Professional Documents
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A318/A319/A320/A321 (CFM56)
STRUCTURE
ATA 51 (T1) - PART 4/4
DF.ER : N 2X 3 5X 4
EDITION : 03/07
VALID PAR : J.-M. HAIN
Ce document est destin linstruction et ne saurait tre considr comme un document technique de rfrence. Il ne sera pas mis jour.
Reproduction mme partielle INTERDITE sans autorisation de la Socit AIR FRANCE.
STRUCTURE
PART 1
Structure General (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Doors D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fuselage D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
A318 Fuselage D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Pylons/Nacelles D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Stabilizers D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
A318 Stabilizers D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Windows D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
PART 2
Wings D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
Structure Damage Identification D/O (3) . . . . . . . . . . . . . . . . . . . . . 256
Window Damage Identification D/O (3) . . . . . . . . . . . . . . . . . . . . . 288
SRM D/O (3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
PART 3
Window Damage Assessment D/O (3) . . . . . . . . . . . . . . . . . . . . . . . 438
Damage Assessment Example 1 D/O (3) . . . . . . . . . . . . . . . . . . . . . 454
Damage Assessment Example 2 D/O (3) . . . . . . . . . . . . . . . . . . . . . 518
U3T06191 - U13T1M0
PART 4
A318 Damage Assessment Example 3 D/O (3) . . . . . . . . . . . . . . . . 582
Structure Protections & Awareness D/O (3) . . . . . . . . . . . . . . . . . . . 654
Damage Assessment Ex. 1 Operational Scenario (3) . . . . . . . . . . . . 686
Damage Assessment Ex. 2 Operational Scenario (3) . . . . . . . . . . . . 694
A318 Damage Assessment Ex. 3 Operat. Scenario(3) . . . . . . . . . . . 702
TABLE OF CONTENTS
INTRODUCTION
MAINTENANCE COURSE - T1 (CFM56-5B/ME)
51 - STRUCTURE
The damage is located onto the fuselage skin, thus, all the information
regarding the identification of the part, allowable damage and repair, if
any, are to be found within chapter 53 of the SRM. Information
concerning the damage classification and reporting are to be found within
SRM chapter 51-11-00. The applicable damage is a scratch with no visible
crack.
At this stage: take visual reference to facilitate damage location.
Such as, forward or an aft passengers door, or a cargo door, above or
below cabin floor level at stringer (Stgr) 23, near a longitudinal or
circumferential joint, etc...).
If the scratch is near a rivet row, an internal visual inspection is required
to determine whether the internal structure (frame, stringer, etc...) is also
damaged or not.
NOTE: on the affected panel, there are no stringer rivet rows, thus,
stringers, if any, should be welded onto the skin: it is not
possible to identify the stringer references.
As a consequence, it is necessary to measure the distance from a
longitudinal skin joint to the dent maximum depth, in order to get a
reference for the location of the dent. This reference will be compared
with the welded stringer references coming from the SRM, page blocks
101 and 201 (see next pages).
MAPPING - DRAFT
MAINTENANCE COURSE - T1 (CFM56-5B/ME)
51 - STRUCTURE
Read the notes within the relevant paragraph to find information about
the definition and determination of undisturbed skin (unwelded and
unriveted).
This figure shows how unwelded and unriveted areas, welded areas,
riveted areas and coupling areas are defined. Two methods of
measurement are given, we look at measurement from outside, a flag
refers to SRM chapter 53-41-11 page block 201 to get stringer
positions on a welded panel.
This diagram provides the distances from the lap joint 41RH to all
welded stringers, at each frame location. Therefore a new mapping is
required. The distance from the lap joint (Stgr 41RH) to the dent
maximum depth (at Fr 60) becomes 825 mm.
This distance (825 mm) must be compared with the distances from
the lap joint 41RH to the welded stringers, to locate the dent.
We conclude that the dent is located between Stgr 40 and 41LH and
it is now possible to finalize the draft (see next page).
