
EXIT-SNS
(Exit sensor)
SIZE-SNS 1
(Original width sensor 1)
SIZE-SNS 2
SIZE-SNS 3
TRY-SNS
(Tray sensor)
RADF-OPN-SNS
(RADF open/close sensor)
MCLK-SNS
(Feed motor clock sensor)
LENG-SNS
(Original length sensor)
Read-SNS
(Read sensor)
RVR-SNS
(Reverse sensor)
Sensor to detect original on original tray
Semiconductive
optical sensor
Sensor to detect original at registration position Semiconductive
optical sensor
Semiconductive
Sensor to deteat original at exit area
optical sensor
Semiconductive
Original width detection sensor 1
optical sensor
Semiconductive
optical sensor
Semiconductive
optical sensor
Sensor to detect length of original on original
Semiconductive
tray
optical sensor
Sensor to detect if RADF unit is opened/closed Semiconductive
optical sensor
Semiconductive
Detection sensor for feed motor clock
optical sensor
Sensor to detect length of original
Semiconductive
optical sensor
Sensor to detect leading edge of original at
Semiconductive
scanning position
optical sensor
Sensor to detect original at reverse position
Semiconductive
optical sensor
PC board
Symbol
PWA-DF
Name
PWA-LGC-RADF
(PC board)
#Chapter_04.p65
Function
Remarks
Switch to detect if jam access cover for feeding Microswitch
unit is opened/closed
Switch to detect if RADF unit is opened/closed Microswitch
Function
Drives feeding and transportation
4-2
Remarks
10/11/00, 10:13 AM
4.2 Layout of Electrical Parts
TRYS
JAMSW
OPNSW
RVMOT
EMPS
FMOT MCLK
OPNS
SIZES1
SIZES3
LENGS
REGS
RDMOT
FAN
SIZES2
RVRS
EXITS
RSOL
READS
RDMOT
RVMOT
FMOT
FAN
RSOL
JAMSW
OPNSW
EMPS
REGS
EXITS
SIZE 1
SIZE 2
SIZE 3
TRYS
OPNS
MCLK
LENGS
READS
RVRS
#Chapter_04.p65
Read motor
Reverse motor
Feed motor
Fan motor
Reverse solenoid
Empty sensor
Registration sensor
Exit sensor
Original width sensor 1
Tray sensor
RADF open/close sensor
Feed motor clock sensor
Orignal length sensor
Read sensor
Reverse sensor
4-3
10/3/00, 5:05 PM
4.3 Diagram of Signal Blocks

RADF (Reversing Automatic Document Feeder)
PPC (copier)
PWA-LGC-F513
JAM-SW
JAMSW
RADF-OPN-SW
OPNSW
EMP-SNS
EMPS
REG-SNS
REGS
EXIT-SNS
EXITS
SIZE-SNS1
SIZES1
SIZE-SNS2
SIZES2
SIZE-SNS3
SIZES3
TRY-SNS
TRYS
RADF-OPN-SNS
OPNS
MCLK-SNS
MCLK
LENG-SNS
LENGS
READ-SNS
READS
RVR-SNS
ROM
EEPROM
Sensor
input
circuit
CPU
Driver
RSOL
Driver
FAN
Driver
FMOT
FMOT
RDMOT
RDMOT
RVMOT
RVMOT
RSOL
FAN
RVRS
ACK
VARID
EMPTY
RxD
SGND
TxD
SGND
DF-ACK
DF-REQ
REQ
RADFCNT
Communication
circuit
Driver
DC+24V
Irruptive
current
control
circuit
DC+24V
(Supplied from copier)
*1
P+5V
P+5V
DC+5V
DC+5V
*1
Available only for MR-3011
#Chapter_04.p65
4-4
10/3/00, 5:05 PM
4.4 Description of Interface Signals

The following 6 lines are used to send/receive signals between the copier and the RADF.
REQ ............. Communication request signal (from copier to RADF)
DF-REQ ....... Communication request signal (from RADF to copier)
DF-ACK ........ Response signal for communication request signal (from RADF to copier)
ACK .............. Response signal for communication request signal (from copier to RADF)
TxD .............. Data sent from copier to RADF
RxD .............. Data sent from RADF to copier
Data communication (RxD and TxD) between the scanner and RADF has adopted the serial communication
system which does not allow checking using testing devices to see whether the signals are sent/received
properly in the field.
RADF
Copier
REQ
DF-ACK
TxD
DF-REQ
ACK
RxD
#Chapter_04.p65
4-5
10/3/00, 5:05 PM
5.
DESCRIPTION OF OPERATIONS
5.1 Single Side Feeding

(A4, registration ratio 100%)
(1) Setting original
The original is set on the tray and the empty sensor is turned ON.
The original set signal becomes ON.
(2) Start of pre-feeding operation n Completion of pre-feeding operation
A feed signal is sent from the main unit, and the feed motor rotates the pickup roller and feed motor to start
feeding the original (pre-feeding operation).
(3) Start of feeding operation n Original length sensor OFF
The feed motor starts to rotate in reverse and the read motor rotates forward to rotate the registration roller and
the read roller while the original is waiting in front of the registration roller and read roller starts to be transported.
The feed motor is stopped after the original length sensor is turned OFF.
#Chapter_05.p65
5-1
MR-3011/3012 DESCRIPTION OF OPERATION
10/5/00, 9:55 AM
(4) Original length sensor OFF n Completion of sending operation
If the next original is waiting in the tray, the pickup roller is lowered after the feed motor which has started to
rotate forward rotates for a certain number of pulses. (The pickup roller waits for the next pre-feeding operation in
that lowered position.)
The read motor rotates for a certain number of pulses and stops after the read sensor is turned ON. (The leading
edge of the original reaches the pre-scanning position.)
(5) Start of scanning operation n Start of pre-feeding operation for next original
The original transport signal is sent from the main unit, and the read motor starts to rotate forward. The read
roller and exit roller are rotated to start scanning the original. The feed motor rotates the pickup roller and feed
roller after the trailing edge of the original has passed the registration roller to start the pre-feeding operation for
the next original.
(6) Start of pre-feeding operation for next original n Completion of pre-feeding operation
After the registration sensor has detected the leading edge of the original. The feed motor transports the original
for a certain number of pulses, performs registration and stops.
#Chapter_05.p65
5-2
10/5/00, 9:55 AM
(7) Start of feeding operation for next original n Completion of scanning operation
The feed motor starts to rotate in reverse, it rotates the registration roller to feed the next original waiting in front
of the registration roller and read roller.
The original set signal is reset when the empty sensor is turned OFF. The feed motor is stopped after the original
length sensor is turned OFF.
The scanning operation is completed when the trailing edge of the original being scanned has passed the
scanning position.
(8) Completion of scanning operation n Completion of feeding operation for next original
The read motor rotates for a certain number of pulses and stops after the read sensor is turned ON.
(The leading edge of the next original reaches the pre-scanning position.)
(9) Start of scanning operation for next original n Completion of original discharge
The read motor starts to rotate forward, it rotates the read roller and exit roller to start scanning the next original.
Original discharge is completed when the trailing edge of the original has passed the exit roller.
#Chapter_05.p65
5-3
10/5/00, 9:55 AM
(10) Completion of scanning operation for next original
Scanning is completed when the trailing edge of the next original has passed the scanning position and the
original is carried toward the receiving tray.
(11) Exit sensor OFF (next original)
After the exit sensor is turned OFF, the feed motor rotates for a certain number of pulses till the original is
completely discharged.
(12) Completion of original discharge (next original)
The read motor is stopped when the next original is completely discharged into the receiving tray.
#Chapter_05.p65
5-4
10/5/00, 9:55 AM
5.2 Duplex Feeding

(A4, reproduction ratio 100%)
The original is set on the tray and the empty sensor is turned ON.
A feed signal is sent from the main unit, and the feed motor starts to rotate forward and rotates the pickup roller
and feed roller to start the pre-feeding operation. After the registration sensor detected the leading edge of the
original, the feed motor transports the original for a certain number of pulses, performs registration and stops.
(3) Start of feeding operation n Original length sensor OFF
The feed motor starts to rotate in reverse and the read motor starts to rotate forward to start feeding the original
waiting in front of the registration roller and the read roller. The feed motor is stopped after the original length
sensor is turned OFF.
#Chapter_05.p65
5-5
10/5/00, 9:55 AM
(4) Original length sensor OFF n Completion of feeding operation
If the next original is waiting on the tray, the pickup roller is lowered after the feed motor started to rotate forward
rotates for a certain number of pulse. (The pickup roller waits for next pre-feeding operation in that lowered
position.)
edge of the original reaches the pre-front side scanning position.)
(5) Start of front side scanning operation n Start of pre-feeding operation for next original
An original transport signal is sent from the main unit, and the read motor and reverse motor start to rotate
forward. The read roller, exit roller and reverse roller are then rotated. The reverse flapper is switched toward the
reverse position by turning ON the reverse solenoid and the front side of the original, starts to be scanned.
The feed motor rotates the pickup roller and feed roller after the trailing edge of the original has passed the
registration roller, to start the pre-feeding operation for the next original.
(6) Start of pre-feeding operation for next original n Completion of pre-feeding operation n Completion of frontside scanning operation
After the registration sensor has detected the leading edge of the next original, the feed motor transports the
original for a certain number of pulses, performs registration and stops. Scanning of the front side of original is
completed when the trailing edge of the original being scanned has passed the scanning position.
#Chapter_05.p65
5-6
10/5/00, 9:55 AM
(7) Completion of transport operation for front side of original (original paused at reverse position)
The read motor and reverse motor are stopped after the reverse sensor is turned OFF to complete transportation of the front side of the original.
(8) Start of back side registration operation n Completion of registration
The reverse motor starts to rotate in reverse and rotates the reverse roller in reverse to start the registration
operation for the back side of the original pausing at the reverse position.
After the reverse sensor has detected the trailing edge of the original, the feed motor transports the original for a
certain number of pulses, performs registration and stops.
(9) Start of reverse feeding operation n Completion of reverse feeding operation
The read motor starts to rotate forward and the reverse motor starts to rotate in reverse. The read roller, exit
roller and reverse roller are rotated to start the reverse feeding operation for the original waiting at the back side
registration position. The read motor and reverse motor rotate for a certain number of pulses and stop after the
read sensor is turned ON. (The leading edge of the original reaches the pre-back side scanning position.)
#Chapter_05.p65
5-7
10/5/00, 9:55 AM
(10) Start of back side scanning operation n Original passing reverse position
An original transport signal is sent from the main unit, and the read motor starts to rotate forward and reverse
motor starts its reverse rotation activated by read rotate in reverse to rotate the read roller, exit roller and reverse
roller. The reverse flapper is switched toward the reverse position by turning ON the reverse solenoid to start
scanning the back side of the original.
The reversal motor rotates for a certain number of pulses and stops after the trailing edge of the original has
passed the reverse roller.
(11) Original passing reverse position n Completion of back side scanning operation
The reversal motor starts to rotate forward and rotates the reverse roller to be ready for the leading edge of the
original to come into the reverse position.
The scanning operation for the back side of the original is completed when the trailing edge of the original has
passed the scanning position.
(12) Completion of transport operation for back side of original (original paused at reverse position)
The read motor and reverse motor are stopped after the reverse sensor is turned OFF to complete transportation of the back side of the original.
The reverse flapper is switched to the exit side by turning OFF the reverse solenoid.
#Chapter_05.p65
5-8
10/5/00, 9:55 AM
(13) Start of reverse discharge n Start of feeding operation for next original n Original length sensor OFF
roller and reverse roller are rotated to start reverse discharge of the original paused at the reverse position. The
feed motor rotates for a certain number of pulses after the reverse sensor is turned ON. It then starts to rotate in
reverse to rotate the registration roller, and starts the feeding operation for the next original waiting in front of the
read roller and registration roller.
The original set signal is reset when the empty sensor is turned OFF.
The reverse motor is stopped after the reverse sensor is turned OFF.
The feed motor is stopped after the original length sensor is turned OFF.
(14) Original length sensor OFF n Completion of feeding operation for next original
edge of the next original reaches the pre-scanning position for front side of original.)
(15) Start of front side scanning operation pre-scanning position for front side of original n Completion of
reverse discharge operation
The read motor and reverse motor start to rotate forward to rotate the read roller, exit roller and reverse roller.
The reverse flapper is switched toward the reverse position by turning ON the reverse solenoid to start the
scanning of the front side of next original.
The reverse discharge operation is completed when the trailing edge of the original has passed the exit roller.
#Chapter_05.p65
5-9
10/5/00, 9:55 AM
(16) Completion of front side scanning operation
The scanning operation for the front side of the original is completed when the trailing edge of next original has
passed the scanning position.
(17) Completion of transport operation for the front side of next original (original paused at reverse position)
The read motor and reverse motor are stopped when the reverse sensor is turned OFF to complete the transport
operation for the front side of the original.
(18) Start of back side registration n Completion of back side registration
The reverse motor starts to rotate in reverse and the reverse roller rotates in reverse to start the registration of
the next original paused at the reverse position.
After the reverse sensor has detected the leading edge of the original, the reverse motor transports the original
#Chapter_05.p65
10
5-10
10/5/00, 9:55 AM
(19) Start of reverse feeding operation for next original n Completion of reverse feeding operation
The read motor starts to rotate forward and the revese motor starts to rotate in reverse. The read roller, exit roller
and reverse roller are rotated to start the reverse feeding operation for the next original waiting at the back side
registration position. The read motor and reverse motor rotate for a certain number of pulses and stop after the
read sensor has been turned ON.
(The leading edge of next original reaches the pre-scanning position for the back side of the original.)
(20) Start of back side scanning operation n Original passing reverse position
The read motor starts to rotate forward and the reverse motor starts to rotate in reverse to rotate the read roller,
exit roller and reverse roller. The reverse flapper is switched toward the reverse position by turning ON the
reverse solenoid to start scanning the back side of the next original.
The reverse motor rotates for a certain number of pulses and stops after the trailing edge of the next original has
passed the reverse roller.
(21) Next original passing reverse position n Completion of back side scanning
The reverse motor starts to rotate forward and the reverse roller is rotated to be ready for the leading edge of the
next original to come into the reverse position.
The scanning of the back side of the original is completed when the trailing edge of the next original has passed
the scanning position.
#Chapter_05.p65
11
5-11
10/5/00, 9:55 AM
(22) Completion of transport operation for back side of next original (original paused at reverse position)
The read motor and reverse motor stop after the reverse sensor is turned OFF to complete transportation of the
back side of the original. The reverse flapper is switched to the exit side by turning OFF the reverse solenoid.
(23) Start of reverse discharge operation of next original n Start of feeding operation for next original n Original
length sensor OFF
roller and reverse roller are rotated to start the reverse discharge of the next original paused at the reverse
position. The reverse motor stops after the reverse sensor has been turned OFF.
(24) Exit sensor OFF
After the exit sensor has been turned OFF, read motor rotates for a certain number of pulses till the next original
has completely discharge.
#Chapter_05.p65
12
5-12
10/5/00, 9:55 AM
(25) Completion of reverse discharge operation for next original
The read motor is stopped when the next original is completely discharged into the original receiving tray to
terminate the reverse discharge operation.
#Chapter_05.p65
13
5-13
10/5/00, 9:55 AM
5.3 Single Side Feeding (for Mixed Sized Originals)

