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Auto Water Bottling Line (3000bph)

Dated Aug 10, 2016


Process Technology;
Bottle Blowing machine(yours) 3 in 1 filling machine light checker Cap Loader Drying machine labeling
machine Ink Jet Printer Air Compressor PE film shrinking & wrapping machine
1) Automatic small bottle washing, filling & capping machine (for mineral / pure water)
(3 in 1 style 4 kinds of bottles )
Model No.: CGF14124 ( including 2mts bottle wind pushing & conveying system)
Technology process: Rinsing/ washing + Filling + Capping
Washing head: 14Nos, Filling head: 12Nos; Capping head: 4Nos
Production capacity: 3000bph (500ml or less); 1000-1500bph (1500ml); 800b/h(2000ml)
Controlled by PLC controlling panel + Conveying chains
* Application:
This series equipment is used in the production of non-carbonated drink ,this 3 in 1 unit combines washing, filling
and capping with complete automation, suitable non-carbonated drinks such as mineral and pure water. The height
of conveyor is adjustable, and the whole process is set up with alarm device in case the bottle is jammed, lacking,
capping missing and over loading. With complete automatic system, mechanical sound and very easy to operate, it
meets the food hygiene standards with optional production capacity from 2000bph to 3000bph for different size
bottle
applicable Bottle size: Bottle Dia.50-90mm;Height160-320mm Bottle Volume:330-1500ml. For 2000ml, we will
check your bottles sample advance.
* Features
1) Using the wind blowing access and move wheel in the bottle directly connected technology, canceled screw and
conveyor chains, this enables the change the bottle-shaped become easier.
2) Bottles transmission adopts clip bottleneck technology, bottle-shaped transform not need to adjust the equipment
level, only change related the curved plate, wheel and nylon parts is enough
3)The suspending bottle-neck clamping design make the bottle stable during the high-speedmoving conditions. By
changing a few parts, it can meet the need of production of different types of bottles easily.
4) The particular designed stainless steel bottle washing machine clip is solid and durable, no touch with the screw
location of bottle mouth o avoid twice pollution.
5) Spiraling declination when bottle output, transformer bottle shape no need to adjust the height of conveyor chains
6) Advanced technologies, such as human-machine interface touch-screen and PLC program control are adopted in
this machine.
7) All parts that have direct contact with the water are made of high quality stainless steel. The critical electrical
components are from famous international companies, such as Mitsubishi, Schneider etc
* Technical Parameter:
Model

CGF14124

Production Capacitybph350 &

3000-3500bph

500ml
Production Capacitybph

1500~2000bph

1000ml& 1500ml

1000~1500bph

800b/h(2000ml)
Washing Heads

14

Filling Heads

12

Capping Heads

Applicable Bottle Type

Bottle Diameter50-95mmHeight160-320mm

Bottle

Volume:330-1500ml
Applicable Cap Shape

Plastic Screw Cap

Filling Pressure

0.25-0.4Mpa

Total Powerkw

6.25

Total Weightkg

3000

DimensionL*W*Hmm

2250x1800x2200

Packing Size (mm) main machine

2400 x 2050 x 2250

Quotation:
Unit price: US$19,700.00
Extra cost:2)Bottle adjuster accessories for 3 kinds of bottles---US$1100.00/set (Required quantity: 3 unit)
For 4 kinds of bottle with same cap: $23,000.00USD, FOB, China.
We will add air conveyor and bottle conveyor based on your work shop layout. Normally,
a. Air conveyors Length: 6m needed, 420.00USD/meter, $2520.00USD totally,
b. Bottle conveyors Length: 15m needed, 330.00USD/meter. And some motors etc. $4950.00USD totally.
Image:

P.S: Need bottle and cap samples for machine adjusting and testing
Please note that this machine can fill one size bottle at a time during its working. If you want the machine to fill with
2 different or above bottles, you need to change the bottle adjuster accessory
2)

