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Department of Materials Science and Engineering, Pohang University of Science and Technology (POSTECH), Pohang 790-784, Republic of Korea
Division of Advanced Nuclear Engineering, Pohang University of Science and Technology (POSTECH), Pohang 790-784, Republic of Korea
a r t i c l e i n f o
abstract
Article history:
Received 30 November 2011
Received in revised form
22 March 2012
Accepted 6 April 2012
Available online 8 May 2012
Interatomic potentials for pure Co and the CoAl binary system have been developed based on the
second nearest-neighbor modied embedded-atom method (2NN MEAM) potential formalism. The
potentials can describe various fundamental physical properties of the relevant materials in good
agreement with experimental information. The potential is utilized to an atomistic computation of
interfacial properties between fcc-Co (g) and Co3Al (g0 ) phases. It is found that the anisotropy in the g/g0
interfacial energy is relatively small and leaves a room for further modication by alloying other
elements. The applicability of the atomistic approach to an elaborate alloy design of advanced Co-based
superalloys through the investigation of the effect of alloying elements on interfacial and elastic
properties is discussed.
& 2012 Elsevier Ltd. All rights reserved.
Keywords:
Modied embedded-atom method
Atomistic simulation
Co
CoAl
Interfacial energy
1. Introduction
The development of superalloys has been driven by the demand
to increase the operating temperature of gas turbines serving in
power plants and aircraft engines. Nowadays, various classes of
superalloys are widely used including Fe-based, Co-based and Nibased superalloys, among which the Ni-based superalloys strengthened with the L12 compound (g0 phase) have been regarded as those
with the highest heat resistance. Even though the melting point of
the face-centered cubic (fcc) cobalt, the high temperature structure, is
higher than nickel by 40 1C, the traditional Co-based superalloys
exhibit a lower strength at high temperature than Ni-based superalloys. Recently however, Sato et al. [1] found a Co-based superalloy
with outstanding high-temperature strength. Similar to Ni-based
superalloys, the coexistence of g-Co (disordered fcc structure) solidsolution phase and the g0 -Co3(Al,W) (L12 structure) phase, and the
small difference in the lattice parameter between them resulted in a
microstructure of regularly aligned, coherent cuboidal g0 precipitates
on a sub-micrometer scale. The superior strength of the g/g0 superalloy at elevated temperatures is generally attributed to a high
volume fraction of g0 precipitates that inhibit the dislocation glide
in g channels.
Sato et al.0 s work [1] aroused great attention to the study of the
Co-based superalloys with the two coherent phases, g and g0 .
Many studies have been carried out on microstructures [2,3],
n
mechanical properties [48], phase equilibria [9], structural stability and elastic properties [10], and on the effect of a replacement of
W by other elements, for example, Mo, resulting in the precipitation
of g0 -Co3(Al,Mo) [11]. Most materials processes (annealing, hot
rolling, extrusion, forging, super plastic deformation, etc.) modify
the grain structure and the distribution of interfaces, especially in
high temperature superalloys. It should be emphasized here that
the microstructure evolution is strongly affected by the interfacial
properties during recrystallization and grain growth. Therefore,
information on the g/g0 interfaces in Co-based superalloys, particularly their structure, energy and dynamics behavior, is highly
required to gain a better understanding of the strengthening effect.
The most fundamental property would be the interfacial energy and
its anisotropy that strongly affect the size of the critical nuclei, the
nucleation rate and the shape of g0 precipitates. A probable solute
segregation on the g/g0 interface, which may signicantly inuence
coarsening and precipitatedislocation interactions, would be also
of interest. However, all those interfacial energy and solute segregation are quantities hard to measure experimentally. This difculty in experimental works for interfacial properties presents an
opportunity for atomistic simulations that provide information on
atomic scale structural evolution. One can calculate the interfacial
energy and solute segregation rather easily using atomistic simulations such as molecular dynamics (MD), molecular statics (MS) or
Monte Carlo (MC). The atomistic simulations can also be used to
search for candidate alloying elements that modify the g/g0 interfacial energy, mist strain or change the volume fraction of g0 for an
improvement of mechanical properties.
