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MEGA STEEL STRUCTURES DIGEST

A n

E r a

B u i l d s y s

N e w s l e t t e r

Vo l. 4 | 2 0 1 2

Era Buildsys limited


(A Premier Pre-Engineered Mega steel
structure & building systems company)
AN ISO 9001:2008, ISO 14001:2004 &
OHSAS 18001:2007 CERTIFIED COMPANY

Contents
>

About us

01

>

Company Overview

05

A Few Major Completed Project 06


Few Major Projects
Few Major Clients

>

Inside View of EBL manufacturing plants

>

Design & Engineering Vertical

12

>

Manufacturing Vertical

16

>

Construction & Erection Vertical 20

>

Featured Project

21

>

Events

22

>

Media Exposure

24

about us

ERA INFRA ENGINEERING LTD.


Infrastructure Development
3 Strategic Verticals
> EPC
> Design & Engineering
> Equipment Management
2 subsidiaries:
> Era Infrastructure (India) Ltd.
> Era T&D Ltd.
ERA BUILDSYS LTD.
Pre-Engineered Buildings
3 Business Verticals:
> Design & Engineering Vertical
> Manufacturing Vertical
> Construction & Erection Vertical
ERA LANDMARKS LTD.
Real Estate Development

News in brief
Mr. Amit Bharana, President ERA Buildsys Ltd.
was awarded the EPC World Award for Young
Entrepreneur of the year-2011
ERA Buildsys Ltd. was nominated for The Best
PEB Project of the year in March 2012 organized
by Essar Steel Group
Mr. Amit Bharana was recently honored as
the main panelist speaker at the EPC Regional
Conference held in New Delhi on 17th
February 2011 organised by Cerebral Business
Research
Era Buildsys Ltd. was awarded as an
Outstanding Company in PEB sector in India
by EPC world awards, 2010.

Group & Company update

ERA Business School


Education

Amit Bharana as the Young Entrepeneur of the year 2012

The Total tonnage recieved is 5000 MT


Sectors Covered:
Infrastructure construction, Warehousing, Iron, FMCG
Major Clients:
TATA, Horizon Infra, Fibroplast, Federal, Jakariya Sugars, Gapcon, Montage
Enterprises, Gandhi Builders, KL Crecent, Sesagoa, BRFL Bangladesh

Era is one of the fastest-growing companies in


India, providing infrastructure opportunities with
substantial growth and development on account of
huge capacity, promising booming opportunities
as in Commonwealth Games, Airports, Urban Infrastructure, Power, Railways, Roads, PreEngineered Buildings, etc. Era provides 100 % development in almost all sectors.
An ongoing success story, Era has, since its inception, faced myriad challenges to surge ahead,
proving itself to be a winning ship, providing immense benefits and solutions through its
different arms, such as Era Infra, Era Buildsys and Era Landmarks.
Era Infra Engineering Ltd was awarded the prestigeous Vishwakarma Award 2012 for
being the Best Professionally Managed Company with Turnover more than 1000 Cr,
1
ERA Group all together has been nominated for the Golden Peacock Award 2012

Invitation

nagpur Plant
ERA Buildsys Ltd has the largest machine production capacity
covering pan India including plant in Nagpur. Presently,
managing 35 projects and serving 11 industrial sectors

Area : 2,56,472.53 sqm


 To increase the production capacity of EBL have come up with its 2nd automated
manufacturing plant covering Pan India near Nagpur, Maharashtra. It has machine
installed capacity to manufacture steel structures to serve the market need with one of
the widest product range in Indian industry.
 The Plant also has Vertical drill machines used for drilling holes in connections and
base plates.
 Drilling operation is carried on CNC automatic The drilling machine and punching
machines and 3D axial machines for precise bolted connections.
 The plant is equipped with 8 dedicated Submerged Arc Welding(SAW) machines and
two heavy structure machines are under installation with semi automatic and automatic
welding, butt welding, flange and WEB SAW welding, tilting both sides welding,
pre heating and straightening with options of stable rimmed and fast travelling for
H-Beam, box beam and T-Section.
ERA Buildsys Ltd Nagpur Plant

 Almost all machines are sourced from global reputed suppliers.

The technical capabilities of our plants are as follows:


Height of the fabricating beam can be as high as 2500 MM and it can weigh up to 35 MT. Plate
thickness upto 100 MM and holes of 80 MM both for welded joints or bolted construction can be
carried out. In flame cutting each machine has multi head oxy-acetylene torches to cut plates in
required sizes. The machine is suitable to take plate thickness varying from 6mm to 200 MM. Plant
also has shearing machine suitable to cut plates upto 25 MM thickness.
Sheeting profiling machine

Shearing machine with automatic


oxyacetelene flame torches

Pantnagar Plant
ERA Buildsys Ltd has the largest machine installed production
capacity in North India at Pantnagar Plant which is handling
30 projects simultaneously and serving 12 industrial sectors

Area : 65,200 SQM


Our manufacturing facility at Pantnagar is the single largest state-of-the-art PEB
manufacturing plant in Northern India, with:

More than 90 per cent of the equipment is imported from Europe, Far East & US.

The Plant uses cutting-edge technologies in manufacturing and designing software


for producing world-class PEBs.

