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TENGIZCHEVROIL

X-000-M-ITP-0310 TCO Rev. A

CONTRACTOR
LOGO

DOCUMENT NO:

X-000-M-ITP-0310
DOCUMENT TITLE:

STANDARD INSPECTION AND TEST PLAN

STRUCTURAL STEEL
FIREPROOFING

X-000-M-ITP-0310
:

TENGIZCHEVROIL /
TCO Project Title:

English
Russian

TCO Project No.


TCO Job Pack No.




0

Approved for Construction


for Project No.

Issued For review and comments for


Project No.

23/09/09

Issued For Implementation


as TCO Template

AZCO

ESUT

BSNF

DVVN

REV

DATE

PAGES

DESCRIPTION

BY

CHKD

APPR

CLIENT

TENGIZCHEVROIL
.

X-000-M-ITP-0310 TCO Rev. A


.

STANDARD INSPECTION AND TEST PLAN


Tengizchevroil

STRUCTURAL STEEL FIREPROOFING

CONTRACTOR
LOGO


SYSTEM:

Activity
No.

EQUIPMENT/LINE TAG NO.:

Activity Description

DESCRIPTION

Inspection/Test Requirements

310-1.0

Relevant steel structural members,


vessel skirts and saddles, cable trays
equipment ready for fireproofing

Verify ITP 301 and 302 for release of


structural steel
Release for pre-fireproofing activities

310-2.0

Pins correctly installed.

Verify Pins/washers installed and tested as


per manufacturers recommendations

310-3.0

Tie-coat applied (when applicable)

310-4.0

Mesh correctly installed

310-5.0

Surface cleanliness

310-6.0

Fireproof material mixture prepared


correctly

M-0310

Rev. No.

Page

2 of 4

UNIT/ AREA:

Reference Document
(Specification/Procedure)

ITP 301 and 302


& applicable Acts

Contractor QC

Inspection and Acceptance


Signed/dated
TCO Cons Rep
TCO QC

H/R

W/R

Manufacturers
instructions and
procedures

Manufacturers
instructions and
procedures

Manufacturers
Verify environmental conditions
instructions and
Verify wet density & slump correct as per
procedures
vendor requirements
Verify mixer discharge and sprayhead density

Manufacturers
instructions and
procedures. (Fendolite
MII & Fendolite TG
Verify paint or galvanising (as applicable)
touch up at areas scraped for pin installation Manual for Application)
(and all other areas as necessary) complete Specification
O-ST-2001.
Standard drawing 600000-M-STD-0009-01.
Standard vessel
drawings C-ST-2004.
Painting specification
X-ST-2000.
Steel erection spec MST-2002
M-ST-2003.
Steelwork general
arrangement drawings
Manufacturers
Verify dry film thickness of tie coat when
instructions and
applied
procedures
Verify environmental conditions
Verify plastic coated galvanised mesh
properly spaced from substrate with min
overlap
Release for fireproofing application
Verify surfaces dry, free from oil, grease,
loose dust as per vendor instructions

ITP No.

Legend: S - Surveillance Inspection W - Witness Point H - Mandatory Hold Point For Inspection R - Record Review

TCO Ops

Inspection and
Report doc
Acceptance
Regulatory Authority Checklist/Akt/Form
/or TCO Reliability

SCL005A

FACILITIES ENGINEERING

STANDARD INSPECTION AND TEST PLAN


Tengizchevroil

STRUCTURAL STEEL FIREPROOFING

CONTRACTOR
LOGO


SYSTEM:

EQUIPMENT/LINE TAG NO.:

Activity
No.

Activity Description

310-7.0

Fireproof application

310-8.0

Wet density tests.

310-9.0

Fireproofing thickness

310-10.0

Curing

310-11.0

Repairs

310-12.0

Sealant material applied

310-13.0

Water repellent coat applied

310-14.0

Final inspection

DESCRIPTION

Inspection/Test Requirements

Verify application to manufacturers


requirements.
Verify top surfaces of structural steel remain
bare where specified on drawings (at pipe
support and platform support beams)
Verify top surfaces chamfered to slopes for
water shedding as per standard details
Verify wet density not less than specified by
vendor

ITP No.

M-0310

Rev. No.

Page

3 of 4

UNIT/ AREA:

Reference Document
(Specification/Procedure)

Contractor QC

Inspection and Acceptance


Signed/dated
TCO Cons Rep
TCO QC

TCO Ops

Inspection and
Report doc
Acceptance
Regulatory Authority Checklist/Akt/Form
/or TCO Reliability

Manufacturers
instructions and
procedures
Steelwork general
arrangement drawings

Manufacturers
instructions and
procedures
Standard drawing 600000-M-STD-0009-01.

SCL005A

SCL005A

Manufacturers
instructions and
procedures

Verify repairs undertaken (If required)

Standard drawing 60 Verify polysulphide sealant applied at


exposed joints with steelwork as per standard 0000-M-STD-0009-01
drawing
Manufacturers
Verify water repellent top coat applied
instructions and
procedures
General arrangement
Final inspection
drawings
Standard drawings
Fire Protection Release Form Complete

H/R

H/R

H/R

Verify Fireproofing thickness as specified


(min 50mm for lightweight fireproofing
material, and to size of concrete plinth at
column bases)
Verify fireproofing protected from direct
sunlight

Legend: S - Surveillance Inspection W - Witness Point H - Mandatory Hold Point For Inspection R - Record Review

H/R

SCL005A
Release Form

FACILITIES ENGINEERING