Cap

loader

(with

wind

(its used to convey the cap


loading by manual)
Unit Price: US$2,850.00/pc

blowing piping tube)


into the cap collector by machine in stead of original cap

Advantage:
Its our new developed product which is used to take place of original cap loading by manual , it can save labor cost
and improve machine working efficiency.
The cap will be transported to cap collector (on capping machine) by motor through stainless steel piping tube, easy
to operate.
We recommend this machine used in your complete 3 in 1 filling line.
3) Drying machine
Unit price: US$3,260.00/unit
Power : 3KW
Wind capacity: 546-716m3/h
Material: Stainless steel 304
Weight: 100kg
Dimension: 950 x 430 x 1400mm
Necessary item
a) Light Inspection----Necessary item, included in the 3 in 1 filling machine

b) Air compressor (4H.P.)

Unit price: US$625.00/unit


4). AuJet

A180-F Economical High Resolution Ink-jet Printer

Unit price:$2,400.00USD/pc (including AI180-F + one ink + two cleaners )


Consumable parts: ink: 55.00USD/box, cleaner, 20.00USD/bottle
(Normally, one box of ink can be used for 2 ~3 months together with 2 bottles of cleaner)

Features
Its installed with National Chinese library, Grade 1 & Grade 2 (over 6000 characters), PinYin Input method.

The mainframe is equipped with 4 fonts library ( SongTi,

HeiTi, KongxinTi, Dot Matrix font). When editting, these 4


fonts can be mixed for layout at the same time. If other fonts
are needed, it can be transfered via computer.
The editting interface of the mainframe can be switched

from Chinese to English, or from English to Chinese at any


time, which makes it to meet requirements in overseas
market.
The 4-lines printer can print 1-15 lines of English and

numbers or 1-8 lines of Chinese characters,Can print large


or small characters,One printer can perform Two functions!
Two in one!
Status display: indicator light of sensor, encoder and

printing indicator lamp


Forced ink jet function, no blocking of spray heads

during long period of no usage


The user can input symbols and texts of any length,

which is not limited by the ratio of length & width and length
requriement.
This printer can be used independently without computer connection, User friendly design and easy to

operation.
There is USB interface and can be connected with computer to transfer symbols and logo

5). Label Sleeve and shrinking film machine


A. Model: PM-150
Unit price: $14,850.00, FOB China.
B. Equipment brief introduction
Synchronized transmission,any change of transmission belt will be finished quickly. Compared to the type of
traditional multilayer whose change and maintain need more than six hours ,its maintenance is easy and
maintain is simple ,so it doesnt influence production.
Unit cutter head plane design in China which apply to the container of 30mm 130mm.you never need to
change or debug it.It also has unique light touch human-machine screen,that means,auto search original
location as well as safety and convinence which is ahead of other congener products.
Single shrinking label feed plane ,rensonal height which is convinent to fix the label;micro-computer auto figure
which avoid enactment and adjustment .you only need to press it lightly ,the label will detect and locate
automatially.The change of label is quick and convinent,besides,the cutt place is absolutely exact .
Label feeding equipment:driving synchronized tensility control the supply of label ,the supply ability is 90meters
per minite,volume label supply plane is 500mm,the internal diameter of paper tube will be 4 ,8,10 .the
configuration of label feeding is stable tensility which enable the exact length of label and the stable ,quick
supply of label.
The center pillar apply step by step shoot label structure and the speed is 150B per minite.
The newly designed cutter head use step by step motor driving which speed is high ,action is exact,the cut is in
order and the shrinking is beautiful.This design coorperate with the label synchronized location structure enable
the precision of cut location within 1mm.
Many emergency stop buttons enable emergency stop at the proper position along the production which
gurantee the safe production.

