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C ATALOG

Force Measuring and Weighing Technology

Electronics | Force Transducers and Load Cells | Mechanics

A.S.T. GmbH, Mess- und Regeltechnik

Content
Force Measurement, Amplifier and Software
Masterforce
Handheld Force Measuring System 3
Force Indicator
Compressive Force Measuring Device5
Force Indicator Pro
Tensile / Compressive Force Measuring Device7
KAK-F
Load Link with Wireless Remote Control9
MLE-F
Portable Container Scale 11
ASTAS PC-Software
13
ASTAS View PC-Software
17
ADL 280
Mobile Indicator / Data Logger
19
AE 703
Mobile Display 21
BA 643
Inline DMS Amplifier23
BA 660
Strain Gauge Measuring Amplifier25
BA 660 / IP 66
Strain Gauge Measuring Amplifier27
BA 661
Programmable Strain Gauge Measuring Amplifier29
BD 342
Inline USB Module31
BS 805
Switching Amplifier33
DI 301DP DMS-Profibus-Interface 37
LKZ 701
Load Spectrum Recorder
41
SLS 801, 801.01, 801.02
Digital Electronics Unit for Safety Load Monitor 43
Force Transducer and Pin Assignment 47
KA-LF
Miniature Force Transducer with Overload Protection 49
KA-S
Force Transducer with Overload Protection51
KAB
Force Transducer for Bending Forces53
KAC
Force Transducer for Platform Scale55
KAD-S
Shear Beam Force Transducer for Dynamic Force Measurement57
KAF
Force Transducer for Tensile and Compressive Forces59
KAF-I
Force Transducer for Tensile and Compressive Forces63
KAF-S
Force Transducer for Tensile and Compressive Forces65
KAF-S-E
Force Transducer for Tensile and Compressive Forces 67
KAF-W
Force Transducer for Compressive Forces69
KAK-S
Tension Load Cell71
KAL, KAL CAN / CANopen
Load Pin with Customizable Dimensions73
KAL-K
Load Pin with Standard Dimensions77
KAM Membrane Force Transducer79
KAM-B
Membrane Force Transducer in Small Dimensions83
KAM-PR
Membrane Force Transducer in Small Dimensions for Measuring of High Pressure Forces 85
KAM-R
Ring Membrane Force Transducer in Small Dimensions 87
KAM-S
Membrane Force Transducer in Small Dimensions89
KAM-S-H
Force Transducer in Small Dimensions for Press Fitting Machines & Industrial Automation91
KAN
Force Transducer for High Nominal Forces and High Accuracy93
KAN-DZ
Force Transducer for High Forces and Accuracy in Tension and Compression direction95
KAN-M Force Transducer 99
KAN-S
Small Force Transducer for Press Fitting Machines with High Nominal Forces101
KAP-S, KAP-E
S-Shaped Force Transducer103
KAS S-Shaped Force Transducer107
KAU-PR
Force Transducer for Monitoring of Loads in Lifting Jackets109
KAW
Bending Beam Force Transducer111
KAW-S
Shear Bender Force Transducer113
KMR
Ring Force Transducer or Measuring Shim115
KSW
Wire Rope Overload Guard117
KSW-2R
Wire Rope Overload Guard with Two Guide Rollers119
KSW-3R
Wire Rope Overload Guard with Three Guide Rollers for Installing on Running Rope121
KUS
Ring Force Transducer for Measuring of Forces on Screws or Cable Ends123
KUS-B
Ring Force Transducer for Measuring High Loads of up to 4 MN in Wire Ropes or Presses125
KUS-C
Ring Force Transducer with Customizable Dimensions127
Weighing Technology
A 810
Batch Controller 129
RAG 701
Weighing Terminal 131
KAB
Load Cell 10kg up to 1000kg135
KAC
Load Cell 5kg up to 1000kg139
KAD-S
Load Cell 0.5t up to 10t141
KAD-T
Load Cell 0.5t up to 2t143
KAS
Load Cell 0.5t up to 5t145
KAU
Load Cell 10t up to 500t 149
General Operating Instructions Force Transducer and Load Cells153
Force transducers for ATEX-zones 155
Calibration Services ISO 376157
Calibration Services VK 007159
Mechanical Fabrication161
General Terms and Conditions163

Handheld Force Measuring System

master

T h e A r t o f Pr e c isi on

KAM

Applications
Industrial automation
Machine testing
System calibration

KAP-S

KAF-W
KAN-G

Features
Portable and ready to use
Fast setup through built-in sensor recognition and multipoint calibration (TEDS-M)
High accuracy through calibrate the complete measurement chain
Traceable calibration certificate, optionally DAkkS calibration certificate
Industrial quality
Data-logging with PC-software (included)
The force measurement system master
is very easy to use and useful for testing or calibrating
machines and installation equipped. This helps to comply with quality regulations, i.e. ISO 9001.
which allows additional
The instrument provides an USB-interface to our PC- software
programming and multipoint calibration of the sensor. The software also features a data logging
to PC function which stores up to 1600 values per second directly into a Microsoft-Excel file. The
system can be extended by an infinite number of other strain gauge sensors. With
master
ASTs TEDS function every sensor is recognized with its nominal value and calibration data. The
stable transportation case contains the instrument, sensor, USB-cable, CD-ROM with software and
documentation and a printed documentation. Software and manual are in English and German language. Our factory calibration as well as the optionally according to ISO 376 calibration includes the
is
calibration for tension and compression for our bi-directional force sensors. The new master
a measurement kit containing one of the most accurate handheld force measurement instruments
on the market, a calibrated force transducer to measure loads with TEDS-M function and our PC software
.
The integrated TEDS-M function makes the setup very fast and easy: The sensor data are stored in a
chip that is part of the sensor plug. The data contain information such as:
Rated load and up to 5 calibration points
Sensitivity
Name of the sensor
Manufacturer
Date of calibration
3

Cable length 1.5m (KAF-W and KAN/KAN-G: 3m)


+EX Excitation / Speisespannung
TEDS

TEDS-M Gnd

TEDS-M Data

SHI Shield / Schirm


-EX Excitation / Speisespannung
+SI Signal / Signalausgang
-SI Signal / Signalausgang

Specifications with typical sensors


Sensor
Accuracy class
Rated (nominal) force (Fnom) compression
Rated (nominal) force (Fnom)
Compression and tension
Reference temperature (Tref)
Rated temperature range (BT, nom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Environmental protection (EN 60529)
Instrument
Input signal range(Cnom)
Sensor supply voltage
Internal resolution at 2 mV/V
Sampling rate (averaging)
Relative linearity error (dlin)
Noise (at sampling rate)
Display
Display refresh rate
Display refresh rate (PC)
Display modes
Display increments
Data logging function, measure rate (PC)
USB Interface
Reference temperature (Tref)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)

% Fnom
kN

KAM
0.1
0.1 ... 200

kN

KAP-S
0.05

KAF-W
0.05

0.05 ... 50

0.2 ... 10

+23
-20 ... +60
150
300
10
IP 42

+23
-20 ... +60
150
300
100
IP 54

KAN-G
0.5
500 ... 3000

C
C
% Fnom
% Fnom
% Fnom

+23
-20 ... +60
150
300
50
IP 67

mV/V
VDC
Bit
Hz
%
% Fnom

0.3 ... 5
5
22
6.25 ... 1600
0.0015
0.002 (6.25 Hz) ... 0.04 (1600 Hz)
5 digit LCD, 14mm
3
6
measured/max./ min./overload/various units/battery
0.1N / 0.01kg (0.1 ... 1kN)
0.001kN / 0.1kg (2 ... 20kN)
0.01kN / 1kg (50 ... 20kN)
0.1kN / 0.01t (500kN)
1kN / 0.1t (1 ... 3MN)
up to 1600
Mini USB-B
+23
-10 ... +50
-30 ... +70
IP 54

o
o

1/s
1/s

Hz
C
C
o
C
o
o

+23
-20 ... +60
100
300
20
IP 67

All data according to VDI/VDE/DKD 2638

Order Example
Type Code
MasterForce/KAP-S/1kN

Option XKD 221


Option XKD 222
Option XKD 223

Description
Handheld instrument MasterForce with TEDS-M KAP-S force transducer 1kN
Rated (nominal) force of sensor
Sensor type (KAP-S = compressive and tensile, KAM = compressive loads)
All Sensors come with factory calibration at nominal force, case, software and
manual. At least one AE 703 must have Masterforce System configuration
ISO 376 calibration compression
ISO 376 calibration for tension
ISO 376 calibration for compression and tension
Datasheet Masterforce Data subject to change 10/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

Indicator

Compressive Force Measuring Device


Applications
Measurement of compressive force
Compilation and display of forces
Inspection of machines and facilities

Special features

Easy to use
Rated force from 100N up to 200kN
Robust battery powered display
Test certificate
Display of maximum value

Dimensions

1000N

Compression
Force Transducer

Force Indicator
Compression Force
Transducer
Diameter/height

Cable 1.5m

Display

100-200N

500N

1-5kN

10kN

25/13

40/25

40/25

40/25

20-50kN 100-200kN

90/48

115/ 60

Specifications
Accuracy Class

% Fnom

0.5

Force Transducer
Rated force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)

kN
% Fnom
% Fnom
% Fnom

KAM
0.1/ 0.2/ 0.5/ 1/ 2/ 5/ 10/ 20/ 50/ 100/ 200
150
> 300
50

Relative linearity error (dlin)


%
%
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
%/10K
Temperature effect on characteristic value (TKC) %/10K
Relative creep over 30 minutes (dcr, F+E)
%
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
Device
Type size
Display range
Display mode
Measuring rate (averaging)
Power supply
Dimensions (B x H x T)
Environmental protection (EN 60529)

C
C
o
C
o
C
o
o

mm
1/s
mm

0.5
0.5
0.5
0.5
0.5
+23
-25 ... +60
-30 ... +70
-40 ... +70
IP 67
Force Indicator
20.5
4-digit / 1000 pieces
measured value, maximum value, scale unit, overload
16
4xAA (inside)
118 x 102 x 35
IP 54

All data according to VDI/VDE/DKD 2638

Type Code
Type Code
Force Indicator 100N
Force Indicator 200N
Force Indicator 500N
Force Indicator 1kN
Force Indicator 2kN
Force Indicator 5kN
Force Indicator 10kN
Force Indicator 20kN
Force Indicator 50kN
Force Indicator 100kN
Force Indicator 200kN

Description
Display increment
Compressive Force Measuring Device Force Indicator 100N
0.1N
Compressive Force Measuring Device Force Indicator 200N
0.2N
Compressive Force Measuring Device Force Indicator 500N
0.5N
Compressive Force Measuring Device Force Indicator 1kN
1N
Compressive Force Measuring Device Force Indicator 2kN
2N
Compressive Force Measuring Device Force Indicator 5kN
5N
Compressive Force Measuring Device Force Indicator 10kN
10N
Compressive Force Measuring Device Force Indicator 20kN
20N
Compressive Force Measuring Device Force Indicator 50kN
50N
Compressive Force Measuring Device Force Indicator 100kN
0.1kN
Compressive Force Measuring Device Force Indicator 200kN
0.2kN

Options

Case

Type Code
XKM 210

Description
Storage Case

Calibration

XKW 221

works calibration at 5 points - pressure

Data Sheet Force Indicator suject to technical changes 09/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

Indicatorpro

Tensile/Compressive Force Measuring Device


Applications
Measurement of compressive and tensile forces
Compilation and display of forces
Inspection of machines and facilities

Special features

Easy to use
rated force from 10N to 50kN
Robust battery powered display
Test certificate
Display of maximum value

Dimensions

1000N

Tension / Compression
Force Transducer

Cable 1.5m

Display

Force Indicator
10-50N 100-500N 1kN-2kN 5kN
10kN
20kN
50kN
Force Transducer
Height/Width/Depth 55/60/14 60/42/14 60/42/14 70/60/26 70/60/35 78/68/38 78/68/38
Screw thread
M6
M8
M8
M12
M12
M20x1,5 M24x2
7

Specifications
Accuracy Class
Force Transducer
Rated force (Fnom)

% Fnom

Maximum operating force (FG)


Breaking force (FB)
Lateral force limit (FQ)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr, F+E)
eference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
Device
Type size
Display range
Display mode
Measuring rate (averaging)
Power supply
Dimensions (B x H x T)
Environmental protection (EN 60529)
All data according to VDI/VDE/DKD 2638

N
kN
% Fnom
% Fnom
% Fnom
%
% / 10K
% / 10K
% / 10K
%
o
C
o
C
o
C
o
C
mm
1/s
mm

0.1
KAP-S
10/ 20/ 50/ 100/ 200/ 500
1/ 2/ 5/ 10/ 20/ 50
150
> 300
10
0.1
0.1
0.1
0.1
0.1
+23
-25 ... +60
-30 ... +70
-30 ... +70
IP 42
Force Indicator Pro
20.5
4-digit / 1000 pieces
measured value, maximum value, scale unit, overload
16
4xAA (inside)
118 x 102 x 35
IP 54

Type Code
Type Code

Description

Display increment

Force Indicator Pro 10N

Tension Force Measuring Device Force Indicator Pro 10N

0.01N

Force Indicator Pro 20N

Tension Force Measuring Device Force Indicator Pro 20N

0.02N

Force Indicator Pro 50N

Tension Force Measuring Device Force Indicator Pro 50N

0.05N

Force Indicator Pro 100N

Tension Force Measuring Device Force Indicator Pro 100N

0.1N

Force Indicator Pro 200N

Tension Force Measuring Device Force Indicator Pro 200N

0.2N

Force Indicator Pro 500N

Tension Force Measuring Device Force Indicator Pro 500N

0.5N

Force Indicator Pro 1kN

Tension Force Measuring Device Force Indicator Pro 1kN

1N

Force Indicator Pro 2kN

Tension Force Measuring Device Force Indicator Pro 2kN

2N

Force Indicator Pro 5kN

Tension Force Measuring Device Force Indicator Pro 5kN

5N

Force Indicator Pro 10kN

Tension Force Measuring Device Force Indicator Pro 10kN

10N

Force Indicator Pro 20kN

Tension Force Measuring Device Force Indicator Pro 20kN

20N

Force Indicator Pro 50kN

Tension Force Measuring Device Force Indicator Pro 50kN

50N

Options

Type Code

Description

Case

XKM 210

Storage Case

Calibration

XKW 212
XKW 222

Works calibration at 5 points for 10-50N - Tension


Works calibration at 5 points for 100N-50kN - Tension

Load button

XKM 029
XKM 040
XKM 019
XKM 043
XKM 044

10N bis 50N


100N bis 2kN
5kN und 10kN
20kN
50kN

Rod ends
(male screw)
with lock nut

GKA 6
GKA 8
GKA 12
GKA 20
GKA 25

5N bis 50N
100N bis 2kN
5kN bis 10kN
20kN
50kN
Data Sheet Force Indicator Pro suject to technical changes 09/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAK-F
Load Link with Wireless Remote Control
Applications
Under hook crane weighing
Measurements of cable tension
Determination of loads in wire rope
The load link model KAK-F is a compact
measuring device for the determination
of loads in wire rope and cranes. With the
assistance of shackles, hooks and master
links the load link will be completed to a
crane scale. The load link is equipped with
RRF remote control unit operates at 868
MHz and allows complete control of the
scale. The measuring data can be transferred to a PC. The load link operates independent of mains and its operation time,
with a fully charged battery, amounts to at
least 140 hours.

Features

1.0t to 100t capacities


Accuracy class 0.2 %
For use with standard lifting shackles
Wireless data transmission
Serial interface (RS232)
Anodised aluminium alloy and
stainless steel brushes
Low weight

Application Example
Typical applications include the measurement of chain forces when connected
off-key from the main crane lifting force.
In this application the KAK-F is sending
the individual tension of each chain to
the remote display. The serial interface
allows the direct communication with a
PC or another large display. Through this
measurement the user can ensure that no
overload occurs in the individual chains
during the operation. The remote control
FFB 204 can be used in this case to control
up to 4 load links.

Specifications
Accuracy Class

% FSR

Rated load (Fnom)


Maximum operating load (FG)
Breaking load (FB)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Battery operating time
Environmental protection (EN 60529)

0.2

t
% Fnom
% Fnom
o
C
o
C
o
C
o
C
h

1/ 2.5/ 5/ 10/ 20/ 35/ 50/ 100


150
> 500
+ 23
-10 ... +40
-20 ... +70
-20 ... +70
140 (20C)
IP 54

MHz
mW

ISM-Band 868,3MHz
10mW (7dBm)
1 reading per 2s
approx. 40 (inside) .... approx. 150 (in the open)

Remote Control FFB 201


Frequency
Transmission power
Transfer quota
Range of transmission

Display in t
Figure height
Figure step (at rated load)

mm

Power supply voltage

VDC
W
h
o
C
o
C

Power input (without illumination)


Battery life cycle with batteries incl.
Operating temperature range
Storage temperature range
Keypad
USB interface
Dimensions: (W x H x D)
Weight without batteries
Environmental protection (EN 60529)

mm
g

LCD, 5 digits
14
0.5kg (1t), 1kg (2.5t-5t),10kg (10t-50t), 50kg (100t)
3.0 ... 4.8 (3 accumulators or primary cells AA) or powering by
USB-Port
0.24
approx. 40
-10 ... +50
-20 ... +70
membran
Mini-USB-B connector, 5 pin
82.1 x 161.7 x 53.8
240
IP 54 in used position, USB-port closed

Functions: backlight, to tare, unit, maximum value, data transmission, accumulation


All data according to VDI/VDE/DKD 2638

Dimensions
Load

Weight

1.0 t

190

118

14

151

16

38

1.1 kg

2.5 t

233

118

22

173

25

42

1.7 kg

5.0 t

250

118

27

180

30.5

45

2.1 kg

10 t

325

118

48

213

47

64

3.9 kg

20 t

378

141

55

233

57

74

6.8 kg

35 t

405

156

66

245

67

84

9.4 kg

50 t

450

180

76

264

77

94

14.4 kg

100 t

640

260

100

380

99

113

39.3 kg

Ordering Example
KAK-F/20t/0.2

Load link with remote controll 20t


Accuracy class
Capacity
Model (incl. Transportbox)

Type Code / Options


XKC 107 Charger for 1- 4 accumulators (without accumulators) Batteries - AA Rechargeable batteries AA, NiMH (indiv. ordered)
XKW 222 Works-calibration for KAK-F/1t ... 35t tension force
XKW 242 Works-calibration for KAK-F/50t ...100t tension force
Spacers for clearance compensation in shackles

10

Datasheet KAK-F Subject to technical change 12/2013

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

MLE-F
Portable Container Scale
Applications
Container scales
Point of center gravity determination for
machines and systems

Special Features

Easy to handle
Transportable due to battery operation
Rated load per load cell 20t/ 40t/ 80t/ 100t
Accuracy better than 0.2 % per load cell

Dimensions in mm

100

MLE-F 4 x 5t FFB 204

80

145

85

MLE-F 4 x 10t FFB 204

80

145

85

MLE-F 4 x 20t FFB 204

100

158

91

MLE-F 4 x 25t FFB 204

100

158

91

Type Code

A
118

Type Codes
Weight

Description

Accessories

MLE-F 4x 5t FFB 204

27 kg

Portable load cell 4 x 5 t with remote control

Case, USB-cable, documentation

MLE-F 4x 10t FFB 204

27 kg

Portable load cell 4 x 10 t with remote control Case, USB-cable, documentation

MLE-F 4x 20t FFB 204

35 kg

Portable load cell 4 x 20 t with remote control Case, USB-cable, documentation

MLE-F 4x 25t FFB 204

35 kg

Portable load cell 4 x 25 t with remote control Case, USB-cable, documentation

Options
Type Code

Description

Note!

XKW 221

works calibration

per load cell

11

Specifications Load Cells


Accuracy Class per Load Cell
Rated load (=S)
Safe overload
Ultimate overload (FB)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
Surface pressure per load cell

%S
t
%S
%S
o
C
o
C
o
C

Max. permissible slope of underground


Display
Range of indication +/-display definition

mm

Modes of display
Power supply per load cell
Operating time
Remote Control FFB 204
Wave band
Display rate
Coverage at sight
Display
Range of indication/total display definition

VDC
h

4.4 ... 6.4 (4xAA)


140

MHz
1/s
m

ISM-Band 868
0.5
150 in the open / 40 inside building
5-digit LCD graphic display 128x64 pixel, illuminated
5.00t/ S 20.00t 10kg 10.00t/ S 40.00t 10kg
20.00t/ S 80.00t 10kg 25.00t/ S 100.00t 10kg
measured value, maximum value (net gross),
balance / overload / charge of battery

Modes of display
Keypad
Function
Power supply per load cell
Operating time
Operating temperature range (BT, nom)
Storage temperature range (BT, S)
Environmental protection(EN 60529)
USB interface
Weight without batteries
Dimensions (W x H x D)

0.2*
4x5t/ 4x10t/ 4x20t/ 4x25t
150
> 500
+23
-10 .... +50
-20 ... +70
IP 54
10N/mm for 5t 20N/mm for 10t
40N/mm2 for 20t 50N/mm for 25t
2
4 -digit LCD
5.000t 1kg
10.00t 10kg
25.00t 10kg
measured value, (net <-> gross), maximum value
balance / overload / charge of battery

VDC
h
o
C
o
C

g
mm

membrane keypad
on-off / tare / gross / net / maximum /centre
3.0 ... 4.8 (3xAA) or USB-Port
approx. 40
-10 ... +50
-20 ... +70
IP 54
Mini-USB-B connector, 5 pin
240
78 x 159 x 47

* Depending on the application requirements of the load cell can vary the accuracy to about 1% of rated load!!

Order Example
Type Code
MLE-F 4x10t - FFB 204

12

Description
Portable load cell 4 x 10 t and FFB 204
Remote receiver
Rated (nominal) load
Model
Data sheet MLE-F Subject to technical changes 01/2016

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

PC-Software

Application
Support the following devices:
AE 703, mobile display unit
FFB 201, radio remote control for KAK-F
FFB 204, radio remote control for portaible
container scale MLE-F
BD 342 USB-interface for force transducer
BA 660/BA 661 DMS amplifier

Features

Monitoring and visualization of measuring data


Powerful data logging
Load-time-diagram
Setup and calibration function also for TEDS-sensors

Main screen

The software scans all USB-ports and connects automatically if one compatible device has been
found. Actual load minimum load, maximum load, used device, overload, load-time-diagram, name
of log file and log running are displayed here.
13

Diagram

The force over time graph can be saved as a picture.

Options

Set up for diagram and logging are made in the options screen. The measuring rate is set in the device
itself.
14

Logging

The logging feature allows storing measured values in a text file or an MS-EXCEL sheet. The logging start
can be triggerd by button or a trigger value. Logging is possible for AE 703 in single value mode, or in a
frequency range of 1 value per day up to 1600 values per second.

Parameter

Setup parameters depend on the device. This example shops the range of a AE 703. Parameters can be
downloaded and stored in the PC and reused for the other device.

15

Calibration

Allows easy and comfortable calibration with linearisation points.

Order Example
Type Code

16

Description
PC-Software
products.

will be delivered free of charge with compatible

Data sheet ASTAS-Software Subject to technical change 12/2013

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

PC-Software

Applications
Devices backing from USB
AE 703, mobile display
FFB 201 radio remote control
BD 341 / BD 342
Special Features

Visualization of measurement data


Data Storage
Chart configuration
Database
Multilingual (DE, EN, CN)
Up to 16 devices can be connected

Description
The ASTASview software allows the display and recording of sensor data , which are connected via USB to the evaluation computer . The data of up to 16 different sensors can be
displayed and logged in real time. Both the sample rate and the graphical layout of the
data are adjustable. In conjunction with our BD342 (USB module), AE703 (display device)
or FFB201 (radio remote control) the connected sensors can be configured ( tare , unity,
etc.). The clear design of the software is simple to use and guides you intuitively through
all menu structures, which are designed in multiple languages. A calculation tool adds additional flexibility with the help of mathematical and logical operations. The calculation rules
are freely definable. The layout of the software and the appearance of the window is highly
customizable and can be saved as a project. This makes the entire presentation up to the positioning of the different windows on the screen for various applications restoreable with one click.

Main dialog

Pict. 1: Main dialog ASTASview

17

After starting the software, all connected devices are searched, connected and automatically displayed in different tabs as a force-over-time diagram (Fig. 1, right). In addition, a tab is added with all
the charts as an overview (Fig. 1, left). The overview is configurable, so that the number shown sensor values can
be subsequently defined. In the horsemen of the connected devices, the force values
(gross, net), the minimum value, the maximum value and the unit are displayed. The individual tabs
can also be detached from the main dialogue so that they can be positioned anywhere on the screen.
The measurement data of the connected devices can be viewed through zoom functions in detail and the diagram is saved as image file. The logging of data occurs by mouse
click or by a trigger, which can be defined for each device. The data rate is adjustable.

Chart configurator

Pict.. 2: Chart configurator

The chart configurator is used to easily customize graphs and measurement issues within the main
dialogue. In addition, both the abscissa and the ordinate axis label and the calculation rule can be assigned. In the calculation procedure, the measured values of all devices can be used and therefore linked
or modified by mathematical operations (addition, subtraction, multiplication, division, trigonometric
functions, absolute value, ...). This allows, for example, to apply force differences over time, showing the
sum of all forces or represent the measured values a gainst each other on the coordinate axes. The graph
created can also be added to the overview and the resulting values are used as a trigger for logging.
Type Code
Type
ASTASview
18
18

Description
PC-Software ASTASview

Data sheet Software ASTASview Subject to technical changes 05/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

ADL 280 RFID


Mobile Indicator / Data Logger
Applications
Mobile indicator for strain gauge sensors
with A.S.T.-RFID-transponder
Data logger

Features

Easy to use
Sensor detection
Display measured value, date, time
Memory for 500 measurement values
Software XKS 280

BD 280
RFID

Force Transducer

ADL 280 RFID


19

Specifications
Data Logger ADL 280 RFID
Memory values
Measurement period
Range

s
mm

Display

500
10
20
LCD - Display 4-lines

Figure heights
Display resolution

mm
digits

5
4

VDC
h

3.7 V - internal Lithium-Accumulator


or powered by USB-port
ca. 3 (2500 values)

C
C

-20 ... +60


-20 ... +60

Power Supply
Supply voltage
Battery operating time
Environmental Conditions
Operating temperature range
Storage temperature range
Construction
Housing
Dimensions (W x H x D)
Weight
Environmental protection (EN 60529)
USB interface

mm
g

polyamid
115 x 206 x 85
500
IP40
Micro USB 2.0 type B (socket)

RFID-transponder BD 280 RFID


Connection technology
Input signal range ( =S)
Bridge resistance of strain gauge bridge
RFID frequenz
Reproducibility of the measurements
Environmental conditions

mV/V

kHz
% v. S.

