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Static Analysis of 7x3.8x3.85 Rectangular Tank

REVISION RECORD SHEET


Revision

Status

IFA

Issue Date
23-Oct-2012

Purpose
Issued for Approval

Description of Updated/Modified
Sections (if any)

TABLE OF CONTENTS
1.
2.
3.
3.1
4.
4.1.
4.2.
5.
6.
7.
8.
9.
9.1.
9.2.

INTRODUCTION .................................................................................................................3
RECTANGULAR TANK WITH SKID .................................................................................. 3
REFERENCE DOCUMENTS .............................................................................................. 3
STANDARD......................................................................................................................... 3
DESIGN CRITERIA ............................................................................................................. 4
LOAD DETAILS ON SKID............................................................................................... 4
TRANSPORT ANALYSIS ............................................................................................... 4
MATERIAL USED ............................................................................................................... 4
ALLOWABLE STRESSES.................................................................................................. 4
INPLACE ANALYSIS .......................................................................................................... 4
LIFTING CALCULATION .................................................................................................... 4
CONCLUSION.....................................................................................................................5
GENERAL .......................................................................................................................5
MEMBER STRESS RATIOS........................................................................................... 5

APPENDICES
APPENDIX-A
APPENDIX-B
APPENDIX-C

: RECTANGULAR TANK CALCULATION


: STAAD ANALYSIS REPORT FOR SKID
: LIFTING LUG/EYE CALCULATION

1.

INTRODUCTION
Al Raha Mechanical Equipment Company WLL, intent to design and fabricate a
600 BBL rectangular corrugated shell tank with bottom frame confirming to the
requirements of project specifications and international codes & standards.

This document deals with the design of the tank and skid for in
place conditions.

2.

Transport analysis is included in these documents

RECTANGULAR TANK WITH SKID


Outer most dimension of the skid is as follows;

Length
Breadth
Depth

: 7000.00 mm
: 3800.00 mm
: 3850.00 mm.

Shipping Weight : 17000 kgs appx.


3.

REFERENCE DOCUMENTS
GA Drawing
:
Corrugated Sheet Drawing

3.1 STANDARD
Reference
American Society of Civil Engineers
ASCE7-05

Title

Minimum Design Loads for


Buildings and other structures
American Institute for steel construction
AISC LRFD
Specifications for Structural Steel
Buildings
American Society for Testing Materials
ASTM A992
Standard specification for steel of
structural shapes for use in building
framing
ASTM A36
Standard Specification for
Structural Steel
BS 6399-2:Latest
Loading for buildings. Code of
practice for wind loads
API 650

Standard for oil storage tanks

4.

DESIGN CRITERIA
STAAD software is used for the Structural analysis of skid frame and the design
manual used for the manual calculation of rectangular tank.
The tank is designed for a full liquid level with a specific gravity of 2.5.

4.1.

Load Details on Skid


A total of 228 ton operating fluid weight and 17 ton of self weight is considered for
design
A point load of 300 kg is considered as weight of agitators

4.2.

Transport Analysis
The Transportation co-efficient of 0.9g has been adopted for typical structural design
of skid structure to accommodate transportation load as per DNV standard, taken
into account of worst case scenario.
The total Transportation force applied for each direction are as under :
Horizontal force (due to Transportation) from X direction > 285.0 kN ()
Horizontal force (due to Transportation) from Z direction > 285.0 kN ()
The design basis is as per DNV standard 2.7-3 clause 3.7.2, Standard for Portable
Offshore Units.

5.

MATERIAL USED
Primary structure
: S275 JR,
Tank plates : SA36 /S275 JR or equal
to be UC254x254x73 .

6.

the bottom skid structure size is considered

ALLOWABLE STRESSES
The structure has been checked against AISI and API design codes.
Allowable stress tabulation is as per STAAD report

7.

INPLACE ANALYSIS
Load Cases and Load Combinations are detailed in attached report.

8.

LIFTING CALCULATION
Lifting calculation is included in appendix C

9.

CONCLUSION

9.1.

General
The calculations proved that the container structure meets the requirements of AISI,
API codes , project specifications for operating conditions. All stresses are within
acceptable limits.

9.2.

Member Stress ratios


The maximum stress ratio on the structure

:1

Appendix-A
RECTANGULAR TANK CALCULATION

Calculation Sheet
RECTANGULAR TANK DESIGN CALCULATION
Ref: Eugy and Magessy Pressure Vessel Design Manual
Design Code : API 650

Material Used

SA36 or S 275 JR

Allowable Stress

16600.00

Ratio H/I
Constant(from page 213)
Constant(from page 213)
Modulus of Elasticity
SpecificGravity of Liquid
Height of Tank
Maximum Unsupported length (horizontal)
Moment of Inertia
Maximum distance between stiffners
Length of Tank
Stress value of the plate
Actual plate thickness
Load
S ti Modulus
Section
M d l