Special designed heat wind shringking tunnel use high pressure wing machine which makes the shrink effect
perfect. Compare with the traditional shrink tunnel which cannot shrink curved bottle,this head wind shrink
tunnel can make the shrink effect satisfying.
The new style steam shrink tunnel improve the eficiency highly. It applies to different and unequal round bottle
,flat bottle ,square bottle etc.The adjustment and maintain is convenient ,the shrink is in order. The spout of
steam use use the separation style which make the tunnel smooth.The spout mouth is divided into four parts
and the height ,place and quantity of steam of every part can be adjusted in order to make the shrink effect
perfect .the low pressure steam bag use the seamless steel tube design and every connect tube use stainless
steel soft tube ,so the disassembly and fixing id very covenient. The whole machine uis made of stainless
steel ,so it is heat preservation and save energy sources, besides ,it accord with the international safety
standard.The stainless steel plane at the bottom can condensate water and drainage thnm. The reductor and
transportation machine is made by international famous brandSpirax Sarco which working environment
cannot be influenced. there are two eye window in front and at the back of the box body.the waterproof design
of the whole machine is made of stainless steel which makes the operation and maintain convenient.

Main technical parameters of the equipment:


1. Host machine; AC220V, 50/60HZ, 1.5-2KW, single-phase
2. Shrinking machine: AC380V, 50/60HZ,18KW(steam heat ) / 3phases.
3. Production speed: 9000 b/h
The standard length of label is 100mm and the speed can be adjusted accord to customers demands. The
speed willl be faster if the label is shorter.
4. Diameter of bottle body : 28mm-125mm
5. Length of label: 30mm-250mm
6. Thickness of label: 0.035mm-013mm
7. Material of labelPVC PET OPS
8. Size of equipment:
a. Size of the label sleeving host machine:L2000MM*W850MM*H2000MM
b. Steam shrinking tunnel :quantity of steam :50Kg/H
c. Bulk of steam shrinking label: L1800mm*W500mm*H1500mm

C. Detail list of Selecting and Using the Accessory:


Document

List of Standard electricl appliance Configuration PM-150

name
Module name

Electric appliance

Type

Quantity

Merchant

name
Machine frame

Low power a-c

fluctuation unit

dynamo

Clean-down

Low power a-c

unit

dynamo

Feeding unit

Low power a-c

Place of
production

5IK90GU-CF-5GU30KB

TWT

Taiwan

5IK120A-CFT

TWT

Taiwan

RV50-15K-180

TWT

Taiwan

dynamo

Frequency converter

VFO-0.25KW

Panasonic

Japan

Photoelectricity

CX-421

Panasonic

Japan

5IK90GN-YFT-5GN20K

TWT

Taiwan

inductor
Bottle Carrying

Low power a-c

unit

dynamo

Frequency converter

VFO-0.25KW

Panasonic

Japan

Bottle

Low power a-c

5IK90GN-YF-5GN10K

TWT

Taiwan

Separation unit

dynamo

Frequency converter

VFO-0.25KW

Panasonic

Japan

Hairbrush unit

Low power a-c

4IK25GN-CFT-4GN3K

TWT

Taiwan

MHMD042P1U(400w)

Panasonic

Japan

MBDDT2210003(400w)

Panasonic

Japan

PM-L44

Panasonic

Japan

dynamo
Cutter head

Cutter head servo

unit

motor

Cutter head servo


driver

Minitype
photoelectricity
inductor

Driving unit

Driving servo motor

MHMD042P1U(400w)

Panasonic

Japan

Driving servo driver

MBDDT2210003(400w)

Panasonic

Japan

Electric eye

High speed fibre-

FX-301

Panasonic

Japan

unit

optical inductor

Bottle monitor

Photoelectricity

CX-442

Panasonic

Japan

unit

inductor

Conveyor unit

Frequency converter

VFO-0.75KW

Panasonic

Japan

Motor

RV50-30K-0.75KW

SANI

AFPX-C60T

Panasonic

Japan

Electrical Counter

PLC integration
module

Touch screen

MT506-MV

WEINVIEW

Taiwan

Switch power source

MW-220-50-24

Taiwan

Taiwan

MingWei

Contactor

D1810 25A

Schneider

Socket

Relaying module

AME-RL-8P

SIEMENS

Intermediate relay

10A

Fuse

10A

Potentiometer

010V

Emergency stop

JBOIDC40M

3KVA

prress button

Two selection
switches

Button with guiding


lights

40 cores of arranging
line terminal

Emergency stop
prress button box

Transformer

D. Reference photos of the machine

Host machine

Shrink tunnel

a.

