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Jurusan Teknik Mesin

Fakultas Teknik Universitas Sultan Ageng Tirtayasa

DAFTAR ISI
HALAMAN JUDUL ............................................................................................. i
KATA PENGANTAR ......................................................................................... ii
DAFTAR ISI ....................................................................................................... .iv
DAFTAR TABEL .............................................................................................. vi
DAFTAR GAMBAR ........................................................................................... vi
BAB I PENDAHULUAN ...................................................................................
1.1 Latar Belakang ................................................................................... 1
1.2 Maksud dan Tujuan Kerja Praktek ................................................. 2
1.3 Manfaat Kerja Praktek...................................................................3
1.4 Pembatasan Masalah ....................................................................3
1.5 Sistematika Penulisan ........................................................................3

BAB II TINJAUAN UMUM PERUSAHAAN


2.1 Sejarah

Singkat

3
2.2 Lokasi

PT.

PT.

Sumber

Sumber

5
2.3 Management

Graha
Graha

Proses

5
2.3.1

Sejahtera
Sejahtera
Produksi

Bahan

baku

5
2.3.1.1

Bahan

baku

utama

produksi

5
2.3.1.2
9
2.3.2

Bahan

baku
Proses

pendukung

produksi
Produksi

9
BAB III LANDASAN TEORI .......................................................................... 18
3.1 Pemeliharaan .................................................................................... 18
3.2 Tujuan Pemeliharaan ...................................................................... 19
3.3 Jenis-jenis Pemeliharaan ................................................................ 20
3.3.1 Planned Maintenance......................................................... 20

Laporan Kerja Praktek PT. Sumber Graha Sejahtera.

Jurusan Teknik Mesin


Fakultas Teknik Universitas Sultan Ageng Tirtayasa

3.3.2 Unplanned Maintenance................................................... 21


3.3.3 Autonomous Maintenance ................................................ 22
3.4 Tugas dan Pelaksanaan Pemeliharaan ......................................... 23
3.5 Total Productive Maintenance (TPM)........................................... 23
3.6 Overall Equuipment Effectiveness .................................................. 26
3.6.1 Klasifikasi Overall Equipment Effectiveness .................. 26
3.6.2 Tujuan dan Manfaat Overall Equuipment Effectiven.... 27
3.6.3 Pengukuran Nilai Overall Equuipment Effectiveness .... 28
3.7 Diagram Sebab-Akibat (Cause and Effect Diagram) ................... 30
BAB IV PERHITUNGAN DAN PEMBAHASAN ......................................... 32
4.1 Perhitungan ..................................................................................... 32
4.1.1 Perhitungan Nilai Availability Rate ................................. 32
4.1.2 Perhitungan Nilai Performance Rate .............................. 34
4.1.3 Perhitungan Nilai Quality Rate ....................................... .37
4.1.4 Perhitungan Nilai Overall Equuipment Effectiveness...... 38
4.2 Pembahasan ................................................................................... .39
4.2.1 Analisa Availability Rate ................................................... 39
4.2.2 Analisa Performance Rate ............................................... 40
4.2.3 Analisa Quality Rate ......................................................... 41
4.2.4 Analisa Nilai Overall Equuipment Effectiveness.............. 42
4.2.5 Analisa Akar Permasalahan ............................................44
BAB V KESIMPULAN DAN SARAN ......................................................... 47
5.1 Kesimpulan .................................................................................................. 47
5.2 Saran ............................................................................................................. 48

Laporan Kerja Praktek PT. Sumber Graha Sejahtera.