(Mixture of A4-R and FOLIO (LTR/LG), reproduction ratio 100%)
An original is set on the tray and the empty sensor is turned ON.
The feed signal is sent from the main unit, and the feed motor starts to rotate forward. The pickup roller and feed
roller are rotated to start the pre-feeding operation. After the registration sensor has detected the leading edge of
the original, the feed motor transports the original for a certain number of pulses, performs registration and
stops.
(3) Start of feeding operation n Completion of feeding operation
The feed motor starts to rotate in reverse and the read motor starts to rotate forward. The registration roller and
read roller, exit roller are rotated to start feeding the original waiting in front of the registration roller and read
roller.
The feed motor stops and the read motor rotates for a certain number of pulses and stops when the read sensor
is turned ON. (The leading edge of the original reaches the pre-scanning position)
#Chapter_05.p65
14
5-14
10/5/00, 9:55 AM
(4) Start of transport operation n Original length sensor OFF
The read motor starts to rotate forward and rotates the read roller and exit roller to start transportation of the
original paused at the scanning position. (The original is transported to determine its lengthwise size along the
feeding direction.)
(5) Original length sensor OFF n Completion of downswing operation of pickup roller
The pickup roller is lowered after the feed motor has started to rotate forward and has rotated for a certain
number of pulses. (The pickup roller waits for the next pre-feeding operation in the lowered position.)
(6) Completion of downswing operation of pickup roller n Pre-reverse position for mixed sized original
The read motor rotates for a certain number of pulse and stops after the original length sensor has been turned
OFF. (The trailing edge of the original reaches the pre-reverse position.)
#Chapter_05.p65
15
5-15
10/11/00, 10:14 AM
(7) Start of reverse operation for mixed sized originals n Completion of reverse operation
The gate for the reverse path is switched after a certain period of time. The read motor starts to rotate in reverse
and rotates the read roller and exit roller in reverse to start the reverse operation.
The read motor rotates for a certain number of pulses and stops after the read sensor has been turned OFF.
(8) Start of transportation n Completion of transportation
The read motor starts to rotate forward and rotates the read roller and exit roller to start the transportation of the
original to the pre-scanning position.
The read motor rotates for a certain number of pulses and stops after the read sensor has been turned ON. (The
leading edge of the original reaches the pre-scanning position.)
(9) Start of scanning operation n Start of pre-feeding operation for next original n Completion of pre-feeding
operation
A transport signal is sent from the main unit, and the read motor starts to rotate forward. The read roller and exit
roller is rotated to start scanning the original. The feed motor rotates pickup roller and feed roller to start the prefeeding operation for the next original.
After the registration sensor has detected the leading edge of the original, the feed motor transports the original
#Chapter_05.p65
16
5-16
10/5/00, 9:55 AM
(10) Completion of scanning operation
Scanning is completed when the trailing edge of the original has passed the scanning position.
(11) Exit sensor OFF n Start of feeding operation for next original
The feed motor starts to rotate in reverse after the exit sensor has been turned OFF and rotates the registration
roller to start feeding the next original waiting in front of the registration roller and read roller.
The original discharge operation is completed when the trailing edge of the original has passed the exit roller.
(12) Completion of feeding operation for next original
The feed motor stops and the read motor rotates for a certain number of pulses and stops when the read sensor
has been turned ON. (The leading edge of the next original reaches the pre-scanning position.)
#Chapter_05.p65
17
5-17
10/5/00, 9:55 AM
(13) Start of transportation of next original n Original length sensor OFF
The read motor starts to rotate forward and rotates the read roller and exit roller to transport the next original
paused at the scanning position.
(The original is transported to determine its lengthwise size along the feeding direction.)
The original set signal is reset when the empty sensor is turned OFF.
(14) Original length sensor OFF (for next original) n Pre-reverse position for mixed sized originals
The read motor rotates for a certain number of pulses and stops after the original length sensor has been turned
OFF. (The trailing edge of the next original reaches the pre-reverse position.)
(15) Start of reverse operation for the next mixed sized original n Completion of reverse operation
The gate for the reverse path is switched after a certain period of time. The read motor starts to rotate in reverse
and rotates the read roller and exit roller in reverse to start the reverse operation.
The read motor rotates for a certain number of pulses and stops after the read sensor has been turned OFF.
#Chapter_05.p65
18
5-18
10/5/00, 9:55 AM
(16) Start of transportation of next original n Completion of transportation
The read motor starts to rotate forward and rotates the read roller and exit roller to start the transportation of the
next original to the pre-scanning position.
The read motor rotates for a certain number of pulses and stops after the read sensor has been turned ON. (The
leading edge of the next original reaches the pre-scanning position.)
(17) Start of scanning operation for next original
A transport signal is sent from the main unit and the read motor starts to rotate forward. The read roller and exit
roller is rotated to start scanning the next original.
(18) Completion of scanning operation for next original
Scanning is completed when the trailing edge of the next original has passed the scanning position.
#Chapter_05.p65
19
5-19
10/5/00, 9:55 AM
(19) Exit sensor OFF n Completion of discharge operation for next original
After the exit sensor has been turned OFF, the read motor rotates for a certain number of pulses till the next
original is completely discharge into the tray. The read motor is stopped when the next original is completely
discharge into the receiving tray to complete the original discharge operation.
None: (Duplex feeding of mixed-sized originals)
The reverse mechanism detects the size of the mixed-sized originals consisting of A4-R/FOLIO or LT-R/
LG, then the scanning operation is started.
#Chapter_05.p65
20
5-20
10/5/00, 9:55 AM
6.
JAMMING
6.1 Feeding Jam

(1) Original not reaching registration sensor
Jam detection:
Jam detection is performed after the feed motor starts to rotate forward to start the pre-feeding operation,
until the leading edge of the original has reaches the registration sensor.
Jam timer setting
The setting value of thrice the amount of time after the original turns on the empty sensor till it reaches the
registration sensor is set for the jam timer.
6.2 Transport Jam

(1) Original jamming at registration sensor
Jam detection for single-sided/duplex originals:
Jam detection is performed after the read motor starts to rotate forward to start scanning the front side of
the original, until the trailing edge of the original has passed the registration sensor.
Jam pulse setting
[In the normal mode]
Assume that the longest original (LD) is at the pre-scanning position. The setting value of an added
+30mm to the distance till the trailing edge of the original has passed the registration sensor is set as the
jam pulse.
[In the length is irregularly long mode]
Assume then the longest original (original length approx. 1m) is at the pre-scanning position. The setting
value of an added +50mm to the distance till the trailing edge of the original has passed the registration
sensor is set as the jam pulse.
(2) Original not reaching read sensor (1)
Jam detection is performed after the leading edge of the original reaches the first small roller of the read
roller during the pre-feeding operation, until it has reached the read sensor.
Jam pulse setting
The setting value of an added +60mm to the distance from the first small roller of the read roller to the
position where the read sensor is turned ON is set as the jam pulse.
(3) Original not reaching read sensor (2)
Jam detection for duplex originals:
Jam detection is performed after the read motor starts to rotate forward to start switchback feeding, until
the leading edge of the original has reached the read sensor.
Jam pulse setting
The setting value of an added +30mm to the distance from the back side registration position (= the
position where the 4th small roller of the read sensor is located) till the read sensor is turned ON is set as
the jam pulse.
(4) Original jamming at read sensor (1)
Jam detection is performed after the trailing edge of the original has passed the registration sensor during
the pre-feeding operation, until it has passed the read sensor.
Jam pulse setting
The setting value of an added +30mm to the distance from the position where the registration sensor is
turned OFF till the read sensor is turned OFF is set as the jam pulse.
(5) Original jamming at read sensor (2)
Jam detection is performed after the original waiting at the back side registration position reaches the read
sensor during the reverse feeding operation, until the trailing edge of the original has passed the read
sensor during scanning.
Jam pulse setting
The setting value of an added +30mm to the distance till the longest original (LD) passes the read sensor
is set as the jam pulse.
#Chapter_06.p65
MR-3011/3012 JAMMING
6-1
10/3/00, 5:06 PM
(6) Original not reaching exit sensor (1)

