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ECM AMP Connectors

SENR9675
May 2002
6 HEUI Injectors

Engine
Control
Module

PID-FMI

Cab Diagnostic Connector

12 V

Batteries

ECM Side

ECM Connector P1

Cruise Control On/Off &


Set/Resume Switches

Harness Side

Accelerator Pedal
Position Sensor

Description

Diagnostic Code Listing


Flash
PID-FMI
Codes

Description

Flash
Codes

0-00

No Detected Faults

55

102-04

Boost Press Sensor Short Circuit

1-11

Cylinder 1 Fault

72

102-07

Excessive Boost Pressure

25
25

2-11

Cylinder 2 Fault

72

105-03

Inlet Manifold Air Temp Sensor Open Circuit

38

3-11

Cylinder 3 Fault

73

105-04

Inlet Manifold Air Temp Sensor Short Circuit

38

4-11

Cylinder 4 Fault

73

108-03

Atmospheric Press Sensor Open Circuit

26

5-11

Cylinder 5 Fault

74

108-04

Atmospheric Press Sensor Short Circuit

26

6-11

Cylinder 6 Fault

74

110-00

High Coolant Temp Warning

61

22-13

Check Timing Sensor Calibration

42

110-03

Coolant Temp Sensor Open Circuit

27

30-08

Invalid PTO Throttle Signal

29

110-04

Coolant Temp Sensor Short Circuit

27

30-13

PTO Throttle Sensor Calibration

29

110-11

Very High Coolant Temp

61

41-03

8 Volt Supply Above Normal

21

111-01

Low Coolant Level Warning

62

41-04

8 Volt Supply Below Normal

21

111-02

Coolant Level Sensor Fault

12

Injection Actuation Press

18

111-11

Very Low Coolant Level

62

42-11

Control Valve Driver Fault

Ignition Key Switch

Injection Actuation Pressure Control Valve


(IAPCV)

43-02

Ignition Key Switch Fault

71

164-00

Injection Actuation Press Out of Range

17

64-02

Loss of Engine RPM Signal on Engine

34

164-02

Injection Actuation Press Sensor Erratic

15

34

164-03

Injection Actuation Press Open Circuit

15

Speed and Timing Sensor Number 2

Clutch and Service Brake Switches

64-11

No Pattern on Engine Speed


and Timing Sensor Number 2

Top Camshaft Speed/Timing Sensor

ECM Connector P2

DT Connector Receptacle

Bottom Camshaft Speed/Timing Sensor

DT Connector Plug

Injection Actuation Pressure Sensor

OEM Installed

Caterpillar Installed

Harness Side

ECM Side

Coolant Level Sensor

Check Engine Lamp

3126E Truck Engine


Electrical System

Warning Lamp

Speedometer & Tachometer


45
35

15
55

25

Boost Pressure Sensor

20
65

10

75

15

25

5
0

MPH

85

30

RPM X 1000

Receptacle Wedge

DPF1-UP

Plug Wedge

Atmospheric Pressure Sensor

A/C High Pressure Switch

Cooling Fan

70-05

Inlet Air Heater Open Circuit

49

164-04

Injection Actuation Press Short Circuit

15

70-06

Inlet Air Heater Short Circuit

49

164-11

Injection Actuation Press System

39

71-00

Idle Shutdown Override

01

168-02

Intermittent Battery Power to the ECM

51

71-01

Idle Shutdown Occurrence

47

190-00

Engine Overspeed Warning

35

71-14

PTO Shutdown Occurrence

47

190-02

Loss of RPM Signal on Engine Speed

34

and Timing Sensor Number 1


84-00

(Specific Ratings Only)

Plug Wedge

Vehicle Speed
Sensor

Oil Pressure Sensor

PTO Accelerator
Position Sensor

Receptacle Wedge
Plug Wedge

HD Connector Receptacle

(Optional)

Fast Idle Enabled Lamp


Or Wait To Start Lamp

HD Connector Plug

PTO Switch On Lamp

Oil Temperature Sensor

(Optional)

Fast Idle Enable Switch

Coolant Temperature Sensor


Pin Contact

Socket Contact

PTO On/Off & PTO


Set/Resume Switches

Transmission Neutral Switch

Sealing Plug

Interface Relay
(Engine Derate)

AT/MT/HT Transmission Relay

Inlet Air Temperature Sensor

Speed/Timing Sensor Connectors

IAPCV Connector
Intake Air Heater Relay

Exhaust Brake
Exhaust Brake On/Off Switch

150 Series Receptacle

Intake Air Heater

150 Series Plug

Intake Air Heater Lamp

2002 Caterpillar
All Rights Reserved

Printed in U.S.A.

