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Seite 8.01

CARBURETOR & INTAKE

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Seite 8.02

RevTech DFO
Optimize your fuel injection without the need for expensive dyno tuning! Developed by Mark Dobeck, the inventor
of the original Jet Kit, the DFO allows you to quickly dial in
your engines fuel delivery, whether on a stock bike, or with
freer flowing air filter and/or exhaust added. Installation
takes less than an hour, and adjustments are made by the
simple turn of a screwdriver. A little experimentation produces results you can feel, whether simply removing a lean
hiccup or flat spot on your stock bike or maximizing the
effect of your aftermarket exhaust.

Simple screwdriver dial-in


Provides crisper throttle response
Three range adjustable fuel delivery curve
Compact size, only 31/2" x 11/2" x 3/4",
allows convenient mounting
Simple, reliable, and excellent for expert
mechanics or do-it-yourselfers!
New DFO HP provides additional tuning
capabilities for highly modified engines

How it
works
The RevTech
DFO modifies
the outgoing
signal from
the ECU to your injectors, increasing the duration of the
spray of fuel, thereby richening the mixture. Adjustable
pots allow you to add fuel where it is needed over three
areas of the rev range. A fourth pot allows you to set a
transition point from light-load cruise to high-fuel performance mode. This allows both basic tuning and more sophisticated fine-tuning for specific racing situations. The
transition feature also has a load sensitive function that
overrides the base rpm setting to allow an earlier crossover
whenever large throttle openings are introduced at low
rpm's. If, while operating in the light load/cruise mode,
the DFO detects a rapid opening of the throttle, a predetermined amount of additional fuel is added to further
increase throttle response and acceleration beyond what a
factory fuel map will deliver.

DFO eliminates the need for expensive factory re-mapping and quirky
downloads. Installation of the DFO only takes a couple of basic hand
tools and a few minutes for any V-twin using EFI
EASYRIDERS - Nov. 2002

The Red
run is a stock EFI Road
Glide The Blue run is with a
Power Commander installed. The
Green run is with the DFO added.

8.02

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Seite 8.03

RevTech Digital Fuel Optimizer


RevTech Stealth DFO for 2006 Big Twins
The Stealth DFO has OEM-style connectors for an effortless installation.
It is designed for use on engines between 88" and 95" in displacement
and the stealth technology is required on 2006 Big Twins.
601206 Stealth DFO for 2006 Big Twins (except Dyna Glide)
601208 Stealth DFO for all 2006 Dyna Glide models
RevTech Stealth DFO HP for 2006 Big Twins
The Stealth DFO HP has OEM-style connectors for an effortless installation
and allows for more fuel to be added for applications with 95" or more of
displacement. Its stealth technology is required on 2006 Big Twins.
601207 Stealth DFO HP for 2006 Big Twins (except Dyna Glide)
601209 Stealth DFO HP for all 2006 Dyna Glide models

601203

RevTech Stealth DFO for 1995 thru 2005 Big Twins


The Stealth DFO has OEM-style connectors for an effortless
installation. Its stealth technology is required on 2005 Big Twins.
601203 Stealth DFO for 1995 thru 2005 Big Twins
RevTech Stealth DFO HP for 1995 thru 2005 Big Twins
The Stealth DFO HP has OEM-style connectors for an effortless
installation and allows for more fuel to be added for applications
with 85 or more horsepower. Its stealth technology is required on
2005 Big Twins.
601205 Stealth DFO HP for 1995 thru 2005 Big Twins
RevTech Stealth DFO for 2002 thru 2005 V-Rod Models
The Stealth DFO has OEM-style connectors for an effortless
installation. Its stealth technology is required on 2005 V-Rod models.
601204 Stealth DFO for 2002 thru 2005 V-Rod models
RevTech DFO for 1995 thru 2004 Big Twins
The DFO uses crimp-on style connectors and installs in less than an hour.
Note: Not for use on 2005 models.

58140
58140

DFO for 1995 thru 2004 Big Twins

RevTech DFO HP for 1995 thru 2004 Big Twins


with 85+ Horsepower
The DFO HP uses crimp-on style connectors and installs in less than an
hour. The DFO HP allows for more fuel to be added for applications
with 85 or more horsepower.

Note: Not for use on 2005 models.

601201

DFO HP for 1995 thru 2004 Big Twins with 85+ HP

RevTech DFO for 2002 thru 2004 V-Rod Models


The DFO uses crimp-on style connectors and installs in less
than an hour.
601200

Note: Not for use on 2005 models.

601199

DFO for 2002 thru 2004 V-Rod models

Optional Wiring Harness


Mounts to your standard DFO and DFO HP models to allow for an
OEM-style connection.
601200 Optional wiring harness for standard DFO
DFO HP Upgrade Chip
Upgrades standard DFO for Big Twins to allow for increased
tuneability for motorcycles with 85+ horsepower.
Note: Not intended for DFOs installed on 2005 models.

601202

DFO HP upgrade chip

Tuning was finished on both bikes within a few blocks and couldnt be easier. Both bikes
run perfectly all across the (r.p.m. range)
HOTROD BIKES - Nov. 2002
After installing the DFO, and spending about an hour experimenting with different
settings, we were able to eliminate the popping entirely, and smoothed out the throttle
response considerably (the bike already had a S.E. Stage2 download). The improvement
isnt something youd necessarily see on a dyno chart in terms of dramatic h.p. or torque
increases but it clearly made the bike a lot more pleasant to ride.
IRONWORKS - July 2002

8.03

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Seite 8.04

Carburetor & Intake

Thunder Heart & Horsepower Inc. F.I.

Thunder Heart PPM


Thunder Heart Performance Corp. takes the guess work out of EFI with its new Programmable Performance Module (PPM).
Mild to wild, the fully-programmable PPM is a direct-replacement ECU for the Original Equipment unit fitted to 2002 and later
models. The PPM is a stand alone unit that eliminates the need for add-on controllers.
Bolts directly in place of the Original Equipment ECU
From pipes to cams, the PPM can handle it!
Includes base maps that simplify the process of tuning the system
Intuitive software makes fine-tuning performance of the bike a snap!
Graphical software interface quickly displays how much the user has deviated from the base settings
Rev-limit, idle speed, fuel and spark curves are all accessed via SmarTune software
Rugged billet aluminum housing is weather and vibration-proof for years of trouble-free service
Includes PPM, software, communication cable and comprehensive installation and tuning instructions
Fits Delphi fuel injected Softail models from 2001 to present and Touring models from 2002 to present
690100 Programmable Performance Module

FI Controller by Dynatek
This FI Controller has several notable features;
Allows the tuner to richen or lean out the fuel mixture
Contrary to popular belief, in many cases it is necessary to make the fuel
curve leaner than stock in certain areas for best power output
Full range of adjustment in either direction without a computer
Contain three base maps that are predetermined settings the tuner can
choose from, based on standard engine/exhaust system modifications
Three dials allow the user to fine tune the low/mid/high ranges of the
fuel mixture with a simple screwdriver
The unit is compact so it can be mounted anywhere on your motorcycle
Connects directly to the injectors using OEM-style mating connectors
making for an easy and simple installation
630112 Fits Evolution Touring models from 1997 thru 1998
630113 Fits Twin Cam 88 Touring models from 1999 thru 2001
630114 Fits Twin Cam 88 Touring models from 2002 thru 2005
630115 Fits Softail and Dyna Glide models from 2001 thru 2005
630116 Fits V-Rod models from 2002 thru 2005

8.04

Horsepower Inc. High Performance Throttle Body


System for Delphi Fuel Injected Models
Painless performance for EFI models! Monster mid-range! More peak
power! This high-performance induction system consists of an oversized
CNC billet throttle body and a high-flow cast intake manifold to bolt-on to
Delphi EFI Twin Cam 88 Harley-Davidson models. The throttle body is
available in two sizes, 51mm which is 6mm larger than stock, and 53mm
which is 8mm oversized for injected motors that require maximum flow.
This throttle body accepts all the stock sensors, throttle cables, components,
and your existing stock or performance air cleaner. The intake manifold has
been line-bored to match each of these two sizes and has been designed to
increase flow and performance.
672004 51mm (6mm oversize) throttle body system
for Delphi fuel-injected models
672005 53mm (8mm oversize) throttle body system
for Delphi fuel-injected models

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Seite 8.05

Daytona Twin Tec Fuel Injection

Apparel

Bike Kits
& Trailers

Seats
& Bags

672521
Foot
Controls

Hand
Controls

Lighting

Daytona Twin Tec


672519

Electrical

Daytona Twin Tec TCFI II Fuel Injection Controller Kit


The TCFI kit includes a wide-band exhaust gas oxygen (WEGO) sensor interface that allows auto-tuning during actual on-road riding conditions. The new
second generation WEGO II interface uses a low cost Bosch LSU 4.2 wide-band sensor. The user programs a table with the desired air/fuel ratios - the system
then does the rest. The TCFI will work for stock engines and will not increase horsepower by itself. The unit has been tested on engines up to 124 CID and
145 HP. We provide setup tables that will get you up and running. From a practical standpoint, tuning any fuel injection system requires an exhaust gas analyzer. You can either spend a lot of time on a dyno with an exhaust sniffer (like the newer Dynojet units) or you can use our WEGO. With the WEGO, the system will auto-tune the fuel tables while you ride the bike on the road - you won't need to spend any time on a dyno. On-road auto-tuning only takes a few
hours and gives much more realistic results that dyno tuning. Air-cooled engines are very sensitive to thermal effects and dyno systems generally have inadequate cooling airflow.
2004 and later H-D motorcycles use the SAE J1850 data bus for communications between the engine control module (TCFI), instrument cluster, turn
signal/security module (TSM/TSSM), and diagnostic scan tools. The second generation TCFI fully supports this new J1850 data bus including the use of the HD scan tool to read sensor data and clear diagnostic codes. The TCFI also has built-in data logging that stores data for the last 15 minutes of operation. The
kit includes a PC link cable and Windows compatible software to allow the use of a laptop PC for programming and data analysis. The PC link cable plugs
into the existing diagnostic connector on the motorcycle wiring harness.
Fully programmable plug-in replacement for Delphi controller
Robust alpha-N (throttle position and RPM based) fuel control eliminates problems with long duration/high overlap camshafts
Auto-tune fuel curves with WEGO II wide-band oxygen sensor system
Powerful Windows software for custom programming and data analysis
Full support for J1850 data bus used for communications with turn signal/security module (TSM/TSSM) and instrument cluster on 2004 thru 2005 models
Data logging and diagnostics
Billet aluminum housing with black anodized finish
Easy plug-in installation
TCFI II Fuel Injection Kit includes TCFI II Plug-in Fuel Injection Controller, PC Link Interface cable, Wego II Wide-Band Exhaust Gas Oxygen Sensor Interface,
Bosch LSU 4.2 Wide-Band Exhaust Gas Oxygen Sensor, two 18 x 1.5 mm weld nuts for exhaust pipe, and 18 x 1.5 mm hex socket plug. Requires two bungs
welded into exhaust pipes for sensor.
672519 Controller kit for all fuel injected Big Twin models from 2001 to present

WEGO II Wide-Band Exhaust Gas Oxygen Sensor System


Engine tuning aid for both fuel injected and carbureted engines. Ideal for use with Screamin Eagle Race Tuner. Includes WEGO II unit with LED. display,
data logging, 48" standard length harness for motorcycle applications, Bosch LSU 4.2 oxygen sensor, 18 x 1.5mm weld nut for exhaust pipe,
and software on CDROM.
672521 Exhaust gas sensor for all Big Twin models equipped with carburetor or fuel injection

Exhaust

Intake

Engine

Gaskets

Tranny
& Clutch

Driveline

Wheels,
Tires
& Brakes

Note: requires bung to be welded on exhaust

Optional Accessories
672506 12-volt power supply for benchtop programming (120VAC North American use ONLY)
672520 Palm Link Interface Cable (for PDA with Palm OS 3.5 or higher) can be used to display data with CC #672519 fuel injection kit

Frames

Replacement Parts
672500 Plug-in fuel injection controller ONLY
672505 PC Link interface cable and software for Twin Cam 88 engines with Delphi fuel injection
672522 WEGO II Wide-band exhaust gas oxygen sensor interface
672523 Wide-band exhaust gas oxygen sensor (cannot be used with original WEGO system. Replacement for Bosch LSU 4.2 sensor for WEGO II)
672502 WEGO/standard wide-band exhaust gas oxygen sensor interface with LCD (requires CC #672503 sensor)
672501 WEGO/wide-band exhaust gas oxygen sensor interface (requires CC #672503 sensor)
672503 WEGO sensor kit (includes sensor and 18 x 1.5mm weld nut for exhaust pipe)
672507 Weld nut (18 x 1.5mm)
672508 Hex socket plug (18 x 1.5mm) permits removal of sensor after completion of tuning

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Forks
& Shocks

Sheetmetal

General

8.05

Cross
Reference

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Seite 8.06

Edelbrock Nitrous Oxide Kits


Nitrous Done Right by Edelbrock

Carburetor & Intake

Edelbrock Nitrous Systems and components are the quickest and easiest
way to get big power increases. Nitrous oxide is only used on demand
for serious horsepower at the push of a button!
Bolt-on nitrous kits designed specifically for the application
Engineered and tested for a true 35 horsepower increase
The only plate system for Harley-Davidson motorcycles
Kits include all bracket and hardware
Unique electronic module and rpm sensor activates nitrous at 4300 RPM
to reduce chance of engine damaging detonation
Stainless steel jets won't erode like brass jets found in other systems
Pre-assembled solenoids, fuel pump, and filter unit with chrome cover

Kit with 12 oz. Nitrous Bottle


Includes unfilled 12 oz. nitrous bottle. Requires purchase of appropriate
bottle frame tube mounting bracket, and nitrous-to-manifold plate
adapter, sold separately below.
52197 Nitrous kit for Evolution Softail models
52198 Nitrous kit for Twin Cam Softail models
600400 Nitrous kit for Evolution Dyna Glide models
600410 Nitrous kit for Twin Cam Dyna Glide models
600401 Nitrous kit for Evolution FXR models
600411 Nitrous kit for 1985 thru 2003 Sportster models

52197

52197

Kit with 2 lb. Nitrous Bottle


Includes unfilled 2 lb. nitrous bottle and rear foot peg bottle mount.
Requires purchase of appropriate nitrous-to-manifold plate adapter,
sold separately below.
041959 Nitrous kit for Evolution Softail models
600402 Nitrous kit for Twin Cam 88 Softail models
600412 Nitrous kit for Twin Cam Dyna Glide models
600413 Nitrous kit for Evolution Touring models
600414 Nitrous kit for Twin Cam Touring models
Nitrous Plate Adapters
One required to complete installation of nitrous kit.
52199 Fits Keihin CV, or 40 & 42mm Mikuni, or Qwiksilver
spigot-mount carbs
52200 Fits 45mm Mikuni carb
52201 Fits S&S Super "E" carb, or Qwiksilver flange mount carbs
52202 Fits S&S Super "G" carb, or RevTech manifold
041954 Fits S&S Super "D" carb
Adjustable RPM Nitrous Controller Kit
Replaces the standard 4300 RPM controller and allows adjustable
Nitrous on and off RPM setting
600404 Adjustable RPM controller
Accessories
041955 12 oz. Polished Nitrous bottle
(included in 12 oz nitrous kit). Sold each
600405 Glycerin filled Nitrous pressure gauge
(requires adapter listed below)
600406 #4 AN purge/gauge adapter
600407 12 oz. bottle bracket
Dual Bottle Conversion Kit
Converts your 12 oz. system to a two-bottle set-up. Includes one 12 oz. bottle with valve, two bottle clamp assemblies, all necessary hoses and fittings.
Frame bracket must be purchased separately.
600403 Dual 12 oz. bottle conversion kit