Jam detection is performed after the read motor starts to rotate forward to start scanning the original
waiting at the pre-front side scanning position, until the leading edge of the original has reached the exit
sensor.
Jam pulse setting
The setting value of an added +30mm to the distance from the pre-scanning position till the exit sensor is
turned ON is set as the jam pulse.
(7) Original not reaching reverse sensor (1)
Jam detection is performed after the read motor starts to rotate forward to start scanning the front side of
the original, until the leading edge of the original has reached the reverse sensor.
Jam pulse setting
The setting value of an added +30mm to the distance from the pre-scanning position till the reverse sensor
is turned ON is set as the jam pulse.
6.3 Exit Jam

(1) Original jamming at exit sensor (1)
Jam detection is performed after the trailing edge of original paused at the reverse position has passed the
reverse sensor during the reverse operation, until it has passed the exit sensor.
Jam pulse setting
The setting value of an added +60mm to the distance from the position where the reverse sensor is turned
OFF till the exit sensor is turned OFF is set as the jam pulse.
(2) Original jamming at exit sensor (2)
Jam detection is performed after the trailing edge of the original waiting at the pre-front side scanning
position has passed the read sensor during the scanning operation, until it has passed the exit sensor.
Jam pulse setting
The setting value of an added +60mm to the distance from the position where the read sensor is turned
OFF till the exit sensor is turned OFF is set as the jam pulse.
6.4 Reversing Jam

(1) Original not reaching exit sensor (2)
Jam detection is performed after the leading edge of the original paused at the reverse position has
reached the reverse sensor during the reverse discharge operation, until it has reached the exit sensor.
Jam pulse setting
The setting value of an added +30mm to the distance from the position where the reverse sensor is turned
ON till the exit sensor is turned ON is set as the jam pulse.
(2) Original not reaching reverse sensor (2)
Jam detection is performed after reverse motor starts rotating in reverse to start the reverse operation for
the original paused at the reverse position, until the leading edge of the original has reached the reverse
sensor.
Jam pulse setting
The setting value of an added +30mm to the distance from the pre-reverse position till the reverse sensor
is turned ON is set as the jam pulse.
(3) Original jamming at reverse sensor (1)
Jam detection is performed after the trailing edge of the original being scanned has passed the read
sensor, until it has passed the reverse sensor.
Jam pulse setting
The setting value of an added +30mm to the distance from the position where the read sensor is turned
OFF till the reverse sensor is turned OFF is set as the jam pulse.
#Chapter_06.p65
6-2
10/11/00, 10:15 AM
(4) Original jamming at reverse sensor (2)

Jam detection is performed after the leading edge of the original paused at the reverse position has
reached the reverse sensor during the reverse discharge operation, until the trailing edge of the original
has passed the reverse sensor.
Jam pulse setting
The setting value of an added +30mm to the distance till the longest original (LD) passes the reverse
sensor is set as the jam pulse.
#Chapter_06.p65
6-3
10/5/00, 9:56 AM
7.
ORIGINAL SIZE DETECTION
Original size is detected when it is sent out of the tray, and informed (unit:mm) to the copier before the start of
the scanning of the original.
7.1 Method of Original Size Detection (for Standard Sized Originals)

1) Width
When the original waiting at the pre-feeding position has started to be fed and its leading edge reaches the
first small roller of the read roller, its width of the original is detected using the original width sensors 1 and 3
and the size data are saved in EPROM.
2) Size along feeding direction
When the trailing edge of the original (original size: LT of smaller) is detected by the original length sensor
before the read sensor detects the leading edge of the original, or when the original length sensor has
already detected the original (original size: B5-R or larger) when the read sensor detects the leading edge of
the original, the original size along the feeding direction is assumed with the width size data saved in
EPROM, then the size data are sent to the copier. At this time, the date for the size along the feeding
direction are sent first.
With an original whose length is irregularly long, if the size along the feeding direction is not determined by
the scanning operation is started, the read motor counts the of distance pulses after the scanning operation
is started till the trailing edge of the original is detected by original length sensor. Then the motor sends the
measured value to the copier.
Original size: LT or smaller
1) Timing to determine width
2) Timing to determine size along feeding direction
#Chapter_07.p65
7-1
MR-3011/3012 SIZE DETECTION
10/5/00, 9:56 AM
Size: B5-R or larger
1) Timing to determine width
2) Timing to determine size along feeding direction
#Chapter_07.p65
7-2
10/5/00, 9:56 AM
7.2 Relation between Status of Sensor and Original Size (for Standard Sized
Originals)
[For JE]
(mm)
Original
width
sensor 1
Original
width
sensor 2
Original
width
sensor 3
Tray
sensor
Original length
sensor
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
OFF
OFF
OFF
ON
ON
ON/OFF
ON/OFF
OFF
OFF
ON
ON
ON
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
OFF
ON
ON/OFF
ON/OFF
ON/OFF
ON/OFF
OFF
ON
OFF
ON
ON
OFF
ON
OFF
ON
Original size Original size

data
data
(Widthwise
(Feeding
direction)
direction)
148
210
182
257
297
210
210
297
210
330
257
182
257
364
297
210
297
420
Original
size
detected
A5R
B5R
A4
A4R
FOLIO
B5
B4
A4
A3
[For UC]
(mm)
Original
width
sensor 1
Original
width
sensor 2
Original
width
sensor 3
Tray
sensor
OFF
OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
OFF
OFF
OFF
OFF
OFF
ON
ON
ON/OFF
ON/OFF
OFF
OFF
ON
ON
ON
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
ON/OFF
OFF
ON
ON/OFF
ON/OFF
ON/OFF
ON/OFF
#Chapter_07.p65

Original
Original length
data
data
size
sensor
(Widthwise
(Feeding
detected
direction)
direction)
OFF
140
216
STR
ON
280
432
LD
OFF
216
216
8.5 8.5
ON
216
280
LTR
ON
216
356
LG
OFF
280
216
LT
ON
258
356
COMPUTER
OFF
280
216
LT
ON
280
432
LD
7-3
10/5/00, 9:56 AM
7.3 Method of Original Size Detection (for Mixed Sized Original)

1) Width
Width is detected by original width sensors 1,2 and 3 and the size data are saved when an original waiting
at the pre-feeding position has started to be fed and its leading edge reaches the first small roller of the read
roller.
2) Size along the feeding direction
With original whose width is any of 210mm/216mm, if the original length sensor has already detected the
original when the read sensor detects the leading edge of the original, reverse operation is performed to
determine the size along the feeding direction. The read motor counts the pulse of the distance pulses till the
original length sensor detects the trailing edge of the original. Original size is determined by the result of
counting and threshold of size along the feeding direction, then size data are sent to the copier. At this time,
data of the size along the feeding direction are sent first.
The size along the feeding direction of B5-R or smaller originals is determined as with other standard sized
originals. (reverse operation is performed after the size is determined.)
1) Timing to determine the width
2) Timing to determine the size along the feeding direction
#Chapter_07.p65
7-4
10/5/00, 9:56 AM
7.4 Relation between Status of Sensor and Original Size (for Mixed Sized
Originals)
[For JE]
(mm)
Original
width
sensor 1
Original
width
sensor 2
OFF
Original
width
sensor 3
Original
length
sensor
Tray
sensor
OFF
ON
OFF
ON
Threshould of size along feeding direction
OFF
ON
ON
ON
OFF

data
data
(Widthwise
(Feeding
direction)
direction)
210
297
313.5
210
330
Original
size
detected
A4R
FOLIO
[For UC]
(mm)
Original
width
sensor 1
Original
width
sensor 2
OFF
OFF
Original
width
sensor 3
ON
OFF
ON
Threshould size of feeding direction
OFF
ON
ON
ON
OFF
#Chapter_07.p65
Original
length
sensor
Tray
sensor
7-5

data
data
(Widthwise
(Feeding
direction)
direction)
216
280
318
356
216
Original
size
detected
LTR
LG
10/5/00, 9:56 AM
8.
FLOW CHART
8.1 Power ON n Completion of Discharge for Last Original Carried Out

Power ON
Standby
YES
Cover opened?
NO
NO
All sensors OFF?
YES
Jam
Initialization
started
Initialization
completed?
NO
YES
Empty sensor
NO
ON?
YES
Feed signal
NO
H level?
YES
Standby
(Feeding Operation)
#Chapter_08.p65
8-1
MR-3011/3012 FLOW CHART
10/3/00, 5:07 PM
NO
Jam
Original
is on tray?
Mixed
original signal
H level?
YES
NO
YES
Switchback
possible?
NO
YES
Switchback
started?
Separation
started
Separation
completed?
Switchback
completed?
NO
NO
YES
YES
Ready for
feeding?
Transport
signal
H level?
NO
NO
YES
YES
Duplex
mode signal
H level?
Feeding
operation started
YES
NO
C
B
Feeding
operation
completed?
NO
(Scanning
one side
of original)
YES
#Chapter_08.p65
8-2
(Scanning
two sides of
original)
10/3/00, 5:07 PM
Scanning of one
side started
Next original
is on tray?
NO
YES
Ready for
separation?
NO
NO
Scanning
completed?
YES
YES
D
NO
Last original
carried out?
(Separation)
YES
Standby
#Chapter_08.p65
8-3
10/3/00, 5:07 PM
Scanning of
front side of
original started
Next original
is on tray?
Reverse feeding
started
NO
Reverse
feeding completed?
NO
YES
YES
Ready for
separation?
NO
Transport signal
H level?
NO
YES
YES
Separation
started
Separation
completed?
Scanning of back
side of original
started
NO
Back side scanning
completed?
NO
YES
YES
Reverse discharge
started
Scanning of
front side
completed?
NO
YES
Is there
a separated
original ?
Registration for
back side of
original started
NO
YES
Last original
finished
NO
E
YES
Back side
registration
completed?
NO
(Feeding operation)
Standby
YES
#Chapter_08.p65
8-4
10/11/00, 10:16 AM
8.2 Initialization Control

Initialization
control
Registration
sensor ON?
YES
NO
Original length
sensor ON?
Reverse sensor
ON?
YES
NO
YES
All sensors
OFF?
YES
Reverse motor
reverse rotation
NO
Jam
Initialization
control
completed
NO
Original
width sensor
ON?
YES
NO
Feed motor
reverse rotation
YES
Read sensor
ON?
NO
YES
Exit sensor
ON?
NO
Feed motor rotates

for a certain
number of pulses
Feed motor
braked
Certain period
of time
Feed motor
stopped
Certain period
of time
#Chapter_08.p65
Read motor
forward rotation
Read motor
rotates for a certain
number of pulses
Read motor
stopped
Reverse motor
number of pulses
Reverse motor
stopped
8-5
10/3/00, 5:08 PM
8.3 Control for Operation of Pickup Roller
Control
NO
Empty sensor
ON?
YES
Feed motor
forward rotation
Feed motor rotates

for a certain
number of pulses
Feed motor
braked
Certain period
of time
Feed motor
stopped
Control for pickup

roller operation
completed
#Chapter_08.p65
8-6
10/3/00, 5:08 PM
8.4 Control for Feeding Operation

Feeding operation
control
Feed motor
stopped?
NO
Original length
sensor OFF?
YES
NO
YES
Feed motor
reverse rotation
Feed motor
braked
Certain period
of time
NO
First page?
YES
Feed motor
stopped
Read motor
forward rotation
Pickup roller
lowered
Feed motor
number of pulses
Read sensor
ON?
Feed motor
braked
NO
YES
Certain period
of time
Read motor
number of pulses
Feed motor
reverse rotation
Read motor
stopped
Control for feeding

operation completed
#Chapter_08.p65
8-7
10/3/00, 5:08 PM
8.5 Control for Separation

Control for
separation
Feed motor
stopped?
NO
YES
Feed motor
forward rotation
Registration
sensor ON?
NO
YES
Feed motor rotates

for a certain
number of pulses
Feed motor
braked
Certain period
of time
Feed motor
stopped
Control separation
completed
#Chapter_08.p65
8-8
10/3/00, 5:08 PM
8.6 Control for Switchback Operation