8.75
0.49
0.09
30000000 psi
2.50
151.57 inch
17.32 inch

Required Plate thickness

E
G
H
l

L
S
ta
w
Z

psi

275.59 inch
16600.00 psi
0.39 inch

0.35 inch

3850 mm
440 mm

7000 mm
(From ASME Sec II Part D)
10 mm

8.89 mm

OK

t=l*((*H*0.036*G)/S)^0.5
t= 17.32*(( .49* 151.57*0.036* 2.5)/ 16600)^0.5
Stiffening Frame
Minimum required section modulus for vertical stiffening
(Here the corrugation of side plates)
Z
20.99 inch^3
Z=(0.0642*0.036*G*(H)^3*l)/S
Z=(0.0642*0.036* 2.5*( 151.57)^3* 17.32)/ 16600

Available Section Modulus


L110x110x10mm thk
Channel shape 440x100X10thk
Loads
w=(0.036*G*H^2)/2
w=(0.036* 2.5* 151.57^2)/2
R1=0.3*w
R1=0.3* 1033.81
R2=0.7*w
R2=0.7* 1033.81

21.48 inch^3
w

352 cm3

OK

1033.81 lb/inch2

R1

310.14 lb/inch 2

R2

723.67 lb/inch 2

Project number

Subject

RECTANGULAR TANK DESIGN

Sheet:

of

Calculation Sheet
Minimum required moment of inertia for top edge stiffening
Imin
Imin=(R1*(L)^4)/(192*E*ta)
Imin=( 310.14*( 17.32)^4)/(192* 30000000* .39)
Available moment of inertia for top stiffner
SHS 150x150x10

0.01 inch ^4

44.16 inch ^4

Bottom Plate thickness


Distance between bottom support

lb

45.28 inch

1150 mm

tb

0.33 inch

8.38 mm

0.39 inch

10 mm

1838 cm4

OK

Required Thickness of bottom plate


tb=lb/(1.254*(S/(0.0036*G*H))^0.5)
tb= 45.28/(1.254*( 16600/(0.0036* 2.5* 151.57))^0.5)
Actual thickness

OK

Minimum thickness checking as per API code


Bottom Plate required minimum thickness as per API

0.24

6 mm

0.39

10 mm

(from API 650, paragraph 3.4.1)


Provided thickness

Min. shell thick. as per 3.6.1.1

tmin. =

Provided thickness

OK

4.763 mm
0.39

10 mm

OK

Project number

Subject

RECTANGULAR TANK DESIGN

Sheet:

of

Appendix-B
STAAD ANALYSIS REPORT FOR SKID

Job No

Sheet No

Rev

1
Part

Software licensed to pgi


Job Title

Ref

SKID ANALYSIS

By
Client

File

SM

Date22-JuLY-12

Rectangular Tank Skid 7x

Date/Time

Chd

NS

28-Nov-2012 16:08

Job Information
Engineer

Checked

Approved

Name:

SM

NS

NS

Date:

22-JuLY-12

Structure Type

SPACE FRAME

Number of Nodes

20

Highest Node

26

Number of Elements

30

Highest Beam

32

Number of Basic Load Cases

Number of Combination Load Cases

37

Included in this printout are data for:


The Whole Structure
All
Included in this printout are results for load cases:
Type
L/C

Name

Primary

DEAD LOAD (DL)

Primary

ROOF LIVE LOAD(LR)

Primary

FLOOR LIVE LOAD (LL)

Primary

WIND IN X DIRECTION

Primary

WIND IN -VE X DIRECTION

Primary

WIND IN Z DIRECTION

Primary

WIND IN -Z DIRECTION

Primary

TRANSPORT LOAD ( X)

Primary

TRANSPORT LOAD (Z)

Combination

101

1.0 * DL + 1.0 LL

Combination

102

1.0 * DL + 1.0 LR

Combination

103

1.0 * DL + 0.75 LL + 0.75 LR

Combination

104

1.0 * DL + 0.7 (WLX)+1.0*(EQX)

Combination

105

1.0 * DL + 0.7 (-WLX)+1*EQX

Combination

106

1.0 * DL + 0.7 (WLZ)+1*EQZ

Combination

107

1.0 * DL + 0.7 (-WLZ)+1*EQZ

Combination

108

1.0 * DL + 1.0 EQ

Combination

109

1.0 * DL + 0.75 LL +0.75 LR + 0.75 (WLX)+

Combination

110

1.0 * DL + 0.75 LL +0.75 LR + 0.75 (-WLX)

Combination

111

1.0 * DL + 0.75 LL +0.75 LR + 0.75 (WLZ)+

Combination

112

1.0 * DL + 0.75 LL +0.75 LR + 0.75 (-WLZ)

Combination

113

1.0 * DL + 0.75 LL +0.75 LR + 0.75 EQ(X)

Combination

114

0.6 DL + 1.0 (WLX)+1*EQX

Combination

115

0.6 DL + 1.0 (-WLX)+1*EQX

Combination

116

0.6 DL + 1.0 (WLZ)+1*EQZ

Combination

117

0.6 DL + 1.0 (-WLZ)+1*EQZ

Combination

118

0.6 DL + 0.7 EQ(X)

Combination

119

0.6 DL + 0.7 EQ(Z)

Print Time/Date: 28/11/2012 16:32

STAAD.Pro for Windows 20.07.04.12

Print Run 1 of 11

Job No

Sheet No

Rev

2
Part

Software licensed to pgi


Job Title

Ref

SKID ANALYSIS

By
Client

File

SM

Date22-JuLY-12

Rectangular Tank Skid 7x

Date/Time

Chd

NS

28-Nov-2012 16:08

Job Information Cont...