041959

Frame Brackets
Frame bracket for 12 oz. bottle (two required to complete installation
of 12 oz nitrous kit). Sold each.
52204 Fits 11/8" frame tubes
52205 Fits 11/4" frame tubes
600408 Fits 13/8" frame tubes
52206 Fits 11/2" frame tubes
Jets
Stainless steel tapered jets for nitrous system tuning. Sold each.
041970 .024" tapered jet
041971 .026" tapered jet
041972 .028" tapered jet
041973 .030" tapered jet
600409 .032" tapered jet
041974 .034" tapered jet

8.06

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Seite 8.07

NOS Kits & Mikuni Carburetor kit

Apparel

Bike Kits
& Trailers

Seats
& Bags

603012

Foot
Controls

Hand
Controls

Lighting

NOS Nitrous Fogger Kits


Easy to install kits provide the ultimate push-of-a-button performance. NOS Nitrous Fogger kits offer more power-per-dollar than almost any other performance modification you can make. Direct port system is fully adjustable and will produce 30% to 40% increase in horsepower and torque.Kits include
detailed instructions, nitrous bottle, billet aluminum bracket for bottle, nitrous and fuel solenoids, nozzles, filters, fuel pump, jets, switch, hose and all neces- Electrical
sary hardware for complete installation. Bottles are shipped empty to meet shipping safety regulations. Call 1-800-99REFILL (1-800-997-3345) for a nitrous
supplier in your area.
Note: Machining, drilling, tapping and other minor mechanical and electrical work is required to complete the installation. Some installations will require a high-flow petcock which is not included.

Fits all Carbureted Evolution Big Twin Models from 1984 thru
1999 and Sportster Models from 1986 thru 2003
20912
NOS kit with 2 lb. bottle
20913
NOS kit with polished 2 lb. bottle
20914
NOS kit with 10 oz. bottle
20915
NOS kit with polished 10 oz. bottle
603012 NOS kit with two polished 10 oz. bottles
Replacement Parts and Extra Bottles
041901 10 oz. bottle, satin finish

041905
041902
041903
041904
041906
041907
041908

10 oz. bottle, polished


Aluminum bracket, 10 oz. Bottle
81/2" braided hose. AN4 fitting
Hose T, AN4 to 1/8" NPT
2 lb. bottle, polished
2 lb. bottle, blue
2 lb. billet bottle bracket, polished

Exhaust

Intake

Engine

Gaskets

Tranny
& Clutch

Driveline

Wheels,
Tires
& Brakes

Frames

Mikuni Carb Kits for Shovelhead


and Early Sportster Engines by Primo Rivera

NOS Nitrous Pump Refill Station


Eases refilling of NOS nitrous bottles. Requires hooking a line up to the
bottle, opening the valves and turning on the pump which works on compressed air. Nitrous is sold by weight, so its easy to determine how much
nitrous has been transferred by using an ordinary scale (not included).
Station comes with cryogenic pump, master bottle stand, cleanable nitrous
filter, pressure gauge, special high pressure on/off valve and all necessary
hoses and fittings.
20918 Refill station

Now you can have the legendary performance of the Mikuni carb for your
Shovelhead or early ironhead Sportster engine. These 42mm Mikuni
carburetor kits come complete with Hi-Flow Mikuni air filter assembly with
chrome cover, Rivera intake manifold (cast finish) and all required brackets
and mounting hardware.
041156 Fits Shovelhead Big Twins from 1966 thru 1984
041157 Fits Sportster models from 1957 thru 1983

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Forks
& Shocks

Sheetmetal

General

8.07

Cross
Reference

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Seite 8.08

Carburetor & Intake

Mikuni Carburetors & Parts

23404

23405

23866

Mikuni HSR42/HSR45 Carburetors


23401

Mikuni HSR42 and HSR45 Smoothbore Carburetors and Kits


Improve starting, rideability, power and torque. The adjustable accelerator pump and smoothbore
design combine to give a big increase in air flow over the earlier HS40 for excellent throttle response
in any riding situation. Other features include a two-piece throttle slide that rolls on stainless roller
bearings, a lighter throttle return spring, a low-speed air screw, and an enlarged needle valve and
float bowl. All kits are specifically designed for each application.

HSR42 Easy Carburetor Kits


High-performance kits mount to stock intake manifold and include the carburetor,
adapters, air cleaner cover (where necessary), and detailed installation/tuning manuals.
23403 Fits Twin Cam 88 models from 1999 to present and 1990 thru 1999 Evolution
Big Twin models using Screamin Eagle air cleaner
23404 Fits Evolution Big Twin models with CV carburetors from 1990 thru 1999
23405 Fits 1200cc Sportster models from 1994 thru 2003
23406 Fits 1200cc Sportster and carbureted Buell models from 1994 thru 2003
(requires aftermarket high-performance air cleaner assembly)
Deluxe Total HSR42 and HSR45 Kits
With a high-performance intake manifold and free-flowing K&N filter assembly, Mikunis ultimate performance package has more top-end power and crisper throttle response. Each kit includes a 42mm or
45mm carburetor, manifold, air filter assembly, chrome air cleaner cover, hardware and detailed installation instructions and a tuning manual. These kits include a crankcase breather kit and utilize your
stock throttle and idle cables.
23400 HSR42 kit for Twin Cam 88 models from 1999 to present
23401 HSR42 kit for Evolution Big Twins from 1984 thru 1999
23444 HSR45 kit for Evolution Big Twins from 1984 thru 1999
23876 Same as CC #23444 but without the intake manifold
23445 HSR45 kit for Twin Cam 88 models from 1999 to present
with performance modifications or 95" big-bore kit
Note: 1984-1989 models require the use of Original Equipment or aftermarket throttle and idle cables from 1990-1995 models.

Street Legal HSR42 Carburetor Kits


High-performance thats street legal? You bet! Available with California Air Resources Board (CARB)
exemption, this version is 50-state legal for pollution-controlled motor vehicles. Kit bolts to stock
intake manifold and includes an HSR42 carburetor with air box adapter, a chrome air cleaner cover
specially relieved to fit Original Equipment air boxes, and detailed installation/tuning manuals.
23408 Fits all Evolution Big Twin models from 1995 thru 1999 (E.O. #D-389-4)

Cable Adjuster for Mikuni Carbs


Metric thread adjuster for most Mikuni carbs to keep cables in
adjustment. 6mm x .75 mm thread.
27864 Sold each

8.08

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Custom bike builders looking for Mikuni performance and show-winning style will find
everything theyre looking for in these versions
of the popular Mikuni carburetors. Mid-range
jetted for easy bolt-on installation to a wide
variety of bikes. Comes without cables or intake
adapter to permit tailoring to specific custom
applications. Available in polished and standard
aluminum finishes.
23871 Polished HSR45 carb ONLY
23420 Standard HSR45 carb ONLY
23866 Polished HSR42 carb ONLY
23411 Standard HSR42 carb ONLY
Replacement Parts
23864 Rebuild kit for HSR42/45 carbs
23860 K&N 21/2"-wide filter element
23421 K&N 3"-wide filter element
23861 Chrome air cleaner cover
(without cutout)
23422 Chrome air cleaner cover
(with cutout)
23863 Short idle adjusting screw
(does not include spring)
23427 Long idle adjusting screw
(does not include spring)
260804 42/45 Intake manifold for Twin Cam 88
models with MAPS hole
23438 42/45 Intake manifold for Evolution
models without hole
23439 Rubber flange adapter for late 42mm
carb. Black w/stainless clamp
675003 Rubber flange adapter for late 45mm
carb. Black w/stainless clamp
23440 Clamp for CC #s 23438
and 23439 only
23857 Rubber flange adapter for early HSR42
carbs. Black w/stainless clamp
23796 Rubber flange adapter for early HSR45
carbs. Black w/stainless clamp
Cables for Mikuni HSR42 and HSR45
Throttle Idle Cable

23423
23425
23433
23435
23859

23424 38"-long, 1996-up


23426 47"-long, 1996-up
23434 38"-long, 1970-1995
23436 47"-long, 1970-1995
Choke cableNote: Applications listed here are
for early Mikuni kits ONLY. Kits manufactured after
May of 1999 use stock cables.

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Seite 8.09

Mikuni Carburetors & Parts

Apparel

Bike Kits
& Trailers

Seats
& Bags

Mikuni Breather Kits


Includes new chrome banjos and
brackets.
260096 Fits Twin Cam models
699990 Fits Evolution models

Foot
Controls

Replacement Parts for Mikuni


HS40 Smoothbore Carburetors
You can still get the service parts to keep that
faithful old smoothbore working fine.
24014 Rebuild kit
17388 Rubber carburetor coupler
24028 Black vinyl throttle cable
24029 Black vinyl idle cable
24030 K&N air filter element
24043 Chrome air cleaner cover

Mikuni 48mm Smoothbore Carburetor Kits


Serious performance carburetor for race applications only!
Will supply the fuel delivery needs for 120+ horsepower
engines when used with an electric fuel pump (not included).
This larger version of the HSR42 and HSR45 series carburetors
will not clear the gas tank on stock models, and cannot be
used as direct replacement for stock carburetor. Features
78mm bolt hole centers and Kits use O.E. style cables.
675000 Raw Carb. Kit. Contains 48mm raw finish carb,
S&S rubber flange adapter for Super G intake
manifold, and four main jets
675001 Polished Carb. Kit. Contains 48mm polished carb,
S&S rubber flange adapter for Super G intake
manifold, and four main jets
041161 Carburetor (raw) only
041165 Rubber flange adapter for S&S Super G
intake manifold
675012 Rebuild kit for 48mm carburetor

Hand
Controls

Lighting

Electrical

Exhaust

Intake

Jet Assortment for Mikuni Carbs


Chrome Top Covers
for Mikuni Carburetors
Brighten up the top of your
carburetor with a chrome cover.
Chrome mounting hardware,
gasket and wrench included. Fits
42mm and 45mm carburetors.
Sold each.
23794 Smooth
23795 HSR logo

CV Air Cleaner to
Mikuni Adapter Kit
Includes everything you need to
mount stock or aftermarket air
cleaners originally designed for
CV carbs to a Mikuni carburetor.
23870 Complete kit
23867 Adapter only
23868 Screw set (3)
23869 O-ring (sold each)

Jet assortment fits HSR42 and HSR45 carburetors. Includes 2 each of 150 thru 170 main jets,
2 each of 22.5 thru 35 pilot jets, 1 each of 95, 96,
and 97 needles. 2 #60 accelerator pump nozzles
and clips and washers.
23882 44-piece jet assortment

Engine

Gaskets

Individual Jets for HSR42 and HSR45


Sold in packs of 5
Main Jets

29740
29741
29742
29743
29744
29745
29746
29747
29748
29749
29750
29751
29752
29760

#150 main
#152.5 main
#155 main
#157.5 main
#160 main
#162.5 main
#165 main
#167.5 main
#170 main
#172.5 main
#175 main
#177.5 main
#180 main
#200 main

Individual Jet
Needles
Sold each
23412 -95 for HSR42
23413 -96 for HSR42
23414 -97 for HSR42
23415 -98 for HSR42
23416 -95 for HSR45
23417 -96 for HSR45
23418 -97 for HSR45
23419 -98 for HSR45

Pilot Jets

29761
29762
29763
29764
29765
29772
29766
29773
29767
29768
29769
29770
29771

#20 pilot
#22.5 pilot
#25 pilot
#27.5 pilot
#30 pilot
#32.5 pilot
#35 pilot
#37.5 pilot
#40 pilot
#45 pilot
#50 pilot
#55 pilot
#60 pilot

Accelerator Pump
Nozzles
Sold each
23428 50
23429 60
23430 70

Tranny
& Clutch

Driveline

Wheels,
Tires
& Brakes

Mikuni HSR42 and HS40 Smoothbore


Carburetor Kits with TV Approval
Complete carburetor kits for a variety of Evolution Big Twin
Frames
and Sportster models from 1985 to present. The HSR42 kits
are Mikunis popular Easy kits which re-use your Original
Equipment manifold, cables and air cleaner through the use
of an adapter. The HS40 kits are the Total kits which include
Forks
everything necessary for installing them on an engine.
HSR42

HS40

85-080
85-083
n/a
85-084
n/a
85-088
85-089

n/a
n/a
85-081
85-082
85-085
85-086
85-087

& Shocks

Application

Fits all Buell models from 1996 thru 2002


Fits all Sportster models from 1992 thru 1995
Fits all Sportster models from 1990 thru 1995
Fits all Sportster models from 1996 thru 2003
Fits all Big Twin models from 1985 thru 1991
Fits all Big Twin models from 1992 thru 1995
Fits all Evolution Big Twin models from 1996
to present

www.custom-chrome-motorcycles.com

8.09

Sheetmetal

General

Cross
Reference

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.10

S&S Carburetors
S&S Super E and Super G Carburetors
and Carburetor Kits

Carburetor & Intake

The next generation of high performance carburetors from


S&S is here.
The Super E carburetor has a 17/8" throat and is approximately 17/16" shorter than previous models providing an
overall installation length the same as stock.
The Super G carburetors throat is 21/16" and is designed
for high performance use on 74 cubic inch and larger Big
Twin models with modified heads, cams, stroker flywheels
and big bore cylinders.
Both the Super E and Super G carburetors have a fully
adjustable idle and interchangeable midrange and high
speed jets.
All carburetor kits include: S&S teardrop air cleaner, fuel
line, clamps, extra main jets, intake manifold for stocklength cylinders, bracket and complete instructions.

