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INTERACTIVE SCHEMATIC

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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols

Schematic
Machine Views
Front Frame
Rear Frame
Tap Views

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EC-C2
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E-C61

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EC-C1

VIEW ALL CALLOUTS

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button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

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RENR3587-04
May 2012

416D, 420D, 424D, 428D, 430D, 432D,


438D, and 442D Backhoe Loaders
Electrical System
416D:
BKG1-3499
BGJ1-1049
BFP1-12899
CXP1-939

420D:
BKC1-919
BMC1-1059
BLN1-10299
FDP1-18399

424D:
BGP1-UP
BKR1-UP

428D:
BNB1-UP
BLL1-UP
BNS1-UP
BMT1-UP

430D:
BNK1-5899
BML1-4800

432D:
BLD1-UP

438D:
BPE1-UP
BPN1-UP

442D:
BRG1-UP
BRY1-UP

Volume 1 of 2: ENGINE AND CHASSIS


Volume 2 of 2: CAB

2012 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - ENGINE AND CHASSIS
Page 1 of 2
Schematic
Location

Machine
Location

Gauge - Fuel Level

F-12

Gauge - Tachometer

F-12

I-8

F-14

Schematic
Location

Machine
Location

Alarm - Backup

I-14

Alternator

E-1

Arc Suppressor - All Wheel Drive

F-4

24

Gauge - Tachometer with A/C Shutoff

Arc Suppressor - HVAC

H-1

25

Gauge - Voltmeter

Battery #1

D-4

Ground - Cab

D-4

87

Battery #2

D-4

Ground - Engine #1

D-1

12

Block - Lighting Diode

D-12

Ground - Engine #2

D-3

89

F-1

86

Ground - Frame

D-4

90

Control - Shuttle Handle

H-6

24

Ground - Right Cab 1

F-7

Flasher

G-9

Ground - Right Cab 2

E-7

Fuse - Air Conditioning

D-7

Ground - Top of Cab

C-12

Fuse - Air Suspension Seat

A-7

Group - Basic Lamp

H-15

Component

Coil - Thermal Starting Aid

Component

Fuse - All Wheel Drive

B-7

Group - Fault Lamp

F-15

Fuse - All Wheel Steer

C-7

Group - Function Lamp

E-4

Fuse - Atch Front Flood

B-7

Horn - Backup Alarm

H-13

Fuse - Atch Rear Flood

B-7

Horn - Forward

G-1

26

Fuse - Aux Hydraulics

C-7

Horn - Rear

I-14

Fuse - Beacon

D-7

Lamp - Left Headlight

H-2

95

Fuse - Bucket Position

B-7

Lamp - Right Headlight

G-3

96

Fuse - Engine

B-7

Meter - Service

D-3

24

Fuse - Front Wiper

D-7

Motor - Air Suspension Seat

I-11

29

Fuse - Horn

A-7

Motor - Front Washer Pump

I-3

10

Fuse - Key Start

A-7

Motor - Front Wiper

C-10

Fuse - Left Tail Lamp

D-7

Motor - HVAC Blower

H-8

30

Fuse - Monitor

C-7

Motor - Rear Washer Pump

I-3

10

Fuse - Power Port

B-7

Motor - Rear Wiper

C-15

Fuse - Radio

A-7

Motor - Starter

D-2

Fuse - Rear Hydraulics

B-7

Power Port

G-9

Fuse - Rear Std Floods

D-7

Relay - A/C Shutoff

I-8

Fuse - Rear Wiper

D-7

Relay - All Wheel Drive Braking

E-6

Fuse - Ride Control

C-7

Relay - Attachment

D-6

Fuse - Right Tail Lamp

D-7

Relay - Aux Lighting

B-7

Fuse - Signal Lamp

A-7

Relay - Aux Flood

D-10

B
C

Fuse - Spare 1

A-7

Relay - Cab

C-6

Fuse - Spare 2

D-7

Relay - High Speed

H-9

D-6

Fuse - Start

B-7

Relay - HVAC

Fuse - Start Aid

C-7

Relay - Main

Fuse - Transmission

B-7

Relay - Pressure Switch Timer

Gauge - Converter Temperature

F-13

Relay - Start

F-13

Relay - Std Flood

Gauge - Coolant Temperature

Machine locations are repeated for components located close together.


A = Located inside/on right console.
B = Located in machine electrical center 1.
C = Located in machine electrical center 2.
D = Located inside/on front console.

B-7

G-13

B-7

D-10

COMPONENT LOCATION
Volume 1 of 2 - ENGINE AND CHASSIS
Page 2 of 2
Schematic
Location

Machine
Location

Relay - Std Lighting

A-7

Switch - Brake Fluid Level

Resistor - Motor Speed

H-9

15

Component

Schematic
Location

Machine
Location

I-3

10

Switch - Cold Start Temperature

F-1

H-1

Component

Sender - Converter Temperature

F-1

12

Switch - Coolant Temperature

Sender - Coolant Temperature

H-1

13

Switch - Engine Oil Pressure

H-1

20

D-3

Sender - Fuel Level

G-1

11

Switch - Front Horn

Sensor - Bucket Position

I-15

16

Switch - Front Roading Lamps

F-3

E-3

G-10

H-7

Solenoid - Bucket Position

F-2

17

Switch - Hazard

Solenoid - Cold Start Advance

F-1

31

Switch - Heater / Air Conditioning

Solenoid - Forward Transmission

I-1

18

Switch - Heater Vent

Solenoid - Front Drive

G-1

19

Switch - Hydraulic Filter Pressure

G-1

32

E-1

20

Switch - Key Start

F-14

Solenoid - Hydraulic Shutoff

H-12

91

Switch - Loader Neutralizer

C-8

85

Solenoid - Pilot Shutoff

H-12

92

Switch - Neutral Lock

G-3

Solenoid - Pilot Hydraulics Shutoff

H-13

91

Switch - Park Brake

C-8

42

Solenoid - Fuel Shutoff

I-1

18

Switch - Rear Horn

D-14

H-12

93

Switch - Rear Washer / Wiper

E-14

Switch - Air Filter Pressure

I-3

10

Switch - Refrigerant Pressure

I-1

25

Switch - All Wheel Drive

F-3

Switch - Return To Dig

I-15

26

Switch - Atch Front Flood

D-13

Switch - Side Shift Lock

E-15

Switch - Atch Rear Flood

D-13

Switch - Stalk

H-6

24

Switch - Backhoe Handle Pushbutton

H-13

85

Switch - Start Aid

E-13

Switch - Backhoe Handle Pushbutton

I-13

85

Switch - Std Front Flood

G-11

Switch - Backhoe Hydraulic Shutoff

D-15

Switch - Std Rear Flood

G-11

Switch - Beacon

E-13

Switch - Thermostat

I-7

97

Switch - Blower Speed

Solenoid - Reverse Transmission


Solenoid - Side Shift Lock

H-10

Switch - Transmission Neutralizer

E-5

56

Switch - Brake A

I-6

22

Switch - Water Separator

G-1

36

Switch - Brake B

I-6

22

Machine locations are repeated for components located close together.


A = Located inside/on right console.
B = Located in machine electrical center 1.
C = Located in machine electrical center 2.
D = Located inside/on front console.

COMPONENT LOCATION
Volume 2 of 2 - CAB
Schematic
Location

Machine
Location

Schematic
Location

Machine
Location

I-3

Solenoid - Circle Steer (AWS)

B-10

80

Arc Suppressor - All Wheel Steer

A-11

Arc Suppressor - Dead Engine Lower

B-6

80

Solenoid - Forward High Transmission (Gp A)

C-6

18

Solenoid - Forward Low Transmission (Gp A)

C-6

18

Arc Suppressor - Ride Control


Coil - Machine Security Exciter

G-4

Solenoid - Left Hand Steer (AWS)

A-10

80

F-13

Control - Autoshift

Solenoid - Left Loader Lock Valve

B-2

36

D-3

Solenoid - Loader Detent Gp

I-13

83

Control - Aux Hydraulics

H-14

Solenoid - Lock Valve (AWS)

B-10

80

Control - Machine Security

E-14

Solenoid - Quick Coupler

H-9

48

Control - Pilot Hydraulics Loader Handle

Component
Antenna - Radio

Component

G-12

38

Solenoid - Ride Control

G-3

49

Control - Shift Handle

F-6

24

Solenoid - Right Hand Steer (AWS)

A-10

80

Diode - Autoshift 1

D-4

Solenoid - Right Loader Lock Valve

B-2

45

Diode - Autoshift 2

D-4

Solenoid - Shutoff (AWS)

A-10

80

Dome Lamp

I-6

41

Solenoid - Speed Clutch 1

C-7

18

Horn - Backup Alarm

E-9

Solenoid - Speed Clutch 2 (Gp B)

C-7

18

Lamp - Indicator

C-11

Solenoid - Speed Clutch 3 (Gp B)

C-7

18

Lamp - License

G-8

81

Speaker - Left

I-4

46

LED - Diagnostic

D-3

Speaker - Right

I-4

47

LED - Machine Security

D-13

Switch - A Shift Ride Cont

H-4

B-11

Radio

I-3

Switch - All Wheel Steer Mode Select

Relay - Dead Eng Lower Command

A-7

Switch - Auto / Manual

E-3

Relay - Dead Eng Lower Enable

B-7

Switch - AWS Pressure

C-14

84

Relay - Left Broom Angle

G-9

Switch - Continuous Flow

I-7

Relay - Left Steer

A-15

Switch - COSA Ride Cont

H-4

Relay - Machine Security Engine

E-13

Switch - Dead Engine Lower

A-4

Relay - Quick Coupler (AWS)

B-15

Switch - Dual Function Ride Control

A-3

Relay - Quick Coupler Interlock

G-9

Switch - Float Detent Limit

B-2

32

Relay - Ride Control

G-4

Switch - Loader Rod End Pressure

G-3

52

Relay - Right Broom Angle

G-9

Switch - OROPS Turn Signal

G-8

53

Relay - Right Steer

A-14

Switch - Quick Coupler Pins

I-9

Relay - Park Brake Alarm

E-6

Switch - Rear Fog

F-11

Sensor - Rear Steer Position

A-10

82

Switch - Rear Steer

B-15

85

C-7

18

Switch - Std Ride Control

H-5

Solenoid - Aux Hydraulics 1

Sensor - Speed

G-11

42

Switch - Washer Atch

I-7

Solenoid - Aux Hydraulics 2

G-11

42

Machine locations are repeated for components located close together.


A = Located inside/on right console.
B = Located in machine electrical center 1.
C = Located in machine electrical center 2.
D = Located inside/on front console.

CONNECTOR LOCATION
Volume 1 of 2 - ENGINE AND CHASSIS
Connector Number
CONN 1
CONN 2
CONN 3
CONN 4
CONN 5
CONN 6
CONN 7
CONN 8
CONN 9
CONN 10
CONN 11
CONN 12
CONN 13
CONN 14
CONN 15
CONN 16
CONN 17
CONN 18
CONN 19
CONN 20
CONN 21
CONN 22
CONN 23
CONN 24
CONN 25
CONN 26
CONN 27
CONN 28
CONN 29
CONN 30
CONN 33
CONN 37
CONN 50
CONN 54
CONN 60
CONN 62
CONN 64

Schematic
Machine
Location
Location
A-15, C-14, B-13
34
F-15
57
C-13, I-12
59NA, 60COS
C-13
57
H-12, I-12
62
H-12, I-12
62
G-12
63
D-11, B-14
64
D-11
63
G-11
A
H-11
A
H-11
A
I-10
63
I-10
63
F-10
A
F-10
A
F-10
A
I-8
A
D-8
A
I-4
18
H-4
18
H-4
D
G-4
D
F-4
D
I-3
10
H-2
25
H-2
25
E-1
25
I-15, F-1
45
F-1
12
E-10
A
F-2
18
C-8
42
H-6
D
C-10
2
C-15
8
H-6
24

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

CONNECTOR LOCATION
Volume 2 of 2 - CAB
Connector Number
CONN 4
CONN 9
CONN 10
CONN 11
CONN 12
CONN 15
CONN 17
CONN 19
CONN 31
CONN 32
CONN 33
CONN 34
CONN 35 Cat Data Link
CONN 36
CONN 37
CONN 38
CONN 39
CONN 40
CONN 41 Cat Data Link
CONN 42
CONN 43
CONN 44
CONN 45
CONN 46
CONN 47
CONN 48
CONN 49
CONN 50
CONN 51
CONN 52
CONN 53
CONN 54
CONN 55
CONN 56
CONN 57
CONN 58
CONN 59
CONN 60
CONN 61
CONN 62
CONN 63
CONN 64
CONN 65
CONN 66
CONN 67 Harness Code

Schematic
Location
I-6
I-6
E-10
I-12, C-14
C-9, A-7, G-6
I-13
E-8
E-13, F-7, B-7, B-6
B-15, G-10
D-14, D-11
F-13
C-12
I-12, D-11
H-11
H-11
E-11
E-11, F-7
A-12
E-10
F-10
F-10
G-10
H-10
I-10
H-9, H-6
D-8, F-8
H-8
G-10
I-8
H-7
H-7
G-7
E-7, H-4
A-5
B-5
C-5
D-5
I-4
G-4
I-6
G-6
F-4
D-4
E-3
B-3

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

Machine
Location
57
63
A
A
A
A
A
A
A
A
A
D
A
18
18
17
17
17
A
A
A
A
10
D
D
A
48
42
D
48
48
D
D
D
42
56
42
2
42
8
D
24
42
D
6

CID / MID / FMI


Volume 1 of 2 - ENGINE AND CHASSIS

Component Identifiers (CID)1 and Module Identifier


Component

CID

Component Identifiers (CID)1 and Module Identifier


CID

Battery Voltage Above Normal

0168

Battery Voltage Below Normal

0268

Erratic programmed parameter fault

0346

Ride Control Relay Open Circuit

0346

Ride Control Relay Short to Ground

0367
0368
0368

0168

Battery Voltage Above Normal

0168

Battery Voltage Below Normal

0668

Shift Lever Bad Device or Component

Machine Security Control (MID2 No. 124)


0168

Battery Voltage

0248

Cat Data Link Error

0254

ECM

0817

Backup Battery

Transmission auto/man open circuit

1391

MSS Output Driver #1

Transmission auto/man grounded

1392

Ride Control Relay Short to Battery


Invalid Ride Control Switch Input

MSS Output Driver #2

Auxiliary Hydraulic Control (MID2 No. 106)

0520

Trans Configuration Incorrect

0621

Invalid Downshift Switch

1180

Auxiliary Hydraulic Solenoid #1

0641

Trans Solenoid 1 Open Circuit

1181

Auxiliary Hydraulic Solenoid #2

0641

Trans Solenoid 1 Short to Ground

1184

Auxiliary Hydraulic Solenoid Supply

0641

Trans Solenoid 1 Short to Battery

1187

Continuous Flow Switch

0642

Trans Solenoid 2 Open Circuit

1189

Auxiliary Proportional Lever Switch

0642

Trans Solenoid 2 Short to Ground

1529

Quick Coupler Switch

0642

Trans Solenoid 2 Short to Battery

1530

Quick Coupler Solenoid

0643

Trans Solenoid 3 Open Circuit

0643

Trans Solenoid 3 Short to Ground

0643

Trans Solenoid 3 Short to Battery

0644

Trans Solenoid 4 Open Circuit

0644

Trans Solenoid 4 Short to Ground

0644

Trans Solenoid 4 Short to Battery

0645

Trans Solenoid 5 Open Circuit

0645

Trans Solenoid 5 Short to Ground

0645

Trans Solenoid 5 Short to Battery

The CID is a diagnostic code that indicates which component is faulty.