Plant also has vertical drill machines used for drilling holes in connections and base plates.
Drilling operation is carried on CNC automatic drilling and punching machines and 3D axial
machines for precise bolted connections.
The plant is equipped with six dedicated Submerged Arc Welding(SAW) machines and
two heavy structure machines are under installation with semi automatic and automatic
welding, butt welding, flange and WEB SAW welding, tilting both sides welding, pre heating
and straightening with options of stable rimmed and fast travelling for H-Beam, box beam
and T-Section. Plants have semi- automatic assembly machines for WEB and Flanges. After
accurate assembly of components, tack welding is done in the machine itself. The machines
are sourced from global reputed suppliers. WEB width varies from 300 MM to 2500 MM. Flange
width varies from 150 MM to 1000 MM maximum. Maximum thickness of WEB and flange is 80
mm. Maximum length of H-Beam is 12 metres. Fillet size varies from 3 MM to 20 MM.
Plants have facility for shot blasting as well as sand blasting. Surface preparation is done as
per customers requirement before components are finally painted and finished.
ERA Buildsys Ltd Pantnagar Plant

In cold form, there are machines like, C&Z Purline line that is used for making of purlin/girts,

in shape of C & Z .This machine produce maximum 3.15 mm thick purlin and depth of purlin can be
given in various size of 150 MM, 200 MM and 250 MM and the maximum length would be 12 metres. It
is CNC operating machine with online punching facility.
Threading machine is used for threading of rods. These machines are suitable upto 45 MM rods and are
used for threading on one or both sides of rods for brace rods.
A Roof/Wall Cladding and Roll forming line and machine is used for profiling/rolling of sheeting in
covered width of 1056 MM. Thickness varies from 0.47 to 0.6 MM

Piling up of final products for dispatch

COMPANY OVERVIEW
Era Buildsys LIMITED
Divisions
Entity

Sectoral
Presence

Design & Engineering Vertical


Independent Profit Centre

As a step towards further expanding its


offerings and providing timely, holistic services,
Era Buildsys has expanded itself into three
strategic Verticals:

Capacity

Strength

Independent Profit Centre

Construction & Erection


Vertical
Independent Profit Centre

All Sorts of Industrial and


Warehouse Buildings
Designing of Steel Bridge Girders
RCC Structures
Metro Stations
Highways & Bridges Structures
Power Plants
Electrical and Transmission Towers
Stadiums
Aircraft Hangars

As an independent unit can


undertake internal as well outsourced
projects using high-end technical
softwares and experienced
manpower from the industry

Manufacturing Facility
One of the Largest Machine Installed
Capacity in North India at Pantnagar,
Uttaranchal.
Largest Machine Installed production
capacity covering pan India at Nagpur,
Maharashtra

With well-equipped & experienced


team of engineers, we are capable of
expediting our erection and submit
the building with finesse and in the
stipulated time

Sophisticated softwares like


Tekla, MBS, Staad-Pro, Autocad to
name a few

More than 90 % of the machinery and


the equipment is imported from Europe,
Far East & US
Fully automated CNC machines for
fabrication which minimize the project
execution time by almost 50%

Experienced erection
engineers handle highly advanced
tools & equipments for erection of
buildings

Curved Rafter Structure of a PEB

Era Buildsys is the pre-engineered mega steel


structure arm of Era Group, providing turnkey
solutions for pre-engineered buildings, as well
as civil structures. The company has the largest
machine installed capacity at its automated
manufacturing plants in north India at
Pantnagar, Uttaranchal and is serving pan India
through its plant at Nagpur, Maharashtra.

Manufacturing Vertical

Industrial Buildings/Warehouses
Power Projects
Bridge Girders
Railways
Stadiums
Heavy Engineering Industries
-With cranes upto 500 MT
capacity
Residential Complexes
Car Sheds
Multi-storey Buildings
Commercial Complexes
Exhibition Halls
Shopping Malls

Construction of all kinds of Steel &


Civil buildings, we also bid tenders for
Turnkey
Projects

Few Major Completed Projects


POWER SECTOR
Pre-Engineered Building

APPL, Mundra

Arani Powers, Hyderabad

IMP Powers, Silvassa

L&T, Talegaon

L&T, Hazira

NALCO, Damanjudi

Thermax, Pune

L&T, Hazira

NTPC, SIPAT

NTPC, Talcher

NTPC, Dadri

Public Sector Unit / Turnkey Projects

NTPC, KAHALGAON

RSB
TRANSMISSIONS

Few Major Completed Projects


Railways

ERA Buildsys Ltd has with elan contributed to all the major Railways
and Metro Projects in India including DMRC, MRVC, GPT and many
more.