Switchback
control
Read motor
forward rotation
Read motor
stopped
Read motor
forward rotation
Original length
sensor OFF?
NO
YES
Read sensor
ON?
Read motor rotates

for a certain
number of pulse
NO
YES
Read motor
stopped
Read motor rotates

for a certain
number of pulse
Certain period
of time
Read motor
stopped
Read motor
reverse rotation
Control for
switchback
operation completed
Read sensor
OFF?
NO
YES
Read motor
number of pulse
#Chapter_08.p65
8-9
10/3/00, 5:08 PM
8.7 Control for One Side Scanning

One side scanning
control
Exit sensor
OFF?
Read motor
forward rotation
NO
YES
Read motor rotates

for a certain
number of pulses
NO
Last original?
YES
Scanning
started
Read motor rotates
for a certain
number of pulses
Exit sensor
ON?
NO
Read motor
stopped
YES
Read sensor
OFF?
Control for one

side scanning
completed
NO
YES
Read motor rotates

for a certain
number of pulses
Scanning
completed
#Chapter_08.p65
10
8-10
10/3/00, 5:08 PM
8.8 Control for Front Side Scanning

Front side
scanning control
Read motor rotates
for a certain
number of pulses
Reverse solenoid
ON
Scanning
completed
Read motor
forward rotation
Reverse sensor
OFF?
Read motor rotates

for a certain
number of pulses
NO
YES
Scanning
started
Read motor
stopped
Reverse motor
number of pulses
Reverse sensor
ON?
NO
YES
Reverse motor
stopped
Read motor rotates

for a certain
number of pulses
Certain period
of time
Reverse motor
forward rotation?
Control for
front side
scanning completed
Read sensor
OFF?
NO
YES
#Chapter_08.p65
11
8-11
10/3/00, 5:08 PM
8.9 Control for Reverse Feeding

Reverse
feeding control
Read motor
forward rotation
Reverse motor
reverse rotation
Read sensor
ON?
NO
YES
Read motor and

reverse motor
rotate for a certain
number of pulses
Read motor
and reverse
motor stopped
Control for
reverse
feeding completed
#Chapter_08.p65
12
8-12
10/3/00, 5:08 PM
8.10 Control for Back Side Registration

Back side
registration command
Reverse motor
reverse rotation
Reverse sensor
ON?
NO
YES
Reverse motor
number of pulses
Reverse motor
stopped
Certain period
of time
Control for back side

registration completed
#Chapter_08.p65
13
8-13
10/3/00, 5:08 PM
8.11 Control for Back Side Scanning

Control for
back side scanning
Read motor
foward rotation
Reverse sensor
OFF?
NO
YES
Reverse motor
reverse rotation
Read motor
stopped
Read motor
number of pulses
Reverse solenoid
OFF
Scanning
started
Reverse motor
number of pulses
Reverse motor
number of pulses
Reverse motor
stopped
Reverse motor
stopped
Certain period
of time
Reverse motor
forward rotation
Read sensor
OFF?
Control for
back side scanning
completed
NO
YES
Read motor rotates

for a certain
number of pulses
Scanning
completed
#Chapter_08.p65
14
8-14
10/11/00, 10:16 AM
8.12 Control for Reverse Discharge

Control for
reverse discharge
Reverse motor
reverse rotation
Exit sensor
OFF?
NO
YES
Read motor
forward rotation
NO
Last original?
Reverse sensor
ON?
YES
NO
Read motor
number of pulses
YES
Reverse motor
number of pulses
Read motor
stopped
YES
Last original?
Control for
reverse discharge
completed
NO
Feeding operation
started
Reverse sensor
OFF?
NO
YES
Reverse motor
stopped
#Chapter_08.p65
15
8-15
10/3/00, 5:08 PM
#Chapter_09.p65
9-1
10/3/00, 5:08 PM
EMP-SNS
EXIT-SNS
RVR-SNS
READ-SNS
REG-SNS
LENG-SNS
RSOL
RVMOT
RDMOT
FMOT
SCN-STR
ORG-FAC
PRE-FED
ORG-TR
ORG-STP
DF-ACT
ORG-IN
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
CW(H)
CW(L)
STOP
CCW(L)
CCW(H)
CW(H)
CW(L)
STOP
CW(H)
CW(L)
STOP
CCW(L)
CCW(M)
CCW(H)
H
L
H
L
H
L
H
L
H
L
H
L
H
L
0.17
0.10
0.37
0.27
0.43
0.45
0.39
0.93
1.46
1.46
1.48
1.48
1.86
1.56
1.95
1.68
1.64
1.50
1.66
2.00
1.94
1.58 1.68
1.58
1.58
2.10
2.00
2.02
3.19
3.41
3.69
Exposure time
3.99
4.38
4.39
4.38
4.38
0.09
0.51
0.24
0.21
0.49
0.17
0.55
0.08 0.49
0.08 0.18
0.08
0.08
0.72
0.56
0.74
2.23
1.42 1.97
1.73
Exposure time
2.65
2.53
2.93
2.94
2.93
2.93
0.09
0.21
3.50
0.24
0.55
0.08
0.08 0.18
0.08
0.08
1.42 1.97
Exposure time
2.53
2.97
4.38
4.74
4.71
9.
TIMING CHART
9.1 DP1600 Three A4 sheets single-side feeding
MR-3011/3012 TIMING CHART
#Chapter_09.p65
9-2
10/3/00, 5:08 PM
EMP-SNS
EXIT-SNS
RVR-SNS
READ-SNS
REG-SNS
LENG-SNS
RSOL
RVMOT
RDMOT
FMOT
SCN-STR
ORG-FAC
PRE-FED
ORG-TR
ORG-STP
DF-ACT
ORG-IN
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
CW(H)
CW(L)
STOP
CCW(L)
CCW(M)
CCW(H)
CW(H)
CW(L)
STOP
CCW(L)
CCW(M)
CCW(H)
CW(H)
CW(M)
CW(L)
STOP
H
L
H
L
H
L
H
L
H
L
H
L
H
L
0.37
0.27
0.45
1.58
1.97
1.47
1.68
1.68
1.64
1.46
1.66
1.50
2.00
1.94
1.69
1.59
1.49 1.59
1.49 1.59
0.93
0.17 0.43
0.39
0.10
3.28
2.80
2.18
1.98
1.94
2.19
4.00
Exposure time
1.52 2.84
2.80
3.16
0.92 1.12
3.18
2.74
1.44 2.80
0.95
1.05
1.54 2.84
0.66
0.92
0.94
2.93
2.83
2.83
2.73
2.73 2.83
3.98
4.50
5.16
Exposure time
1.50
0.90 1.10
0.95
1.05
0.95
0.66
1.03
0.92
0.94
1.58
2.46
2.42
2.36
2.00
2.28
2.38
2.86
2.75
2.36
2.02 2.46
2.08
2.78
2.45
2.55
2.45
2.35 2.45
2.35 2.45
3.58
4.04
5.24
Exposure time
1.52 2.84
2.80
3.17
0.92 1.12
3.18
2.74
1.44 2.80
0.95
1.05
1.54 2.84
0.66
0.92
0.94
2.93
2.83
2.73 2.83
2.73 2.83
3.98
4.50
5.16
Exposure time
1.50
0.92 1.12
0.95
0.66
0.95
1.05
1.03
0.92
0.94
2.00
2.02
2.38
2.48
2.52
9.2 DP1600 Two A4 sheets duplex feeding
#Chapter_09.p65
9-3
10/3/00, 5:08 PM
EMP-SNS
EXIT-SNS
RVR-SNS
READ-SNS
REG-SNS
LENG-SNS
RSOL
RVMOT
RDMOT
FMOT
SCN-STR
ORG-FAC
PRE-FED
ORG-TR
ORG-STP
DF-ACT
ORG-IN
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
CW(H)
CW(L)
STOP
CCW(L)
CCW(H)
CW(H)
CW(L)
STOP
CW(H)
CW(L)
STOP
CCW(L)
CCW(M)
CCW(H)
H
L
H
L
H
L
H
L
H
L
H
L
H
L
0.17
0.10
0.37
0.27
0.45
0.43
0.39
0.93
1.46
1.46
1.48
1.48
1.56
1.64
1.89
1.68
1.50 1.86
1.66
1.92
1.88
1.58 1.68
1.58
1.58
2.05
1.93
2.02
2.62
2.96
3.11
Exposure time
3.38
3.62
3.63
3.66
3.66
0.04
0.37
0.14
0.12
0.34
0.14
1.78
0.07 0.36
0.07 0.17
0.07
0.07
3.68
0.51
0.41
0.52
1.61
1.06 1.42
1.09
Exposure time
1.94
1.85
2.14
2.12
3.66
3.66
0.04
0.54
0.14
0.12
1.78
0.07
0.07 0.17
0.07
0.07
1.06 1.42
Exposure time
1.85
2.17
3.23
3.47
3.47
9.3 DP2500 Three A4 sheets single-side feeding
#Chapter_09.p65
9-4
10/3/00, 5:08 PM
EMP-SNS
EXIT-SNS
RVR-SNS
READ-SNS
REG-SNS
LENG-SNS
RSOL
RVMOT
RDMOT
FMOT
SCN-STR
ORG-FAC
PRE-FED
ORG-TR
ORG-STP
DF-ACT
ORG-IN
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
CW(H)
CW(L)
STOP
CCW(L)
CCW(H)
CW(H)
CW(L)
STOP
CW(H)
CW(L)
STOP
CCW(L)
CCW(M)
CCW(H)
H
L
H
L
H
L
H
L
H
L
H
L
H
L
0.39
0.37
0.27
0.45
1.57
1.96
2.86
2.02
2.53
3.39
Exposure time
1.89 2.05
1.47
1.68
1.68
1.64
1.50
1.86
1.46
1.66
1.92
1.88
1.68
1.58
1.48 1.58
1.48 1.58
0.93
0.17 0.43
0.10
1.38
2.70
2.65
2.93
0.76 0.94
2.94
2.57
1.26 2.65
0.76
0.86
1.38 2.70
0.48
0.77
0.76
2.65
2.75
2.65
2.55
2.55 2.65
3.54
3.92
4.41
Exposure time
1.32
0.74 0.94
0.74
0.86
0.76
0.48
0.90
0.76
0.77
1.40
2.12
1.85
2.21
2.24
2.53
2.18
2.31
2.31
2.26
2.19
1.84
1.90
2.54
2.29
2.39
2.29
2.19 2.29
2.19 2.29
3.15
3.46
4.01
Exposure time
1.38
2.70
2.65
2.92
0.74 0.94
1.26
2.94
2.57
2.65
0.76
0.86
1.38 2.70
0.48
0.77
0.77
2.76
2.66
2.66
2.56
2.56 2.66
3.54
3.92
4.41
Exposure time
0.86
0.76
0.90
1.32
0.74 0.94
0.74
0.48
0.76
0.76
1.85
1.84
2.21
2.34
2.34
9.4 DP2500 Two A4 sheets duplex feeding
#Chapter_09.p65
9-5
10/3/00, 5:08 PM
EMP-SNS
EXIT-SNS
RVR-SNS
READ-SNS
REG-SNS
LENG-SNS
RSOL
RVMOT
RDMOT
FMOT
SCN-STR
ORG-FAC
PRE-FED
ORG-TR
ORG-STP
DF-ACT
ORG-IN
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
CW(H)
CW(L)
STOP
CCW
CW
STOP
CW(H)
CW(L)
STOP
CCW(L)
CCW(H)
H
L
H
L
H
L
H
L
H
L
H
L
H
L
0.17
0.10
0.36
0.27
0.43
0.44
0.39
0.70
1.24
1.13
1.11
1.04
0.99
1.21
1.27
1.24
1.13 1.23
1.13
1.13
1.05 1.24
1.01
1.01
1.01
1.38
1.28
1.43
1.66
1.83
1.93
Exposure time
2.07
2.21
2.23
2.24
2.24
0.02
0.10
0.08
0.18
0.15
0.20
0.08 0.18
0.08 0.18
0.08
0.08
0.60
0.61 0.79
0.22 0.33
0.25
0.42
0.87
Exposure time
1.12
1.06
1.16
1.17
1.20
1.20
0.02
0.10
0.08
0.20
0.08
0.08 0.18
0.08
0.08
0.22
0.61 0.79
Exposure time
1.06
1.21
1.82
1.97
1.97
9.5 DP3500/4500 Three A4 sheets single-side feeding
#Chapter_09.p65
9-6
10/3/00, 5:08 PM
EMP-SNS
EXIT-SNS
RVR-SNS
READ-SNS
REG-SNS
LENG-SNS
RSOL
RVMOT
RDMOT
FMOT
SCN-STR
ORG-FAC
PRE-FED
ORG-TR
ORG-STP
DF-ACT
ORG-IN
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ON
OFF
CW(H)
CW(L)
STOP
CCW
CW
STOP
CW(H)
CW(L)
STOP
CCW(L)
CCW(H)
H
L
H
L
H
L
H
L
H
L
H
L
H
L
0.36
0.27
1.32
1.78
1.04
1.59
1.24 1.38
0.99
1.13
1.13
1.11
1.05
1.24
1.01
1.21
1.27
1.24
2.07
0.42
0.83
1.63
1.58
0.38 0.57
1.76
1.51
0.79 1.58
0.42
0.52
0.83 1.63
0.22
0.41
1.75
1.73
1.63
1.21
1.11
1.53 1.63
1.63
1.53
1.43
Exposure time
1.01 1.11
1.01 1.11
0.70
0.43
0.44
0.17
0.39
0.10
2.11
2.59
Exposure time
0.55
0.98
0.38 0.57
0.38
0.52
0.42
0.22
0.42
0.42
1.34
1.87
1.57
1.90
1.61
1.61
1.99
1.95
2.13
2.03
2.49
2.68
2.98
Exposure time
2.03
2.01
1.92
2.15
2.03
2.13
2.03
2.03
1.93
2.03
1.93
0.83 1.63
1.58
1.75
0.38 0.57
1.76
1.51
0.79 1.58
0.42
0.52
0.83 1.63
0.22
0.41
0.42
1.73
1.63
1.63
1.53
1.53 1.63
2.11
2.59
Exposure time
0.98
0.38 0.57
0.38
0.52
0.42
0.22
0.42 0.55
0.42
1.57
1.61
1.99
2.12
1.99
9.6 DP3500/4500 Two A4 sheets duplex feeding
10. DESCRIPTION OF CIRCUITS