S&S Carburetors ONLY


Jetted for stock 80 cubic inch applications. Other
applications may require carburetor re-jetting.
260195 Super E Fits all models
260196 Super G Fits all models

S&S Carburetor Kits


For Big Twin Models

8
Venturi Cutaway

Enrichener Detail

Super E

Super G

Fit Information

45708
45815
45821
45672
45670
45979

n/a
45818
45819
45677
45675
45978

Fits Panhead and Knucklehead models with O-ring intake seals


Fits Shovelhead models with O-ring manifold seals from 1966-early 1978
Fits Shovelhead models with rubber band manifold seals late 1978 thru 1984
Fits Evolution Big Twin models from 1984 thru 1992
Fits Evolution Big Twin models from 1993 thru 1999 (except fuel injected)
Fits Twin Cam 88 models from 1999 to present (except fuel injected)

For Sportster Models

Float Bowl Cutaway

Super E

Super G

45822
45817
45674
45673

n/a
n/a
n/a
n/a

Fit Information

Fits Sportster models with O-ring manifold seals from 1957-early 1978
Fits Sportster models with rubber band manifold seals late 1978 thru 1985
Fits Evolution Sportster models from 1986 thru 1990
Fits 5-speed Sportster models from 1991 thru 2003

Accelerator Pump
Cutaway

Braided Stainless Steel Throttle Cables


for 1996-Up Models
For use when installing S&S E and G model carbs on all
1996-up models. Sold each.
Throttle

Idle

Fit Information

040824
040825

040834
040835

45, 38" long, stainless steel


45, 44" long, stainless steel

S&S Dealer Kits


S&S Throttle Cable Guides
for Stock Cables

040595

It is no longer necessary to change throttle cables for


Super E or G carburetor installations on Big Twins.
The new longer cable guide CC #040595 fits 1990 and
later CV (constant velocity) throttle cables for Big
Twins. The original short throttle cable guide fits the
1981-1989 style stock H-D and S&S butterfly style
throttle cables for Big Twins
040595 Fits 1990-up Big Twins with CV carburetors
040596 Fits 1981-1989 Big Twin with Butterfly carburetors
Note: Not for Sportster models.

8.10

www.custom-chrome-europe.com

The S&S Dealer Stocking Parts kit contains a selection of


must have parts. Its designed to help dealers by making it
easier for them to service S&S products, and ultimately to
provide better service to their customers. CC #601766 contains
all the parts needed to service and tune S&S carburetors.
In addition, the kit contains the most commonly needed
gaskets and parts to service S&S oil pumps, as well as top
end gaskets for S&S engines of various styles and bore sizes.
The CC #601767 Jet Kit and CC #601768 Carb Parts Kit may
be purchased separately.
601766 S&S Dealer Master Parts Kit
601767 S&S Dealer Jet Kit
601768 S&S Dealer Carb Parts Kit

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.11

S&S Carburetor Parts


040577

040575

Apparel

Bike Kits
& Trailers

645820
260090

040578

040576

Seats
& Bags

45801
040583
040582

040580

040581

Foot
Controls

040579

S&S Super E/G Replacement Parts


Individual replacement parts for popular S&S E/G model carburetors.
Refer to S&S instruction sheet. All items are sold in packs of 10 unless
noted otherwise.
040575 O-ring, accelerator pump cap (S&S #371)
040576 Check ball, accelerator pump (S&S #272)
040577 Diaphragm, accelerator pump (S&S #282) sold each
040578 Seat, float needle (S&S #465) sold each
040579 Needle, float bowl (S&S #195) sold each
040580 O-ring, carb-to-manifold (E models only, S&S #387)
040581 O-ring, carb-to-manifold (G models only, S&S #356)
040582 O-ring, injector nozzle (S&S #287)
040583 O-ring, float needle seat (S&S #345)645820 . . . . . . . .Bowl gasket

S&S Carb Rebuild Kits


Body Rebuild Kit
Kits contain all the necessary parts needed to rebuild S&S carburetor bodies.
19503 Fits Super A and Super B (17/8") carburetors (imported)
45801 Fits Super E carburetors
45802 Fits Super G carburetors
Master Rebuild Kits
Everything for a complete rebuild including the throttle shaft and plate
with screws and needle/seat assembly.
260090 Fits Super A and Super B (17/8") carburetors (imported)
45695 Fits Super E carburetors
45696 Fits Super G carburetors

Hand
Controls

Lighting

Electrical

Exhaust

Main Jets

Intermediate
Jets

Intake

Engine

S&S Carburetor
Main Jet Tool
45693 Fits S&S main jets

S&S Master Jetting Kit


Includes one each of intermediate:
jets .025, .0265, .028, .0295, .031,
.032 and .033. One each of main
jets: .062, .064, .066, .070, .072,
.074, .076, .078, .080, .082
and .084.
45620 Fits S&S Super E and G
carburetors

S&S Carburetor Jets


Fit S&S carburetors. Sold in packs of 3 to 6.
Main Jet Tuning Packs
Intermediate Jets
Fit S&S Super B and E carburetors.
Fit all S&S Super carburetors (except
Two Throat). Sold in packs of 3.
84314 Sizes: .062 thru .072 (6 jets)
Part #
Size
Part #
Size
84315 Sizes: .066 thru .076 (6 jets)
84322 .0250
84327 .0320
84316 Sizes: .072 thru .082 (6 jets)
84323 .0265
84328 .0330
84317 Sizes: .078 thru .088 (6 jets)
84324 .0280
84329 .0360
84318 Sizes: .090 thru .098 (5 jets)
84325 .0295
84330 .0400
84319 Sizes: .100 thru .108 (5 jets)
84326 .0310
84320 Sizes: .110, .115, .120 (3 jets)
84331 Size: .062 for TV carbs
(5 jets)

Adjustable Enrichener
for S&S Carburetors

Complete with a #110 jet designed


for use with the adjustable needle.
Fits into the existing hole for the
float bowl drain plug below the
main circuit metering jet.
Sold each.
19499 Fits all S&S Super carburetors (except Super E
and G)

Tranny
& Clutch

Driveline

Wheels,
Tires
& Brakes

Frames

This adjustable enrichener replaces


the stock fixed enrichener on all
S&S Super B and D carburetors. Allows for easier starting and
warm up.
040448 Sold each

Adjustable Mainjet Kit

Gaskets

Forks
& Shocks

Idle Mixture Screw


for S&S Super Carbs
Replacement idle mixture screw
and spring for all S&S Super E/G
carbs.
684311 Idle mixture screw
(pack of 5)
684312 Idle mixture spring
(pack of 10)

www.custom-chrome-motorcycles.com

Adjustable Choke Device


for S&S Super Carbs
A must when installing custom air
cleaners to S&S Super B/E/G carbs.
This fully adjustable device avoids
the mixture getting too rich and
reduces fouling. Works with the
Super B air cleaner also.
84332 Sold each

8.11

Sheetmetal

General

Cross
Reference

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.12

Weber Carburetor Kits


Carburetor & Intake

Weber carburetors are the best choice for top performance


and show quality appearance!
Weber North America brings you the best ultra-high performance carburetors, factory
designed, chromed and tested. After chroming, each carburetor is machined,
assembled and flow tested, then certified to guarantee excellent performance. They are built specifically for V twin applications with enhancements
made to the fuel delivery and metering systems. Weber carburetors feature
changeable venturis, idle jets, main jets, air corrector jets and accelerator pump
jets so they can be tuned to suit any big twin from stocker to stroker while
delivering reliability, drivability and performance. Kits are available for
all carbureted Evolution Big Twin models from 1984 thru 1999 and
Twin Cam 88 motors from 1999 to present.

Optional parts shown

691049
691047

Weber 45MCHH Carburetors


Featuring the same tuneability as all Weber V-Twin carburetors. Independent dyno testing proves that the new 45MCHH carburetor produces 12%
more horsepower and 7% more torque than the stock carburetor and
improves rideability. Available three ways, traditional style with billet air
cleaner, a Forward Swept configuration with a polished stainless steel manifold extension and conical air filter or a standard mount with rotating
elbow and conical air filter. 45MCHH kit includes carburetor, manifold,
chrome billet air filter and installation hardware.

Weber 45MCHH Carburetor Kits with Billet Air Cleaner


Features chrome carburetor, raw intake manifold, jets and tuning manual
691047 Fits Evolution Big Twin models
691048 Fits Twin Cam 88 models
Weber 45MCHH Carburetor Kits with Forward Manifold
Features chrome carburetor, chrome intake manifold, conical air cleaner,
jets and tuning manual
691049 Fits Evolution Big Twin models
691050 Fits Twin Cam 88 models
Weber 45MCHH Carburetors Kit with Rotating Elbow
and Conical Air Filter
Features chrome carburetor, raw intake manifold, conical shaped air
cleaner on an elbow that can rotate to a horizontal or vertical position,
jets and tuning manual
691051 Fits Evolution Big Twin models
691052 Fits Twin Cam 88 models

8.12

www.custom-chrome-europe.com

691051

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.13

Weber Carburetor Kits

Apparel

Bike Kits
& Trailers

Seats
& Bags

Foot
Controls

Hand
Controls

Lighting

Electrical

Twin DCOE Dual Throat Weber Carburetor Kits


Awesome performance and the most intimidating look on the road! These kits contain two Weber factory certified
chromed carburetors, intake manifolds, 5" chrome velocity stacks, debris screens, Weber jet kit for fine tuning,
dual pull throttle cable, support brackets and a genuine Custom Chrome-Weber full-color Tuning Manual. Fits all
carbureted Evolution Big Twin models from 1984 thru 1999.

Exhaust

Note: Some owner/installer modifications may be required. Some bikes with lumpy cams and rigid engine mounting may require
additional mount supports to be fabricated by installer.

47547 45mm Throat Kit

Intake

Engine

Gaskets

Tranny
& Clutch

Driveline

Wheels,
Tires
& Brakes

Twin IDF Dual Throat Weber Carburetor Kits


The ultimate conversion for the hard core chopper! These kits come with
two Weber factory certified chromed carburetors, intake manifolds, twin
pull throttle cable, chrome velocity stacks, Weber jet kit for fine tuning
and a genuine Custom Chrome Weber Tuning Manual. For narrow tank
applications ONLY due to 113/4" carb plate to carb plate spacing. Fit all
carbureted Evolution Big Twin models from 1984 thru 1999.

Frames

Forks
& Shocks

Note: Requires fuel pump, not included. Installer must fabricate support brackets that are not
included.

691000 44mm Throat Kit


691001 48mm Throat Kit

Sheetmetal

General

NOTE: Carburetors which have been chromed and/or modified by third parties/vendors will not
be waranteed by Weber North America.

www.custom-chrome-motorcycles.com

8.13

Cross
Reference

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.14

Carburetor & Intake

Weber Carburetor Kits

47540

47514
Shown with
optional
Air Cleaner
Assembly
47515

Single Dual-Throat DCNF Downdraft Carburetor Kit


Great Weber performance at a great price! Kit comes with a Weber factory
certified chromed two barrel carburetor, intake manifold, throttle linkage,
Weber jet kit for fine tuning, chrome velocity stacks and a genuine Custom
Chrome Weber Tuning Manual. Fits all carbureted Evolution
Big Twin models from 1984 thru 1999.
Note: Requires fuel pump #691011, not included. Manifold bolts to your two bold flange stock
Big Twin manifold.

47514 Single Downdraft 40mm Kit

Single Dual-Throat Forward Facing DCOE


Carburetor Kits
These best selling kits increased horsepower 20% and torque 17% over the
stock carburetor in independent dyno tests. The individual runner manifold
makes perfect tuning easy with this hot set-up. Kit includes a Weber factory
certified chromed dual throat carburetor, chrome individual runner intake
manifold, linkage, velocity stacks, mounting bracket with hardware, Weber
jet kit for tuning, and a genuine Custom Chrome Weber Tuning Manual.
Fit all carbureted Evolution Big Twin models from 1984 thru 1999.

80"96" engines
47540 45mm Kit . . . . . . . . . . .

47542

691004

Single Dual-Throat Downdraft IDF Carburetor Kit


Radical downdraft set-up is available two ways to fit your bike. Choose from the
narrow tank model for slimmer tanks or the wide tank model for more
clearance. Each kit includes a Weber factory certified chromed carburetor, individual runner intake manifold, throttle wheel, velocity stacks, genuine Custom Chrome
Weber Tuning Manual and a Weber jet kit for fine tuning. Fit all carbureted
Evolution Big Twin models from 1984 thru 1999.
Note: Must use fuel pump CC #691011 (not included).

For Narrow Tanks


11/2" from breather surface to carburetor.
691054 40mm Carburetor
47542 44mm Carburetor
47543 48mm Carburetor

8.14

For Wide Tanks


3" from breather surface to carburetor.
691053 40mm Carburetor
691004 44mm Carburetor
691005 48mm Carburetor

www.custom-chrome-europe.com

96"+ engines
691002 45mm Kit

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.15

Weber Carburetor Parts

Apparel

Bike Kits
& Trailers

Seats
& Bags

47548

47430

47432

Foot
Controls

47515
Hand
Controls

47427
47549

47544

Lighting

Parts and Accessories for Weber Carburetors and Kits


47430
47544
47548
47549
47515
691007

Genuine Custom Chrome Weber Tuning manual


5"-long velocity stacks (sold in pairs)
Velocity stack screens with boots (sold in pairs)
Rebuild kit
Air cleaner assembly for DCNF691006 .Air cleaner assembly for
DCOE
Air cleaner assembly for IDF47432 Billet air cleaner assembly for
DCOE5560003 .Replacement K&N air filter for billet air cleaner
assemblies691009 . . . . . . . .Billet air cleaner assembly for DCNF

Calibration Parts
for Weber
Carburetors

691008
47427
47516

Billet air cleaner assembly for IDF


Chrome manifold for CC #47403
Chrome single throat downdraft manifold for CC #47514

Electrical

Exhaust

Intake

Emulsion Tube
Manufactured specifically for Weber carburetors in Harley
Davidson Big Twin applications. Excellent retrofit for previous generation Weber carburetor kits.
691010 Sold each

Dial in your Weber carburetors right with genuine


Weber calibration parts.
All jets sold in pairs and
venturis sold each.

Engine

Gaskets

Tranny
& Clutch

47401

Jetting Kits
Include a range of each jet
type for dialing in your carbs.
Kits are for one carb.
For DCOE carbs only47401
45mm kits
47402 48mm kits
Main Jets
Sold in pairs.
For DCOE, MCHH and IDF
47921 150
47922 160
47923 170
47924 180
47925 190
47926 200
47927 210
For DCNF carbs ONLY
691012 125
691013 130
691014 135
691015 140
691016 145
691017 150

Idle Jets
Sold in pairs.
For DCOE, MCHH carbs
691018 .050
691019 .060
691020 .070
691021 .080
For IDF and DCNF carbs
691022 .050
691023 .060
691024 .070
691025 .080
Air Correctors
Sold in pairs.
For DCOE, MCHH and IDF
691026 180
691027 190
691028 200
For DCNF carbs ONLY
691029 170
691030 180
691031 190

Accelerator Pump Jets


Sold in pairs.
For DCOE and MCHH carbs
691032 .050
691033 .060
691034 .070
For IDF carbs
691035 .050
691036 .060
691037 .070
For DCNF carbs
691038 .050
691039 .060

Venturis
Sold each.
For DCOE and MCHH 45mm
47918 36mm
47919 38mm
47920 40mm
For DCOE 48mm carbs
47942 42mm
47943 44mm
691046 46mm
For IDF 44mm carbs
691040 32mm
691041 34mm
For IDF 48mm carbs
691042 36mm
691043 40mm
For DCNF carbs
691044 34mm
691045 36mm

www.custom-chrome-motorcycles.com

Driveline

Wheels,
Tires
& Brakes

Frames

Fuel Pump
Compact electric fuel
pump for use with
Weber carburetor
conversions.
Recommended by
the manufacturer
of the kits.
691011 Fuel Pump

Forks
& Shocks

Sheetmetal

General

8.15

Cross
Reference

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.16

Rivera Mikuni Carburetor Kits


Carburetor & Intake

Mikuni 42mm Dual and Single Carburetor Kits by Rivera


These carburetor kits will give you an exceptionally wide torque band. Simply bolt one onto
stock or large displacement motors to improve bottom, midrange, and top-end torque and
horsepower. They come ready-to-run and feature show-chrome billet aluminum air cleaners.
Throttles are activated by a common shaft and dual cable system that utilizes the stock-style
throttle cables fitted to models from 1990 to present. Each kit includes the necessary
brackets (for breather or non-breather cylinder heads), hardware, air cleaner, extra
jetting and installation instructions.