Type

L/C

Name

Combination

201

1.4 * DL

Combination

202

1.2*D + 1.6 LL + 0.5 LR

Combination

203

1.2*D + 1.6 LR + LL

Combination

204

1.2*D + 1.6 LR + 0.8 (WLX)

Combination

205

1.2*D + 1.6 LR + 0.8 (-WLX)

Combination

206

1.2*D + 1.6 LR + 0.8 (WLZ)

Combination

207

1.2*D + 1.6 LR + 0.8 (-WLZ)

Combination

208

1.2*D + 1.6(WLX) + 1.0 LL + 0.5 LR

Combination

209

1.2*D + 1.6(-WLX) + 1.0 LL + 0.5 LR

Combination

210

1.2*D + 1.6(WLZ) + 1.0 LL + 0.5 LR

Combination

211

1.2*D + 1.6(-WLZ) + 1.0 LL + 0.5 LR

Combination

212

1.2 * D + 1.0 LL + 1.0 EQ

Combination

213

0.9*D + 1.6*(WLX)

Combination

214

0.9*D + 1.6*(-WLX)

Combination

215

0.9*D + 1.6*(WLZ)

Combination

216

0.9*D + 1.6*(-WLZ)

Combination

217

0.9*D + 1.0*EQ(X)

Combination

218

0.9*D + 1.0*EQ(Z)

Nodes
Node

(mm)

(mm)

(mm)

0.000

0.000

0.000

0.000

0.000

3.5E+3

800.000

0.000

0.000

10

800.000

0.000

3.5E+3

11

2.8E+3

0.000

0.000

12

2.8E+3

0.000

3.5E+3

13

6.76E+3

0.000

0.000

14

6.76E+3

0.000

3.5E+3

15

7.56E+3

0.000

0.000

16

7.56E+3

0.000

3.5E+3

17

800.000

0.000

1.15E+3

18

2.8E+3

0.000

1.15E+3

19

6.76E+3

0.000

1.15E+3

20

4.8E+3

0.000

0.000

21

4.8E+3

0.000

3.5E+3

22

4.8E+3

0.000

1.15E+3

23

800.000

0.000

2.3E+3

24

2.8E+3

0.000

2.3E+3

25

6.76E+3

0.000

2.3E+3

26

4.8E+3

0.000

2.3E+3

Print Time/Date: 28/11/2012 16:32

STAAD.Pro for Windows 20.07.04.12

Print Run 2 of 11

Job No

Sheet No

Rev

3
Part

Software licensed to pgi


Job Title

Ref

SKID ANALYSIS

By
Client

File

SM

Date22-JuLY-12

Rectangular Tank Skid 7x

Date/Time

Chd

NS

28-Nov-2012 16:08

Beams
Beam

Node A Node B

Length

Property

(mm)

(degrees)

3.5E+3

17

1.15E+3

11

18

1.15E+3

13

19

1.15E+3

15

16

3.5E+3

16

14

800.000

14

21

1.96E+3

10

12

10

2E+3

11

10

800.000

12

15

13

800.000

13

13

20

1.96E+3

14

11

2E+3

15

800.000

16

17

23

1.15E+3

17

18

24

1.15E+3

18

19

25

1.15E+3

19

19

22

1.96E+3

20

18

17

2E+3

21

20

11

2E+3

22

21

12

2E+3

23

22

18

2E+3

24

20

22

1.15E+3

25

22

26

1.15E+3

26

23

10

1.2E+3

27

24

12

1.2E+3

28

25

14

1.2E+3

29

26

21

1.2E+3

30

25

26

1.96E+3

31

24

23

2E+3

32

26

24

2E+3

Section Properties
Prop

Section

Area

Iyy

Izz

(cm2)

(cm4)

(cm4)

(cm4)

Material

PIPE

27.728

630.830

630.830

1.26E+3

STEEL

UC254X254X73

93.100

3.91E+3

11.4E+3

57.625

STEEL

Print Time/Date: 28/11/2012 16:32

STAAD.Pro for Windows 20.07.04.12

Print Run 3 of 11

Job No

Sheet No

Rev

4
Part

Software licensed to pgi


Job Title

Ref

SKID ANALYSIS

By
Client

File

SM

Date22-JuLY-12

Rectangular Tank Skid 7x

Date/Time

Chd

NS

28-Nov-2012 16:08

Materials
Mat

Name

(kN/mm2)

Density

(kg/m3)

(1/K)

STEEL

205.000

0.300

7.83E+3

12E -6

STAINLESSSTEEL

197.930

0.300

7.83E+3

18E -6

ALUMINUM

68.948

0.330

2.71E+3

23E -6

CONCRETE

21.718

0.170

2.4E+3

10E -6

Supports
Node

(kN/mm)

(kN/mm)

(kN/mm)

rX

rY

rZ

(kN-m/deg) (kN-m/deg) (kN-m/deg)

Fixed

Fixed

Fixed

10

Fixed

Fixed

Fixed

11

Fixed

Fixed

Fixed

12

Fixed

Fixed

Fixed

13

Fixed

Fixed

Fixed

14

Fixed

Fixed

Fixed

20

Fixed

Fixed

Fixed

21

Fixed

Fixed

Fixed

Releases
There is no data of this type.