SENR9675-00

41

190-11

No Pattern on Engine Speed

34

and Timing Sensor Number 1


84-01

Loss of Vehicle Speed Signal

31

224-11

Theft Deterrent Enabled

84-02

Invalid Vehicle Speed Signal

36

224-14

Engine Cranking / Theft Deterrent Enabled

00

84-08

Vehicle Speed Out of Range

36

231-11

J1939 Data Link Fault

58

84-10

Vehicle Speed Rate of Change

36

232-03

5 Volt Supply Above Normal

21

91-08

Invalid Throttle Signal

32

232-04

5 Volt Supply Below Normal

21

91-13

Throttle Sensor Calibration

28

246-11

Service Brake Switch Number 1 Fault

00

Oil Press Sensor Open Circuit

24

247-11

Service Brake Switch Number 2 Fault

00

100-04

Oil Press Sensor Short Circuit

24

252-11

Incorrect Engine Software

59

100-11

Very Low Oil Press

46

253-02

Check Customer or System Parameters

56

102-03

Boost Press Sensor Open Circuit

25

253-14

Truck Manuf. Parameter Not Programmed

56

100-03

Receptacle Wedge

Vehicle Overspeed Warning

00

3126E ENGINE HARNESS WIRING DIAGRAM

INJECTOR HARNESS GROMMET

L983-WH

12
11
10
9
8
7

L983-WH
L984-OR
L984-OR
L985-YL
L985-YL
J301

P301

J302

B
A

J303

P302

B
A

INJECTOR
CYLINDER
NO.2

INJECTOR
CYLINDER
NO.1

P303

J304

B
A

J305

P304

B
A

INJECTOR
CYLINDER
NO.3

P305

J306

B
A

INJECTOR
CYLINDER
NO.4

P306

A706-GY

P2 J2
L983-WH
L984-OR
L985-YL
A706-GY
A705-BU
A704-GN
A703-BR
A702-PU
A701-GY

6
5
4
3
2
1

B
A

INJECTOR
CYLINDER
NO.6

INJECTOR
CYLINDER
NO.5

ENGINE HARNESS CONNECTOR

P300

44
45
46
55
54
39
38
37
36
47
67
68
1
63
64
4
5
61
62
70
40
27
6
7
14
3
2
15
16
17
24
42
41

