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Mechanical Maintenance Engineer

JOTHIKANNAN KANCHAMALAI
Bachelor of Mechanical Engineering from Anna University
Contact No: +971502750478

k.jothikannan@gmail.com

Objective
To pursue a challenging career as a Target Oriented Maintenance Engineer in an Oil
&Gas sector major where, I shall be a Contributing Team Player through the devout
application of my skills & experience for the Sustained growth of the organization.
Industry Experience

8years Shutdown/Turnaround Maintenance in oil & Gas Sectors including India


& Gulf Countries

2years Project Engineer in EPC Project at NLC & NTPC India

Specialization: Planning & Execution of Shutdown / Turnaround & Piping

Field of Exposure: Petrochemical, Refinery, Oil & Gas, LNG & power plant.

Career Summary
A post graduate of Mechanical Engineer with 10+ years of experience in
Shutdown /Turnaround Maintenance & EPC Projects of related to
petrochemical, refinery, oil & gas, LNG and power plant including India,
Abu Dhabi, Saudi Arabia, Oman & Qatar.

8+ years experience in Shutdown / Turnaround maintenance of all


kind of Static Equipments (such as Column, Pressure vessel /Drums, Heat
exchanger, Air cooler, Reactor, aboveground storage tanks, Furnace &
Heater, Flare ,Hydraulic seals, filter , Sulphur pit , stack, incinerator and
pigging & process pipings) in oil & Gas sectors and including 11
Turnaround & 30 shutdowns in India & Middle East.

2 years of Project Management experience in Piping Fabrication, erection,


commissioning of power cycle piping & Process piping in power plant & NGL
plant.

Significant Achievement
Worked under established companies in India and Middle east like IOCL /CPCL/
BPCL/HPCL/ NLC/NTPC & BHEL and Abu Dhabi /Saudi Arabia/ Oman/ Qatar
(ADNOC,SABIC,Q-CHEM &SOHAR FERTIL) etc.,
So far I handled 11 turnaround & 30 shutdowns with in a large industrial
organization, preferably in the Oil and Gas, Refinery, Petrochemical, Fertilizer &
NGL sectors including India & middle east
Good experience in maintenance activities of Oil & Gas equipments and good
Exposure in internals of all major static equipment
Good Knowledge in materials related with all major static equipment
Comprehensive Knowledge in reading P&IDs, Isometric Drawings & Construction
drawings.
Proficient in Project management and Cost controlling techniques.
Good experience in Power cycle critical piping in Thermal Power Plant
1 Plant Maintenance /Turnaround / Shutdown /Erection & Commissioning of
pipings in the Oil & Gas, Refinery, Petrochemical & NGL sectors including India
& Middle east.

Professional Summary
EMDAD SERVICES LLC
Job Title: Unit In charge
Duration: Since August 2016
Work place: ADRD Abudhabi Refinery / Umm Al Nar Refinery Abudhabi
Project: ADRD Turnaround 2017
Responsibility
Identification of job volume, criticalness, material requirements, rigging
requirement & Pre-T/A arrangement through site visit and scope studies.

Extensive experience in planning, servicing, repair, replacement and revamping


of all kind of static Equipments in oil & gas industries

Fully familiarized with applicable in service inspection, repair& Alteration in oil


and gas industries like ASME & API

Developed engineering skills on stationary equipments such as Column,


Pressure vessel /Drums, Heat exchanger, Air cooler, Reactor, aboveground
storage tanks, Furnace & Heater, Flare ,Hydraulic seals, filter , Sulphur pit ,
stack, incinerator and pigging & process pipings

Coordinated workflow within the engineering team, executed mechanical


engineering scope, reviewed mechanical drawing content, reinforced and
promoted quality and safety standards, interfaced with client and vendor
engineering staff of projects.

Ensured successful completion of mechanical deliverables and monitoring of


project performance for mechanical tasks, schedules and costs.

Hands on experience in preparing technical specifications, material selection,


preparing data sheets, sizing, selection and performance evaluation of oil and
gas industry equipments.

Developed isometrics and BOM, prepared piping registration packages, and


data books.

Liaison with other engineering discipline leads and vendors.

Managed multiple projects and prioritized with changing requirements.

Well understanding of Canadian EPC environment and standards.

Experienced with HSE procedures and requirements in the Petroleum Industry.

Planning, organizational and time management abilities.

Can work effectively as part of a cohesive team or independently. Accustomed


to work under pressure and to inflexible deadlines.

Worked Experiences:
2 Plant Maintenance /Turnaround / Shutdown /Erection & Commissioning of
pipings in the Oil & Gas, Refinery, Petrochemical & NGL sectors including India
& Middle east.