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)1


FMI No.

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

0646

Trans Solenoid 6 Open Circuit

0646

Trans Solenoid 6 Short to Ground

Voltage below normal or shorted low.

Trans Solenoid 6 Short to Battery

Current below normal or open circuit.

Current above normal or grounded circuit.

Mechanical system not responding properly.

0646

Component
Autoshift Transmission Control (MID2 No. 81)

0168

0346

Shift Handle Control (MID2 No. 117)

0650

Harness Code Unknown

0668

Shift Lever Not Responding

Abnormal frequency, pulse width, or period.

0668

Invalid Shift Lever Input

Abnormal update.

0683

In-Gear Relay Open Circuit

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

0683

In-Gear Relay Short to Ground

0683

In-Gear Relay Short to Battery

The CID is a diagnostic code that indicates which component is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

CID / MID / FMI


Volume 2 of 2 - CAB

Component

CID

Shift Handle Control (MID2 No. 117)

CID

0168

Battery Voltage Above Normal

0168

Battery Voltage Below Normal

0668

Component
Autoshift Transmission Control (MID2 No. 81)

Shift Lever Bad Device or Component

Machine Security Control (MID2 No. 124)

0168

Battery Voltage Above Normal

0168

Battery Voltage

0168

Battery Voltage Below Normal

0248

Cat Data Link Error

0268

Erratic programmed parameter fault

0254

ECM

0346

Ride Control Relay Open Circuit

0346

Ride Control Relay Short to Ground

0817

Backup Battery

1391

MSS Output Driver #1

0346

Ride Control Relay Short to Battery

0367

Invalid Ride Control Switch Input

0368

Transmission auto/man open circuit

0368

Transmission auto/man grounded

1180

Auxiliary Hydraulic Solenoid #1

0520

Trans Configuration Incorrect

1181

Auxiliary Hydraulic Solenoid #2

0621

Invalid Downshift Switch

0641

Trans Solenoid 1 Open Circuit

1184

Auxiliary Hydraulic Solenoid Supply

0641

Trans Solenoid 1 Short to Ground

1187

Continuous Flow Switch

Trans Solenoid 1 Short to Battery

1189

Auxiliary Proportional Lever Switch

0642

Trans Solenoid 2 Open Circuit

1529

Quick Coupler Switch

0642

Trans Solenoid 2 Short to Ground

1530

Quick Coupler Solenoid

0642

Trans Solenoid 2 Short to Battery

0643

Trans Solenoid 3 Open Circuit

0643

Trans Solenoid 3 Short to Ground

0643

Trans Solenoid 3 Short to Battery

0644

Trans Solenoid 4 Open Circuit

0641

1392

MSS Output Driver #2

Auxiliary Hydraulic Control (MID2 No. 106)

The CID is a diagnostic code that indicates which component is faulty.

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)1

Trans Solenoid 4 Short to Ground

FMI No.

0644

Trans Solenoid 4 Short to Battery

Data valid but above normal operational range.

0645

Trans Solenoid 5 Open Circuit

Data valid but below normal operational range.

0645

Trans Solenoid 5 Short to Ground

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

0645

Trans Solenoid 5 Short to Battery

Voltage below normal or shorted low.

0646

Trans Solenoid 6 Open Circuit

Current below normal or open circuit.

0646

Trans Solenoid 6 Short to Ground

Current above normal or grounded circuit.

0646

Trans Solenoid 6 Short to Battery

Mechanical system not responding properly.

0650

Harness Code Unknown

Abnormal frequency, pulse width, or period.

Abnormal update.

10

Abnormal rate of change.

0644

Failure Description

0668

Shift Lever Not Responding

0668

Invalid Shift Lever Input

11

Failure mode not identifiable.

0683

In-Gear Relay Open Circuit

12

Bad device or component.

0683

In-Gear Relay Short to Ground

13

Out of calibration.

0683

In-Gear Relay Short to Battery

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

17

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

SPECIFICATIONS AND RELATED MANUALS


Volume 1 of 2 - ENGINE AND CHASSIS

Related Electrical Service Manuals


Title

Form Number

Alternator:

105-2812

SENR5841

Optional (90A):

105-2813

SENR5841

Electric Starting Motor:

143-0539

SENR3828

Autoshift Control:

RENR2869

Aux Hydraulic Control:

RENR3588

Machine Security:

RENR2462

Off Machine Switch Specification


Part No.

Function

6T-2665

Engine Coolant Temperature

7W-1238

Engine Oil Pressure

7X-8549

Hyd. Filter Pressure

Actuate

Deactuate

Contact Position

107.2 2.8C

93C MIN

Normally

(225 5F)

(196F MIN)

Open

62.1 to 95.1 kPa

62.1 to 95.1 kPa

Normally

(9 to 13.8 psi)

(9 to 13.8 psi)

Closed

110.3 to 138 kPa

86.2 to 103.4 kPa

Normally

(16 to 20 psi)
114-5333

275 to 1750 kPa1

Refrigerant Pressure

119-9631

Thermostat

128-5091

All Wheel Steer Pressure

131-9203

Loader Cylinder Pressure

173-7527

Cold Start Temperature

194-2553

(12.5 to 15 psi)

Pilot Hydraulic Pressure

--

Open
Normally 2

(40 to 255 psi)

--

Open

-0.6 1.4C

4.2 1.4C

Normally
Closed

(31 2.5F)

(39.5 2.5F )

551 kPa Max

344 20 kPa

(80 psi)

(50 3 psi)

3500 kPa Max

3000 150 kPa

(507.6 psi)

(435.1 21.8 psi)

SPDT

SPDT

47 to 53C

37 to 43C

(117 to 127F)

(99 to 109F)

Normally
Open

2200 kPa Max

1800 175 kPa

Normally

(319.1 psi)

(261.1 25.4 psi)

Closed

With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained down
to 170 kPa (25 psi).

Contact position at the contacts of the harness connector.

Sender and Solenoid Specifications


Part No.
3E-1908
4W-9972

Component Description
Solenoid: A/C Clutch
Sender: Converter Temp

Resistance (Ohms)1
17.6 0.6
54C (130F) - 560 to 716
110C (230F) - 72 to 82

121-4036

Solenoid: Front Drive

171-8775

Solenoid: Pilot Hyd. Shutoff

175-3070

Sender: Coolant Temp

10.5
10.5
54C (130F) - 560 to 716
110C (230F) - 72 to 82

Sender: Fuel Level


187-8936

At room temperature unless otherwise noted.

Full:

240 - 260

Empty:

27.5 - 39.5

SPECIFICATIONS AND RELATED MANUALS


Volume 2 of 2 - CAB

Related Electrical Service Manuals


Title

Form Number

Alternator:

105-2812

SENR5841

Optional (90A):

105-2813

SENR5841

Electric Starting Motor:

143-0539

SENR3828

Autoshift Control:

RENR2869

Aux Hydraulic Control:

RENR3588

Machine Security:

RENR2462

Off Machine Switch Specification


Part No.

Function

6T-2665

Engine Coolant Temperature

7W-1238

Engine Oil Pressure

7X-8549

Hyd. Filter Pressure

Actuate

Deactuate

Contact Position

107.2 2.8C

93C MIN

Normally

(225 5F)

(196F MIN)

Open

62.1 to 95.1 kPa

62.1 to 95.1 kPa

Normally

(9 to 13.8 psi)

(9 to 13.8 psi)

Closed

110.3 to 138 kPa

86.2 to 103.4 kPa

Normally

(16 to 20 psi)
114-5333

Refrigerant Pressure

119-9631

Thermostat

128-5091

All Wheel Steer Pressure

131-9203

Loader Cylinder Pressure

173-7527

Cold Start Temperature

194-2553

Pilot Hydraulic Pressure

(12.5 to 15 psi)

Open

275 to 1750 kPa1

--

Normally 2

(40 to 255 psi)

--

Open

-0.6 1.4C

4.2 1.4C

Normally

(31 2.5F)

(39.5 2.5F )

Closed

551 kPa Max

344 20 kPa

(80 psi)

(50 3 psi)

3500 kPa Max

3000 150 kPa

(507.6 psi)

(435.1 21.8 psi)

SPDT

SPDT

47 to 53C

37 to 43C

(117 to 127F)

(99 to 109F)

Normally
Open

2200 kPa Max

1800 175 kPa

Normally

(319.1 psi)

(261.1 25.4 psi)

Closed

With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained down
to 170 kPa (25 psi).

Contact position at the contacts of the harness connector.

Sender and Solenoid Specifications


Part No.
3E-1908
4W-9972

Component Description
Solenoid: A/C Clutch
Sender: Converter Temp

Resistance (Ohms)1
17.6 0.6
54C (130F) - 560 to 716
110C (230F) - 72 to 82

121-4036

Solenoid: Front Drive

10.5

171-8775

Solenoid: Pilot Hyd. Shutoff

10.5

175-3070

Sender: Coolant Temp

54C (130F) - 560 to 716


110C (230F) - 72 to 82

187-8936

Sender: Fuel Level

Full: 240 - 260


Empty: 27.5 - 39.5

At room temperature unless otherwise noted.

HARNESS and WIRE

Electrical Schematic Symbols


Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for


Connector Plug

2
Plug

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Part Number: for


Connector Receptacle

Receptacle
Pin or Socket Number

5A
Fuse (5 Amps)

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

9X-1123

Component
Part Number

325-AG135 PK-14
Wire Gauge
Wire Color

4
PW-C10
1673692

R912-JC6 OR-18

CONN 11
NOTE V

REAR END (NON-ROADING)

CONN 10

BAT (+) A-1


GND (-) B-2
INPUT (S) B-1
OUTPUT (L)C-1

(A) PRESS SW TIMER RELAY


189-4920
B+
GND

LAMP
L1
L2
L3
L4
L5
L6
L7
L8

L8
L2
L6

L3

L6

+
L2

L5

L5
EXT ALARM
L8
L3

RD
BK
PU
YL
GY
BR
GY
GN
OR
BR

L7

BU

L1
L4
L1

L4

1
2
3
4
5
6
7
8
9
10
11
12

H2

IGN

614-CR46 PU-18
614-CR78 PU-18

YL-16
PU-16
OR-16
BR-16

CR-C6
1141749

GND

BK-18
PK-18
PU-18
BK-18
YL-18
OR-18
OR-18
113-CR42
113-CR39
113-CR40
113-CR82
113-CR41
200-CR84
200-CR49
200-CR52
200-CR50
200-CR51
441-CR27
443-CR37
447-CR25
450-CR35
614-CR78

614-CR44 PU-18
614-CR45 PU-18

SEND
GND

614-CR83 PU-18

200-CR50
450-CR35
200-CR49
441-CR27
113-CR82
200-CR84

CR-C16
1429117

131-CR11 RD-16
116-CR13 BR-16
117-CR14 YL-18

WH-18
PK-16
BR-16
PU-18
507-CR20
119-CR81
503-CR87
614-CR57

367-CR8 BU-18

6
CR-C11
1429117

CR-C13
1429117

119-CR79 PK-16
110-CR7 RD-18

200-CR66 BK-18
504-CR19 YL-16

YL-18
OR-18
OR-18
BR-18
H772-CR22
R912-CR28
R912-CR94
H771-CR10

H7

CR-C17
1429117

(A) ATCH FRONT FLOOD SW


169-0593
NOTE L

WH -18
PK-16
PK-16
PK-16
PU-18

105-CR12 RD-18
110-CR7 RD-18
116-CR13 BR-16
117-CR14 YL-18
119-CR81 PK-16
119-CR79 PK-16
131-CR11 RD-16
144-CR5 GN -16
157-CR3 YL-18
158-CR1 BR-16
184-CR59 BU-18
200-CR66 BK-18
200-CR77 BK-18
200-CR62 BK-18
307-CR9 OR-18
308-CR6 YL-18
310-CR15 PU-16
367-CR8 BU-18
503-CR87 BR-16
504-CR19 YL-16
507-CR20 WH -18
603-CR71 PK-16
607-CR70 PK-16
608-CR72 GN -16
620-CR69 WH -18
630-CR73 GY-18
H771-CR10 BR-18
H772-CR22 YL-18
R912-CR28 OR-18
R912-CR94 OR-18

620-CR69
607-CR70
607-CR85
603-CR71
614-CR55

200-CR68 BK-18

(A) ATCH REAR FLOOD SW


169-0591
NOTE L

CR-C12
1429117

200-CR62 BK-18
144-CR5 GN -16
158-CR1 BR-16
157-CR3 YL-18

614-CR61 PU-18

(A) REAR HORN SW


169-0587

CR-C10
1429117

H7

10

614-AC8 PU-18
115-PW56 RD-18
200-PW85 BK-18

AC-C2
1429117

BK-18
YL-18
BK-18
OR-18
OR-18
BK-18

614-CR55
614-CR57
607-CR85
608-CR86

PU-18
PU-18
PK-16
GN -16

H7

200-CR75
200-CR84
200-CR49
200-CR50
200-CR51
200-CR52

184-CR59 BU-18
113-CR24 OR-18
447-CR25 PK-18
614-CR26 PU-18
441-CR27 OR-18
443-CR37 YL-18
309-CR23 GY-18
405-CR30 GY-18
406-CR31 PU-18
483-CR32 BR-18
568-CR33 GN -18
H771-CR10 BR-18
116-CR13 BR-16
117-CR14 YL-18
310-CR15 PU-16
439-CR18 YL-18
430-CR17 BU-18
610-CR43 OR-18
507-CR20 WH -18
E455-CR16 BR-18
158-CR1 BR-16
200-CR2 BK-18
157-CR3 YL-18
119-CR4 PK-16
144-CR5 GN -16
308-CR6 YL-18
110-CR7 RD-18
367-CR8 BU-18
R912-CR28 OR-18
H772-CR22 YL-18
131-CR11 RD-16

119-CR4 PK-16

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

200-CR38 BK-18
200-CR38 BK-18
200-CR2 BK-18

309-CR23 GY-18

310-CR15 PU-16
367-CR8 BU-18
405-CR30 GY-18
406-CR31 PU-18
430-CR17 BU-18
439-CR18 YL-18
441-CR27 OR-18
443-CR37 YL-18
447-CR25 PK-18
450-CR35 YL-18
483-CR32 BR-18
507-CR20 WH -18
568-CR33 GN -18
610-CR43 OR-18
614-CR26 PU-18
614-CR78 PU-18
E455-CR16
H771-CR10
H772-CR22
R912-CR28
R912-CR94