10.1 Input Circuits for Original Length Sensor, Read Sensor and Reverse
Sensor
Since original length sensor, read sensor and reverse sensor have almost the same circuit configurations (the
reference voltage of comparator for read sensor input circuit can be set by D/A output), the input circuits for the
read sensor and reverse sensor are not described. The following is the input circuit for the original length sensor.
+5V
1

LENGS
C 1
A 2
CN3.1
+5V
CN3.2
*LENGS
CN3.3
LED1
+5V
R35
2
1
2
LENGSLED
PT1
E 2
R44
2
C6
C1
K 1
R16
C7
SGND
SGND
SGND
R38
+5V
1
R9
2
11
+
10 IC3.3
-
13
TP12
1
SIZEL_5
TP11
R41
2
SIZEL_5_AD
SGND
TP10
C 2
Q5
1
B
R29
10
+
IC4.3 9
-
E 3
R17
1
R32
SIZEL_5_DA
C11
2
SGND
This circuit is an input circuit for the original length sensor and consists of a voltage-current conversion circuit
which adjusts the amount of light of the infrared LED and the voltage comparison circuit which compares the
voltage output from a phototransistor (PTR) with a reference voltage and converts the output voltage into digital
signals.
The original length sensor is a mirror reflection sensor, and consists of a pair of emission elements (infrared
LEDs) and a light receiving element (PTR). Both elements have a light axis running in the same direction. There
is a mirror on the extended light axis of these elements. When there is no original between the elements and the
mirror, infrared light emitted from LED is reflected by PTR in high reflectance. If there is an original, light emission to the mirror and reflected light from the mirror are blocked by the original, and the reflected light entering
PTR becomes extremely small.
When a large amount of light is entering PTR (this means there is no original) the optical current flowing in the
PTR is increased, and the voltage of IC3-10pin becomes higher due to a drop in voltage caused by R44. IC3 is a
comparator which compares the reference voltage input to 11pin (non-reverse input terminal) with the signal
voltage of 10pin (reverse input terminal). If the voltage of 10pin is higher, the output level (IC3-10pin) is "L". On
the contrary, when the amount of the incoming light is small (this means there is an original), the voltage of IC310pin is low and the level becomes "H". R16, C6 and C7 are noise filters. This circuit has an automatic sensitivity
adjustment function to control the unevenness of the sensor sensitivity. Uneven sensor sensitivity is corrected by
controlling the machine to have a constant PTR voltage when there is no original. The intensity of the infrared
light emitted from the LEDs is changed to adjust the PTR voltage.
When the sensor sensitivity adjustment mode is selected, the PTR output voltage (analog value) is measured by
the A/D input terminals of the CPU (scanner side). The D/A output voltage of the CPU is changed to keep the
PTR output voltage to a certain level, and the LED current is adjusted by a voltage-current conversion circuit
consisting of IC4, R29, Q5, etc. Each machine has a different D/A output voltage value, which is stored in the
volatile memory.
#Chapter_10.p65
10-1
MR-3011/3012 DESCRIPTION OF CIRCUITS
10/3/00, 5:09 PM
10.2 Irruptive Current Control Circuit

+5V
TP41
1
R110
2
C_OPN
C 2
1
ZD4
R73
Q7
TP30
E 3
DF+24V
CN8.1

OPNSW CN8.2
CN8.3
*DFOPN
DFOPN
+24V
SGND
PTH1
1
TP39
R134
*DFOPN
PM+24V
PGND
+24V
Q14
C52
+24V
TP26
CVROPN
DF+24V
CN8.4
JAMSW CN8.5
CN8.6
+24V
CN1.2
+24V
CN1.4
PGND
2
1
PGND
PGND
ZD5
2
PGND
TP25
1 R72 2
1
R127
C1 4
R111
C22
3
+24V Power sourse

CN1.3
1 R71 2
R74
1 3
B
2
E
C53
2
PGND
PGND
Q8
CN1.1
1
R112
R87
FUSE1
1
2
1
R128
PGND
B2
C2 5
1 R114 2
This circuit controls the irruptive current flowing into the current regeneration condensers (C40 and C112)
mounted on the drive circuits for the read motor and reverse motor to a certain value. The circuit consists of a
posister (PTH1) which controls the current and FET (Q14) which supplies the current in normal conditions.
Base current is not supplied to Q8 and it becomes OFF after the RADF open/close switch and jam access cover
switch are turned OFF till the cathode voltage of ZD5 reaches the zener voltage. At this time, both voltages are
set by R111 and C53. Q14 is turned OFF correspondingly to supply the current to PTH1.
When the cathode voltage of ZD5 exceeds the zener voltage after the time allowance given by R111 and C53, a
base current is supplied to Q8 to turn it ON and Q14 comes ON correspondingly. The current limitation is
canceled and the current flowing in the PTH1 starts to be supplied to Q14.
R74, R112, R127 and R128 are discharge resistors to capture charge stored in consisting C40 and C112 right
after either of the RADF open/close switch or jam access cover switch is opened. The circuit consisted of R87,
R114 and Q8 captures the charge stored in C53 right after either the RADF open/close switch or the jam access
cover switch is opened, and also controls irruptive current for instantaneous opening/closing of the cover.
#Chapter_10.p65
10-2
10/5/00, 9:57 AM
10.3 Drive Circuit for Read Motor

+5V
C21
2
C25
1
TP38 TP37 TP31 TP36 TP35
READ_M1
6 RA6.3 5
9
12
SGND
2 RA6.1 1
READ_CMD
READ_CLK
11
R104
15
*RESET
10
8 RA6.4 7
1
READ_ON
R99
2
2
13
7
TP34
13
1
R85
12 IC4.4
PM+24V
Vcc2
PGND
4 RA6.2 3
READ_M2
REACM_DA
R105
SGND
M1
IC10
M2
M3
*A
CWB
CLK
*B
1
1
ENABLE
MOI
CN10.6
PH+24V
CN10.5
CN10.4
*A
CN10.3
CN10.2
*B
CN10.1
READ motor
RDMOT
+ 1
C112
2
C47
PG
14
*RESET
Vref
PH+24V
2
C48
2
C49
C50
14
TP33
PGND
C27 C28 C29 C30 C31 C32 C36

1
C33
SGND
This circuit controls the rotation/stoppage and the direction of rotation, excitation mode and motor current of the
read motor.
A drive clock signal (READM_CLK) and rotation direction signal (CWB) are input to control the speed and
direction of the motor rotation. When the CPU judges the level of the enabling signal is "L", IC10-15pin
(READ_EN) becomes "L" level and turns OFF all the outputs from the drive IC regardless of the state of other
signals.
The output voltage of the D/A converter is separated at R85 and R105, and input into IC10-7pin to set the motor
current value. The motor current value can be changed by altering the D/A output voltage.
#Chapter_10.p65
10-3
10/11/00, 10:16 AM
10.4 Drive Circuit for Reverse Motor
4
3
RA4.1
RA4.2
PM+24V
7
6
RETM_*A
21
RETM_B
22
RETM_*B
13
15
TP45
TP42
20
RETM_RA
1 1
R86
PGND
4
24
R89
R83
C26
R82
23
2
1
R96
1
C38
1
R97
1
C37
9
11
12
SGND
ZD3
IC9
1
INA
IN*A
INB
IN*B
RsA
OutA
Out*A
COM
OutB
Out*B
12
RETM_A
RA4.3
RA4.4
SGND
TP43 TP52 TP44 TP53
5
4
10
14
15
PH+24V
CN12.6
PH+24V
CN12.5
CN12.4
*A
CN12.3
CN12.2
*B
CN12.1
Reverse motor
RVMOT
18
RsB
PGA
PGB
VrefA
C/RA
C/RB
K 1 K 1 K 1 K 1
+ 1
A 2 A 2 A 2 A 2
C40
25
D5
D6
D7
D8
+5V
VrefB
VsA
VCC
VsB
LG
1
27
1
R93
+ 1
NC1
NC2
NC3
NC6
NC4
NC5
26
C54 2
1
R92
C67 2
PGND
1
C55 2
19
PGND
SGND
This circuit controls the rotation/stoppage, direction of rotation and motor current of the reverse motor.
The following drive pattern signals are input to IC9-6, 7, 21 and 22pins to control the direction and speed of
motor rotation. The motor current value is set by separating the output voltage of the D/A converter at R86 and
R89, and inputting it into IC9-4 and 24pins. Motor current value can be changed by changing the D/A output
voltage.
Drive pattern signals....1-2 phase excitation
RETM_A
RETM_*A
RETM_B
RETM_*B
#Chapter_10.p65
10-4
10/5/00, 9:57 AM
10.5 Drive Circuit for Feed Motor

