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Process Piping Design System

Training
Know your Trainer

Course Description

Md. Kamal Uddin Ahmed
Piping / Pipeline Design & Engineering
Specialist

This 5 - day course will cover advanced topics related
to the ASME B31.3 Process Piping Code. This course
emphasizes the piping flexibility analysis process,
including practice application of simplified methods
and illustration of computer analysis methods. This
Mr. Md.Kamal, B.E.( Mechanical Engineering )
course also covers requirements for nonmetallic,
is a Senior Piping & Pipeline Engineer with 20
Category M fluid service and high pressure piping, as
years of extensive international experience.
well as inservice inspection to API 570 and a
His expertise includes Piping Systems Detailed
comparison to ASME B31.1 Power Piping requirements.
Engineering, Pipe Stress Analysis, Pipe Hydraulics, Participants are requested to bring a calculator to the
Process Plant Layout, Pipeline Design &
course, and are encouraged to bring a copy of the
code
Construction, Pipe Supports, Piping Systems

Erection & testing, HVAC Plant Design, Plumbing &
Code organization and intent, pressure design, design
Fire Water Piping Systems.

for sustained loads including support design, flexibility
analysis, equipment loads, expansion joints, supports
Throughout his career, he has been providing this and restraints, materials, fabrication, examination,
expertise for both new and operating process /
testing, and, for existing piping systems: mechanical
power plants & facility construction industry using integrity. Applications of these concepts, including
codes/standards, software analysis and field
simple hand analysis methods and computer-based
experience in arriving at safe, economical piping analysis methods using CAESAR II, will be
demonstrated.
designs and solutions to piping problems.

He has offered Project Management, Design /
Analysis, Construction / Testing / Inspection
services in India & Kingdom Of Saudi Arabia
involving many onshore & offshore projects.
He is an expert in Process, & Power Piping as per
ASME & API standards including ASME B1.1,
B31.3, B31.4, B31.8, & API 570.
He has designed & presented piping design
seminars to piping engineers & designers across
India, Qatar & Saudi Arabia. He has trained more
than 1500 mechanical, chemical, & petroleum
engineers in Piping Engineering, Pipeline Design,
HVAC & Plumbing Systems from different
countries including India, Qatar, Saudi Arabia,
Jordan, Turkey, Sudan, Ghana, Nigeria, Maldives,
United Kingdom, & Thailand.
He has offered professional training services to
many corporates including Qatar Petroleum,
RASGAS, Intergraph Consulting, Infotech
Enterprises, Petrodar Oil & Gas Operating Co. to
list a few.

Organizational Impact
The productivity of a process plant depends as much
on the piping system as it does on all other plant
equipments. As a result it is essential that the piping
must be efficiently designed, well maintained and,
when required, repaired in an effective and timely
manner.
This course will present information on the design of
an efficient process piping system and code
requirements. Sessions on piping system related
subjects, such as valves and actuators, pumps,
insulation, inspection and maintenance, piping failure
etc. are also be presented.

Training Methodology
This interactive training course includes the following
training methodologies as a percentage of total tuition
hours:
50% Lectures

30% Courses, Group Work & Practical Exercises
He is a dynamic speaker & master trainer
providing knowledge transfer effectively with
interactive style that connects with the audience. 20% Videos & Software