MRVC

ERA Buildsys Ltd is one of the best PEB designer, manufacturer and
fabricator for warehouse and Industrial Buildings. The repetitive projects
from big banner firms like Kalpataru, BSBK, Federal etc justify this fact.
Pre-Engineered Building

Pre Engineered Structures (Govt. Sector Projects)

DMRC, Azadpur

WAREHOUSE & INDUSTRIAL BUILDINGS

BS BK,GREATER NOIDA

Future Warehouse, Gurgaon

Federal Engineering

Hongo India, Greater Noida

Federal Engineering

KALPTARU

NAHAR

CWC

MRVC

MRVC

Pre-Engineered Structures (Private Sector Projects)

L&T, Talegaon

GPT, HARNAUT PATNA

BSBK-AKG
(INDIA) LTD

Few Major Completed Projects


AUTOMOBILE

CHEMICAL

With the growing popularity of PEB Structures with more and more
sectors opting for it, ERA Buildsys Ltd today has made a mark even in
the RCC prone Automobile Sector by having worked with elite firms like
Mahindra, Birla Tyres, TATA etc.

Designing, Fabricating and Construction of PEBs for the chemical sector


is always a challenge as there are some extra precautions which need to
be adhered to..EBL has done several project and has gained expertise in
the same.

Pre- Engineered Buildings (Private Sector)

Pre Engineered Buildings ( Private sector)

Mahindra

Birla Tyres, Uttarakhand

Flex Pack, Bawal

Tata Telcon

NCL Industries, Haridwar

Madhu silica

Exide

Few Major Completed Projects


STADIUMS

FMCG

Construction of Stadiums involves unique design structures and are


challenging in terms of production planning as the scrap generation
needs to be monitored. EBL is a proud contributor to all the major
stadiums which made India proud in the CWG 2011 Games.

FMCG is a wide sector which is still untouched and unexplored as far


as the PEB contribution is concerned. EBL today has about 25 running
projects in this sector and has made over 100 buildings in this sector.
Pre Engineered Buildings ( Private sector)

Chhatrasal Stadium

IGI Stadium

K.S. Oil, Guna

Jawahar lal Nehru Stadium

AVIATION

Karni Singh Stadium

Steel

Nectar Lifesciences, Derabasi


Aircraft Hanger

SA Breweries, Aurangabad

Hindalco

Few Major Completed Projects


ELECTRONIC & ELECTRICAL
Electronic & Electrical Sector has a lot of demand for PEB structures as they need factory buildings, storage houses,
temporary offices,warehouses etc which justify an immense opportunity for PEB. EBL in the past has joined hands
with many electronic firms to convert their dreams into reality.

LG, RANJANGAON

CORD CABLE, HARYANA

philips

WEG, BANGALORE

Videocon, Kashipur

KEYMAN
LAMINATORS

10

Few Major Completed Projects


Few of our Esteemed Clients
hEAVY
STRUCTUREs

STEEL

OIL &
GAS

BRIDGE
GIRDERS

AVIATION

CEMENT

TEXTILE

Automobile

HARIDWAR
DEHRADUN
BRIDGE
BRAHMNI
RIVER

WEST HARYANA
HIGHWAY
PROJECT

MES

GWALIOR
BYPASS

BRIDGES IN
SIKKIM

11

Design & Engineering Vertical


Today Era Buildsys is the one of the companies which
provides the complete Engineering & design solutions
with sophisticated softwares like Staad -Pro, MBS, and
Tekla- best considered softwares in the Indian PEB
industry. EBL Design Centre delivers quick, accurate and
cost effective solutions like railway overbridges, steel
girders and highways etc to name a few.
Our esteem designers truly believe and after a thorough
analysis claim that the Pre-engineering of metal buildings
can be optimized to meet any specific design criteria.
Purpose built buildings such as Hangars for aircraft,
Warehouses, Manufacturing and Repair facilities, captive
power plants, cold storages, office buildings, hospitals,
living shelters etc. need roof-slung facilities and utilities
imposing localized loads on to the cold storages,
considerable economies have been registered by such
optimized designs.
Installation of this type of roofing & cladding system can
provide 30 years or more of trouble-free service in most
environments.

They also feel that the Pre Engineered Buildings have


the following benefits as far as the design engineering is
concerned :-

Fields of expertise:
PEB & Heavy Steel Structures

l Optimised design of steel reducing weight

>

Bridges & Highways including BOT Projects

l Easy future expansion/modification

>

RCC Industrial Structures

l Voluminous space (up to 60M clear spans, 30 M


eave heights)

>

Multi-storey Residential & Commercial (RCC & Steel)


Structures

l Weather proof.

>

Metro Projects

l No fire hazards

>

Railway Workshop Projects

l International Quality Standards

>

Defence Projects - Airport Hangars

l Seismic & Wind pressure resistant.

>

Transmission Towers

l Quality design, manufacturing and erection


l Quick delivery and Quick turn-key construction.
l Architectural versatality
l Energy efficient roof and wall system using
Rockwool & PUF insulation.
l Water-tight roofs & wall coverings
l Pre-painted
requirement.

and

has

low

maintenance

l Easy integration of all construction materials


l Erection of the building is fast.
l The building can be dismantled and relocated
easily.
l Future extensions can be easily accommodated
without much hassle.

A general PEB Structure designing

A general PEB Structure designing

12

Design & Engineering Vertical


Research & Design - A note on Bridges and
Girders
The EBL Design team always aspires to explore and innovate. They
are presently working on designing structures which would use all
the scrap material generated during the manufacturing. They are also
exploring the usage the Bridge Girders in the Infrastructure Projects.
As the 12th year plan and the union budget 2012-13 looks promising
for the growth of the Infrastructure sector, our designers feel that this
research will surely prove beneficial.