The most accurate way of atomistic simulations for the investigation of atomic level materials properties would be to use
W.-P. Dong et al. / CALPHAD: Computer Coupling of Phase Diagrams and Thermochemistry 38 (2012) 716
2
(h)
where r0 the atomic electron density scaling factor and b the decay
lengths are adjustable parameters, and re is the nearest-neighbor
distance in the equilibrium reference structure. A specic form is
given to the embedding function Fi, but not to the pair interaction fij .
Instead, a reference structure where individual atoms are on the
exact lattice points is dened and the total energy per atom of the
reference structure is estimated from the zero-temperature universal
equation of state of Rose et al. [26]. Then, the value of the pair interaction is evaluated from the known values of the total energy per
atom and the embedding energy, as a function of the nearestneighbor distance. In the original MEAM [20], only rst nearestneighbor interactions are considered. Neglecting the second and
more distant nearest-neighbor interactions is performed by the use
of a strong, many-body screening function [27]. The consideration of
the second nearest-neighbor interactions in the modied formalism
is effected by adjusting the screening parameters, Cmin, so that the
many-body screening becomes less severe. In addition, a radial cutoff
function [27] is applied to reduce the calculation time. Details of the
(2NN) MEAM formalism have been published in the literature
[1820,27] and will not be repeated here.
To describe binary alloy systems, the pair interaction between
different elements should be determined. For this, a similar
technique that is used to determine the pair interaction for pure
elements is applied to binary alloy systems. For the CoAl system,
the B2-CoAl ordered structure was chosen as a reference structures. In the B2-CoAl structure, the total energy per atom (for
1/2Co atom 1/2Al atom) is given as follows:
EuCoAl R
1
Z2
F Co rCo F Al rAl Z 1 fCoAl R
SCo fCoCo aR SAl fAlAl aR ,
2
2
3
where Z1 and Z2 are the numbers of rst and second nearestneighbors in the B2-CoAl structure, respectively. In the present
case, Z1 and Z2 are 8 and 6, respectively. SCo and SAl are the
screening functions for the second nearest-neighbor interactions
between Co atoms and between Al atoms, respectively, and a is
the ratio between the second and rst nearest-neighbor distances
in the reference structure. The pair interaction between Co and Al
can now be obtained in the following form:
fCoAl R
1
Z2
2EuCoAl RF Co rCo F Al rAl SCo fCoCo aR SAl fAlAl aR :
2
Z1
4
The embedding functions FCo and FAl can be readily computed.
The pair interactions fCoCo and fAlAl between the same types of
atoms can also be computed from the descriptions of individual
elements. To obtain EuCoAl R, the universal equation of state [26]
should be considered again for the B2-CoAl as follows:
2. Interatomic potential
2.1. Potential formalism
In the MEAM, the total energy of a system is given by
2
X
_
1X
E4
F i ri
S f R ,
2 j a i ij ij ij
i
and
9BO 1=2
:
Ec
W.-P. Dong et al. / CALPHAD: Computer Coupling of Phase Diagrams and Thermochemistry 38 (2012) 716
Table 1
2NN MEAM potential parameters for pure Co and Al. The units of the cohesive energy Ec, the equilibrium nearest-neighbor distance re and bulk modulus B are eV, A and
1012 dyn cm 2, respectively. The reference structures are hcp Co and fcc Al.
Co
Ala
a
Ec
re
b(0)
b(1)
b(2)
b(3)
t(1)
t(2)
t(3)
Cmin
Cmax
4.41
3.36
2.50
2.86
1.948
0.794
0.9
1.16
3.50
3.20
0.0
2.6
0.0
6.0
4.0
2.6
3.00
3.05
5.00
0.51
1.0
7.75
0.49
0.49
2.00
2.80
0.00
0.05
Ref. [22].