Operating temperature range


Storage temperature range
Vibration resistance when installed
Shock resistance when installed
Construction
Dimensions
- Printed board (W x H x D)
- Antenna (Diameter x Hight)

Strain gauge half bridge


0.3 ... 5
> 100
125
1

C
C

-20 ... +60


-20 ... +70
DIN EN 60068-2-6
DIN EN 60068-2-27/-29

mm
mm

29 x 29 x 5
25 x 3.5

Order Example
Type Code

Description

ADL 280 RFID

Data Logger, incl. USB-cable, plug-in charger, software XKS 280, Manual, carrying case

KAM-RFID/100kN/1% Example for KAM/100kN/1%

20

Data sheet ADL 280 RFID Subject to technical changes 04/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

AE 703
Mobile Display
Applications
Mobile display for force transducers
Measuring systems

Features

Rigid versatile handheld instrument


Minimal- and maximal value display
16 programmable measurement range
Measuring rate up to 1600 value/ s
Multiple force transducers connected
0.01 % accuracy class
USB 2.0- interface
Sensor detection of TEDS and TEDS-M transducers

Dimensions/ Connections

Connector
XKC 041.03 or
XKC 071 (TEDS) or
XKC 072 (TEDS-M)

Force transducer

USB

21

Specification
Accuracy Class

Signal Input

0.01
For up to 2 transducers with strain gauge full bridges connected

Input signal range (+Si/-Si)


Input impedance range of strain gauge bridge
Excitation voltage (+Ex/-Ex)
Error by 2mV/V
Relative linearity error
Noise (at measuring rate)
Temperature effect on zero signal
Display
Character height
Display range
Display additional modes
Display rate
Scaling points for linearization
Internal resolution at 2mV/V
Measuring rate (average value)
Measured value transmission via USB
TEDS/ TEDS-M
Interface
Supported templates
Power Supply
Supply voltage

mV/V

VDC

0.3 ... 5
> 150 (2 parallel strain gauge full bridges/ 350) up to 2000
5.0

%
%
%/10K

0.0015
0.002 (6.25Hz) ... 0.04 (1600Hz)
0.002
5-digit LCD graphik display, 128x64 pixel, illuminated
14
-99999 up to 99999
Meas/min/max.value, overload, various units, charge of battery
3
up to 4
22 Bit
6.25 ... 1600
max. 1400 values/s with software ASTAS
according to IEEE 1451.4
Mixed-Mode interface, class 2
basic, bridge

mm

pieces
1/s

VDC

Operating time with batteries


Environmental Conditions

3.0 ... 4.8 (3 accumulators or primary cells AA)


or powering via USB-port
approx. 40

Operating temperature range


Storage temperature range

C
C

-10 ... +50


-20 ... +70

Construction
USB - interface
Dimensions: (W x H x D)
Weight without batteries
Force transducer connector
Environmental protection (EN 60529)

mm
g

Mini-USB-B connector, 5 pin


82.1 x 161.7 x 53.8
240
6-pin round connector
IP 54 - in use, force transducer connected, USB-port closed

Order Example
Type Code

Description

AE 703

Mobile display, incl. USB-cable, CD-ROM with users manual and

PC-software

Options
Type Code

Description

Case

XKM 270.01

Storage case for AE 703, force transducer and accessories, incl. 3 batteries, USBcable, screwdriver for battery compartment

Plug and cable

XKC 041.03

6 pin round connector on force transducer suitable for AE 703 (IP 67)

XKC 071

6 pin plug (TEDS) connected to force transducer

XKC 107

Charger for 1-4 accus (without accu)

Accu - AA

Accu AA, NiMH be ordered separately

XKC 109

USB power supply unit

XKE 703

Adjustment/ scaling (see also calibration)

Adjustement/Scaling

22

Data sheet AE 703 Subject to technical changes 10/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

BA 643
Inline DMS Amplifier
Application
The strain gauge amplifier BA 643 can
be used for all strain gauge load cell
and is particularly suitable for miniature force transducer in which the space
for additional electronics is limited.

Features
0.1 % accuracy class at voltage output
Environmental protection IP 65
Power supply
12 ... 30VDC: 4 ... 20mA
20 ... 30VDC: -10 ... +10V

Dimensions/ Connections

22,5

98

3
4

2
1

PIN
1
2
3
4
5
6

Signal
-EX
+EX
+SE
+SI
-SI
-SE

Description
Excitation voltage (-)
Excitation voltage (+)
Sense signal (+)
Signal (+)
Signal (-)
Sense signal (-)

23

Cable length to force transducer: 0.5m

Specifications

supply voltage +

(UB)

brown

shield

(SHI)

black

signal +

(OUT)

green

ground /
signal -

(0V)

yellow

programming
interface

(PRG)

white

(0V and PRG to be connected by the customer) With integrated amplifier

Type

BA 643.13

BA 643.14

Output signal
Input
Input signal range*
Bridge resistance of the strain-gauge bridge
Supply voltage for sensor
Output
Standard signal output
Zero range >0<*
Full load range >V<*
Load resistance
Accuracy re 2mV/V Input signal = v. E.
Frequency limit -3dB
Error signal at 2mV/V input

4 ... 20 mA

-10 ... 0 ... +10V

1 ... 3
350 ... 1000
3.4

1 ... 3
350 ... 1000
3.4

4 ... 20mA
-5 ... +5
1 ... 10
<300
0.2
70Hz
0.012mA AC
(0.075%)
0.05
0.1
0.1

-10 ... 0 ... +10V


-5 ... +5
1 ... 10
>10.000
0.1
70Hz
0.0055mV AC
(0.055%)
0.05
0.1
0.1

mV/V

mV/V
mV/V

%v. E.

Relative linearity error


%v. E.
Temperature-coefficient amplification
%v. E./10K
Temperature-coefficient zero point
%v. E./10K
Supply voltage
Power supply (reverse polarity protection)
VDC
12 ... 30
20 ... 30
Power consumption
mA
< 35
< 20
Environmental condition
Operating temperature range
C
-30 ... +60
Storage temperature range
C
-40 ... +65
Immunity
DIN EN 61000-6-2
Absence of radio interference
DIN EN 55011-B
Construction
Dimensions
mm
84 x 22.5
Weight
g
200
Environmental protection (EN 60529)
IP 65
* mounted on the force transducer and adjusted: 0kN = 4mA/ 0V rated load compression = 20mA/ 10V
- the housing of the force transducer must be earthed
- wire PRG (white) must be connected to 0V (yellow)

Order Example
Type Code
BA 643.13

Accessoires
Type Code
AE 633
24

Description
Inline DMS amplifier
3 = Output 4 ... 20 mA, 4 = -10 ... 0 ... +10V
1 = connector for force transducer with plug
Model
Description
Mobile display and programmer
Data sheet BA 643 Subject totechnical changes 12/2013

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

BA 660
Strain Gauge Measuring Amplifier
Applications

Strain gauge measuring


Process control
Industrial automation
Testing machines

Features

Universal applicable via wide input range


High accuracy by 24 bit A/D-converter
Conversion rate up to 3.2 kHz
Filter from 0.8 Hz to 2.0 kHz
Power supply 9 to 36 V galvanic isolated
4- or 6-wire technology
Trigger input for zero point adjustment
Simple handling
DIN rail mountable
Standard signal interface to SPS

Dimensions/ Connections
114,5

+Si -Si NC SHI


-Ex -Se +Se +Ex

Terminal
connection

BA 660

-Ex

neg. Exitation voltage

-Se

neg. Sense signal

6-Wire
4-Wire

0.5 1.0
0.25
1.5
0.1
2.0
7.0
3.0
5.0 4.0

Filter (Hz)

8,3
2,4

156

385
625

mV/V

1315
0,8 2000

Output

0 ... 10V

0 ... 5V

100%

-10 ... +10V


-5 ... +5V
0 ... 20mA
0 ... 24mA
4 ... 20mA

Reset

99

67
25

+
0%

22,5

Status
AG VOUT IOUT NC
24V 0V Tr- Tr+

Description

+Se

pos. Sense signal

+Ex

pos. Exitation voltage

+Si

pos. Signal

-Si

neg. Signal

NC

not connected

SHI

Shield

AG

Ground for output


signal

V-Out

Voltage output

I-Out

Current output

NC

not connected

+24V

Supply voltage

0V

Supply voltage ground

Tr+

Trigger 24V

Tr-

Trigger 0V

Sensor
with
6 wire

Output
signal

Power
supply
electrically
isolated
input

25

Principle Overview

Power supply
9 ... 36VDC
0V
Sensor
+Se
+Ex

2.Stab

12V

1.Stab

Output
I Out

A
D
C

+Si
-Si
-Ex
-Se
Shi

16Bit

Filter

DIP-Schalter
(Konfig. DAC)

V Out
AG
T+ 24VDC

2.Stab

T - 0V

EMC-Filter

Specifications
Accuracy Class at Input Signal 2mV/ V
Connection for strain gauge sensor
Bridge resistance/ Input impedance range
Input signal range (+Si/-Si)
Excitation voltage (+Ex/-Ex)
Standard Output Signal
Current output signal
Voltage output signal
Load resistance
Measurement Characteristics
Conversion rate
Resolution of the A/D Converter
Filter
Error at S=2mV/ V
Nonlinearity
Noise (at measurement rate)
Input sensitivity for 1 LSB
Zero drift
Power Supply
Voltage range
Power consumption (without sensor)

% FSR

mV/ V
VDC
mA
V

< 0.02 (typ.)


4- or 6-wire
58 ... 2000 (up to 6 loadcells each 350 )
0.1/ 0.25/ 0.5/ 1.0/ 1.5/ 2.0/ 3.0/ 4.0/ 5.0/ 7.0
2.5
0/ 4 ... +20/ 0 ... 24

-10/ -5 ... 0 ... +5/ +10


1000

500

Hz
Bit
Hz

6 ... 3200
24
0.8 ... 2000

% FSR
% FSR
nV
%/10K

0.0025
0.002 (0.8Hz) ... 0.009 (2000Hz)
150
< 0.01

VDC
W

9 ... 36
1

C
C

-20 ... +60


-25 ... +85

Environmental Conditions
Operating temperature range
Storage temperature range
Construction

Plastic Housing for DIN-rail Mounting

Weight
Dimensions (W x H x D)
Environmental protection (EN 60529)
Terminal block, wire size

kg
mm
mm

0.2
22.5 x 114.5 x 99
IP 20
0.14 ... 2.5

Order Example
Type Code
BA660
26

Description
Strain gauge measuring amplifier for DIN rail mounting
Data sheet BA 660 Subject to technical changes 09/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

BA 660/IP66
Strain Gauge Measuring Amplifier
Applications

Strain gauge measuring


Process control
Industrial automation
Testing machines

Features
Universal applicable via wide input range
Manually adjustable or via USB with ASTAS software
(not included)
High precious 24 bit A/D-converter
Conversion rate up to 3.2 kHz
Filter from 0.8 Hz to 2.0 kHz
Power supply 9 to 36 V galvanic isolated
4 or 6- wire technique
Trigger input for zero point adjustment
Simple handling

58

Dimensions/ Connections

125

80

52

113

Switch setting
Measuring range
(mV/V)
Filter (Hz)

0 1 2 3 4 5
6
7
0,1 0,25 0,5 1,0 1,5 2,0 3,0 4,0

8
5,0

9
7,0

0,8 2,4 8,3 25 67 156 385 625 1315 2000

27

Principle Overview

Power supply
9 ... 36VDC
0V
Sensor
+Se
+Ex
+Si
-Si
-Ex
-Se
Shi

Specifications
Class of Accuracy at Input Signal 2mV/ V
Connection for strain gauge sensor
Bridge resistance/ range of input impedance
Input signal range (+Si/-Si)
Excitation voltage (+Ex/-Ex)
Norm Output
Current output
Voltage output
Load resistance
Measurement Characteristics
Resolution of the A/D Converter
Filter
Error at S=2mV/ V
Nonlinearity
Noise (at measurement rate)
Input sensitivity for 1 LSB
Zero drift
Power Supply
Voltage range
Power consumption (without sensor)

2.Stab

12V

1.Stab

Output
I Out

A
D
C

16Bit

Filter

DIP-Schalter
(Konfig. DAC)

V Out
AG
T+ 24VDC

2.Stab

T - 0V

EMC-Filter

% FSR

mV/ V
VDC
mA
V

< 0.02 (typ.)


4- or 6-wire
58 ... 2000 (up to 6 loadcells each 350 )
0.1/ 0.3/ 0.5/ 0.9/ 1.2/ 1.6/ 2.0/ 4.0/ 7.0
2.5
0/ 4 ... 20/ 0 ... 24
500

-10/ -5 ... 0 ... +5/ +10


1000

Bit
Hz

24
0.8 ... 2000

% FSR
% FSR
nV
%/10K

0.0025
0.002 (0.8Hz) ... 0.009 (2000Hz)
150
< 0.01

VDC
W

9 ... 36
1

C
C

-20 ... +60


-25 ... +85

Environmental Conditions
Operating temperature range
Storage temperature range
Construction
Case
Weight
Dimensions (W x H x T)
Environmental protection (EN 60529 / DIN 40050-9)
Terminal block, wire size

Aluminium die-cast
0.5
125 x 80 x 57
IP 66
0.14 ... 1.5

kg
mm
mm

Order Example

28

Type Code

Description

BA660/ IP66

Strain gauge measuring amplifier aluminium die cast

Data sheet BA660 /IP66 Subject to technical changes 09/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

BA 661
Programmable Strain Gauge Measuring Amplifier
Applications

Features
Universal applicable via wide input range
High accuracy by 24 bit A/D-converter
Conversion rate up to 3200 Hz
Filter from 0.8 Hz to 2000 Hz
Power supply 9 to 36 V galvanic isolated
4- or 6-wire technology
Trigger input for zero point adjustment
Simple handling
Standard signal interface to SPS
Configurable including multipoint calibration
via USB interface and PC (software included)

Strain gauge measuring


Process control
Industrial automation
Testing machines

BA661/ IP20

BA661/ IP68

BA661/ IP66

58

61,5

Dimensions/ Connections

168
114,5

6,5

125

80

100

80

22,5

52

99

113

182

BA661/ IP20

BA661/ IP66

BA661/ IP68

29

Power supply

Principle Overview

9 ... 36VDC
0V
Sensor
+Se
+Ex

2.Stab

A
D
C

+Si
- Si
-Ex
-Se

12V

1.Stab

Output
I Out

16-Bit
-DAC

V Out
AG
T+ 24VDC
T - 0V

2.Stab
EMC -Fi lter

Shi

USB:
(ASTAS, Conifguration DAC, Filter)

Specifications
Class of Accuracy at Input Signal 2mV/ V
Connection for strain gauge sensor
Bridge resistance/ range of input impedance
Input signal range (+Si/-Si)
Excitation voltage (+Ex/-Ex)
Standard Output Signal*)
Current output
Voltage output
Load resistance
Measurement Characteristics*)
Resolution of the A/D Converter
Filter (programable via USB)
Error at S=2mV/ V
Nonlinearity
Noise (at measurement rate)
Input sensitivity for 1 LSB
Zero drift
Power Supply
Voltage range
Power consumption (without sensor)

% FSR

mV/ V
VDC
mA
V

< 0.02 (typ.)


4- or 6-wire
58 ... 2000 (up to 6 loadcells each 350 )
0.1/ 0.25/ 0.5/ 1.0/ 1.5/ 2.0/ 3.0/ 4.0/ 5.0/ 7.0
2.5
0/ 4 ... 20/ 0 ... 24

-10/-5 ... 0 ... +5/+10


1000

500

Bit
Hz

24
0.8 ... 2000

% FSR
% FSR
nV
%/10K

0.0025
0.002 (0.8Hz) ... 0.009 (2000Hz)
150
<0.01

VDC
W

9 ... 36
1

C
C

-20 ... +60


-25 ... +85

Environmental Conditions
Operating temperature range
Storage temperature range
Construction

BA 661/ IP 20

Case
Weight
Dimensions (W x H x D)
Environmental protection EN 60529 / DIN
40050-9
Terminal block, wire size

kg
mm
mm

BA 661/ IP 66

BA 661/ IP 68

Plastic housing/
DIN rail
0.2
22.5 x 114.5 x 99
IP 20

Aluminium
die-cast
0.5
125 x 80 x 57
IP 66

Stainless steel
AISI304/ AISI316
0.8
150 x 100 x 60
IP 68

0.14 ... 2.5

0.13 ... 2.5

0.13 ... 2.5

*) Configurable via standard USB (USB-A) interface and PC (software included)

Order Example

30

Type Code

Description

BA 661/ IP 20

Programmable strain gauge measuring amplifier for DIN rail mounting

BA 661/ IP 66

Programmable strain gauge measuring amplifier aluminium die cast

BA 661/ IP 68

Programmable strain gauge measuring amplifier stainless steel

Data sheet BA661 Subject to technical changes 09/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

BD 342
Inline USB Module
Applications
The USB module BD342 enables direct connection of a strain-gauge load cell to a PC.
MasterForce sensors and sensors with TEDS
can be connected as well with the software to
recognize the sensor and read the measured
value immediately with the correct units and
high accuracy .

Special Features

USB 2.0 interface


2 measuring ranges
Sampling rate up to 1600 values/ sec
0.01 % accuracy class

software

Display and operation via


Supports TEDS

Dimensions/ Connections

22,5

98

Flange, 6-pin

3
4

PIN
1

1
2
3
4
5
6

Signal
-EX
+EX
TEDS
+SI
-SI
TEDS

Description
Supply voltage (-)
Supply voltage (+)
ID
Signal output (+)
Signal output (-)
ID

31

Specifications
Input
Input signal range (=S*)
Sensor supply voltage
Internal resolution
Sampling rate (averaging)
Measured value communication via USB
Power Supply
Environmental Conditions
Operating temperature range
Storage temperature range
Error at S=2 mV/V
Maximum linearity error
Noise (at sampling rate)
Zero drift
Construction
Weight
Dimensions
Environmental protection (EN 60529)
*S = Measuring range end value

Load Cell with Strain Gauge Full Bridge (350 Ohm)


mV/V
0.3 ... 5
VDC
5
piece
999.999 (22 bit at 2 mV/V)
1/sec
6.25 ... 1600
max. 1600 values/ sec with ASTAS software
via USB port
C
C

-10...+50
-20...+70

%
%S
%/10 K

0.0015
0.002 (6.25 Hz)0.04 (1600 Hz)
0.002

g
mm

200
98 x 22.5
IP 65

Order Example
Type Code
BD 342

Description
Inline USB module, with 6-pin flange socket for connection,
CD-ROM with user manual and
software

Options
Plug

32

Type Code
XKC 071

Description
6 pin plug (TEDS)

Datasheet BD 342 Subject to technical change 10/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

BS 805
Switching Amplifier
Application
Truck and hoist with two adjustable switching points
Safety mode according to DIN EN 13849-1:
Performance-Level PLc

Features

Input: Strain gauge respectively 4/20mA


Output: 4/20mA, two switching points
Supply voltage: 24VDC respectively 230VAC
Case: IP65 respectively DIN rail IP 40
Software XKS805: Setup, parameterisation,
storage

Foto: BS 805.1x

Foto: BS 805.2x

BS 805.y x
I I
I 1
I 2
0

1
2

Strain gauge switching amplifier


Current switching amplifier
Supply voltage 10...30VDC / Case IP 65 - die cast
Supply voltage 230VAC / Case IP 65 - die cast
Supply voltage 10...30VDC / Case IP 40 - DIN rail
33

Dimensions/ Wiring Code


BS 805.0
I
I
I
0

x
I
1 Strain gauge switching amplifier
2 Current switching amplifier
Supply voltage 10...30VDC / Case IP 65 - die cast
>LED-i.O.< >LED-SP1< >SP1<
(U78)

>T1< >V<

>SP2<

>D<

1 2

>LED-4/20mA<
(U1 ... U32)

1 2 3 4

5 6 7

X12

X1
1 2 3

X10

1 2 3

>0<

X11

>LED-SP2<

Kabelverschraubung M16
D = 5 10mm

BS 805.1
I
I
I
1

Kabelverschraubung M20
D = 6 12mm

x
I
1 Strain gauge switching amplifier
2 Current switching amplifier
Supply voltage 230VAC / Case IP 65 - die cast
>LED-SP1< >SP1<

>LED-i.O.<
(U78)

>T1< >V<

X5

X1
X1
1 2 3 4

5 6 7

Setup

X10

X11

1 2 3

1 2 3

2 3

>0<
>LED-4/20mA<
(U1 ... U32)

>LED-SP2< >D<

>SP2<

Kabelverschraubung M20
D = 6 12mm

Kabelverschraubung M16
D = 5 10mm

BS 805.2
I
I
I
2

x
I
1 Strain gauge switching amplifier
2 Current switching amplifier
Supply voltage 10...30VDC / Case IP 40 - DIN rail
>LED-i.O.<
(U78)

>LED-4/20mA<
(U1 ... U32)

>LED-SP1<
>0<

>T1< >V<

>LED-SP2<

>SP1<

>SP2<

>D<

Power
SP1

34

SP2
>D<

X12

1 2
1 2

PE

RS232

X11

1 2 3

PE

+
24V
-

1 2 3

NC2

X10

8 9

SH

0mA

-EX

-SI

5 6 7

4-20
mA

SH

+SI

1 2 3 4

+EX

X1

Schaltverstrker
BS 805

NO2

COM2

mA

NC1

T1
>0<

NO1

20

COM1

>V<

BS 805.11

Kraftaufnehmer

+EX

+EX

+SI

-EX

-SI
Normsignalausgang

-X1 1

-EX

+SI

-SI

4-20mA
0mA

5
6
7
8

A
L
N
PE

Spannungsversorgung 230VAC

BS 805.12

Normsignaleingang
+EX

+SI

+EX

UB
OUT

+SI
-SI

-SI

0V
PRG

Normsignalausgang

-X10
1

SP1

NC1

COM1

NO1

-X5 1

T1

-X11
1

SP2

2
3

+EX

-X1 1

-EX

+SI

-SI

4-20mA
0mA

5
6
7
8

A
Spannungsversorgung 230VAC

BS 805.01/
BS 805.21

T1

NC2

COM2

NO2

4-20mA

-EX

-EX

L
N
PE

T1

-X10
1

SP1

NC1

COM1

NO1

-X11
1

NC2

-X5 1

T1

SP2

2
3

COM2

NO2

Kraftaufnehmer

+EX

+EX

+SI

-EX

-SI
Normsignalausgang

-X1

-X10
1

-EX

+SI

-SI

4-20mA

T1

SP1

A
0mA

10-30VDC

Spannungsversorgung

GND

BS 805.02/
BS 805.22

Normsignaleingang

+EX

+SI

+EX

+EX
-EX

UB
OUT

+SI
-SI

-SI

0V

+SI
-SI

-X1

1
2

T1

NO1

-X12
1

PE1

PE2

-X11
1

NC2

COM2

NO2

Normsignalausgang

Spannungsversorgung

-X10
1

SP1

3
4

PRG

SP2

COM1

4-20mA

-EX

-EX

T1

NC1

V
4-20mA

0mA

10-30VDC
GND

7
8

T1

COM1

NO1

-X12
1

PE1

PE2

-X11
1

SP2
1

NC1

NC2

COM2

NO2

35

Specifications
Accuracy Class

0.5

Type
Signal Input
Input signal range
Resistance of strain-gauge bridge
Excitation voltage for sensor
Input resistance
Error at 2mV/V respectively 16mA

VDC

BS 805.01
BS 805.11
BS 805.21
-2.5 ... +2.5 mV/V
350 ....1000
approx. 4
-

BS 805.02
BS 805.12
BS 805.22
4 ... 20 mA
approx. 12
100

Reproducibility the settings


Relative linearity error
Relative responsibility error
Temperature effect on zero signal
Temperature effect on characteristic value
Signal Output

%
%
%
%/10K
%/10K

0.5
0.2
0.2
0.2
0.2

Output signal
Display
Zero point range
Full load range
Constant current adjustable
Maximum resistance
Relay Output SP1/ SP2
Switching point adjustable
Switching hysteresis adjustable with >T1<
Switching delay >D< during overstepping
Switching voltage/ Switching current
Normal/ Inverse with > T1<
Power Supply
Nominal voltage BS 805.1x
Nominal voltage BS 805.0x und 805.2x
Current consumption
Environmental Condition
Rated temperature range
Storage temperature range
Noise immunity
Emitted interference
Oscillating resistance
Shock resistance
Construction

mA

4 ... 20
4 ... 20
6 LED`s on 4mA-steps
6 LED`s on 4mA-steps
0.5 mV/V
4 mA
0.8 ... 2.5 mV/V
8 ... 16 mA
2 ... 22
2 ... 22
300
300
LED-Display for Switching Status
4 ... 22
0.05 - 0.1 - 0.5 - 1 - 2
0 ... 5
250V / 6A with resistive load
- adjustableLED-display for stand by
230 (-15%/+10%)
10 ... 30
max. 0.3

mA

mA
mA
Sec

VAC
VDC
A

Weight BS 805.0x/805.1x/805.2x
Dimensions (W x H x D)
Environmental protection according to EN 60529
Admissible conductor cross-section
Protection class

C
C

-25 ... +60


-40 ... +70
DIN EN 61000-6-2
DIN EN 55011-B
DIN EN 60068-2-6
DIN EN 60068-2-27/-29

kg
mm

approx. 0.7/ 1.1/ 0.5


see dimensions in drawing
IP 65 for BS 805.0x and 805.1x / IP 40 for BS 805.2x
0.14 ... 1.5
I

mm2

Options
Setup-connection cable for software XKS 805

36

XKC 111.02

for BS 805.2x

XKC 269

for BS 805.0x and BS 805.1x


Data sheet BS 805 Subject to technical changes 12/2013

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

DI 301DP
DMS-Profibus-Interface
Applications
Force measurement
Industrial weighing with measured value
output
Features

Field interface Profibus DP or RS485- BUS


High accuracy by 24bit A/D-converter
Measuring rate up to 400Hz
Two measuring inputs, mV/V, mA, VDC
One incremental encoder-output
Industrial design, IP 65
Power supply 9 ... 36VDC
6-wire system
Integrated weighing functions

Option
Power supply 100 ... 240 VAC
Dimensions/ Connections

Gru

Force Transducer

Angewandte System Technik

DI 301 DP
STATUS

PROFIBUS

connec ting cable XKC 267


Power

Profibus DP

RS 485

Cable gland Pg 9
D= 48mm

Version DI 301DP.2x

37

Version DI 301DP.11

Gru

Force Transducer

Angewandte System Technik

DI 301 DP
STATUS

PROFIBUS

Connecting cable XKC 267


Power

Profibus DP

RS 485

Cable gland Pg 9
D= 48mm

Version DI 301DP.2x 230V


and
Version DI 301DP.11 230V
only force transducer A connected

Grup p e
Angewandte System Technik

force transducer

DI 301 DP

STATUS

PROFIBUS

cable gland Pg 11
D= 510mm
power
cable gland Pg 9
D= 48mm
connecting cable XKC 267

38

Profibus DP

RS 485

Wiring Diagram
9 36 VDC
DC isolated

power supply
A

channel 1
channel 2

D
C

profibus DP

RS 485

digital
Inputs

Option
relay outputs

RS 2 3 2
firm wa re
download

Type Code

Channel 1
DI 301DP.11
DI 301DP.21
DI 301DP22
DI 301DP.23

DI 301DP.24

DI 301DP.25

Switching
input

Incrementalinput

Switching
output

Channel 2

4x

1x

2x

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

yes

Analog input

mV/V

mV/V

mV/V

mV/V

0 ... 10V

4 ... 20mA

mV/V

0 ... 10V
4 ... 20mA

0 ... 10V

4 ... 20mA

Option: Power supply 100 ... 240 VAC for all types

39

Specifications
Accuracy Class

0.01

Type

DI301 DP.11

Signal Input
Input strain-gauge bridge
Connecting equipment

DI301 DP.21; DI301 DP.22;


DI301 DP.23; DI301 DP.24;
DI301 DP.25

one channel
6-wire system

Admissible bridge resistance


Input signal range (+SI/-SI)
Supply voltage for the strain-gauge bridge
Normsignal
4 optocoupler inputs
1 incremental encoder input
Error at 2mV/V
Error for strain gauge bridge
Relative linearity error
Noise limited resolution of measured value
Input sensitivity for 1 LBS
Zero drift
Signal Output
- Profibus according to EC 61158
- Asynchronous protocol RS485
- 2-relays output
- RS232 (only for version with one channel)
Measuring Charact. of A/D Converter
External measured-value output rate
Internal conversion rate
Internal resolution

two channel
Channel 1 : 6-wire system
Channel 2 : 4-wire system
87 ... 2000
-3 ... 3
2.5
0 (4) ... 20mA or 0 ... 10V
24
24

mV/V
VDC
VDC
VDC
%
%
Bit
nV
nV/K

0.01
0.0015
14 up to 19 (depending on the measuring rate)
5
20
Profibus DP V0 up to 12Mbit/s, IEC 61158
bus compatible, max. 16 subscribers, 2400 to19200 Baud
24VDC/ 1A
max. 5m, for external display

Hz
Hz
Bit

up to 400

up to 15 per channel
max. 1600
24

Power Supply
Supply voltage range
Power consumption at 24V (without KA)
Environmental Conditions
Rated temperature range
Storage temperature range
Construction
Weight
Environmental protection acc. EN 60529
Internal terminal strips
Internal parameterization interface

mA

9 ... 36 VDC (optional: 100 ... 240 VAC) -10% ... +10%
approx. 60

C
C

-20 ... +60


-25 ... +85

kg

0.4
IP 65
0.14 ... 1
RS232

mm

Accessoires
Software
Documentation

Type Code
XKS 265

Description
Service program DI301 (PC software for testing and setup)
Documentation on CD (manual, specification for user Profibus, GSD-file)

Options
Cable

Type Code

Description

XKC 267

Connecting cable Profibus (5-pin cable connector B-coded and SUB-D plug
9-pin) 5m
Connecting cable RS232 for setting the parameters of the DI301DP

XKC 269

40

Datasheet DI 301DP Subject to technical changes 01/2016

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

LKZ 701
Load Spectrum Recorder
Application
Load Spectrum Recorder
according to guideline FEM 9.755

Features
Inputs
- analog load signal 4 ... 20 mA or 0...10VDC
- switching input lifting unit
Output
- switching output sensor error
- switching output service life
Supply voltage 18 ... 36 VDC
Case panel-mounting
Access via password

Dimensions (mm)
72

85,5

63

66

OUT K1-K4
24V
AC/DC

67

72

3 4 5 6 7 8

A 1 2

1 2 3 4 5 6 7 8 9 10

IN1 IN2 IN3

+ ++

24V OUT5
OUT

LKZ 701

72

ca. 80

72

41

Wiring Code
Connection CU-LKZ 701
supply 24V AC/DC

+/~
- /~

Input 1 (load)

IN

4-20mA (50) or
0...10VDC (250k)

G0

A1
A2

Power input max. 2VA


Pre-fuse max. 16A

2x contact
load: max. 250V/5A

B1
B2

A4

A5
A6

Relay 1 (Off = error input 1 < 4mA)


Relay 2 (On = Value V > 90%)

+24V DC

Input 2 (disengaging)

+24V

clamp B3/B7 ext. contact

IN

clamp B3/B4 ext. 24V DC

G0

B7
B3
B4

Specifications
Signal Input
Signal input / load resistor
Switching input
Signal output
Relay 1: contact sensor error (<4mA / <0V)
Relay 2: contact service life
Display
Line 1: display service life, consumption
Line 2: display status gates, messages
Power Supply
Nomimal voltage
Voltage range
Maximal power input
Environmental Conditions
Operating temperature range
Storage temperature range
Construction
Case
Weight
Dimensions (W x H x D)
Protection of enclosure acc. to EN 60529
Order Example
Type Code
LKZ 701.01
LKZ 701.02
42

4 - 20mA / 50
24VDC

or 0...10VDC / 250k
or contact

load max. 250 V / 5 A


load max. 250V / 5A
8 signs
8 signs
VDC
VDC
VA

24
18 ... 36
1.5

C
C

- 20 ... + 60
- 30 ... + 80

g
mm

panel-mounting
160
72 x 72 x 80
IP 40

Description
Load spectrum recorder with 4...25mA Input
Load spectrum recorder with 0...14VDC Input
Data sheet LKZ 701 Subject to technial changes 01/2016

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

SLS 801

Safety Load Monitor

Applications: The unit SLS 801 can be used for load monitoring and overload protection of cranes and other hoisting devices. It offers many possibilities of programming and a high flexibility.
So it is suitably as well for upgrading of existing machines as for new development.
Description: The safety-related amplifier SLS 801 is a programmable monitoring and switch unit.
It measures and monitors the output signal of load sensors and displays the excess and underrun
of tracking signals. A.S.T. offers the two alternative models SLS801.01 and SLS801.02.
Instrument setting: The user himself can program the unit via a HTTP-Browser or via the keypad.
Altogether six error-safe relays K1 to K6 are programmable. The function of the two error relay
outputs Error1 and Error2 is not alterable.
Connection of sensors: Two or four load sensors (depending on the type wether strain gauge
sensors or sensors with the norm signal 4...20 mA) can be connected to the device. In each case
two of them are used redundantly. According to the amount and type of the connected load sensors single loads, sum loads, differential loads and partial loads can be monitored.
Signal output: Via two analog outputs and several digital ports the load signals can be used in
higher-level systems.
Additional benefit: An integrated two channel load spectrum recorder for two lifting units appraises the rated load hours referred to FEM 9.755.
Safety integrity: The device is constructed according to EN ISO 13849, it works in the high Performance Level PLd. The positively driven relays are adjusted for the safety relevant functions and
will be switched off when system errors are detected. Thus, A.S.T. can guarantee a maximum of
system safety when using this device.