Basic Load Cases


Number

Name

DEAD LOAD (DL)

ROOF LIVE LOAD(LR)

FLOOR LIVE LOAD (LL)

WIND IN X DIRECTION

WIND IN -VE X DIRECTION

WIND IN Z DIRECTION

WIND IN -Z DIRECTION

TRANSPORT LOAD ( X)

TRANSPORT LOAD (Z)

Print Time/Date: 28/11/2012 16:32

STAAD.Pro for Windows 20.07.04.12

Print Run 4 of 11

Job No

Sheet No

Rev

5
Part

Software licensed to pgi


Job Title

Ref

SKID ANALYSIS

By
Client

File

SM

Date22-JuLY-12

Rectangular Tank Skid 7x

Date/Time

Chd

NS

28-Nov-2012 16:08

Combination Load Cases


Comb.
101
102
103

104

105

106
107

108
109

110

111

112

113

114

Combination L/C Name

Primary

1.0 * DL + 1.0 LL
1.0 * DL + 1.0 LR
1.0 * DL + 0.75 LL + 0.75 LR

1.0 * DL + 0.7 (WLX)+1.0*(EQX)

1.0 * DL + 0.7 (-WLX)+1*EQX

1.0 * DL + 0.7 (WLZ)+1*EQZ


1.0 * DL + 0.7 (-WLZ)+1*EQZ

1.0 * DL + 1.0 EQ
1.0 * DL + 0.75 LL +0.75 LR + 0.75 (WLX)+

1.0 * DL + 0.75 LL +0.75 LR + 0.75 (-WLX)

1.0 * DL + 0.75 LL +0.75 LR + 0.75 (WLZ)+

1.0 * DL + 0.75 LL +0.75 LR + 0.75 (-WLZ)

1.0 * DL + 0.75 LL +0.75 LR + 0.75 EQ(X)

0.6 DL + 1.0 (WLX)+1*EQX

Print Time/Date: 28/11/2012 16:32

Primary L/C Name

Factor

DEAD LOAD (DL)

1.00

FLOOR LIVE LOAD (LL)

1.00

DEAD LOAD (DL)

1.00

ROOF LIVE LOAD(LR)

1.00

DEAD LOAD (DL)

1.00

FLOOR LIVE LOAD (LL)

0.75

ROOF LIVE LOAD(LR)

0.75

DEAD LOAD (DL)

1.00

WIND IN X DIRECTION

0.70

TRANSPORT LOAD ( X)

1.00

DEAD LOAD (DL)

1.00

WIND IN -VE X DIRECTION

0.70

TRANSPORT LOAD ( X)

1.00

DEAD LOAD (DL)

1.00

WIND IN Z DIRECTION

0.70

DEAD LOAD (DL)

1.00

WIND IN -Z DIRECTION

0.70

TRANSPORT LOAD (Z)

1.00

DEAD LOAD (DL)

1.00

TRANSPORT LOAD ( X)

1.00

DEAD LOAD (DL)

1.00

FLOOR LIVE LOAD (LL)

0.75

ROOF LIVE LOAD(LR)

0.75

WIND IN X DIRECTION

0.75

TRANSPORT LOAD ( X)

0.75

DEAD LOAD (DL)

1.00

FLOOR LIVE LOAD (LL)

0.75

ROOF LIVE LOAD(LR)

0.75

WIND IN -VE X DIRECTION

0.75

TRANSPORT LOAD ( X)

0.75

DEAD LOAD (DL)

1.00

FLOOR LIVE LOAD (LL)

0.75

ROOF LIVE LOAD(LR)

0.75

WIND IN Z DIRECTION

0.75

TRANSPORT LOAD (Z)

0.75

DEAD LOAD (DL)

1.00

FLOOR LIVE LOAD (LL)

0.75

ROOF LIVE LOAD(LR)

0.75

WIND IN -Z DIRECTION

0.75

TRANSPORT LOAD (Z)

0.75

DEAD LOAD (DL)

1.00

FLOOR LIVE LOAD (LL)

0.75

ROOF LIVE LOAD(LR)

0.75

TRANSPORT LOAD ( X)

0.75

DEAD LOAD (DL)

0.60

STAAD.Pro for Windows 20.07.04.12

Print Run 5 of 11

Job No

Sheet No

Rev

6
Part

Software licensed to pgi


Job Title

Ref

SKID ANALYSIS

By
Client

File

SM

Date22-JuLY-12

Rectangular Tank Skid 7x

Date/Time

Chd

NS

28-Nov-2012 16:08

Combination Load Cases Cont...