Specifications
Input Power Supply of Blower
Input Power Supply of Steam Generator
Working Pressure
Steam Consumption
External Dimension
b. steam generator
Input Power Supply
Input Power
Steam Pressure
Vapor Generation Value
External Dimension
Weight

3 380V
18KW
0.25-0.4Mpa
18-20Kg/h;
650L720W1480H
110Kg

1 220VAC 0.75KW
380V/50HZ
0.1Mpa
10-20Kg/h
1800L405W1700

6). .Automatic shrinkable film wrapping machine


Model No.:DS-A400-IP
Unit price: US$11,300.00/pc (No tray type)
Applications:
The machine if developed especially for mineral water, beverage, wine, beer, product and so on infusion medicine
bottle combination packaging, with stable function, and the packed articles tight and orderliness. It can be handled
as a single pushing machine when high speed demanded.
Features:
Applying imported PLC procedure automatic control, stable performance, and accurate control.
Enjoying full-automatic function of feeding, tube management, shrinkage, and cooling shape-fixing flow.
Film transportation is adopted with sensor switch control, adjustable deliver film lentgh, and can reduce wastage.
Elector motor is adopted with imported transducer to control, realizing unlimited speed regulating.
Advanced spiral wind circulating structure, three-layer insulation treatment, and enrgy conservation.
Reinforced cooling shage-fixing channel to ensure packaging products shape quickly and convenient storage and
transportation.
Specification:
Model

DS-A400-IP

Main engine size (L*W*H)

5850 x 3500 x 2000 mm

Max. finished package size

600 x 400x 350mm

Speed of finished package

6-8packs/min

Length of the biggest seal

600mm

Temperature of shrinking tunnel

160- 260 (Adjustable)

Transportation belt level

900 300mm

Working air pressure

Not less than 0.6Mpa

Electricity power supply

AC 380V/50Hz 3 phases or customized

Shrinks material

PE or PVC

Shrinks thickness

0.03-0.15 mm

Max. Power Consumption

22KW

Gas consumption

400ml/min

Weight

1600kg

Package size (Sleeving part)

1600*1450*2200 mm

(Shrinking Tunnel)

3600*1220*2100mm

(Transportation conveyor)

3450*600*750mm

Configuration of main parts:


Nobukatsu Touch-Screen and PLC controlling system
Frequency Transformer from Schneider
Pneumatic parts: Air TAC--Taiwan
Photoelectric & Proximity Switch from AUTONICS-Korea
Photo Illustration:

Packed finished products for your reference:


Package quantity in one pack for reference:

Plant layout of full filling line ( for your reference)

Item 1: Remarks:
1.

The above quotation is based on FOB China seaport, validity is for 30days

2.

Payment terms: By TT (40% deposit against order, the balance 60% paid by TT before container loading )

3.

Delivery time: Within 45-50days after receipt the original payment

4.

We will furnish you one year spare parts free of charge for your maintenance

5.

We will provide you detailed operation manual for your installation

6.

Country of origin: China

7.

Power supply: AC 380V/50Hz; 3phases

Item 2: Quality guarantee:


We will furnish some spare parts for one year maintenance
Furthermore, we will provide you the manual book and technology support to help you to install the
machine locally.
Item 3: Machine installation and commissioning locally
If we are required to send technicians to your factory for equipment installation and commissioning, the air return
tickets, traffic, lodging and board fee in your country should be on your account (paid advance by your company).
Extra Subsidy: US$65/day for one person
Body Personal Insurance: to be paid by your company
Technician Number: 2 Nos

Item 4: Sample required


In order to make the machine in a good working condition, we require samples:
Bottle: 60pcs each size for machine adjusting
Caps: 150pcs each size bottle
Please note that the bottle should be with same shape and same size and gear caps.
Item 5: Shipment
Port of loading: Any china port
Port of destination: To be confirmed
Container size; 1 x 40HQ, need to be confirmed before delivery.
Shipping freight: to be confirmed