A Bridge Girder Section

As it is a known fact that very slender very slender and aesthetic


bridges with least visual impact on environment, enhances sustainable
environment. They are an optimal combination of high tensile strength
of structural steel and high compressive strength of concrete. High
durability compared to normal reinforced concrete decks due to
restrictive crack width limitation.
Also, the composite bridges exhibits a better behavior compared to steel
deck bridges during freezing in cold weather region. Low dead weight of
superstructure (40% less than PSC Girders) results in lower vertical loads,
horizontal loads and seismic loads, thereby delivers direct cost benefit
on overall substructure cost and bearing cost.

A Highway Structure with Bridge Girders

13

Design & Engineering Vertical


Our major contributions
Rcc Industrial Structures
>

We have served prestigious clients like


J K Tyres, MES Agra, several Navratna PSUs
etc. for RCC substructure design &
built Project involving PEB and RCC
foundations.

Multi-Storey Residential &


Commercial (Rcc & Steel)

We are building up our expertise on routine


as well as special multi-storey buildings.

The concept on which the work is going on


is:
>

Conventional RCC Multi-storey Buildings

>

Steel Structure Multi-storey Buildings

>

Composite Multi-storey Buildings

>

Light Gauge Multi-storey Buildings

For the above special structures, we are into


technology transfer from some prestigious
international consultants.

Transmission Towers
>

Era Power our Group Company has set


up a plant at Nagpur for manufacturing
(galvanized) steel transmission towers

>

Undertaken the designing responsibility


of these towers of different heights at our
design centre

>

This has given the design centre an


opportunity to take similar types of jobs
outside also

Chattarsal Stadium

14

Design & Engineering Vertical


List of few bridge projects
S. No

SECTOR

Reference

Chainages Km

Overall Span (m)

Width

BAHADURGARH-ROHTAK SECTION
1
2
3
4

BRIDGES

Canal

70+002

46.05

13.75

BRIDGES

Railway

70+002

35.6

13.75

BRIDGES

Railway

59+867.325

34.6

13.75

BRIDGES

Railway

86+177

33.75

13.75

BRIDGES

Canal

78+549

32.55

13.75

BRIDGES

Canal

78+549

27.054

13.75

BRIDGES

Canal

78+549

27.054

13.75

31.544

12

GWALIOR BYPASS
1

BRIDGES

Railway

2/1 Km 1.279
SIKKIM BRIDGES

BRIDGES

Rangpo Khola

J-596

83.6

5.225

BRIDGES

Upper Dzongu

J-597

83.6

5.225

BRIDGES

Linzya Khola

J-597

30

5.225

1x20

23.4 metrE

MUZAFFARNAGAR-HARIDWAR SECTION
1

BRIDGES

VUP in Roorkee bypass

BRIDGES

ROB at Nangla Imarti

1x25

2+2 Lane

BRIDGES

Grade Separator at Shardhanand Chowk

(Ch. 200.121)

2x30+2x21

2+2 Lane

BRIDGES

Grade Separator at Ranipur More

(Ch.201.532)

2x30+2x21

2+2 Lane

BRIDGES

Bridge over Mayapuri escape channel

(Ch. 202.850)

6x22.7

2 Lane

BRIDGES

Bridge over old supply channel

(ch207.600)

4x30.5

2 Lane

HARIDWAR-DEHRADUN SECTION
1

BRIDGES

Laxman Bridge on NH-72

(Ch. 167.8)

1x24.2

4 Lane divided carriageway

BRIDGES

Bridge over river Song on NH-72

(Ch. 178.05)

7x32.5

4 Lane divided carriageway

(Ch. 190.05 to Ch. 190.55)

500 meter length span


to be decided by designer

4 Lane divided carriageway

(Ch. 194.6)

1x24.5

4 Lane divided carriageway

1x31

4 Lane divided carriageway

BRIDGES

Elephant underpass on NH-72

BRIDGES

Bridge over Tinpani Nala on NH-72

BAREILLY-SITAPUR SECTION
1

BRIDGES

Grade separator at Tilhar

(Ch. 305.40)

15

MANUFACTURING Vertical
HR PLATES

PAINTING

Production Process
Basic Raw materials

SHEARING

Built up
Production
Flow

Shot Blasting

MULTITORCH CUTTING
FINISHING

H-Beam Shearing process

CNC Multi Torch Machine

welding

H-Beam Welding

PLATE PUNCHING
FABRICATION

H-Beam Welding process

Plate punching process


16

MANUFACTURING Vertical
Secondaries production flow
PURLIN/C-SECTION
HR COIL

RODS /ANCHOR BOLTS


RODS

BRACINGS
ANGLES

Sheeting production flow


SHEETING COIL
ROD CUTTING

C& Z PURLIN
BENDING

CUTTING & PUNCHING

THREADING

ROOFING & CLADDING

PAINTING

PAINTING

PAINTING

17

MANUFACTURING Vertical

Few projects undertaken


SECTORS
Aviation
Power
Railways
Stadiums
Electrical
Oil & Gas
Electronics
Automobile
Cement