43

Simplified Diagram

Overload Protection SLS 801


safety relevant area

Signal a

Sensor 1a

K1

I 1a
L1
(Ch 1)

Sensor 2a

K2
K3

I 1b

Signal b

Sensor 1b

K4
K5

I 2a

K6

L2
(Ch 2)

Sensor 2b

Error 1

I 2b

Connection

Supply voltage
- 24 VDC -

Inputs
- digital -

Error 2

Outputs
- analog -

Display
LEDs
Keyboard

Cross comparison

Ethernet
CAN
USB
RS485

Monitoring

Functional Description
Two sensors 1a and 2a are loaded with the same load signal a. The indicated values of both sensors are transmitted to the SLS 801 inputs I 1a and I 2a.
In the safety relevant area of SLS 801 two logic modules L1 and L2 evaluate the sensor signals 1a and 2a relating
to
- the adjusted load dependent switch-point K1 to K6
- the adjusted difference 1a, 2a of the redundant signals
- the sensor errors, i.e. cable break or short-circuit.
In case of excess of the differences or sensor errors the relays Error1 and Error2 react.
In the same way the system works with a load signal b aquired by the load sensors 1b and 2b.
If two load signals a and b are present, it is possible to transmit the sum load a, b or the difference load a, b to
the relays K1 to K6. So the sum load of a hoisting machine with two lifting gears can be limited.
All output relays K1 to K6 and the error relays Error1 / Error2 are monitored regarding correct switching and also
the load sensors in terms of cable break and short circuits.
The system monitors the synchronous run of each sensor pair. Therefore both logic modules redundantly perform a cross reference check. If there is any error the error relays switch off the system.
Not included into the safety relevant area of SLS 801 are
- both analog outputs 0...10 V and 4...20 mA for the sensors 1a to 2 b and selected sums and differences
- output LAN (RJ-45)
- output X1: CAN / Option PROFIBUS
- output X2: RS 485 / Option RS 232

44

Function Description SLS 801 Subject to technical change 03/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

SLS 801.01 / SLS 801.02


Safety Load Monitor
Applications
The amplifier with integrated overload
protection SLS 801 is used in machines
and systems for monitoring and comparing the output signal. The control system
is built with 100% redundancy as well as
diversity for the critical safety function.
Exceeding programmable signal limits will
be generating digital fault signals.

Features

Principle Overview
Overload Protection SLS 801

Protection: EN ISO 13849-1:

Signal a

Sensor 1a

K1

I 1a
L1
(Ch 1)

Sensor 2a

K2
K3

I 1b
Sensor 1b

Signal b

safety relevant area

available for performance level PLd


Sensor inputs:
SLS 801.01: 2x2 Strain gauge Sensors
SLS 801.02: 2x2 4...20mA-Sensors
Digital inputs: 16 channels optically
isolated
Analog outputs: 2x 4...20mA or 2x 0-10V
Output control panel: AC1: 8x250V/6A;
DC1: 24V/6A
Interfaces:
LAN
X1: RS485 / RS232 optional
X2: CAN

K4
K5

I 2a

K6

L2
(Ch 2)

Sensor 2b

Error 1

I 2b

Supply voltage
- 24 VDC -

Connection

Inputs
- digital -

Error 2

Outputs
- analog -

Display
LEDs
Keyboard

Ethernet
CAN
RS485

Cross comparison
Monitoring

Dimensions/ Wiring Code


23
24
25
26
27
28
29
30
AG 2
AG 2
Vout 2
lout 2
AG 1
AG 1
Vout 1
lout 1

22

20

Error 2 21

Error 1 19

16

18

K6 17

14

K5 15

12

K4 13

10

K3 11

9
K2

6
PE

K1 7

5
PE

3
0V

0V

2
+24 VDC

Power

+24 VDC

204

42,5

SLS 801
SP1

Error

SP2

Run

OK

F1

F2

F3

+EX 1a
+ SI 1a
-SI 1a
-EX 1a
SHI 1a
+EX 1b
+SI 1b
-SI 1b
-EX 1b
SHI 1b

+EX 2a
+ SI 2a
-SI 2a
-EX 2a
SHI 2a
+EX 2b
+SI 2b
-SI 2b
-EX 2b
SHI 2b

50
49
48
47
46
45
44
43
42
41

40
39
38
37
36
35
34
33
32
31

IN5
IN6
IN7
IN8
IN5...8R
IN9
IN10
IN11
IN12
IN9...12R
65
64
63
62
61
60
59
58
57
56

55
IN13
54
IN14
53
IN15
IN16
52
51 IN13...16R

IN1
IN2
IN3
IN4
IN1...4R

X2

70
69
68
67
66

X1

75,4

LAN

105,4

USB

73,6

45

Specifications
Sensor Inputs
Input signal range (+Si/-Si)
Impedance range
Excitation voltage (+Ex/-Ex)
Supply Voltage
Operating voltage
Maximum power consumption
Terminal block, wire size (maximum)
Switching Inputs IN 1 ... 16

VDC
VDC
W
mm

Opto coupler groups 4 x 4


Return lines per jumper IN___R
Terminal block, wire size (maximum)
mm
Switching Outputs K1 ... 6 and Error 1 ... 2
Guided contacts
Switching voltage/ contact current
Switching power
Electrical lifetime
Mechanical lifetime
Terminal block, wire size (maximum)
Analog Outputs
2x current output / max. load resistance
OR
2x voltage output signal / minimum load
Terminal block, wire size (maximum)

Operating temperature range


Storage temperature range
EMI resistance
EMI transmission
Vibration resistance
Shock resistance
Construction
Weight
Dimensions (W x H x D)
Mounting
Environmental protection EN 60529

direct or +24VDC or 0V
1.0
LED display

cycles
cycles
mm
mA/

4mA ... 20mA/ 500

V/ k
mm

0V ... 10V/ 1k
1.0
RJ45 / parameterization
9-pin SUB-D
9-pin SUB-D

Time base
Output values
Display / Keyboard
Display
LED
Keyboard
Environmental Conditions

18 ... 36
max. 15
1.5

AC1: 250V/6A; DC: 24V/6A


6mW ... 1.5 kW(VA)
100.000
> 106
1.5

Digital Interfaces
Ethernet
X1: RS 485 alternatively RS 232
X2: CAN
Load sprectrum recorder - LSR
Input values

SLS 801.01
SLS 801.02
for DMS-Sensors
for 4 ... 20mA-Sensors
-5.0 ... +5.0mV/V
4mA ... 20mA
Bridge resistance 350 ... 1000
Load resistor: 22
5.0 respectively 3.3
24 10%
LED display

D - theoretical use
S - Start value consumed use
1/3600
indicator in the display
4 lines LED display, 16 characters per line
7 LED status indicators
Keypad: cross cursor, three function keys F1 ... F3

C
C

- 20 ... +60, rel. humidity < 95% at 40C


- 25 ... +70, rel. humidity < 95% at 40C
DIN EN 61000-6-2
DIN EN 55011-B
DIN EN 60068-2-6
DIN EN 60068-2-27/-29
Metal Housing for DIN-Rail

kg
mm

1
102 x 105 x 205
on DIN-rail TS 35
IP 40

Order Example

46

Type code

description

SLS 801.01

Overload protection SLS 801 for strain gauge sensors

SLS 801.02

Overload protection SLS 801 for for 4 ... 20mA-sensors


Data sheet SLS 801 Subject to technical change 03/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

Force Transducer Pin Assignment


Force transducer with bridge output
Wiring Code

+EX Excitation / Speisespannung

Connections

+SE Sense / Fhlleitung

SHI Shield / Schirm

-SE Sense / Fhlleitung


-EX Excitation / Speisespannung
V

+SI Signal / Signalausgang


-SI

4-wire

+EX
- EX
+ SI
- SI
+SE
- SE
SHI

brown
yellow
green
white
black

TEDS

TEDS-M

red
black
green
white

red
blue
green
white

2
1
4
5
ID
ID

yellow

black

6-wire
DIN
brown
green
red
white
grey
blue
black

brown
yellow
green
white
grey
rose
black

Signal / Signalausgang

+SE
3
+SI
-SI

+EX
2
-EX
1

4
5
-SE
6

XKC 043 Flange on the sensor housing,


view at plug front
+SE
3
+SI
-SI

+EX
2
-EX
1

4
5

+SI
-SI

TEDS GND
+EX
2
-EX
1

4
5

-SE
6

6 TEDS DATA

XKC 041, 6-pin plug connected to sensor cable,


view at plug front

XKC 071 6-pin plug connected to sensor cable


(TEDS)
view at plug front

Force transducer with standard signal output


Wiring Code

Connections valid from 2008


UB Supply voltage / Speisespannung (+)

SHI Shield / Schirm

OUT Signal / Signalausgang (+)

0V

UB
0V
OUT
SHI
PRG

DIN

brown
yellow
green
black
white

red
black
green
yellow
white

red
blue
green
black
white

white
brown
blue
yellow
white

Ground/Speisespannung (-)
Signal/Signalausgang (-)

PRG Application programming interface /


Programmierschnittstelle

(0V and PRG to be connected by the customer)


* does not apply to KAL, KSW-3R

47

Customer-specific options
3
+SI
-SI

+EX
2
-EX
1

4
5

Flange plug XKC 066 instead


of free cable ends view at plug front

Cable XKC 046.03, 5m, with cable box IP68

Prefered assigment
0V
ExUB
Ex+
OUT
SI+
0V/PRG
SISignal Bridge

PIN-assignment

XKC 066

XKC 046

1
2
4
5
-

1
2
3

XKC 046
1
2
3
4
5

yellow
brown
green
white
-

XKC 066

brown
white
blue
black
green

yellow
brown
green
white

<= XKC 063

XKC 062 =>

View at plug front

Pin
+EX
-EX
+SI
-SI (TEDS-M)
+SE
-SE (TEDS-M)
SHI

2
1
4
5
3
7

Adjustment / Skalierung

PRG
5
Signal / Signalausgang

- SI

- EX

48

+ EX
Excitation /Speisespannung

Flange plug XKC 044.01


at sensor housing

4.40 DIN
PUR
5.40 DIN
PUR
4.50
1
PUR
7.55
2
Radox 125
5.00 Standard
PUR
5.40 Standard
PUR
7.20 Standard
PVC
2.90
1
Teflon

Description

Cable sheath

Colors of condustor

Conductor (mm)

Cable- (mm)

Type Code

4x0.25
4x0.50
4x0.14
4x0.50
4x0.14
4x0.25
4x0.50
4x0.14

Excitation /Speisespannung

Special cables for force transducer


(Use type code when ordering)

30001559
30002472
30002994
30001366
30000962
30003056
30001080
30000581

Signal / Signalausgang

+ SI

SD 200 C
SD 200 C
Superflex-Tronic-C-PUR
K414, -40C ... +120C
DATAPUR-C
DATAPUR-C
Durable cable for large transducer

430-FST, high temperature cable -69...+260C

Drag chainable
Halogen free
Oil resistant
Refractory
Seawater resistant

Cable with flange plug coupling


socket 7-pin and 6-pin coupling plug
for AE 703

X X X
X X X
X X X
X
X X
X
X
X
X
X

Datasheet KA-Pin assignment Subject to technical changes 06/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KA-LF
Miniature Force Transducer
with Overload Protection
Applications

Accurate measurement of small forces


Assembly technology, robotics
Automation technology
Material testing equipment

Features

2.5N up to 100N
Integrated overload protection of up to 1000%
Thin film technology
Small dimensions
Made from stainless steel
Environmantel protection IP 42
Nominal displacement 0.05-0.1mm
Option: analog output 4 ... 20mA

Dimension (mm)

40
9

6,3

M3

22

A
B

R8

8,6 0,1

14
26
36

26

20

5,2

KA-LF with XKM 131/XKM 132

Force Application
XKM 131
XKM 132

A
14
10

B
6.35H6
4H6

KA-LF with XKM 130

C
4.8
3

D
12.3
12

E
33.7
32

F
M4
M3
49

Wiring Code
Cable length 3m

Specifications
Accuracy Class
Rated force (Fnom)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Opearting temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)

excitation voltage +

(+EX)

brown

shield
signal +

(SHI)
(+SI)

black
green

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

% Fnom
N
% Fnom
% Fnom
mV/V
VDC
k
k

0.02 ... 0.05


2.5/ 5/ 10/ 20/ 50/ 100
>1000
>500
150
1 ... 2
10
ca. 5
ca. 5

%
%
%/10K
%/10K
%

0.02 ... 0.05


0.02 ... 0.05
0.4
0.2
0.02 ... 0.05

C
C
o
C
o
C

+23
-30 ... +70
-30 ... +70
-40 ... +70
IP 42

o
o

All data according VDI/VDE/DKD 2638

Order Example
Type Code
KA-LF/10N/0.05

Description
Force transducer 10N with 0.05% accuracy class
Accuracy class
Rated force
Model

Options
Type Code
Force
XKM 130
application XKM 131
XKM 132
Order
KA-LF-E/5N/0.1/24V/4...20mA
eaxample
with integr.
amplifier

50

Description
Button
Force application
Force application
Force transducer 5N with 0.1% accuracy and integr. amplifier
Output signal
Supply voltage
Accuracy class
Rated load
E = Integrated amplifier
Model
Data sheet KA-LF Subject to technical changes 05/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KA-S
Force Transducer
Applications
Shear beam with overload protection
Industrial automation

Features

0.5N up to 10N
Accuracy class 0.2 %
Small dimensions and insertion dimensions
Made of high strength aluminium
Overload protection

Dimensions (mm)

Rated Load
0.5N/ 1N/ 2N/ 10N

Dimension (mm)
20 x 70

Weight
55g

Note for Installation


The load application point should be kept constant in the longitudinal direction for the series
KA-S, otherwise, caused by the principle of the single-bender, a slight local influence can
occur on the transmission factor.

51

Wiring Code
Cable length 1.5m

Specifications
Accuracy Class
Rated load (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)

% Fnom
N
% Fnom
% Fnom
% Fnom
mV/V
%
VDC

0.2
0.5/ 1/ 2/ 10
120
> 500
40
1.000 0.002
3
10
380 30
352 3
> 5 x 109

Relative linearity error (dlin)


Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr. F+E)

%
%
%/10K
%/10K
%

0.10
0.10
0.20
0.20
0.10

C
C
o
C
o
C

+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 42

Reference temperature (Tref)


Rated temperature range (BT. nom)
Operating temperature range (BT. G)
Storage temperature range (BT. S)
Environmental protection (EN 60529)

o
o

All data according to VDI/VDE/DKD 2638

Order Example
Type Code
KA-S/2N/0.2

52

Description
Force transducer 2N with 0.2 % accuracy
Accuracy class
Rated load
Model

Data sheet KA-S Subject to technical changes 07/2013

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAB
Force Transducer
Applications
Mechanical engineering
Measurement of bending forces

Features
100N up to 10kN
Made from stainless steel
Hermetically sealed enclosure (IP 67)

Options
Integrated amplifier with standard signal
ATEX-Certificate
load introduction
ca. 12

Dimensions (mm)

P min

Q min

C
B
A

Rated Force

100N ... 500N


1kN
120 820.1 180.1 10 31 24 9 8.2 8.2-0.1 20 35.8 420.5 20 41
2kN
5kN
10kN

Rated
disQ play- Weight
ment /
mm
20

210 1330.1 400.1 22 48 34 15 13 110.1 40 55 550.6 25 68.5 42.5

0.3
0.24
0.28

0.6 kg

0.4
0.6

2.3 kg

53

Wiring Code
Cable length 3m
excitation voltage +

(+EX)

brown

shield
signal +

(SHI)
(+SI)

black
green

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

supply voltage +

(UB)

brown

shield

(SHI)

black

signal +

(OUT)

green

ground /
signal -

(0V)

yellow

programming
interface

(PRG)

white

(0V and PRG to be connected by the customer) With integrated amplifier

with integrated amplifier


(0V and PRG to be connected by the customer)

Compressive load is positive change of signal.

Specification
Accuracy Class

% Fnom

Rated force (Fnom)


Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)

kN
% Fnom
% Fnom
% Fnom

0.1/ 0.2/ 0.5/ 1/ 2/ 5/ 10


150
> 300
100

Rated characteristic value (Cnom)


Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)

mV/V
%
VDC

2.000 0.002
1
10
380 30
352 1.5
> 5 x 109

Relative linearity error (dlin) 1)


Relative reversibility error (v)1)
Temperature effect on zero signal (TK0)
Temperature effect on characterist. value (TKC)
TK output signal under load
Relative creep over 30 minutes (dcr, F+E)
Tolerance of output signal
Tolerance of zero signal

%
%
%/10K
%/10K
%/10K
%
%
%

Reference temperature (Tref)


Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
Supply voltage
Input current
Output signal for compression force (0...FN)
Alternatively:
- Voltage output (max. load: 5mA)
- Current output (max. resistance)
Output signal for tension or pressure force (-FN ...FN)
- Voltage output

C
C
o
C
o
C
o
o

0.1

0.05

0.1
0.1
0.05
0.10

0.05
0.05
0.025
0.05

0.10

0.05

0.21) with Integrated Amplifier


0.1/ 0.2/ 0.5/ 1/ 2/ 5/ 10
150
> 300
100

0.1
0.2
0.1
0.2
0.1
1

+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67

+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67

VDC
mA

19 ... 28
35 (at 24V)

11 ... 15
20 (at 12V)

V
mA

0 ... 10
4 ... 20 (300 )

0 ... 5
4 ... 20 (100 )

-10 ... +10

-5 ... +5

All data according to VDI/VDE/DKD 2638

1) Accuracy class 0.1% on request

Order Example

54

Type Code

Description

KAB-E/1kN/0.2/24V/0 ...10V

Force transducer 1kN with 0.2% accuracy and integrated amplifier


Output signal
Supply voltage
Accuracy class
Rated load
E = Integrated amplifier
Model

Data sheet KAB Subject to technical changes 01/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAC
Force Transducer
Applications
Measuring compressive loads
Testing machines and systems
Platform scale
Features

50N to10kN
Single-point- load cell for platform scales
Easy to assemble
Made by high strength aluminium alloy
for nominal loads from 100N to 2kN
Environmental protection IP 42
Option
Integrated amplifier
Dimensions
Rated Load
50N ... 500N
1kN ... 10kN

Weight
0.4kg
2.5kg

1kN to 10kN
max. platform size 600mm x 600mm

50N to 500N
max. for platform size 400mm x 400mm

55

Wiring Code
Cable length 1.5m
excitation voltage +

(+EX)

brown

shield
signal +

(SHI)
(+SI)

black
green

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

supply voltage +

(UB)

brown

shield

(SHI)

black

signal +

(OUT)

green

ground /
signal -

(0V)

yellow

programming
interface

(PRG)

white

(0V and PRG to be connected by the customer) With integrated amplifier

with integrated amplifier


(0V and PRG to be connected by the customer)

Specifications
Accuracy Class

% Fnom

0.1

0.05

Rated (nominal) force (Fnom)


Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)

kN
% Fnom
% Fnom
% Fnom

0.05/ 0.1 / 0.2 / 0.5

Rated characteristic value (Cnom)


Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)

mV/V
%
VDC

Relative linearity error (dlin) 1)


Relative reversibility error (v)1)
Temperature effect on zero signal (TK0)
Temperature effect on charact. value (TKC)
TK of output signals under load
Relative creep over 30 minutes (dcr, F+E)
Tolerance of output signal
Tolerance of zero signal
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
Supply voltage
Input current
Output signal for compressive force (0...FN)
Alternatively:
- Voltage output signal (max. Load: 5mA)
- Current output signal

%
%
%/10K
%/10K
%/10K
%
%
%
o
C
o
C
o
C
o
C

150
> 300
100

0.2 with Integrated Amplifier4)

1 / 2 / 5 / 10

0.05 / 0.1 / 0.2 / 0.5 / 1 / 2 / 5 / 10


150
> 300
100

2.000 0.002
1
12
410 30
352 1.5
> 5 x 109
0.1
0.1
0.05
0.1

0.05
0.05
0.025
0.05

0.1

0.05

0.1
0.2
0.1
0.2
0.1
1
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 42

+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 42

VDC
mA

19 ... 28
35 (at 24V)

V
mA

11 ... 15
20 (at 12V)

0 ... 10
0 ... 5
4 ... 20
4 ... 20
(max. resist. 300 ) (max. resist. 100 )

All data according to VDI/VDE/DKD 2638

4) Accuracy class 0.1 upon request

Order Example

56

Type Code

Description

KAC-E/1kN/0.2/24V/0 ...10V

Force transducer 1kN with 0.2% accuracy and integrated amplifier


Output signal
Supply voltage
Accuracy class
Rated load
E = Integrated amplifier
Model

KAC/1kN/0.1

Force transducer 1kN with 0.1% accuracy


Accuracy class
Rated load
Model

Data sheet KAC Subject to technical changes 01/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAD-S
Force Transducer
Applications

Machinery and systems


Filling systems
Measuring of bending forces
Dynamic force measurement

Features
5kN to 100kN
Accuracy class 0.1/ 005
Made of stainless steel
Rugged design
Hermetically sealed enclosure (IP 67)

H
D

Options
J

ATEX-Certificate
Dimensions (mm)

I
A

Rated Load

5kN
10kN
20kN
50kN
100kN

203.2
203.2
203.2
234
279.4

47.6
47.6
47.6
70
82.6

36.5
36.5
36.5
47.6
60.3

22.3 98.3 63.5


22.3 98.3 63.5
22.3 98.3 63.5
23.2 123.7 66.5
31.7 123.7 82.6

11.9
11.9
11.9
15.9
20.7

30.2

17.5

13.4

30.2

17.5

30,2

17.5

17
13.6
8
21.2
19.1

41.3

25.5

51.0

32 H11

+0.2
+0.2

Appliances for Installation and Mounting

2.3kg
13.4 2.3kg
13.4 2.3kg
22.5 5.0kg
27
8.0kg

Elastomerlager

L
M

Load button

Weight

Rated Load

5kN ... 20kN


50kN

30
41

17.5 f7
25.5 f7

33
29

23
9

R50
R50

120
150

100
125

60
100

9
11

112
147

57

Wiring Code
Cable length 3m

excitation voltage +
sense signal +
shield
signal +

(+EX)
(+SE)
(SHI)
(+SI)

brown
grey
black
red

sense signal excitation voltage signal -

(-SE)
(-EX)
(-SI)

blue
green
white

Compressive load is a positive change of signal.

Specifications
Accuracy Class
Rated (nominal) force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temp. effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)

% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC

%
%
%/10K
%/10K
%

C
C
o
C
o
C
o
o

0.1

0.05

5/ 10/ 20/ 50/ 100


150
> 500
100
2.000 0.002
1
10
380 30
352 1.5
> 5 x 109
0.1
0.05
0.1
0.05
0.05
0.025
0.1
0.05
0.1
0.05
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67

All data according to VDI/VDE/DKD 2638

Order Example
Type Code
KAD-S/10kN/0.1

Description
Force transducer 10kN with 0.1% accuracy
Accuracy class
Rated load
Model

Accessoires / Options
Load button
Elastomere bearing

ATEX-Certificate

58

Type Code
XKM 048
XKM 039
XKM 50.04
XKM 50.02
XKM 054
XKM 059
KAD-S-EX

Description
K17-50 for 5kN ... 20kN
K25-50 for 50kN
for 5kN
transverse stiffness 1200N/mm
for 10kN and 20kN
transverse stiffness 3000N/mm
for 50kN
for 100KN
for 5kN, 10kN, 20kN, 50kN. Please, note the ATEX-datasheet!

Datasheet KAD-S Subject to technical changes 07/2013

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAF
Force Transducer
Applications
Material testing
For testing machines and systems
For monitoring of forces at hydraulic cylinders
Features
1kN to 500kN
High accuracy
For measuring of tensile and
compressive forces
Made of stainless steel
Environmental protection IP 67

Photo: KAF/10kN

Option
ATEX-Certificate

I*

Dimensions (mm)

B
E
A

Thightening Torque of Fixing Screws

Rated Load
(kN)
1/ 2/ 5/ 10
20/ 50
100/ 200
250/ 500*

105 M12 31,5 8 x 45


150 M24x2 40
8 x 45
165 M36x3 50
8 x 45
203 M45X3 94 16 x 22,5

* without milled slots for screw heads

Rated
ThightenSize
Load (kN)
ing Torque
1/ 2/ 5/ 10 8 x M8x35-10.9 (DIN 912)
30 Nm
20/ 50
8 x M10x40-10.9 (DIN 912)
60 Nm
100/ 200 8 x M12x40-10.9 (DIN 912) 100 Nm
250/ 500 16 x M16x100-10.9 (DIN 912) 85 Nm

89
130
145
165

8,4
11
13
13

35
40
42
64

3
9
2 11
2 13
6,5 -

Weight

15
18
20
-

1,3 kg
3,7 kg
4,9 kg
11,4 kg
59

Wiring Code

Cable length 3m

Compressive load is positive change of signal.