10
W.-P. Dong et al. / CALPHAD: Computer Coupling of Phase Diagrams and Thermochemistry 38 (2012) 716
Table 2
2NN MEAM potential parameters for the CoAl system. The units of the formation
energy of the reference phase DEc, the equilibrium nearest-neighbor distance re
and bulk modulus B are eV, A and 1012 dyn cm 2, respectively. The reference
structure is B2-CoAl.
Selected value
Al
DEc(EBc 2 0.5ECo
c 0.5 Ec )
re
B
d
Al
rCo
0 /r0
Cmin (CoAlCo)
Cmin (AlCoAl)
Cmin (CoCoAl)
0.565
2.4768
1.62
0.5dCo 0.5dAl
1:1
0.49( C Co
min )
1.10
1/2
1/2 2
) 0.5(C Al
]
[0.5(C Co
min
min )
Cmin (CoAlAl)
1/2
1/2 2
) 0.5(C Al
]
[0.5(C Co
min
min )
Cmax (CoAlCo)
2.0( C Co
max )
Cmax (AlCoAl)
2.8( C Al
max )
2.8 (default value)
2.8 (default value)
Cmax (CoCoAl)
Cmax(CoAlAl)
W.-P. Dong et al. / CALPHAD: Computer Coupling of Phase Diagrams and Thermochemistry 38 (2012) 716
11
Table 3
Calculated physical properties of hcp Co using the present 2NN MEAM potential, in comparison with experimental data and other calculations. Values listed are the
the elastic constants B, C11, C12, C44, C33, C13 (1012 dyn/cm2), the structural energy difference DE (eV/atom), the
cohesive energy Ec (eV), the lattice parameter a and c (A),
f
vacancy formation energy EfV , vacancy migration energy Em
V , activation energy of vacancy diffusion QD and divacancy formation energy E2V (eV), the self-interstitial
formation energy QUOTE (eV), the surface energy of basal (expt. values are average values), prism and pyramidal planes (erg/cm2), the stacking fault energy Esf (erg/cm2),
thermal expansion coefcient e (10 6/K), specic heat Cp (J/mol K), melting point m.p. (K), enthalpy of melting DHm (kJ/mol) and the volume change on melting DVm/Vsolid
(%). Properties marked with * are those used for tting during the parameter optimization. Values in parentheses are for metastable melting of hcp Co.
Co
Expt.
Ec
Lattice parameter
a
c
c/a ratio (relative to ideal)
B
C11
n
C12
n
C44
n
C33
n
C13
n
DEhcp-bcc
n
DEhcp-fcc
DEhcp-sc
DEhcp-dia
n
n f
EV
Em
V
QD
Ef2V
EfI
n
Esurf
2NN MEAM
MEAM
Ref. 14
EAM
Ref. 12
AEAM
Ref. 15
AEAM
Ref. 16
FP calculations
4.41
4.41
4.39
4.39
4.39
4.386p, 4.39q
2.51 , 2.50
4.069c
0.994b, 0.998e, 0.994f
1.878a, 1.898b
3.195b
1.661b
0.824b
3.736b
1.021b
0.022g
0.004g
2.502
4.075
0.998
1.948
3.22
1.402
0.688
3.39
1.226
0.0472
0.0036
0.668
1.224
2.495
4.075
1.000
1.863
3.193
1.389
0.705
3.256
1.176
0.241
0.005
0.59
1.2
2.507
4.069
0.994
1.773n
2.721n
1.302n
0.809n
3.413n
0.736n
0.061n
0.007
0.65n
1.37n
2.507
4.069
0.994
1.948
3.275
1.340
0.728
3.569
1.178
0.0356
0.0029
2.497
4.069
0.998
2.507p, 2.494r
2.95
1.59
0.71
3.35
1.11
0.0164
0.0062
2.039p, 1.954q
3.142p, 3.1445r
1.408p, 1.4513r
0.667p, 0.6131r
3.991p, 3.4384r
1.223p, 1.2193r
0.0852n
0.0231n
1.46
1.48
1.46
1.46
1.40
1.56p, 1.5754r
0.72
0.72
2.12
2.12
2.61
2.59
3.48
0.89s
0.89s
2.301s
2.30s
In
Out
In
Out
In
Out
Octahedron
Basal (0001)
0.86
0.81
2.32
2.27
2.78
2.68
3.67
2550h, 2160l
Prism (1 1 0 0)
1934
1957
Prism (1 1 2 0)
2057
Pyramidal(1 1 0 1)
2023
e(0600 K)
Cp(0600 K)
n
m.p.