PROJECTS
HAL, MES
BARC,Era Power, Adani Power, Arani Power,
Thermax, BHEL, RELIANCE & SAIL
BMRC, DMRC, GPT, MRVC
CHHATRASAL, KARNI SINGH,IGI STADIUM, JAWAHAR
LAL NEHRU
WEG, CORD CABLE, SIEMENS, LAXMI ENGINEERING,
ALPS INDUSTRIES & SHREE LAXMI CORPORATION
GAIL, AIR LIQUID, BRITISH OXYGEN, IOCL
LG, SURYA ROSHINI, KEY LAMINATORS, pHILLIPS
J K TYRE, TELECON, TATA JOHNSON, PRS
AUTOMOTIVE, MAG FILTERS, NATRIP
MADHU SILICA, ACC

L&T, CUBEX TUBING, SOMA ENTERPRISE,


INDUSTRIAL
BUILDING AND V K POLYCOAT, Indian Smelting; Gapcon
WAREHOUSES Engineering

NO. OF
PROJECTS
4

TOTAL TONNAGE
(IN MT)
4491

55

10875

5760

860

25

6980

4
55

170
8547

25

2138

1016

75

11948

Steel

JINDAL SAW, SUNFLAG, BRAHMNI RIVER,EBL


NAGPUR PLANT, P K MEDI EQUIP LTD, JINDAL,
RAJEEV STEEL, IRCON, RK Developer, NCC

54

14092

FMCG

BIO LIFE FOODS, K S OIL, NECTOR, Godrej,


UNICHEM LABORATORIES, LANCER FOODS, KALS
Breweries

95

1839

EBL has one of the largest manufacturing


capacities in the industry, with two
automated manufacturing plants - one in
North India at Pantnagar, Uttarachal and
other one covering Pan India near Nagpur,
Maharashtra. The company focuses in a big
way on heavy fabrication at the plants. Both
the plants are fully equipped to handle large
fabrication requirements.

options of stable rimmed and fast travelling


for H-Beam, Box Beam and T-Section. The
machines are sourced from global reputed
suppliers. WEB width varies from 300 mm to
2500 mm. Flange width varies from 150 mm
to 800 mm maximum. Maximum thickness of
WEB and flange is 80 mm. Maximum length
of H-Beam is 12 metres. Fillet size varies from
3 mm to 20 mm.

The quality of manufacturing can be gauged


from the fact that the height of the fabricating
beam can be as much as 2500 mm and it can
weigh up to 35 MT. Plate thickness upto 100
mm and holes of 80 mm both for welded
joints or bolted construction can be carried
out. In flame cutting, each machine has
multi head oxy-acetylene torches to cut
plates in required sizes. The machine is
suitable to take plate thickness varying from
6mm to 200 mm. The plant also has shearing
machine suitable to cut plates upto 25 mm
thickness.

In Cold Form, there are machines like C&Z


Purline line that is used for making of
Purlin/Girts in shape of C&Z. This machine
produce maximum 3.15 mm thick Purlin
and depth of Purlin can be given in
various size of 150 mm, 200 mm and
250 mm with max length being 12 metres.
It is a CNC operating machine with online
punching facility.

The plant also has vertical drill machines


used for drilling holes in connections and
base plates. Drilling operation is carried
on CNC automatic drilling and punching
machines and 3D axial machines for precise
bolted connections.
The plant is equipped with six dedicated
Submerged Arc Welding (SAW) machines
and two heavy structure machines are
under installation with semi automatic and
automatic welding, butt welding, flange
and WEB SAW welding, tilting both sides
welding, pre heating and straightening with

The Threading Machine is used for threading


of rods. These machines are suitable upto 45
mm rods and are used for threading on one
or both sides of rods for brace rods.
A Roof/Wall Cladding and Roll Forming
line machine is used for profiling/rolling
of sheeting in covered width of 1056 mm.
Thickness varies from 0.47 to 0.6 mm.
PEBs have various advantages, the key ones
being faster project fabrication, aesthetic
appeal and negligible maintenance. EBL
offers one-stop solution for economical and
hassle-free construction. We are catering to
our clients for power plants, heavy structural
steel for boiler support structure and for
infrastructure projects.

18

MANUFACTURING Vertical
Pantnagar Plant
PROCESS

PRODUCTION AREA

Nagpur Plant
LENGTH

WIDTH

THICKNESS

NO. OF MACHINE

PROCESS

PRODUCTION AREA

LENGTH

SHEARING

6000

1500

12

SHEARING

6000

NO CONTRAINT

12

DRILLING/PUNCHING(CNC)

1500

800

40/16

1650

1000

80

2(A)

PLATE DRILLING-R.D.

2340

980

120

(B)

PLATE PUNCHING-FICEP

5500

500

25

(B)

DRILLING(CNC)

3(A)

H-BEAM WELDING-S.I.

3(A)

H-BEAM WELDING - JING-JONG

12000

500

30

(B)

a) Flange
b) WEB
H-BEAM WELDING-J.G.