Specifications
Accuracy Class
Rated force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temp. effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr. F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
All data according to VDI/VDE/DKD 2638

60

% Fnom
kN
MN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC

%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C

0.1
1/ 2/ 5/ 10/
20/ 50/ 100

0.1
0.1
0.1
0.1
0.1

0.2
200/ 250
150
>300
10
2.000 0.005
3
20
770 40
700 10
> 5 x 109
0.2
0.2
0.1
0.1
0.1
+23
-20 ... +50
-30 ... +70
-30 ... +70
IP 67

0.5
500

0.5
0.5
0.1
0.1
0.1

Appliances for Installation


and Mounting

Dimensions (mm)

load button

E
8 x N by 45
shifts

16 x N by 22,5
shifts

51

base plate

+0,1

50 - 0,1

KAF 250kN to KAF 500kMN

S
T
U

KAF 1kN to KAF 200kN

KAF 1kN to KAF 500kN with base plate


(rod end bearings only to KAF 100kN, 250kN))

V
A

Rated Load

1/ 2/ 5/ 10 kN
20/ 50 kN
100/ 200 kN
250/ 500 kN

14 14 10.5 M8 30
15 27 10.5 M10 30
15 - M12 50
24 - M12 70

15
22
35
40

29 R50 approx. 175


42 R50 approx. 266
72 R120 approx. 380
70 R120 approx. 513

approx. 143
approx. 206
approx. 298
approx. 401

64
76
80
102.5

12 +0.018
25 +0.021
35 -0.012
50 -0.012

61

Order Example
Type Code
KAF/10kN/0.1

Description
Force transducer 10kN with 0.1% accuracy
Accuracy class
Rated load
Model

Accessoires/ Options
Load button

Base plate

Rod end bearing

Connector male
and cable

ATEX-Certificate

62

Type Code
XKM 019
XKM 044
XKM 045
XKM 046
XKM 037
XKM 038
XKM 035
XKM 031
GKA 12
GKA 25
GKA 35
GKA 50
XKC 041
XKC 044.01
XKC 046.03
XKC 046.04
XKC 071
KAF-EX

Description
K12-50 for KAF 1kN to 10 kN
K24-50 for KAF 20kN and 50kN
K36-120 for KAF 100kN and 200kN
K45-120 for KAF 250kN and 500kN
For KAF 1kN to 10kN
For KAF 20kN and 50kN
For KAF 100kN and 200kN
For KAF 250kN and 500kN
With locknut for KAF 1kN to 10kN
With locknut for KAF 20kN and 50kN
With locknut for KAF 100kN (not for 200kN)
With locknut for KAF 250kN
Connector male instead of open cable ends, 6-pin
Connector male, mounted to sensor body, 5-pin
Connecting cable 5m for XKC 044.01, 5-pin
Connecting cable 10m for XKC 044.01, 5-pin
Plug connected to force transducer (TEDS), 6-pin
for KAF 1kN ... 500kN. Please note ATEX data sheet!

Data sheet KAF Subject to technical changes 01/2016

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/4455491 www.ast.de

KAF-I
Force Transducer
Applications
Material testing
For testing machines and systems
For monitoring of forces at hydraulic cylinders
Features
500kN to 2.5MN
High accuracy
For measuring of tensile and
compressive forces
Made of tool steel
Environmental protection IP 67
A
C
B

Option
ATEX-Certificate

Dimensions (mm)

18

Thightening Torque of Fixing Screws


Rated
Load
500 kN
1MN
1.5 MN
2.5MN

Thightening Torque
16 x M20x100-10.9 (DIN 912) 300 Nm
20 x M20x140-10.9 (DIN 912) 300 Nm
24 x M22x160-10.9 (DIN 912) 410 Nm
28 x M24x200-10.9 (DIN 912) 630 Nm
Size

Rated Load
A
B
C
D
500 kN
279 M72X2 122.2 16 x 22.5
1MN
304.8 M90x3 144.3 20 x 18
1.5MN
393.7 M120x4 196.3 24 x 15
2.5MN
520.7 M150x4 267.9 28 x 12.86

E
F
G
H
222.2 21 101.6 19
241.3 20.5 114.3 6.3
322.1 25 139.7 12.7
419.1 28 158.8 6.4

J
180
198
266
360

Weight
30.9 kg
45 kg
90 kg
205 kg
63

Wiring Code

Signal

Signal

- SI

- EX

Specifications

Excitation voltage

XKC 046.03 / XKC 046.04

+ SI

1
2
3
4

+ EX

% Fnom
kN
MN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC

%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C

Maximum operating force (FG)


Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temp. effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr. F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)

0.1
500
1/ 1.5/ 2.5
150
>300
10
2.000 0.005
3
20
770 40
700 10
> 5 x 109
0.1
0.1
0.1
0.1
0.1
+23
-20 ... +50
-30 ... +70
-30 ... +70
IP 67

All data according to VDI/VDE/DKD 2638

A
E
Wx N of set by Z

Appliances for Installation and Mounting

Order Example
Type Code
KAF-I/10kN/0.1

16 76.2 69.8 22.5


20 114.3 95.3 18
24 127 108 15
28 177.8 162 12.86

CA
114.3
152.4
196.4
267.9

M20
M20
M22
M24

35
40
45
50

0,8

500kN
1MN
1.5MN
2.5MN

Dimensions (mm)
N

yellow
brown
green
white

Excitation voltage

Accuracy Class
Rated force (Fnom)

Rated Load K

-EX
+EX
+SI
-SI

B
CA

Description
Force transducer 10kN with 0.1% accuracy class
Accuracy class
Rated load
Model

Accessoires/ Options
Base plate

Connector male
and cable
64

Type Code
XKM 115
XKM 116
XKM 117
XKM 118
XKC 046.03
XKC 046.04

Description
For KAF-I 500kN
For KAF-I 1MN
For KAF-I 1.5MN
For KAF-I 2.5MN
Connecting cable 5m, 5-pin
Connecting cable 10m, 5-pin
Data sheet KAF-I Subject to technical changes 01/2016

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/4455491 www.ast.de

KAF-S
Force Transducer
Applications
Measuring of tension and compression forces in
machines and systems
Material testing machines and test rigs
Hydraulic cylinder

Features

100N up to 10kN
Small overall dimensions
Made from stainless steel or aluminium (<500N)
Environmental protection IP 42

Dimensions (mm)
Rated Force

Rated Displacement/ mm

Weight

100N and 200N


500N
1kN
2kN
5kN
10kN

0.05
0.11
0.10
0.19
0.33
0.40

0.5 kg
0.5 kg
0.5 kg
0.5 kg
0.5 kg
0.5 kg

Tightening torque of fixing screws


Rated Force

Size

Tightening
Torque

100N up to 10kN

M6

9Nm

Appliances for Installation and Mounting


R50

30

29

15

Krafteinleitungskalotte

M12

8 x M6 um 45
versetzt

Gegenplatte

65

Wiring Code
Cable length 3.0m

excitation voltage +

(+EX)

brown

shield
signal +

(SHI)
(+SI)

black
green

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

Compressive load is a positive change of signal.

Specifications
Accuracy Class
Rated force (Fnom)
Maximum operating force(FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on charact. value (TKC)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)

% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC

%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C

0.1
0.1/ 0.2/ 0.5/ 1/ 2/ 5/ 10
150
> 300
10
2.000 0.005
3
10
760 60
704 6
> 5 x 109
0.1
0.1
0.1
0.1
0.1
+23
-20 ... +50
-20 ... +50
-30 ... +70
IP 42

0.2

0.2
0.2
0.2
0.2
0.2

All data according to VDI/VDE/DKD 2638

Order Example
Type Code
KAF-S/1kN/0.2

Description
Force transducer 1kN with 0.2% accuracy class
Accuracy class
Rated force
Model

Accessoires / Options
Load button
Base plate
Road end bearing

66

Type Code
XKM 019

Description
K12-50 for KAF-S 100N up to 10kN

XKM 033.03
XKM 033.04
GKA 12

for 100N up to 200N (aluminium)


for 500N up to 10kN (stainless steel)
male thread with locknut for 100N up to 10kN

Data sheet KAF-S Sublect to technical changes 07/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAF-S-E
Force Transducer
Application
Measuring of tension and compression forces in
machines and systems
Material testing machines, testing stands
Hydraulic cylinder

Foto: Furniture test

Dimension (mm)
20
M12

28

22

66
17

100N up to 10kN
Small mounting dimension
Made from stainless steel or
aluminium (<500N)
Environmental protection IP 42

Special Features

Weight
1.2 kg

10,2

M12

30

70

Rated Force
KAF-S 100N-10kN

67

Wiring Code
Cable length 5.0m

supply voltage +

(UB)

brown

shield

(SHI)

black

signal +

(OUT)

green

ground /
signal -

(0V)

yellow

programming
interface

(PRG)

white

(0V and PRG to be connected by the customer) With integrated amplifier

0V and PRG to be connected by the customer.

Specifications
Accuracy Class
Rated force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Relative linearity error (dlin)
Temperature effect on zero signal (TK0)
TK of output signal under load
Relative creep over 30 minutes (dcr, F+E)
Tolerance of output signal
Tolerance of zero signal
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
Excitation voltage
Output signal (compression force positiv)

% Fnom
kN
% Fnom
% Fnom
% Fnom
%
%/10K
%/10K
%
%
%
o
C
o
C
o
C
o
C
VDC
VDC

0.2 with Integrated Amplifier


0.1/ 0.2/ 0.5/ 1/ 2/ 5/ 10
150
>500
10
0.1
0.2
0.1
0.2
0.1
3
+23
-20 ... +50
-20 ... +50
-30 ... +70
IP 42
24 (19 ... 30)
-10 ... +10

All data according to VDI/VDE/DKD 2638

Order Example
Typenschlssel
/ Bestellbeispiel Description
Type Code
KAM-S-E/10kN/0.2/24V/-10...+10V Force transducer 10kN with 0.2% accuracy class
Output signal
Supply voltage
Accuracy class
Rated force
E = Integrated amplifier
Model
Accessoires / Options

68

Load button

Type Code
XKM 019

Description
K12-50 for KAF-S 100N up to 10kN

Rod end bearings

GKA 12

male thread with jam nut for 100N up to 10kN

Data sheet KAF-S-E Subject to technical change 02/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAF-W
Force Transducer
Applications
For measuring compressive force in units
and systems
Ideal for material testing machines
Features
200N to 10kN
Insensitive to bending moments and
lateral force
Made of stainless steel and aluminium (<1kN)
Environmental protection IP 53
Dimensions
30g6
M28x1,5

(10,5)
10

11

24

33

91

34

34

M28x1,5

8H7

3H7
8g8

20g7
M28x1,5

M10
69,5

69,5

KAF-W 200N to 1kN (Aluminium)

KAF-W 2.5kN to10kN (Stainless steel)

Rated Load
2.5kN
5kN
10kN

A (mm)
101.5
101.5
113.5

B (mm)
33
33
45

Rated Load Measured displacement (mm)


200N
0.05
500N
0.11
1kN
0.10
2.5kN
0.19
5kN
0.33
10kN
0.40
69

Wiring Code

Cable length 3m

excitation voltage +

(+EX)

brown

shield
signal +

(SHI)
(+SI)

black
green

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

Specifications
Accuracy Class
Rated (nominal) force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Lateral force effect (dQ)
Rated characteristic value (Cnom)
Zero signal tolerance
Reference excitation voltage (Uref)
Operating range of excitation voltage (BUG)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temp. effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
Minimum capacity for testing machines
according to ISO 7500-1:
Class 1
Class 0.5

% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC
VDC

%
%
% / 10K
% / 10K
%
o
C
o
C
o
C
o
C

0.05
0.2 / 0.5 / 1 / 2.5 / 5 / 10
150
> 300
100
0.02
200 0.04
1
20
780 40
702 2
> 5 x 109
0.05
0.025
0.04
0.025
+23
-20 ... +60
-20 ... +60
-30 ... +70
IP 53

% Fnom
% Fnom

0.2
1

All data according to VDI/VDE/DKD 2638

Order Example
Type Code
KAF-W/1kN/0.05

70

Description
Force transducer 1kN with 0.05% accuracy
Accuracy class
Rated load
Model

Data sheet KAF-W Subject to technical changes 12/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAK-S
Tension Load Cell
Applications
Direct load measuring in wire ropes
Assembly technology
Anchoring
Photo: KAK-S/6t

Features

Options

Rated load 2t to 50t


Made of stainless steel
Environmental protection IP 65

Integrated amplifier (>10t)


External amplifier

Dimensions

Drawing KAK-S/6t

Rated Load A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) G (mm) H (mm) I (mm) Weight (kg)
2t
3t
6t
10t
15t
20t
50t

98
125
180
290
350
400
450

68
85
120
200
240
250
290

30
40
60
80
100
120
150

15.2
20.1
30.2
40.3
50.3
60.3
70.3

10
16.5
18.5
22
23
25
28

6
8
20
22
23
25
28

(35)
26
33
47
47
47
47

29
53
78
123.5
147
172
197

7
7
7
8
8
8
8

approx. 0.3
approx. 0.5
approx. 2.3
approx. 3.3
approx. 5
approx. 8
approx. 9.5

71

Wiring Code
Cable length 3m

supply voltage +

(UB)

shield

(SHI)

brown
black

signal +

(OUT)

green

ground /
signal -

(0V)

yellow

programming
interface

(PRG)

white

(0V and PRG


be connected
by the
customer) With
integrated amplifier
(0Vto und
PRG to be
connected
by customer)

Compressive load is positive signal.

with integrated amplifier

Specifications
Accuracy Class

% Fnom

1
with Integrated Amplifier

Rated (nominal) force (Fnom)


Maximum operating force (FG)
Breaking force (FB)

t
% Fnom
% Fnom

2/ 3/ 6/ 10/ 15/ 20/ 50


150
>300

10/ 15/ 20/ 50


150
>300

Rated characteristic value (Cnom)


Zero signal tolerance
Reference excitation voltage (Uref)
Operating range of excitation voltage (BUG)
Input resistance (typ.) (Re)
Output resistance (Ra)
Insulation resistance (Ris)

mV/V
%
Vref
VDC

1.5 0.2
1
10
0.5 ... 12
380 30
352 1.5
> 5 x 109

Supply voltage
Input current
Current output signal
Voltage output signal (max. load 5mA)
Maximum resistance

VDC
mA
V
mA

Relative linearity error (dlin)


Relative reversibilty error (v)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr. F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)

19...28
35 (at 24V)
0 ... 10
0/4 ... 20
300

11...15
20 (at 12V)
0 ... 5
0/4 ... 20
100

%
%
%/10K
%/10K
%

0.5
0.5
0.5
0.2
0.5

0.5
0.5
0.5
0.2
0.5

C
C
o
C
o
C

+23
-20 ... +60
-30 ... +70
-30 ... +70
IP 65

+23
-20 ... +60
-30 ... +70
-30 ... +70
IP 65

o
o

All data according to VDI/VDE/DKD 2638

Order Example
Type Code

Description

KAK-S/10t/1/24V/0...10V

Force transducer 10t with 1% accuracy


Output signal (with integrated amplifier)
Supply voltage (with integrated amplifier)
Accuracy class
Nominal force
Model

Accessoires/ Options
Type Code Description
Plug and cable XKC 041
XKC 044.01
XKC 046.03
XKC 071

72

6 pin plug instead of free cable ends for connecting the display unit AE 703
5-pin flange plug mounted to sensor body
Connecting cable 5m for XKC 044.01
6 pin plug connected to sensor cable incl. TEDS sensor recognition function
Data sheet KAK-S Subject to technical changes 01/2014

A.S.T. Angewandte System Technik GmbH. Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAL
Load Pin with Customizable Dimensions
Applications

Overload protection
Cranes and hoisting devices
Elevators and wire rope winches
Direct load measurements such as
pins, axle or shafts
Oil production facilities
Coal mining
Features

Application as pin or axle


Made of stainless steel
Customizable dimensions
Hermetically sealed (IP 67)

Options
Integrated amplifier with standard
signal output 0/4 ... 20 mA, -10 ... 0 ... +10 V
Redundant system with two measuring
bridges and two amplifiers
CAN Bus/ CANopen interface
ATEX for 10kN ... 5000kN (without amplifier)

Typical shackle application with various signal options

Dimensions (mm)

Fully customizable to fit the machine design

milled slot
for axle holder

37 (>70)
(52* by <70
with amplifier)

D f7

load (force) direction

C
A

Nominal Load in kN
KAL Type

20

50

100

200

400

800

1200

Recommended Df7 (mm)

25 - 40

30 - 50

40 - 65

50 - 80

65 - 110

80 - 125

110 - 156

73

Wiring Code
Cable length 3m

with integrated amplifier

excitation voltage +

(+EX)

brown

shield
signal +

(SHI)

black
green

(+SI)

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

supply voltage +

(UB)

brown

shield

(SHI)

black

signal +

(OUT)

green

ground /
signal -

(0V)

yellow

programming
interface

(PRG)

white

(0V and PRG to be connected by the customer) With integrated amplifier

(0V and PRG to be connected by the customer)

Specifications
Accuracy Class *)

% Fnom

0.5 ... 2

1 ... 2
(with Integrated Amplifier)

Rated (nominal) force (Fnom)


Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Zero signal tolerance
Reference excitation voltage (Uref)
Operating range of excitation voltage (BUG)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temp. effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr, F+E)
Supply voltage
Input current
Current output signal
Voltage output signal (max. load 5mA)
Maximum resistance
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
All data according to VDI/VDE/DKD 2638

kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC
VDC

%
%
%/10K
%/10K
%
VDC
mA
mA
V

o
C
o
C
o
C
o
C

3 ... 5000
150
> 500
10
1.00 0.01
3
5
0.5 ... 12
380 30
352 1.5
> 5 x 109
0.5 ... 2
0.5 ... 2
0.5 ... 2
0.5 ... 2
0.5 ... 2

20 ... 5000
150
> 500
10

Order Example
Type Code
KAL-E/200kN/1/D65h6/L232/2x4...20mA

74

1 ... 2
1 ... 2
0.5 ...2
0.5 ... 2
0.5 ... 2

19 ... 28
11 ... 15
35 (at 24V)
20 (at 12V)
0/4 ... 20
0/4 ... 20
0 ... 10/ -10 ... +10
0 ... 5/ -5 ... +5
300
100
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67
*) Accuracy depends on mounting conditions

Description
Load pin 200kN with 1% accuracy
Two amplifiers (redundant) with 4 ... 20 mA
Length in mm
Diameter in mm and tolerance
Accuracy class
Rated (nominal) force
E = Integrated amplifier
Model
Data sheet KAL Subject to technical changes 10/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAL
Load Pin with customizable dimensions
and CAN / CANopen interface option
Applications

Overload protection
Cranes and hoisting devices
Elevators and wire rope winches
Direct load measurements such as
pins, axle or shafts

Features

Application as pin or axle


Made of stainless steel
Ultimate overload 500%
Customizable dimensions
Hermetically sealed (IP 67)

Options
Integrated amplifier with standard
CAN / CANopen interface
Redundant system with two measuring
bridges and two amplifiers
Inspection certificate 3.1 or 3.2
according to EN 10204
Dimensions (mm)

Fully customizable to fit the machine design

milled slot
for axle holder

37 (>70)

(52* by <70

with amplifier)

D f7

load (force) direction

C
A

Nominal load in kN
KAL type
Recommended Df7

20

50

100

200

400

800

1200

25 - 40

30 - 50

40 - 65

50 - 80

65 - 110

80 - 125

110 - 156

75

Wiring code
Cable length: 3 Meter

Cable length: customizable (data rate dependen)

excitation voltage +

(+EX)

brown

shield

(SHI)

signal +

(+SI)

black
green

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

CANopen

Amplifier
Module

1 Shield

brown

2 Supply voltage

black

3 GND

green

4 CAN-High

white
yellow

5 CAN-Low

Specifications
Accuracy Class*)

excitation voltage + (+EX)

Rated (nominal) force (Fnom)


signal +
(+SI)
Maximum operating force (FG)
signal (-SI)
Breaking force (FB)
excitation voltage - (-EX)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Zero signal tolerance
Reference excitation voltage
Operating range of excitation voltage (BUG)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin) *)
Relative reversibility error (v) *)
Temperature effect on zero signal (TK0) *)
Temp. effect on characteristic value (TKc) *)
Relative Creep over 30 minutes (dcr, F+E) *)
Supply voltage
Power consumption
Resolution
Conversion rate
Data transfer rate (CiA recommendation)
Maximum number of modules per bus line
Protocol
Number of PDOs
Configuration
Channels
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
All data according to VDI/VDE/DKD 2638
*) Accuracy depends on mounting conditions
shield

(SHI)

%brown
Fnom
black
kN

0.5

0.5 (with CAN / CANopen)

3 ... 5000

20 ... 5000

green

% Fnom
white
%
Fnom
yellow
% Fnom
mV/V
%
Vref
VDC

%
%
% / 10K
% / 10K
%
VDC
mW
bit
kHz
kbit/s

150
> 500
10
1.00 0.01
3
5
0.5 .... 12
380 30
352 1.5
> 5 x 109

C
C
o
C
o
C
o
o

0.5
0.5
0.5
0.5
0.5
5 .... 40
< 300
16
50 (adjustable)
125 .... 500
127
CANopen CiA 404
4 Transmit PDOs
Bitrate and module address adjustable
1x DMS, 1x PT1000
+23
-20 .... +60
-30 .... +70
-40 .... +70
IP 67

Type Code / Order example

76

Type Code

Description

KAL-E/200kN/D65h6/L232/2xCANopen

Load Pin with 200kN nominal force


Two amplifiers (redundant) with two CANopen interfaces
Length in mm
Diameter in mm and tolerance
Rated (nominal) force
E = with CANopen interface
Model
Datasheet KAL-CANopen Subject to technical change 10/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAL-K
Load Pin with Standard Dimensions
Applications

Overload protection
Cranes and hoisting devices
Elevators and wire rope winches
Direct load measurements such as
pins, axle or shafts

Features

Application as pin or axle


Made of stainless steel
Ultimate overload 500% Fnom
With standard dimensions
Hermetically sealed (IP 67)

Options
Redundant system with two
measuring bridges and two amplifiers
Amplifier options for standard signal output
0/4 ... 20mA, -10 ... 0 ... +10V

Dimensions/ Installation Example


Milled slot for axle holder
F

Load (force) direction

B
F/2

C D

axial

F/2

radial

Rated Load

Cable Output

I h6
(mm)

A
B
C
D
E
F
G
H
(mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

5kN ... 20kN

axial

25

84

18

10

24

16

5.2

0.2kg

50kN

radial or axial

35

112

25

12

12

35

14

6.3

11.5

0.7kg

100kN

radial or axial

50

161

32

18

18

48

24

10.5

20

2.0kg

200kN

radial or axial

65

196

32

20

25

65

26

10.5

22.5

4.5kg

Weight

500kN

radial or axial

85

258

34

35

28

89

39

10.5

28

10.5kg

1000kN

radial or axial

100

347

36

55

35

120

61

10.5

36

19.5kg

1250kN

radial or axial

120

347

36

55

35

120

61

12.5

40

28.5kg

77

Wiring Code
Cable length

1.5 m (KAL-K/5kN ... 50kN) / 6.0 m (KAL-K/100kN ... 1250kN)


with integrated amplifier

excitation voltage +

(+EX)

brown

shield
signal +

(SHI)

black
green

supply voltage +

(UB)

brown

shield

(SHI)

black

signal +

(OUT)

green

excitation voltage -

(-EX)

yellow

ground /
signal -

(0V)

yellow

signal -

(-SI)

white

programming
interface

(PRG)

white

(+SI)

Specifications
Accuracy Class
% Fnom
kN
Rated (nominal) force (Fnom)
Maximum operating force (FG)
% Fnom
% Fnom
Breaking force (FB)
Lateral force limit (FQ)
% Fnom
mV/V
Rated characteristic value (Cnom)
Zero signal tolerance
%
Reference excitation voltage (Uref)
VDC
Operating range of excitation voltage (BUG)
VDC

Input resistance (Re)

Output resistance (Ra)


Insulation resistance (Ris)

Relative linearity error (dlin)


%
Relative reversibility error (v)
%
Temperature effect on zero signal (TK0)
% / 10K
Temp. effect on characteristic value (TKc)
% / 10K
%
Relative creep over 30 minutes (dcr, F+E)
Supply voltage
VDC
Input current
mA
Current output signal
mA
Voltage output signal (max. load 5mA)
V
Maximum resistance

o
C
Reference temperature (Tref)
o
Rated temperature range (BT, nom)
C
o
Operating temperature range (BT, G)
C
o
Storage temperature range (BT, S)
C
Environmental protection (EN 60529)
All data according to VDI/VDE/DKD 2638

Order Example
Type Code
KAL-K-A-E/200kN/1/2x4...20mA

78

and
PRG to
becustomer)
connected
by customer.
(0V and PRG0V
to be
connected
by the
With integrated
amplifier

1
5 ... 1250
150
> 500
10
1.00 0.01
3
5
0.5 ... 12
380 30
352 1.5
> 5 x 109
1
1
0.5
0.5
0.5

1 (with Integrated Amplifier)


50 ... 1250
150
> 500
10

1
1
0.5
0.5
0.5
19 ... 28
35 (at 24V)
4 ... 20
0 ... 10 / -10 ... +10
300
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67

11 ... 15
20 (at 12V)
4 ... 20
0 ... 5 / -5 ...+5
100

*) Accuracy depends on mounting conditions

Description
Load pin 200kN with 1% accuracy
Two amplifiers (redundant) with 4 ... 20 mA
Accuracy class
Nominal force
E = Integrated amplifier
A = Axial / R = Radial connector
K = Catalogue product with standard dimensions
Model
Data sheet KAL-K Subject to technical changes 01/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAM
Force transducer
Application
Measurement of pressure forces in machiner
and equipment
Assembly technology
Grinding and polishing machines
Automation technology
Overload protection
Semiconductor manufacturing
Features
100N up to 300kN
Small dimensions
Made from stainless steel and
aluminium (<500N)
Hermetically sealed enclosure (IP 65 resp. IP 67)
Options
Integrated amplifier with standard signal
for force transducer 500N ... 200kN
ATEX-Certificate
Dimensions (mm)

KAM/100N and KAM/200N

4xD offset by 90
drawn offset by 45

0,2
I

KAM 500N - KAM 300kN

3 x M3 (120)
20,5
25

Rated Force

100N/ 200N
6-0.1
0.5kN ... 10kN
11-0.1
20kN/ 50kN
24-0.1
100kN/ 200kN/ 300kN 32-0.1

Rated Displacement / mm

Weight

R13
R50
R100
R160

13
25
48
60

M3
M4
M10
M12

20.5
30
70
90

25
40
90
115

2
4
12.5
12.5

0.6
10
12
12

0.02
0.02
0.02
0.02

0.16 kg
0.25 kg
1.80 kg
3.20 kg

79

Wiring Code
Cable length 1.5m
with integrated amplifier
excitation voltage +

(+EX)

brown

supply voltage +

(UB)

brown

shield
signal +

(SHI)

black
green

shield

(SHI)

black

signal +

(OUT)

green

ground /
signal -

(0V)

yellow

programming
interface

(PRG)

white

(+SI)

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

(0V and PRG to be connected by the customer)

Specifications
Accuracy Class

% Fnom

Rated load (Fnom)


Rated load (Fnom)
Rated load (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Range of supply voltage
Input resistance (Re)
Output resistance (Ra)
Insulation reistance (Ris)
Relative linearity error (dlin) 1)
Relative reversibility error (v)1)
Temperature effect on zero signal (TK0)
Temperature effect on character. value (TKC)
TK of output signal under load
Relative creep over 30 minutes (dcr, F+E)
Tolerance of output signal
Tolerance of zero signal
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
Supply voltage
Input current
Output signal for compression load (0...FN)
Alternatively:
- Voltage output (max. load: 5mA)
- Current output
- Maximum resistance

N
1001)/ 2001)/ 500
kN
1/ 2/ 5/ 10/ 20/ 50
kN
100 / 200*/ 300*
% Fnom
150
% Fnom
> 300
% Fnom
50
mV/V
1.000 0.005
%
3
VDC
5
VDC
10 (10kN), 20 (20kN)
380 30 (10kN), 760 60 (20kN)
352 1.5 (10kN), 706 6 (20kN)

> 5 x 109
%
0.2
0.1
0.2
%
0.2
0.1
0.2
%/10K
0.2
0.1
%/10K
0.2
0.1
%/10K
0.2
%
0.2
0.1
0.2
%
0.2
%
3
+23
+23
o
C
-25
...
+60
-25
... +60
o
C
-30
...
+70
-30
... +70
o
C
-40
...
+70
-40
... +70
o
C
IP 67
IP 67
VDC
19 ... 28
11 ... 15
mA
35 (at 24V) 20 (at 12V)

All data accoring to VDI/VDE/DKD 2638


1) IP 65 for KAM100N/ 200N

80

V
mA

0.2

0.1

0.2 with Integrated


Amplifier
500
1/ 2/ 5/ 10/ 20/ 50
100 / 200
150
> 300
50

0 ... 10
4 ... 20
300

0 ... 5
4 ... 20
100

*) only accuracy class 0.2 % from E.