1
2

NOTE AF

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

PW-C14
3E3370

CR-C14
1552267
105-CR12 RD-18
450-CR35 YL-18
307-CR9 OR-18

A
B
C

105-PW52 RD-18
450-PW132 YL-18
307-PW10 OR-18

H9

200-RK15 BK-18
603-RK1 PK-18
630-RK2 GY-18
608-RK3 GN -16
610-RK6 OR-18
200-RK12 BK-18
610-RK9 OR -18

RK-C1
3E3382
603-RK1
630-RK2
608-RK3
607-RK4
620-RK5
610-RK6

PK-18
GY-18
GN-16
PK-16
WH-18
OR-18

86

CONN 9
CR-C18
3E3370

30

607-RK4 PK-16

A
B
C

504-HU1 YL-16
503-HU4 BR-16
119-HU3 PK-16

610-RK6 OR-18
610-RK9 OR-18
610-RK10 OR-18
200-RK11 BK-18
200-RK12 BK-18
200-RK15 BK-18

RK-C3
1116795

85
87

86
(A) LIGHT DIODE BLOCK
172-9200

30

620-RK5 WH-18

603-RK1
607-RK7
608-RK3
620-RK8
630-RK2

RK-C4
1116795

85
87

620-RK8 WH -18

87A

RK-C5
1552269
1
610-RK14 OR-18
2
200-RK13 BK-18

PK-18
PK-16
GN -16
WH -18
GY-18

CONN 62

MOTOR

BK
GN
RD
YL

B+

1
2
3
4

HU-C3
1552272
200-HU2
503-HU4
504-HU1
119-HU3

BK-16
BR-16
YL-16
PK-16

118-HU5
500-HU6
501-HU7
502-HU8

CONN 1
(8) REAR WIPER
174-2025
603-RK1
630-RK2
608-RK3
607-RK7
620-RK8

H3

617-PW104 BR-18

617-PW137 BR-18
617-PW131 BR-18

618-PW117 YL-18

618-PW105 YL-18
618-PW138 YL-18

RK-C2
1552273
PK-18
GY-18
GN-16
PK-16
WH-18

TV-C1
3E3381
1
603-TV37 PK-18
2
630-TV17 GY-18
3
608-TV1 GN-16
4
607-TV4 PK-16
5
620-TV18 WH-18
6

H9

H10

617-PW104
200-PW160
604-PW114
606-PW116
605-PW115
618-PW117

118-HU5
500-HU6
501-HU7
502-HU8
200-HU2

GY-16
BR-16
GN-16
OR-16

GY-16
BR-16
GN-16
OR-16
BK-16

752-PW26 YL-18
752-PW7 YL-18

H3
752-PW31 YL-18

(85) LOADER NEUT SW


9R-9868

144-PW69
157-PW47
158-PW58
163-PW65
170-PW54
180-PW50
184-PW30

CONN 60
HU-C2
1552273
200-HU9
500-HU6
501-HU7
502-HU8
118-HU5

200-TV38 BK-12
200-TV40 BK-12

H11

GND
BK
BR
GN
OR
GY

200-TV39 BK-12

H11

MOTOR L

202-PW29 BK-18
419-PW151 YL-18

T
B+

PW-C30
3E3364
1
2

(2) FRONT WIPER


186-2589

(1) TOP CAB GND

(42) PARK BRAKE SW


154-5416

CAB HEADLINER

308-PW135 YL-18
754-PW49 BU-18

CONNECT CX-C1 TO
CONNECTOR CR-C9
(LOC D-11) FOR
NORTH AMERICAN
MACHINES

CX-C1
3E3382

1
2
3
4
5
6

603-CX1
630-CX2
608-CX3
607-CX4
620-CX5

PK-18
GY-18
GN-16
PK-16
WH-18

603-CX1
630-CX2
608-CX3
607-CX4
620-CX5

PK-18
GY-18
GN-16
PK-16
WH-18

1
2
3
4
5
6

CONNECT CX-C2 TO
CONNECTOR TV-C1 OR
TR-C1 FOR NORTH
AMERICAN MACHINES
(SEE NOTE AC)

RR LH STOP TAIL TURN LAMP


115-1715
200-TV40 BK-12
200-TV39 BK-12
200-TV38 BK-12

SIDE CONSOLE EXTENSION

603-TR23 PK-18
200-TR24 BK-18

LH MAGNETIC MOUNT BEACON


180-3664

REAR LH FLOOD STD


176-0311

WH-18
BK-18
WH-18
BK-18

1
2
3
4

TR-C2
1552272
608-TR2 GN-18
200-TR8 BK-18
630-TR15 GY-18
200-TR11 BK-18

200-TR8 BK-18
200-TR24 BK-18
200-TR11 BK-18
200-TR12 BK-18

200-TR7 BK-18

176-0312

WH-18
BK-18
WH-18
BK-18

1
2
3
4

TR-C5
1552272
608-TR3 GN-18
200-TR7 BK-18
630-TR16 GY-18
200-TR12 BK-18

CONN 1

NOTE AC

1
2
3
4
5
6

TR-C1
3E3381
603-TR25 PK-18
630-TR17 GY-18
608-TR1 GN-18
607-TR4 PK-18
620-TR18 WH-18

200-TR9 BK-18
200-TR27 BK-12
200-TR22 BK-18

200-TR13
200-TR26
200-TR14
200-TR10

BK-18
BK-12
BK-18
BK-18

1
2

620-TR20 WH-18
200-TR14 BK-18

1
2

620-TR19 WH-18
200-TR13 BK-18

603-TR25 PK-18

603-TR21 PK-18
603-TR23 PK-18

607-TR4 PK-18

607-TR5 PK-18
607-TR6 PK-18

608-TR1 GN-18

608-TR3 GN-18
608-TR2 GN-18

620-TR18 WH-18

620-TR19 WH-18
620-TR20 WH-18

630-TR17 GY-18

630-TR16 GY-18
630-TR15 GY-18

603-TR23 PK-18
608-TR2 GN-18
608-TR3 GN-18
630-TR16 GY-18
630-TR15 GY-18

H10

FRONT RH FLOOD ATCH


105-8069

BK-18
BK-18
JL-C1
3E3363

1
2

FRONT RH FLOOD STD


105-8069

BK-18
BK-18

RH BEACON SOCKET
178-7539

604-TV23
605-TV36
606-TV35
617-TV30
618-TV33

OR-18
YL-18
GY-18
BR-18
YL-18

603-TV37 PK-18
607-TV4 PK-16
608-TV1 GN-16
620-TV18 WH-18
630-TV17 GY-18

TURN
GND
TAIL
STOP

1
2
3
4

TV-C2
1552272
608-TV2 GN-18
200-TV8 BK-18
630-TV15 GY-18
200-TV11 BK-18

WH-18
BK-18
WH-18
BK-18

TV-C10
1552269
1
605-TV28 YL-18
2
200-TV26 BK-18

YL-18
BK-18
BR-18
OR-18
200-TV11 BK-18
200-TV22 BK-18
200-TV8 BK-18
200-TV21 BK-18

REAR LH ATCH FLOOD


176-0312

604-TV23 OR-18

604-TV31 OR-18
604-TV34 OR-18

605-TV36 YL-18

605-TV29 YL-18
605-TV28 YL-18

606-TV35 GY-18

606-TV27 GY-18
606-TV32 GY-18

607-TV4 PK-16

607-TV6 PK-18
607-TV5 PK-18

608-TV1 GN-16

608-TV2 GN-18
608-TV3 GN-18

617-TV30 BR-18
618-TV33 YL-18
620-TV18 WH-18

620-TV19 WH-18
620-TV20 WH-18

630-TV17 GY-18

630-TV16 GY-18
630-TV15 GY-18

RH FIXED MOUNT BEACON


180-3663

603-TR21 PK-18
200-TR22 BK-18
603-TR23 PK-18
608-TR3 GN-18
608-TR2 GN-18
630-TR15 GY-18
630-TR16 GY-18
603-TR21 PK-18
607-TR6 PK-18
607-TR5 PK-18
620-TR20 WH-18
620-TR19 WH-18

H11

FRONT LH FLOOD ATCH


105-8069

JL-C1
3E3363

TR-C8
1552269

607-TR5 PK-18
200-TR10 BK-18

BK-18
BK-18

REAR LH STD FLOOD


176-0311

603-TV37 PK-18

FRONT LH FLOOD STD


105-8069

BK-18
BK-18

JL-C1
3E3363

TR-C7
1552269

TR-C9
1552269

REAR RH FLOOD ATCH


176-0312

1
2

607-TR6 PK-18
200-TR9 BK-18

REAR LH FLOOD ATCH

REAR RH FLOOD STD


176-0311

JL-C1
3E3363

TR-C6
1552269

LH BEACON SOCKET
178-7539
LH FIXED MOUNT BEACON
180-3663

1
2
3
4

TV-C12
1552272
605-TV29
200-TV22
617-TV30
604-TV31

CONN 1

CX-C2
1552273

200-TV24 BK-18
200-TV12 BK-18
200-TV7 BK-18

REAR RH ATCH FLOOD


176-0312

REAR RH STD FLOOD


176-0311
H12

RR RH STOP TAIL TURN LAMP


115-1715

WH-18
BK-18
WH-18
BK-18

TURN
GND
TAIL
STOP

1
2
3
4

TV-C5
1552272
608-TV3 GN-18
200-TV7 BK-18
630-TV16 GY-18
200-TV12 BK-18

1
2
3
4

TV-C13
1552272
606-TV32
200-TV24
618-TV33
604-TV34

GY-18
BK-18
YL-18
OR-18

BEACON SOCKET
178-7539
FIXED MOUNT BEACON
180-3663
MAGNETIC MOUNT BEACON
180-3664

H12

NOTE A
(TO HEADLINER TOP CAB GND STUD)

ROOF (ROADING)

200-TV39
200-TV13
200-TV10
200-TV14
200-TV40
200-TV25

YL-18
BK-18

TV-C6 JL-C1
1552269 3E3363
1
BK-18
607-TV6 PK-18
2
BK-18
200-TV9 BK-18

BK-12
BK-18
BK-18
BK-18
BK-12
BK-18

TV-C7 JL-C1
1552269 3E3363
1
BK-18
620-TV20 WH-18
2
BK-18
200-TV14 BK-18

TV-C8
1552269
1
620-TV19 WH-18
2
200-TV13 BK-18

122-PW71 BU-12
200-PW87 BK-12

200-AP2 BK-12
122-AP3 BU-12
PW-C29
1779646

TV-C11
1552269
1
606-TV27 GY-18
2
200-TV25 BK-18

FRONT LH TURN LAMP


115-1716

FRONT LH STD FLOOD


105-8069

BK-18
BK-18

1
2

PW-C25
1733139
A
B
C
D
E
F
G
H

200-PW176 BK-18
702-PW125 OR-18
116-PW45 BR-16
720-PW126 PU-18
N945-PW111 OR -18
144-PW69 GN -16

A
B
C
D
E
F
G
H

119-PW70 PK-16
118-PW68 GY-16
122-PW71 BU-12

C2
P27

136-PW59 GN -18
614-PW139 PU-18
134-PW64 YL-18
163-PW65 WH -16

85

K31
(C) LH TAIL LAMP
141-2759

14

C6

PC-C3
1733138
A
101-PC5 RD-10
C
101-PC6 RD-10

P28
P35

P37
P34
P30
184-PW76 BU-18

(C) BEACONS
113-8491

15
15

K40 85

15

12

11

10

614-CF38 PU-18

FUNCTION
PARK BRAKE
NOT USED
RIDE CONTROL
RIGHT TURN
HIGH BEAM
LEFT TURN

L4

L5

10

L2

K26 85

P10

113-PW141 OR-18
304-PW2 WH -12
128-PW109 PK-18
131-PW55 RD-16
218-PW81 BK-18
306-PW80 GN-18
123-PW158 WH -18
143-PW23 BR-18

A
B
C
D
E
F
G
H

157-PW47 YL-18
117-PW46 YL-18
184-PW76 BU-18
308-PW135 YL-18
327-PW82 PK-18
338-PW77 PK-18
200-PW177 BK-18

A
B
C
D
E
F
G
H

C1

P7
P8
P4
P3

C2

P14
P9
P2

PW-C22
1733141

15

5
5
10
5
10
10
25

CBL-GG1 BK-00
CBL-HH3 BK-00

NOTE A
(TO NEG TERM.)

P12
C3

P19
P15
P22
P20

A
B
C
D
E
F
G
H

C4
P18

P17
P16
P23

10
10
10
5
5
15

15

85

(B) BUCKET POS


141-2759

87

(B) TRANSMISSION
113-8490

86

C5

30

A
C

PC-C4
1733137
101-PC7 RD-10
101-PC8 RD-10

10

INPUT CONN 5
(GRAY)

86
30

K5
(B) MAIN RLY
146-9439

Cat p/n 180-9491

(B) REAR HYDRAULICS


113-8490

OUTPUT CONN 1 (BLACK)

(B) ENGINE FUEL


113-8490
85

(B) START RELAY


113-8492

87

86

C6

30

PC-C2
1733138
A
101-PC3 RD-10
C
101-PC4 RD-10

K1

25

(B) FR AUX FLOOD


113-8490
85

(B) RR AUX FLOOD


113-8490

87

OUTPUT CONN 2 (GRAY)

86
30

87A
K6
(B) AUX LIGHTING RLY
146-9439

(B) RADIO/DOMELAMP
141-2759
(B) HORN/MISC
113-8491

85

FR STD FLOOD
113-8491

87

86

C5

30

OUTPUT CONN 2 (GRAY)

FUSE/RELAY BLOCK 2 - WHEN FACING, MOUNTED ON THE RIGHT SIDE

(B) KEY START


141-2759

(B) AIR SEAT


113-8492

(12) CONV TEMP SNDR


4W-9972

CONN 30

PC-C1
1733137
A
101-PC1 RD-10
C
101-PC2 RD-10

87A
K13
(B) FR LIGHTING RLY
146-9439

OUTPUT CONN 1 (BLACK)

Cat p/n 180-9489


INPUT CONN 5
(GRAY)

INPUT CONN 6
(BLACK)

FUSE/RELAY BLOCK 1 - WHEN FACING, MOUNTED ON THE LEFT SIDE

200-EF45 BK-18

EF-C6
1552267

A
B
C

CONN 37 EF-C5
1552269

1
3

4
6
10

BK-18
BK-18

614-CF34 PU-18

1
2

911-CF18 YL-18
911-CF18 YL-18
143-CF6 BR-18
552-CF22 WH -18
552-CF41 WH -18

NOTE N
NOTE P

CONN 29

762-EF42 YL-18
200-EF1 BK-18

(17) BUCKET POS SOL


3E-8620

200-EF2 BK-18
200-EF1 BK-18

(5) COLD START TEMP SW


173-7527
(EMISSIONS ENGINE)

327-EF23 PK-18

(31) COLD START ADV SOL


(EMISSIONS ENGINE)

334-EF29 BU-18
T

OR-18
YL-18
BK-18
PU-18

CONN 28
CF-C9
JIFFY SPLICE FOR
1158109
RIDE CONTROL
2 1
INDICATOR

976-CF15 OR-18

200-CF14 BK-18

EP-C2
EF-C17 EP-C1
1003320
1552269 3E3364
1
A
396-EP1 PK-18
327-EF28 PK-18
2
B
200-EF6 BK-18
200-EP2 BK-18

327-EF20 PK-18

(D) HAZARD SW
169-0589
8
10

17

NOTE AL
614-CF45 PU-18
614-CF36 PU-18

(5) ALTERNATOR
105-2812

309-EF21 GY-18

605-CF24 YL-18
605-CF25 YL-18

OPTIONAL 90 A
105-2813
1
2
3

327-EF24 PK-18

450-EF38 YL-18

L
IG
P

200-EF5 BK-18
200-EF2 BK-18
200-EF1 BK-18
200-EF9 BK-18
200-EF3 BK-18
200-EF45 BK-18
200-EF7 BK-18
200-EF41 BK-18
200-EF6 BK-18
200-EF4 BK-18
200-EF44 BK-18
200-EF43 BK-18
200-EF43 BK-18
200-EF47 BK-18

B+

606-CF28 GY-18
606-CF27 GY-18
101-EF40 RD-6

GY-18
GY-18
YL-18
YL-18
PU-18

110-CF46 RD-18
110-CF40 RD-18

(20) FUEL SHUTOFF SOL


176-6219
200-EF6 BK-18

EF-C7
1073134

101-EF34 RD-6

101-EF8 RD-16
304-EF12 WH -12

(7) STARTER
143-0539
G

614-CF37 PU-18

200-EF45 BK-18
200-EF46 BK-18

MTR BAT

2
MOM

322-CF17 GY-18

101-EF34 RD-6
CBL-PP1 RD-00

MOTOR

CBL-VV2 RD-00

(90) GROUND FRAME

(12) ENGINE GND

NOTE A
(TO STARTER BAT TERM.)