12000

1500

15

a) Flange

12000

500

16

b) WEB

12000

1250

(C)

HEAVY H-BEAM WELDING

a) flange

12000

500

16

b) WEB

12000

1200

a) FLANGE

12000

800

32

b) WEB

12000

1500&2000

32

12000

1000

80

12000

2500

80

(B)

(C)

H-BEAM WELDING - YANG TONG

HEAVY H-BEAM WELDING


a) flange

a) FLANGE

12000

1000

80

b) WEB

12000

2500

80

FABRICATION

NO CONSTRAINT NO CONSTRAINT

NO CONSTRAINT

WELDING

NO CONSTRAINT NO CONSTRAINT

NO CONSTRAINT

12

FINISHING

NO CONSTRAINT NO CONSTRAINT

NO CONSTRAINT

SHOT BLASTING/PAINTING

N.A.

N.A.

N.A.

NO CONSTRAINT

1056

0.6

8(A)

ROOF/WALL

8020

500

0.6

(B)

TRIMS/FLASHINGS

NO CONSTRAINT

885

1.0

(C)

DECK PANEL

250

2.5

9(A)

C& Z PURLINE

(B)

ANGLE(BAND SAW)

NO CONSTRAINT NO CONSTRAINT
NO CONSTRAINT NO CONSTRAINT

N.A.

ROOF/WALL

(B)

TRIMS/FLASHINGS

(C)

DECK PANEL

b) WEB
FABRICATION

NO CONSTRAINT NO CONSTRAINT NO CONSTRAINT

15

WELDING

NO CONSTRAINT NO CONSTRAINT NO CONSTRAINT

15

FINISHING

NO CONSTRAINT NO CONSTRAINT NO CONSTRAINT

SHOT BLASTING/PAINTING

NO CONSTRAINT NO CONSTRAINT NO CONSTRAINT

1700 MM HEIGHT

700

NO CONSTRAINT

12000

1056

0.6

8020

500

0.6

NA

NA

NA

250

3.15

40 DIA

SHEETING

COLD FORM
12000

SHEETING
8(A)

NO OF MACHINES

2(A)

THICKNESS

BUILT UP

BUILT UP
1

WIDTH

COLD FORM

9(A)

C & Z PURLINE

(B)

ANGLE

NO CONSTRAINT NO CONSTRAINT

(C)

ROD/ANCHORBOLT

NO CONSTRAINT NO CONSTRAINT

40 DIA

(C)

ROD/ANCHORBOLT

(D)

CLIPS

NO CONSTRAINT NO CONSTRAINT

NO CONSTRAINT

(D)

CLIPS

1200

500

300

19

construction & Erection Vertical


SECTORS

Among the top players in the field, Era Buildsys has a strong network of well-qualified
and professional marketing experts who have extensive technical understanding of
the PEB market and products to provide turnkey construction solutions for all kinds
of projects (Civil+PEB). We also have a very strong and experienced erection team to
convert you dream into reality. From highways to railways projects (including metro
projects), from industrial to power projects, from institutions to airport projects, from
residential and commercial complexes to mall and multiplexes, Era endeavors to touch
every aspect of your life.

NO. OF PROJECTS DELIVERED

HIGHEST BUILDING
ERECTED

LONGEST
BUILDING
ERECTED

Power

THERMAX, ERA POWER,


THYSSEN KRUPP, L& T, NTPC, RSB THERMAX (20M)
TRANSMISSIONS, BHEL

THERMAX (210M)

Aviation

HAL

HAL (13.5M)

HAL (121.5M)

Railways

AZADPUR METRO STATION,


JAHAGIRPURI METRO STATION,
DMRC, GPT

AZADPUR METRO
(12M)

GPT (220M)

Stadiums

CHHTRASAL, KARNI SINGH

KARNI SINGH (7M)

KARNI SINGH
(123.5M)

Electrical

WEG, BHEL, CORD CABLE

WEG (20M)

WEG (302M)

Electronics

SURYA ROSHINI

SURYA ROSHINI
(7M)

SURYA ROSHINI
(245M)

Automobile

MAG FILTERS, TELCON

MAG FILTERS (8M)

TELCON (150M)

Industrial
buildings /
Warehouses

SHUBHAM LOGISTICS, V.K.


POLYCOAT

SHUBHAM
LOGISTICS (7M)

SHUBHAM
LOGISTICS
(132M)

FMCG

ALPS INDUSTRIES, GOLD SOUK,


LANCER FOOD, SPEERY PLAST,
SUNHIT POLYMERS

LANCER FOOD
(7.5M)

LANCER FOOD
(250M)

Steel

JINDAL SAW, BRAHMANI

JINDAL SAW
(14.17M)

JINDAL SAW
(280M)

Textile

Nahar

NAHAR
(13.5M)

NAHAR
(220m)

20

featured project
The civil part like laying of tracks, construction of railway over bridges etc was undertaken
by ERA Infra Engineering Ltd and the PEB part was executed by ERA Buildsys Ltd.The
project included construction of 6 different structures namely Inspection Shed, Lifting
Shed- South and North side, Transformer Shed, Bogie Repair Shed and Drop Table Shed.
The scope of work included design and construction of steel structures approximately
18000sqm including its pile foundations/pile cap/ connecting longitudinal & transverse
beams, flooring, roofing, side cladding, inspection platform, EOT crane etc. It had to
be ensured that all aspects of quality assurance, including procurement and testing of
materials and other components of the work during the manufacturing work.