Appliances for Installation and Mounting

O
P

top plate

base plate
K

Rated Force in
kN
0.5 bis 10
20/ 50
100/ 200/ 300

40-0.1
90-0.1
115-0.1

55
78
90

67
103
120

6.6
13.5
13.5

50
100
100

37.5
76
76

37
73
90

81

Order Example for KAM/100 and KAM/200N only without amplifier


Type Code
Description
KAM/100N/0.1
Force transducer 100N with 0.1% accuracy class
Accuracy class
Rated force
Model

Order Example for KAM


Type Code
KAM-E/1kN/0.2/24V/0 ...10V

Description
Force transducer 1kN with 0.2% accuracy and integrated amplifier
Output signal
Supply voltage
Accuracy class
Rated load
E = Integrated amplifier
Model

Accessoires / Options
Type Code

Description

XKM 072

for 0.5kN up to 10kN

To avoid side load introduction and

XKM 070

for 20kN and 50kN

deformation due to high surface

XKM 071

for 100kN/ 200kN/ 300kN

pressure

XKM 096

for 0.5kN up to 10kN

To avoid hyteresis effect at not fixed-

XKM 094

for 20kN/ 50kN

on transducers

XKM 095

for 100kN/ 200kN/ 300kN

Plug and

XKC 041

6-pin plug connected to sensor cable ( z. B. AE 703)

cable

XKC 044.01

5-pin flange plug on sensor body (from 20kN!) enables releasable con

Top plate

Base plate

nections (IP 68) at force transducer


XKC 046.03

Cable 5m for XKC 044.01

XKC 071

6-pin plug (TEDS) connected to force transducer

ATEX-Certificate KAM-EX

82

only for KAM 1kN ... 200kN. Please note ATEX-datasheet!

Data sheet KAM Subject to technical changes 12/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAM-B
Force Transducer
Applications
Measuring of pressure forces in machinery and system
Load cookies

Features

Membran force transducer 1kN up to 100kN


High accuracy class: 0.5 up to 2% Fnom
Made from stainless steel
Environmental protection IP 65

Dimensions (mm)

Rated Force in kN

Weight

1 ... 10
20 ... 50
100

29.4
35.0
48.0

8.1
10.7
15.2

8.1
14.0
22.4

31.8
38.1
50.8

25.4
31.5
42.0

M2.5
M2.5
M4.0

3
3
6

9.9
16.0
25.4

40g
50g
300g

Appliances for Installation and Mounting

KAM-B

Rated Force in kN

1 ... 10
20 ... 50
100

4
7
14

48
58
78

40
47
64

3.4
4.1
5.8

M (3x120)

Mounting plate

L
K

83

Wiring Code
Cable length 1.5m

excitation voltage +

(+EX)

red

shield
signal +

(SHI)
(+SI)

yellow
green

excitation voltage -

(-EX)

black

signal -

(-SI)

white

Specifications
Accuracy Class
Rated force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)

% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC

%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C

0.5
1/ 2/ 5/ 10

1
20/ 50/ 100

150
> 300

1.5 0.05
3
10
380 30
352 1.5
> 5 x 109
0.5
0.5
0.5
0.5

1
1
1
1
+23
-15 ... +70
-15 ... +70
-20 ... +100
IP 65

All data according to VDI/VDE/DKD 2638

Order Example
Type Code
KAM-B/10kN/0.5

Description
Force transducer 10kN with 0.5% accuracy class
Accuracy class
Rated load
Model

Accessoires / Options
Mounting plate

ATEX

84

Type Code
XKM 290
XKM 291
XKM 292
KAM-B-EX

Description
for 1kN up to 10kN
for 20kN up to 50kN
for 100kN
for 1kN ... 10kN. Please note ATEX-datasheet!

Data sheet KAM-B Subject to technical changes 01/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAM-PR
Force Transducer
Applications
Load monitoring on lifting jacks
Vessel weighing
Fill level measuring

Features
100kN to 350kN
0.1% accuracy class
Small dimension
Made from stainless steel
Easy to mount
Environmental protection IP 65

Option
ATEX-Certificate

Dimensions

Rated Load

A
(mm)

100kN/ 200kN/ 250kN


350kN

100
150

B
C
D
(mm) (mm) (mm)
50
57

80
130

26
40

E
(mm)
12.5
10

F
R
(mm) (mm)
9
13

160
200

Appliances for Installation and Mounting


Assembly set XKM 295 / Mounting kit XKM 293 /294 (with KAM-PR)

F
K

65 x 115

Deckplatte

4 x 17

Krafteinleitungsplatte
(pendelnd)

4 x S

Abhebesicherung

101

KAM-PR
Grundplatte

40

140

OxP
L

Rated Load

K (mm)

L (mm)

M (mm)

N (mm)

O (mm)

P (mm)

S (mm)

100kN/ 200kN/ 250kN


350kN

170
240

180
260

100
150

89.5
120

140
210

60
100

13
17

85

Wiring Code
Cable length 3m

excitation voltage +

(+EX)

brown

shield
signal +

(SHI)
(+SI)

black
green

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

Specifications
Accuracy Class
Rated (nominal) force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)

% Fnom
kN
% Fnom
% Fnom
% Fnom

0.1
100/ 200/ 250/ 350
150
500
100

Rated characteristic value (Cnom)


Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)

mV/V
%
VDC

2.000 0.005
0.0 0.06
10
760 60
706 6
> 5 x 109

Relative linearity error (dlin)


Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on chacteristic value (TKC)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Weight
Environmental protection (EN 60529)

%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C
kg

0.1
0.1
0.1
0.1
0.1
+23
-20 ... +60
-20 ... +60
-20 ... +60
approx. 2
IP 65

All data according to VDI/VDE/DKD 2638

Order Example
Type Code
KAM-PR/250kN/0.1

Accessoires / Options
Type Code
Mounting kit XKM 293
XKM 294

86

Description
Force transducer 250kN with 0.1% accuracy
Accuracy class
Rated load
Model

Description
for KAM-PR 100kN ... 250kN
for KAM-PR 350kN

Assembly set XKM 295

for KAM-PR 100kN ... 250kN

ATEX

for 100kN ... 350 kN. Please note ATEX date sheet!

KAM-PR-EX

Data sheet KAM-PR Subject to technical changes 01/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAM-R
Force Transducer
Applications
Measuring shim
Overload protection at rope end
Screw control
Features

500N up to 35kN
Small dimension
Made of stainless steel
Good reproducibility
Customized dimensions possible
C

Dimensions (mm)

ca. 30 mm for
cable

Type Number
3573570
3573569
3571443
3573748
3572465
3573217
3572616
3573588

Rated Load
500N
1kN
2kN
5kN
10kN
20kN
30kN
35kN

A (mm)
58
58
70
60
80
69.7
80
100

C (mm)
12
12
30
20
36
36
36
40.1

F (mm)
15
15
20
28
27
25
27
27

Appliances for Installation


and Mounting
Thrust bearing

KAM-R

87

Wiring Code
Cable length 3m

excitation voltage +

(+EX)

brown

shield
signal +

(SHI)
(+SI)

black
green

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

Specifications
Accuracy Class
Rated (nominal) force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)

% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC

%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C

1
0.5/ 1/ 2/ 5/ 10/ 20/ 30/ 35
150
> 300
20
approx. 1.000
3
10
380 30
352 2
> 5 x 109
1
1
0.5
0.5
0.5
+23
-20 ... +60
-20 ... +60
-30 ... +70
IP 42

All data according to VDI/VDE/DKD 2638

Order Example
Type Code
KAM-R/10kN/1

88

Description
Force transducer 10kN with 1% accuracy
Accuracy class
Rated load
Model

Data sheet KAM-R Subject to technical changes 01/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAM-S
Force Transducer in Small Dimensions
Applications
Force measurement in machines and systems
Mounting and fitting
Industrial automation

KAM-S
100N to 1kN

Features

100N up to 50kN
Small dimensions
Made of stainless steel or aluminium (<2kN)
Rugged design
Environmental protection IP 65

KAM-S 2kN to 20kN

Options
ATEX Certificate
KAM-S 50kN

Dimensions (mm)
Rated Load
100N ... 1kN
2kN ... 20kN
50kN

Weight
approx. 25g
approx. 55g
approx. 230g

29
6

KAM-S 2kN to 20kN (stainless steel)


8

13

0,4
19,5

3,2

26

30

12

46
16

28

19,3

R80

0,3

18

15

R40

M4
23

ca. 11

34,5
40

KAM-S 100N to 1kN (aluminium)

4xM4, shown offset by 90.


drawn offset by 45

KAM-S 50kN (stainless steel)

Wiring Code
Cable length 1.5m

excitation voltage +

(+EX)

brown

shield
signal +

(SHI)
(+SI)

black
green

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

Specifications
Accuracy Class
Rated force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)

% Fnom

0.5

N
kN

100/ 200/ 500


1/ 2/ 5

% Fnom
% Fnom
% Fnom
mV/ V
%
VDC

Input resistance (typ.) (Re)


Output resistance (Ra)
Insulation resistance (Ris)
Reproducibility (not fix mounted)
Reproducibility (fix mounted)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr, F+E)

1
10/ 20

50

150
> 300
20
1.00 0.01
3
10

380 30
352 1.5
> 5 x 109

380 30
352 1.5
> 5 x 109

760 60
710 10
> 5 x 109

%
%
%
%
%/10K
%/10K
%

1
0.5
0.5
0.5
0.5
0.5
0.5

2
1
1
1
0.5
0.5
0.5

2
1
1
1
0.5
0.5
0.5

Reference temperature (Tref)


Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)

C
C
o
C
o
C

+23
-20 ... +60
-30 ... +70
-30 ... +70
IP 65

o
o

All data according to VDI/VDE/DKD 2638

22

Appliances for Installation and Mounting

15

KAM-S 100N to 1kN with load button


Order Example
Type Code

Description

KAM-S/100N/0.5

Force transducer 100N with 0.5% accuracy


Accuracy class
Rated load
Model

Accessoires/ Options
Type Code

Description

Load button

XKM 062

K4-3 for KAM-S 100N to 1kN

Plug and cable

XKC 041
XKC 042
XKC 071
XKC 072

6 pin plug, connected to sensor cable


Cable extension
6 pin plug incl. TEDS function, connected to sensor cable
6 pin plug incl. TEDS-M function (multi point calibration)

ATEX Certificate

KAM-S-EX

for KAM-S 100N ... 20kN. Please note ATEX data sheet.
Data sheet KAM-S Subject to technical changes 01/2016

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAM-S-H
Force Transducer
Applications
Force measurement in machines and systems
Mounting and fitting
Industrial automation

Features

20kN
Accuracy Class 0,5%
Small dimensions
Made of stainless steel
Environmental protection IP 67

Dimensions (mm)

,75

2
2

4
3,5

13
12

R40

7,95

M2 (3x120)
26

91

Wiring Code
Cable length 1.5m

excitation voltage +

(+EX)

brown

shield
signal +

(SHI)
(+SI)

black
green

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

Specifications
Accuracy Class
Rated force (Fnom)

% Fnom
kN

0.5
20

Maximum operating force (FG)


Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (typ.) (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Reproducibility (fix mounted)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr, F+E)

% Fnom
% Fnom
% Fnom
mV/ V
%
VDC

%
%
%
%/10K
%/10K
%

150
> 300
20
1.00 0.01
3
20

C
C
o
C
o
C

+23
-20 ... +60
-30 ... +70
-30 ... +70
IP 67

Reference temperature (Tref)


Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
All data according to VDI/VDE/DKD 2638

o
o

2700 500
2000 20
> 5 x 109

0.5
0.5
0.5
0.5
0.5
0.5

Order Example
Type Code
KAM-S-H/20kN/0.5

Description
Force transducer 20kN with 0.5% accuracy
Accuracy class
Rated load
Model

Accessoires/ Options
Plug and cable

92

Type Code
XKC 041
XKC 042
XKC 071

Description
6 pin plug, connected to sensor cable
Cable extension
6 pin plug incl. TEDS function, connected to sensor cable

Data sheet KAM-S-H Subject to technical changes 10/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAN
Force Transducer
Application
Calibrations
Scales
Features

100kN up to 400kN
Integrated transverse force protection
Hermetically sealed enclosure (IP 67)
Appliances for easy assembly

Options
Integrated amplifier with standard signal

Dimension (mm)
Rated force (kN)
100/ 200
400

82 115 200 18 M12 68.5


78 115 187 16 M12 67.5

Rated force (kN)

Weight

100/ 200
400

56
62

40
43.5

6.5
10

7
2.5

58
58

64
64

17
16

125
120

60
50

28
28

229.5
217

16
19

9.5kg
11kg

Appliances for Installation and Mounting


KAN with top plate, mounting plate and
weld on plate

Top plate

Mounting plate
Weld on plate

93

Wiring Code
Cable length 3m

with integrated amplifier


(UB)

supply voltage +

brown

excitation voltage +

(+EX)

brown

shield

(SHI)

black

shield
signal +

(SHI)
(+SI)

black
green

signal +

(OUT)

green
yellow

(-EX)

yellow

ground /
signal -

(0V)

excitation voltage signal -

(-SI)

white

programming
interface

(PRG)

white

(0V and PRG to be connected by the customer)

Specification

(0V and PRG to be connected by the customer) With integrated amplifier

Accuracy Class
Rated force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on character. value (TKC)
TK of output signal under load
Relative creep over 30 minutes (dcr, F+E)
Tolerance of output signal
Tolerance of zero signal
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
Supply voltage
Input current
Output signal for compressive force (0...FN)
Alternatively:
- Voltage output signal (max. load: 5mA)
- Current output (max. resistance)

% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC

%
%
%/10K
%/10K
%/10K
%
%
%
o
C
o
C
o
C
o
C
VDC
mA

0.1
0.05
100/ 200/ 400
150
> 500
100
2.000 0.002
1
20
380 30
352 1.5
> 5 x 109
0.10
0.05
0.10
0.05
0.05
0.025
0.10
0.05
0.10

0.05

+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67

0.21) with Integrated Amplifier


100/ 200/ 400
150
> 500
100

0.10
0.20
0.10
0.20
0.10
3
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67

19 ... 28
35 (at 24V)

V
mA

11 ... 15
20 (at 12V)

0 ... 10
0 ... 5
0 (4) ... 20 (300 ) 0 (4) ... 20 (100 )

All data according to VDI/VDE/DKD 2638

1) Accuracy class 0.1 upon request

Order Example

94
94

Type Code

Description

KAN-E/200kN/0.2/24V/0 ...10V

Force transducer 200kN with 0.2% accuracy class and integrated amplifier
Output signal
Supply voltage
Accuracy class
Rated force
E = Integrated amplifier
Model

Accessoires/ Options

Type Code

Description

Top plate

XKM 014
XKM 011

for KAN 100kN and 200kN


for KAN 400kN

Mounting plates

XKM 018
XKM 026

for KAN 100kN and 200kN


for KAN 400kN

Weld on plate

XKM 017

for mounting plate XKM 018 and XKM 026

Protective cable

XKC 018

for all types


Data sheet KAN Subjec to technical changes 01/2016

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAN-DZ
Force Transducer
Application
Mechanical engineering
Suitability for force measuring devices
according DIN/EN/ISO376
Features

100kN up to 400kN / tension and compression forces


High accuracy
Hermetically sealed enclosure (IP 67)
Accessoires: rod end bearings, spherical nut/seat

Options
Integrated amplifier with standard signal
Dimensions (mm)

Rated Load in kN

Weight

100/ 200/ 400

ca. 10kg

KAN-DZ 100kN / 200kN


KAN-DZ 400kN

95

Wiring Code
Cable length 3m

with integrated amplifier


excitation voltage +

(+EX)

brown

shield
signal +

(SHI)
(+SI)

black
green

excitation voltage -

(-EX)

signal -

(-SI)

supply voltage +

brown

(UB)

shield

(SHI)

black

signal +

(OUT)

green

yellow

ground /
signal -

(0V)

yellow

white

programming
interface

(PRG)

white

Compressive load is positive change of signal.

(0V and PRG to be connected by the customer) With integrated amplifier

(0V and PRG to be connected by customer)

Specification
Accuracy Class
Rated force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKC)
TK of output signal under load
Relative creep over 30 minutes (dcr, F+E)
Tolerance of output signal
Tolerance of zero signal
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
Supply voltage
Input current
Output signal for compressive force (0...FN)
Alternatively:
- Voltage output signal (max. load: 5mA)
- Current output
- Maximum resistance
Output signal for tensile/compressive force (-FN ... FN)
Voltage output signal ( max. load: 5mA)

% Fnom
kN
% Fnom
% Fnom
mV/V
%
VDC

%
%
%/10K
%/10K
%/10K
%
%
%
o
C
o
C
o
C
o
C
VDC
mA
V
mA

0.1
0.2
100/ 200/ 4001)
150
> 300
2.000 0.002
1
20
380 30
352 1.5
> 5 x 109
0.10
0.20
0.10
0.20
0.05
0.05
0.10
0.10
0.10

0.22) with Integrated Amplifier


100/ 200/ 400
150
> 300

0.10
0.20
0.10

0.10

+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67

0.10
0.1
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67
19 ... 28
11 ... 15
35 (at 24V)
20 (at 12V)
0 ... 10
0 (4) ... 20
300

0 ... 5
0 (4) ... 20
100

-10 ... +10

-5 ... +5

1) Rated force 400kN in accuracy class 0.2 only


2) Accuracy class 0.1 upon request
All data according to VDI/VDE/DKD 2638

Order Example

96

Type Code

Description

KAN-DZ-E/200kN/0.2/24V/0...10V

Force transducer 200kN accuracy class 0.2 % and integrated amplifier


Output signal
Supply voltage
Accuracy class
Rated force
E = Integrated amplifier
Model

Appliances for Installantion and Mounting


hexagonal nut
DIN 934

rod end bearing GKA 30

73

30 -0,01

c a. 355
c a. 428

KAN-DZ 100kN with rod end bearings GKA 30 with male thread
hexagonal nut
DIN 934
thread adapter XKM 082

rod end bearing GKI 50

ca. 647
ca. 759

KAN-DZ 200kN wiht thread adapters XKM 082 and rod end bearings GKI 50 with female thread.
spherical nut / spherical socket XKM 089

spherical nut / spherical socket XKM 086

KAN-DZ 100kN/200kN
with stud XKM 085 and
spherical nut /socket XKM 086

ca. 320

c a. 315

90

stud XKM 085

KAN-DZ 400kN with spherical nut/


socket XKM 089

97

Appliances for Installantion and Mounting

Rated Force
KAN-DZ 100kN / 200kN
KAN-DZ 400kN

A
60
86

B
M30x2
M45x3

C
44
60

D
64
90

E
15
18

F
32
50

R
50
80

Accessoires / Options

98

Rod end bearings

Type Code
GKA 30
GKI 50

Spherical nut /
socket
Load button

XKM 086
XKM 089
XKM 161

Description
with external thread matching for KAN-DZ 100kN
with external thread matching for KAN-DZ 200kN
(only with thread adapter XKM 082)
for KAN-DZ 100kN/ 200kN (only with stud XKM 085)
for KAN-DZ 400kN
K30-125 for KAN-DZ 100/ 200kN

Data sheet KAN-DZ Subject to technical changes 01/2016

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAN-M
Force Transducer
Application
For guided force measuring
Compression force measurement
Special features
1kN up to 10kN
Small dimensions

Dimensions (mm)

D1

B
E

Tefloncable

D2
A

Rated force
(kN)

Weight

1
2
5
10

12.7
12.7
12.7
12.9

6.4
6.5
7.7
10

6.5
5.9
6.4
8.2

7.7
7.7
7.8
12.2

14.9
14.9
14.9
14.9

3.05
3.05
3.05
3.05

9.6
9.6
9.6
9.6

0.25
0.25
0.25
0.25

2.8
2.8
2.8
2.8

1.9
1.9
1.9
1.9

1.65
1.65
1.65
1.65

appr. 4g
appr. 4g
appr. 4g
appr. 4g

99

Wiring Code
Cable length 1.5m

excitation voltage +

(+EX)

red

shield
signal +

(SHI)
(+SI)

yellow
green

excitation voltage -

(-EX)

black

signal -

(-SI)

white

Specifications
Accuracy Class
Rated (nominal) force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temp. effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)

% Fnom
kN
% Fnom
% Fnom
mV/V
%
VDC

%
%
%/ 10K
%/ 10K
%
o
C
o
C
o
C
o
C

1
1/ 2/ 5/ 10
> 300
100
1.5
1
10
380 30
352 1.5
> 5 x 106
1
1
0.5
0.5
0.5
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 62

All data according VDI/VDE/DKD 2638

Order Example
Type Code
KAN-M / 2kN / 1

100

Description
Force transducer 2kN with 1% accuracy class
Accuracy class
Rated load
Model

Data sheet KAN-M Subject to technical changes 01/2016

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAN-S
Force Transducer
Applications

Press fitting machines


Fitting and mounting technology
Orthopaedic measuring devices
Medical
Robotic technics

Features

27kN to 112kN
Small dimensions
Made of stainless steel
For guided measuring
Customized design possible

Dimensions (mm)

Rated Load
27kN
40kN
55kN
72kN
91kN
112kN

A (mm)
13
15
17
19
21
23

B (mm)
25
25
30
30
35
35

C (mm)
5
5
5
5
7.5
7.5

Weight
approx. 30g
approx. 40g
approx. 60g
approx. 70g
approx. 100g
approx. 120g
101

Wiring Code
Cable length 1.5m

excitation voltage +

(+EX)

brown

shield
signal +

(SHI)
(+SI)

black
green

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

Specifications
Accuracy Class
Rated (nominal) force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Zero signal tolerance
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temp. effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)

% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC

%
%
%/10K
%/10K
%

0.5
27/ 40/ 55/ 72/ 91/ 112
120
> 300

C
C
o
C
o
C

+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 54

o
o

2.00 0.02
1
10
380 30
352 3
> 5 x 109
0.5
0.5
0.5
0.5
0.5

All data according to VDI/VDE/DKD 2638

Order Example
Type Code
KAN-S/55kN/0.5

102
102

Description
Force transducer 55kN with 0.5% accuracy class
Accuracy class
Rated load
Model

Data sheet KAN-S Subject to technical changes 01/201&

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAP-S, KAP-E
Force Transducer
Application
For measuring tensile and compressive forces
Perfect for material testing machines

Features

High accuracy
5N up to 50kN (KAP-S)
With integrated overload protection up to 50N
Versions with integrated amplifier
(KAP-E up to 2kN)
Environmental protection IP 42
Dimensions (mm)

ca. a

D
B

KAP-S / 5N ... 50N

KAP-S / 100N ... 50kN

KAP-S
Rated Force

5N
10N/ 20N/ 50N
100N/ 200N
500N
1kN/ 2kN/ 3kN
5kN
10kN
20kN
50kN

13
13
13.6
13.6
13.6
19
18.1
21.5
22.5

55
55
60
60
60
70
70
78
78

98
60
42
42
42
60
60
68
68

14
M6
M6
14
14
M8
14
M8
14
M8
26
M12
M12
35
38 M20x1.5
38 M24x2

Weight

Rated Displacement 0.05mm

Material

200g
100g
250g
250g
250g
750g
1kg
1.3kg
1.3kg

0.8
0.4/ 0.3/ 0.25
0.08/ 0.06
0.05
0.08/ 0.12/ 0.22
0.15
0.20
0.25
0.55

high strength aluminium


high strength aluminium
high strength aluminium
stainless steel
stainless steel
stainless steel
stainless steel
stainless steel
stainless steel

103

ca. a

ca. a

9,75
C

17

36

D
KAP-E / 10N ... 50N

KAP-E
Rated Force
10N/ 20N/ 50N
100N/ 200N/ 500N
1kN/ 2kN

KAP-E / 100N ... 2kN

13 55 60 14
14 65 38 14
14 65 42 14

Weight

M6
M8
M8

100g
250g
250g

Rated DisplaceMaterial
ment 0.05mm
0.4/ 0.3/ 0.25
high strength aluminium
0.08/ 0.06/ 0.05
stainless steel
0.08/ 0.12
stainless steel

Wiring Code
Cable length 3m
KAP-S

KAP-E

excitation voltage +

(+EX)

brown

(SHI)

supply voltage +

(UB)

brown

shield
signal +

(+SI)

black
green

shield

(SHI)

black

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

Compressive load is positive change of signal.

104

signal +

(OUT)

green

ground /
signal -

(0V)

yellow

programming
interface

(PRG)

white

(0V and PRG to be connected


by the customer)
With integrated amplifier
with integrated
amplifier

(0V and PRG to be connectedby the customer)

Specifications
Accuracy Class

% Fnom

0.2

0.1

0.051)

0.22) KAP-E

Rated load (Fnom)


Rated load (Fnom)
Rated load (Fnom)
Maximum operating force (FG) up to 50N
Maximum operating force (FG) from 100N
Breaking force (FB) to 50N (overload protect.)
Breaking force (FB) from 100N
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin) 1)
Relative reversibility error (v)1)
Temperature effect on zero signal (TK0)
Temperature effect on character. value (TKC)
TK of output signal under load
Relative creep over 30 minutes (dcr, F+E)
Tolerance of output signal
Tolerance of zero signal
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
Supply voltage
Input current
Output signal for compression force (0...FN)
Alternatively:
- Voltage output signal (max. load: 5mA)
- Current output
- Max. resistance
Output signal for tension and compression
force (-FN ... +FN)
- Voltage output

N
5/ 10/ 20
5/ 10/ 20/ 50
50/ 100/ 200 10/ 20/ 50/ 100/ 200/ 500
kN
0.1/ 0.2/ 0.5/ 1 0.5/ 1/ 2/ 3/ 5
1/ 2
kN
2/ 3/ 5/ 10/ 20/ 50 10/ 20/ 50
% Fnom
120 (overload protection)
120 (overload protection)
% Fnom
150
150
% Fnom
> 500
> 500
% Fnom
> 300
> 300
% Fnom
10
10
mV/V 2.000 0.002; for 10/ 20/ 50N: 2.000 0.005
%
1; for 10/ 20/ 50N: 10
VDC
10

380 30

352 3

> 5 x 109
%
0.2
0.1
0.051)
0.13)
%
0.2
0.1
0.05
%/10K
0.2
0.1
0.05
0.2
%/10K
0.2
0.1
0.05
%/10K
0.13)
%
0.2
0.1
0.2
0.05
%
0.13)
%
1
o
C
+23
+23
o
C
-20 ... +60
-20 ... +60
o
C
-30 ... +70
-30 ... +70
o
C
-30 ... +70
-40 ... +70
IP 42
IP 42
19 ... 28
11 ... 15
VDC
mA
35( at 24V) 20( at 12V)
V
mA

0 ... 10
4 ... 20
300

0 ... 5
4 ... 20
100

-10 ... +10

-5 ... +5

All data according to VDI/VDE/DKD 2638


1) at 0.004 Fnom is the typical linearity error <1%
2) Accuracy class 0.1 upon request
3) 0.2 at 4 ... 20mA

105
105

Appliances for Installation and Mounting


Load button

KAP-S/E with rod end bearings

Dimension (mm)

F
A
K
L
Rated Load

KAP-S/5N
KAP-S/KAP-E 10N ... 50N
KAP-S/100N ... 3kN
KAP-E/100N ... 500N
KAP-E/1kN ... 2kN
KAP-S/5kN ... 10kN
KAP-S/20kN
KAP-S/50kN

55
55
60
60
60
70
78
78

98
60
42
42
42
60
68
68

12
12
12
12
12
30
30
30

M6
M6
M8
M8
M8
M12
M20x1,5
M24x2

14
14
14
14
14
29
40
42

8
8
8
8
8
15
22
22

R16
R16
R16
R16
R16
R50
R50
R50

appr. 108
appr. 108
appr. 128
appr. 133
appr. 133
appr. 146
appr. 198
appr. 228

appr.128
appr. 128
appr. 152
appr. 157
appr. 157
appr. 178
appr. 248
appr. 288

6H7
6H7
8H7
8H7
8H7
12H7
20H7
25H7

Order Example
Type Code

Description

KAP-E/1kN/0.2/24V/0...10V

Force transducer 1kN with 0.2% accuracy class and integrated amplifier
Output signal
Supply voltage
Accuracy class
Rated load
E = Integrated amplifier
Model

Accessoires / Options
Load button

Rod end bearings

Plug and cable

106

Type Code
XKM 029
XKM 040
XKM 019
XKM 043
XKM 044
GKA 6
GKA 8
GKA 12
GKA 20
GKA 25
XKC 041
XKC 071

Description
K6-16 for KAP-S 5N up to 50N / KAP-E 10N up to 50N
K8-16 for KAP-S / KAP-E 100N up to 3kN
K12-50 for KAP-S 5kN and 10kN
K20-50 for KAP-S 20kN
K24-50 for KAP-S 50kN
male threadwith jam nut for KAP-S 5N up to 50N / KAP-E 10N up to 50N
male threadwith jam nut for KAP-S/ KAP-E 100N up to 3kN
male threadwith jam nut for KAP-S 5kN up to 10kN
male threadwith jam nut for KAP-S 20kN
male threadwith jam nut for KAP-S 50kN
6-pin plug connected to sensor cable
6-pin plug connected (TEDS) to force transducer
Data sheet KAP-S Subject to technical changes 01/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/4455491 www.ast.de

KAS
Force Transducer
Application
Measuring of compression and tension forces
Material testing machines und devices
Test stands
Features

2kN up to 50kN
Accuracy class 0.1% and 0.05%
Made from stainless steel
Hermetically sealed enclosure (IP 67)
Appliances for easy mounting

Options
Integrated amplifier
ATEX 2kN up to 50 kN
Dimensions (mm)

A
D

ca. 18

30

R50

Load button XKM

XKM 019 29 15
M12
XKM 043 40 22 M20x1.5
XKM 044 42 22 M24x2

GKA

Rated Force

GKA 12
GKA 20
GKA 25

2-10kN
20kN
50kN

2-10kN
20kN
50kN

XKM

Rated Force

B
K

KAS with rod end bearings GKA

Rated Force

2/ 3kN
5kN
10kN
20kN
50kN

16.3
15.7
16.3
21.2
22.5

60
60
60
68
68

68
68
68
78
78

35
M12
12
35
M12
12+0,018
35
M12
12+0,018
38 M20x1.5 20+0,021
38 M24x2 25+0,021
+0,018

K
ca. 146
ca. 146
ca. 146
ca. 192
ca. 224

Weight Displacement at Rated Load


1 kg
1 kg
1 kg
1.3 kg
1.3 kg

0.12 mm
0.12 mm
0.20 mm
0.25 mm
0.55 mm

107

Wiring Code
Cable length 3m

with integrated amplifier


excitation voltage +

(+EX)

brown

shield
signal +

(SHI)

black
green

(+SI)

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

supply voltage +

(UB)

brown

shield

(SHI)

black

signal +

(OUT)

green

ground /
signal -

(0V)

yellow

programming
interface

(PRG)

white

(0V and PRG to be connected by the customer) With integrated amplifier

Compressive load is a positive change of signal.

