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MINIPAN digital panel meters, temperature- and mains controlling,

special purpose instruments for customer requirements www.ziehl.com

Operating manual
PTC-resistor relay MSF 220 V (VU)

date / name ) : 18.01.2011 Su/Fz


Page 1 of 8

Z. Nr.: 1172 0720.2


Type: MSF 220 V (VU)

ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwbisch Hall, Tel.: +49 791 504-0, Fax: -56, e-mail: info@ziehl.de

Contents

Page

Application and short description ................................................................................................ 3


Overview of functions and connection plan................................................................................. 3
Detailed description .................................................................................................................... 4
Table of functions: ............................................................................................................... 4
Assembly .................................................................................................................................... 5
Putting into operation .................................................................................................................. 5
Trouble shooting ......................................................................................................................... 6
Technical data ............................................................................................................................ 7
Form
................................................................................................................................... 8

date / name ) : 18.01.2011 Su/Fz


Page 2 of 8

Z. Nr.: 1172 0720.2


Type: MSF 220 V (VU)

ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwbisch Hall, Tel.: +49 791 504-0, Fax: -56, e-mail: info@ziehl.de

Application and short description


The MSF 220 V is particularly suitable for the temperature monitoring at dry transformers.
3 PTC-circuits with different nominal response temperatures (NRT) can be connected to this
unit, one for controlling a fan (forced cooling) and two for alarms.
Each PTC-circuit is monitored for break and short circuit.
This reduces the probability of false alarms.

Overview of functions and connection plan

3 PTC-circuits
MSF 220 VU for universal supply voltage AC/DC 24-240 V
intelligent control of fan (relay K0, 1 normally-open contact)
ALARM 1 in closed-circuit current mode (relay K1, 1 change-over contact) for pre alarm.
Signals also error in any sensor and interruption of supply voltage.
ALARM 2 in operation current mode (relay K2, 1 changeover contact). No signal when
switching on and off the supply voltage.
all output relays potentially separated from each other.
monitoring of sensor lines
TEST-button (stop possible before ALARM 2)
Simply test function, sensor monitoring can be disengaged (for 10 minutes)
LEDs for ON, sensor error, Fan, ALARM 1 and ALARM 2
plug-in terminals
housing for mounting on DIN-rail or wall-mount
mounting height 55 mm

Application with fan:


N
L1

N
L-

24

21

22

14

11

K2

K1

date / name ) : 18.01.2011 Su/Fz


Page 3 of 8

T0

08

05

K0

PTC Fan

PTC Alarm 1

T2 T1
PTC Alarm 2

12
Alarm 1

Alarm 2

A1 A2

M Lfter /
Fan

Fan/Al 1

AC: L1
DC: L+

Z. Nr.: 1172 0720.2


Type: MSF 220 V (VU)

ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwbisch Hall, Tel.: +49 791 504-0, Fax: -56, e-mail: info@ziehl.de

Application without fan:


N
L-

A1 A2

21

22

14

11

K2

08

K1
T0

05

K0

PTC Alarm 1

T2 T1
PTC Alarm 2

12
Alarm 1

Alarm 2

24

Fan/Al 1

AC: L1
DC: L+

Detailed description
The PTC-relay MSF 220 V has been designed for monitoring the temperature of drytransformers.
3 PTC-circuits with different nominal-response-temperatures (NRT) can be connected to this
unit, one for controlling a fan (forced cooling) and two for alarms.
Each PTC-circuit is monitored for break and short circuit. This reduces the probability of false
alarms.
Table of functions:
IN

contact
Power OFF
Power ON
Sensor 0

normal

OUT
FAN / Alarm 1
Alarm 1
05 - 08 11 - 12
0
1
0

( T / T0 )

Alarm 2
21 - 24
0

LED
FAN

0
2s
0/
Flash*
1
Flash

Alarm 1

Alarm 2

Sensor

ON

0
2s

0
2s

0
2s
0

0
1
1

overload
1*
0
1
0/
1
1
1
Sensor 1
normal
0
0
0
1
( T / T1 )
overload
1
1
1
1
0
1
0/
1
Flash
1
1
Sensor 2
normal
0
0
0
1
( T / T2 )
overload
1
1
0
1
0/
1
0(1)
Flash
1
1
* = delayed switch back 20 - 60 min. ( rckschaltverzgert 20 - 60 min. )
LEDs Alarm 1 and Alarm 2 flash until Reset ( blinken bis zu einem Reset oder Spannungsunterbrechung )
Test:
LED "ON" -flash -> +2 s -> FAN -> +3 s -> Alarm 1 -> +3s -> Alarm 2 -> +7 s -> Test 2 (0 / )
Interrupt on release ( Abbruch bei Loslassening )

date / name ) : 18.01.2011 Su/Fz


Page 4 of 8

Z. Nr.: 1172 0720.2


Type: MSF 220 V (VU)

ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwbisch Hall, Tel.: +49 791 504-0, Fax: -56, e-mail: info@ziehl.de

Assembly
Mount on 35 mm mounting rail EN 60715 or
Wall mounting with screws M4

Putting into operation


Connect wires as per connection plan
DANGER!
Hazardous voltage!
Will cause death or serious injury. Turn off and lock out all power
supplying this device before working on this device.

When installing the device into the switch-gear cabinet, please observe the max.
admissible temperature. Care for both, sufficient clearance to other devices or
sources of heat or enough forced draught.

Attention!
Before switching on make sure that the supply voltage Us of the
type plate and the mains voltage are the same!

Apply mains voltage to terminals, AC to A1 and A2 (DC A1=+, A2=-).


When device is ready for operation, relays K1 picks up (contact 11-14 closes), the green
LED "ON" is alight.