Qatar Engineering & Construction company - Abu Dhabi


Position Held
: Senior Mechanical Engineer in plant Services Department.
Duration
: September 2015 to August 2016
Sr.N
Position
Project
Client
Duration
o
Unit In
HCK /HSK/GDP Turnaround Takreer East
Sept 2015 to April
1
charge
2016
Refinery
2016
Role & Responsibility
Segregating scope from various departments and assigning work-order no for
each job.

Identification of job volume, criticalness, material requirements, rigging


requirement & Pre-T/A arrangement through site visit and scope studies.

Reserving required materials for each work order through scope study and
drawings.

Preparation of workbook with all necessary documents and getting approval


from client

Identification of plant and machinery requirements.

Identification tools and consumable requirements.

Identification of supervisor and foreman requirement based on job locations


and volume.

Preparation of method statement for critical jobs.

Attending Task Risk Assessment meeting for critical jobs.

Identification critical lifting locations and preparing rigging study with rigging
specialist

Tracking the criticality of the main paths to completion and float consumption

Providing close-out data to enable knowledge retention (lessons learned,


project data compilation) at completion of work.

Descon Engineering Ltd Abu Dhabi & Qatar


Position Held
: Senior Mechanical Engineer in plant Services Department.
Duration
: January 2013 to April 2015
Sr.N
o
1
2

Position
Area In
charge
Unit in

Project
Turnaround
2015
Turnaround

Client

Duration

Qatar chemical II - Qatar


Takreer Refinery

ADNOC-

Jan2015 to April
2015
April 2014 to

3 Plant Maintenance /Turnaround / Shutdown /Erection & Commissioning of


pipings in the Oil & Gas, Refinery, Petrochemical & NGL sectors including India
& Middle east.

3
4
5

charge
Area In
charge
Piping in
charge
Area In
charge

2014
Shutdown2014
Turnaround
2013
Turnaround
2013

UAE
Gasco Ruwais ADNOC -UAE
Gasco Buhasa ADNOCUAE
Umm Al Nar Refinery
ADNOC-UAE

Dec2014
Dec2013 to Jan
2014
Sept 2013 to Nov
2013
Jan 2013 to April
2013

Role & Responsibility


Segregating scope from various departments and assigning work-order no for
each job.

Identification of job volume, criticalness, material requirements, rigging


requirement & Pre-T/A arrangement through site visit and scope studies.

Reserving required materials for each work order through scope study and
drawings.

Preparation of workbook with all necessary documents and getting approval


from client

Identification of plant and machinery requirements.

Identification tools and consumable requirements.

Identification of supervisor and foreman requirement based on job locations


and volume.

Preparation of method statement for critical jobs.

Attending Task Risk Assessment meeting for critical jobs.

Identification critical lifting locations and preparing rigging study with rigging
specialist

Tracking the criticality of the main paths to completion and float consumption

Providing close-out data to enable knowledge retention (lessons learned,


project data compilation) at completion of work.

Engineering Maintenance Company - Abu Dhabi


Position Held
: Static Equipment Engineer
Duration
: January 2011 to January 2013
Sr.N
Position
Client
Projects
o
1

Static
Equipment
Engineer- core
team

Gasco Habshan /Bab 5 year long term


plant ADNOC
shutdown projects
Abu Dhabi- UAE

Area Engineer

Sohar Fertilizer-

Duration
Jan 2011 to Jan
2013

Turnaround projects July 2011 to Aug

4 Plant Maintenance /Turnaround / Shutdown /Erection & Commissioning of


pipings in the Oil & Gas, Refinery, Petrochemical & NGL sectors including India
& Middle east.

Oman

2011

Role & Responsibility


Segregating scope from various departments and assigning work-order no for
each job.

Identification of job volume, criticalness, material requirements, rigging


requirement & Pre-T/A arrangement through site visit and scope studies.

Reserving required materials for each work order through scope study and
drawings.

Preparation of workbook with all necessary documents and getting approval


from client

Technical evaluation of PR items from various suppliers and giving comments.

Inspection of direct order items for its dimensions, material and integrity

Identification of sub-contractor jobs and submitting request

Identification of plant and machinery requirements.

Identification tools and consumable requirements.

Identification of supervisor and foreman requirement based on job locations


and volume.

Preparation of method statement for critical jobs.

Attending Task Risk Assessment meeting for critical jobs.

Identification critical lifting locations and preparing rigging study with rigging
specialist

Tracking the criticality of the main paths to completion and float consumption

Providing close-out data to enable knowledge retention (lessons learned,


project data compilation) at completion of work
Spic-Smo (Group of Southern petrochemical Industries Corporation)
Mumbai / India.
Duration : July2007 to Dec 2010.
Sr.N
o
1

Position
Piping
Engineer

Client

NTPC/BHEL India

Projects

Duration

2X500 MW Erections,
Testing and
Commissioning of
Power Cycle Piping

Jan 2010 to Dec


2010

5 Plant Maintenance /Turnaround / Shutdown /Erection & Commissioning of


pipings in the Oil & Gas, Refinery, Petrochemical & NGL sectors including India
& Middle east.