DETAILED IDENTIFICATION
MAINTENANCE COURSE - T1 (CFM56-5B/ME)
51 - STRUCTURE
Following SRM 53-41-00 guidelines, the figure shows that the skin
panels (skin plates) are item number 5. The identification table informs
us that the full identification of the skin panels (skin plates) are covered
by SRM 53-41-11.
The damage is located between Fr 59 & 60, and Stgr 40LH & 41LH.
This information can be reported onto the illustration and gives the
skin thickness in the dented area (code B, giving 1.6 mm (0.063 in)).
The damage mapping can now be completed with the stringer numbers
and the nominal skin thickness in the dented area. As the mapping is
at scale 1:1, we can measure the distance between Stgr 40LH and the
deepest point of the dent (59 mm), and the distance between Stgr 40
and the edge of the dent (49 mm). The damage assessment using the
allowable damage page block 101 is the next step.
To start the damage assessments refer to the page block 101 of the
relevant chapter/section (53-41-11), and start to read carefully the
procedure. A special attention shall be paid to the notes and cautions.
SOURCES OF DAMAGE
MAINTENANCE COURSE - T1 (CFM56-5B/ME)
51 - STRUCTURE
- the material,
- the function,
- the location.
SURFACE PROTECTIONS
MAINTENANCE COURSE - T1 (CFM56-5B/ME)
51 - STRUCTURE
In some specified areas of the aircraft, for example the lower shell, a
protective layer is put on the sealant. This layer makes sure that other
materials (for example, fuel, hydraulic oil, engine oil and waste fluids
from the toilets and galleys) do not cause a deterioration of the sealant.
In the fuel tanks, the sealant is used to prevent fuel leaks and corrosion
of the fuel tank.
- special drain valves installed in those parts of the fuselage and which
are pressurized in flight.
The drain holes and drain valves are usually at the lowest part of the
fuselage. It is important that any unwanted liquids get to the drain holes
or valves. The structure of the lower fuselage is constructed so that a path
is given for these liquids. When you do a repair, make sure that you keep
this path free of unwanted materials.
DRAINAGE
MAINTENANCE COURSE - T1 (CFM56-5B/ME)
51 - STRUCTURE
- Zone 3: this zone includes all of the aircraft surfaces that are not in
Zone 1 and 2. In Zone 3, there is a low probability of attachment of
a lightning strike. However, high lightning currents can go through
Zone 3 by direct conduction between two attachment points. Zone 3
currents will also go into Zones 1 and 2.
The Nose Landing Gear doors are located in Zone 2. Their protection
and the electrical continuity is achieved using a metallic grid installed
at the manufacturing stage on the top of the composite layers. Note
that in most cases, this grid should be restored when damaged, as per
the Structural Repair Manual (SRM) procedures.
- titanium fasteners.
DAMAGE LOCATION
DRAFT
MAPPING - DRAFT
MAINTENANCE COURSE - T1 (CFM56-5B/ME)
51 - STRUCTURE
FINALIZATION
MAPPING - FINALIZATION
MAINTENANCE COURSE - T1 (CFM56-5B/ME)
51 - STRUCTURE
DAMAGE LOCATION
DRAFT
MAPPING - DRAFT
MAINTENANCE COURSE - T1 (CFM56-5B/ME)
51 - STRUCTURE
FINALIZATION
MAPPING - FINALIZATION
MAINTENANCE COURSE - T1 (CFM56-5B/ME)
51 - STRUCTURE
DAMAGE LOCATION
DRAFT
MAPPING - DRAFT
MAINTENANCE COURSE - T1 (CFM56-5B/ME)
51 - STRUCTURE
RESULT
MAPPING - RESULT
MAINTENANCE COURSE - T1 (CFM56-5B/ME)
51 - STRUCTURE
AIRBUS S.A.S.
31707 BLAGNAC cedex, FRANCE
STM
REFERENCE U3T06191
MAY 2006
PRINTED IN FRANCE
AIRBUS S.A.S. 2006
ALL RIGHTS RESERVED
AN EADS JOINT COMPANY
WITH BAE SYSTEMS