Single
Carburetor
Kit

For Evolution Big Twins from 1984 thru 1999


25862 Dual carburetor kit with chrome manifold and
polished carburetor
25896 Single carburetor kit with chrome manifold
and polished carburetor
For Twin Cam 88 Models from 1999 to Present
25870 Dual carburetor kit with chrome manifold,
polished carburetor
25899 Single carburetor kit with chrome manifold
and polished carburetor
Replacement K&N air filter for dual carburetor kits
5560003 Replacement K&N air filter

Dual
Carburetor
Kit

8
Mikuni 45mm and 48mm Carburetor
Kits by Rivera
This kit maximizes the potential of Mikunis monster 48mm carb.
Includes a polished 45mm or 48mm Mikuni carb, cast finish manifold, air
cleaner with chrome billet cover and all mounting hardware
Fits all Evolution Big Twin and Twin Cam 88 engines from 1984 to present
667502 48mm Complete kit
667503 45mm Complete kit

Mikuni Twin-Carb, Dual Runner Manifold Kits by Rivera


These high flow dual runner manifold kits take two Mikuni carbs to a new level of
performance! They feature a chrome dual runner manifold with two polished Mikuni
carburetors.
Best solution for better intake, high performance and high compression on bigger
displacement engines like the RevTech 100 and 110" engines.
Incorporates a separate runner for each intake port
Now with permanent flanges
Features show-chrome billet aluminum air cleaners
Includes all necessary brackets, hardware, air cleaner, extra jetting
and installation instructions
667500 Dual 45mm kit for Evolution Big Twin
carbureted models from 1984 thru 1999
667504 Dual 42mm kit for Sportster models
1986 to present

8.16

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SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.17

SU & Zenith/Bendix Carburetor Kits

Apparel

041001
Bike Kits
& Trailers

041000
Seats
& Bags

Foot
Controls

24305

Hand
Controls

24306

Zenith/Bendix Carburetors

SU Eliminator II Carburetor Kits by Rivera


Kits include SU Eliminator II carburetor with polished dome,
chrome leveling bracket, intake manifold, push-pull throttle
bracket, and comprehensive instructions. Carbs are jetted for
stock engines. Two extra needles are included to cover most
modified engines including strokers to 86 cubic inch. Kits Include
solid mount, upswept manifold that works with most fuel tanks
including 5.0 gallon Fat Bobs. Air cleaner sold separately.
041000 Fits Evolution Big Twins 1984-1999
Note: 1990 thru 1999 models require conversion to pre-1990 throttle cables
and 1993 thru 1999 require breather kits.

041030 Fits Shovelheads 1966-1984 with close-in manifold.


If used with single pull throttle order CC #041031
bracket.

38mm Carburetors
Duplicates of the Original Equipment Bendix carb with optional adjustable mainjet. Fits
all Sportster models from 1957-early 1976 and all Big Twin models from 1969 thru 1975.
May also substitute in most Keihin butterfly applications.
24305 Carb with adjustable mainjet (repl. OEM 27155-72B)
24264 Carb without adjustable mainjet (OEM 27155-72TB)
24262 American-made rebuild kit (repl. OEM 27132-71T)
15903 Imported rebuild kit (repl. OEM 27132-71)
26202 Imported accelerator pump only

Electrical

40mm Carburetor
Features a 40mm venturi and an adjustable mainjet, and is set-up for push-pull throttle
cables and a VOES switch. Fits Big Twin models from 1969 thru 1989 and Sportster models from 1957 thru 1987.
24306 40mm carburetor (repl. OEM 27155-72B)

Exhaust

Note: Installation on Evolution models requires the additional purchase of a CC #15917 Cable Accessory Kit.

Intake

15917 Cable accessory kit


15916 40mm carburetor rebuild kit

Replacement Float Bowl for Bendix/Zenith Carbs


Manufactured in the U.S.A. by Zenith (formerly Bendix). Fits all Sportster models from
1972-early 1976 and Big Twins from 1971 thru 1975 as well as aftermarket Zenith or
Bendix carbs.
24267 Replaces OEM 27645-71

Accessories
040011 K&N replacement filter element
041001 Chrome air cleaner
041031 Bracket for single pull throttle cable
041036 SU carburetor rebuild kit

Lighting

Bendix Carburetor Float


040501 Replacement float for 1971-up Bendix carburetors
(repl. OEM 27630-71)

Engine

Gaskets

Main Jet
040505 .95 (C66-183-19). Replaces OEM 27651-75
040506 1.00 (C66-183-20). Replaces OEM 27652-75
040507 1.05 (C66-183-21). Replaces OEM 27653-75
040508 1.10 (C66-183-22). Replaces OEM 27654-75
040509 1.15 (C66-183-23). Replaces OEM 27655-75
040510 1.20 (C66-183-24). Replaces OEM 27656-75

Tranny
& Clutch

Driveline

Fuel Inlet Fitting For Bendix Carburetors


Chrome inlet fitting fits stock Bendix/Zenith carbs on Big Twin and Sportster models
1971-early 1976. Replaces OEM 63578-52.
020534 Sold in a pack of 5

Wheels,
Tires
& Brakes

Frames

Forks
& Shocks

Sheetmetal

General

Air Cleaner for SU Carbs


These custom air cleaners fit all SU Eliminator II carburetors.
040080 Breather style with chrome screen

www.custom-chrome-motorcycles.com

8.17

Cross
Reference

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.18

Carburetor & Intake

K&N & Premium Air Filters

22169

11904

Premium Air Filter Elements


Fit Original Equipment and S&S air cleaner
housings. Superior filtration through a unique
open-cell polyurethane foam for greater air
flow and improved dirt holding capacity.

K&N Replacement Air Filters


These world renowned filters combine unsurpassed air flow and dirt-trapping performance. Made
with pleated gauze and designed to be washed and reused twenty five of times. Use the K&N
Recharger kit to keep performance going virtually forever.

Description

Replaces
OEM #

Premium

K&N

29036-72

11900

12007

Fits Sportster models from 1966-early 1973 and from 1983 thru 1985; FL and FX models
from 1967-early 1975 (25/8"-wide elements)
Fits Sportster models from late 1973-early 1975; FL and FX models from late 1975
thru 1976 (3"-wide elements)
Fits most Twins from 1941 thru 1966 (21/2"-wide elements)

29086-73

11901

25562

29036-41

11902

25561

Fits Sportster models from late 1975 thru 1978; FL and FX models from 1977-early 1978

29086-75

11903

19881

Fits the ham can air cleaners on Sportster models from 1979 thru 1982; FL and FX models
(except FXST) from late 1978 thru 1984; FXR models from 1982 thru 1983; FLT models
from 1980 thru 1982 (31/2"-wide elements)
Fits the ham can air cleaners on FLT/FLHT models from 1983 thru 1985 (27/8"-wide elements)

29255-78

11903

25563

29288-83

11908

n/a

Fits Evolution Sportster models from 1986 thru 1987

29036-86

11905

25565

Fits Evolution Sportster models from 1988 thru 2003

11909

25595

Fits Evolution Sportster models from 2004 thru 2005

29036-88B
29331-96
29331-04

n/a

629270

Fits the round air cleaners on Evolution Big Twins from 1984 thru 1985

29259-83A

11906

25564

29259-86

11907

25566

11899

25619

11959

25619

Fits Evolution Big Twin models from 1986 thru 1989

Fits Evolution Big Twin models with carburetors from 1990 thru 1999
Fits Evolution Big Twin models with carburetors from 1993 thru 1999

29259-89
29259-91A
29330-96
29259-93

Fits Evolution Big Twin models with fuel injection from 1995 thru 1998

29291-95

n/a

25215

Fits all Twin Cam 88 models with carburetors from 1999 to present. Also fits all fuel-injected
2001 Softail models and all models with Delphi fuel injection from 2002 to present
Fits Twin Cam 88 FLT, FLHT, and Road King models with Magneti Marelli fuel injection
from 1999 thru 2001
Fits Evolution Sportster and Big Twin models from 1995 thru 2003
(International Models ONLY)
Fits all Buell models with carburetors (except Blast models) from 1996 thru 2000

29461-99

n/a

11997

29462-99

n/a

11998

29325-95A

n/a

25556

29239-96Y

n/a

22165

Fits all Buell Blast models from 2000 to present

n/a

22169

Fits Buell XB9S, XB12S, XB9R and XB12R models from 2002 to present

n/a

5560005

Fits V-Rod models from 2002 to present

n/a

5560004

n/a

n/a

5560003

29055-89

n/a

25022

Fits S&S air cleaners (except Super E and G) and 7" teardrop air cleaners

n/a

11904

25567

Fits all S&S Super E and Super G (shorty) air cleaners

n/a

11898

15924

Fits most dual carburetor aftermarket air cleaner assemblies 2.75"h x 7"l x 4.5"w
Fits Screamin Eagle high-flow air filter kits and early RevTech engines (has integral backing plate)

8.18

www.custom-chrome-europe.com

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.19

Air Filters & Cleaners


25560

Apparel

Bike Kits
& Trailers

Seats
& Bags

25023
25022

K&N 5" Round Air Cleaners

K&N Air Filters


for RevTech Engines

12010 Fits 36-38mm Mikuni carb


(27/16" I.D. mounting flange)
12011 Fits 40-44mm Mikuni and 38-40mm
Lectron carbs (23/4" flange)
19020 Fits Keihin/Andrews flowmaster
carb (25/8" mounting flange)
25560 Fits 51/2" diameter S&S (except
Super E and G) and Keihin
(except CV type) carbs
19018 51/2" replacement element

Specifically-designed for the early and late-style


air cleaner housings on all RevTech 88" and
100" engines. Sold each.
25022 Fits early-style RevTech engine air cleaner housings as well as Screamin Eagle
high-flow air filter kits for Big Twin
models (repl. OEM 29055-89)
25023 Fits late-style RevTech engine air
cleaner housings

Foot
Controls

S&S High-Flow Air Filter


and Adapter Kit
The new S&S high-flow filter is 1"-taller than
their standard filter and features a low-restriction, pre-oiled filter element. The low-restriction
element, combined with the larger surface area
provided by the 1"-taller filter, adds up to an
airflow increase of 37% percent over the standard S&S filter the ultimate free breathing setup for your engine! The filter and filter adapters
extend the teardrop housing out 1". The resulting band of exposed filter peeking out from
under the teardrop imparts a high-performance
street racer look. Kit installs in minutes, and no
permanent modifications are required. It fits all
Super E and Super G carburetors (except
when installed on Buell models).
601798 Air filter and adapter kit
601799 Replacement filter

Hand
Controls

Lighting

Electrical

Exhaust

Intake

Engine

Gaskets

Tranny
& Clutch

Driveline

High-Performance Air Filter


for V-Rod Models by Force
K&N Recharger Filter Service Kit
Easy six-step maintenance system for servicing
K&N air filters. Completely cleans and restores
air flow efficiency for like-new performance.
Includes one 12 oz. bottle of filter cleaner and a
61/2 oz. aerosol can of filter oil.
13016 Complete kit
500281 Air filter cleaner/degreaser
(32 oz. squirt bottle)
Replaces OEM 99883-88T Note: Due to D.O.T.

UNI Air Filter Care


For all Original Equipment and performance air
filters. Just spray cleaner on, let it soak in for
3-minutes and rinse with water. Spray with UNI
Filter Oil, and youre done. Cleaner is biodegradable, so it wont harm the filter or environment.
11798 Filter oil (7.5 oz. can)
case of 12
11799 Filter cleaner (16 oz. can)
case of 12

Washable, reusable high performance replacement air filter from the tuning experts at Force.
681043 Fits all V-Rod models from 2002
to present

Frames

Forks
& Shocks

regulations, this product cannot be shipped by air


freight.

Sheetmetal

General

Note: Due to D.O.T. regulations, this cleaner and oil kit cannot be shipped by air freight.

www.custom-chrome-motorcycles.com

Wheels,
Tires
& Brakes

8.19

Cross
Reference

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.20

Carburetor & Intake

Intake Manifold Parts

Stainless Steel
Aircraft-Style Intake Clamps
Improved by reducing the T-bolt diameter size
and bending it to conform to the clamps contour, making it easier to install. Includes manifold seals and self-locking nuts.
Sold in pairs.
11099 Fit Shovelhead, Sportster and Panhead
models from 1955-early 1978
11098 Fit Shovelhead and Sportster models
from late 1978 thru 1985

Intake Manifold Seals


O-ring style for Shovelhead, Panhead and
Sportster intake manifolds from 1955-early
1978. Pack of 10.
12085 Replaces OEM 27060-55
Rubber band style for Shovelhead and
Sportster models from 1978 thru 1985.
Pack of 10.
25102 Replaces OEM 27062-78

Chrome Intake Clamps


Chrome clamps machined into matched halves
for a tight, perfect fit combined with superior
sealing and strength. Include sockethead hardware. Sold in pairs.
11100 Fit Shovelhead, Sportster and Panhead
models from 1955-early 1978
11103 Fit Shovelhead and Sportster models
from late 1978 thru 1985

Intake Seals for Sportster Models


Carburetor to intake manifold seals for
Sportster models with CV carbs from 1991
thru 2003.
54422 Replaces OEM 27002-89 (pack of 10)

Intake Manifold Seals


O-ring style for Shovelhead, Panhead and
Sportster intake manifolds from 1955-early
1978. Pack of 10.
12085 Replaces OEM 27060-55
Rubber band style for Shovelhead and
Sportster models from 1978 thru 1985.
Pack of 10.
25102 Replaces OEM 27062-78

Flange-Style Adaptors

Late
Chrome
Intake
Clamps
Carburetor Spacer Block
A 1"-thick alloy spacer for use with 17/8"-bore
flange mount carburetors like S&S, RevTech,
some QwikSilver carbs, and others. Useful for
clearance with large gas tanks.
45749 Sold each

Fuel Line Support


Routes the fuel line between the cylinders.
Chrome duplicate of the support on most
models 1966 thru 1989. Installs on lower intake
manifold flange bolt. Card of 10.
Sold each.
15895 Replaces OEM 45092-66

Cable Blocks
Attaches inner cable
to the carburetor on
all models thru 1970.
Includes screw and
cotter key.
20068 Card of five

8.20

Spring steel clamp assemblies


complete with late-style rubber
band manifold seals. Fit Sportster and
Shovelhead models from late 1978 thru 1985.
Sold in pairs.
11251 Replaces OEMs 27063-78, 27063-80

Adaptors for Mikuni and Lectron carbs.