DF+24V
SW1
2
TP48
C1 4
PREM_C
10 A
8
9 IC6.3 Y
B
TP46
PREM_A
Q23
3
B
R95
S 3
1
G
S 3
Q22
D 2
1
G
1
13
2
RCL Y
SGND
S 3
1
C108
IC1.6
R113
3 IC8.1
L2
1 A
3
2 IC6.1 Y
B
R129
KMOT1
CN11.1
KMOT2
CN11.2
Feed motor
FMOT
1
G
K 1
D1
D2
S 3
A 2
C109
12
R122
Q19
K 1
A 2
L1
D 2
Q20
R42
1
D 2
4 A
6
5 IC6.2 Y
B
1
G
Q21
D 2
R123
+5V
1
TP54
PREM_D
PGND
PREM_LMT
R80
C2 5
TP48
PREM_PWM
R118
2
1
B2
TP47
PREM_B
1
2
E
13 A
11
12 IC6.4 Y
B
???
This circuit controls the rotation/stoppage and the direction of the rotation of the feed motor.
The feed motor has an encoder sensor to feed back signals controlling the number and stoppage of rotations to
the CPU. Control signals from the CPU controls the direction and stoppage of the motor rotation. These control
signals (PREM_A, PREM_B, PREM_C and PREM_D) are changed as shown in the table below.
PREM_A
Low
Low
PREM_B
Low
High
PREM_C
Low
High
PREM_D
Low
Low
Q19
OFF
OFF
Q20
OFF
ON
Q21
OFF
ON
Q22
OFF
OFF
High
Low
Low
High
ON
OFF
OFF
ON
High
High
Low
Low
ON
ON
OFF
OFF
State of Motor
OFF
Forward
rotation
Reverse
rotation
Braked
PREM_PWM is a signal output for speed control, and outputs pulse width modulation waves by comparing the
reference clock in the CPU with the output from the clock sensor of the feed motor.
#Chapter_10.p65
10-5
10/3/00, 5:09 PM
10.6 Current Control Circuit for Feed Motor

+24V
+5V
1
R133
1
TP32
R131
R84
2
1
PREM_LMT
Feed motor
drive circuit
IC8.2
1
R79
K 2
ZD2
R88
C23
A 1
R91
R90
PGND
This circuit is a current control circuit to control the current consumption by the DC+24V power supply, and
consists of a resistor for current detection and a voltage comparator.
Current supplied to the feed motor is converted into voltage at R90 and R91. If the voltage value is higher than
the reference voltage which is the total of R84, R88, R133 and ZD2, the output level of IC8 (comparator) is
judged as "L" and the feed motor is turned OFF. The feed motor is turned ON again when the current consumption is decreased to the reference voltage or becomes lower.
10.7 Drive Circuit for Fan Motor

+5V
1
TP50
R76
R121
1
2
1
DC+24V
C64
E 3
TP51
SGND
R132
1
C 2
1
FAN
C 2
Q12
Q16
E 3
2
A
FAN_LOCK
D13
SGND
FANLK
CN9.2
FAN
CN9.1
PGND
CN9.3
Fan motor
FAN
PGND
This circuit controls the rotation/stoppage of the fan motor.

When the output level of CPU is "H", Q12 and Q16 are turned ON and drive the fan motor. At this time, a lock
detection signal is output from the fan motor and sent to the CPU. The level of the lock detection signal is "L"
during normal operation and becomes "H" during abnormal operation.
#Chapter_10.p65
10-6
10/3/00, 5:09 PM
10.8 Drive Circuit for Reverse Solenoid

DF+24V
TP49
DF+24V CN5.4
*RSOL
CN5.5
Reverse solenoid
RSOL
D 2
R115
RKNSOL_PWM
D12
2
Q13
S 1
R116
PGND
2
SGND
This circuit controls the closing/opening of the flapper of the reverse solenoid.
When the level of RKNSOL_PWM is "H", Q13 is turned ON and the flapper is closed. The drive signal for the
solenoid is a PWM signal. The flapper is closed in the maximum torque of the solenoid and the duty value
becomes 100% when the flapper is started to be closed. The duty value is then decreased down to 50% and the
flapper is kept closed while the temperature rising of the solenoid is lowered.
10.9 Reset Circuit

2
+5V
C115
2
CK
VCC
+ 1
C57
2
*RES
IC13
4
D3
RES
5
GND
CT
VREF
R125
1
WDT_CK
*RESET
1
C114
1
2
6
SGND
VS
7
1
+ 1
C116
C113
2
SGND
This circuit generates a CPU reset signal when the power is turned ON and the power voltage is cut off or
lowered instantaneously. This circuit has a watchdog timer for diagnosis of the CPU system operation.
The level of IC13-8pin (*RES) is normally "H" after the power is turned ON. However, when the power is turned
OFF or the voltage of the +5V power supply is decreased to 4.2V or lower for some reason, the level of IC3-8pin
becomes "L" and the CPU is reset. A clock with a fixed cycle is input to IC13-3pin (CK) from the CPU to clear the
watchdog timer of IC13. If the clock is not input from CPU due to a system error, the level of IC13-8pin becomes
"L" to reset CPU and system operation is stopped.
#Chapter_10.p65
10-7
10/5/00, 9:57 AM
10.10 EEPROM Circuit

+5V
CS
1
IC12
CLK
R108
DI
2
DO
CS
6
7
NC1
CLK
NC2
DI
D0
1 RA1.1 2
8 RA1.4 7
6 RA1.3 5
SGND
SGND
This circuit is an EEPROM to store ADF data and its peripheral circuit.
IC12 is a memory to store the adjustment value for reflection-type sensors, and data are sent/received between
IC12 and CPU using a 4-line type serial interface. Data saved in the IC12 is not erased even if the power is
turned OFF.
IC12-1pin (CS) is a chip selection terminal and its level is "H" when data are being sent/received.
IC12-2pin (CLK) is a serial clock terminal, and the serial data are sent in synchronization with the clock input
which is input to this terminal.
IC12-3pin (DI) is a input terminal for serial data and 4pin (DO) is an output terminal for serial data.
#Chapter_10.p65
10-8
10/3/00, 5:09 PM
11. DESCRIPTION OF INPUT/OUTPUT SIGNALS

11.1 REQ Signal, ACK Signal and TxD Signal
+5V
K 3
ACK
TP5
R24
DA3
CN2.1
R27
+5V
K 3
CN2.6
TxD
CN2.10 REQ
10
ACK
TP3
IC1.3
1
R26
ACK Y
IC2.1
6
RxD
1
C119
C2
SGND
1
TP1
R22
DA1
SGND
A 1
K 3
+5V
ACK Y
C3
R23
DA2
6
1
1
C118
A 1
IC2.2
IC1.1
IC1.2
1
R25
REQ
1
C120
A 1
ACK Y
IC2.3
C1
2
SGND
This circuit is an input circuit for communication with the scanner. The input is "1" for 5V and "0" for 0V. The logic
for the connector area and that for the input port of CPU are the same.
#Chapter_11.p65
11-1
MR-3011/3012 INPUT/OUTPUT SIGNALS
10/3/00, 5:09 PM
11.2 DF-ACK Signal, DF-REQ Signal and RxD Signal

+5V
CN2.8
DF-ACK
1
C 5
Q2.1
R1
10
TP6
R11
IC2.5
A
11
DF_ACK
B
E 2
1
CN2.9
DF-REQ
R4
+5V
SGND
C 4
Q2.2
R2
TP2
R12
IC2.4
A
DF_REQ
B
E 2
1
CN2.4
RxD
2
+5V
SGND
4
R5
R7
C 4
Q1.2
+5V
2
R3
12
TP4
R13
IC2.6
A
13
TXD
B
E 2
1
R6
SGND
This circuit is an output circuit for communication with the scanner. The output is "1" for 5V and "0" for 0V. The
logic for the connector area and that for the output port of CPU are the same.
#Chapter_11.p65
11-2
10/5/00, 9:58 AM
11.3 Input Circuits for Sensors

+5V
1
+5V
CN3.1

LENGS CN3.2
CN3.3
R35
2
+5V
*LENGS
R16
LENGSLED
R44
2
C 2
1
B
R29
R32
Read sensor
READS CN6.2
CN6.3
R45
2
C8
SGND
C 2
1
B
Q6
R30
Reverse sensor
RVRS CN4.2
CN4.3
1 2
+3
IC4.1 2
R14
C 2
1
B
Q4
R28
R10
2
2
TP15
1
+5V
1
R19
READ_5_DA
R43
2
SGND
R37
R8
2
SGND
1
1
R31
RET_5_AD
TP7
1
R15
RET_5_DA
RET_5
TP8
R40
2
SGND
TP9
1
1
C5
5
+
IC4.2 6
R34
2
+5V
1
6 IC3.1
1
READ_5_AD
TP13
READ_5
TP14
E 3
SGND
C12
SIZEL_5_AD
SIZEL_5_DA
C51
SGND
SGND
R39
1
1
C4
1
R33
SIZEL_5
+5V
1
4 IC3.2
SGND
1
1
C9
SGND
RTNSLED
*RTNS
R17
R36
+5V
+5V
R18
E 3
CN4.1
C11
READ_5_RET
1
2
READSLED
TP55
*READS
TP10
SGND
SGND
+5V
TP12
TP11
+5V
CN6.1
13
E 3
R9
2
R41
2
SGND
+ 10
IC4.3 9
+5V
1
1
C7
SGND
R38
10 IC3.3
SGND
11
1
C6
Q5
C10
2
SGND
+5V
CN7.1
Tray sensor
TRYS CN7.2
CN7.3
CN3.4
Registration sensor
REGS CN3.5
CN3.6
CN3.7
SIZES1 CN3.8
CN3.9
CN3.10

SIZES2 CN3.11
CN3.12
CN3.13
SIZES3 CN3.14
CN3.15
CN4.4
Exit sensor
EXITS CN4.5
CN4.6
CN6.7
OPNSN CN6.8
CN6.9
CN5.1
Empty sensor
EMPS CN5.2
CN5.3
MCLK
+5V
TRYS+5V
SGND
TRYS
REGS+5V
SGND
REGS
SIZE1+5V
SGND
SIZES1
SIZE2+5V
SGND
SIZES2
SIZE3+5V
SGND
SIZES3
EXITS+5V
SGND
EXITS
DFOS+5V
SGND
DFOS
EMPS+5V
SGND
EMPS
TP29
R81
R53
R48
RA3.1
1
R138
R56
2
RA3.2
RA3.3
1
R57
1
R58
R59
2
RA3.4
1
R61
R137
Feed motor clock sensor

MCLK CN6.5
CN6.6
SGND
R60
1
CN6.4
R78
SGND
2
2
R21
TP17
1
1
C14
4
2
5
6
R64
SGND
C16
2
8
9
R65
SGND
10
2
11
12
R66
SGND
C18
2
14
15
R67
SGND
C19
2
5
6
R68
SGND
7
2
8
9
R54
R136
1
P+5V
1
C39
2
R46
2
R20
DF_5
TP16
1
EMP_5
2
SGND
C 5
3
B
C13
2
Q3.2
SGND
1
R106
C 4
MISI_5
TP23
SGND
SIZE3_5
TP22
1
C20
SIZE2_5
TP21
1
4
SIZE1_5
TP20
1
13
REG_5
TP19
1
C17
TRY_5
TP18
1
7
EMC_CLK
C34
SGND
EMPTY
1
1
CN2.3
Q3.1
E 2
E 2
SGND
SGND
1
B
R107
2
1
The above are circuits for the input signals from an optical sensor.
#Chapter_11.p65
11-3
10/3/00, 5:09 PM
Siginal logic
Name
EMPS (Empty sensor)
REGS (Registration sensor)
EXITS (Exit sensor)
SIZES 1 (Original width sensor 1)
TRYS (Tray sensor)
OPNSN (RADF open/close sensor)
MCLK (Feed motor clock sensor)
LENGS (Original length sensor)
READS (Read sensor)
RVRS (Reverse sensor)
#Chapter_11.p65
Connector level 5V ("1")

Original not exist
Original exists
Original exists
Original exists
Original exists
Original exists
Original exists
RADF closed
Light path blocked
Original not exist (connector voltage
1.69V or higher)
1.70V or higher)
1.69V or higher)
11-4
Connector level 0V ("0")

Original exists
Original not exist
Original not exist
Original not exist
Original not exist
Original not exist
Original not exist
RADF opened
Light path not blocked
Original exists (connector voltage
lower than 1.69V)
lower than 1.70V)
lower than 1.69V)
10/3/00, 5:09 PM
12. DISASSEMBLY AND ADJUSTMENT
Cover guide
12.1 Pickup Roller and Feed Roller