(0V and PRG to be connected by the customer)

Specification
Accuracy Class

% Fnom

Rated load (Fnom)


Maximum operating force (FG)
Breaking force (FB) of 100N
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref )
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)1)
Temperature effect on zero signal (TK0)
Temperature effect on charact. value (TKC)
Relative creep over 30 minutes (dcr, F+E)
Tolerance of output signal
Tolerance of zero signal

kN
% Fnom
% Fnom
% Fnom
mV/V
%
VDC

%
%
%/10K
%/10K
%/10K
%
%

Reference temperature (Tref)


Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental (EN 60529)
Excitation voltage
Input current
Output signal for tensile/compressive force
(0 ... FN)
Alternatively:
- Voltage output (max. load: 5mA)
- Current output
- Maximum resistance
Output signal for tensile/compressive force
(-FN ... +FN)
- Voltage output

C
o
C
o
C
o
C
o

0.1

0.05

0.21) with Integrated Amplifier

2/ 3/ 5/ 10/ 20/ 50
150
>300
10
2.000 0.002
1
12
380 30
352 1.5
> 5 x 109
0.1
0.05
0.1
0.05
0.035
0.035
0.1
0.05
0.1
0.05

2/ 3/ 5/ 10/ 20/ 50
150
>300
10

+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67

+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67

0.1
0.2
0.2
0.1
1

VDC
mA

19 ... 28
35( at 24V)

11 ... 15
20( at 12V)

V
mA

0 ... 10
4 ... 20
300

0 ... 5
4 ... 20
100

-10 ... +10

-5 ... +5

All data according to VDI/VDE/DKD 2638

1) Accuracy class 0.1 on request

Order Example

108

Type Code

Description

KAS-E/1kN/0.2/24V/0 ...10V

Force transducer 1kN with 0.2% accuracy class with integrated amplifier
Output signal
Supply voltage
Accuracy class
Rated load
E = Integrated amplifier
Model
Data sheet KAS Subject to technical changes 12/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAU-PR
Force Transducer
Applications
For monitoring of loads in lifting jackets
Suitable for reliable load recognition

Features

For nominal loads of 150kN to 350kN


Rugged, save, reliable
High accuracy (1%)
Non-sensitive to transverse force

Dimensions
Rated Load
150kN/250kN
350kN

A (mm)
69
109

Installation in the bracket head (example)

109

Wiring Code
Cable length 6m

excitation voltage +

(+EX)

brown

shield
signal +

(SHI)
(+SI)

black
green

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

Specifications
Accuracy Class
Rated load (Fnom)
Breaking force (FB)
Lateral force limit (FQ) (mounted)

% Fnom
kN
% Fnom
% Fnom

1
350
> 300
100

Relative linearity error (dlin)


Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKC)
Temperature coefficient of output signal under load

%
%
% / 10K
% / 10K
% / 10K

1
1
0.5
0.5
0.5

mV/V
%
VDC

o
C
o
C
o
C
o
C

approx. 2
3
20
380 30
352 1.5
> 5 x 109
+23
-10 ... +40
-30 ... +70
-40 ... +70
IP 65

Rated characteristic value (Cnom)


Relative deviation of zero signal
Maximum excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Reference temperature (Tref )
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
All data according to VDI/VDE/DKD 2638

Order Example
Type Code
KAU-PR/350kN/1

Description
Force transducer 350kN with 1% accuracy
Accuracy class
Rated force
Model

Accessoires (incl. in scope of delivery)


1 piece
1 piece
2 piece

110

Description
Thrust pad with O-ring
Base plate hardened and polished
Screw DIN 931 M8x80

Data sheet KAU-PR Subject to technical changes 10/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAW
Force Transducer
Applications
Measuring of compressive forces in
machines and systems
Suitable for spring testing machines

Features

50N to 1000N
Small overall dimensions
Made of high strength aluminium alloy
Accuracy class 0.1%

Dimensions (mm)

Rated Load
50N
100N
200N
500N
1000N

Weight
100g
100g
100g
100g
100g

111

Wiring Code
Cable length 1.5m

Compressive load is positive change of signal.

Specifications
Accuracy Class
Rated load (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Laterial force limit (FQ)

% Fnom
N
% Fnom
% Fnom
% Fnom

0.1
50/ 100/ 200/ 500/ 1000
120
> 300
40

Rated characteristic value (Cnom)


Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)

mV/V
%
VDC

2.00 0.02
1
10
380 30
352 3
> 5 x 109

Relative linearity error (dlin)


Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr, F+E)
Zero point return error (30 minutes)

%
%
%/10K
%/10K
%
%

0.10
0.10
0.05
0.10
0.10
0.10

C
C
o
C
o
C

+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 42

Reference temperature (Tref)


Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)

o
o

All data according to VDI/VDE/DKD 2638

Order Example
Type Code
KAW/200N/0.1

112

Description
Force transducer 200N with 0.1% accuracy
Accuracy class
Rated load
Model

Data sheet KAW Subject to technical changes 01/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAW-S
Force Transducer
Application
Shear bender
Yarn tension monitoring
Testing equipment

Features

2 N up to 10 N
Accuracy class 0.1 %
With overload protection
Made from high strength aluminium alloy

Dimensions (mm)

Rated Force
KAW-S 2 N
KAW-S 5 N
KAW-S 10 N

Nominal Displacement / mm
ca. 0.8
ca. 0.5
ca. 0.3

Weight
140 g
140 g
140 g
113

Wiring Code
Cable length 1.5 m

excitation voltage +

(+EX)

brown

shield
signal +

(SHI)
(+SI)

black
green

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

Specifications
Accuracy Class
Rated load (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Laterial force limit (FQ)

% Fnom
N
% Fnom
% Fnom
% Fnom

0.1
2/ 5/ 10
120
> 500
40

Rated characteristic value (Cnom)


Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)

mV/V
%
VDC

%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C

2.00 0.02
3
10
380 30
352 3
> 5 x 109
0.10
0.10
0.05
0.10
0.10
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 42

All data according to VDI/VDE/DKD 2638

Order Example
Type Code
KAW-S/10N/0.1

114

Description
Force transducer 10 N with 0.1% accuracy class
Acuracy class
Rated force
Model

Data sheet KAW -S Subject to technical changes 01/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KMR
Force Transducer
Applications

Ring force transducer or measuring shim


Joining processes and pressing operations
Lifting equipment
Spindle drives

Features
1kN to 50kN
Accuracy class 0.5 %
Made of stainless steel

Dimensions (mm)

A
B
C

ca. 4,5mm

E
D

Krafteinleitung

Rated Load
1kN/ 3kN/ 6kN
10kN/ 20kN
30kN/ 50kN

Weight

-0.03
-0.08

37.6-0.1

30+0.2

640.2

56.4

230.1

4.5

approx. 0.3kg

700.05

40.4-0.1

330.1

69.70.2

59.7

250.1

approx. 0.4kg

80-0.1

700.1

111.50.2

100.5

350.1

approx. 1.2kg

65
112

-0.03
-0.09

115

Wiring Code
Cable length 3m

Specifications
Accuracy Class
Rated load (Fnom)
Maximum operating force (FG)
Breaking force (FB)

% Fnom
kN
% Fnom
% Fnom

0.5
1/ 3/ 6/ 10/ 20/ 30/ 50
150
> 300

Rated characteristic value (Cnom)


Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT,S)
Environmental protection (EN 60529)

mV/V
%
VDC

%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C

1.000 0.05
3
10
700 30
700 1.5
> 5 x 109
0.5
0.5
0.1
0.05
1
+23
+5 ... +70
-20 ... +80
-20 ... +80
IP 56

All data according to VDI/VDE/DKD 2638

Order Example
Type Code
KMR/10kN/0.5

116

Description
Force transducer 10kN with 0.5% accuracy
Accuracy class
Rated force
Model

Data sheet KMR Subject to technical changes 01/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KSW
Wire Rope Overload Guard
Applications
Sensor for measuring of loads at wire ropes
( 6-22mm)

Features
Suitable for rope loads from 20kN to 70kN
Hardened rope support
Environmental protection IP 65

Options
Amplifier
Dimensions (mm)
5

66

34

82

160

22

1 self-locking nut, width accross flat 17



4 rope support
2 clamping yoke
5 shim
3 rope 6 eye bolt

Maximum Rope Load


not binding guiding values (measured with test rope 14mm):
Rope Load
40kN
50kN
Thickness of shim (mm)
0
1

57kN
1.2

66kN
2
117

Wiring Code
Cable length 3m

Specifications
Accuracy Class
Tested measuring force
Conforms to rated load (wire rope)
Rope diameter
Rated characteristic value (Cnom)
Zero signal tolerance
Reference excitation voltage (Uref)
Operating range of excitation voltage (BUG)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKc)
Supply voltage (allowed)
Nominal output signal
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)

% Fnom
kN
kN
mm
mV/V
%
VDC
VDC

%/10K
%/10K
VDC
mV/V
o
C
o
C
o
C
o
C

All data according to VDI/VDE/DKD 2638

excitation voltage +

(+EX)

brown

shield
signal +

(SHI)
(+SI)

black
green

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

3
8
approx. 40
6 - 22
1.00 0.01
3
5
0.5 ... 12
380 30
352 1.5
> 5 x 109
0.3
0.5
10V
approx. 2 1)
+23
-20 ... +70
-30 ... +70
-40 ... +70
IP 65
1) Tested with rope 14mm without shims

Order Example
Type Code
KSW/40kN/3

Description
Wire rope overload guard 40kN with 3% accuracy
Accuracy class
Rated load
Model

Accessoires (incl. in scope of delivery)


Description
1 piece
2-2 piece

Clamping yoke
Shim 0.5mm thick and shim 1.5mm thick

Recommended Electronics
Type Code

Description

BS 805

Strain gauge switching amplifier with


performance level PLc

Gruppe
Angewandte System Technik

BS 805

118

Data sheet KSW Subject to technical changes 01/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KSW-2R
Wire Rope Overload Guard
Applications
Sensor for measuring of loads at fixed wire
ropes

Features
Size KSW-2R36 for rope diameter 16mm to 36mm,
maximum rope load 160kN
Size KSW-2R44 for rope diameter 36mm to 44mm,
maximum rope load 250kN
Standard output signal 4 ... 20mA
Made of stainless steel

Dimensions (mm)

D
C

B
A

Type Code
KSW-2R36
KSW-2R44

A
(mm)
379
534

B
(mm)
300
440

C
(mm)
85
115

D
(mm)
46
51

E
(mm)
102
131

F
(mm)
79
93

G
(mm)
42.5
57.5

Weight
approx. 7.5kg
approx. 12kg
119

Wiring Code
Cable length 3m

supply voltage +

(UB)

brown

shield

(SHI)

black

signal +

(OUT)

green

ground /
signal -

(0V)

yellow

programming
interface

(PRG)

white

(0VPRG
and
PRG
to be by
connected
the
customer)
(0V and
to be
connected
the customer)by
With
integrated
amplifier

Specifications
Accuracy Class

% Fnom

3 - 5 % (Depending on Wire Rope Properties)

mm
kN
o
C
o
C
C

KSW-2R36: 16 to 36mm / KSW-2R44: 36 to 44mm


depends on the maximum rope load

Rope diameter
Rated load (rope tension)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Storage temperature range (BT, S)
Environmental protection
Supply voltage
Input current
Signal for current output
Maximum resistance

VDC
mA
mA

+23
-20 ... +70
-40 ... +70
IP65
12 ... 30
35
4 ... 20
300

All data according to VDI/VDE/DKD 2638

Mounting Instructions
1.
Make sure the rope is free of load.
2.
Apply transducer to the rope and clamp the rope in the centre in a way that the rope cannot
move along the sensor. Do not deformed the rope too much.
3.
Connect the cables.
4.
Apply max. load for several times and check the clamping, afterwards re-tighten if necessary.
5.
Calibrate the system if necessary (rated load, switch point etc.).
Order Example
Type Code
KSW-2R36/160kN/D25/4-20mA

KSW-2R44/250kN/D40/1mV/V

Description
Wire rope guard 36mm with 160kN rated load
Amplifier 4 ... 20 mA
Rope diameter in mm
Rated load / rope load
Model
Wire rope guard 44mm with 250kN rated load
1mV/V
Rope diameter in mm
Rated load / rope load
Model

Accessoires (incl. in scope of delivery)


1 piece

Description
Test certificate

Options
Cable
DMS-Signal
120

Type Code
XKC 042
Look at order example

Description
Cable extension
Look at order example
Data sheet KSW-2R Subject to technical changes 12/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KSW-3R
Wire Rope Overload Guard
Applications
Tension sensing on running rope

Features

Size KSW-3R16 to 16mm rope diameter


Size KSW-3R38 to 38mm rope diameter
Standard output signal 4 ... 20mA
Made of stainless steel

Options
Impuls transmitter for measuring rope displacement for KSW-3R38
Dimensions (mm)
A
E

Type Code

A
(mm)

B
(mm)

C
(mm)

D
E
F
G
H
(mm) (mm) (mm) (mm) (mm)

KSW-3R16

approx. 400

290

approx. 200

165

76

57

145

145

approx. 7kg

KSW-3R38

approx. 700

520

approx. 300

295

95

57

260

260

approx. 39kg

Weight

121

Wiring Code
Cable to be connected to amplifier box 6 12 mm, refer to datasheet BA 625 for more details
Specifications
Reproducibility
Without regard to the influence of the rope

Rope load diameter


Rated load
Strain gauge measuring amplifier BA 625
Scaled output signal
Maximum burden
Power supply
Cable diameter
Cable cross section
Reference temperature (Tref)
Rated temperature range (BT, nom)
Storage temperature range (BT, S)
Environmental protection (EN 60529)
Weight
Material
Housing of strain gauge measuring amplifier

%S
1 %
2 %
3 %
mm
kN
mA

VDC
mm
mm2
o
C
o
C
C

0.2% Internally for Force Sensor


With Resting Rope
After Current Rope or After Rope Change
After Sensor Change
KSW-3R16: to 16mm / KSW-3R38: to 38mm
depending on the permissible rope load
4 ... 20
300
19 ... 28 / 1VA
6 ... 12
0.14 ... 2.5
+23
-20 ... +70
-40 ... +70
in connected state IP 65
KSW-3R16: approx. 7kg / KSW-3R38: approx. 39kg
1.4301 / 1.4542
aluminum die cast

All data according to VDI/VDE/DKD 2638

Accessoires/Options
Mounting unit XKM 078.0_
for fixing the KSW-3R__ on the rope axis

XKM 078.01
fr KSW-3R38
445
10

100
Anschweiplatte

60

ca.5

Gelenkkopf EA 8 D

Order Example

Gelenkkopf EA 8 D

XKM 078.02
fr KSW-3R16

Type Code
KSW-3R38/120kN/D32mm/4-20mA

Description
Rope guard reel 38mm with 120kN rated load
Amplifier with 4 ... 20 mA
Rope diameter
Rated load
Model
Caution: The dimensions of all rolls are optimized according to the rope diameter and the general demand for
lower rope wear by the manufacturer.
Type Code
XKE 801
XKM 078.01
XKM 078.02

122

Description
Factory certificate / test certificate
Mounting unit for fixing the KSW-3R38 on the rope axis
Mounting unit for fixing the KSW-3R16 on the rope axis
Incremental impuls transmitter for measuring of rope length for the KSW-3R38
Data sheet KSW-3R Subject to technical changes 01/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KUS
Force Transducer
Applications
For measuring of forces on screw
Force measuring washer
Overload- detection for cranes
Features
Wide load range of 100kN to 3MN
Made of stainless steel
Adjustment and dimensions according to
customer request possible
Dimensions (mm)

6,5

R80

Example: KUS 100kN/5/60x25x21

Examples of ring force transducer - other dimensions on request


Type Number

Type Code

Rated Load

3572004
3571706
3571972
3572735
3571973
3573487
3573766
3571650
3573071
3570705.01
3570705.02
3573756
3572054
3573765
3570637

KUS/100kN/2
KUS/100kN/5
KUS/100kN/5
KUS/150kN/2
KUS/150kN/5
KUS/200kN/5
KUS/300kN/5
KUS/300kN/5
KUS/350kN/2
KUS/500kN/5
KUS/500kN/5
KUS/500kN/5
KUS/1000kN/5
KUS/1500kN/5
KUS/3000kN/5

100kN
100kN
100kN
150kN
150kN
200kN
300kN
300kN
350kN
500kN
500kN
500kN
1000kN
1500kN
3000kN

Rated Characteristic
Value
appr. 1mV/V
2mV/V 0.5
2mV/V 0.5
appr. 1mV/V
2mV/V 0.5
appr. 1mV/V
appr. 2mV/V
2mV/V 0.5
appr. 1mV/V
appr. 2mV/V
2mV/V 0.5
appr. 1.5mV/V
appr. 2mV/V
appr. 2mV/V
2mV/V 0.5

126
60
37
168
37
47
90
68
270
90
80
99.9
196
196
196

101
25
21
108
21
21
60
31
206
60
38
68
120
120
120

40
21
10.5
40
10.5
21
21
21
66
21
21
21
66
66
66

123

Wiring Code
Cable length 3m

Specifications
Accuracy Class
% Fnom
kN
Rated load (Fnom)
Maximum operating force (FG)
% Fnom
Breaking force (FB)
% Fnom
mV/V
Rated characteristic value (Cnom)
Relative deviation of zero signal
%
Reference excitation voltage (Uref)
VDC
Input resistance (Re)*

Output resistance (Ra)*

Insulation resistance (Ris)

Reproducibility
- at invariably fitting position
%
- at changed fitting position
%
Temperature effect on zero signal (TK0)
% / 10K
Temperature effect on characteristic value (TKc) % / 10K
Relative creep over 30 minutes (dcr, F+E)
%
o
C
Reference temperature (Tref)
o
Rated temperature range (BT, nom)
C
o
Operating temperature range (BT, G)
C
o
Storage temperature range (BT, S)
C
Environmental protection (EN 60529)
All data according to VDI/VDE/DKD 2638

Order Example
Type Code
KUS/100kN/5/60x25x21

<5
100 ... 3000
150
> 500
see previous table
3
20
380 30
352 30
> 5 x 109
1.0
5.0
1.0
0.5
2.0
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 65
* Type with 700-bridge on request

Description
Force transducer 100kN with 5% accuracy
Dimension
Accuracy class
Rated load
Model

Recommended Electronics
Spherical washer (DIN 6319)

Spherical washers

(according to DIN 6319)

Conical seat (DIN 6319)

Conical seats

(according to DIN 6319)

KUS

Flat washers

(according to DIN 6340)

124

Flat washer (DIN 6340)

Data sheet KUS Subject to technical changes 12/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KUS-B
Force Transducer
Applications
For monitoring of forces in wire ropes or presses
Measurement at cable ends or screws

Features
For high loads of 1MN to 4 MN
Made of stainless steel

Dimensions (mm)
G

Rated Load in MN

A (mm)

B (mm)

C (mm)

D (mm)

E (mm)

F (mm)

G (mm)

Weight

1/ 1.5/ 2

139

80

170

228

70

17

170

approx. 12kg

3/ 4

139

110

220

315

100

18

232

approx. 32kg

125

Wiring Code

Signal / Signalausgang

- SI

- EX
Excitation /Speisespannung

Signal / Signalausgang

+ SI

+ EX
Excitation /Speisespannung

Specifications
Accuracy Class
Rated load (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Rated characteristic value (Cnom)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Reproducibility
- at invariably fitting position
- at changed fitting position
Temperature effect on zero signal (TK0)
Temperature effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)

% Fnom
MN
% Fnom
% Fnom
mV/V
%
VDC

1
1/ 1.5/ 2/ 3/ 4
150
> 300
2.000 0.005
3
20
760 60
706 6
> 5 x 109

%
%
%/10K
%/10K
%
o
C
o
C
o
C

1
3
0.5
0.5
1
+23
-20 ... +60
-40 ... +70
IP 65

All data according to VDI/VDE/DKD 2638

Order Example
Type Code
KUS-B/3MN/1

Description
Force transducer 3MN with 1% accuracy
Accuracy class
Rated load
Model

Accessoires/ Options
Cable

126

Type Code
XKC 046.03
XKC 046.04

Description
Connection cable 5m for XKC 044.01
Connection cable 10m for XKC 044.01

Data sheet KUS-B Subject to technical changes 11/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KUS-C
Ring Force Transducer
with Customizable Dimensions
Applications
Force monitoring and controlling on the
rope ends of lifting
Sensing shim
Container cranes
Lifts
Features

Wide range of loads


Monitoring forces
Made of stainless steel
Adjustment to the guide sleeve according to
the customer possible

Dimensions

50

A
B
C
D

with guide bush

Dimension

Rated Force in kN

A (mm)

B (mm)

C (mm)

D (mm)

20

44

29

19.5

12/ 16

20/ 40/ 60

55

39

29.5

16.5/ 20.5

40/ 60/ 100

64

49

39.5

20.5/ 24.5/ 30.5

60/ 100/ 160

75

60

50

30.5/ 35.5/ 39/ 40.5

60/ 100/ 160

86

69

61

45.5

60/ 100/ 160

95

79

71

52.5/ 55.5/ 56.5

100/ 160/ 200

104

89

81

60.5

127

Wiring Code
Cable length 3m

excitation voltage +

(+EX)

brown

shield
signal +

(SHI)
(+SI)

black
green

excitation voltage -

(-EX)

yellow

signal -

(-SI)

white

Specifications
Accuracy Class
Rated (nominal) force (Fnom)
Maximum operating force (FG)
Breaking force (FB)
Lateral force limit (FQ)
Rated characteristic value (Cnom)
Zero signal tolerance
Reference excitation voltage (Uref)
Operating range of excitation voltage (BUG)
Input resistance (Re)
Output resistance (Ra)
Insulation resistance (Ris)
Relative linearity error (dlin)
Relative reversibility error (v)
Temperature effect on zero signal (TK0)
Temp. effect on characteristic value (TKc)
Relative creep over 30 minutes (dcr, F+E)
Reference temperature (Tref)
Rated temperature range (BT, nom)
Operating temperature range (BT, G)
Storage temperature range (BT, S)
Environmental protection (EN 60529)

% Fnom
kN
% Fnom
% Fnom
% Fnom
mV/ V
%
VDC
VDC

%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C

1
20 ... 200
150
> 300
10
app. 2
3
5
0.5 ... 12
760 60
710 10
> 5 x 109
1.0
1.0
0.5
0.5
1.0
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 65

All data according to VDI/VDE/DKD 2638

Order Example
Type Code
KUS-C/Gr.2/40kN/D30.5

128

Description
Force transducer 40kN and diameter 30.5mm
Diameter in mm
Rated (nominal) load
Size
Model

Data sheet KUS-C Subject to technical changes 01/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

A 810
Batch Controller
Application
Batch controller with 10 set point groups
Features

Auto free fall compensation


Measuring rate up to 400/s
High accuracy 24bit
16 control inputs and 16 control outputs
Two analogue outputs: 4/20mA 0/10V
Interfaces incl.: RS232, RS485, TTY

Options
Interfaces: PROFIBUS DP or USB 2.0
Connections/ Dimensions
196
186 +1,1

100

90,7 +0,8

Kalibrierung

3,

19
Netzanschluss
Schnittstelle
Steuersignal Eingang/Ausgang
Wgezellenanschluss

Device Versions
Type Code

Description

A810.01

Basic unit A810 with Ethernet

A810.02
A810.03
A810.04

Basic unit A810 with USB 2.0


Basic unit A810
Basic unit A810 with PROFIBUS DP
129

Specifications
General
Signal Input
Load cell excitation voltage
Load cell wiring
Input signal range (span adjustment)
Load impedance range
Conversion resolution
Conversion rate
Relative linearity error
Noise
Zero point stability
Control Signals
Input control signal
Output control signal
Analogue Interfaces
2x Standard signal (D/A Converter)
Digitale Interfaces
2x RS232
1x RS485/ RS 422
1x TTY
Power Supply
Supply voltage
Display/ Keyboard
Display
Weighin value
Decimal point
Status display
Resolution of display
Environmental Condition
Rated temperature range
Storage temperature range
Construction
Weight
Dimensions (W x H x D)
Protection class according to EN 60529
Electrical protection class

Ratio Metric Measurement


VDC
mV/V

Bit
ms
%
%
%

2.5, symmetric
4-wire- or 6-wire-system
0.5 ... 5
57 ... 2000
24 internal
40 (25Hz) ... 2,5 (400Hz) optional
0.0015
< 0.1
0.005
14 fixed, 2 free, electrically insulated, US 24V, Is max 100mA
16 fixed, electrically insulated, Us max 42V DC, Is max 1A
(12 bit, per 1x4/20mA, Rmax 300 and 1x0/10V, Rmin 10k
for PC and/ or printer
for measuring bus
for remote display unit

VAC
Hz

115/ 230, -15% ... +10%,


48 ... 62Hz, 15VA
LED, green, 20.7mm, 7 digits numeric, 2 digits alphanumeric
6 digits, plus- /minus value
configurable
LED illuminated status pattern
100 000d

C
C

-10 ... +40, rel. humidity 85% RH ( non condensing)


-20 ... +85, rel. humidity 85% RH ( non condensing)

kg
mm

1.7
see dimensions in drawing
IP 54
I

Accessoires (included delivery)


Type Code

Description

XKM 280

Panel mounting set A 810

XKC 041

Connector plug for load cell attachment 5x connector (FK-MC 0.5/ 12-ST 2.5)

XKC280

Interface cable, power cable, screw driver, CD-ROM ( Manual, parameterizations-software XKS
810), Packaging A 810

Attachment

130

Type Code

Description

XKC 290
XKC 115

I/O Tester A 810


Load cell simulation
Data sheet A810 Subject to technical changes 07/2013

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

RAG 701
Weighing Terminal
Application
Weighing for wall scales, overhead rail scale,

platform scale, bridge scale, weighbridge and


vessel weighing

Features
Serial interfaces 3 x RS232, 1 x RS422/485,
1 x TTY for printer, PC, remote display, relay out
Connection at 1 ... 6 load cell (350O) in 4- or
6-wire-system per channel
Three case version for environmental protection
IP 54 and IP 65
Wide range of functions

Electronic terminal RAG 701.63

Electronic terminal RAG 701.53

Dimensions/ Connections

Aluminium case RAL 9005 black

Stainless steel case

NET

CE

Esc Ret

F1

F2

RAG 701

151
144

166

RAG 701

F3

NET

262

CE

Esc Ret

F1

F2

F3

240

260
90

20

earthing bolt M5

die cast housing

ca.18

160

110

65

240

2 stud for mounting M5x12,


hole distance 120mm

131

Specifications
Signal Input
Input signal range (+Si/-Si)
Input sensitivity
Load cell excitation voltage
Load current
Number of measuring channel
Mode of connection
Display
Resolution of display
Internal resolution
Measuring cycle duration
Taring
Dwell testing
Memory

mV/V
V/d
VDC
mA

100 ... 100 000d


max. 10 , depending on degree of load cell utilisation
20
deducting, 0 - 100% of range of measurement
0,5d; 1d; 2d, 4d
for max. 65536 weighing results
6

ms

Interfaces
Serial interfaces
- 3x RS232 duplex
- 1x RS422 full duplex or
RS485 half duplex
- 1x TTY duplex

120 ... 76800 Baud; 7 or 8 Bit, even, odd, no parity


120 ... 76800 Baud, 7 or 8 Bit, even, odd, no parity
mainly for remote display, 120 ... 19200 Baud, 7 or 8 Bit even,
odd, no parity
floating parallel control inputs and outputs, inputse: optocouplers, output: relays
floating analogue outputs 10 Bit 0(4) ... 20mA
500 Ohm or 0 ... 10V

Parallel intefaces
Analogue interfaces
Maximum resistance
Voltage output
Limits
Zero point error
Power supply
Supply voltage
Power consumption
Environmental Conditions
Rated temperature range
Storage temperature range
Construction
Weight
Environmental protection
Absensce of radio interference
Immunity
Dimensions
Elektrical protection class

1.5 ... 10
<1
4.5 ... 5.5 UExc=10V
175 mA for each transducer channel at 10 VDC ( max. 6 load
cells with 350 Ohm-strain-gauge-bridge per channel)
1 or 2
4- or 6-wire configuration, shielded, soldered or clipped

7, output via paralell interface (option)


+/- 0,25 d; zero tracking avaible

VA

230 VAC +10% -15% optional 115VAC +10% - 15% or (12VDC)


24VDC, (18 ... 36)V not stabilised
max. 30

C
C

-20 ... +60


-25 ... +70

kg

ca. 3,1
EN 60529, options see case versions
tested according to EN 55011 ( DIN/VDE 0875/11)
10V/m
see dimensions in drawing

I
Relay output: Us< 42V /Is< 0,1A
Analogue output: 0(4) ... 20mA

132

Setting up versions

260

61

90

20

rear panel mounting


on 2 studs M5x12
hole distance 120mm

ca.18

110

51

160

65

240

2 stud for
mounting M5x12,
hole distance 120mm

35

30

131

150

ca.