The final model of the MRVC Structure

MRVC
ERA Buildsys Ltd is a registered firm with Mumbai Railway Vikas Corporation (MRVC)
and has done a number of projects with them. One such project was the designing,
construction and erection of EMU maintenance facilities in car shed between Nallasopara
and Virar Station of Western Railway MUTP-II. The PEB project included construction of
six sheds namely- Inspection Shed, Lifting Shed- South and North side, Transformer Shed,
Bogie Repair Shed and Drop Table Shed. This MRVC project was worth `.108.47 Crores - a
turnkey project which comprised of PEB structure with typical curved rafters and civil work.
This job gave EBL the opportunity to handle and nurture it from beginning till the end. The
designing was done in STAAD Pro and the manufacturing of all the PEB components were
done in both the plants of EBL in Nagpur and Pantnagar. It was a challenging experience
as the curved rafter system generally produces a lot of scrap. It was evitable for EBL to
consider keeping the wastage at its minimal and ensure quality and finesse.

The tender team in the marketing department initially thoroughly explored the
prime requirements of the project and ensured that all the pre requisites in terms of
documentation, understanding of the details and the on time submissions were taken
care of. The design team ensured the best possible customized design structure as per
MRVCs requirement was submitted and approved. The manufacturing team ensured
procurement of the right material from the listed vendors, proper planning to ensure on
time completion, regular material inspections, and sequential dispatch of the material.
The erection team finally ensured proper erection of the structures as per the clients
requirement.
In order to deliver the project on time and with finesse, it was indeed a big challenge
for ERA Buildsys Ltd when it came to execution and timely delivery without affecting the
other ongoing 130 approx projects in the plants. The planning team took the tedious task
of including the new project in the ongoing production and ensured least disturbance in
the process flow. The project was unique for the design and engineering team as well as it
included curved rafter structures which produce a high amount of scrap. Hence there was
very less scope of rework as the raw material had to be cautiously and effectively used. To
ensure on time project completion; the pre-engineered framework used was sequential
procurement, production, dispatch and erection of the structures. The designers regular
interactions with the client, the detailers regular visits to the site and the plant and the
accuracy maintenance of the production manager assured perfect results. The proper
coordination, team spirit and the never dying zeal of the EBL team eventually led to the
on time completion of the project and ERA was awarded the completion certificate for the
same with due respect. Picture has been attached
21

EVENTS
EPC Annual Regional Sphere 2012 conference
Date- 17th Feb 2011

Amit Bharana (extreme right) at the EPC Annual Regional Conference 2012

Venue- Hotel Le Meridian

People who attended - All senior & middle level management of Infra & EPC companies, state
& central administration representative and consulting firms
Description - The Event marked the 3rd Annual Conference of EPC Sphere India and was
organised by Cerebral Business Research - one of the top business conferences organisers.
Mr. Amit Bharana was honored as an esteemed panelist for the panel discussion on Shifting
Focus from Established Markets to Global Region wherein he discussed and expressed
his views with other esteemed panelists and delegates. The delegates to the conferences
were all the senior and middle level management of Infra & EPC companies, state & central
administration representative, consulting firms among various other stakeholders of the
Industry.
It was a two day conference which comprised of various project management workshop
sessions on-Traditional Project Management Flaws , Leveraging the benefits of an Agile
Business application to bring predictability,Accelerate Project delivery by Virtual Construction
& Lean Methods, Private participation in Infrastructure, Fixing project management flaws
using Dr. Goldrats Critical Chain project management and Practical Implications of using
Critical chain which proved to be very informative and educational for all.

Indo- Brazil Summit 2012


Date : 30th March 2012
Venue : Taj Palace Hotel, New Delhi
Main Attendees : Honble President of the Republic of Brazil, Dilma Rouseff, Honble Minister of Commerce & Industry, Government of India, Mr. RV Kanoria, President FICCI
Delegates Invited: All senior & middle level government officials including IAS officers, Management officials of the Infrastructure, Pharmaceutical, State&Central administration
representative and consulting firms
Description : The Indo- Brazil was held A day after the BRICS summit wherein India and Brazil on Friday decided to step up efforts to push the UN reforms and signed half a
dozen pacts in areas ranging from science and biotechnology to cultural exchanges.
Reinforcing the BRICS position on Syria and Iran, the two countries also called for resolving the festering crisis in West Asia through dialogue. ERA Executives were invited to
attend and share their views on the same in the Q&A round after the speeches. It was an important event for ERA in terms of business promotion and proved to be a great
exposure.
22

EVENTS
ICMM Workshop, IIT Roorkee
WORKSHOP ON INNOVATIVE CONSTRUCTION MATERIALS AND METHODS (ICMM 2012)
Date : 19th March 2012

Venue : IIT Roorkee

Delegates Invited : All University professors, Top Contrsuction Material Equipment manufacturers,
Students and Research Associates.
Desciption : Two top executives from ERA Buildsys Ltd attended the conference and gave a
workshop on the latest developments in the PEB industry. It was an activity sponsored by MHRD
and was held at IIT Roorkee. It was nice experience for the ERA executives as it helped impart and
gain knowledge about the latest developments in the Industry.