(1) Open the jam access cover.
(2) Remove 2 screws and take off the cover guide.
(3) Remove the clips at the both sides of the pickup

roller unit. Slide the bushings and take off the
pickup roller unit.
Clip
Clip
Bushing
(4) Remove 2 clips and slide the feed roller, pickup
roller and pickup arm. Pull out the parallel pin and
remove the pickup arm, pickup roller and feed
roller.
Bushing
Pickup roller
Clip
Parallel pin
Pickup arm
Feed roller
#Chapter_12.p65
12-1
MR-3011/3012 DISASSEMBLY
10/3/00, 5:10 PM
12.2 Separation Roller
Separation unit

(2) Remove 2 screws and take off the separation unit.
(3) Remove 2 clips and slide 2 bushings to remove

the separation roller from the holder.
Clip
Clip
Holder
(4) Remove the E-ring, and pull out the shaft from the
serapation roller.
Separation roller
E-ring
#Chapter_12.p65
12-2
10/3/00, 5:10 PM
12.3 Reverse Solenoid

(1) Open the RADF. Remove one screw at the lower
part of the front cover.
Front cover
(2) Release 5 latches. Slide the front cover horizontally and remove it.
Latches
Horizontaly
Platen unit
(3) Open the platen unit. Disconnect one connector
and remove 2 screws. Take off the reverse
solenoid.
Connector
#Chapter_12.p65
12-3
10/5/00, 9:59 AM
12.4 Drive System
Rear cover
12.4.1 Fan motor

(1) Remove 3 screws and take off the rear cover.
(2) Disconnect one connector and take off the

binding band from the fan motor bracket.
Remove one screw and take off the fan motor with
the bracket attached.
Connector
Binding band
(3) Remove 2 screws and remove the fan motor from
the bracket.
#Chapter_12.p65
12-4
10/3/00, 5:10 PM
12.4.2 Read motor (MR-3011)

[A] Disassembly
(1) Disconnect 2 connectors and take off the 2
binding band from read motor bracket.
(2) Remove 4 screws and take off the read motor with
Connector
Binding
band
Read motor
(3) Loosen one belt tension screw. Remove 2 screws

and take the read motor apart from the bracket.
Belt tension screw
[B] Assembly and adjustment

(4) Attach the read motor to the bracket, and fix it
temporarily with 2 screws while holding the read
motor to the direction of the arrow.
(5) Attach the timing belt and hook on 2 springs.

Double-deck pulley
Spring
Timing belt
#Chapter_12.p65
12-5
10/11/00, 10:17 AM
(6) Loosen 2 screws which have been temporarily

fixed. Tighten then again to strain the timing belt.
Note: Make sure that the belt is not twisting.
(7) Tighten the belt tension screw temporarily while

bringing it up fully to the direction of the while
arrow.
Belt tension screw
(8) Put the timing belt on the double-deck pulley and

pulley of the main unit. Attach the bracket with the
read motor on the rear frame with 4 screws.
(9) Loosen one belt tension screw and tighten it

again to strain the timing belt.
Note: Make sure that the belt is not twisting.
#Chapter_12.p65
12-6
10/3/00, 5:10 PM
12.4.3 Read motor (MR-3012)

[A] Disassembly
(1) Disconnect 2 connectors and remove 2 binding
bands, from read motor bracket.
(2) Remove 4 screws and take off the read motor with
(3) Detach 2 springs at the back of the bracket.

Remove 2 screws y and take off the bracket.
(4) Remove 2 screws x and take the read motor
apart from the motor plate.
Connector
Binding band
Binding band
Connector
1
2
Moter Plate

(5) Attach the read motor to the motor plate with 2
screws x.
(6) Attach the motor plate to the bracket and fix it with
2 screws y temporarily.
Bracket
2
1
(7) Hook on 2 springs.
Spring
(8) Put the timing belt on the pulley of the main unit
and gear of the motor shaft.
Attach the bracket with the read motor on the rear
frame with 4 screws.
#Chapter_12.p65
12-7
10/11/00, 10:17 AM
(9) Loosen 2 screws y which have been temporarily

fixed. Tighten them again to strain the timing belt.
Note: Make sure that the timing belt is not twisting.
12.4.4 RADF open/close switch

[A] Disassembly
(1) Disconnect 3 connectors.
(2) Remove one screw and take off the RADF open/
close switch with the bracket attached.
Connector
(3) Remove one screw and take the RADF open/

close switch apart from the bracket.

(4) Attach the RADF open/close switch to the bracket.
Connect the connectors as shown in the right
figure.
#Chapter_12.p65
12-8
Orange
White
Gray
10/3/00, 5:10 PM
12.4.5 Feed motor

(1) Remove the harness from the clamp and disconnect one connector.
Clamp
Connector
(2) Remove 3 screws and take off the feed motor with
(3) Remove the belt and encoder.

Remove 2 screws and take off the feed motor
from the bracket.
Encoder
Belt
#Chapter_12.p65
12-9
10/3/00, 5:10 PM
12.4.6 Reverse motor

(1) Disconnect one connector.
(2) Remove 2 screws and take off the reverse motor.
Connector
12.4.7 RADF open/close sensor

(2) Remove one screw and take off the RADF open/
close sensor with the bracket attached.
(3) Release the latches and remove the sensor from
the bracket.
Connector
12.4.8 PC board
(1) Disconnect 12 connectors and release 4 lock
supports.
Take out the PC board
PC board
12.4.9 Jam access cover switch

[A] Disassembly
Disconnect 3 connectors and remove one fixing
screw. Take off the switch.
Fix the jam access cover switch to the bracket.
Connect the connectors as shown in the right
figure.
Orange
White
#Chapter_12.p65
10
12-10
Gray
10/3/00, 5:10 PM
12.4.10 Feed motor clock sensor

(1) Disconnect one connector and remove one screw.
Take off the feed motor clock sensor with the
bracket attached.
Connector
(2) Release the latches and remove the feed motor

clock sensor.
Latch
12.5 Tray sensor
Tray under
cover
(1) Remove 3 screws at the back of the tray and take

off the cover from the tray.

(3) Release the latches of the sensor and take off the
tray sensor.
#Chapter_12.p65
11
12-11
Tray sensor
Latch
10/3/00, 5:10 PM
12.6 Empty Sensor, Registration

Sensor, Original Width Sensor
and Original Length Sensor
Reverse guide

Remove 2 screws and take off the separation unit.
(2) Open the reverse guide and take it off upward
while pushing it to the direction of the arrow.
(3) Turn over the tray and remove 2 screws fixing the
feeder guide.
(4) Release the latches of the feeder guide and turn it

over.
Latches
(5) Disconnect the connectors and release the

latches.
Remove the registration sensor, original width
sensor and original length sensor.
Feeder guide
Original width
Empty sensor
sensor
Registration sensor Original length sensor
#Chapter_12.p65
12
12-12
10/5/00, 9:59 AM
12.7 Read Sensor

(1) Remove 2 screws and take off the sub cover.
Sub cover
(2) Remove one screw and disconnect one connector.

Take off the read sensor.
12.8 Exit Sensor
Reverse guide
(1) Open the jam access cover and the reverse

guide.
(2) Remove one screw and take off the exit sensor
with the bracket attached.
(3) Disconnect the connector and release the latches.

Remove the exit sensor from the bracket.
#Chapter_12.p65
13
Connector
12-13
10/3/00, 5:10 PM
12.9 Reverse Sensor

(1) Remove 5 screws and take off the original
receiving tray.
(2) Remove 2 screws fixing the bracket of the reverse

sensor. Pull out the bracket to the exit side.
(3) Remove one screw and take the reverse sensor

apart from the bracket.
Take off the reverse sensor.
#Chapter_12.p65
14
12-14
10/3/00, 5:10 PM
12.10 Adjustment of registration

Install the bracket while matching the center mark on it with the left edge of rib.
Perform test copying. Make adjustment if the skew amount does not satisfy the specification.
Skew of paper
#Chapter_12.p65
15
12-15
10/3/00, 5:10 PM
12.11 Adustment of original registration for reversing operation

Attach the bracket while matching protrusion with the center mark on the frame.
Perform test copying. Make adjustment if the skew amount does not satisfy the specification.
#Chapter_12.p65
16
w
Ske
ape
of p
12-16
10/3/00, 5:10 PM
12.12 Adjustment of reverse solenoid

Attach the reverse solenoid while matching the corner of the solenoid with that of folded up plate of the front
frame.
If the exit flapper does not move properly, loosen the screws and adjust the position of the solenoid.
Corner
#Chapter_12.p65
17
12-17
10/3/00, 5:10 PM
12.13 Adjustment of RADF open/close switch
Adjust the position of the bracket so that the switch is turned ON while the RADF falls by its own weight (dimension A: 40 to 45 mm).
Glass surface
#Chapter_12.p65
18
12-18
10/3/00, 5:10 PM
12.14 Adjustment of RADF open/close sensor
Adjust the position of the bracket so that the sensor is turned ON while the RADF falls by its own weight (dimension A: 30 to 35 mm).
Glass surface
#Chapter_12.p65
19
12-19
10/3/00, 5:10 PM
12.15 Adjustment of image skew

Assemble the scanning guide and jump plate using the adjustment screw located at the hinge so that the gap
between them is 1.1mm.
Perform copying test. If the image does not satisfy the specification, make finer adjustment by adjustment screw
at right side of hinge.
Note: Loosen the fixing screw to perform the adjustment, and make sure to tighten it when it is finished.
fixing screw
adjustment screw
.1m
p1
Ga
m
Platen guide
Jump plate
#Chapter_12.p65
20
12-20
10/3/00, 5:10 PM
12.16 Adjustment of height (RADF)

Make adjustment using the adjustment screws located at the right and left hinges so that the platen guide front
holder and platen guide rear holder contact with the ADF original glass, and the height positioning stud contacts
with the original glass.
Adjustment screw
Adjustment screw
Platen guide front holder

Platen guide rear holder
ADF original glass
#Chapter_12.p65
21
Height positioning stud

Original glass
12-21
10/16/00, 9:39 AM
12.17 Intialization of EEPROM and Adjustment of Sensors

When any of the PC board, original length sensor, and reverse sensor was replaced with new one, initialization
of the EEPROM and adjustment of the sensors must be performed in the adjustment mode (05). Make sure that
there is no original on the sensors and the RADF unit is closed before performing these initialization and
adjustment. See the adjustment mode (05) in the PPC Service Handbook for the details.
Errors such as paper jamming may occur if the EEPROM is not initialized and the sensors are not adjusted after
the above mentioned parts were replaces.
#Chapter_12.p65
22
12-22
10/3/00, 5:10 PM
Note: Clean the surface of the portions where the myler are attached to.
12.18 Attachment of Mylars
#Chapter_12.p65
23
12-23
10/11/00, 2:05 PM
Tolerance: 0 ~ 0.3
1 Sensor cover mylar
Tolerance: 0 ~ 0.3
feed guide
Sensor cover mylar
#Chapter_12.p65
24
12-24
10/3/00, 5:10 PM
2 Sensor mirror mylar
Tolerance: 0 ~ 0.5
Tolerance: 0 ~ 1
Sensor mirror mylar
Paper guide
#Chapter_12.p65
25
12-25
10/3/00, 5:10 PM
3 Read guide mylar 1

4 Read guide mylar 2
5 Sensor mylar
Clean the surface of portions to where the mylars are attached.
Attach the read guide mylar 1 and 2 and sensor mylar to the read guide.
Make sure there are no wrinkles or bubbling on the surface of the read guide.
Punch mark 0 0.3
Read guide
Read guide mylar 1
Read guide mylar 2

Punch mark 0 0.3
Attach the mylar in the
center of the dent.
Sensor mylar
Edge of the plate

Tolerance 0 0.3
0
ce 0 -0.5
Ed
ge
of t
he
pla
te 0
0.
Toleran
#Chapter_12.p65
26
12-26
10/3/00, 5:10 PM
6 Sensor mirror mylar 2