Comb.

115

116

117

118
119

Combination L/C Name

0.6 DL + 1.0 (-WLX)+1*EQX

0.6 DL + 1.0 (WLZ)+1*EQZ

0.6 DL + 1.0 (-WLZ)+1*EQZ

0.6 DL + 0.7 EQ(X)


0.6 DL + 0.7 EQ(Z)

Primary

Primary L/C Name

Factor

WIND IN X DIRECTION

1.00

TRANSPORT LOAD ( X)

1.00

DEAD LOAD (DL)

0.60

WIND IN -VE X DIRECTION

1.00

TRANSPORT LOAD ( X)

1.00

DEAD LOAD (DL)

0.60

WIND IN Z DIRECTION

1.00

TRANSPORT LOAD (Z)

1.00

DEAD LOAD (DL)

0.60

WIND IN -Z DIRECTION

1.00

TRANSPORT LOAD (Z)

1.00

DEAD LOAD (DL)

0.60

TRANSPORT LOAD ( X)

0.70

DEAD LOAD (DL)

0.60

TRANSPORT LOAD (Z)

0.70

201

1.4 * DL

DEAD LOAD (DL)

1.40

202

1.2*D + 1.6 LL + 0.5 LR

DEAD LOAD (DL)

1.20

FLOOR LIVE LOAD (LL)

1.60

ROOF LIVE LOAD(LR)

0.50

DEAD LOAD (DL)

1.20

ROOF LIVE LOAD(LR)

1.60

FLOOR LIVE LOAD (LL)

1.00

DEAD LOAD (DL)

1.20

ROOF LIVE LOAD(LR)

1.60

WIND IN X DIRECTION

0.80

DEAD LOAD (DL)

1.20

ROOF LIVE LOAD(LR)

1.60

WIND IN -VE X DIRECTION

0.80

DEAD LOAD (DL)

1.20

ROOF LIVE LOAD(LR)

1.60

WIND IN Z DIRECTION

0.80

DEAD LOAD (DL)

1.20

ROOF LIVE LOAD(LR)

1.60

WIND IN -Z DIRECTION

0.80

DEAD LOAD (DL)

1.20

WIND IN X DIRECTION

1.60

FLOOR LIVE LOAD (LL)

1.00

ROOF LIVE LOAD(LR)

0.50

DEAD LOAD (DL)

1.20

WIND IN -VE X DIRECTION

1.60

FLOOR LIVE LOAD (LL)

1.00

ROOF LIVE LOAD(LR)

0.50

DEAD LOAD (DL)

1.20

WIND IN Z DIRECTION

1.60

FLOOR LIVE LOAD (LL)

1.00

203

204

205

206

207

208

209

210

1.2*D + 1.6 LR + LL

1.2*D + 1.6 LR + 0.8 (WLX)

1.2*D + 1.6 LR + 0.8 (-WLX)

1.2*D + 1.6 LR + 0.8 (WLZ)

1.2*D + 1.6 LR + 0.8 (-WLZ)

1.2*D + 1.6(WLX) + 1.0 LL + 0.5 LR

1.2*D + 1.6(-WLX) + 1.0 LL + 0.5 LR

1.2*D + 1.6(WLZ) + 1.0 LL + 0.5 LR

Print Time/Date: 28/11/2012 16:32

STAAD.Pro for Windows 20.07.04.12

Print Run 6 of 11

Job No

Sheet No

Rev

7
Part

Software licensed to pgi


Job Title

Ref

SKID ANALYSIS

By
Client

File

Date22-JuLY-12

SM

Rectangular Tank Skid 7x

Date/Time

Chd

NS

28-Nov-2012 16:08

Combination Load Cases Cont...


Comb.

211

212

213
214
215
216
217
218

Combination L/C Name

Primary

1.2*D + 1.6(-WLZ) + 1.0 LL + 0.5 LR

1.2 * D + 1.0 LL + 1.0 EQ

0.9*D + 1.6*(WLX)
0.9*D + 1.6*(-WLX)
0.9*D + 1.6*(WLZ)
0.9*D + 1.6*(-WLZ)
0.9*D + 1.0*EQ(X)
0.9*D + 1.0*EQ(Z)

Primary L/C Name

Factor

ROOF LIVE LOAD(LR)

0.50

DEAD LOAD (DL)

1.20

WIND IN -Z DIRECTION

1.60

FLOOR LIVE LOAD (LL)

1.00

ROOF LIVE LOAD(LR)

0.50

DEAD LOAD (DL)

1.20

FLOOR LIVE LOAD (LL)

1.00

TRANSPORT LOAD ( X)

1.00

DEAD LOAD (DL)

0.90

WIND IN X DIRECTION

1.60

DEAD LOAD (DL)

0.90

WIND IN -VE X DIRECTION

1.60

DEAD LOAD (DL)

0.90

WIND IN Z DIRECTION

1.60

DEAD LOAD (DL)

0.90

WIND IN -Z DIRECTION

1.60

DEAD LOAD (DL)

0.90

TRANSPORT LOAD ( X)

1.00

DEAD LOAD (DL)

0.90

TRANSPORT LOAD (Z)

1.00

Utilization Ratio
Beam

Analysis

Design

Property

Property

Actual Allowable
Ratio

Ratio

Ratio

Clause

L/C

(Act./Allow.)