80
62

earthing bolt M5

2 mounting holes 5,5mm


hole distance 100mm

2 mounting holes 5,5mm


hole distance 100mm
39
15

7,5

NET

mounting kit
position around the periphery
of the housing selectable

NET

4
86
ca.108

133

Basic Devices
Type Code

Case version

Keypad

Voltage Supply

Channel

RAG 701.53

IP54 Aluminium

24 buttons expanded

24VDC

RAG 701.55

IP54 Aluminium

24 buttons expanded

24VDC

RAG 701.571)

IP54 Aluminium

24 buttons expanded

0 (second operating unit)

RAG 701.59

IP65 Die cast case

Operating unit neccessary

230VAC

RAG 701.63

IP65 Stainless steel

24 buttons expanded

230VAC

RAG 701.67

IP65 Stainless steel

24 buttons expanded

0 (second operating unit)

1) Recommended operating unit for IP 65 die cast case (RAG 701.59

Optional Bord OB302


Type Code

Description

OB 302.11000

8 optocoupler-inputs, 8 relay outputs

OB 302.11210

8 optocoupler-inputs, 8 relay outputs 2 analogue outputs, DC/DC converter 24V/100mA

OB 302.1100E

8 optocoupler-inputs, 8 relay outputs, Ethernet

OB 302.1100P

8 optocoupler-inputs, 8 relay outputs, Profibus DP

OB 302.0000P

Profibus DP

Options to the case versions

Fastening parts

Characteristic

IP 54-Aluminium

IP 65-Stainless steel

IP 65-Die cast case

for control panel installation

XKM 262 + XKM 263

for wall/ table

XKM 261 + XKM 264

XKM 260 + XKM 264

for DIN rail

XKM 266

XKM 266

XKM 266

Accessoires
Cable
Interface cable
Interface cable
Junction box

Software

134

Type Code

Description

XKC 042

6-pin cable extension for load cells

XKC 212

9-pin SUB-D 1.5m, for connection to PC

XKC 213

25-pin SUB-D 1.5m, for connection to printer

XKC 219

connector Profibus to RAG 701 (Flange plug 5-pin B-coded on RAG


BUS-cable 5m with 5-pin cable connector B-coded and D-SUB-plug 9-pin)

XKC 251

for connecting 4 load cells

XKC 252

for connecting 2 load cells

XKC 256

for connecting 8 load cells

XKS 262

PC-service programm for MS-Windows:


- for retrieving RAG memory
- Firmware update
- Setup - treatment

Data sheet RAG 701 Subject to technical changes 01/2016

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAB
Load Cell
Applications

Mechanical engineering
Measuring of bending force
Tankweighing
Process-control weighing-hop harvest
Weighing system in the food and
pharmaceutical industries

Features
10kg up to 1000kg
Made from stainless steel
Hermetically sealed case (IP 67)
Options
ATEX-Certificate

load introduction
ca. 12

Dimensions (mm)

P min

Q min

C
B
A

Rated
DisQ play- Weight
ment /
mm

10kg ... 50kg


100kg
120 820.1 180.1 10 31 24 9 8.2 8.2-0.1 20 35.8 420.5 20
200kg

41

20

Rated Load

500kg
1000kg

210 1330.1 400.1 22 48 34 15 13 110.1 40 55 550.6 25 68.5 42.5

0.3
0.24
0.28

0.6 kg

0.4
0.6

2.3 kg

135

Wiring Code
Cable length 3m

excitation voltage +
sense signal +
shield
signal +

(+EX)
(+SE)
(SHI)
(+SI)

brown
grey
black
red

sense signal excitation voltage signal -

(-SE)
(-EX)
(-SI)

blue
green
white

Compressive load is positive change of signal.

Specifications
Accuracy Class
Rated load (Emax)
Maximum operating load (Eu)
Breaking load (Ed)
Transverse load limit (Elq)
Minimum measuring range (Bmin)
Rated characteristic value (Cn)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (RLC)
Output resistance (RO)
Insulation resistance (RIS)
Combined error
Changeability
Temperature effect on zero signal (TKS0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr)
Reference temperature (Tref)
Rated temperature range (BT )
Operating temperature range (BTu)
Storage temperature range (BTI)
Environmental protection (EN 60529)
1) Report Nr. 1.13-93.167

Order Example
Type Code
KAB/100kg/C3

% Fnom
kg
% Emax
% Emax
% Emax
% Emax
mV/V
%
VDC

%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C

C1
C31)
10/ 20/ 50/ 100/ 200/ 500/ 1000
150
> 300
100
18
2.000 0.002
1
12
380 30
352 1.5
> 5 x 109
0.030
0.021
0.030
0.010
0.025
0.008
0.017
0.008
0.049
0.024
+23
-10 ... +40
-30 ... +70
-40 ... +70
IP 67
All data according to VDI/VDE/DKD 2637

Description
Load cell 100kg with accuracy class C3
Accuracy class
Rated load
Model

Option
ATEX-Certificate

136

Type Code
KAB-EX

Description
for 100N, 200N, 500N, 1kN, 2kN, 5kN, 10kN. Please note ATEX
datasheet!

Appliances for Installation and Mounting


KAB 10kg ... 200kg

support ball

ball support

elastomere bearing

cone bearing

Accessoires / Options
Type Code
Mounting trestle
XKM 001
Support ball
XKM 106.01
Ball support
XKM 102
Elastomere bearing XKM 053.012)
XKM 053.032)
Cone bearing
XKM 060
Protective cable
XKC 009.01
ATEX-Certificate
KAB-EX

Description
with protective enclosure for 10kg ... 200kg
for 10kg ... 200kg
for 10kg ... 200kg
for 10kg, 20kg and 50kg
transverse stiffness 70N/mm
for 100kg and 200kg
transverse stiffness 300N/mm
for 10kg ... 200kg
for 10kg ... 200kg
for KAB 10kg, 20kg, 50kg, 100kg, 200kg. Please see ATEX data sheet!

2) for platform size (1000x1000) mm with 4 load cells

137

Appliances for Installation and Mounting


KAB 500kg ... 1000kg

support ball

ball support

elastomere bearing

cone bearing

Accessoires / Options
Mounting trestle
Support ball
Ball support
Elastomere bearing
Cone bearing
Protective cable
ATEX-Certificate

Type Code
XKM 005
XKM 107.01
XKM 103
XKM 051.013)
XKM 051.023)
XKM 061
XKC 009.02
KAB-EX

Description
for 500kg / 1000kg
for 500kg / 1000kg
for 500kg / 1000kg
for 500kg
transverse stiffness 1200N/mm
for 1000kg
transverse stiffness 3000N/mm
for 500kg / 1000kg
for 500kg / 1000kg
for KAB 500kg, 1000kg. Please see ATEX data sheet!

3) for platform size (1500 x 1500) mm with 4 load cells

138

Data sheet Load Cell KAB Subject to technical changes 01/2016

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAC
Load Cell
Applications

Measuring of compression forces


Single point load cell for platform scales
Ideal for non-approvable platform scales
Testing machine and system

Features

5kg up to 1000kg
High accuracy
Easy assemble
Made from high-strength aluminium alloy
for rated load from 10kg to 200kg
Environmental protection IP 42

Dimensions (mm)

Rated Load

Weight

5kg ... 50kg


100kg ... 1t

0.4kg
2.5kg

5kg up to 50kg
fit for platform size 400mm x 400mm

100kg up to 1000kg
fit for platform size 600mm x 600mm

139

Wiring Code
Cable length 1.5m

excitation voltage +
sense signal +
shield
signal +

(+EX)
(+SE)
(SHI)
(+SI)

brown
grey
black
red

sense signal excitation voltage signal -

(-SE)
(-EX)
(-SI)

blue
green
white

Specifications
Accuracy Class
Rated load (Emax)
Maximum operating load (Eu)
Breaking load (Ed)
Transverse load limit (Elq)
Minimum measuring range (Bmin)
Rated characteristic value (Cn)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (RLC)
Output resistance (RO)
Insulation resistance (RIS)
Combined error
Changeability
Temperature effect on zero signal (TKS0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr)
Corner load error according to OIML R76
Reference temperature (Tref)
Rated temperature range (BT)
Operating temperature range (BTu)
Storage temperature range (BTI)
Environmental protection (EN 60529)

% Fnom
kg
% Emax
% Emax
% Emax
% Emax
mV/V
%
VDC

%
%
%/10K
%/10K
%
%
o
C
o
C
o
C
o
C

C1
C3
/
5/ 10/ 20/ 50 100/ 200/ 500/ 1000
150
> 300
100
25
2.000 0.002
1
12
410 30
352 1.5
> 5 x 109
0.030
0.021
0.030
0.010
0.025
0.008
0.017
0.008
0.049
0.024
0.060
0.020
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 42

All data according to VDI/VDE/DKD 2637

Order Example
Type Code
KAC/100kg/C3

140

Description
Load cell 100kg with accuracy class C3
Accuracy class
Rated load
Model

Data sheet load cell KAC Subject to technical changes 01/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAD-S
Load Cell
Applications
Machinery and systems
Ideal for non-approvable platform scales with
particularly flat design for industrial use
Container weighing
Level measurement

Features
0.5t up to 10t
Accuracy class C1
Made from stainless steel
Rugged design
Hermetically sealed enclosure (IP 67)

H
F

Options

A
K

ATEX-Certificate
Dimensions (mm)
Rated Load
0.5t
1t
2t
5t
10t

A
203.2
203.2
203.2
234
279.4

B
47.6
47.6
47.6
70
82.6

C
36.5
36.5
36.5
47.6
60.3

D
22.3
22.3
22.3
23.2
31.7

E
98.3
98.3
98.3
123.7
139.7

F
63.5
63.5
63.5
66.5
82.6

G
11.9
11.9
11.9
15.9
20.7

30.2

17.5

30.2

17.5

30.2

17.5

41.3+0.2 25.5
51.0+0.2 32 H11

Appliances for Installation and Mounting

K
13.4
13.4
13.4
22.5
27

Weight
2.3kg
2.3kg
2.3kg
5.0kg
8.0kg

Elastomerlager

L
M

Load button

J
17
13.6
8
21.2
19.1

Rated Load

0.5t ... 2t
5t

30
41

17.5 f7
25.5 f7

33
29

23
9

R50
R50

120
150

100
125

60
100

9
11

112
147

141

Wiring Code
Cable length 3m

excitation voltage +
sense signal +
shield
signal +

(+EX)
(+SE)
(SHI)
(+SI)

brown
grey
black
red

sense signal excitation voltage signal -

(-SE)
(-EX)
(-SI)

blue
green
white

Specifications
Accuracy class
Rated load(Emax)
Maximum operating load (Eu)
Breaking load (Ed)
Transverse load limit (Elq)
Minimum measuring range (Bmin)
Rated characteristic value (Cn)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (RLC)
Output resistance (RO)
Insulation resistance (RIS)
Combined error
Changeability
Temperature effect on zero signal (TKS0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr)
Reference temperature (Tref)
Rated temperature range (BT)
Operating temperature range (BTu)
Storage temperature range (BTI)
Environmental protection (EN 60529)

%E
t
% Emax
% Emax
% Emax
% Emax
mV/V
%
VDC

%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C

C1
0.5/ 1/ 2/ 5/ 10
150
> 500
100
25
2.000 0.002
1
10
380 30
352 1.5
> 5 x 109
0.030
0.030
0.025
0.017
0.049
+23
-20 ... +60
-30 ... +70
-40 ... +70
IP 67

All data according to VDI/VDE/DKD 2637

Order Example
Type Code
KAD-S/1t/C1

C3*

0.021
0.010
0.008
0.008
0.024

*) only on request

Description
Load cell 1t with accuracy class C1
Accuracy class
Rated load
Model

Accessoires / Options
Load button
Elastomere bearing

ATEX-Certificate
142

Type Code

Description

XKM 048
XKM 039
XKM 50.04
XKM 50.02
XKM 054
XKM 059
KAD-S-EX

K17-50 for 0.5t ... 2t


K25-50 for 5t
for 0.5t
transverse stiffness 1200N/mm
for 1t and 2t
transverse stiffness 3000N/mm
for 5t
for 10t
for 0.5t; 1t; 2t; 5t. Please note ATEX data sheet!

Data sheet load cell KAD-S Subject to technical changes 01/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAD-T
Load Cell
Applications
Suitable for platform scales
Shear beam
Features

0.5t up to 2t
Accuracy class C3 according OIML-R 60
Made from stainless steel
Rugged design
Hermetically sealed enclosure (IP 67)
6-wire configuration

Option
ATEX-Certificate
Dimensions (mm)
Rated Load

Weight

0.5 t
1t
2t

1 kg
1 kg
1 kg

Appliances for Installation and Mounting


30

Elastomere bearing XKM 050.05


29

15

R 50

M12

Load button XM 019

Levelling padXKM 110

KAD-T / 1t / C1

143

Wiring Code
Cable length 3m

excitation voltage +
sense signal +
shield
signal +

(+EX)
(+SE)
(SHI)
(+SI)

brown
grey
black
red

sense signal excitation voltage signal -

(-SE)
(-EX)
(-SI)

blue
green
white

Compressive load is a positive change of signal.

Specifications
Accuracy Class

% Fnom

Rated load (Emax)


Maximum operating load (Eu)
Breaking load (Ed)
Transverse load limit (Elq)
Rated characteristic value (Cn)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (RLC)
Output resistance (RO)
Insulation resistance (RIS)
Relative linearity error (dLin)
Relative reversibility error (dhy)
Temperature effect on zero signal (TKS0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr)
Reference temperature (Tref)
Rated temperature range (BT)
Operating temperature range (BTu)
Storage temperature range (BTI)
Environmental protection (EN 60529)

t
% Emax
% Emax
% Emax
mV/V
%
VDC

%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C

C1

C2
0.5/ 1/ 2
150
> 300
100
2.000 0.002
1
10
380 30
352 1.5
> 5 x 109

0.030
0.030
0.025
0.017
0.49

0.021
0.010
0.008
0.008
0.024
+23
-10 ... +40
-30 ... +70
-40 ... +70
IP 67

All data according VDI/VDE/DKD 2637

Order Example
Type Code
KAD-T/1t/C1

Description
Load cell 1t with accuracy class C1
Accuracy class
Rated load
Model

Accessoires / Options
Load button
Elastomere bearing
Levelling pad
ATEX-Certificate

144

Type Code
XKM 019
XKM 50.05
XKM 110
KAD-T-EX

Description
K12-50 for 0.5t up to 2t
for 0.5 up to 2t
D60 (swivelling) pad
for 5kN, 10kN, 20kN. Please note ATEX datasheet!

Data sheet KAD-T Subject to technocal changes 01/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

KAS
Load Cell
Applications
For calibrable version scales class III
(PTB-test report)
Building materials and hopper scales
Features

0.5t up to 5t
OIML approved (PTB-test report up to 2t)
High accuracy
Made from stainless steel
Hermetically sealed enclosure (IP 67)
Appliances for easy mounting

Options
ATEX-Certificate
Dimensions (mm)

A
D

ca. 18

Rated Load (t)

Weight

0.5
1.0
2.0
5.0

15.7
16.3
21.2
22.5

60
60
68
68

68
68
78
78

35
35
38
38

M12
M12
M20x1.5
M24x2

1.0kg
1.0kg
1.3kg
1.3kg

Displacement at
Rated Load
0.12mm
0.20mm
0.25mm
0.55mm
145

Wiring Code
Cable length 3m

excitation voltage +
sense signal +
shield
signal +

(+EX)
(+SE)
(SHI)
(+SI)

brown
grey
black
red

sense signal excitation voltage signal -

(-SE)
(-EX)
(-SI)

blue
green
white

Compressive load is positive change of signal.

Specifications
Accuracy Class
Rated load (Emax)
Maximum operating load (Eu)
Breaking load (Ed)
Transverse load limit (Elq)
Rated characteristic value (Cn)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (RLC)
Output resistance (RO)
Insulation resistance (RIS)

% Fnom
t
% Emax
% Emax
% Emax
mV/V
%
VDC

C1

C3*

Combined error
Changeability
Temperature effect on zero signal (TKS0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr)
Reference temperature (Tref)
Rated temperature range (BT)
Operating temperature range (BTu)
Stotage temperature range (BTI)
Environmental protection (EN 60529)

%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C

0.030
0.030
0.070
0.017
0.05

0.5/ 1/ 2/ 5
150
>300
10
2.000 0.002
1
12
380 30
352 1.5
> 5 x 109
0.021
0.010
0.023
0.008
0.017
+23
-10 ... +40
-30 ... +70
-40 ... +70
IP 67

All data according to VDI/DVE/DKD 2637

*) on request

15

Appliances for Installation and Mounting (Dimensions in mm)

100
76

100
76

15

76
100

100
76

F
E

15

13,5

13,5

KAS with top plate XKM 020

146

KAS with top plate complete XKM 022

Appliances for Installation and Mounting (Dimensions in mm)


O

15

M
N

182

10

P
R

247,5
177,5
150
132,5
13,5 (4x)
M16

50

50
82,5
130

17,5

75
17,5

13,5 (4x)

KAS with elastomere bearing

265

Assembly set XKM 024 for KAS

30

R50

B
K

KAS with rod end bearings GKA

Load button

Rated Load
XKM
0.5t up to 1t XKM 019
2t
XKM 043
5t
XKM 044

Rated Load E
F
G
H
I
+0.018
0.5t up to 1t 98 158 83 113 12
2t
122 182 100 130 20+0.021
5t
122 182 100 130 25+0.021

K
appr. 146
appr. 192
appr. 224

L
133
143
155

M
65
65
77

N
60
60
72

O
120
120
150

U
29
40
42

V
15
22
22

W
M12
M20x1.5
M24x2

P
R
S
100 80 60
100 80 60
125 100 100

T
9
9
11

147

Order Example
Type Code
KAS/2t/C1

Description
Load cell 2t with accuracy class C1
Accuracy class
Rated load
Model

Accessoires/ Options
Type Code
Load button
XKM 019
XKM 043
XKM 044
Elastomere bearing XKM 066
XKM 068.01
XKM 068.02
XKM 068.03
Hinged column
XKM 020.01
XKM 020.02
XKM 020.03
XKM 022.01
XKM 022.02
XKM 022.03
Rod end bearing
GKA 12
GKA 20
GKA 25
Assembly set
XKM 024.01
XKM 024.02
XKM 024.03

148

Description
K12-50 for 0.5t up to 1t
K20-50 for 2t
K24-50 for 5t
for 5t
for 0.5t
transverse stiffness 1200 N/mm
transverse stiffness 3000 N/mm
for 1t
for 2t
transverse stiffness 3000 N/mm
top plate incl. load button for 0.5t up to 1t
top plate incl. load button for 2t
top plate incl. load button for 5t
top plate complete incl. load buttons for 0.5t up to 1t
top plate complete incl. load buttons for 2t
top plate complete incl. load buttons for 5t
male thread with jam nut for 0.5t up to 1t
male thread with jam nut for 2t
male thread with jam nut for 5t
for 0.5t up to 1t with trailing arm max. transverse load < 0.5t
for 2t with trailing arm
max. transverse load <2t
for 5t with trailing arm
max. transverse load <2t

Protective cable

XKC 024

for KAS

ATEX-Certificate

KAS-EX

for 0.5t, 1t, 2t, 5t. Please see ATEX data sheet!

Data sheet KAS load cell Subject to technical changes 12/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 D-01307 Dresden Germany Tel +49 (0)351/4455491 www.ast.de

KAU
Load Cell
Applications
Measuring of pressure forces
in machinery and systems - also in mining
Wheel-load-measurement
Automation technology
Container- and silo-weighing,
guided force measurement in mechanics
Features

10t up to 500t
Accuracy class C1 and 0.1% accuracy
Made from stainless steel
Environmental protection IP 67
Self oscillating assembly sets
Installation set with lifting and tipping locks

Options

Ro

I1

ATEX-Certificate

Dimensions (mm)

I2

A
Rated Load in t
10 up to 40
60
100
200
500

A
40
58
76
100
152

B
87.5
87.5
112.5
150
220

C
124
124
190
200
300

H
106
106
132
172.5
245

Ro
18
18
27
40
80

Ru
18
18
27
40
81.5

I1
80
100
200
180
600

Ru
I2
120
200
400
300
600

Weight
ca. 4.0 kg
ca. 4.5 kg
ca. 9.3 kg
ca. 16 kg
ca. 62 kg
149

Wiring Code
Cable length 3m

excitation voltage +
sense signal +
shield
signal +

(+EX)
(+SE)
(SHI)
(+SI)

brown
grey
black
red

sense signal excitation voltage signal -

(-SE)
(-EX)
(-SI)

blue
green
white

Specifications
Accuracy lass
Rated load (Emax)
Maximum operating load (Eu)
Breaking load (Ed)
Transverse load limit (Elq)
Rated characteristic value (Cn)
Relative deviation of zero signal
Reference excitation voltage (Uref)
Input resistance (RLC)
Output resistance (RO)
Insulation resistance (RIS)
Combined error
Changeability
Temperature effect on zero signal (TKS0)
Temperature effect on characteristic value (TKC)
Relative creep over 30 minutes (dcr)
Reference temperature (Tref)
Rated temperature range (BT)
Operating temperature range (BTu)
Storage temperature range (BTI)
Environmental protection (EN 60529)

% Fnom
t
% Emax
% Emax
% Emax
mV/V
%
VDC

%
%
%/10K
%/10K
%
o
C
o
C
o
C
o
C

C1
0,1%)*
10/ 20/ 30/ 40/ 60/ 100/ 200/ 500
150
> 500
25
2.000 0.002
1
10
380 30
352 1.5
> 5 x 109
0.030
0.023
0.030
0.010
0.025
0.012
0.017
0.010
0.049
0.024
+23
-10 ... +40
-30 ... +70
-40 ... +70
IP 67

All data according to VDI/VDE/DKD 2637

Appliances for Installation and Mounting

Mounting kit XKM 025


A

Dimensions (mm)

Protective cable

E
A

Mounting kit XKM 025

KAU with mounting kit XKM 025.x and protection wire (tilting plates with self restoring force)

150

XKM

Rated Load in t

025.01
025.02
025.03
025.04

10 up to 40
60
100
200

40
58
76
100

87.5
87.5
112.5
150

124
124
190
200

184
184
270
290

120
120
160
180

12
12
14
15

13.5
13.5
14
17

15
15
15
30

KAU 10t to 100t with assambly set


XKM 027.x (XKM 027.02/03/04)

H
B

KAU with
A B
C D
E
F
H
J
K
L M N O
P
Q
assembly kit
027.02 10t up to 40t 325 250 184 313 85 148 233 153 17 13.5 160 15 M20 230.5 80
027.03
60t
325 250 194 312 85 142 232 152 18 18 160 20 M24 230.5 80
027.04
100t
445 280 270 427 85.5 182 262 153 18 22 200 20 M30 300 100
XKM

R
12
18
18

Assembly set for KAU 200t and 500t with taking off safety device, stop position and dummy function
stop position

30

50

taking off safety


device

A-A
anti-twist device

30

C-C
drawer plate
(dummy function)

V
T

load cell KAU


W
S

50

B-B

XKM

KAU with Assembly Set

027.05
027.06

200t
500t

300
500

250
300

470
570

220
260

260
440
151

Application Scheme
Hopper weighing
junction box
XKC 251

weighing indicator
A810
A 810

SP3
KEY
HOLD

1
UPPER

WEIGHING CONTROLLER

SP2
ZT
LO LIM

SP1

STAB

ZALM
LO

OVER

NEAR Z

TARE
GO

4
SP1

HI

5
SP2

LOWER

UNDER

FINAL

CPS

USER

NET

GROSS

HI LIM

NZ

FUNC

SHIFT

TARE

GROSS
/NET

ENT

e. g. SPS
Hopper on 3 assembly sets XKM 027
arrows show direction of free sliding

junction box
XKC 251

weighing indicator
A810
A 810

SP3
KEY
HOLD

1
UPPER

WEIGHING CONTROLLER

SP2
ZT
LO LIM

SP1

STAB

ZALM
LO

OVER

NEAR Z

TARE
GO

4
SP1

HI

5
SP2

LOWER

UNDER

FINAL

CPS

USER

NET

GROSS

HI LIM

NZ

FUNC

SHIFT

TARE

GROSS
/NET

ENT

Hopper on 3 assembly sets XKM 027


and 1 x XKM 025 arrows show direction of free sliding

e. g. SPS

Order Example
Type Code
KAU/10t /C1

Description
Load cell 10t with accuracy class C1
Accuracy class
Rated load
Model

Accessoires/ Options
Type Code
Mounting kit
XKM 025.01
XKM 025.02
XKM 025.03
XKM 025.04
Assembly set
XKM 027.02
XKM 027.03
XKM 027.04
XKM 027.05
XKM 027.06
Fixed bearing

XKM 027.12

Protective cable

XKC 028
XKC 018

ATEX-Certification KAU-EX
152

Description
for KAU 10t up to 40t
for KAU 60t
for KAU 100t
for KAU 200t
for KAU 10t up to 40t max. transverse force < 5t
for KAU 60t
for KAU 100t max. transverse force < 10t
for KAU 200t with taking off safety device, stop position and dummy-function
for KAU 500t with taking off safety device, stop position and dummy-function
for assembly set XKM 027.xx max. rated load: 20t, max. transverse
force < 2t
for KAU 10t up to 60t
for KAU 100t
for KAU 100kN, 200kN, 300kN, 400kN, 500kN.
Please see ATEX data sheet.
Data sheet KAU load cell Subject to technical changes 12/2015

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 D-01307 Dresden Germany Tel +49 (0)351/4455491 www.ast.de

General Operating Instructions


Force Transducer and Load Cells
Intended use
Force transducers respectively load cells are used for the static and dynamic measurement of forces and masses.
Force transducers respectively load cells must never be regarded a safety appliance. The safety of weighing and
other machines and components has to be guaranteed by other means. Security relevant risks must by the planners, suppliers or operators of the machines and equipments will minimize. It must be documented and the service
personnel communicated. The data sheet of the sensor as well as the valid safety standards are to be considered
beside this manual.