Clean the surface of the dent of the reverse guide 1 with alcohol.
Attach the sensor mirror mylar 2 in the dent.
Make sure there are no wrinkles or bubbling on the reverse guide.
Push the mirror against the

edge of the dent.
(The mirror must not protrude
from the dent)
Reverse guide
Sensor mirror mylar 2
Push the mirror against the

edge of the concave.
(The mirror must not protrude
from the concave)
#Chapter_12.p65
27
12-27
10/3/00, 5:10 PM
0
-0.5
The mylar should not come

out of the edges of the plate

Edge of the plate 0
0
-0.5
Edge of the plate 0
Edge of the plate 0
0
-0.5
Platen guide

Tolerance 0.5
7 Sensor mirror mylar 3

8 Platen mylar 2
Clean the surface of portion to where the mylars are attached.
Attach the sensor mirror mylar 3 and platen mylar 2 to the platen guide.
Make sure there is no wrinkle or bubbling on the surface of the platen guide.
Tolerance 0.5
Sensor mirror mylar3
Platen mylar2
0 .5
-0
0
te
e e
pla
om lat
e
tc p
th
no f the
of
uld o
ge
ho es
Ed
r s dg
yla he e
m
e of t
Th out
Edge of the plate 0
0
-0.2

#Chapter_12.p65
28
12-28
10/3/00, 5:10 PM
13. SERVICE
13.1 Troubleshooting for Mechanical Errors
1)
More than one original is transported simultaneously

Start
Original abnormally
curled or folded?
(Z folding, etc)
YES
Flatten the original and set it again
NO
YES
Clean the roller with alcohol
Separation roller is dirty?
NO
Separation unit rubber not

attached properly?
2)
YES
Attach the rubber while pushing

it against the holder
Original is not transported to registration roller

Start
Original thicker than

specified?
YES
Use originals with permissible

thickness. Place thick originals
manually on the platen cover to
make a copy
NO
Pickup roller and

feed roller are dirty?
YES
Clean the rollers with alcohol
NO
Transport power of
pickup roller and feed roller
is weak?
#Chapter_13.p65
YES
Replace the rollers with new ones
MR-3011/3012 SERVICE
13-1
10/3/00, 5:11 PM
3)
Leading edge of original is skewed

Start
Front and
rear protrusions at bottom
of ADF not in contact
with glass?
YES
Adjust the height of the left hinge
NO
YES
Clean roller with alcohol
Transport rollers are dirty?
NO
YES
Is the right hinge out of place?
4)
Make a copy and adjust

the position of ths hinge
Edges of original and copied image are shifted

Start
Width between
slides too great compared to
that of original?
5)
YES
Move the slides so that they contact

the edges of the original
Black streaks appear on copied image

Start
YES
ADF original glass is dirty?
#Chapter_13.p65
Clean the glass with alcohol
13-2
10/3/00, 5:11 PM
13.2 Troubleshooting for Electrical Errors

1)
RADF does not work (except in the case of a jamming is occuring or when the cover is open)
Start
NO
Interface harness
connected properly?
Connect the harness properly
YES
NO
DC24V supplied
to A?
Check the fuse and the copier
YES
DC+5V supplied
to B?
NO
Check the PC board and the

copier
NO
Check or replace the RADF

open/close switch and jam access
cover switch
NO
Check or replace the empty

sensor
YES
DC+24V supplied
to C?
YES
Empty sensor (D)

is 0V when there is paper
exist?
YES
Check or replace the PC board
TP26
TP27
CN1_5pin
TP30
TP16
#Chapter_13.p65
13-3
10/11/00, 2:06 PM
2)
Abnormality of motor
Start
Load on motor shaft normal?
NO
Adjust mechanical load and drive system

Remove foreign object
YES
Power supplied to
connector of motor?
NO
YES
Excitation pattern signal

supplied to connector
of motor?
NO
YES
Check or replace motor
3) Communication error
Start
NO
Interface cable normal?
Replace the interface cable
YES
NO
Check or replace the scanner

control PC board
Communication recovered?
YES
Repair completed
#Chapter_13.p65
13-4
10/3/00, 5:11 PM
4)
Size detection error

Start
SIZE-SNS1 (A) is
+5V when there is paper?
NO
Check or replace original

width sensor 1
YES
SIZE-SNS2 (B) is
NO

width sensor 2
NO

width sensor 3
YES
SIZE-SNS3 (C) is
YES
TRY-SNS (D) is
NO
Check or replace the tray sensor
YES
NO
Registration roller does

not catch the original?
YES
Clean or replace the registration roller
Check or adjust the roller pressure
TP19
TP20
TP21
TP17
#Chapter_13.p65
13-5
10/3/00, 5:11 PM
14. ASSEMBLY OF PC BOARD

TP32
R88
13
11
R63
CP1
DA3
CN2
R91
2
3
1
1
C6
C5
ZD1
SG
CN10
Q14
6
1
C40
Q8
+24V
FUSE1
6
CN8
1
S
TP26
CN1
CN5 C61
C7
C8
ZD4
Q7
R111
PM+24V
PTH1
C53
PG TP41
R110
Q13
C56
TP30
DF+24V
+5V
Q3
TP16
Q1
R6
R4
R5
TP29
DA2
TP55
TP27
TP39
C112
TP42
TP25
R20
R107
C110
R13
R12
R33
DA1
R20
C10
C12
CN6
R11
TP23 TP1 TP5 TP3
TP45
RA1
TP34
C24
R70
IC12
S3LC46
TP24
ZD3
C26
TP33
Q2
R86 R89
60
C68
CN12
40
C97
C99
C101
C103
C59
TP7 TP13
CN11
C59
C21
MTD1120
TP
21
TP2 TP6 TP4
R30
TP22
R84
R133
TP52 RA4
C33
R73
IC7 27C512
R29
R17
R32
1 CN4
C8
C51
R39
R36
R31
C4
C5
C9
R40 R37
TP8 TP14TP15
L1
TP49
C115
C54
TP
19
TP10
C58
RA3
TP11 TP12
TP9
15
R109
R75
C6
C7
R41
R38
R58
R57
TP18
Q19
STK672-080
C55
R92
70
TP20 80
R119
CS3
20
30
TP49
IC13
3773
C116
IC10
IC9
R85
R32
1
CN3
R59
R129
R132
R61
D2
S
RA6
TP35
TP53 TP44
R60
Q21
C65
TP48
Q12
TP31
OSC1
L2
Q22
CN9
TP38 TP37
R120
C62
100
TP50
R90
RA5
D1
TP40
TP54
TP36
10
3
CN7
R53
Q20
Q23
R131
110
TP46 TP47
SG
TP17
R42 R113
TP51
120
TP28
R135
IC5
H8S2352
PF2250K701A
PCB-CONTROL
SIC-5
CN13
5
A
#Chapter_14.p65
14-1
MR-3011/3012 ASSEMBLY OF PC BOARD
10/3/00, 5:12 PM
10
11 12
13
14
15
16
15. PERIODIC MAINTENANCE
#Chapter_15.p65
15-1
MR-3011/3012 PERIODIC MAINTENANCE
10/3/00, 5:12 PM
Symbols used in the checklist

Cleaning
A Cleaning with alcohol
Cleaning with soft pad,
cloth or vacuum cleaner
Coating
W White grease
(Molycoat)
AV Alvania No.2
Replacing
80 Every 30k copies
116 Every 116k copies
150 Every 150k coopies
Replace if deformed
or damaged
Data
Uses name
Serial No.
Inspectors name
Remarks
General Maintenance Checklist

for the DP4500/3500 only
Item to inspect
1. Pickup roller
2. Separation roller
3. Feed roller
4. Original length sensor
5. Registration roller
6. Small roller 1
7. Small roller 2
8. Read sensor
9. Read guide
10. Read roller
11. Small roller 3
12. Small roller 4
13. Reverse sensor
14. Exit sensor
15. Reverse roller
16. Platen sheet
#Chapter_15.p65
Cleaning
80K
116K
150K
Coating
Replace every
1K copies
1000
Remarks
80, 116, 150

80, 116, 150
80, 116, 150
A
A
A
A
A
A
A
A
15-2
MR-3011/3012 PERIODIC MAINTENANCE
10/3/00, 5:12 PM
16. CIRCUIT DIAGRAM / HARNESS DIAGRAM

16.1 Circuit Diagram (MR-3011)
#Chapter_16_A2.p65
MR-3011/3012 CIRCUIT/HARNESS DIAGRAM
16-1
10/11/00, 2:07 PM
16.2 Circuit Diagram (MR-3012)
#Chapter_16_A2.p65
16-2
10/11/00, 2:07 PM
16.3 Control PC Board Circuit
#Chapter_16_A2.p65
16-3
10/3/00, 5:14 PM
16.4 Harness Diagram (MR-3011)
#Chapter_16_A3.p65
16-4
10/11/00, 2:08 PM
16.5 Harness Diagram (MR-3012)
#Chapter_16_A3.p65
16-5
10/11/00, 2:08 PM
SD-A-109, 00-10-AB
1-1, KANDA NISHIKI-CHO, CHIYODA-KU, TOKYO, 101-8442, JAPAN

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SD-A-109, 00-10-AB

1-1, KANDA NISHIKI-CHO, CHIYODA-KU, TOKYO, 101-8442, JAPAN

TOSHIBA TEC CORPORATION

General Precautions for Installation/Servicing/Maintenance for the MR-3011/3012

PREPARATION FOR TRANSPORTATION OF COPIER

The height positioning stud is not

3. SECTIONAL VIEW AND DRIVE SYSTEM ..................................................

SYMBOLS AND LAYOUT OF ELECTRICAL PARTS /

5. DESCRIPTION OF OPERATIONS ..............................................................

ORIGINAL SIZE DETECTION .....................................................................

FLOW CHART .............................................................................................

TIMING CHART ...........................................................................................

10. DESCRIPTION OF CIRCUITS ....................................................................

October 2000 TOSHIBA TEC

Drive Circuit for Feed Motor ...................................................................

11. DESCRIPTION OF INPUT/OUTPUT SIGNALS ..........................................

12. DISASSEMBLY AND ADJUSTMENT .......................................................... 12-1

14. ASSEMBLY OF PC BOARD ........................................................................ 14-1

October 2000 TOSHIBA TEC

Acceptable Original Size

October 2000 TOSHIBA TEC

Original receiving tray

Jam access cover

Original feeding tray section

October 2000 TOSHIBA TEC

October 2000 TOSHIBA TEC

Exit sensor Separation roller

Small roller3 Reverse sensor

3.1 Sectional View

MR-3011/3012 SECTIONAL VIEW

3.2 Drive System

Pickup roller (lifted up)

One-way clutch (locked)

Motor rotating clockwise to transport original

One-way clutch (slipped)

Pickup roller (Down)

Motor rotating counterclockwise to transport original

October 2000 TOSHIBA TEC

MR-3011/3012 SECTIONAL VIEW

Transportation, scanning and original exit

Read motor rotating counterclockwise

October 2000 TOSHIBA TEC

MR-3011/3012 SECTIONAL VIEW

SYMBOLS AND LAYOUT OF ELECTRICAL PARTS / DIAGRAM

Drives reverse roller

Drives pickup roller, feed roller and registration

Cools down read motor

October 2000 TOSHIBA TEC

Switches and Sensors

Sensor to detect original on original tray

October 2000 TOSHIBA TEC

4.2 Layout of Electrical Parts

October 2000 TOSHIBA TEC

4.3 Diagram of Signal Blocks

Available only for MR-3011

October 2000 TOSHIBA TEC

4.4 Description of Interface Signals

October 2000 TOSHIBA TEC

5.1 Single Side Feeding

October 2000 TOSHIBA TEC

MR-3011/3012 DESCRIPTION OF OPERATION

(4) Original length sensor OFF n Completion of sending operation

October 2000 TOSHIBA TEC