Constructed of reinforced, temperature-resistant
synthetic rubber, these versatile adaptors permit
the mounting of 36-44mm spigot-style carbs to
all stock flange-style manifolds.
17372 Fits mounting 36-38mm spigot-style
carbs to flange-style manifolds with
a 23/4" center-to-center stud
spacing
17373 Fits mounting 40-44mm spigot-style
carbs (except Mikuni smoothbore) to
flange-style manifolds with a 35/16"
center-to-center stud spacing
17388 Replacement adapter for Mikuni HS40
smoothbore carburetor kits with 215/16"
center-to-center stud spacing

Intake Manifold Seals


Rubber band style for Shovelhead and
Sportster models from 1978 thru 1985.
Pack of 10.
25102 Replaces OEM 27062-78

Early Chrome
Intake
Clamps
Spring steel
clamp assemblies
complete with
early-style O-ring
manifold seals. Fits
Shovelhead, Sportster and
Panhead models from 1955early 1978.
11250 Sold in pairs

Intake Manifold Seals


O-ring style for Shovelhead,
Panhead and Sportster intake manifolds from
1955-early 1978. Pack of 10.
12085 Replaces OEM 27060-55
www.custom-chrome-europe.com

Spigot-Style Adaptors
Straight-thru and stepped spigot-style manifold
adaptors. Double internal lip ensures an air
tight seal while a thick 1/4"-wall and full
3/8"-thick center section provide a strong,
stable mounting.
17390 Stepped manifold adapter for use with
36-38mm spigot-style carbs
17391 Straight-thru manifold adapter for use
with 40-44mm spigot-style carbs

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.21

Intake Manifolds

Apparel

Bike Kits
& Trailers

Seats
& Bags

040333
Foot
Controls

Manifold Adapter Kit


These adapters allow almost any possible combination of early (O-ring) or late (rubberband)
manifolds and heads to be converted to the
superior sealing 1978-1985 style rubberband
intake seals and clamps. Kit includes 4 standard
adapters and 2 stroker adapters. Standard
adapters also work great on damaged O-ring
style heads or cylinders. Stroker adapters convert most O-ring manifolds to stroker length.
040351 Adapter Kit

040332

Note: Manifold not included.

S&S Intake Manifolds


Genuine S&S, single throat, intake manifolds for
Big Twins 1966 to present and Sportsters 19571985. Compatible with Bendix, Keihin, Tillotson
and S&S including E model carbs with throats
up to 17/8". Available for O-ring or rubberband
heads with stock length cylinders.
040332 Fits Big Twins from 1966-early 1978 and
Sportster models from 1957-early 1978
with O-ring style heads
040333 Fits Big Twin Shovelheads from late
1978 thru 1984 and Sportster models
from late 1978 thru 1985 with rubber
band-style heads
040364 Fits S&S Super G carburetors
on 1999-up Twin Cam 88 models
with stock heads

Hand
Controls

Panhead
Intake Manifold
Externally-polished 38mm
flange-style manifold is 41/4"-long.
When combined with CC #17372
flange-style adapter, it will accept spigot-style
carburetors, or by simply drilling the flange
holes out with an 11/32" drill, it accepts flangestyle carburetors with 23/4" center-to-center distance. Additional spacing for flange-style carbs
may be acquired by using a CC #17375 insulated
spacer.
18825 Sold each

17370

Electrical

Exhaust

Intake

17366

Engine

Ram Jett Intake Manifolds


Cast aluminum manifolds engineered to replace
troublesome OEM compliance fittings and rubber intake manifolds. Kits include mounting
hardware and instructions.
17370 Spigot-style for Evolution Big Twin
models from 1989 thru 1999 with stock
Keihin CV or Mikuni 42mm and 45mm
smoothbore carburetors 17366Flangestyle for 1984 thru 1989 Evolution Big
Twins with stock-length cylinders and
unmachined heads

Gaskets

Tranny
& Clutch

Performance Manifold/Flange Kit


for Evolution Models
These are Original Equipment parts. Designed
on flow-bench and dyno-tested by Harley engineers for improved airflow. Mounts directly to
cylinder heads utilizing flanges and O-ring gaskets, thus eliminating compliance fittings.
Designed for installation on Screamin Eagle
carb kits. Can also be installed with 1984 thru
1989 Original Equipment carburetors to replace
manifold/compliance fittings.
75544 Fits Evolution Big Twin models 1984
thru 1999 with butterfly carburetors
and other flange mount carburetors
(replaces OEM 29046-88A)

S&S Manifold Conversion Kit


This kit replaces the troublesome rubber compliance fittings with a rigid mount, aluminum
intake manifold. Designed for use with 17/8" or
smaller diameter carbs, these kits will accept
S&S, Bendix, Keihin (except CV) and many other
aftermarket units with 2-bolt pattern. Kit
includes aluminum manifold, mounting flanges,
seals and spacers.
260092 Fits Evolution Sportster models
from 1986 thru 2003

Lighting

Billet Flange Type Manifold


Adapter
This adapter allows the use of a Mikuni HSR42
or late model Keihin CV carburetor on a Shovelhead, Panhead, Sportster, or early Evolution
model with 2-bolt flange manifold. Each unit is
CNC-machined from billet aluminum.
040324 Sold each

Driveline

Wheels,
Tires
& Brakes

Frames

Forks
& Shocks

Sheetmetal

General

www.custom-chrome-motorcycles.com

8.21

Cross
Reference

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.22

Carburetor & Intake

Intake Parts

Intake Seal Kit


This kit contains the parts necessary to reseal
the intake manifold on Big Twins from 1990 to
present and Sportster models from 1988 to
present.
091016 Kits sold in packs of 5

Compliance Fittings
Replacement compliance fittings with extra-thick flanges to eliminate leakage at the head surface. Fit Evolution Big Twin models from 1984 thru
1989. Sold in pairs.
17396 Replaces OEMs 27008-83A, 27012-83A

Sockethead Float
Bowl Screws for Keihin Carbs
This part will improve the stock Keihin carburetor (except CV type) on all models from 1976
thru 1989. Includes a hex wrench.
15913 Replaces OEM 27350-93T

Chrome Manifold Flange Kit


Intake Manifold Flanges
Fit Evolution Sportster models from 1986 thru
2003 and Big Twin models from 1990 thru 1999.
Also fit RevTech and S&S manifolds for
Evolution models.
59432 Front and rear (sold in pairs)
59430 Rear flange ONLY (replaces
OEM 27010-86A) sold each
54150 Intake manifold seals (replaces
OEM 26995-86A) pack of 10

260097 Fits Big Twin models from 1990 to present and Sportster models from 1986
thru 2003 (repl. OEMs 27009-86A,
27010-86A)

268071

Fuel Inlet Fittings


for Keihin Carburetors
Stock type replacement fuel inlet fitting. Presses
into the carburetor body. Sold each . . . . . . .
268071 Fits 4-speed Big Twins from 1979 thru
1980; Sportster models from late
1976 thru 1980 and 1983 thru 1987
(repl. OEM 27594-76)
268072 Fits Big Twin models from 1976 thru
1978 and 1981 to present; Sportster
models from 1981 thru 1982 and
1988 thru 2003 (repl. OEM 27371-76)

8.22

VOES Switches
Manifold Spacer
for Flange-Mount Carbs
7/16"-thick insulating spacer with gaskets for all
carbs having 23/4" center-to-center stud mounting. Original Equipment on Bendix and Keihin
carbs from 1978 thru 1989 to prevent engine
heat from being transferred to the carburetor.
Replaces OEMs 29250-78A and 27077-78.
17375 Sold each.

www.custom-chrome-europe.com

These are Original Equipment parts. Replacement vacuum operated electric switches.
75295 Fits Softail, FXR and Dyna Glide
models from 1991 thru 1995
(repl. OEM 26566-91)
75294 Fits Softail and 4-speed FX models
from 1984 thru 1990 and Sportster
models from 1986 thru 1993
(repl. OEM 26558-84)
75293 Fits all FXR models from 1984 thru 1990
and Sportster models from 1983 thru
1985 (repl. OEM 26557-83)

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.23

Rebuild & Recalibration Kits

Apparel

Bike Kits
& Trailers

Seats
& Bags

Foot
Controls

Hand
Controls

Deluxe Rebuild Kit


for Keihin Carburetors

C.C. Rider Recalibration Kit


for Keihin CV Carburetors
Cure the hesitation and surge with a C.C. Rider
tuning kit. Includes all needed jets, calibrated
drills, springs and full instructions to exorcise the
gremlins in your carb.
58896 Fits Sportster and Big Twin models with
accelerator pump from 1989 to present

All the rubber components contained in this


exclusive 17-piece kit are molded from a Viton
material that resists swelling in all types of fuels
including methanol and oxygenated fuels.
Even the float bowl O-rings dont swell when
removed.
15915 Fits all Keihin carburetors (except CV)
from 1976 thru 1989

Rebuild Kits for Keihin Carbs


040550 Fits XL models 1976-1978 and Big Twins
1976-early 1978
040551 Fits XL models 1979-1982 and Big Twins
late 1978-1983
040552 Fits Keihin CV type carburetors on
Big Twins and XL models

Lighting

Electrical

27892-78
Exhaust

Intake

29058-77
27337-76
or
27886-78

Engine

27336-76

27385-76
Gaskets

C.C. Rider CV Carburetor


Accelerator Pump Upgrade

27358-76

Helps increase fuel mileage after installation


of a carburetor recalibration kit such as our
CC #58896.
58898 Fits all Keihin CV carburetors
from 1992 to present

Rebuild Kit for Keihin CV Carbs


Includes everything necessary to rebuild the
Keihin constant velocity carburetors on all
Big Twin and Sportster models from 1988
to present.
15799 Complete kit

27311-76

Tranny
& Clutch

27324-83
27023-71
27889-78

27077-78

Driveline

27892-78
or
27360-76
Wheels,
Tires
& Brakes

27360-76
27361-76

Frames

27362-76

Rebuild Kit for Keihin Carbs


CV Carb High-Performance
Tuning Kit
This precision carb re-calibration kit allows full
range performance tuning without sacrificing
reliability. Kit includes needles (early and late
styles) with adjusting washers, main jets (150
thru 190), main jet holder, slide spring and
instructions. Fits Big Twin and Sportster models
1988-up with 40 mm Keihin CV type
carburetor.
040561 Complete kit

Rebuild Kits for


Bendix/Zenith Carburetors
The complete rebuild kits include an
accelerator pump.
15903 Bendix/Zenith kit (imported)
24262 Bendix/Zenith kit
(repl. OEM 27132-71T)
26202 Imported accelerator pump only

This 17-piece rebuild kit includes all the necessary parts required to rebuild any Keihin carburetor (except CV type), and is one of the most
complete kits available today.
15904 Fits all Keihin carburetors (except CV
type) from 1976 thru 1989

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Forks
& Shocks

Sheetmetal

General

8.23

Cross
Reference

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.24

Carburetor & Intake

Recalibration Kits

Dynojet Tuner Kits


for Keihin CV Carburetors
Thunderslide CV Carburetor
Re-Calibration Kits by Dynojet
Dynojet Stage 7
Thunderslide Kits
for CV Carburetors
Designed for 80+ horsepower engines and
include a taller carburetor top for more slide
movement
Made to optimize jetting for a given tuning
specification or racing conditions
Unique set of lift holes moderate how the
slide moves with respect to throttle position;
the faster the slide opens the quicker the
throttle response
Kits include Thunderslide, jets, needles, clips,
carburetor top and all other necessary components for CV carbs
Each Dynojet Jet Kit includes comprehensive
instructions which show step-by-step installation and testing procedures to ensure a perfect setup every time
615834 Fits Evolution Big Twins
from 1990 thru 1999
615835 Fits 1999 Twin Cam 88
models ONLY
615836 Fits Twin Cam 88 models
from 2000 to present
615837 Fits Evolution Big Twins with 44mm
Screamin Eagle carbs
615838 Fits Twin Cam 88 models with 44mm
Screamin Eagle carbs

Much more than just jets the kit includes a


revolutionary new lightweight slide designed to
deliver instantaneous throttle response, precision control and increased fuel mileage. Includes
everything you need: Thunderslide assembly,
main jets, diaphragm, fuel needle, Thunder
Nozzle, check ball, emulsion tube, plug drill,
retaining clips, hardware and instructions.
615833 Fits Twin Cam 88 models from
2000 thru present$142.99
15797 Fits 1999 Twin Cam 88 models
(ONLY)
15800 Fits Evolution Big Twin models
from 1990 thru 1999
15801 Fits Sportster models from 1989
thru 1999 (except XL1200S Sport
models)
15781 Fits Sportster XL1200S Sport
models from 1998 thru 2003

Thunderslide Re-Calibration Kits


with TV for European Countries
Fit the CV (constant velocity) carburetors on
most Sportster and Big Twin models from 1989
thru 1999.
85802 Fits Evolution Big Twin models
from 1990 thru 1999
85803 Fits Sportster models from 1989
thru 1999 (except XL1200S Sport models)

Eliminates flat spots in Keihin constant velocity


(CV) carburetors. Permits easy tuning of the
carbs on stock motors as well as motors with
performance cams and exhausts. Each kit
includes instructions, a selection of main jets, a
needle jet, an adjustable needle with spacers
and circlips, a spring, and drill bits.
615830 Fits Twin Cam models from
2000 thru present
15798 Fits 1999 Twin Cam 88 models
15802 Fits Evolution Sportster and Big Twin
models from 1996 to present (except
1998-up XL1200S models)
15780 Fits Sportster XL1200S Sport
models from 1998 thru 2003
24210 Fits Sportster and Big Twin
models with accelerator pump
from 1989 thru 1995
615831 Fits Buell Blast models from
2000 thru present
615832 Fits Buell Cyclone models from 1999
thru 2002

040541
040540

Yost Carburetor Power Tube

Andrews High-Flow Accelerator


Pump Kit for Keihin Carburetors
Improves the performance of stock Keihin carburetors. Fits 1980 thru 1989 Big Twin and 1980
thru 1987 Sportster models. Bolt-on extra
power in 30 minutes by simply removing the
float bowl, drilling one small hole in it, and
installing this high performance accelerator
pump body. Low and mid-range throttle
response are noticeably increase.
25186 Accelerator pump kit

8.24

Thunderjet Kit for S&S, Bendix


and Keihin Carbs
Patented third fuel circuit has a built-in air correction system that permanently solves the
problem of poor mid-range performance or a
too-lean condition on the top end. It operates
over a wide range of altitude and atmospheric
conditions and may be installed on all S&S Super
B, D, E and G models as well as Bendix/Zenith
and Keihin (except CV) carburetors.
14765 Red anodized
14766 Blue anodized
14767 Black anodized
www.custom-chrome-europe.com

The Power Tube from Yost Performance


Products adds performance to S&S and Keihin
carburetors. It works by atomizing the incoming
fuel to a fine mist. The result is better combustion, crisper throttle response and a smoother
running engine. The solid brass construction is
compatible with all fuels and comes complete
with easy-to-follow instructions.
040540 Fits all S&S B, E and G series
carburetors
040541 Fits stock Keihin CV carburetors on
Big Twins 1990-1995 and XL models
1988-1995
040542 Fits stock Keihin CV carburetors on all
models 1996 to present

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.25

Carburetor Tops & Supports


after

Apparel

Bike Kits
& Trailers

Seats
& Bags

before

Foot
Controls

Hand
Controls

Doss Ribbed Top Cover for CV Carburetors

Chrome Top Cover


for CV Carburetors
Die-cast top cover replaces the black wrinkle painted stock plastic part on
constant velocity carburetors. Fits all Sportster models from 1988 thru
2003 and all Big Twin models from 1990
thru 1999.
31510 Plain

Chrome-plated stamped steel cover hides the plastic top cover and bolts on
the carb for a clean look. Easy to install, no disassembly necessary.
46323 Fits all models with CV carburetors from 1988 to present

Lighting

Electrical

Exhaust

Intake

31515

Engine

Gaskets

17398

Bracket and Breather Kits for


CV Carbs

Chrome Air Cleaner


Support Brackets
Replace the Original Equipment black
plastic air boxes when installing
custom air cleaners with flat backing
plates, and are complete with gaskets
and hardware.