D Hm
DVm/Vsolid
n
0.36
0.42n
2.54
2.50
2775s, 2148t
2347
3454
1172
2124
Pyramidal(1 1 0 2)
Esf(I2)
27m, 42n
m
13.8
27.30o
1768g, (1700)g
16.20g
3.84o
33
11.03
26.04
1600 (1585)
17.1 (16.39)
5.08 (4.16)
30
41
37
17.1p
32.95p
1950p
14.74p
3.17p
12
W.-P. Dong et al. / CALPHAD: Computer Coupling of Phase Diagrams and Thermochemistry 38 (2012) 716
Table 4
Calculated physical properties of B2-CoAl using the present 2NN MEAM potential, in comparison with experimental data and other calculations. Values listed are the
the elastic constants B, C11, C12, C44 (1012 dyn/cm2), the surface energy (erg/cm2) (eV), thermal expansion coefcient e
cohesive energy Ec (eV), the lattice parameter a (A),
(10 6/K), specic heat Cp (J/mol K), melting point (K), enthalpy of melting DHm (kJ/mol) and the volume change on melting DVm/Vsolid (%). Properties marked with n are
those used for tting during the parameter optimization.
CoAl
Expt.
2NN MEAM
EAM
EDM
4.45a, 4.445b
2.86a, 2.863b 2.86c
1.62d, 1.62 70.03e
2.69a
1.07a
1.39a
4.45
2.86
1.62
2.659
1.099
1.391
2095
1771
2027
15.76
26.8
1900
29.47
13.36
4.47a
2.86a
2.04a
2.26a
1.46a
1.15a
1799f
1574f
1863f
4.47
2.86a
1.99a
2.31a
1.43a
1.59a
Ec
Lattice parameter, a
n
B
n
C11
n
C12
n
C44
n
Esurf
n
e(3001200 K)
Cp(3001200 K)
n
Melting point
D Hm
DVm/Vsolid
(100)
(110)
(111)
1921c, 1700e
FP calculations
a
15.82i
11.5i
2040c, 1645c, 2070 7310e, 1865i
W.-P. Dong et al. / CALPHAD: Computer Coupling of Phase Diagrams and Thermochemistry 38 (2012) 716
13
Table 5
Calculated lattice parameters of intermetallic phases in comparison with experimental data and other calculations. The unit of the lattice parameter is A.
Phase
Expt.
2NN MEAM
L12-Co3Al
L12-CoAl3
Lattice parameter
Lattice parameter
a
a
3.63
3.81
mP22-Al9Co2
Lattice parameter
a
b
c
6.213a, 6.18b
6.290a, 6.24b
8.5565a, 8.59b
mC93-Al13Co4
Lattice parameter
a
b
c
hP28-Al5Co2
Lattice parameter
a
b
c
FP calculations
3.56*
3.80*
6.13
6.46
8.42
7.79
12.14
15.72
7.524h
7.79
7.79
7.539
Table 6
Calculated enthalpy of formation of intermetallic phases, in comparison with literature data. The unit of the enthalpy of formation is kJ/gram-atom.
Phase
L12-Co3Al
L12-CoAl3
mP22-Al9Co2
mC93-Al13Co4
hP28-Al5Co2
Expt.
0.40a
0.31a, 0.31b
0.43a
2NN MEAM
FP calculations
0.34
0.28
0.16
0.23
0.26
0.41*
0.24*
0.20c, 0.18*
0.402a, 0.43c, 0.21*
0.306a, 0.34c, 0.31b, 0.32b, 0.46d
0.41c
0.374a, 0.48c, 0.69d
Fig. 2. Atomic volume of various intermetallic phases in the CoAl binary system
calculated at 0 K using the present 2NN MEAM potential. Literature data is from
Ref. [28].