In case of failure of supply voltage, the monitored unit is not protected


any more. The operator must ensure, that a failure is detected, e.g. by
monitoring Alarm 1 (K1) or by testing the unit regularly.

Even if no temperature warning is monitored with alarm 1, the function of the relay K1 has to
be evaluated, otherwise the monitoring can fail unnoticed (missing supply- voltage,
equipment failure etc.). When no sensor is connected to T/T1, a resistor (1001000)
must be mounted.

date / name ) : 18.01.2011 Su/Fz


Page 5 of 8

Z. Nr.: 1172 0720.2


Type: MSF 220 V (VU)

ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwbisch Hall, Tel.: +49 791 504-0, Fax: -56, e-mail: info@ziehl.de

Trouble shooting

LED "ON" is not alight


Make sure that supply voltage is connected correctly (+/-) to terminals A1/A2 and is
the same as on the type plate
LEDs FAN, ALARM 1 or ALARM 2 flash, LED SENSOR light up and relay K1 doesnt
pick up:
Check the PTC-sensors. Make sure they are connected correctly to T0, T1 and T2. All
PTC must have a low resistance (pay attention to monitoring sensor-break and shortcircuit; when using without fan a resistor 100 ... 1000 ohm in T/T0 is required)
Testing the outputs can easily be realized by using the test-button (keep pressed). If
no PTC resistors are connected, the relay K1 always signals an alarm
For testing the PTC-input, the resistance has to be increased slowly, i.e. by means of
a potentiometer (app. 10 k). Rapid changes may be detected as sensor-error.
During normal operation testing the function with a short circuit in the sensorinput and/or by disconnecting the sensors (interrupt) is not possible. Any
manipulation will result in detecting a sensor-error (K1 releases and a sensor-error is
displayed, K0 and K2 do not switch)
Test with interrupt and short circuit at the sensor-inputs is possible in test
function 2. Press Reset/Test-button until LED "ON" flashes rhythmically (approx. 15
s). The device will return to normal operation when pressing Set/Reset or
automatically after 15 minutes.

Attention! Check PTCs only with measuring voltages < 2.5 V.

In case of any other malfunctions, replace device and send it in together with a
description of the occurred problem.

date / name ) : 18.01.2011 Su/Fz


Page 6 of 8

Z. Nr.: 1172 0720.2


Type: MSF 220 V (VU)

ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwbisch Hall, Tel.: +49 791 504-0, Fax: -56, e-mail: info@ziehl.de

Technical data
Type
Order number
Supply voltage/frequency Us
Power consumption
Tolerance voltage Us
Tolerance frequency Us

MSF 220 V
T 221738
AC 220-240V 50/60 Hz
P < 3 VA
AC 0.9...1.1 Us
48...62Hz

PTC-resistor connection
Cut-out point
Reclosing point
Collective resistance of cold sensors
Short-circuit monitoring
Terminal voltage (sensors)

3 x 1...6 PTC in series


3.3...4.0 k, typ. 3.65 k
1.5...1.65 k, typ. 1.6 k
1.5 k
Rmin > 40 , Rk = 2040
2.5 V at 250
5 V at 4 k
2 mA

Terminal current (sensor)


Relay output
Switching voltage max.
Switching current max.
Switching power max.

MSF 220 VU
T 221737
AC/DC 24240 V
P < 5 VA < 2 W
AC/DC 20270 V
4070 Hz

K1 and K2 = 1co potential free


K0 = 1no potential free
AC 415 V
AC 6 A
AC 2000 VA
120 W at DC 24 V

Rated operational current Ie


AC15:
DC13:
Mechanical contact life
Electrical contact life
Factor of reduction at cos 0.3
Fuse for device and contacts

Ie= 2A, Ue= 400 V


Ie= 3 A, Ue= 250 V
Ie = 2A, Ue = 24 V
7
3 x 10 operations
5
1 x 10 operations (at 230 V / 6 A)
0.5 x max. switching capacity
4 A, time-lag (gL)

Testing conditions
Rated insulation voltage
Contamination level
Overvoltage category
Rated impulse voltage
EMC
On period
max. ambient temperature

EN 50178 / EN 60947
AC 300 V
2
III
4000 V
EN 61000-6-2 / EN 61000-6-3
100 %
-20 ... +60 C / -20+70 C

Housing:
Mounting height / Width
Dimensions (H x W x D)
Material
Protection housing/contacts
Line connection solid wire
Stranded wire with insulated ferrules
Mounting

design V4
55 mm / 4 TE
90 x 70 x 58 mm
Polyamide PA 66, UL 94 V-2
IP 30 / IP 20
1 x 0.5 ... 1.5 mm2
1 x 0.14 mm2 1 mm2
snap able on 35 mm standard rail according to
EN 60715 or assembly with screws M 4
app. 250 g

Weight
Subject to technical modifications

date / name ) : 18.01.2011 Su/Fz


Page 7 of 8

Z. Nr.: 1172 0720.2


Type: MSF 220 V (VU)

ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwbisch Hall, Tel.: +49 791 504-0, Fax: -56, e-mail: info@ziehl.de

Form V4

dimensions in mm

58

70
48

Option

98

116

(90)

5
45

61,8

16,5

7
1

1
2
3
4
5
6
7

6
2

Upper part
Lower part
Bar for snap mounting
Latch for sealing
Front panel
Position downward
Bar for fixing to wall with screws, 4.2 mm

date / name ) : 18.01.2011 Su/Fz


Page 8 of 8

Z. Nr.: 1172 0720.2


Type: MSF 220 V (VU)

ZIEHL industrie-elektronik GmbH + Co KG, Daimlerstr.13, D-74523 Schwbisch Hall, Tel.: +49 791 504-0, Fax: -56, e-mail: info@ziehl.de

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