J300

A705-BU
A704-GN
A703-BR
A702-PU
A701-GY
A
B

INJECTION ACTUATION
PRESSURE CONTROL VALVE
(IAPCV)
GN
YL
OR

ENGINE BOOST PRESSURE

ENGINE BOOST
PRESSURE
SENSOR

ENGINE PRESSURE SENSOR COMMON


ENGINE PRESSURE SENSOR +5V

A746-PK
G829-GN
G828-WH

C
B
A

J200

ENGINE INJECTION
ACTUATION
PRESSURE
SENSOR

ENGINE PRESSURE SENSOR COMMON


ENGINE PRESSURE SENSOR +5V

ENGINE ATMOSPHERIC PRESSURE


ENGINE PRESSURE SENSOR COMMON
ENGINE PRESSURE SENSOR +5V

A747-GY
G829-GN
G828-WH

994-GY
G827-BU
G826-BR

J204

GN
YL
OR

GN
YL
OR

ENGINE OIL PRESSURE SENSOR


ENGINE OIL PRESSURE SENSOR COMMON
ENGINE OIL PRESSURE SENSOR +5V

G883-GN
G846-YL
995-BU
C967-BU

994-GY
G827-BU
G826-BR

C
B
A

P201 J201
NOTE B
ENGINE OIL
TEMPERATURE
SENSOR
NOTE A

G833-PK
TOP CAMSHAFT ENGINE
SPEED/TIMING SENSOR
G846-YL
G829-GN

1
2

ENGINE OIL TEMPERATURE


ENGINE TEMPERATURE SENSOR COMMON

J101

ENGINE COOLANT
TEMPERATURE
SENSOR

A
B

E963-BK
E964-WH

J401

BOTTOM CAMSHAFT SPEED/TIMINGBOTTOM CAMSHAFT SPEED/TIMING+

995-BU
G833-PK

J100

J402

C967-BU
G833-PK

J103

P103

G850-BU

28
29
30
31
43
22
23
56
57
65
66
69
20
21
8

P402

K995-OR
J501

INPUT SIGNAL WIRES TO ECM

P501
C987-RD
G850-BU

1
2

OUTPUT SIGNAL WIRES FROM ECM

SIGNAL PLUS

INTAKE AIR
HEATER

COMPONENTS ARE SHOWN WITH THE KEY OFF


UNLESS OTHERWISE SPECIFIED:
ALL WIRES TO BE 18 AWG OR LARGER SAE J1560 TYPE TXL
OR EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE J1708.

SIGNAL MINUS
(-) BATTERY / SENSOR RETURN

IAP CONTROL VALVE


IAP CONTROL VALVE COMMON
ENGINE BOOST PRESSURE
ENGINE INJECTION ACTUATION PRESSURE

ENGINE ATMOSPHERIC PRESSURE


ENGINE PRESSURE SENSOR COMMON
ENGINE PRESSURE SENSOR +5V

ENGINE OIL PRESSURE SENSOR


ENGINE OIL PRESSURE SENSOR

COMMON

ENGINE OIL PRESSURE SENSOR +5V


ECM GROUND STRAP
TO ECM
MOUNTING
BOLT

INPUT #16
ENGINE OIL TEMPERATURE
ENGINE COOLANT TEMPERATURE
INLET AIR TEMPERATURE

ENGINE TEMPERATURE SENSOR COMMON

TOP CAMSHAFT SPEED/TIMINGTOP CAMSHAFT SPEED/TIMING+

BOTTOM CAMSHAFT SPEED/TIMINGBOTTOM CAMSHAFT SPEED/TIMING+

INTAKE AIR HEATER RELAY

N/O
RELAY

TO ENGINE CYLINDER HEAD


(NOT CYLINDER HEAD GROUND STUD)

SENSOR SUPPLY VOLTAGE

COMMON CYLINDERS 1 & 2


COMMON CYLINDERS 3 & 4
COMMON CYLINDERS 5 & 6
CYLINDER 6
CYLINDER 5
CYLINDER 4
CYLINDER 3
CYLINDER 2
CYLINDER 1

ENGINE CONTROL MODULE

(+) BATTERY SUPPLY WIRES

E965-BU
E966-YL

49
48
13
50
19
59
58

P401

A
B

BOTTOM CAMSHAFT ENGINE


SPEED/TIMING SENSOR

P100

1
2

INLET AIR TEMPERATURE


ENGINE TEMPERATURE SENSOR COMMON

TOP CAMSHAFT SPEED/TIMINGTOP CAMSHAFT SPEED/TIMING+

P101

1
2

ENGINE COOLANT TEMPERATURE


ENGINE TEMPERATURE SENSOR COMMON

INLET AIR
TEMPERATURE
SENSOR

25
51
52
53
60
34
32
35
9
33
26
18
10
11
12

A747-GY
G829-GN
G828-WH

C
B
A

P203 J203
NOTE B
ENGINE OIL
PRESSURE
SENSOR
NOTE A

A746-PK
G849-BR

G849-BR
G829-GN
G828-WH

C
B
A

P204

ENGINE ATMOSPHERIC
PRESSURE
SENSOR
NOTE A

P500

P200

GN
YL
0R

ENGINE INJECTION ACTUATION PRESS.

G854-PK
G855-PU

J500

INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR
INJECTOR

P648
B
A

G850-BU
C987-RD

NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES.


NOTE B: CONNECTOR GENDER MAY BE REVERSED ON SOME VEHICLES.