CF-C5
1429117

450-CF20 YL-18

ENGINE

SIG +
(24) SERVICE METER
161-3932

ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

322-CF17 GY-18

(89) GROUND
ENGINE

IDENT

PART NO.

CHG

AC
AE
AP
AR
CF
CH
CR
CT
CX
EF
EP
EX
FL
FP
FR
HL
HU
JA
JC
JK
JL
JU
JV
KA
KC
KL
KR
KT
LC
LH
LN
LX
LP
ME
MP
MW
PW
PX
PY
RA
RC
RF
RK
RL
TA
TR
TV
UH
WA
WE
WF
XC
XE
XF
XG

174-2302
174-6417
200-6918
179-5771
167-3701
194-4414
167-3702
183-4492
183-4429
167-3703
178-8465
183-2530
189-6563
189-6561
189-6562
179-1215
167-3704
186-0320
167-3708
193-1509
191-0698
186-0319
167-3707
179-9335
179-9336
183-4738
179-7997
174-6397
194-1941
194-1940
194-1938
194-1937
101-4449
179-8000
179-7998
131-1368
167-3700
107-5605
122-1648
174-6398
174-6395
174-6399
200-0648
167-3710
186-0313
167-3712
167-3713
183-7581
164-9638
174-6406
174-6405
174-6411
174-6413
174-6415
174-6414

02
02
00
02
02
01
04
01
01
04
00
00
00
01
00
02
03
01
02
01
01
07
00
01
01
01
02
00
00
00
01
00
01
02
03
03
08
05
04
02
02
02
00
01
00
00
01
01
02
03
01
03
02
03
02

SH1
SH1
SH1
SH1
SH1
SH1
SHT
SH2
SH1
SH1
SH1
SH1
SH2
SH2
SH2
SH2
SH1
SH2
SH1
SH1
SH1
SH2
SH1
SH2
SH2
SH2
SH2
SH2
SH2
SH2
SH2
SH2
SH2
SH2
SH2
SH1
SH1
SH1
SH1
SH2
SH2
SH2
SH1
SH1
SH2
SH1
SH1
SH2
SH2
SH2
SH2
SH2
SH2
SH2
SH2

LOC

ET
PC

192-3341
174-6400

00
00

SH1 F-1
SH1 A-6

GG
HH
PP
VV
-

130-8292
130-8293
141-1656
141-1658
8R-6111

02
03
03
03
01

SH1
SH1
SH1
SH1
SH2

7G-1060
7Y-3883

00
02

SH1 D-3
SH1 D-4

I-10
H-2
E-6
I-8
G-4
G-13
E-10
G-8
D-11
I-4
E-1
H-1
F-10
F-10
F-10
I-6
C-13
F-8
H-12
F-15
B-8
C-8
I-12
I-8
I-10
H-9
G-10
H-8
A-5
A-5
B-5
B-5
F-8
H-10
I-10
I-3
D-7
I-15
I-15
G-6
G-6
G-4
D-11
H-4
E-13
A-15
C-13
D-10
A-12
A-14
B-12
E-3
C-5
D-5
C-5

D-4
D-4
D-4
D-4
I-3

NOTE A

110-CF40 RD-18
200-CF9 BK-18

FRONT DASH PANEL

INPUT CONN 6
(BLACK)

87A

(B) ALL WHEEL DRIVE


141-2759

(B) SPARE 1
113-8490

200-EF45 BK-18

ET-C1
3E3364
443-ET1 YL-18

COLOR

SYMBOL

NOTE
DESCRIPTION
HARNESS AS.
J
HVAC-PLATFORM
J
HVAC COMPRESSOR
J
HVAC - CKT. BREAKER
J
HVAC - SHUTOFF RELAY
FRONT CONSOLE
J
HYDRAULIC FILTER PRESSURE SW. TIMER
RIGHT SIDE CONSOLE
J
FRONT CONSOLE OROPS TURN SIGNAL
H
SIDE CONSOLE EXTENSION - NON-ROADING
ENGINE AND FRAME
ENGINE FUEL SOLENOID
COOLANT TEMPERATURE SWITCH
J
FOG LAMP AND LIGHT
J
FOG LAMP - PLATFORM
J
FOG LAMP - CONSOLE
J
HEADLINER - STANDARD CAB AR.
J
HEADLINER - UTILITY CAB AR.
J
STABILIZER ALARM
H
REAR END - NON-ROADING
KEY START ADAPTER
FLOOD LAMP ADAPTER
J
STABILIZER - AUTO UP
H
REAR END - ROADING
J
QUICK COUPLER - ATT. FRONT CONSOLE
J
QUICK COUPLER - STANDARD FRONT CONSOLE
J
QUICK COUPLER - LOADER ARM
J
QUICK COUPLER ATCH - RELAY
J
QUICK COUPLER ATCH - BROOM
J
DEAD ENGINE LOWER - FRONT CONSOLE
J
DEAD ENGINE LOWER-FRAME
J
DEAD ENGINE LOWER - PLATFORM
J
DEAD ENGINE LOWER - PRESSURE SW
J
LICENSE PLATE LIGHT
J
MULTI-PURPOSE - FRAME
J
MULTI-PURPOSE - PLATFORM
J
WASHER MOTORS
PLATFORM
H
RETURN TO DIG SWITCH - LOADER ARM
H
BUCKET POSITION SENSOR - LOADER ARM
J
RIDE CONTROL - AUTOSHIFT
J
RIDE CONTROL - FRONT CONSOLE
J
RIDE CONTROL - FRAME
H
SIDE CONSOLE EXTENSION - ROADING
J
ROADING LIGHTS
J
THEFT DETERENT - MSS
H
ROOF TOP - ROADING
H
ROOF TOP - NON-ROADING
J
CAT DATA LINK SERVICE PORT
J
AWS - AXLE
J
AWS - PLATFORM
J
AWS - FRONT CONSOLE
J
AUTOSHIFT - FRONT CONSOLE
J
AUTOSHIFT - ECM
J
AUTSHIFT - PLATFORM
J
AUTOSHIFT - TRANSMISSION
WIRE AS.
CONVERTER TEMP SENDER WIRE AS.
BATTERY POWER TO CAB
CABLE AS.
H
GROUND CABLE - STANDARD
H
GROUND CABLE - HEAVY DUTY
H
BATTERY CABLE - STANDARD
H
BATTERY CABLE - HEAVY DUTY
J
CABLE - COAXIAL (RADIO ANTENNA)
STRAP AS.
STRAP-GROUND CAB TO FRAME
STRAP-GROUND ENGINE TO FRAME

DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL
CIRCUIT CONNECTED

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

H#

(B) MONITORING
141-2759

(B) SIGNAL LAMP


113-8490

1
2

610-CF29 OR-18
610-CF31 OR-18

BATTERY BOX

30

(C) THERM START AID


113-8491

(B) ACCESSORY PORT


113-8490

443-EF15 YL-18

CF-C3
1429117

200-CF42 BK-18

(87) GROUND
CAB

CBL-HH2 BK-00

POS NEG

180-9489

EF-C14
1552269

614-CF33 PU-18
614-CF37 PU-18

(6) BATTERY 2
3T-5760

FUSE RELAY BLK 1

200-CF4 BK-18
200-CF23 BK-18

NOTE A
(TO FRAME GROUND)

(6) BATTERY 1
3T-5760

(86) THERMAL STARTING AID


035-8059

310-EF50 PU-12

128-EF27 PK-18

552-CF41 WH -18

POS NEG

86

(B) START RLY


146-9439

10

310-EF25 PU-16

CF-C2
1429117

200-CF10 BK-18
N945-CF12 OR-18
N945-CF26 OR-18

537-CF21 GN-18

CBL-HH1 BK-00

87A

87A

A
B
C
D
E
F
G
H

CBL-GG1 BK-00

(26) FORWARD HORN


164-9425

1
2

200-EF3 BK-18

L3

CBL-PP1 RD-00

CBL-VV1 RD-00

200-PW149 BK-16
200-PW176 BK-18
200-PW177 BK-18
338-PW140 PK-18

322-EF26 GY-18

(D) AWD SW
169-0598

976-CF15 OR-18
605-CF24 YL-18
606-CF27 GY-18

CBL-VV2 RD-00
CBL-VV1 RD-00
NOTE A
(TO POS TERM.)

30

87

(C) AUX HYDRAULICS


113-8491

15

EF-C9
1552269

(D) HORN SW
169-0587

180-9491

338-PW140 PK-18
338-PW78 PK-18

1
2
3
4
5
6
7
8

(19) FRONT DRIVE SOL


121-4036

RD-18
RD-18

200-EF5 BK-18

C720-CF39 BU-18

611-CF30 PU-18
419-CF19 YL-18
200-CF13 BK-18

RD
OR
BK
PK
WH
PU
YL
GN

EF-C4
3E3364
1
2

200-EF3 BK-18

610-CF31 OR-18
610-CF29 OR-18
614-CF34 PU-18

CF-C10
1552269
N945-CF26 OR-18
200-CF23 BK-18

CF-C6
1552264
113-CF35
419-CF19
200-CF13
611-CF30

200-EF5 BK-18

(C) HVAC RLY


170-2237

(C) RIDE CONTROL


113-8490

10

552-EF17 WH -18

552-CF22 WH -18
143-CF6 BR-18

L1

FUSE RELAY BLK 2

200-TV38 BK-12
200-TV40 BK-12
200-TV39 BK-12
605-TV28 YL-18
606-TV27 GY-18
607-TV5 PK-18
607-TV6 PK-18
620-TV20 WH-18
620-TV19 WH-18

1
2

(C) CAB RLY


146-9439

105-PW52 RD-18
180-PW50 RD-14
170-PW54 RD-18
110-PW127 RD-16
102-PW144 RD-16

PU-18
PU-18
PU-18
PU-18

605-CF24 YL-18
(24) AWD ARC SUPPR
106-8704

(56) XMSN NEUT SW


9R-9868

1
2

614-CF32 PU-18

3
4

(32) HYD FILTER PRESS SW


7X-8549

E455-EF18 BR-18

87A

(C) ALL WHEEL STEER


113-8490

(11)FUEL LEVEL SENDER


187-8936

PK-18
BK-18

1
2

200-EF7 BK-18

102-CF1 RD-16
614-CF33
614-CF34
614-CF32
614-CF36

200-CF42 BK-18
LAMP
L1
L2
L3
L4
L5
L6

200-CF11 BK-18
200-CF42 BK-18
110-CF2 RD-18
110-CF46 RD-18

86

87

(C) FR WIPER WASH


113-8490

447-EF22 PK-18

(3) FRONT ROADING LAMP SW


169-0594

C720-CF39 BU-18
N945-CF12 OR-18

RR LIGHTING RLY
146-9439

(C) RR WIPER WASH


113-8490

(36) WATER SEP SW


192-7875
200-EF44 BK-18

C720-CF39 BU-18
614-CF32 PU-18
614-CF33 PU-18

200-CF11 BK-18
200-CF14 BK-18

101-PC10 RD-8
101-PC9 RD-8

86

BATTERY
GROUND
LAMP

HIGH
LOW

CF-C1
1429117

GY-18
YL-18
YL-18
WH-18
GN-18
YL-18
GY-18
OR-18
OR-18
PU-18

(C) ATCH RLY


146-9439

(C) AC COMPRESSOR
113-8490

10

POSN

PK-18
BK-18
YL-18

A
B
C

113-EF49 OR-18
200-EF44 BK-18
439-EF16 YL-18

TURN

RD-18

113-CF5 OR-18
113-CF35 OR-18
200-CF7 BK-18
200-CF8 BK-18

200-CF7 BK-18

30

87

P32

115-PW56 RD-18
158-PW58 BR-16

200-CF9 BK-18
200-CF8 BK-18
200-CF4 BK-18
200-CF10 BK-18
200-CF13 BK-18

606-CF27
606-CF28
605-CF25
605-CF24
614-CF36

30

(20) ENGINE OIL PRESS


7W-1238
EF-C16
1552267

YL-18
BK-18
WH-18
BU-18

110-CF46 RD-18

ROOF (NON-ROADING)

13

143-CF6 BR-18
450-CF20 YL-18
552-CF22 WH -18
200-CF16 BK-18
N945-CF12 OR-18
610-CF31 OR-18

CONN 24

OPERATOR PLATFORM

15

322-CF17
419-CF19
450-CF20
552-CF22
537-CF21
605-CF25
606-CF28
610-CF29
610-CF31
611-CF30

450-PW100 YL-18
450-PW110 YL-18

87A

122-PW71 BU-12

1
2
3
4
5
6

GY-18
BK-16
YL-18
PU-18

200-CF7 BK-18

86

87

200-EF4 BK-18

CF-C4
1387675

87A

C4

PW-C24
1791311

200-TV40 BK-12

RD-16
RD-18
OR-18
BR-18

(D) LAMP GP FUNCTION


144-9931

(C) RH TAIL LAMP


141-2759

P36

PW-C23
1791312

200-TV39 BK-12

1
2
3
4
5
6

143-PW23 BR-18
450-PW100 YL-18
552-PW101 WH -18
200-PW57 BK-18
N945-PW111 OR-18
610-PW133 OR-18

322-PW16 GY-18
322-PW112 GY-18

(C) AWD BRAKE RLY


146-9439

K29 85
A
B
C
D
E
F
G
H

606-RL8
200-RL2
618-RL6
611-RL4

200-CF43 BK-18

CF-C8
3E3382

PW-C8
1552273

(C) RR STD FLOOD


113-8491

15

P38

P25

(C) SPARE 2
113-8490

10

CONN 27

(D) XMSN NEUTRAL LOCK SW


169-0588

200-CF16 BK-18

200-PW87 BK-12

87

299-EX1 BK-18
200-EX2 BK-18

NOTE AN

RL-C2
1552273

619-RL10 GN -18
619-RL5 GN -18

200-CF43 BK-18

BK-18
BK-18
BK-18
BK-18

87A

GN -18
BK-18
PK-18
PK-18

PW-C27
1791311

102-CF1
110-CF2
113-CF5
143-CF6

L6

85

HIGH
LOW

(3) COOLANT TEMPERATURE SW


6T-2665

EX-C1
3E3364
1
2

406-EF37 PU-18
200-EF4 BK-18

405-EF39 GY-18

200-AP2 BK-12

K24

EF-C13
1552269

POSN

(13) COOLANT TEMP SENDER


175-3070
200-EF43 BK-18

NOTE AN

C1

FRONT RH ATCH FLOOD


105-8069

200-TV38 BK-12

HVAC BLOWER
180-0613
122-AP3 BU-12

122-AP1 BU-12
200-AP2 BK-12

P11

FRONT RH TURN LAMP


115-1716

B-1

766-PW119 GN -18
202-PW41 BK-18

1
2

200-EF43 BK-18

TURN

RD-18

611-RL4 PU-18
611-RL11 PU-18

619-RL13 GN-18

110-CF2 RD-18
419-CF19 YL-18
322-CF17 GY-18
611-CF30 PU-18
537-CF21 GN-18
C720-CF39 BU-18
610-CF29 OR-18
605-CF25 YL-18
606-CF28 GY-18
614-CF38 PU-18
113-CF5 OR-18
102-CF1 RD-16