Iz

Iy

Ix

(cm4)

(cm4)

(cm4)

PIPE

27.728

630.830

630.830

1.26E+3

UC254X254X UC254X254X 0.528

1.000

0.528

LRFD-H1-1B-

101

93.100

11.4E+3

3.91E+3

57.625

UC254X254X UC254X254X 0.745

1.000

0.745

LRFD-H1-1B-

101

93.100

11.4E+3

3.91E+3

57.625

UC254X254X UC254X254X 0.522

1.000

0.522

LRFD-H1-1B-

101

93.100

11.4E+3

3.91E+3

57.625

PIPE

27.728

630.830

630.830

1.26E+3

UC254X254X UC254X254X 0.392

1.000

0.392

SHEAR-Y

101

93.100

11.4E+3

3.91E+3

57.625

UC254X254X UC254X254X 0.349

1.000

0.349

LRFD-H1-1B-

101

93.100

11.4E+3

3.91E+3

57.625

10

UC254X254X UC254X254X 0.356

1.000

0.356

LRFD-H1-1B-

101

93.100

11.4E+3

3.91E+3

57.625

11

UC254X254X UC254X254X 0.399

1.000

0.399

SHEAR-Y

101

93.100

11.4E+3

3.91E+3

57.625

12

UC254X254X UC254X254X 0.392

1.000

0.392

SHEAR-Y

101

93.100

11.4E+3

3.91E+3

57.625

13

UC254X254X UC254X254X 0.349

1.000

0.349

LRFD-H1-1B-

101

93.100

11.4E+3

3.91E+3

57.625

14

UC254X254X UC254X254X 0.356

1.000

0.356

LRFD-H1-1B-

101

93.100

11.4E+3

3.91E+3

57.625

15

UC254X254X UC254X254X 0.399

1.000

0.399

SHEAR-Y

101

93.100

11.4E+3

3.91E+3

57.625

16

UC254X254X UC254X254X 0.566

1.000

0.566

LRFD-H1-1B-

101

93.100

11.4E+3

3.91E+3

57.625

17

UC254X254X UC254X254X 0.785

1.000

0.785

LRFD-H1-1B-

101

93.100

11.4E+3

3.91E+3

57.625

18

UC254X254X UC254X254X 0.561

1.000

0.561

LRFD-H1-1B-

101

93.100

11.4E+3

3.91E+3

57.625

19

UC254X254X UC254X254X 0.152

1.000

0.152

SHEAR-Y

101

93.100

11.4E+3

3.91E+3

57.625

20

UC254X254X UC254X254X 0.155

1.000

0.155

SHEAR-Y

101

93.100

11.4E+3

3.91E+3

57.625

21

UC254X254X UC254X254X 0.154

1.000

0.154

SHEAR-Y

101

93.100

11.4E+3

3.91E+3

57.625

Print Time/Date: 28/11/2012 16:32

N/A

Ax
(cm2)

N/A

STAAD.Pro for Windows 20.07.04.12

Print Run 7 of 11

Job No

Sheet No

Rev

8
Part

Software licensed to pgi


Job Title

Ref

SKID ANALYSIS

By
Client

File

Date22-JuLY-12

SM

Rectangular Tank Skid 7x

Date/Time

Chd

NS

28-Nov-2012 16:08

Utilization Ratio Cont...


Beam

Analysis

Design

Property

Property

Actual Allowable
Ratio

Ratio

Ratio

Clause

L/C

(Act./Allow.)

Ax

Iz

Iy

Ix

(cm2)

(cm4)

(cm4)

(cm4)