3126E OEM VEHICLE HARNESS WIRING DIAGRAM


100A WITH 130A PEAK AT 11V
INTAKE AIR
HEATER LAMP

B
A

C987-RD

J648

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

K995-OR

L994-YL

WARNING LAMP
659-PK
L994-YL
K998-BU
G880-PK

659-PK

KEY SWITCH

FAST IDLE
ENABLED LAMP
OR
WAIT TO
START LAMP

OFF
ON
START

NOTE A

G880-PK

FLYBACK
DIODE

EXHAUST BRAKE
SOLENOID

NOTE A

E718-PK
E991-GY
G836-WH

EXHAUST BRAKE ON/OFF SWITCH

C981-GY

NOTE A

GROUND

9 PIN CAB
CONNECTOR

- 12V +

- 12V +

- 12V +

BATTERY 3

BATTERY 2

BATTERY 1

+BAT. B
-BAT. A
J
H
J1587 - G
E793-BU
J1587 + F
E794-YL
A249-BK
J1939 SHIELD E
J1939 - D
K990-GN
J1939 + C
K900-YL
NOTE A

C974-PU
C973-GN
NOTE A

C973-GN

SIGNAL-

993-BR
F713-OR
450-YL
451-BR

450-YL

SIGNAL+

TACHOMETER
NOTE A

C974-PU

SIGNAL+

SPEEDOMETER
NOTE A

STARTER
MOTOR
(12V)

ALTERNATOR

451-BR

SIGNAL-

NOTE A

NOTE A

E793-BU
E794-YL
A249-BK
K990-GN
K900-YL

J906-BR
NOTE A

TO ALLISON AT/MT/HT SHIFT


MODULATOR FOR AUTOMATIC
TRANSMISSIONS

14
14
14
14

20A

ENGINE
BLOCK

AWG
AWG
AWG
AWG

GXL
GXL
GXL
GXL

NOTE A
NOTE A
NOTE A

C978-BR
C979-OR

H795-PK

SET/RESUME SWITCH

FAST IDLE ENABLE SWITCH

NOTE A
NOTE A

H795-PK
H795-PK

SERVICE BRAKE PEDAL POSITION SWITCH N/C

H795-PK
(PEDAL RELEASED POSITION)

C992-PU

G882-WH

(PEDAL RELEASED POSITION)


NOTE A

CLUTCH PEDAL POSITION SWITCH N/C


(PEDAL RELEASED POSITION)

H795-PK

DIAGNOSTIC ENABLE SWITCH


H795-PK

G842-GY
G882-WH
G843-OR

G879-OR

G844-PK

N/O MOMENTARY SWITCH

+BAT.

TRANSMISSION NEUTRAL SWITCH N/O


(TRANSMISSION IN GEAR)
NOTE A

409-OR

A/C HIGH PRESSURE SWITCH N/C

SENR9675-00

E971-GN

H795-PK

C978-BR
C979-OR
K999-GN
K980-PK
L902-GN
G840-PU
C975-WH
K982-YL

C977-BU

C977-BU

NOTE A

NOTE A

101-RD
101-RD
229-BK
229-BK
G838-BR
G839-BU

C992-PU
SERVICE BRAKE PEDAL POSITION SWITCH #2 N/O
+BAT.

NOTE A

N/O MOMENTARY SWITCH

L902-GN

C975-WH

CRUISE CONTROL ON/OFF SWITCH

G844-PK
C983-WH
C984-YL
409-OR
E971-GN

PASSIVE MAGNETIC
VEHICLE SPEED
SENSOR

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED


ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON
+8 V
ACCELERATOR PEDAL POSITION

BK
RD
WH

B
A
C
J403

SENSOR ACCELERATOR
PEDAL POSITION

ENGINE CONTROL MODULE

C987-RD

CHECK ENGINE
LAMP

N/O
RELAY

G808-BU
G809-GN

1
2

H795-PK
C985-BU
C986-BR
P403

COOLING FAN SOLENOID


NOTE A

FLYBACK
DIODE

NOTE A: THIS IS AN OPTIONAL FEATURE NOT INSTALLED ON ALL VEHICLES.