31761

Note: Brackets do not fit CC #s 12028 or 19030 7"


round air cleaners

Install aftermarket air cleaners on late model


bikes with cylinder head crankcase breather
systems. Kits include everything needed for
the conversion except the air cleaner itself.
31658 Fits 5-speed Evolution Sportster models
from 1991 thru 2003
31659 Fits Evolution Big Twin models from 1993
thru 1999
12012 Replacement breather filter
31657 Replacement banjo bolt (sold each)

Tranny
& Clutch

Driveline

Wheels,
Tires
& Brakes

Note: Brackets do not fit CC #s 12028 or 19030 7" round air cleaners.

17398 Fits Evolution Big Twins from 1984 thru 1989


(repl. OEM 29116-83)
31515 Fits Evolution Big Twins 1990 thru 1991
31499 Fits Evolution Big Twins from 1992 thru 1999 and Sportster models
from 1991 thru 2003
31514 Fits Sportster models from 1988 thru 1990
31761 Adapters for use on Shovelhead models 1978 thru 1984
(also requires one of above brackets)

Frames

Custom Air Cleaner Braces


Chrome support braces come with all
necessary hardware.

For Stock Carburetors


For Shovelhead Big Twins and Sportster
models with Bendix
or Keihin carburetors.
28117 Fits Sportster models from 1957
thru 1985
28118 Fits all Shovelhead models from 1966 thru 1984

Forks
& Shocks

Sheetmetal

For Teardrop Air Cleaners


Recommended when installing Teardrop air cleaners.
19012 Fits Shovelheads from 1966 thru 1984
19013 Fits Sportster models from 1957 thru 1985

www.custom-chrome-motorcycles.com

General

8.25

Cross
Reference

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.26

Carburetor & Intake

Breather Kits & KryAkyn Air Cleaners


040656

Billet Head Breather Kit by Force

040544

Powervent
Crankcase Breathers
by Doherty Machine

Breather Kits
for Custom Air Cleaners
Required when installing custom air cleaners or
carburetors on Evolution Sportster engines
with the crankcase vented through the cylinder
head (replaces OEM 29281-91)
040466 Fits Sportster models from 1991
thru 2003

Poor crankcase breathing robs power and can


lead to blown gaskets. The genuine Powervent
from Doherty Machine is the finest positive displacement breather for V-Twin motorcycles. It
installs easily, with no drilling or internal modifications required. Fully machined from aluminum
and then polished, they work with most popular
carburetors and fuel injection units: Keihin CV,
Harley-Davidson, Mikuni, and S&S Super E"
and "G". Packaged with all hardware necessary
for two cylinder heads.
040544 Fits Evolution Big Twin models
from 1993 thru 1999
040545 Fits Twin Cam 88 models from 1999
to present
040546 Fits all Sportster models from 1991
thru 2003

Billet head breather kits for most models.


040656 Fits all Sportster and carbureted Buell
models from 1991-2003
040657 Fits all Evolution Big Twin models
from 1993 thru 1999
040658 Fits all Twin Cam 88 models from 1999
to present

Breather Kits
for Evolution Models
Fits Big Twin models from 1993 thru 1999 and
Sportster models from 1991 thru 2003 when
custom air cleaners or carburetors are installed.
Accepts standard 3/8" rubber hose.
040485 Sold in pairs

F. Kodlin Grooved Crankcase Breather Kits


Chrome aluminum breather kits to install aftermarket air cleaner
assemblies onto Big Twin models with CV carburetor. Each kit
comes with gaskets and stainless steel bolts.
85852 Fits all Evolution Big Twins from 1993 thru 1999

Twin Velocity Air Cleaners by KryAkyn


These air cleaner assemblies have achieved a massive airflow increase over competing designs while
not reducing the drivers legroom. The key to this gain is a concept referred to as Laminar Flow. The
results are an increase in airflow of up to 35% over conventional high-performance air cleaners,
and easier, more consistent carb jetting. Theyre available for Twin Cam 88 models and Evolution
Big Twin and Sportster models. Adaptors are also available that enable them to fit with Mikuni
and S&S carburetors. They feature chrome cases with chrome access covers and inner plates.
86638 Fits Big Twin models with stock carburetors from 1993 thru 1999
86639 Fits Sportster models with stock carburetors from 1988 thru 2003
86640 Fits Twin Cam 88 models with stock carburetors from 1999 to present
and Twin Cam 88 Softail models with EFI from 2001 to present

Twin Velocity Adaptors


Used to install these air cleaners on todays most popular high-performance carburetors. The adaptors for the S&S carburetors require the additional purchase of a CC #48280 Adjustable Enrichener.
86641 Fits Twin Cam 88 models with S&S Super E or G carburetors
86642 Fits Evolution Big Twins with S&S Super E or G carburetors
48282 Fits Evolution Big Twins with Mikuni HSR42 carbs
86644 Fits Evolution Big Twins with Mikuni HS40 carbs
48280 Adjustable enrichener for use on S&S carburetors
K&N Replacement Filters
86645 Main air filter element
86646 Small air filter element

8.26

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Seite 8.27

KryAkyn Air Cleaners

Apparel

Bike Kits
& Trailers

Seats
& Bags

Foot
Controls

Pro-Series Hypercharger Air Cleaners


by KryAkyn
This is it - the heavy artillery. The dyno and race track proven
KryAkyn Hypercharger on steroids. The Pro-Series
Hypercharger is a totally new design. Youll be able to spot
this distinctive design a mile away. The body is now 1/2"
wider and nicely contoured. Inner surfaces have been
smoothed and relieved to work with the added air cleaner
surface area for increased air flow and velocity. Fits stock
or 44mm CV carburetors, and can easily adapted to Mikuni
HSR 42/45 and S&S shortys.

Hypercharger with Chrome Butterflies


686378 Fits all Evolution Big Twin models with carburetors
from 1993 thru 1999
686379 Fits Sportster models from 1991 thru 2003
686380 Fits all Twin Cam 88 models with carburetors
from 1999 to present. Also fits all fuel-injected
2001 Softail models and all models with Delphi
fuel injection from 2002 to present
686381 Fits Twin Cam 88 FLT, FLHT, and Road King
models with Magneti Marelli fuel injection
from 1999 thru 2001
Pro-Series Hypercharger Adaptors
Used to install the Pro-Series Hypercharger air cleaners
listed above on todays most popular high-performance
carburetors.
48281 Fits Twin Cam 88 models with S&S Super E
or G carburetors
48282 Fits Twin Cam 88 models with Mikuni
HSR42 carburetors
Hypercharger Crankcase Breather Kit
Fits Sportster models from 1991 thru 2003 and Evolution
Big Twin models from 1993 thru 1999 with Keihin CV or
Mikuni HSR42 carburetors.
48283 Complete kit
Adjustable Enrichener for S&S Carburetors
Fits S&S Super E or G carburetor using new style Hypercharger
air cleaner.
48280 Adjustable enrichener

Air Cleaner shown for


reference only

Hand
Controls

Hypercharger Air Cleaners


by KryAkyn
The newest version of this unique and popular
high-performance air cleaner with Blood Groove
styling features functional automatic engine vacuum-controlled butterfly valves with replaceable
bearings. They feature a show-chrome body with
chrome or black butterflies. Kits include necessary
mounting hardware for stock CV carburetors and
KryAkyn crankcase breather.

Hypercharger with Chrome Butterflies


48273 Fits all Evolution Big Twin models with
carburetors from 1993 thru 1999
48275 Fits Sportster models from 1991
thru 2003
48277 Fits all Twin Cam 88 models with carburetors from 1999 to present. Also fits all fuelinjected 2001 Softail models and all models
with Delphi fuel injection from 2002 to
present
48278 Fits Twin Cam 88 FLT, FLHT, and Road
King models with Magneti Marelli fuel
injection from 1999 thru 2001
Hypercharger with Black Butterflies
040033 Fits all Evolution Big Twin models with
carburetors from 1993 thru 1999
Hypercharger Adaptors
Used to install the Hypercharger air cleaners listed
above on todays most popular high-performance
carburetors.
48281 Fits Twin Cam 88 models with S&S
Super E or G carburetors
48282 Fits Twin Cam 88 models with
Mikuni HSR42 carburetors
Hypercharger Crankcase Breather Kit
Fits Sportster models from 1991 thru 2003 and
Evolution Big Twin models from 1993 thru 1999
with Keihin CV or Mikuni HSR42 carburetors.
48283 Complete kit
Adjustable Enrichener for S&S Carburetors
Fits S&S Super E or G carburetor using new style
Hypercharger air cleaner.
48280 Adjustable enrichener
K&N Replacement Filter for Hypercharger
48279 Fits all Hypercharger air cleaner

Lighting

48281
Electrical

Exhaust

Intake

48283
Engine

Gaskets

Tranny
& Clutch

48280

Driveline

Wheels,
Tires
& Brakes

48279
Frames

Forks
& Shocks

KryAkyn Replacement Trap Doors and Butterflies


040049
Butterflies

040045 Trap Door

Replacement trap door and butterflies fit all HyperCharger air cleaner kits.
Replacement parts do not include air cleaner assembly as shown. Update your
Hypercharger by adding some color!

Trap Door
040042 Chrome
040043 Black
040044 Red
040045 Blue

Sheetmetal

Butterflies
040046 Chrome
040047 Black
040048 Red
040049 Blue

www.custom-chrome-motorcycles.com

General

8.27

Cross
Reference

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22:57 Uhr

Seite 8.28

Carburetor & Intake

Forcewinder Air Intake Systems

47717

681002

Forcewinder XR Air Intake System


The Forcewinder is a bold design in air filtration that looks racy and gives the rider more leg clearance than conventional style air cleaners. The Forcewinder
features a high-efficiency, long-lasting, washable K&N air filter element with a chrome end cap. The kit includes K&N air filter, fine mesh sock air filter cover
(for wet weather use), polished, black or white elbow, and a small K&N breather for the end of a case breather hose. This kit does not come with a carburetor support or head breather kit. See elsewhere on this page for these parts. The Forcewinder is shown in the forward position, but can be mounted in the
upright position when using 3.5 gallon Fat Bob gas tanks or smaller custom tanks.

Fits Big Twin Models from 1990 to Present and Sportster


Models from 1988 thru 2003 using 40mm CV Carburetors
47717 Polished elbow
040655 Gloss Black elbow
681002 Crinkle Black elbowFits all Carbureted Buell Models
47718 Polished elbow

47961 Gloss Black elbow


681003 Crinkle Black elbow

040656

Billet Head Breather Kit by Force


040660

Billet head breather kits for most models.


040656 Fits all Sportster and carbureted Buell models from 1991 thru 2003
040657 Fits all Evolution Big Twin models from 1993 thru 1999
040658 Fits all Twin Cam 88 models from 1999 to present

Forcewinder XR2 Air Intake System


All the features of the regular Forcewinder XR, with the added benefit of a
head breather kit. Available with polished, or black elbow.
For carbureted Evolution
For Sportster Models from
Big Twins from 1992 thru 1999
1991 thru 2003
040660 Polished elbow
647400 Polished elbow
040661 Gloss Black elbow
681006 Gloss Black elbow
681004 Crinkle Black elbow
681007 Crinkle Black elbow
For all carbureted Twin Cam
For Fuel Injected Buell
88 Models from 1999 to
Models from 1998 thru 2001
Present, FXST FI Models 2001
47963 Polished elbow
to present, and FI Touring
681008 Gloss Black elbow
Models 2002 to present
681009 Crinkle Black elbow
47965 Polished elbow
For Carbureted Buell Models
040666 Gloss Black elbow
647401 Polished elbow
681005 Crinkle Black elbow
For FI Touring Models 1995
thru 1998
681000 Polished elbow
For FI Touring Models 1999
thru 2001
681001 Polished elbow

8.28

Breather Kits for Evolution Models


Fits Big Twin models from 1993 thru 1999 and Sportster models from 1991
thru 2003 when custom air cleaners or carburetors are installed. Accepts
standard 3/8" rubber hose.
040485 Sold in pairs

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Seite 8.29

Forcewinder Accessories

Apparel

Bike Kits
& Trailers

Seats
& Bags

Foot
Controls

Forcewinder Dry Charger


The Forcewinder Dry Charger acts as a prefilter protecting your air filter in
especially dusty conditions. Available in four great colors.
681028 Force Dry Charger Sock Blue
681029 Force Dry Charger Sock Yellow
681030 Force Dry Charger Sock Purple
681031 Force Dry Charger Sock Red

Hand
Controls

47699

Lighting

Forcewinder Scum Bag


Protect your air filter while washing your bike or in especially harsh weather conditions. Available in eight great colors.
Note: Do not operate motorcycle with Scum Bag in place.