AP-C1
1864321

P39

PW-C26
1733141

FRONT LH ATCH FLOOD


105-8069

FRONT RH STD FLOOD


105-8069

30

A-1

200-PW87 BK-12

111-PW159 RD-18
YL-18
BK-18

122-AP1 BU-12

AP-C2
1779641

JL-C1
3E-3363

TV-C9 JL-C1
1552269 3E-3363
1
BK-18
607-TV5 PK-18
2
BK-18
200-TV10 BK-18

603-TV37 PK-18
604-TV31 OR-18
604-TV34 OR-18
605-TV29 YL-18
606-TV32 GY-18
608-TV3 GN-18
608-TV2 GN-18
617-TV30 BR-18
618-TV33 YL-18
630-TV16 GY-18
630-TV15 GY-18

603-TV37 PK-18
200-TV21 BK-18

200-TR27 BK-12

200-TV9 BK-18
200-TV38 BK-12
200-TV26 BK-18

603-TV37 PK-18
604-TV31 OR-18
604-TV34 OR-18
605-TV29 YL-18
606-TV32 GY-18
608-TV3 GN-18
608-TV2 GN-18
617-TV30 BR-18
618-TV33 YL-18
630-TV15 GY-18
630-TV16 GY-18

RH MAGNETIC MOUNT BEACON


180-3664

200-TR26 BK-12

200-AP2 BK-12
122-AP3 BU-12

520-PW43 WH -18
618-PW138 YL-18
617-PW137 BR-18
338-PW140 PK-18

CONN 19

200-PW75
200-PW74
200-PW73
200-PW57

PW-C11
1552269

200-AP2 BK-12
122-AP3 BU-12

NOTE A

PW-C21
1733139

OPERATOR PLATFORM

CONN 8

(A) RH CAB
GND 2

520-PW43 WH -18
614-PW139 PU-18
617-PW137 BR-18
618-PW138 YL-18

NOTE A

H10

200-PW87 BK-12

GN -16
YL-18
BR-16
WH -16
RD-18
RD-14
BU-18

184-PW63 BU-18
200-RK15 BK-18
200-AP2 BK-12
200-PW152 BK-14
200-PW181 BK-16
200-PW79 BK-16
200-PW85 BK-18
200-PW160 BK-18
200-PW173 BK-18

H
1
2
3
4
5
6

BK-16
BR-16
GN-16
OR-16
GY-16

200-PW181 BK-16

1
2
3
4
5
6
7
8
9
10
11
12

605-PW107 YL-18
605-PW120 YL-18
606-PW106 GY-18
606-PW98 GY-18
610-PW133 OR-18
614-PW143 PU-18
617-PW131 BR-18
618-PW105 YL-18
752-PW7 YL-18
754-PW32 BU-18
923-PW21 GY-18
N945-PW111 OR-18
E455-PW24 BR-18

NOTE A

200-PW152 BK-14

PW-C35
3E3376
306-PW80
218-PW81
338-PW77
327-PW82

105-PW52 RD-18
113-PW141 OR-18
115-PW56 RD-18
116-PW45 BR-16
117-PW46 YL-18
118-PW68 GY-16
119-PW70 PK-16
122-AP3 BU-12
131-PW55 RD-16
134-PW64 YL-18
136-PW59 GN -18

754-PW49 BU-18
754-PW22 BU-18
754-PW32 BU-18

754-PW49 BU-18
754-PW39 BU-18

200-HU9 BK-16

(A) RH CAB
GND 1

(25) HVAC ARC SUPPR


106-8704
200-EF41 BK-18
200-EF9 BK-18

200-EF7 BK-18

552-PW101 WH -18

200-RK15 BK-18
202-PW130 BK-18
202-PW41 BK-18
202-PW175 BK-18
202-PW118 BK-16

450-PW132 YL-18

619-RL10 GN-18

617-RL7 BR-18
618-RL6 YL-18

CF-C7
1552252

110-PW93 RD-18
419-PW94 YL-18
322-PW16 GY-18
611-PW95 PU-18
537-PW96 GN-18
C720-PW129 BU-18
610-PW34 OR-18
605-PW120 YL-18
606-PW98 GY-18
614-PW143 PU-18
113-PW99 OR-18
102-PW33 RD-16

327-PW134 PK-18
405-PW28 GY-18
406-PW27 PU-18
419-PW94 YL-18
430-PW18 BU-18

HIGHWAYS

200-PW79 BK-16

338-PW78 PK-18
102-PW144 RD-16

766-PW119 GN-18
766-PW3 GN-18

NOTE AA

PW-C16 TV-C3
3E3382 1552273
1
BR-18
617-TV30 BR-18
2
BK-18
3
604-TV23 OR-18
OR-18
4
606-TV35 GY-18
GY-18
5
605-TV36 YL-18
YL-18
6
YL-18
618-TV33 YL-18

1
2
3
4

E455-PW24 BR-18

H8
H8

200-PW149 BK-16
923-PW21 GY-18
923-PW62 GY-18

322-PW108 GY-18

611-RL12 PU-18

439-PW20 YL-18
443-PW5 YL-18
441-PW9 OR-18
447-PW12 PK-18
483-PW13 BR-18
507-PW8 WH -18
521-PW19 YL-18
537-PW96 GN -18

OTHER COLOR DESCRIPTIONS

202-PW118 BK-16

327-PW134 PK-18
202-PW175 BK-18
306-PW14 GN-18

PW-C34
1552272

GAUGE CIRCUIT

TURN SIGNAL / WIPER WASHER CIRCUIT

306-PW14 GN-18
202-PW175 BK-18
327-PW134 PK-18

NOTE AK

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


STARTING CIRCUIT

PW-C39
1864321

HEATER AND AIR CONDITIONER CIRCUIT

102-PW33 RD-16
110-PW127 RD-16
111-PW159 RD-18
123-PW158 WH -18
128-PW109 PK-18
143-PW23 BR-18
202-PW118 BK-16
304-PW2 WH -12
702-PW125 OR-18
720-PW126 PU-18
N945-PW111 OR-18

606-PW106 GY-18
606-PW98 GY-18
606-PW92 GY-18

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

B-1

PANEL LAMP CIRCUIT

102-PW33 RD-16
110-PW127 RD-16
111-PW159 RD-18
123-PW158 WH -18
128-PW109 PK-18
143-PW23 BR-18
304-PW2 WH -12
306-PW14 GN-18
327-PW134 PK-18
702-PW125 OR-18
720-PW126 PU-18
N945-PW111 OR-18

PW-C12
1552269
1
766-PW17 GN-18
2
202-PW42 BK-18

CONN 3

NOTE AA
NOTE AC

YL-16
BR-16
PK-16
BK-16

CONN 4

1
2
3
4
5
6
7
8

170-PW54 RD-18
118-PW145 GY-16
500-PW37 BR-16
501-PW36 GN-16
502-PW35 OR-16

504-HU1
503-HU4
119-HU3
200-HU2

HU-C1
3E3388

20

202-PW118 BK-16
202-PW175 BK-18

CONN 50
PW-C17
1552264

A-1

102-PW33 RD-16

202-PW42 BK-18
202-PW29 BK-18

606-PW116 GY-18

(B) AUX FLOOD RLY


3E-9362

GROUND CIRCUIT
102-PW144 RD-16

START AID CIRCUIT

923-PW180 GY-18

605-PW90 YL-18
605-PW107 YL-18
605-PW120 YL-18

WIRE GROUP COLOR DESCRIPTIONS

ROADING LAMPS
173-3175

102-PW33 RD-16

E455-PW24 BR-18

605-PW115 YL-18

NOTE T

604-PW122 OR-18
604-PW121 OR-18

604-PW114 OR-18
605-PW90 YL-18
605-PW120 YL-18
605-PW107 YL-18
606-PW98 GY-18
606-PW92 GY-18
606-PW106 GY-18
610-PW133 OR-18
614-PW143 PU-18
617-PW131 BR-18
618-PW105 YL-18
752-PW7 YL-18
752-PW26 YL-18
754-PW32 BU-18
754-PW22 BU-18
766-PW119 GN -18
766-PW3 GN -18

170-PW54 RD-18
200-RK15 BK-18
200-PW173 BK-18
184-PW63 BU-18
105-PW52 RD-18
110-PW128 RD-18
113-PW183 OR-18
113-PW141 OR-18
113-PW99 OR-18
116-PW45 BR-16
117-PW46 YL-18
118-PW38 GY-16
118-PW68 GY-16
119-PW70 PK-16
131-PW55 RD-16
144-PW69 GN -16
157-PW47 YL-18
158-PW58 BR-16
200-PW160 BK-18
307-PW10 OR-18
308-PW135 YL-18
309-PW11 GY-18
310-PW15 PU-16
405-PW28 GY-18
406-PW27 PU-18
430-PW18 BU-18
439-PW20 YL-18
441-PW9 OR-18
443-PW5 YL-18
447-PW12 PK-18
450-PW132 YL-18
483-PW13 BR-18
500-PW37 BR-16
501-PW36 GN -16
502-PW35 OR-16
507-PW8 WH -18
568-PW4 GN -18
604-PW114 OR-18

H3

GND

537-PW147 GN -18

611-RL12 PU-18
200-RL3 BK-16
619-RL13 GN-18
617-RL7 BR-18
618-RL6 YL-18
606-RL8 GY-18
605-RL9 YL-18

PW-C7
3E5179

304-PW2 WH -12
309-PW11 GY-18
310-PW15 PU-16

537-PW96 GN-18
537-PW91 GN-18

1
2

513-AE1 OR-18
200-AE2 BK-18

CONN 23

143-PW23 BR-18
128-PW109 PK-18
200-PW182 BK-18

AC COMPRESSOR CLUTCH
3E-1908

CONN 26

(96) RH HEADLIGHT AS.


3E-7584

111-PW159 RD-18

H13

H14

NOTE R
BK-14
BK-14

AE-C1
1552269

EF-C10
1552269

200-PW48 BK-16

H13

(10) REAR WASHER MOTOR


117-2826

YL-18
BK-18
WH-18
BU-18

605-RL9 YL-18
606-RL8 GY-18

619-RL5 GN -18

110-PW127 RD-16
419-PW94 YL-18
419-PW102 YL-18

1
2
3
4
5
6
7
8

611-PW103 PU-18
200-PW48 BK-16
619-PW1 GN-18
617-PW131 BR-18
618-PW105 YL-18
606-PW106 GY-18
605-PW107 YL-18

102-PW33 RD-16
110-PW93 RD-18
113-PW183 OR-18
113-PW99 OR-18

568-PW4 GN -18

610-PW133 OR-18

(A) STD FLOOD RLY


3E-9362
200-RK11 BK-18
610-RK10 OR-18

H8

110-PW86 RD-18
122-AP3 BU-12
134-PW64 YL-18
136-PW59 GN -18
163-PW65 WH -16
180-PW50 RD-14
184-PW30 BU-18
200-AP2 BK-12
200-PW181 BK-16
200-PW152 BK-14
322-PW108 GY-18
520-PW43 WH -18
521-PW19 YL-18
614-PW143 PU-18
614-PW139 PU-18
754-PW49 BU-18
923-PW180 GY-18

113-PW40 OR-18
367-PW60 BU-18
614-PW142 PU-18
H771-PW61 BR-18
H772-PW67 YL-18
R912-PW113 OR-18

607-RK7 PK-16

87A

HU-C4
1552267

H9

200-PW97 BK-18
200-PW48 BK-16
200-PW182 BK-18
200-PW79 BK-16

(24) STALK SW
163-5673

200-RL1 BK-16
200-RL2 BK-16

200-RL3 BK-16
RL-C1
1552264

PW-C9
3E3388

110-PW88 RD-18
111-PW123 RD-18
111-PW124 RD-18
118-PW38 GY-16
123-PW158 WH -18
202-PW130 BK-18
306-PW14 GN -18
307-PW10 OR-18
419-PW102 YL-18
500-PW37 BR-16
501-PW36 GN -16
502-PW35 OR-16
537-PW91 GN -18
568-PW4 GN -18
604-PW121 OR-18
606-PW92 GY-18
605-PW90 YL-18
604-PW122 OR-18
702-PW125 OR-18
752-PW26 YL-18
754-PW22 BU-18
720-PW126 PU-18
766-PW3 GN -18
923-PW62 GY-18

STEERING COLUMN

430-PW18 BU-18
439-PW20 YL-18
441-PW9 OR-18
443-PW5 YL-18
447-PW12 PK-18
450-PW132 YL-18
483-PW13 BR-18
500-PW37 BR-16
501-PW36 GN -16
502-PW35 OR-16
507-PW8 WH -18
521-PW19 YL-18

113-PW40 OR-18
367-PW60 BU-18
614-PW142 PU-18
H771-PW61 BR-18
H772-PW67 YL-18
R912-PW113 OR-18

118-PW68 GY-16
118-PW38 GY-16
118-PW145 GY-16
170-PW54 RD-18
200-PW160 BK-18
500-PW37 BR-16
501-PW36 GN-16
502-PW35 OR-16
604-PW114 OR-18
605-PW115 YL-18
606-PW116 GY-18
617-PW104 BR-18
618-PW117 YL-18
200-RK15 BK-18

NOTE AH
NOTE AJ

1
2
3
4
5
6

H6

105-PW52 RD-18
110-PW128 RD-18
116-PW45 BR-16
117-PW46 YL-18
131-PW55 RD-16
119-PW70 PK-16
144-PW69 GN-16
157-PW47 YL-18
158-PW58 BR-16
184-PW63 BU-18
200-PW173 BK-18
307-PW10 OR-18
308-PW135 YL-18
309-PW11 GY-18
310-PW15 PU-16
367-PW60 BU-18
405-PW28 GY-18
406-PW27 PU-18
430-PW18 BU-18
439-PW20 YL-18
441-PW9 OR-18
443-PW5 YL-18
447-PW12 PK-18
450-PW132 YL-18
483-PW13 BR-18
507-PW8 WH -18
568-PW4 GN -18
610-PW133 OR-18
614-PW142 PU-18
E455-PW24 BR-18
H771-PW61 BR-18
H772-PW67 YL-18
R912-PW113 OR-18
113-PW136 OR-18
113-PW136 OR-18
113-PW40 OR-18
113-PW99 OR-18
113-PW141 OR-18
113-PW183 OR-18