maintenance. alteration and rerating of inservice piping. and manufacturing personnel and be able to know the concepts of weld joint who work in the chemical. Swedish and more) and with high pressure piping guidelines (WRC. design engineers. in its latest generation. Canadian. Since that time. and temperature manufacturing. process piping design. check your design for compliance inspection. installation. petroleum. installation. utility.  Identify the strengths of materials including its requirements and be able to identify the bases for design stresses  Determine the components of pressure design quality assurance. examination and testing methods for nonmetallic piping systems.3. fabrication. Those who must comply with Code requirements will benefit from the practical approach presented in this course in obtaining satisfactory and economical piping systems. Senior Draftsmen.  Understand the fabrication and installation methods of pipings and be able to list the requirements and guidelines needed in the inspection. and method requirements. Process engineers. means to broaden and update their knowledge of piping. . analysis. NEMA. strength factor and design pressure & plastic processing. equipment and operating engineers. among many  Review the concept of API 570 including its other things. This course provides an overview of all significant fabrication.  Follow the scope & definition of ASME B31. process and aerospace markets. fields will find it a time-saving   Know the process of valve selection and be able to list the requirements needed for the selection process Engineers. project managers. maintenance or ownership of piping systems. examination and testing of pipes inspection. construction & mechanical integrity  Understand metallic pipe and fitting selection aspects and considerations of piping for those including its system failure. category M Fluid service & with required piping codes (ASME. most of SST Systems‘ efforts have been directed towards aggressively providing CAEPIPE’s large and loyal installed user base  Heighten awareness with the concept of instrument piping and pressure relieving with enhancements and improvements that systems and learn how these systems can be have made CAEPIPE comprehensive and designed robust. pulp and paper. Now. analysis.  Become familiar with the design of flanged joints and be able to describe its features & functions  Introduce flexibility & flexibility analysis and able to explain the general considerations for the layout and support of pipes ‚ Learn the various types and designs of expansion joints Learn about the software: CAEPIPE and be able to describe their components and use CAEPIPE – the first pipe stress analysis software on the PC back in 1983 – was an immediate success when it entered the energy.Programme Objectives Who Should Attend __________________________________________  Upon the successful completion of the course. participants will be able to: consultants. repair. bases for selection who are involved in the design. B31. it allows to perform complete static and dynamic  Know the design. API). contractors and technologists responsible for specifying process piping systems.

_______________________________________________________ Examination and Testing. Fittings. Pressure Design of Components Valves Selection: Code Requirements. Piping System Standards. Closure . Examination. Joining Method. Flanged Joints: Design. API-570. General Considerations. Bolting _______________________________________________________ Day 4 Reactions: General Considerations. Sustained loads. Organization of the Code. Preheating and Heat Strength of Materials. B31. Weld Materials : Preparation. Repair. Typical Owner Added Material Requirements Requirements. Installation Pressure Design: Design Pressure and Temperature. Installation of Expansion Joints. Inspection. Gaskets.Day 1 Welcome & Introduction Introduction: General Definitions. Displacement Loads. Other Considerations Day 2 Fabrication & Installation: Welder/Brazer Qualification. High Pressure Piping: Design. Bolt-Up Non metallic Piping Systems: Design. The Displacement Load Analysis. General Considerations. Bending and Forming. Remaining Life. B31 Committee Organization. Piping Design Method. Examination and Testing. Typical Errors. Inspection. Flanged Joints. Alteration and Rerating of In – Service Piping Systems: Responsibilities. Cold Spring Flexibility Analysis: When to Perform a Detailed Analysis. Pressure Thrust. Considerations. Spring Hangers. Frequency Flexibility: and Extent of Inspections. Elastic Follow-Up. Thermal Expansion. Friction. Fixing Problems Category M Fluid Service: Design. Reaction Design Criteria. Fabricated Equipment. Fixing Problems. Computer Program Attributes. Supports.3 Treatment. B31. Quality Factors. Welding Processes. Solving Problems. Fabrication and Installation. Support Spacing. Repairs and Alterations. Typical Welds. Rerating Elbow Flexibility. Fluid Service Requirements. Fabrication and Installation. Selection by Valve Type Inspection. MAWP. Pipe. Weld Joint Strength Factor. Day 3 Introduction to Flexibility Analysis: What are we trying to achieve?. Open Forum. Bases for Design Stresses. Bases for Selection. Stress Intensification. Rotating Equipment. How systems can be designed.Inspection. Fluid Service Definitions Metallic Pipe and Fitting Selection: Piping System Failure. Branch Connections. Flexibility Analysis Example Layout & Support: General Considerations. Testing _______________________________________________________ Day 5 Instrument Piping & Pressure Relieving Systems: What must be protected. Inspection.3 Scope. Examination and Testing. Support Locations. Sample Computer Flexibility Analysis Designing with Expansion Joints: Types of Expansion Joints. Cautions Summary. Support Elements. Flanges. Metal Bellows Expansion Joints. Fabrication and Installation. Listed versus Unlisted Piping Components.