22

UC254X254X UC254X254X 0.154

1.000

0.154

SHEAR-Y

101

93.100

11.4E+3

3.91E+3

57.625

23

UC254X254X UC254X254X 0.154

1.000

0.154

SHEAR-Y

101

93.100

11.4E+3

3.91E+3

57.625

24

UC254X254X UC254X254X 0.740

1.000

0.740

LRFD-H1-1B-

101

93.100

11.4E+3

3.91E+3

57.625

25

UC254X254X UC254X254X 0.779

1.000

0.779

LRFD-H1-1B-

101

93.100

11.4E+3

3.91E+3

57.625

26

UC254X254X UC254X254X 0.537

1.000

0.537

LRFD-H1-1B-

101

93.100

11.4E+3

3.91E+3

57.625

27

UC254X254X UC254X254X 0.758

1.000

0.758

LRFD-H1-1B-

101

93.100

11.4E+3

3.91E+3

57.625

28

UC254X254X UC254X254X 0.532

1.000

0.532

LRFD-H1-1B-

101

93.100

11.4E+3

3.91E+3

57.625

29

UC254X254X UC254X254X 0.752

1.000

0.752

LRFD-H1-1B-

101

93.100

11.4E+3

3.91E+3

57.625

30

UC254X254X UC254X254X 0.152

1.000

0.152

SHEAR-Y

101

93.100

11.4E+3

3.91E+3

57.625

31

UC254X254X UC254X254X 0.156

1.000

0.156

SHEAR-Y

101

93.100

11.4E+3

3.91E+3

57.625

32

UC254X254X UC254X254X 0.154

1.000

0.154

SHEAR-Y

101

93.100

11.4E+3

3.91E+3

57.625

Failed Members
There is no data of this type.

Print Time/Date: 28/11/2012 16:32

STAAD.Pro for Windows 20.07.04.12

Print Run 8 of 11

Job No

Sheet No

Rev

9
Part

Software licensed to pgi


Job Title

Ref

SKID ANALYSIS

By
Client

File

Date22-JuLY-12

SM

Rectangular Tank Skid 7x

Date/Time

Chd

NS

28-Nov-2012 16:08

15
13
20
19
11
22

16

14

18
21
17
12
10
8

Y
X
Z

Load 1

Node Numbers

Print Time/Date: 28/11/2012 16:32

STAAD.Pro for Windows 20.07.04.12

Print Run 9 of 11

Job No

Sheet No

Rev

10
Part

Software licensed to pgi


Job Title

Ref

SKID ANALYSIS

By
Client

File

Date22-JuLY-12

SM

Rectangular Tank Skid 7x

Chd

Date/Time

NS

28-Nov-2012 16:08

12
13

6
7

21
14

24

20

17

18
8

23

15
4

19

25

22

3
16

10

11
Y
X
Z

Load 1

Beam Numbers

Print Time/Date: 28/11/2012 16:32

STAAD.Pro for Windows 20.07.04.12

Print Run 10 of 11

Job No

Sheet No

Rev

11
Software licensed to pgi
Job Title

SKID ANALYSIS

Part
Ref
By

Client

File

SM

Date22-JuLY-12

Rectangular Tank Skid 7x

Date/Time

Chd

NS

28-Nov-2012 16:08

Y
X
Z

Load 3

Floor Loading

Print Time/Date: 28/11/2012 16:32

STAAD.Pro for Windows 20.07.04.12

Print Run 11 of 11

Wednesday, November 28, 2012, 04:35 PM


STAAD SPACE

-- PAGE NO.

36

STAAD.Pro CODE CHECKING - (LRFD 3RD EDITION)


***********************

ALL UNITS ARE - KN


MEMBER

MMS

(UNLESS OTHERWISE NOTED)

RESULT/
CRITICAL COND/
RATIO/
LOADING/
FX
MY
MZ
LOCATION
=======================================================================

10

11

12

13

14

15

16

17

18

19

20

TABLE

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C

(BRITISH SECTIONS)
LRFD-H1-1B-C
0.528
0.00
-116941.21
(BRITISH SECTIONS)
LRFD-H1-1B-C
0.745
0.00
-165193.77
(BRITISH SECTIONS)
LRFD-H1-1B-C
0.522
0.00
-115744.86
(BRITISH SECTIONS)
SHEAR-Y
0.392
0.00
77400.18
(BRITISH SECTIONS)
LRFD-H1-1B-C
0.349
0.00
77256.16
(BRITISH SECTIONS)
LRFD-H1-1B-C
0.356
0.00
78893.81
(BRITISH SECTIONS)
SHEAR-Y
0.399
0.00
79040.32
(BRITISH SECTIONS)
SHEAR-Y
0.392
0.00
77399.83
(BRITISH SECTIONS)
LRFD-H1-1B-C
0.349
0.00
77250.81
(BRITISH SECTIONS)
LRFD-H1-1B-C
0.356
0.00
78888.33
(BRITISH SECTIONS)
SHEAR-Y
0.399
0.00
79039.96
(BRITISH SECTIONS)
LRFD-H1-1B-C
0.566
0.00
-125465.00
(BRITISH SECTIONS)
LRFD-H1-1B-C
0.785
0.00
-173966.95
(BRITISH SECTIONS)
LRFD-H1-1B-C
0.561
0.00
-124261.13
(BRITISH SECTIONS)
SHEAR-Y
0.152
0.00
147.76
(BRITISH SECTIONS)
SHEAR-Y
0.155
0.00
150.39

101
1150.00
101
1150.00
101
1150.00
101
800.00
101
0.00
101
2000.00
101
0.00
101
800.00
101
0.00
101
2000.00
101
0.00
101
575.00
101
670.83
101
575.00
101
0.00
101
2000.00

D:\Fastrack Current Jobs\Alraha Rank\rect tank 7mtr 3.7mtr x3.85mtr\Rectangular Tank Skid 7x3.7.anl

Page 36 of 39

Wednesday, November 28, 2012, 04:35 PM


STAAD SPACE

ALL UNITS ARE - KN


MEMBER

-- PAGE NO.