14
W.-P. Dong et al. / CALPHAD: Computer Coupling of Phase Diagrams and Thermochemistry 38 (2012) 716
Fig. 4. Enthalpy of mixing of the liquid CoAl alloys calculated at 2500 K using the
present 2NN MEAM potential, in comparison with CALPHAD assessments [35].
Table 7
Calculated elastic constants C11, C12, C44, B for fcc-Co, L12-Co3Al and L12-CoAl3, in
comparison with literature data. The unit of elastic constant is 1012 dyn/cm2.
Structure
C11
C12
C44
fcc-Co
Present work
FP calc.a
FP calc.
2.80
3.00
2.96n
1.52
1.92
1.76n
1.10
1.59
1.36n
1.95
2.28
2.07n
L12-Co3Al
Present work
EAM [17]
FP calc.
3.13
2.80n
2.02n
1.44
1.84n
1.78n
1.42
1.31n
0.95n
2.00
2.16n
1.86n
L12-CoAl3
Present work
EAM [17]
FP calc.
1.82
2.51n
2.00n
0.85
1.51n
0.86n
0.69
0.94n
0.68n
1.17
1.84n
1.26n
and elastic properties of fcc-Co (g) and L12-Co3Al (g0 ) are also
reasonably described, which indicates that the present potential
should be suitable for an atomistic investigation of interfacial
properties of g/g0 coherent interfaces in Co-based alloys.
Fig. 5. Supercells used to calculate the (001), (011) and (111) interfacial energies between g0 -Co3Al and g-Co. White and red (or dark) circles denote Co and Al atoms,
respectively.
W.-P. Dong et al. / CALPHAD: Computer Coupling of Phase Diagrams and Thermochemistry 38 (2012) 716
Table 8
Calculated coherent interfacial energy at 0 K between g-Co and Co3Al at various Al
contents in g-Co. The unit of the interfacial energy is J m 2.
at% Al in g-Co
0%
5%
10%
15%
20%
(100)
(110)
(111)
0.101
0.075
0.039
0.002
0.016
0.066
0.043
0.014
0.008
0.019
0.032
0.006
0.011
0.026
0.042
sF W se Y=cp1=2 ,
0%
5%
10%
15%
20%
Work of separation
(100)
(110)
(111)
4.37
4.35
4.30
4.27
4.19
4.34
4.29
4.26
4.22
4.17
3.99
3.96
3.93
3.89
3.84
Table 9
Calculated work of separation at 0 K between g-Co and Co3Al at various Al
contents in g-Co. The unit of the work of separation is J m 2.
at.% Al in g-Co
Interfacial energy
15
10
5. Conclusion
An interatomic potential that can describe various fundamental physical properties of pure Co and the CoAl binary system in
good agreement with experimental information is now available.
The newly developed 2NN MEAM potential was used to investigate interfacial properties (interfacial energy and work of separation) between g-Co and g0 -Co3Al. Even though the (100) interface
has the lowest interfacial energy and the biggest work of separation, the differences from the other interfaces ((110) and (111))
considered are small, especially for the interfacial energy. These
small differences provide a large space for alloying other elements
to change its anisotropy and the shape of the g0 precipitates. Since
the 2NN MEAM potential is already available for various elements
and multicomponent alloys, the potential developed in the present work can be easily extended to multicomponent CoAlW
Metal systems for an elaborate alloy design of advanced Co-based
superalloys.
Acknowledgments
This work was supported by WCU (World Class University)
program through the National Research Foundation of Korea
funded by the Ministry of Education, Science and Technology
(R31-30005) and was supported by a grant from the National
16
W.-P. Dong et al. / CALPHAD: Computer Coupling of Phase Diagrams and Thermochemistry 38 (2012) 716
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