8th CII EXIM Bank Conclave on India Africa Project Partnership 2012
Date :18th- 20th March 2012
ERA Executives at ICMM Workshop

Venue : Taj Palace Hotel, New Delhi

Delegates Invited: Ministers , Lawyers, All senior & middle level Management officials of the
Infrastructure, Pharmaceutical, State & Central administration representatives, journalists and
consulting firms from Africa (44 states) and India
Description : CII organized Indias agenda of cooperation with Africa which was guided by the
philosophy of partnership with equality. India has been a partner to Africa in not only economic
growth but also in enabling the Africans to find their rightful place by investing in human resource
development. The Second Africa India Forum Summit laid down the framework of cooperation
between the two sides which includes all areas of cooperation including enhanced people to
people contact. Both the regions realize the importance of the partnership as shared future. The
session was conducted to deliberate on taking the agenda forward.
There was also an exhibition where all major countries of Africa had showcased the business
prospects in their region along with Indian firms. ERA Executives were invited to attend and share
their views on the same in the Q&A round after the CII Conference. It was an important event for
ERA in terms of business promotion and proved to be a great exposure.

ERA Executives giving a lecture for


the IIT professors
23

media exposure
Era BuildsysTrendsetter in Pebs
According to
Amit Bharana, President,
Era Buildsys, Era Buildsys
uses some of worlds most powerful design
softwares for efficient designs providing
simple detailed definition, smooth
manufacturing and erection solutions. Today,
Era Buildsys is one of the leading companies
which provides engineering and design
solutions with sophisticated softwares.

1ARTICLE IN MASTERBUILDER

2 PROJECT MONITOR

3 Steel Structure & Metal Building

4 ADVERTISEMENT IN B2B PURCHASE

5 ADVERTISEMENT IN Project Info

6 Magazine

7 Interview in EPC World Oct2011 Issue

8 Interview in MGS (Metal Glass

9 INTERVIEW IN PROJECT INFO WEEKLY,

10Article in Masterbuilder-

11 Interview in Construction and

www.masterbuilder.co.in

http://content.yudu.com/Library/A1qp67/
ProjectsInfo/resources/index.htm?referrerUrl=

09-15 JAN ISSUE

www.projectmonitor.com

Construction & Architecture


Update

January-February 2012
Issue
www.masterbuilder.co.in

http://markexcellence.com/October/

www.epcworld.in
Interview in B2B Purchase Oct2011 Issue
www.b2bpurchase.com

http://www.b2bpurchase.com/

Stone) Architecture magazine in


the Nov-Dec 2011 issue

Architecture World magazine


- March- April Issue 2012.www.
constructionnarchitecture.com

24

our network

Chandigarh

Pantnagar
Noida

Delhi

Head Office

Regional Offices

Noida
Era Buildsys Ltd.
C-56/41, Sector-62,
Noida - 201301
Tel: 0120-4145000

Mumbai
Era Buildsys ltd.
401&402,4th Floor.
Chawla Commercial Complex.
Plot No38, sector 15., CBD Belapur.
Navi Mumbai, Maharastra, India-400 614

Corporate Office
Delhi
153, Okhla Phase -3, Delhi-1100 20
Tel: 011- 40637000

Ahmedabad

Plant location
Mumbai
Kolkata
Nagpur
Pune
Hyderabad

Head Office
Corporate Office
Plant Locations
Regional Offices

Chennai

Hyderabad
3rd Floor, Hitex Exhibition
Centre, NAC Campus,
Near Madhapur,
Hyderabad - 500084, India.
Tel: 040-23119061

Pantnagar Plant
Plot No. 11, Sec-9, IIE SIDCUL Pantnagar,
Distt. Udam Singh, Uttaranchal
Tel: 05944-250111, 250112

Chennai
No:24/A, East Road, West C.I.T Nagar,
Nandhanam, Chennai - 600035
Mobile No: 093823 66704

Nagpur Plant
D-3, Mohpa Road,
Umred MIDC Industrial Area,
Umred, Nagpur - 441 203

Pune
A-4, 504-Topaz Gulmohar Orchad,
Nr. Zensar Park, Kharadhi, Pune - 411014
Mobile. No.: 09373237144

(M) 09272235039, (O) 09272233097

Mohali
931,Phase-7
Mohali- 160061
Punjab

Head Office
C-56/41, Sector 62, Noida - 201303, India
Ph: +91 (120) 4145000
Fax: +91 (120) 4145030
E-mail: ebl.marketing@eragroup.in

Corporate Office
153, Okhla Industrial Estate
Phase III, New Delhi - 110020, India
Ph: +91 (11) 40637000
Fax: +91 (11) 40637070
www.eragroup.co.in

DISCLAIMER
Statements in this newsletter describing the companys objectives, estimates, expectations or predictions may be forward looking
Statements within the meaning of applicable securities laws and regulations. Actual results could differ from those expressed or implied.
Important factors that could make a difference to the companys operations including demand supply conditions, cyclical nature of the
companys principal markets, changes in government regulations, tax regimes, economic developments within India and factors such as
litigation and labor negotiations. The company assumes no responsibility to publicly amend, modify or revise any forward looking statement,
on the basis of any subsequent developments, information or events, or otherwise.