CONN 33

CR-C9
1552273

504-CR19 YL-16
503-CR87 BR-16
119-CR88 PK-16

NOTE AE

184-PW63 BU-18
113-PW136 OR-18
447-PW12 PK-18
614-PW142 PU-18
441-PW9 OR-18
443-PW5 YL-18
309-PW11 GY-18
405-PW28 GY-18
406-PW27 PU-18
483-PW13 BR-18
568-PW4 GN -18
H771-PW61 BR-18
116-PW45 BR-16
117-PW46 YL-18
310-PW15 PU-16
439-PW20 YL-18
430-PW18 BU-18
610-PW133 OR-18
507-PW8 WH -18
E455-PW24 BR-18
158-PW58 BR-16
200-PW173 BK-18
157-PW47 YL-18
119-PW70 PK-16
144-PW69 GN -16
308-PW135 YL-18
110-PW128 RD-18
367-PW60 BU-18
R912-PW113 OR-18
H772-PW67 YL-18
131-PW55 RD-16

BR-18
BR-18
YL-18
OR-18
OR-18

PK-16
GY-18
GN-16
PK-16
WH-18
OR-18

PW-C18
1552269
1
752-PW31 YL-18
2
754-PW39 BU-18

PW-C20
1673692

CONN 8
603-CR71
630-CR73
608-CR72
607-CR70
620-CR69
610-CR43

CONN 17

CONN 15

CONN 16
CR-C8
1673693

200-CR66 BK-18
200-CR97 BK-18
200-CR77 BK-18
200-CR62 BK-18
307-CR9 OR-18
308-CR6 YL-18

1
2
3
4

RIGHT PANEL

111-PW53 RD-18
537-PW147 GN-18
200-PW97 BK-18

200-PW51 BK-18

H6

R912-CR94 OR-18

113-CR98 OR-18
113-CR41 OR-18
113-CR24 OR-18

OR-18
OR-18
OR-18
OR-18

CR-C2
1552272

607-CR85 PK-16
608-CR86 GN-16
614-CR21 PU-18

CR-C22
1552269

119-CR88 PK-16
119-CR81 PK-16
119-CR79 PK-16
131-CR11 RD-16
144-CR5 GN -16
157-CR3 YL-18
158-CR1 BR-16
184-CR59 BU-18

OR-18
OR-18
OR-18
OR-18
OR-18
BK-18
BK-18
BK-18
BK-18
BK-18
OR-18
YL-18
PK-18
YL-18
PU-18

105-CR12 RD-18
110-CR7 RD-18
116-CR13 BR-16
117-CR14 YL-18
119-CR79 PK-16
119-CR81 PK-16
131-CR11 RD-16
144-CR5 GN-16
157-CR3 YL-18
158-CR1 BR-16
184-CR59 BU-18
200-CR66 BK-18
200-CR62 BK-18
200-CR77 BK-18
307-CR9 OR-18
308-CR6 YL-18
310-CR15 PU-16
367-CR8 BU-18
503-CR87 BR-16
504-CR19 YL-16
507-CR20 WH -18
603-CR71 PK-16
607-CR70 PK-16
608-CR72 GN -16
614-CR78 PU-18
614-CR26 PU-18
620-CR69WH -18
630-CR73 GY-18
H771-CR10 BR-18
H772-CR22 YL-18
R912-CR28 OR-18
R912-CR94 OR-18
614-CR78 PU-18
614-CR26 PU-18

PW-C37
1116795

113-PW183 OR-18
113-PW99 OR-18
118-PW38 GY-16
200-PW48 BK-16
200-PW182 BK-18
307-PW10 OR-18
309-PW11 GY-18
310-PW15 PU-16
322-PW108 GY-18
405-PW28 GY-18
406-PW27 PU-18
419-PW151 YL-18

(C) POWER PORT


178-7539

RIGHT
TURN B+
HI WIPER

111-PW123 RD-18
111-PW124 RD-18
111-PW159 RD-18

111-PW53 RD-18

BATTERY + 2
LAMP OUTPUT 4
GROUND 5

113-CR41 OR-18

309-CR36 GY-18
309-CR29 GY-18

CR-C15
1429117

(A) STD REAR FLOOD


169-0590
7

116-CR13 BR-16
117-CR14 YL-18

6
MOM 10

504-CR67 YL-16

184-CR59 BU-18

113-CR40
113-CR82
113-CR42
113-CR39

GY-18
GN -16
GN -16
PU-16

MOM

E528-AC3 PU-12
522-AC6 WH-18

NOTE L
105-CR12 RD-18
110-CR7 RD-18
113-CR41 OR-18

(A) BEACON SW
169-0595

630-CR73
608-CR72
608-CR86
310-CR15

(A) BACKHOE SHUTOFF SW


169-0599

1
3

200-CR63 BK-18

CR-C20
1429117

200-AC12 BK-18
200-AC16 BK-18

PW-C6
1552252
1
110-PW88 RD-18
2
506-PW6 PU-18
3
611-PW89 PU-18
4
610-PW34 OR-18
5
619-PW1 GN -18
6
500-PW37 BR-16
7
501-PW36 GN -16
8
118-PW38 GY-16
9
605-PW90 YL-18
10
606-PW92 GY-18
11
537-PW91 GN -18
12
502-PW35 OR-16

PARK SW
LO WIPER
WIPER B+
LEFT
110-PW127 RD-16
110-PW88 RD-18
110-PW93 RD-18

110-PW128 RD-18
110-PW86 RD-18

H6

610-CR43 OR-18
119-CR88 PK-16

(A) START AID


169-0586

MOM

105-CR12 RD-18
200-CR77 BK-18
308-CR6 YL-18
307-CR9 OR-18

CR-C4
1141749

200-CR51
447-CR25
614-CR78
200-CR52
443-CR37
113-CR42
113-CR39

614-CR47 PU-18

614-CR60 PU-18

200-CR64 BK-18
614-CR92 PU-18

184-CR90 BU-18

200-CR93 BK-18

200-CR34 BK-18

450-CR35 YL-18

IGN

200-CR49 BK-18

CR-C21
1141749
200-CR84 BK-18

(A) REAR WASHER WIPER SW


169-0596

113-CR76 OR-18
113-CR96 OR-18

200-CR54 BK-18

(A) SIDESHIFT LOCK SW


169-0597

(A) TACHOMETER GAUGE


170-6308

GND

614-CR91 PU-18

CR-C7
1141749

614-CR45 PU-18
614-CR83 PU-18

SEND

614-CR83 PU-18

NC

C OFF
S ON
B ST

200-CR65 BK-18

G423-CR95 PK-18
113-CR76 OR-18
200-CR75 BK-18
309-CR36 GY-18
309-CR29 GY-18
405-CR30 GY-18
406-CR31 PU-18
430-CR17 BU-18
439-CR18 YL-18
483-CR32 BR-18
568-CR33 GN -18

GND

IGN

BAT

R
1
2
3
4

308-JK2 YL-18
307-JK3 OR-18

441-CR27 OR-18

(A) VOLTMETER GAUGE


170-6309
113-CR82 OR-18

(A) KEY START SWITCH


142-8858
JK-C2
1552272

CONN 7

(A) STD FRONT FLOOD


169-0592

614-CR46 PU-18
614-CR44 PU-18

113-CR42 OR-18

JK-C1
3E3381
105-JK1 RD-18

IGN

SEND

200-CR52 BK-18

(A) COOLANT TEMP GAUGE


170-6306

1
2
3
4
5
6

447-CR25 PK-18

CR-C5
1141749

(A) ACTION LAMP GP


189-0148

CR-C1
1552273
105-CR12 RD-18
200-CR77 BK-18
308-CR6 YL-18
307-CR9 OR-18

(A) FUEL LEVEL GAUGE


170-6305

GND

483-CR32 BR-18
309-CR36 GY-18
430-CR17 BU-18

CONN 2

113-CR96 OR-18
200-CR97 BK-18
E455-CR16 BR-18
G423-CR95 PK-18

113-CR40 OR-18
113-CR41 OR-18

113-CR40 OR-18

SEND

3
4

520-AC13 WH-18

614-AC7 PU-18
E528-AC30 PU-12

(A) FLASHER
7T-4848

1
2
3
4

H1

443-CR37 YL-18

122-AC29 BU-12

PW-C5
1552269
113-PW40 OR-18
200-PW51 BK-18

8
1

CR-C19
1552272

H1

H1

200-AC1 BK-18

CH-C3
1864321

(A) CONVERTER TEMP GAUGE


170-6542

HVAC SYSTEM

CONN 22

CONN 54

LO BEAM

NOTE M

200-AC16 BK-18

113-CH9 OR-18
200-CH13 BK-18
E455-CH14 BR-18
G423-CH4 PK-18

MOTOR

(15) MOTOR SPD RES


188-2711

(A) HEATER AC SW
NOTE M
169-0606

H2

CH-C1
3E3375

FUNCTION
LOW OIL PRESSURE
HIGH COOLANT TEMP
LOW BRAKE FLUID
FULL WATER SEP
ALTERNATOR FAIL
DIRTY HYD FILTER
DIRTY AIR FILTER
NOT USED

CR-C3
1552252
113-CR76 OR-18
200-CR75 BK-18
406-CR31 PU-18
G423-CR95 PK-18
405-CR30 GY-18
439-CR18 YL-18
309-CR29 GY-18
568-CR33 GN-18

113-CH9 OR-18
200-CH13 BK-18
E455-CH14 BR-18
G423-CH4 PK-18

614-CR56 PU-18

L7

1
2

NOTE W

(A) LAMP GP BASIC


144-9930

HEADLAMP B+

(25) REFRIGERANT SW
114-5333
BK-18
BK-18

AE-C2
1552269
1
513-AE5 OR-18
2
200-AE6 BK-18

EF-C15 AE-C4
1552269 3E3364
1
521-EF14 YL-18
2
200-AE7 BK-18
200-EF41 BK-18

(95) LH HEADLIGHT AS.


3E-7584
1
2
3
4
5
6

605-RL9 YL-18
200-RL1 BK-16
617-RL7 BR-18
611-RL11 PU-18

7Y-3883

L5
EXT ALARM
EXT ALARM
L3

PW-C15
1552267
A
163-PW65 WH-16
B
200-PW66 BK-16
C
136-PW59 GN-18

516-AC22 GN-14

HEATER AC SWITCH
POSITION
TERM CONN
AIR CONDITIONER 2&1,5&4
OFF
--- --HEATER
2&3,5&6

WASHER
HI BEAM

7G-1060

L4

1
2
3
4
5
6
7
8

754-JC1 BU-18
200-JC2 BK-18
923-JC3 GY-18

(91) PILOT HYD SHUTOFF SOL


JC-C4
171-8775
1552269
RD-18 1
R912-JC6 OR-18
RD-18 2
200-JC2 BK-18

H4

PW-C4
1552272
184-PW30 BU-18
200-PW72 BK-16
134-PW64 YL-18

MOM

OUTPUT CONN 4 (GREEN)

L1

1
2
3
4
5
6
7
8
9
10
11
12

1
2
3
4

NOTE U

AC-C12
1779646
1
C568-AC26 WH -12
2
200-AC27 BK-12

P36

RD
BK
BU
OR
WH
GN
PK
YL
PU
DKBU

L1
L4

CONN 12

PW-C19
1552264
754-PW49 BU-18
200-PW169 BK-18
923-PW180 GY-18
367-PW83 BU-18
H771-PW61 BR-18
H772-PW67 YL-18
R912-PW113 OR-18

C568-AC25 WH-12

MOTOR

RL-C3
1552273

K1

L5

JC-C2
3E3388

AC-C13
1922111
2
3

(30) BLOWER MOTOR


168-2313

FLASH B+

MOTOR

MW-C2
1171877
1
507-MW2 WH -18
2
200-MW5 BK-18

EF-C12
1552269

K5

L2

CONN 6

517-AC23 BU-14

MOM

120 VAC - 166-0658


240 VAC - 166-0659

ENGINE BLOCK HEATER

(10) FRNT WASHER MOTOR


117-2826

441-EF19 OR-18

P9

+
-

110-JC8 RD-18
322-JC9 GY-18

(18) REV XMSN SOL


130-0912

200-EF9 BK-18

P37

RD-16
BK-16

BK-18
BK-18

(A) HI SPD RELAY


3E-9362

E528-AC5 PU-18
E528-AC3 PU-12
E528-AC30 PU-12

E528-AC4 PU-12

RD-18
RD-18

BK-18
BK-18

VALVE GP
142-1468

CONN 21

507-PW8 WH -18
430-PW18 BU-18
483-PW13 BR-18
506-PW6 PU-18
200-PW75 BK-18
200-PW73 BK-18
200-PW74 BK-18

(18) FWD XMSN SOL


117-2911

AE-C3
1552269
1
521-AE4 YL-18
2
513-AE3 OR-18

MW-C1
1171877
1
506-MW1 PU-18
2
200-MW4 BK-18

200-MW3 BK-18

K29

JC-C1
1552269
1
754-JC1 BU-18
2
923-JC3 GY-18

200-PW66 BK-16
200-PW181 BK-16
200-PW72 BK-16

200-PW169 BK-18

87A

CONN 64

304-EF12 WH -12

RD-18
RD-18

(10) AIR FILTER SW


193-2181

PW-C33 MW-C3
1552267 3E3369
A
506-PW6 PU-18
B
507-PW8 WH -18
C
200-PW75 BK-18

EF-C18
1779641

K26

(4) BACKUP ALARM HORN


154-5428

L6

PW-C36
1552267
A
110-PW86 RD-18
B
322-PW108 GY-18
C
367-PW84 BU-18

30

200-AC17 BK-18

H6

(A) VENT SW
184-2422

(10) BRAKE FLUID LVL SW


4E-8619

BK-16
BR-16

CONN 25

P2

L3

JC-C5
3E3370

122-AC28 BU-12

(24) SHUTTLE CONTROL


174-6640

BU-18
GY-18
BR-18
YL-18

P4

L2
L6

CONN 5

JC-C6
1552269
1
110-JC8 RD-18
2
322-JC9 GY-18

200-AC20 BK-12
86 AC-C8
1116795
87
C568-AC21 WH-12

85

1
2

PW-C32
1552269
1
430-PW18 BU-18
2
200-PW74 BK-18

P8

(85) BACKHOE RH HANDLE SW


185-5915

515-AC24 GY-14

515-AC24 GY-14
E528-AC5 PU-18

PW-C31
7N9738
483-PW13 BR-18
200-PW73 BK-18

101-EF8 RD-16

1
2

EF-C3
1552267
A
754-EF31 BU-18
B
923-EF32 GY-18
C

H14

200-EF9 BK-18
113-EF49 OR-18

PW-C38
1779646
304-PW2 WH -12

P30

R912-PW113 OR-18

10
AC-C1
1429117

367-PW60 BU-18

B+
GND

200-AC27 BK-12
200-AC20 BK-12

754-EF31
923-EF32
922-EF36
752-EF35

P27

200-AC1 BK-18
200-AC17 BK-18

367-PW84 BU-18
367-PW83 BU-18

H4

REAR END (ROADING)