Piping
Engineer

NLC / BHEL India

Shutdown
Engineer

IbanSina-SABIC- Saudi
KSA

Shutdown
Engineer
Shutdown
Engineer
Shutdown
Engineer
Shutdown
Engineer

Borouge ADNOCUAE
CPCL refinery
Chennai/ India
BPCL refinery
Mumbai/India
CPCL refinery Chennai
/ India

Ethylene & poly


Ethylene Turn Around
Shutdown project of
crude and FCC
Shutdown project of
Fcc
Turnaround project of
OHC/HC

Sept 2008 to Feb


2009
June 2008 to Sept
2008
Mar 2008 to May
2008
Oct 2007 to Feb
2008

Shutdown
Engg

IOCL refinery Gujarat /


India

Shutdown project of
Fcc

July 2007 to Sept


2007

5
6
7
8

2X125 MW Erections,
Testing and
Commissioning of
Power Cycle Piping
Methanol shutdown

April 2009 to
Dec2009
March 2009-April
2009

Role & Responsibility


Segregating scope from various departments and assigning work-order no for
each job.
Identification of job volume, criticalness, material requirements, rigging
requirement & Pre-T/A arrangement through site visit and scope studies.
Reserving required materials for each work order through scope study and
drawings.
Preparation of workbook with all necessary documents and getting approval
from client
Identification of plant and machinery requirements.
Identification tools and consumable requirements.
Identification of supervisor and foreman requirement based on job locations
and volume.
Preparation of method statement for critical jobs.
Attending Task Risk Assessment meeting for critical jobs.
Identification critical lifting locations and preparing rigging study with rigging
specialist
Tracking the criticality of the main paths to completion and float consumption
Providing close-out data to enable knowledge retention (lessons learned,
project data compilation) at completion of work.
EPC Projects:
Project Management experience in Piping Fabrication, erection, planning, of all
piping materials like Cs, SS, P22 and P-91 Materials and gained domain
knowledge in Piping Engineering.
Good experience in Power cycle critical piping in Thermal Power Plant
6 Plant Maintenance /Turnaround / Shutdown /Erection & Commissioning of
pipings in the Oil & Gas, Refinery, Petrochemical & NGL sectors including India
& Middle east.

In SG and TG package, execute the project as per the front availability and
the priority given by the client.
According to the front availability weekly and monthly schedule as made with
the effective requirement of man power and machineries.
The weekly and monthly schedule as send to the client. Execute the work
without failing the schedule and solve all the day to day site problems and
technical problems.
Closely monitoring the effective utilization of man power and machineries
with the progress output.
Take more responsibility of heavy Erection with proper safety requirements to
avoid accidents.
Attending Technical meeting with client BHEL/NTPC, accordingly execute the
job in smooth manner.
Material Non availability & Front non availability as informed to client for
further continues erection

Thyssen Krupp Industries India private Ltd,


Sr.N
o
1

Position
Maintenance
supervisor

Panipat / India.

Project
O&M of coke handling and
associated facilities for Delayed
cooker unit

Client

Duration

IOCL-Panipat June 2006 to


Refinery
June 2007

Responsibilities: Supervising & Executing the Preventive & Break Down


Maintenance of coke handling system such as Pipe conveyor (Around 4km),All
kind of pulleys & Bearings ,Counter Weight , Dust Suppression System, wing tripper
Discharging System Reservoir Pump House, Weigh Bridge.
Personal Information
Father Name: D.Kanchamalai
Material Status: Married
Passport Expire Date: Aug 2017
Nationality: Indian
Passport No: G5799869

Permanent Address
23/11A Kamatchi Amman Kovil Street,
Date of Birth: 15/05/1984 [Age 32]
Udayarpalayam post and taluk
Ariyalur District Pin code No: 621804
Tamilnadu / India /Asia
Languages Known
Tamil Speak / Read / Write
Hind Speak
7 Plant Maintenance /Turnaround / Shutdown /Erection & Commissioning of
pipings in the Oil & Gas, Refinery, Petrochemical & NGL sectors including India
& Middle east.

English - Speak / Read / Write

Software Skills
Application: MS Office (Excel, word, PowerPoint)
Operating system: Windows8,Vista, Windows 98, Windows XP
ERP Package: Maximo

Declaration:
I hereby declare that the information furnished above is true to the
best of my knowledge.

JOTHIKANNAN.K
Date:
Place: Abudhabi

8 Plant Maintenance /Turnaround / Shutdown /Erection & Commissioning of


pipings in the Oil & Gas, Refinery, Petrochemical & NGL sectors including India
& Middle east.