681032
681033
681034
681035
681036
681037
681038
681039

Force Scum Bag Cover Black


Force Scum Bag Cover Blue
Force Scum Bag Cover Orange
Force Scum Bag Cover Purple
Force Scum Bag Cover Red
Force Scum Bag Cover Silver
Force Scum Bag Cover White
Force Scum Bag Cover Yellow

Accessories by Forcewinder
47967 Adapter Ring. Fits S&S E & G carburetors on Evolution Big Twin
or Sportster models. Horizontally-mounted air filter
681042 Polished billet adapter Ring. Fits S&S E & G carburetors on
Evolution Big Twin or Sportster models. Horizontally-mounted air
filter
647402 Adapter Ring. Fits Mikuni carburetors on Evolution Big Twin
and Sportster models. Horizontally-mounted air filter
681041 Polished billet adapter Ring. Fits Mikuni carburetors on Evolution
Big Twin and Sportster models.
Horizontally-mounted air filter
681040 Polished billet Forcewinder vertical adapter
040201 Replacement K&N filter
040202 Replacement mesh sock air filter cover
47966 Gaskets for use with adapter plate when used with S&S E and G
carburetors (pack of 5)
Accessories for Forcewinder by Paul Yaffe Originals
47694 For vertical (downdraft) mounting with S&S Super E and G
carburetors
47695 For vertical (downdraft) mounting with CV carburetors
47699 Raw steel Forcewinder filter fairing. Use to create
a finished look on the installation. Can be used as-is
or trimmed to suit your needs

Electrical

Exhaust

Intake

Engine

Gaskets

Tranny
& Clutch

X-Man

Wave

Slot

Tribal

Cross
Driveline

Bad Ass

Lady Luck

Big Inch

Wheels,
Tires
& Brakes

Hot Rod

Frames

Forcewinder Show-Off Filter Covers


The Forcewinder Show-Off filter-covers provide the finishing touch to your radical intake modifications.
Available in nine styles for Forcewinder XR and XR2 intake systems.681010
Force X-Man XR Filter Cover
681011
681012
681013
681014
681015
681016
681017
681018
681019
681020

Force X-Man XR2 Filter Cover


Force Wave XR Filter Cover
Force Wave XR2 Filter Cover
Force Slot XR Filter Cover
Force Slot XR2 Filter Cover
Force Tribal XR Filter Cover
Force Tribal XR2 Filter Cover
Force Cross XR Filter Cover
Force Cross XR2 Filter Cover
Force Bad Ass XR Filter Cover

681021
681022
681023
681024
681025
681026
681027

Forks
& Shocks

Force Bad Ass XR2 Filter Cover


Force Big Inch XR Filter Cover
Force Big Inch XR2 Filter Cover
Force Lady Luck XR Filter Cover
Force Lady Luck XR2 Filter Cover
Force Hot Rod XR Filter Cover
Force Hot Rod XR2 Filter Cover

www.custom-chrome-motorcycles.com

Sheetmetal

General

8.29

Cross
Reference

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22:57 Uhr

Seite 8.30

Carburetor & Intake

Pistor Intake Accessories

Made by PISTOR
686637

686650

Chrome Cover for EFI by Pistor


This is the cover the factory forgot! Fills the gap
between the air cleaner and the gas tank.
686653

Billet Hyper Force Multi-Plate Kit by Pistor


No more leaking air cleaners with the innovative adaptor plate with an internal engine breather and
without any hoses. But thats not all, the Multi Plate fits Keihin CV, Mikuni and S&S carburetors on
Evolution models from 1984 to present, carbureted Twin Cam 88 models from 1999 to present, EFI
Twin Cam 88 models from 2001 to present, and all RevTech engines (with adaptor). Also available for
Evolution Sportster models. Different mounting holes allow the mounting of twisted intake manifolds from CV, S&S, Hyper Force, KryAkyn Hypercharger and Forcewinder air cleaners. Includes all
necessary hardware and gaskets. Available with polished, black or chrome finishes. Requires a spacer if
equipped with a standard air cleaner in wide tank applications. EFI models must use CC #686644 or
686645 brackets.

Multi-Plate Kits for Big Twin Models


686650 Smooth, polished
686652 Smooth, chrome
686651 Grooved, polished
686653 Grooved, chrome
686636 Smooth, black
686635 Grooved, black

Multi-Plate Kits for Sportster Models


686637 Grooved, black
686639 Grooved, chrome
686641 Grooved, polished
686638 Smooth, black
686640 Smooth, chrome
686642 Smooth, polished

Fits models with Delphi fuel injection and


Original Equipment air cleaners from 2001 to
present.
686644 Chrome
687688 Black
Fits models with Delphi fuel injection and
all aftermarket air cleaners and Hyper Force
Multi-Plate from 2001 to present.
686645 Chrome
687687 Black

Hyper Force Velocity Stack


One version can be installed on the Multi Plate
as well as Original Equipment CV carburetors,
and the other will bolt directly to S&S carburetors.

For CV Carburetors and Multi Plate


686623 Polished
686624 Black
686625 Chrome
For S&S Carburetors
686626 Polished
686627 Black
686628 Chrome

Hyper Force
90 Elbow
Stainless steel elbow
by Pistor. Multi Plate
and air filter need to
be ordered separately.
686629 Polished elbow ONLY
686630 Black elbow ONLY
686631 Chrome elbow ONLY
686797 Round K&N air filter
686798 Oval K&N air filter (shown) with TV

Hyper Force Adaptor


for RevTech Engines
686647
686648
687681

686656

686658

Polished, 8mm
Chrome, 8mm
Black, 8mm

Multi-Plate Spacers
for Aftermarket Air Cleaners

Twisted Air Cleaner


Manifold
Permits the horizontal mounting of KryAkyns popular
Hypercharger air cleaners for the aggressive look of a blower.
686654 Polished stainless steel
686655 Chromed stainless steel
687686 Black stainless steel

8.30

Adapter rings to be used in conjunction with


S&S, CV or EFI (old pattern) models.
686656 20mm, smooth, polished
686659 20mm, smooth, chrome
687682 20mm, smooth, black

Hyper Force Excenter


Adaptor for Mikuni
Carburetors
686646
686643
687685

Polished
Chrome
Black

www.custom-chrome-europe.com

For Vertical Mount Air Cleaners


686658 38mm, grooved, polished
686661 38mm, grooved, chrome
686657 38mm, smooth, polished
686660 38mm, smooth, chrome
687689 38mm, smooth, black

SEC_08_2006_INT_WEB

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22:57 Uhr

Seite 8.31

Air Cleaners

Apparel

Bike Kits
& Trailers

Seats
& Bags

Foot
Controls

Hand
Controls

Lighting

Meteor Air Cleaners by Rebuffini


Suitable for old style bikes but also excellent for high-tech models. The
universal billet aluminum air cleaner cover is machined out of high-quality
billet aluminum, and is matched with the appropriate installation kit
(which must be purchased separately) to complete the unit. May be fitted
horizontally or vertically with the same installation kit.

Black
Anodized Polished
687733
687732

Air cleaner cover ONLY


Install kit for carbureted Twin Cam 88
models from 2000 to present
Install kit for carbureted Evolution
Big Twins from 1993 thru 1999
Install kit for carbureted Sportster
models from 1991 to present

Chrome
687734

CV
687735

S&S
687736

Mikuni
687737

687738

687739

687740

687738

n/a

n/a

Replacement Air Filter


687741 Sold each

Fobos Air Cleaner by Rebuffini


Features a unique design and delivers improved performance over the
Original Equipment air cleaner assembly. The universal air cleaner cover is
machined out of high-quality billet aluminum, and is matched with the
appropriate installation kit (which must be purchased separately) to complete the unit.

Black
Anodized Polished
687725
687724

Air cleaner cover ONLY

CV
Install kit for carbureted Twin Cam 88 687726
models from 2000 to present
687729
Install kit for carbureted Evolution
Big Twins from 1993 thru 1999 and

Sportster models from 1991 to present

Electrical

Exhaust

Chrome
687723

S&S
687727

Mikuni
687728

687730

687731

Intake

Engine

Gaskets

Tranny
& Clutch

Driveline

TP Pro Series Scramjet


Air Cleaner Assemblies
Feature machined billet-aluminum backing
plates with integral velocity stacks, and chromed
die-cast covers with a unique air scoop that aids
breathing for superior performance. Each kit
includes a high-quality washable filter element
and comes complete with backing plate, mounting hardware and breather kit.
687850 Fits Twin Cam 88 engines
with Mikuni carburetors
687851 Fits Twin Cam 88 engines with S&S
Super E and Super G carburetors
687852 Fits Twin Cam 88 engines
with Delphi fuel injection
687853 Replacement air filter

Air Cleaner for Super G


Carburetors by Grandeur Cycles
This high-performance chrome billet air cleaner
has a high flow backing plate, with internal
head breathers, and a K&N filter. It also comes
with all the hardware necessary to make it fit a
Mikuni or S&S carburetor.
619906 Fits all Evolution and Twin Cam 88
models with an S&S or Mikuni carb

G-Force Velocity Stack


by Grandeur Cycles
This high-performance chrome billet velocity
stack comes with internal head breathers,
screen, and all the hardware required to install
it on a Mikuni carb.
619901 Fits all Evolution and Twin Cam 88
models with a Mikuni carburetor

Wheels,
Tires
& Brakes

Frames

Forks
& Shocks

Sheetmetal

General

www.custom-chrome-motorcycles.com

8.31

Cross
Reference

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.32

Carburetor & Intake

Air Cleaners

Finned

Cyclesmiths Air Cleaners

A full range of billet aluminum air cleaners for Keihin CV or


Mikuni carburetors. Bracket kits listed below are required for
correct operation.

Finned Air Cleaner


16158 Fits Keihin CV carburetors
16159 Fits S&S Super E and G carburetors
Bracket Kits
16168 Fits Evolution Big Twin models with Keihin
CV carburetors from 1990 thru 1992
16169 Fits Evolution Big Twin models with Keihin
CV carburetors from 1993 thru 1999
23870 Fits Mikuni HSR42 and HSR45 carburetors
616170 Fits Evolution and Twin Cam 88 Big Twin
models with Keihin CV carburetors
from 1993 to present

F. Kodlin Air cleaner Assemblies


Uniquely designed air cleaner assemblies to fit Keihin CV carburetors. The Spades air
cleaner is CNC-machined from aluminum and then chrome-plated for great looks. The
die-cast Kodlin Halebob is the perfect match to the his Halebob transmission and
engine covers. Includes the filter element and mounting hardware. Installation on anything other than a Keihin constant velocity carburetor, requires the additional purchase
of one of the adapter kits below.
85851 F.K. Halebob air cleaner assembly
86940 F.K. Spades air cleaner assembly
Air Cleaner-to-Carburetor Adapters
Billet adapters permit effortless installation of Kodlin air cleaner assemblies
on various carburetors.
23441 Billet adapter for S&S Super E or G carburetors
23442 Billet adapter for Mikuni HS40 carburetors
23443 Billet adapter for Mikuni HSR42 carburetorsNote: Use of an air cleaner support bracket is
recommended.

Screamin Eagle High Flow Air Cleaner


and Breather Kit for Fuel-Injected Models
This is an Original Equipment kit. Provide your engine with
15% more air flow over stock. Legal for street use when used
with EFI kit.
75543 Fits EFI-equipped models from 1995 thru 1998
Note: Use of this kit on EFI bikes without re-calibration can cause a detrimental lean condition.

8.32

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SEC_08_2006_INT_WEB

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22:57 Uhr

Seite 8.33

Air Cleaners

Apparel

Bike Kits
& Trailers

Seats
& Bags

Foot
Controls

U.S. Patent
#6,374,815 B1

Stage I Big Sucker Air Filter Kit by Ness

All-in-one aluminum backing plate features built-in carb support


Breather tunnels at each head to decrease crankcase pressure
Accepts all oval or round Original Equipment outer air cleaner covers
Includes the backing plate, high-flow air filter, four chrome banjo bolts,
and all necessary hardware
04967 Fits all Big Twins from 1993 to present (except fuel injected
Touring models from 1995 thru 2001)
650401 Fits fuel injected Touring models from 1995 thru 2001
650408 Fits Sportster models from 1986 to present
650405 Replacement air filter for CC #s 04967 and 650408
650404 Replacement air filter for CC #650401
650415 Scalloped Ness air filter cover

U.S. Patent
#6,374,815 B1

Hand
Controls

Stage II Big Sucker Air Filter Kit by Ness


Higher performance set-up flows 20% more air than the Stage 1
Big Sucker through the larger filter
All-in-one aluminum backing plate features built-in carb support
Breather tunnels at each head to decrease crankcase pressure
Includes the backing plate, high-flow air filter, four chrome banjo bolts,
and all necessary hardware
Note: Requires the use of an 8"-round air filter cover which is standard on all 1992 thru 1999
Evolution models

04935 Fits all Big Twins from 1993 to present (except fuel injected Touring
models from 1995 thru 2001) see important note above
650400 Fits fuel injected Touring models from 1995 thru 2001
650409 Fits Sportster models from 1986 to present
650406 Replacement stage II air filter

Lighting

Electrical

Exhaust

Intake

Engine

45739

Gaskets

Tranny
& Clutch

Stage II Billet Sucker Complete Air Cleaner Kits


by Ness
Chrome S&S Air Cleaners
This classic design not only looks great, but will actually enhance the performance of your bike. Features include backplates with air-horn style
radiused entryway and the dimpled cover with air directional cone on the
inside help maximize air flow by giving intake air an efficient, easy path to
follow into the carburetor. If you cant get an S&S carb, you can at least get
your stock one to breath like an S&S. Includes all breather fittings and
hardware for installation.