E529-AC2 YL-12

E529-AC2 YL-12
516-AC22 GN-14

110-PW88 RD-18
111-PW124 RD-18
111-PW123 RD-18
118-PW38 GY-16
123-PW158 WH -18
202-PW130 BK-18
306-PW14 GN -18
307-PW10 OR-18
419-PW102 YL-18
501-PW36 GN -16
502-PW35 OR-16
537-PW91 GN -18
568-PW4 GN -18
604-PW121 OR-18
604-PW122 OR-18
605-PW90 YL-18
606-PW92 GY-18
500-PW37 BR-16
702-PW125 OR-18
720-PW126 PU-18
752-PW26 YL-18
754-PW22 BU-18
766-PW3 GN -18
923-PW62 GY-18

PW-C3
1552252
123-PW158 WH -18
202-PW130 BK-18
922-PW25 BR-18
923-PW62 GY-18
752-PW26 YL-18
754-PW22 BU-18
306-PW14 GN -18
307-PW10 OR-18
766-PW3 GN -18
568-PW4 GN -18
419-PW102 YL-18
C720-PW129 BU-18

H14

322-EF26 GY-18
128-EF27 PK-18

P39

RD-18
RD-18

3
4

200-AC15 BK-12
200-AC17 BK-18
200-AC16 BK-18

1
2
3
4
5
6
7
8
9
10
11
12

BATTERY
GROUND
FORWARD SOLENOID RETURN
REVERSE SOLENOID RETURN
FORWARD SOLENOID OUT
REVERSE SOLENOID OUT
START RELAY COIL OUT
KEY START SW TO BAT
NEUTRALIZER SW TO GND
PARK BRAKE ALARM OUT
PARK BRAKE SW TO GND
NEUTRAL LOCK SW TO GND

113-PW183 OR-18

EF-C2
1552269
1
752-EF35 YL-18
2
922-EF36 BR-18

406-EF37 PU-18

P28

(93) SIDE SHIFT LOCK SOL


3E-8622
1
2

H771-JV13 BR-18
200-JV10 BK-18

E528-AC4 PU-12

110-PW86 RD-18
322-PW108 GY-18
754-PW49 BU-18
923-PW180 GY-18
H771-PW61 BR-18
H772-PW67 YL-18

(A) AC SHUTOFF RLY


3E-9362

AIR CONDITIONER SHUTOFF

614-AC10 PU-18
614-AC7 PU-18
517-AC23 BU-14

8
1

619-PW1 GN -18
C720-PW129 BU-18

P3

JV-C6
1552269

87A

AR-C1
1116795
C511-AR3 WH -18

P7

H772-JV14 YL-18
H771-JV13 BR-18
R912-JV21 OR-18

RD-18
RD-18

(A) BLOWER SPEED SW


169-0605
200-AC12 BK-18

(92) PILOT SHUTOFF SOL


171-8775

REPLACE TACHOMETER
P/N 170-6308 WITH
TACHOMETER P/N 188-2470
FOR AIR CONDITIONER

30

P14

JV-C9
1552269
1
R912-JV21 OR-18
2
200-JV20 BK-16

RD-18
RD-18

+ BATTERY
GROUND

521-AR4 YL-18

754-PW32 BU-18
923-PW21 GY-18
922-PW25 BR-18
752-PW7 YL-18

P19

REAR RH STOP TAIL TURN LAMP


9R-5369 (CENTER PIVOT)
9R-2385 (SIDE SHIFT)

R912-JV21 OR-18
H771-JV13 BR-18
H772-JV14 YL-18

NOTE K

PW-C13
1552269
1
180-PW50 RD-14
2
200-PW152 BK-14

86

611-PW95 PU-18
611-PW103 PU-18

P15

1
2
3
4

1
2

H772-JV14 YL-18
200-JV9 BK-18

(29) AIR SUSPENSION SEAT


164-1201

(91) HYD SHUTOFF SOL


179-5593

85
87

611-PW89 PU-18

322-PW112 GY-18
128-PW109 PK-18

K31

YL-18
OR-18
GY-18
BK-16

JV-C5
1552272
618-JV7 YL-18
604-JV8 OR-18
606-JV18 GY-18
200-JV6 BK-18

JV-C7
1552269

(A) TACHOMETER AC SHUTOFF


188-2470

NOTE E

PW-C2
1082253
702-PW125 OR-18
604-PW121 OR-18
111-PW124 RD-18

K24

605-JV19 YL-18
606-JV18 GY-18
617-JV15 BR-18
618-JV7 YL-18
923-JV3 GY-18

RTD, SINGLE
TAIL
STOP
TURN
GND

604-JV17 OR-18

BLOWER SPD SWITCH


POSITION
TERM CONN
LOW SPD (I)
2&1,5&4
MED SPD (11)
2&3,5&4
HIGH SPD (III) 2&3,5&6

614-PW139 PU-18
614-PW143 PU-18
614-PW142 PU-18

614-PW44 PU-18

H5

SEND
GND

A
B
C

CONN 20

309-EF21 GY-18
450-EF38 YL-18
327-EF20 PK-18
310-EF25 PU-16
443-EF15 YL-18
521-EF14 YL-18
552-EF17 WH -18
405-EF39 GY-18
441-EF19 OR-18
439-EF16 YL-18
E455-EF18 BR-18
447-EF22 PK-18

K6

754-JV1 BU-18
923-JV3 GY-18

520-PW43 WH-18
521-PW19 YL-18

CONNECT TO PW-C19

113-AR1 OR-18
569-AR2 PK-18
IGN AC

K13

NOTE N

1
2

604-JV8 OR-18
604-JV5 OR-18

-AC13
WH-18
122-AC29 BU-12
E529-AC2 YL-12

122-AP3 BU-12
200-AP2 BK-12

406-PW27 PU-18

506-PW6 PU-18
610-PW34 OR-18
922-PW25 BR-18

P20

RD-16
BK-16

754-JV1 BU-18
200-JV2 BK-16
923-JV3 GY-18
367-JV12 BU-18
H771-JV13 BR-18
H772-JV14 YL-18
R912-JV21 OR-18

367-JV12 BU-18

JV-C1
1552269

CONN 6

1
2
3
4
5
6
7
8

(22) BRAKE SW B
105-8034

AR-C2
AC-C10
3E3364
1552269
1
C511-AC11 WH-18
C511-AR3 WH -18
2
521-AC14 YL-18
521-AR4 YL-18

P12

200-JV16 BK-18

(4) BACKUP ALARM


154-5428

JV-C2
3E3388

CONN 18

614-AC8 PU-18
614-AC10 PU-18

NOTE E

(97) THERMOSTAT SW
119-9631

P11

PX-C1
3E3370
A
128-PX1 PK-18
B
762-PX2 YL-18
C

200-JV11 BK-18
200-JV9 BK-18
200-JV10 BK-18
200-JV20 BK-16
200-JV2 BK-16

1
2

P16

(26) RETURN TO DIG SW


129-6465

CONN 14

522-AC6 WH-18
C511-AC11 WH-18

PW-C1
1082253
A
720-PW126 PU-18
B
604-PW122 OR-18
C
111-PW123 RD-18

P17

200-JV4 BK-18
200-JV6 BK-18

522-AC6 WH -18
521-AC14 YL-18

(22) BRAKE SW A
105-8034

THERMOSTAT WIRE AS
170-7274

AC-C11
3E3364

P18

754-JV1 BU-18

(4) REAR HORN


JV-C8
164-9425
1552269
1
367-JV12 BU-18
2
200-JV16 BK-18

NOTE AA

122-AC28 BU-12
122-AC29 BU-12

AC-C9
3E3376
1
520-AC13 WH-18
2
521-AC14 YL-18
3
614-AC9 PU-18
4

PW-C28
1552272
520-PW43 WH-18
521-PW19 YL-18
614-PW44 PU-18

H5

AC-C7
1779641
122-AC18 BU-12
200-AC15 BK-12

P23

RTD, PARALLEL

122-AP3 BU-12
200-AP2 BK-12

CONN 3

1
2
3
4
5
6

1
2

P22

JV-C3
1552273
617-JV15 BR-18
200-JV11 BK-18
604-JV17 OR-18
606-JV18 GY-18
605-JV19 YL-18
618-JV7 YL-18

AP-C3
1779646

CONNECT TO PW-C36

OUTPUT CONN 3 (BLUE)

367-JV23 BU-18

REAR LH STOP TAIL TURN LAMP


9R-5369 (CENTER PIVOT)
9R-2385 (SIDE SHIFT)

NOTE P

A
B
C

110-JV22 RD-18

EF-C1
1673693
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

309-PW11 GY-18
450-PW110 YL-18
327-PW134 PK-18
310-PW15 PU-16
443-PW5 YL-18
521-PW19 YL-18
552-PW101 WH -18
405-PW28 GY-18
441-PW9 OR-18
439-PW20 YL-18
E455-PW24 BR-18
447-PW12 PK-18

OUTPUT CONN 4 (GREEN)

+ BATTERY
SOLENOID
GROUND

BK-18
BK-18

CONN 5

HVAC SYSTEM

101-PC9 RD-8

OR-18
BU-18
BK-18

1
2
3
4

YL-18
OR-18
GY-18
BK-16

JV-C11
1552269
1
110-JV22 RD-18
2
367-JV23 BU-18

CONN 13

101-PC10 RD-8

A
B
C

TAIL
STOP
TURN
GND

JV-C10
3E3370

101-PC9 RD-8

(16) BUCKET POS SENSOR


3E-7843

PY-C1
3E3370

PY-C2
3E3370
A
128-PY1 PK-18
B
762-PY2 YL-18
C
200-PY3 BK-18

(85) BACKHOE RH HANDLE


185-5915

101-PC9 RD-8

CONN 29

JV-C4
1552272
617-JV15 BR-18
604-JV5 OR-18
605-JV19 YL-18
200-JV4 BK-18

521-AE4 YL-18

327-EF24 PK-18

K40

P25

10

P38

11

P32

12

P35

13

P10

14

P34

15

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE &
COMPONENT
CIRCUIT GROUPING
DESIGNATION
SPLICE

NOTE LOC
SHT1 VARIOUS,A-13

NOTE A:

ASSEMBLE TERMINALS TO DESIGNATED STUD

SHT2 VARIOUS

NOTE C:

WIRES ARE TWISTED.

SHT1 I-7

NOTE E:

NORMALLY CLOSED WHEN BRAKE IS DEPRESSED

SHT 1 A-3,B-3
C-3
SHT 1 A-3,B-3
C-3
SHT1 H-11

NOTE H:

OPTION HARNESS - ALTERNATE BASED ON MACHINE CONFIGURATION.

NOTE J:

ATTACHMENT HARNESS

NOTE K:

STD AIR SUSPENSION SEAT IS P/N 164-1201 (FABRIC) OR P/N 164-1202 (VINYL).
DELUXE AIR SEAT IS P/N 164-1203 AND EUROPEAN UTILITY AIR SEAT IS P/N 164-1206.

SHT1 G-11

NOTE L:

STD FRONT FLOOD AND STD REAR FLOOD SWITCHES ARE FOR STANDARD FLOOD LAMP
ARRANGEMENTS (4 LAMPS TOTAL). ATCH FRONT FLOOD AND ATCH REAR FLOOD SWITCHES
FOR MACHINES WITH OPTIONAL ATTACHMENT FLOOD LAMPS (8 LAMPS TOTAL).

SHT1 H-7

NOTE M:

WHEN USING A CAB WITH HEATER ONLY, HEATER AC SW IS REPLACED WITH VENT SW.

SHT1 I-15,F-1

NOTE N:

RETURN-TO-DIG SWITCH - SINGLE TILT OPTION

SHT1 I-15,F-1

NOTE P:

RETURN-TO-DIG SENSOR - PARALLEL LIFT OPTION

SHT1 I-1

NOTE R:

NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE

TWISTED 1 TWIST PER 25mm.

ARE

NOTE T:

CONNECTOR RK-C5 IS USED FOR THE FOG LAMP ATTACHMENT (CONN FP-C3).

NOTE U:

CONNECTOR PW-C4 (LOC. SHT 1, H-11) IS USED TO SUPPLY POWER FOR THE RIDE CONTROL
(CONN RA-C7), DEAD ENGINE LOWER (CONN LN-C3), AND STAB LEGS AUTO UP (CONN JU-C9)
ATTACHMENTS.

SHT1 H-11
SHT2 C-14,I-12

NOTE V:

CONNECTOR PW-C15 (LOC. SHT 1, G-11) IS USED TO SUPPLY POWER FOR THE AWS
(CONN WE-C1) AND AUX. HYDRAULICS (CONN MP-C7) ATTACHMENTS.

SHT1 G-11
SHT2 E-10

NOTE W:

CONNECTOR PW-C5 (LOC. SHT 1, G-11) IS USED TO SUPPLY POWER FOR THE CAT DATA
LINK SERVICE PORT (CONN UH-C2) ATTACHMENT.

SHT2 C-14

NOTE X:

THIS CONNECTOR IS USED IN PLACE OF PW-C15 FOR THE AUX. HYDRAULICS (CONN MP-C7)
ATTACHMENT.

SHT2 C-9,A-6

NOTE Y:

THIS CONNECTOR IS USED IN PLACE OF PW-C4


OR OTHER ATTACHMENTS PER NOTE U.

SHT1 C-13,I-12

NOTE AA: FOR CENTER PIVOT MACHINE, THEN CONNECTOR PW-C16 (LOC. SHT 1, C-13) PLUGS
INTO CONNECTOR TV-C3 (LOC. SHT 1, C-13), ELSE FOR SIDE SHIFT MACHINE
THEN CONNECTOR PW-C16 PLUGS INTO CONNECTOR JV-C3 (LOC. SHT 1, I-12).

SHT1 A-15

NOTE AC: CONNECTOR CX-C2 (LOC. SHT 1, C-14) PLUGS INTO ROOF LIGHTING HARNESS CONNECTOR
TV-C1 (LOC. SHT 1, C-14) OR TR-C1 (LOC. SHT 1, A-15).

SHT1 F-10
SHT2 E-8

NOTE AE: CONNECTOR PW-C18 (LOC. SHT 1, F-10) PLUGS INTO THE STAB LEG ALARM ATTACHMENT
CONNECTOR JA-C2 (LOC. SHT 2, E-8).

SHT1 F-10
SHT2 I-13

NOTE AF: CONNECTOR CR-C22 (LOC. SHT 1, F-10) PLUGS INTO THE AUX. HYDRAULICS ATTACHMENT
CONNECTOR MP-C11 (LOC. SHT 2, I-13).

SHT2 G-3,E-7

NOTE AG: WHEN USING RIDE CONTROL ATTACH AND AUTOSHIFT, CONNECT XF-C11 (LOC. SHT 2, E-7)
TO RA-C2 (LOC. SHT 2, G-4) AND DO NOT USE 6 PIN JUMPER WIRE AS. RA-C2A.