Protection from dangerous environmental influences


Force transducers and load cells are measuring instruments. According to environmental protections of sensor
these are to be protected against humidity and dirt. High mechanical loads such as impacts and a falling down are
to be excluded. The sensors can be stored in the temperature range from -40C to +70C.

Maintenance
Force transducers and load cells are maintenance-free.

Instructions for installation and use







Using suitable accessories, the force or load to be measured must be introduced in the direction of measurement as exactly as possible. Torsional and flexural moments as well as off-center and transverse forces may
result in measurement errors.
During operation, force transducers and load cells by the principle of bending will be slightly deflected in the
direction of measurement. The equipment must therefore be so installed that it does not restrict or block this
shift during operation.
Force transducers and load cells must be protected against any mechanical overload, including dynamical
phenomena, which may occur during measurement. It is to be noted that the overloading can occur working
forces also by moments or not measuring direction.
Optimal measuring results can only be achieved within the nominal temperature range. Environmental temperature must not change faster than 5 K/h. Take appropriate measures, if necessary, to avoid any one-sided
heating or cooling of the force transducers or load cells!
Never tamper with the casing of the sensor since this may destroy the necessary protection of the susceptible
measuring element. Special care is required with the membranes and the bellows, which, for reasons of measurement precision, are of a thin design. Do not open any cable connection box.
At force transducers adjacent construction units can affect their measuring accuracy strongly. Inform with the
manufacturer about the specific requirements of the types which can be installed, if you are uncertain.

Electrical connection

Connector pin assignment for force transducers usually in 4-wire system and for load cells in 6-wire system. Application of the 6-wire system ensures the highest measuring accuracy. The measuring errors
caused by the length of the cable, can be reduced with the 6-wire system. Change over from 6-wire to
4-wire system the connection +EX are to be connected with +SE and -EX with -SE at evaluation electronics
With some types the cable colours can deviate because of used special cables. These are find you enclosed in
certificates and/or in data sheets (see also www.ast.de). If the sensors are attached as per schema, then produced compressive load a positive output signal. Maximum supply voltage is to be inferred type dependent
and from the data sheets.
The screen of the lead is connected according to standard for the avoidance of disturbances by electromagnetic
influences with the transducer body electrically. The screen must be attached over the entire cable extent by
means of a cable sleeve at the grounded housing of evaluation electronics. The connection leads may not be
longer than 5 cm unshielded mislaid. If the screen is not connected with the transducer body, further suitable
measures are to be met when occurrence disturbances.

153

The connecting cable must not be laid out in parallel with power and control lines. If separate laying-out cannot be achieved, protect the connecting cable by means of an armoured steel pipe and keep as great as possible a distance from any
other cable. Keep away from stray fields of transformers, motors etc. The connecting cable must not be shortened or extended. Any change to the connecting cable will change the state of calibration stated by the manufacturer.
Load cells of the same design and with the same rated load can be connected in parallel. The total load equals the sum of
the individual values. Make sure that the load is as evenly distributed as possible.
If you are uncertain, informing them itself with the manufacturer about the specific requirements of the types which can
be installed.
(+EX)

brown
black
green
yellow

(+EX)
(+SE)

brown
grey
black
red

(-SE)

blue
green
white

white

Connector pin assignment 4-wire system

Connector pin assignment 6-wire system


excitation voltage +
sense signal +
shield
signal +

(+EX)
(+SE)
(SHI)
(+SI)

brown
grey
black
green

sense signal excitation voltage signal -

(-SE)
(-EX)
(-SI)

pink
yellow
white

Connector pin assignment 6-wire system (DIN)

154

Data sheet General Operating Instructions Subject to technical changes 01/2014

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

Force transducers for ATEX-zones

Type-series

Application

KAB-EX Bending beam


Force transducer/ load cell
10kg ... 1000kg

Scales
Vessel weighing
Mechanical engineering

KAD-EX; KAD-S-EX; KAD-T-EX


Force transducer/ load cell
5kN ... 50kN; 5kN ... 50kN; 5kN ... 20kN

Scales
Vessel weighing
Filling measurement

KAM-EX, KAM-B-EX
Force transducer compression
1kN ... 200kN; 1kN ... 10kN

Mechanical engineering
Automation
Press- and joining technology

KAM-PR-EX
Force transuder compression
100kN ... 350kN

Vessel weighing
Filling measurement

KAM-S-EX
Force transducer compression
100N ... 20kN

Mechanical engineering
Oil production facilities

KAF-EX Tension/ compression


Force transducer
1kN ... 500kN

Material testing
Mechanical engineering

KAS-EX Tension/ compression


Force transducer/ load cell
200kg ... 5000kg

Scales
Mechanical engineering

KAL-EX
Load pin free dimensions
10kN ... 5000kN

Transp. and hoisting devices


Oil production facilities
Coal mining

KAU-EX
Force transducer/ load cell
10t ... 30t

Scales
Weighing container
155

Classification according to EG-examinatin certificate ATEX 5553691X

Category 1
Application zone
Atmosphere
Safety level

Category 2

Zone 0

Zone 20

Zone 1

Zone 21

Zone 2

Zone 22

very high

high

by 2 preventive meas- by frequent equipures in the case of 2 ment disturbances in


errors
the case of 1 error

Sufficient safety
Approximate value for the time
of reaction
Intrinsic safety
Explosion group
Temperature group (for gases)
Maximally permissible surface
temperature
Ambient temperature range
Intrinsically safe electric circuit

Category 3

standard
by error free operation

> 1000 h/a

10 to 1000 h/a

< 10 10/a

ia

ib

ic

Group [Ignition energy]


IIC [20J]
Temperature Group [max. surface temperature]
T4 [135 oC]
T200 oC
(<Glowing temperature of coal dust)
-20 oC to +60 oC
UI = 10V
II = 120mA
PI = 0,65W

Labeling

156

Zone 0

Gas:

II 1G Ex ia IIC T4 -20C < Ta < 60C

Zone 20

Dust: II 1D Ex ia IIIC 20 T200C -20C < Ta < 60C

Zone 1

Gas:

Zone 21

Dust: II 2D Ex ib IIIC T200C -20C < Ta < 60C

Zone 2

Gas:

Zone 22

Dust: II 3D Ex ic IIIC T200C -20C < Ta < 60C

II 2G Ex ib IIC T4 -20C < Ta < 60C


II 3G Ex ic IIC T4 -20C < Ta < 60C

Data sheet ATEX Subject totechnical changes 12/2013

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

Calibration Services

Application
Comparing a measuring device with a standard

Special Features
DAkkS-accreditation (ISO 17025)
(DAkkS-German calibration service)
Traceability to the national standard documented
Service for Non-A.S.T. sensors and instruments

Calibration is the comparison of a measuring instrument with the national standard. The quality standard DIN EN ISO 9001:2015 requires the calibration
of all quality relevant measuring instruments used
in the production process. Only measuring instruments associated to the national-approved force
standard may be used. The DAkkS-calibration laboratory (certificate-no.: DKD-K-07801) for the measuring force was accredited by the Akkreditierungsstelle des Deutschen Kalibrierdienstes at A.S.T.

The lab works independently and neutrally according


to the criteria of the standard ISO/IEC 17025. The traceability to the national standard is also documented on
works calibrations certificates. Force transducers can
loose their measuring accuracy as a result of environmental impacts, e.g. overload, downfall or the like. A
periodical calibration is advisable. Calibration intervals are determined by the user according to importance of the instrument and frequency of utilization. A
DAkkS-calibration ISO 376 is valid for max. 26 months.

DAkkS Calibration
Rated Load of the Force Transducer

500N 200kN

1kN 200kN

XKR 231
XKR 232
XKR 233

XKR 241
XKR 242
XKR 243

XKR 251
XKR 252
XKR 253

According to DAkkS-DKD R 3-3


procedure A
- 5 force levels in 4 test series upward and 2
test series downward, 3 installation positions
procedure B
- 5 force levels in 2 test series upward and 2
test series downward, 1 installation positions
procedure C
- 5 force levels in 1 test series upward and 1
test series downward, 1 installation positions

Compression
Tension
Tension + Compression
Compression
Tension
Tension + Compression

Compression
Tension
- Result:
Tension + CompresDKD-calibration certificate with calculation of
sion
errors, calibration stamp at the device.
According to DIN EN ISO 376
- 10 force levels in 4 test series upward and
2 test series downward, 3 installation positions

Compression

XKD 221

Tension

XKD 222

- Result:
- DKD-calibration certificate with calculation
of errors, classification, calibration stamp at
the device

Tension + Compression

XKD 223

157

Power Reference Measurement Devices for Calibration


Measuring Range of
the Machines
0,1 kN up to 20 kN
5 kN up to 200 kN

Machine Type

Tension/ Compression

Relative Measurement Uncertainty of


Connection Referring
to the Force

Achievable class of
measuring instrument
according to
DIN EN ISO 376

Dead weight
Dead weight/Lever

T+C
T+C

1*10-4
5*10-4

00
1

Please note:
Adjustment: means re-adjustment or scaling of a display unit or amplifier connected to a sensor. If required
it will be carried out for A.S.T.-devices during calibration for free. If you wish to have a non A.S.T.- devices
adjusted, state this on your order and provide the manual.
Force introduction elements: should always be sent along by the customer, in order to ensure the accuracy
of measurement. Especially for tensile calibration, force introduction elements may have to be supplied by
the customer or manufactured at A.S.T. to ensure proper installation into the machine.
Output signals: Please note, that we can read an indication, we can process a mV/V-Signal, a current loop
signal or a voltage signal. Any other output signals require prior consultation. For force transducers without display we necessarily require a pin assignment for the wires or the plug.

158

Data sheet DAkkS-Calibration Subject to technical changes 01/2016

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

Calibration Services

Application
Comparing a measuring device with a standard

Special Features
Works calibration up to 3MN / 300t
Traceability to the national standard documented
Service for Non-A.S.T. sensors and instruments

Calibration is the comparison of a measuring instrument


with the national standard. The quality stan- dard DIN
EN ISO 9001:2008 requires the calibration of all quality relevant measuring instruments used in the production process. Only measuring instruments associated
to the national-approved force standard may be used.
The lab works independently and neutrally according to the criteria of the standard ISO/IEC 17025.

Allgemeine
Anforderungen
an
die
Kompetenz
von
Prfund
Kalibrierlaboratorien.
The traceability to the national standard is also documented on works calibrations certificates. Force transducers can loose their measuring accuracy as a result
of environmental impacts, e.g. overload, downfall or
the like. A periodical calibration is advisable. Calibration
intervals are determined by the user according to importance of the instrument and frequency of utilization.

Works calibration
Rated Load of a Sensor

5N-50N 100N-400kN >400kN-1MN >1MN-2.5MN >1MN-3MN

Rated load calibration


- Testing of zero and rated load, compression XKE 221
one installation position
- no statement on linearity und
tension
XKE 222
hysteresis
- Result:
tension + XKE 223
Works calibration certificate
compression
calibration tag at the device
Works calibration
- 5 force levels in one test series compression XKW 211
upward and one test series
downward, one installation
tension
XKW 212
position.
- Result:
Works calibration certificate
tension + XKW 213
with line arity and hysteresis, compression
calibration tag at the device
- 5 additional measuring points tension or XKW 200
to the works calibration
compression (ab10N)

XKE 221

XKE 241

XKE 251

XKE 222

XKE 242

XKE 252

XKE 223

XKE 243

XKE 253

XKW 221

XKW 241

XKW 251

XKW 222

XKW 242

XKW 252

XKW 223

XKW 243

XKW 253

XKW 200

XKW 200

XKW 200

XKW 200

159

A. S. T. - Testing Machines for Works Calibration


Rating Range of
the Machine
5 N up to 200 N
200 N up to 2kN

Machine Type

Tension/
Compression

dead weight

T+C

5*10-4

0.1 kN up to 20 kN

dead weight

T+C

1*10-4

5 kN up to 200 kN

dead weight/ lever

T+C

5*10-4

10 kN up to 50 kN
40 kN up to 400 kN

hydraulic

1*10-3

100 kN up to 1 MN

hydraulic

5*10-3

T+C

1*10-3

1*10-2

500 kN up to 2,5 MN electromechanical


300 kN up to 3 MN

hydraulic

Relative Measurement Uncertainty of


Connection Referring to the Force

Please note:
Adjustment: means re-adjustment or scaling of a display unit or amplifier connected to a sensor. If required
it will be carried out for A.S.T.-devices during calibration for free. If you wish to have a non A.S.T.- devices
adjusted, state this on your order and provide the manual.
Force introduction elements: should always be sent along by the customer, in order to ensure the accuracy
of measurement. Especially for tensile calibration, force introduction elements may have to be supplied by
the customer or manufactured at A.S.T. to ensure proper installation into the machine.
Output signals: Please note, that we can read an indication, we can process a mV/V-Signal, a current loop
signal or a voltage signal. Any other output signals require prior consultation. For force transducers without display we necessarily require a pin assignment for the wires or the plug.

160

Data sheet works calibration Subject totechnical changes 01/2016

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Germany Tel +49 (0)351/ 44 55 491 www.ast.de

Mechanical Fabrication
From Conventional to CNC From Prototype to Production Series

The mechanical fabrication of A.S.T. GmbH is specialized on cutting processes using state-of-the-art CNCturning and milling centres. Complementing pre-fabricationfor our own force transducers and load cells,
our fabrication technologies and assembly services are in demand with numerous business partners from
all over Europe, particularly in the field of scientific equipment manufacture.
We provide:
a qualified pool of skilled employees with longstanding experience
expertise in the machinig of
- sensors for force transducers and load cells,
- housings and parts for measurement and control devices, medical equipment, etc.
- high-precision and highly complex mechanical parts
modern, high-performance CNC manufacturing centres and conventional machines for turning, milling
and splitting
conventional machines for drilling, flat grinding and tool grinding
We are your partner
from fast prototypingthrough to series production in research and industry
for the processing of special materials
for competent design advice

Our modern measuring machines for final inspection to


ensure highest quality for our
products.

161

Bearbeitungsmae
x
y
z
CNC-Frstechnik
Spindel 18.000 U/min, 5-Achs-Bearbeitung, Nullpunktspannsystem

500

450

400

CNC-Frsmaschine DECKEL-MAHO, DMU80T

Spindel 10.000 U/min (Stahl), Teilapparat

800

630

550

CNC-Frsmaschine DECKEL-MAHO, DMU80T

Spindel 18.000 U/min (Alu), Mehrfachspanner mit ca. 50 Spannstellen

800

630

550

Wendespanner + Reitstock

850

700

500

Achs-Bearbeitung, Werkzeugzusatzmagazin, -vermessung

850

700

500

Wendespanner + Reitstock, Werkzeugvermessung

600

450

450

CNC-Frsmaschine DMG, DMU50eVo linear

CNC-Frsmaschine HERMLE C 40 U
CNC-Frsmaschine HERMLE C 40 dynamik
CNC-Frsmaschine HERMLE C 20 U

CNC-Drehtechnik
MAZAK Quick Turn Nexus QTN-200 -II MY

C-Achse, Y-Achse, angetriebene Werkzeuge

200 x 200

CNC-Drehmaschine GILDEMEISTER, CTX520 linear

C-Achse, Y-Achse, angetriebene Werkzeuge

350 x 601

C-Achse, angetriebene Werkzeuge

280 x 400

CNC-Drehmaschine GILDEMEISTER, CTX400


CNC-Drehmaschine DMG, CTX 310 V6

Stangenlader, C-Achse, Y-Achse, angetriebene Werkzeuge, Rckseitenbearbeitung

40 x 200

Kurzlader, C-Achse, Y-Achse, angetriebene Werkzeuge

10 x 150

CNC-Drehmaschine DMG, CTX alpha 300


CNC-Drehmaschine EMCO MaxxTurn 25

1 x 100

Stangenlader, C-Achse, Y-Achse, angetriebene Werkzeuge

Konventionelle Drehtechnik
Drehmaschine WEILER C30
Drehmaschine GILDEMEISTER, NEF320K

servokonventionell, 330 ber Bett

160 x 750

zyklengesteuert, 300 ber Bett

150 x 750

Schleiftechnik
Flachschleifmaschine Stckel FX60/30 SPS

600

250

400

500

150

150

Oberflchenbearbeitung
Trogvibrator TROVI 16

150 x 700

Bandschleifmaschine MBSM 150-200-2

0-250 m

Glasperlen-Saugstrahlkabine RA-30

44-1190 m

Korund-Strahlkabine

Trenntechnik
Metallbandsgeautomat MEBA, 407A-OV

407 x 407

Metallbandsgeautomat MEBA, 300A-N

300 x 300

Metallkreissge

Trennen von Tafelmaterial (Aluminium/Kunststoff)

1000

2000

20

Schlagschere

Trennen von Tafelmaterial (Aluminium/Kunststoff)

1000

2500

3,5

Hydraulische Presse

25t

Stanzen und Umfomen

Reinigungstechnik
Spritz-Flut-Reinigungsanlage MAFAC, SF 60.40

600

400

285

Ultraschall-Reinigungsanlage FRANKE, Transsonic 780/4

100

100

200

Messtechnik und sonstige Technik


1000

1200

600

3D-Kordinatenmessgert MITUTOYO, EUR-C544

500

400

400

Profilprojektor MITUTOYO, PJ300

200

100

100

Messzentrum ZEISS, CONTURA G2

5-Achs-scanning, Programmierstation (Calypso)

0-70 HRC

Hrteprfgert COMPUTEST SC
Oberflchenrauheitsmessgert MITUTOYO SURFTEST SJ210
Laserschweien
CAD/CAM Programmiersystem MOLDTECH
mehrere Arbeitsstationen(Frsen und Drehen!), alle CNC-Maschinen ber Postprozessoren vernetzt, 5-Achs-simultan Freiformflchen

162

Datasheet Mechanical Fabrication Data subject to change 12/2013

A.S.T. Angewandte System Technik GmbH, Mess- und Regeltechnik Marschnerstrae 26 01307 Dresden Deutschland Tel +49 (0)351/ 44 55 491 www.ast.de

General Terms and Conditions


General Terms and Conditions of Sale and Delivery for A.S.T. GmbH

Status: 27. November 2014

(translation from German, legally not binding)


1

Scope

1.

The following conditions apply to all deliveries and


services of A.S.T. gmbh Group and its companies
(hereinafter referred to as AST, we or us). Any
conflicting terms and conditions of purchase our customers are not binding for us, unless we had expressly
confirmed in writing.
Our terms of sale apply only with respect to entrepreneurs, legal persons of the public law or public assets
within the meaning of 310 (1) of BGB.
The fulfilment of any contract is subject to our approval
and compliance (including any required approval) of
any export and import regulations. The customer has
on our request to provide the required documents.

2.
3.

Quotations, documents and contracts

1.

Quotations are valid, as far as the offer does not state


otherwise, for a period of 4 weeks. Intersales is reserved. A delivery obligation is only justified by an
explicit confirmation letter from us.
The establishment of a contract is a written order
confirmation required by us.
All documents made available by us shall remain our
property; they may not be given or made accessible to
any third parties without our prior written approval and
must be returned immediately including all copies if the
contract is not awarded to us.
Brochure and advertising claims, of whatever type, is
informational and does not make any offers.
We retain the right at any time to make technical
changes to the technical progress of our products and
services.
Drawings, designs and contributions, that will be
designed in the context of the course of the contract
negotiations or consultancy services, are nonbinding.
Any claims whatsoever from such documents or services can not be used against us and our employees,
unless they have acted intentionally or with gross negligence.

2.
3.

4.
5.
6.

2.
3.

4.

Transition of risk

1.

3.

The risk passes to the buyer as soon as the consignment to the person performing transportation has been
handed over for dispatch or has left our warehouse.
This applies even if partial deliveries take place or if
other services, e.g. forwarding costs, delivery and
others have taken place. If the dispatch on the request
of the purchaser or for other reasons will be delayed or
impossible without our fault, the risk with the notification
of dispatch will pass to the buyer.
The dispatch takes place at the expense and risk of the
customer, even then, if the shipment is carried out with
our own cars..
Partial deliveries are permitted.

Retention of title

1.

All goods supplied by us remain our property until all


liabilities of the customers from the business relationship with us are met.
The withdrawal of the goods by us shall not be deemed
a withdrawal from the contract, unless the resignation
will be declared by us in writing.
We are immediately to be informed in writing about any
seizure and other third parties outgoing hazards with all
information, which we need for a third-party proceedings. As far as we suffer loss, because any third party
to be reimbursed judicial costs of such an action, the
customer is liable. Moreover, we reserve the right of the
advanced reservation of ownership also against third
parties.
Processing or transformation of the goods by the buyer
will take place exclusively for us instead. In case of
processing with other goods not belonging to us, we
are a co-ownership of the new thing in proportion of the
invoice value of the reserved goods to the purchase
price of the other processed goods at the time of processing. This rules also apply for the new thing in addition to the reserved goods.
The customer is entitled to resell our conditional goods.
The customer cedes in advance herewith all resultant
outstanding debts against third parties to us amounting
to the invoice value. The customer is entitled for collecting outstanding debts. He is bound to keep amounts
collected and to pay at maturity. This applies accordingly for the resale of courses originated by processing
or converting of conditional goods.
We commit ourselves when required by the Buyer to
release securities, which he provided to us according
to this contract as far as they are not only momentarily
not required for outstanding debts protection in particular as far as they exceed the value of our to be secured
and to be amortised outstanding debts more than 10%.

2.

2.

3.
3

Prices and terms of payment

1.

The valid prices are those at the time of our order


confirmation. They apply plus the respective applicable
value-added tax at the time of invoicing. Pricing and
calculation shall be made in euro and are ex our factory
net including primary packaging. In the absence of
written agreement additional costs, in particular transport packaging, postage, freight, insurance, delivery
fees and costs for installation and commissioning are
not included. We reserve the right, at an agreed delivery time of more than four months, to increase the
prices according to the increase in costs or due to
increase of collective agreements. If the increase is
more than 5% of the agreed price, our contractual
partner is entitled to withdraw from the contract.
Unless otherwise agreed, all invoices are due for
payment within 30 days after the invoice date without
any deduction. For customer-specific or custom-made
orders a deposit in the amount of 1/3 of the net order
value plus VAT in receipt of the order acknowledgment,
as well as a further payment in the amount of 1/3 of the
net order value plus tax in receipt of the initial sample.
For new customers we reserve the right, in derogation
of sentence 1 to deliver after prepayment.
A payment is considered only when we can dispose of
the amount.
Our contractual partners have not the right to refuse
payments or rights of retention, unless the counterclaim
of our contractual partner is legally established or has
been expressly declared as indisputable by us. Each
order shall be seen as separate contractual relationship, also at current business connexions. Summation
by Buyer is only admissible as far as its counterclaims
have been expressly declared for undisputable.
The contracting party comes into delay, if the
contracting party fails to pay after the due date following demand for payment. With an obligation to pay it
comes into delay at the latest 30 days after the due
date and inflow of the invoice or request for payment.
Default interest shall become due in the amount of 8%
p.a. above base rate at each case in force according to
1 Discount Rate Transition Law. We reserve the evidence of a higher damage caused by delay including a
higher interest.
lf a purchaser, after demand for payment with adequate
respite, fails to pay the claim and we find out about
physical circumstances, which let us infer in all likelihood missing creditworthiness of contracting party we
are entitled to execute outstanding deliveries only
against prepayment or deposit. lf we were mislead by
indicating misstatements about creditworthiness by the
contracting party we are furthermore entitled to withdraw from the contract and to seek damages for nonperformance. In so far as a damage of across the
board 25% of the net order value agreed, whereas in
individual cases the contracting party shall be at a
liberty to demonstrate a lower damage. We reserve the
right to charge a proven higher damage in individual
cases.
Costs for bank guarantees or letter of credit are to be
borne by the purchaser.

2.

3.
4.

5.

6.

7.
4

Time of delivery and performance

from the receipt of the performance of the customer


with us..
The delivery time is met, if the delivery item has left the
factory or the readiness for dispatch has been notified.
All claims of the customer for failure or delay in
performance, in particular claims for delayed fulfilment
are excluded in the absence of other written agreements, as far as intention or gross negligence is not
demonstrated to us.
If the agreed delivery time will be delayed by
circumstances, the buyer has represented, so we are
entitled to charge storage costs. It is due to the fact that
the buyer as to represent, it is not possible, no later
than ten weeks after the agreed delivery date to deliver
from, we are entitled to withdraw from the contract and
claim damages.

4.

5.

6.

Warranty

1.

We guarantee within the legal regulations that all goods


delivered by us are faultless. We do not adopt the
warranty for materials delivered by customer. Guaranteed attributes by us occur solely in written form. The
addendum of product descriptions, appliance documentations, data sheets or suchlike does not represent
basically a guaranteed attribute. The warranty period
starts with the transition of risk and is 12 months. We
accept delivery costs for repair or replace by an authorised garage within our duty of warranty. This does not
apply for transportation and storage costs as far as
these are higher than delivery costs for repair or replace resulting by our side. Are goods part of customers system then the period of warranty starts with
beginning of operation of the system, but not later than
three months after transfer of perils.
The Buyer has to inform us in writing without delay
about discernible defects, not later than ten days after
receipt of delivery. About other defects, which have not
been discovered in spite of careful examination, we
must be informed in writing without delay. Otherwise
we are insofar exempt from any liability for defects.
Before execution of warranty we must be given the
facility for examining the complained part.
For execution of warranty we are entitled to choose
whether to repair the defect or to supply a product free
of defects. The buyer has to provide the required time
and opportunity according to equitable discretion for
remedial action. Does the buyer refuse remedial action
or delays it than we are exempt from liability for defects. If we elapse an imposed reasonable period of
subsequent improvement without remedying the defect,
the buyer may demand redhibitory action or contrac-

2.

3.

5.

6.

7.

The period for liability for defects extends for the duration of business interruption which occurs because of
subsequent improvement, replacement or compensation.
No warranty shall be provided for damages which have
resulted by wear and tear, faulty, careless, improper or
unsuitable treatment, usage or mounting, by contractual not presumed special strains or by improper
equipment or environmental conditions. Minor, usual or
technological resp. in consequence of raw material,
changes in quality, conditioning or colour shall not
apply as defect.
Further claims of customers, in particular claims for
damages, which have not resulted at the delivered
good, are excluded. Exemption from liability does not
apply, if we are charged with intent or gross negligence
or at culpably violation of essential contractual Obligations as well as in case of absence of expressly warranted characteristics then, if the warranty directly
aimed to protect customer against damages, which
have not resulted at the delivered good. At culpably
violation of essential contractual Obligations we are
only liable for the typical contractual, predictable damage, unless intent or gross negligence exist.
Ciphers one to six apply accordingly for such Buyers
claims, which originated by proposals or consultations
within the bounds of contract or by violation of contractual subordinate duties.

Copyrights, commercial legal protection

1.

We are always absolute entitled to the copyrights of all


plans, drawings and all other written technical preparations, analyses, estimates of costs etc. delivered by us,
without the need for a special note. All documents and
writs of that kind remain our property. Unless otherwise
expressly and in written form agreed remain all rights of
inventions, experience and knowledge, in particular
industrial power rights and registrations of trade mark
rights, with us, without that we are bound, due to the
given orders, for cession of such rights to our customer,
be it for usage or otherwise.

Place for performance, jurisdiction and applicable


law

1.

German law is considered under exclusion of United


Nations Convention on Contracts for the International
Sale of goods (CISG).
Place of payment and performance shall be the place
of the A.S.T. companies or facility.
In case of disputes the court of jurisdiction shall be the
responsible place of the A.S.T. companies or facility:

2.
3.

Ingolstadt:
AST Angewandte System Technik GmbH, Holding und
Angewandte System Technik GmbH Energie & Umwelttechnik GmbH
Berlin:
A.S.T. Leistungselektronik GmbH
Dresden:
A.S.T. - Angewandte System Technik GmbH, Messund Regeltechnik und
EBZ Entwicklungs- und Vertriebsgesellschaft Brennstoffzelle mbH.

4.

We reserve the right to appeal at the responsible court


of the buyer.
Should any clause in these general conditions of sale
and delivery be or become invalid, this shall not affect
the validity of the remaining clauses or remaining parts
of the clause concerned.

163

Telefon +49 (0) 351 4455-417 | Fax +49 (0) 351 4455-540
www.ast.de

AST 20160112

A.S.T. GmbH, Mess- und Regeltechnik


Marschnerstrae 26 | 01307 Dresden | Germany