For Original Equipment Carburetors and Throttle Bodies


45739 Fits all Evolution Big Twin models with Keihin butterfly
carburetors from 1984 thru 1991
45825 Fits all Evolution Big Twin models with Keihin CV carburetors
from 1993 thru 1999, all carbureted Twin Cam 88 models from
1999 to present, 2001 Softail models with fuel injection, and
all fuel injected models from 2002 to present
45824 Fits all Buell models with Keihin CV carburetors from 1994
thru 2002 (except Blast models)
45699 Fits Bendix, Tillotson and Keihin (except CV) carburetors
For S&S Carburetors
45699 Fits S&S Super B carburetors

Chrome billet outer cover available in three styles


Higher performance air filter flows 20% more that stage I version
All-in-one aluminum backing plate features built-in carb support
Breather tunnels at each head to decrease crankcase pressure
Includes the billet cover, backing plate, high-flow air filter, four chrome
banjo bolts, and all necessary hardware

Fits all Big Twin Models from 1993 to Present, except 1995
thru 2001 Touring Models with Magneti Marelli FI
04936 Smooth
04937 Grooved (shown)
650414 Scalloped

Driveline

Wheels,
Tires
& Brakes

Frames

Forks
& Shocks

Fits 1995 thru 2001 Touring Models with Magnetti Marelli FI


650403 Smooth
650402 Grooved
650413 Scalloped

Sheetmetal

Fits Sportster Models from 1986 to Present


650411 Smooth
650410 Grooved
650412 Scalloped

General

Replacement Parts
650406 Stage II air filter

www.custom-chrome-motorcycles.com

8.33

Cross
Reference

SEC_08_2006_INT_WEB

21.02.2006

22:57 Uhr

Seite 8.34

Carburetor & Intake

Air Cleaners

640070

59217

Doherty PowerPacc Air Cleaner Kits with PowerVents


Provides significant out of the box performance gains
1 piece billet backing plate eliminates flimsy brackets
"Exclusive" snap in venturi creates a 100% unobstructed air flow for
increased horsepower and torque thru the entire RPM range
Specially designed extra high volume reusable air filter
All kits include complete premium mounting hardware
Includes Doherty Machines patented PowerVents
100% made in the USA

59215
59219

RevTech Hop-Up Kits for CV Carburetors


High-performance hop-up kit unleashes the horsepower potential of a
stock motor by allowing it to breath freely. Kit includes washable
free-flowing air filter, head breather adapter, C.C. Rider CV carb recalibration kit and all hardware. Fits Evo Big Twin models with CV carburetors
1990 thru 1999.
59217 Hop-up kit

RevTech Free Flow Air Filter Kit


Kit contains washable high flow filter, spacers, brackets and hardware.
Fits Evolution Big Twins with CV carburetors from 1990 thru 1999.
59215 Replaces OEM 29008-90A
RevTech Universal Head Breather Adapter
Breather adapter permits installation of CC #59215 or Screamin Eagle air
filter kits on Evolution Big Twin models with CV carburetors from 1993
thru 1999. Can also be used to install universal air cleaners on Big Twins
with breather heads. Includes hose, banjo fittings, brackets and hardware.
59219 Breather kit

Doherty PowerPaccs for use with stock style air cleaner covers
640070 Fits 2001 to present models with Delphi fuel injection
040067 Fits carbureted Evolution Big Twin models from 1993
thru 1999
040068 Fits carbureted Twin Cam 88 models from 1999 to present
040069 Fits Sportster models from 1991 thru present
(requires round air cleaner cover)
Doherty PowerPaccs for use with S&S teardrop style
air cleaner covers
640071 Fits 1993 thru 1999 Evolution Big Twin models with Keihin,
S&S E or G, or Mikuni (with adapter) carburetors
640072 Fits 1999 to present Twin Cam 88 models with Keihin,
S&S E or G, or Mikuni (with adapter) carburetors and
models from 2001 to present with Delphi fuel injection
Replacement Parts
040059 Air filter for PowerPacc air cleaner kits

Donnie Smith Custom Billet


Air Cleaner Kits
Another custom design right out of the mind of designer Donnie Smith.
These air cleaner kits give great performance along with a custom look.
Includes gaskets, mounting hardware, high-flow air filter and support
bracket
Backing plate and cover are carved from billet aluminum
660020 Fits CV carburetors on Evolution engines from 1993
thru 1999
660021 Fits Magneti Marelli fuel injections systems on Evolution
and Twin Cam 88 engines from 1997 thru 1999

Replacement Air Filter for Siren Air Cleaners


Replacement filter element for our popular chrome-plated die-cast air
cleaner.
71005 Sold each

Note: CC #040466 breather manifold kit required for installation (not included).

8.34

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Seite 8.35

Air Cleaners

Apparel

Bike Kits
& Trailers

601796

Seats
& Bags

Foot
Controls

601797

Chrome Steel Teardrop


Air Cleaner Assembly

S&S Patriot and Desperado Air Cleaner Covers

This air cleaner features all steel construction


and fits Bendix, Tillotson, and Keihin (except CV
type) carburetors.
040090 Teardrop style air cleaner
11904 Replacement air filter

Fit S&S Super E & Super G Shorty carburetors ONLY. During dyno testing, a 1-2 horsepower gain was
realized with the Desperado air cleaner cover and, as with the Patriot air cleaner cover, it does not
require any jetting changes to a properly jetted carburetor.
601796 Patriot cover
601797 Desperado cover

Doss Custom Crest


Air Cleaner

Hand
Controls

Lighting

Electrical

Unique Crest design chrome


high-flow air cleaner performs
and adds custom look.
Exhaust
Features overhead hidden
breather filter and billet
aluminum backing plate
Comes complete with all
mounting hardware and hoses
Intake
62580 Fits all CV carburetors from
1989 to present

51/2" Round Air Cleaners


High-performance round air cleaners for Bendix/
Zenith, Keihin (except CV) and Tillotson carbs.
12026 Plain (not shown)
26516 With 24K gold screen
and wing emblem
11912 Replacement filter

Engine

Gaskets

Tranny
& Clutch

Driveline

Wheels,
Tires
& Brakes

Chrome Teardrop
Air Cleaner Assemblies
Thick, die-cast air cleaners come to fit most S&S,
Tillotson, Bendix/Zenith and Keihin carbs.
Complete with foam element. Use of a supporting bracket is highly recommended.
12020 Fits S&S (except Super E and G),
Keihin (except CV), Bendix/ Zenith and
Tillotson carbs
19022 Fits Keihin CV carburetors

Frames

Classic 7" Round Air Cleaners

Replacement Filter Elements


11904 Premium foam element
25567 K&N pleated gauze element
(repl. OEM 29282-89T)

Complete assemblies with filter and backing


plate have a perfect chrome finish to fit
Bendix/Zenith, Tillotson and Keihin carbs.
12028 Fits Bendix/Zenith, Tillotson and Keihin
(except CV) carbs thru 1989
19030 Fits CV carburetors on Sportster models
from 1988 thru 1990 and 1990 thru 1991
Big Twins

Chrome Mounting Brackets


Fits all Shovelhead models from 1966 thru 1984.
19012 Replaces OEM 29206-87T

Replacement Filters
11904 Replacement Premium air filter
element

Fits all Sportster models from 1957 thru 1985.


19013 Replaces OEM 29207-87T

Air Cleaner Assembly


for Dell Orto Carbs by Pro-One
An attractive, well-engineered air cleaner.
Includes billet top plate, machined aluminum
base, filter and chrome screws. Fits Dell Orto
sidedraft carburetors.
65063
Ball milled
5560003 Replacement K&N air filter

Forks
& Shocks

Sheetmetal

General

Note: These air cleaners will not fit with CC #17398 or OEM
29116-83 head-mounted Carburetor Support Brackets.

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Seite 8.36

Carburetor & Intake

Velocity Stacks

42176
42174

42175

Carls Ram Air Velocity Stack


for S&S Carburetors
Add the power of the wind and the style of the 21st century to your trusty S&S carb with this eye-catching and
functional velocity stack. Includes a black elastic bird
catcher screen to keep out foreign objects.
47960 Fits late model S&S
Super E and G carburetors
47959 Optional air filter

42177

Velocity Stacks by Thunder Cycle Designs


Chromed billet aluminum velocity stacks for S&S and Mikuni carburetors. Sold each.

Fits S&S Super E and G Carburetors


42174 4"-long stack
42175 3"-long stack
Fits Mikuni 42mm and 45mm Flatside Carburetors
42176 3"-long stack

Velocity Stack Screen


42177 4"-diameter for CC #s 42174, 42175 and 42176

041038

SU Carb Velocity Stack and Elbow


Dyno tests have proven that this velocity stack adds horsepower in each RPM range, and doesnt peak out at any particular point. This stack is cast from
aircraft quality aluminum, machined to perfection and show chromed. The elbow adapter bolts on directly in two positions, allowing for a choice of angle.
It is also cast from aircraft quality aluminum, then heat treated, machined and show chromed.
041037 Velocity stack for Evolution Big Twin models from 1984 to present. For use with SU carb only
041038 Elbow for Evolution Big Twin models from 1984 to present. For use with SU carb only

8.36

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Seite 8.37

RevTech Air Cleaner Inserts

Apparel

Bike Kits
& Trailers

Seats
& Bags

Scorpion

3-Spoke Swept

Airfoil 3

Foot
Controls

DF5

Hand
Controls

Lighting

Wings

Grinder

Inferno

Meridian

Electrical

Pulsar

Exhaust

Intake

Spider

Spike

T-3

The Wheel

Engine

Creep

Gaskets

Tranny
& Clutch

Style 53

Sabbath

West Side

Doom

Penta

Driveline

RevTech Air Cleaner Inserts


Chrome-plated billet inserts match our hot wheel, derby and point cover designs for a sharp integrated look. Signature Series feature designs by Paul Yaffe
and Jesse James. Refer to our RevTech wheels in Section 13 to view the various styles. They fit over the round air cleaner covers fitted to most Evolution
Big Twins from 1984 thru 1999, and the football air cleaner fitted to Twin Cam 88 models from 1999 to present.
1984 thru 1999

1999 to Present

n/a
n/a
62501
62502
62503
62504
62505
62506
n/a
62509
62510
62512

62528
62520
62521
62522
62523
62524
62525
62526
62527
62529
62530
62532

Scorpion
3-Spoke Swept
Airfoil 3 . . . . . . . . . .
DF5 . . . . . . . . . . . . .
Wings . . . . . . . . . . .
Grinder . . . . . . . . . .
Inferno . . . . . . . . . .
Meridian . . . . . . . . .
Pulsar
Spider . . . . . . . . . . .
Spike . . . . . . . . . . . .
T-3 . . . . . . . . . . . . . .

Scorpion
3-Spoke Swept
Airfoil 3
DF5
Wings
Grinder
Inferno
Meridian
Pulsar
Spider
Spike
T-3

Wheels,
Tires
& Brakes

Paul Yaffe Signature Series Air Cleaner Inserts


1984 thru 1999

1999 to Present

62513 The Wheel . .62533

The Wheel

Frames

Jesse James Signature Series Air Cleaner Inserts


1984 thru 1999

1999 to Present

62514
62515
62516
62517
62518
62519

62534
62535
62536
62537
62538
62539

Creep . . . . . . . . . . .
Style 53 . . . . . . . . . .
Sabbath . . . . . . . . .
West Side . . . . . . . .
Doom . . . . . . . . . . .
Penta . . . . . . . . . . . .

Creep
Style 53
Sabbath
West Side
Doom
Penta

Forks
& Shocks

Sheetmetal

General

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8.37

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Reference

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Seite 8.38

Carburetor & Intake

Air Cleaner Inserts

Millennium Air Cleaner Covers by Pro-One


Chrome-plated billet aluminum. Choose from smooth or ball milled styles.

Ness-Tech Air Cleaner Inserts


Stylish grooved or smooth look for any custom application.
Inserts mount directly over factory cover. Fit all Twin Cam 88
models from 1999 to present. Sold each.
05959 Grooved
05960 Smooth

For Twin Cam 88 Models


Install over the factory Twin Cam 88 air cleaner with included hardware.
Fit Twin Cam 88 models from 1999 to present.
65455 Smooth
65456 Ball milled
For Evolution Big Twin Models
Installs in minutes over aftermarket or Original Equipment 8" air cleaners on most
models from 1984 thru 1999. Includes hardware.
65344 Smooth
65345 Ball milled

Chrome Ball Milled Insert


for S&S Air Cleaners by Pro-One
Perfectly shaped to fit the S&S air cleaners. Complete with
chrome sockethead mounting screws.
65056 Fits S&S Super E and G air cleaners

8.38

Polished Aluminum 3-D Skull


Air Cleaner Inserts
Sandcast aluminum with striking 3-D skulls polished to a brilliant shine.
Includes mounting stud.
37856 Fits 8" round Original Equipment air cleaners
37855 Fits S&S Super E and G air cleaners
33151 Fits Twin Cam 88 models with Original Equipment air cleaner covers from
1999 to present

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Seite 8.39

Air Cleaner Inserts & Covers


Live To Ride
Air Cleaner Inserts

Bike Kits
& Trailers

Die-cast covers fit existing air cleaner


covers and install in just minutes. The
7" version fits directly on the popular
round air cleaners which have been sold
by many aftermarket companies over
the years. The 8" insert fits the Original
Equipment air cleaner covers fitted to
most Evolution Big Twin models from
1984 thru 1999.
18924

Apparel

Seats
& Bags

For Aftermarket 7" Air Cleaners


18924 Chrome

Foot
Controls

For Original Equipment


8" Air Cleaners
18925 Chrome
18927 Gold

Hand
Controls

Teardrop Cover for S&S Air Cleaners


by Dave Perewitz

Lighting

Heres a way to have a custom look with an S&S air cleaner.


Graceful shape installs over the cover with silicone adhesive.
Made of black ready-to-paint ABS plastic.
42917 Fits S&S Super E and G carburetors

18925

Electrical

18927
Exhaust

Intake

Engine

Gaskets

Mo-Flo Filter Cover by Paul Yaffe Originals

Ness Alternatives Die-Cast


Air Cleaner Covers
Work great with Ness Big Sucker kits. The 8" round chrome covers fit all Twin Cam 88
and Evolution Big Twin models when using Screamin Eagle backing plate kits.
04933 Radius smooth
04934 Radius grooved

Tranny

To help the Twin Cam 88 air box both cosmetically and per& Clutch
formance wise, Paul Yaffe chopped up a stock air filter cover
and created this aerodynamic, hi-flow air cleaner cover using
a Screamin Eagle air filter kit. It fits perfectly over Screamin
Eagle elements and you can even re-use your OEM ring.
Wedge shaped and front vented design increases air flow for Driveline
high performance demands and looks great at the same time.
Raw steel finish ONLY.
600030 Mo-Flo filter cover
Wheels,
Tires
& Brakes

Frames

Forks
& Shocks

Sheetmetal

S&S Air Cleaner Cover


45700 Fits S&S Super E and G carburetors with standardlength cylinders
040135 Fits E/G model carbs, notched version for +.075
longer cylinders or raised intake ports

www.custom-chrome-motorcycles.com

General

8.39

Cross
Reference

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Seite 8.40

Carburetor & Intake

Choke Knobs
040405

040412

Choke Core Wires


with Casings

040405

Chrome Choke Knob


CNC-machined in the USA from billet aluminum
and chrome-plated. Fits all models with choke
cables having a 10-32 thread.
37305 Replaces OEM 29228-80

040412

Replacement choke cable assemblies


include inner wire and outer casing.
Knobs sold separately.
040405 Fits dash-mounted choke FL
models from 1971-early 1978
and FX models from 1971 thru
1972 (#10-32 thread).
Replaces OEM 29212-71
040412 Fits dash-mounted choke FL
models from late 1978 thru 1984,
and FXWG and Softail models
from 1980 thru 1989 (#10-32
thread with snap ring groove).
Replaces OEM 29213-79

Chrome Choke Knob


Covers by Pro-One
Innovative design contains the
entire choke knob. Fit stock plastic
knobs on most models from
1980 to present.
65285 Smooth
65286 Ball milled

Choke Wires

Marquis Choke Knob Cover


by KryAkyn
Installs over the stock black plastic knob. It looks
great and is easier to grab. Fits Sportster and
Big Twin models with CV carburetors from 1988
to present.
48244 Sold each

Up to 3"-longer than stock to fit almost all models with


push/pull choke controls.
15900 21"-long for dash-mounted choke assemblies with 3/16" shank and 10-32 thread.
Knob and nut
14900 Motor mount/under tank style for most Big Twin models with CV carbs
(repl. OEM 29211-86)
14901 Motor mount/under tank style for most Sportster and Buell models with CV carbs
(repl. OEM 29238-92)

CV Carb
Choke Bracket
by Paul Yaffe Originals
Often when using a CV Kehin carb on custom bikes,
there is no place to mount the choke cable. But not
for long. Here is a cool bracket that allows you to
mount your choke right behind the carb body that
will place the knob just above the carb top for easy
access and a clean look. Machined from 6061-T6
billet aluminum and chrome-plated.
600029 Sold each

8.40

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