G808-BU
G809-GN
G845-PU
H795-PK
C985-BU
C986-BR
G837-YL
G841-GN
L901-GY

29
28
30
31
48
61
10
12
13
15
16
63
36
37
27
26
3
17
38
39
57
43
9
8
42
34
50
1
14
70
25
52
53
65
67
19
20
51
35
44
56
58
40
21
59
60

WARNING LAMP
CHECK ENGINE LAMP
OUTPUT #1
OUTPUT #9

OUTPUT #2
OUTPUT #3
OUTPUT #4
EXHAUST BRAKE ON/OFF SWITCH
SPEEDOMETER POSITIVE
SPEEDOMETER NEGATIVE

INPUT SENSOR COMMON #2


INPUT #14
TACHOMETER POSITIVE
TACHOMETER NEGATIVE

J1587
J1587
J1939
J1939
J1939

DATA
DATA
DATA
DATA
DATA

LINK
LINK
LINK
LINK
LINK

NEGATIVE
POSITIVE
SHIELD
NEGATIVE
POSITIVE

IGNITION KEY SWITCH


UNSWITCHED +BATTERY
UNSWITCHED +BATTERY
-BATTERY
-BATTERY
OUTPUT #6
OUTPUT #7
SET
RESUME
INPUT #1 (PTO ON/OFF SWITCH)
INPUT #2
INPUT #18
OUTPUT #8
CRUISE CONTROL ON/OFF SWITCH
INPUT #3

45
55
47
64
6

SERVICE BRAKE PEDAL POSITION SWITCH

22
23
2
46
49
54
62
24
41
69
32
33
68
5
4
66
11
7
18

CLUTCH PEDAL POSITION SWITCH

INPUT #5
INPUT #13
INPUT #6

+5V
INPUT #7
ENGINE COOLANT LEVEL NORMAL
ENGINE COOLANT LEVEL LOW
INPUT #12
INPUT #11
VEHICLE SPEED IN POSITIVE
VEHICLE SPEED IN NEGATIVE
INPUT #8 (REMOTE ACCELERATOR)
AP SENSOR/SWITCH SENSOR COMMON
+8V
ACCELERATOR PEDAL POSITION
OUTPUT #5
INPUT #4
INPUT SENSOR COMMON #1

P1 J1
VEHICLE HARNESS CONNECTOR

TEMPERATURE
SENSOR

+BATTERY SWITCHED

1 2 3 4

TS1

LAMP
FLASHER

AMBER
LAMP

RED
LAMP
4
3
2
1
+BATTERY UNSWITCHED

TS2

CRT TM DIAGNOSTIC MODULE


s
System Statu
Alarm
Over-Pressure
Over-Temp Alarm
em
System Probl

Ser
Com ial
m
Por Data
t

Al
ar
m

INLET AIR
TEMPERATURE
SENSOR

INJECTION ACTUATION
PRESSURE SENSOR

BOOST
PRESSURE
SENSOR

TYPICAL CRT TM DIAGNOSTIC MODULE

ENGINE GROUND
STUD CONNECTION

INJECTION ACTUATION
PRESSURE CONTROL
VALVE

INLET AIR
HEATER
RELAY

INLET AIR HEATER

INLET AIR
TEMPERATURE
SENSOR

ATMOSPHERIC
PRESSURE
SENSOR
(SELECT RATINGS ONLY)

BOOST
PRESSURE
SENSOR

ENGINE HARNESS
CONNECTOR
J2/P2

INJECTOR HARNESS
GROMMET
ENGINE GROUND
STUD CONNECTION

VEHICLE HARNESS
CONNECTOR
J1/P1

INJECTION ACTUATION
PRESSURE CONTROL
VALVE
(IAPCV)

ENGINE SPEED/TIMING
SENSORS

OIL PRESSURE
SENSOR
(OPTIONAL)

t
pu
In Max
re Hg)
su 20"
es I (
Pr 10 PS

ATMOSPHERIC
PRESSURE
SENSOR

INJECTOR HARNESS
GROMMET

COOLANT
TEMPERATURE
SENSOR

se
t

TOP VIEW

INLET AIR HEATER

INJECTION ACTUATION
PRESSURE SENSOR

Re

OIL LEVEL
SWITCH
(OPTIONAL)

LEFT SIDE VIEW

ENGINE
CONTROL
MODULE