MMS

37

(UNLESS OTHERWISE NOTED)

RESULT/
CRITICAL COND/
RATIO/
LOADING/
FX
MY
MZ
LOCATION
=======================================================================

21

22

23

24

25

26

27

28

29

30

31

32

TABLE

ST

UC254X254X73

ST

PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C
UC254X254X73
PASS
0.00 C

ST

ST

ST

ST

ST

ST

ST

ST

ST

ST

(BRITISH SECTIONS)
SHEAR-Y
0.154
0.00
5373.21
(BRITISH SECTIONS)
SHEAR-Y
0.154
0.00
5372.37
(BRITISH SECTIONS)
SHEAR-Y
0.154
0.00
-680.36
(BRITISH SECTIONS)
LRFD-H1-1B-C
0.740
0.00
-163949.48
(BRITISH SECTIONS)
LRFD-H1-1B-C
0.779
0.00
-172715.97
(BRITISH SECTIONS)
LRFD-H1-1B-C
0.537
0.00
-119056.52
(BRITISH SECTIONS)
LRFD-H1-1B-C
0.758
0.00
-167882.41
(BRITISH SECTIONS)
LRFD-H1-1B-C
0.532
0.00
-117843.97
(BRITISH SECTIONS)
LRFD-H1-1B-C
0.752
0.00
-166625.27
(BRITISH SECTIONS)
SHEAR-Y
0.152
0.00
145.28
(BRITISH SECTIONS)
SHEAR-Y
0.156
0.00
147.76
(BRITISH SECTIONS)
SHEAR-Y
0.154
0.00
-1056.50

101
0.00
101
0.00
101
2000.00
101
1150.00
101
670.83
101
0.00
101
0.00
101
0.00
101
0.00
101
0.00
101
2000.00
101
2000.00

************** END OF TABULATED RESULT OF DESIGN **************

194. FINISH

D:\Fastrack Current Jobs\Alraha Rank\rect tank 7mtr 3.7mtr x3.85mtr\Rectangular Tank Skid 7x3.7.anl

Page 37 of 39

Wednesday, November 28, 2012, 04:35 PM


STAAD SPACE

-- PAGE NO.

38

*********** END OF THE STAAD.Pro RUN ***********


**** DATE= NOV 28,2012

TIME= 16: 8:17 ****

************************************************************
*
For questions on STAAD.Pro, please contact
*
*
Research Engineers Offices at the following locations *
*
*
*
Telephone
Email
*
* USA:
+1 (714)974-2500
support@bentley.com
*
* CANADA
+1 (905)632-4771
detech@odandetech.com *
* UK
+44(1454)207-000
support@bentley.com
*
* NORWAY
+47 67 57 21 30
staad@edr.no
*
* SINGAPORE +65 6225-6158
support@bentley.com
*
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+91(033)4006-2021
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D:\Fastrack Current Jobs\Alraha Rank\rect tank 7mtr 3.7mtr x3.85mtr\Rectangular Tank Skid 7x3.7.anl

Page 38 of 39

Wednesday, November 28, 2012, 04:35 PM


STAAD SPACE

-- PAGE NO.

39

D:\Fastrack Current Jobs\Alraha Rank\rect tank 7mtr 3.7mtr x3.85mtr\Rectangular Tank Skid 7x3.7.anl

Page 39 of 39

Appendix-C
LIFTING LUG/EYE CALCULATION

Calculation Sheet
LIFTING LUG CALCULATION

Total Lift Load


Number of Lugs
Maximum Vertical Load
Snatch Factor
Rated capacity of shackle
Diameter of pin
Diameter of lug hole
Diameter of cheek plates
Radius of lug outer profile
Sling Angle
Weld throat dimension
Width of Shackle
Lug Material
Yield Stress (From ASME VIII Div 1)
Max Bearing Stress
Max Shear Stress
Max Bending Stress
Corrosion Allowance

Wv
SF

dp
dh
dc
R

Fy

19000
4
62130
2.0
6.5
25
30
80
60
60
6
36
SA36
275
239
110
165
0

kg
(On Each Lug)

N
Metric Tons OK
mm
mm
mm
mm
79 OK
degrees
mm
mm
N/mm2
N/mm2
N/mm2
N/mm2
mm

0.87 Fy
0.4 Fy
0.6 Fy

Calculated Values
Sling Force
Shear Force

P
F

143483 N
71742 N
28.99 mm

Calculated lug thickness

20 mm
6 mm
2
179.35 N/mm

OK
OK
OK

Shear stress at hole

2
59.78 N/mm

OK

Cheek Plate Welds

2
25.23 N/mm

OK

Selected Thickness (Lug)


Selected Thickness (Cheek Plates)
Bearing stress of pin in hole

Attachment weld at padeye to skid beam


Length of weld required
Depth of actual weld
Actual weld length

307 mm
237 mm
400 mm

OK

Project number

Subject

LIFTING LUG DESIGN

Sheet:

of