SHT1 E-10
SHT2 I-3,F-13

NOTE AH: THIS ATTACHMENT CONNECTOR CAN PLUG INTO SIDE CONSOLE HARNESS CONN. CR-C14 OR CAN BE
USED FOR OTHER ATTACHMENTS IN PLACE OF PLATFORM CONN. PW-C14 (LOC. SHT 1, E-10).

SHT1 E-10
SHT2 F-12

NOTE AJ: THIS ATTACHMENT CONNECTOR CAN PLUG INTO PLATFORM HARNESS CONN. PW-C14 OR CAN BE
USED FOR OTHER ATTACHMENTS IN PLACE OF SIDE CONSOLE CONN. CR-C14 (LOC. SHT 1, E-10).

SHT1 VARIOUS
SHT2 VARIOUS,B-1

NOTE AK: PLATFORM HARNESS CONNECTORS PW-C34 AND PW-C35 (LOC. SHT 1, D-8) CONNECT
TOGETHER WHEN THERE ARE NO RELATED ATTACHMENTS. WHEN MACHINE SECURITY,
DEAD ENGINE LOWER, OR AUTOSHIFT ATTACHMENTS ARE USED,
CONNECTORS PW-C34 AND PW-C35 ARE DISCONNECTED AND THE ATTACHMENT
HARNESSES CONNECT INTO THEM AND EACH OTHER. SEE TABLE 1 (LOC. SHT 2, B-1)
TO UNDERSTAND CORRECT ATTACHMENT CONNECTIONS.

SHT1 E-2
SHT2 E-3,H-6,
I-8,B-5,D-10

NOTE AL: CONNECT MALE BLADE TERMINAL INTO 614-PU FEMALE BLADE TERMINAL COMING OFF
OF HAZARD SWITCH IN THE FRONT CONSOLE (LOC. SHT 1, E-2).

SHT2 G-10,B-15,
C-14

NOTE AM: FOR MACHINES WITH AUX. HYDRAULICS AND ALL WHEEL STEER, CONNECT WE-C7 (LOC. SHT 2, C-14)
TO KR-C5 (LOC. SHT 2, G-10) AND CONNECT WE-C6 (LOC. SHT 2, C-14) TO MP-C10
(LOC. SHT 2, G-10).REAR STEER SWITCH P/N 189-0998 IS NOT USED.

SHT1 H-2

NOTE AN: RH DIP BEAM ROADING LAMPS USE P/N 3E-7584. LH DIP BEAM ROADING LAMPS USE
P/N 3E-7585. SIDE REPEAT ROADING LAMPS USE P/N 3E-9382 FOR THE RH SIDE
AND P/N 104-5225 FOR THE LH SIDE.

SHT1
SHT2
SHT1
SHT2

D-9
F-9
H-11
C-9,A-7,
F-6

LAYOUT OF FUSE / RELAY BLOCKS

FOR THE RIDE CONTROL (CONN RA-C7) ATTACHMENT

THIS SCHEMATIC IS FOR THE 416D, 420D, 424D, 428D, 430D, 432D, 438D, AND 442D
BACKHOE LOADER ELECTRICAL SYSTEM
VOLUME 1 of 2: ENGINE AND CHASSIS
MEDIA NUMBER: RENR3587-04
SCHEMATIC PART NUMBER: 176-0268, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

15

14

12

13

11

10

CONN 9

NOTE AF
SHT 1

R912-MP43 OR-18
R912-MP18 OR-18
963-MP44 GN -18
200-MP35 BK-18
200-MP24 BK-18
200-MP24 BK-18
200-MP35 BK-18
200-MP46 BK-18
762-MP34 YL-18

R912-MP45 OR-18

963-MP44 GN-18
R912-MP45 OR-18
85
963-MP44 GN-18

86

MP-C12
1116795

87
30

87A

+ BAT
GND
UNUSED
CONTROL FLOW SW TO GND
QC ENABLE SW TO GND
CDL (-)
CDL (+)
QUICK COUPLER SOL
UNUSED
UNUSED
UNUSED
QC PIN EXTEND SW TO GND
QC PIN RETRACT SW TO GND
AUX HYD #1 SOL (FWD)
AUX HYD SOL SUPPLY
REV DIR ENABLE STATUS
UNUSED
UNUSED
UNUSED
AUX HYD #2 SOL (REV)
UNUSED
AUX HYD LEVER POS (PWM)
UNUSED
UNUSED
UNUSED
UNUSED

163-MP1 WH -16

MP-C9
1506765
1
163-MP1 WH -16
3
203-MP2 BK-18
5
7
H833-MP3 PU-18
9
M968-MP41 BU-18
11
945-MP5 BR-18
13
944-MP4 OR-18
18
779-MP6 WH -18
19
24
26
29
586-MP7 BR-18
31
585-MP8 YL-18
40
E543-MP9 WH -18
42
E540-MP10 PK-18
45
G943-MP11 BU-18
47
52
53
58
E544-MP12 GN -18
60
62
N997-MP13 WH -18
64
66
68
70

MP-C1
3E3364
1
944-MP4 OR-18
2
945-MP5 BR-18

(83) LOADER DETENT


SOL GP
187-0521

1
2
3
4

RTD

MP-C7
3E3369
A
163-MP21 WH-16
B
200-MP36 BK-16
C

NOTE C
SHT1
203-MP2 BK-18

163-MP14
163-MP20
163-MP38
163-MP15
163-MP21

WH
WH
WH
WH
WH

203-MP16
203-MP22
203-MP23
203-MP17

BK-18
BK-18
BK-18
BK-18

585-MP8 YL-18
586-MP7 BR-18
779-MP6 WH -18

944-MP4 OR-18
945-MP5 BR-18

200-MP37 BK-18
L998-MP27 OR-18
L999-MP28 GN -18
M969-MP30 YL-18
M968-MP29 BU-18

E540-MP10 PK-18
E543-MP9 WH -18
E544-MP12 GN -18
G943-MP11 BU-18
H833-MP3 PU-18
M968-MP41 BU-18
N997-MP13 WH -18

203-KC9 BK-18

163-KC1 WH -16
203-KC10 BK-18
203-KC9 BK-18

163-KC1 WH -16
203-KC2 BK-18
586-KC3 BR-18
585-KC4 YL-18
H833-KC5 PU-18
578-KC6 BU-18
M969-KC13 YL-18
M968-KC7 BU-18

ME-C1
1552264

MP-C3 ME-C4
3E5179 1552252
1
163-ME1 WH -16
163-MP33 WH -16
2
779-MP6 WH -18
779-ME2 WH -18
3
203-ME3 BK-18
203-MP22 BK-18
4
L998-ME4 OR-18
L998-MP27 OR-18
5
L999-ME5 GN -18
L999-MP28 GN -18
6
578-MP19 BU-18
578-ME6 BU-18
7
G943-MP11 BU-18
G943-ME7 BU-18
8
E540-MP10 PK-18
E540-ME8 PK-18
9
E543-MP9 WH -18
E543-ME9 WH -18
10
E544-MP12 GN-18
E544-ME10 GN -18
11
200-MP31 BK-18
200-ME15 BK-18
12
762-MP34 YL-18
762-ME16 YL-18

H15

200-ME15 BK-18

(42) AUX HYD 1 SOL


185-4254

1
2
3
4
5
6

1
2

(38) PILOT HYD LOADER HANDLE CONT


187-3617

BK-18
BK-18

1
2

L999-KT4 GN-18
G943-KT5 BU-18

1
2
3
4
5
6

85

1
2
3
4
5
6

163-MP14 WH -16
L998-MP27 OR-18
L999-MP28 GN-18
M968-MP29 BU-18
M969-MP30 YL-18
200-MP37 BK-18

M969-KR9 YL-18
L999-KR5 GN-18

163-KR1 WH -16
L998-KR4 OR-18
L999-KR5 GN-18
M968-KR6 BU-18
M969-KR7 YL-18
200-KR15 BK-18

KR-C5
1552267
A
B
C

E803-MP25 YL-18
E804-MP26 BU-18

MP-C6
3E3364
1
766-MP40 GN -18
2
202-MP39 BK-18

200-KR12 BK-18
200-KR14 BK-18

OR-18
OR-18
GN-18
GN-18

1
2
3
4
5
6

578-KT1 BU-18
200-KT2 BK-18
L998-KT3 OR-18
L999-KT4 GN-18
G943-KT5 BU-18
203-KT14 BK-18

NOTE AM
SHT 1

85

200-HL10 BK-18
200-HL11 BK-16

RD-18
GY-16
BR-16
GN-16
OR-16

170-HL9
170-HL8
118-HL3
500-HL4
501-HL5
502-HL6

RD-18
RD-18
GY-16
BR-16
GN-16
OR-16

RD-18
RD-18
GY-16
BR-16
GN-16
OR-16

511-HL19 BR-18
512-HL18 GN-18

200-HL15 BK-18
200-HL12 BK-16

ANTENNA
LEFT SPKR LEFT SPKR +
GROUND
NC
+B MEMORY
+ BATTERY (12V)
RIGHT SPKR RIGHT SPKR +

WH/BK,GN/BK
WH,GN
BK
YL
RD
GY/BK,VI/BK
GY,VI

HL-C2
1552273
1
2
3
4
5
6

(2) RADIO
173-6532

(47) SPEAKER RH
169-7290

+
-

200-HL12 BK-16
500-HL4 BR-16
501-HL5 GN-16
502-HL6 OR-16
118-HL3 GY-16

(1) ANTENNA
8E-1118

CABLE AS
8R-6111

HL-C5
1552264
1
509-HL14 WH -18
2
508-HL13 PU-18
3
200-HL15 BK-18
4
5
170-HL16 RD-18
6
170-HL17 RD-18
7
512-HL18 GN-18
8
511-HL19 BR-18

170-HL9 RD-18
170-HL8 RD-18

NOTE A
(TO TOP CAB GND, LOC. SHT 1, C-12)

86

KR-C3
1116795

87

537-CT4 GN -18

30

87A

85

86

CONN 60
CONNECT TO FRONT WIPER
(LOC. SHT 1, C-10)

3
4

614-RC7 PU-18
F739-RC2 GN-18

F739-RC9 GN-18
F748-RC5 WH-18

NOTE: REPLACE STD RIDE CONTROL


SWITCH WITH THE AUTOSHIFT RIDE CONT
SWITCH IF USING AUTOSHIFT.

606-CT2 GY-18

605-CT1 YL-18
605-CT1 YL-18
606-CT2 GY-18
537-CT3 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

CONN 55
RA-C2
1552273
E701-RA3 PK-18
F748-RA1 WH -18
F738-RA11 WH -18
A972-RA10 OR-18
975-RA5 WH -18
F739-RA4 GN-18

200-RC3 BK-18

CONN 63
RC-C1
1552273
F748-RC5 WH-18
976-RC1 OR-18
E701-RC6 PK-18
F739-RC9 GN-18
200-RC3 BK-18
134-RC10 YL-18

H16

RA-C1
3E3381
1
F748-RA1 WH-18
2
976-RA2 OR-18
3
E701-RA3 PK-18
4
F739-RA4 GN-18
5
200-RA17 BK-18
6
134-RA18 YL-18

200-RA7 BK-18
200-RA17 BK-18

200-RA15 BK-18
200-RA12 BK-18

F739-RA4 GN-18
E701-RA3 PK-18
F748-RA1 WH-18

F739-RA4 GN-18

200-RA15 BK-18
F738-RA11 WH-18
976-RA14 OR-18

976-RA6 OR-18
200-RA15 BK-18
F738-RA11 WH-18
A972-RA9 OR-18
975-RA5 WH-18

CONN 12
(81) LICENSE LAMP
101-4448

BK
YL
HARNESS LP
101-4449

QUICK COUPLER

85

RA-C7
3E3376
1
2
3
4

NOTE U
SHT 1

RF-C5
3E3370
A
200-RF1 BK-18
B
F738-RF2 WH-18
C
976-RF5 OR-18

200-RF3 BK-18

87A

134-RA16 YL-18
134-RA18 YL-18

(49) RIDE CONTROL SOL


171-8775
1
2

RF-C3
1552267
A
200-RF4 BK-18
B
C
F738-RF2 WH -18

RA-C5
1116795
30
134-RA16 YL-18
134-RA18 YL-18

976-RA13 OR-18

G
RF-C4
1552269

976-RF5 OR-18
200-RF1 BK-18

86

87
976-RA14 OR-18
976-RA13 OR-18

200-RA7 BK-18
134-RA16 YL-18
976-RA8 OR-18

FOR FRENCH MACHINES, REMOVE THIS


2 PIN JUMPER AND USE FOR THE GEAR
INDICATOR SWITCH.

134-RA18 YL-18
134-RA16 YL-18
975-RA5 WH-18
A972-RA9 OR-18

KR-C4
1116795

NOTE: ATTACH
YELLOW WIRE TO TAIL
LAMP CKT. ATTACH
BLK WIRE TO
GND CKT.

RA-C6A
8Y-7833

(A) RC ARC SUPPR


106-8704

200-RA15 BK-18
RA-C3
1552267

OROPS TURN SIGNAL SWITCH

NOTE AG
SHT 1

RA-C4
1552269
1
976-RA6 OR-18
2
200-RA12 BK-18

CONN 61

976-RA8 OR-18
976-RA2 OR-18

RA-C2A
184-6185
1
2
3
4
5
6

RA-C6
1552269
1
A972-RA9 OR-18
2
A972-RA10 OR-18

A972-RA10 OR-18

CONNECT
TO PW-C6
(LOC. SHT 1, G-6)
IN PLACE OF
STALK SW.

NOTE: REPLACE STD RIDE CONTROL


SWITCH WITH THE AUTO RIDE CONT
SWITCH IF USING DEAD ENG LOWER
OPTION.

976-RC1 OR-18

200-RC8 BK-18
200-RC11 BK-18

E701-RC6 PK-18

H16

134-RC10 YL-18

INSERT INTO
JIFFY SPLICE CF-C9
(LOC. SHT 1, E-3)

CT-C1
3E5178

CT-C2
1117898

RC-C2
1429117

CONN 47

30

87A

(D) COSA RIDE CONT SW


189-8615

H16

3
4

IF AUX. HYDRAULICS,
CONNECT RC-C4 TO KC-C4
(LOC. SHT 2, H-9)

CONN 54

537-CT3 GN -18

(A) QC INTERLOCK RELAY


3E-9362
163-KR11 WH -16

CONNECT TO PW-C12
(LOC. SHT 1, C-9)
IN PLACE OF
NEUTRALIZER SW

RC-C4 RC-C4A
1552267 8Y-7833
1
M969-RC12 YL-18
2
134-RC10 YL-18

QUICK COUPLER
ATTACHMENT
CONNECTORS
ON THE
LOADER ARM.

(D) A SHIFT RIDE CONT SW


169-0608

1
2
3

200-KT9 BK-18
L998-KT11 OR-18
L999-KT12 GN-18

537-CT5 GN -18

614-RC7 PU-18
(D) STD RIDE CONT SW
169-0607

614-RC13 PU-18

200-RC8 BK-18

KT-C4
7N7781

614-RC4 PU-18

M969-RC12 YL-18

CONN 53

(53) TURN SIGNAL SW


138-4894

(A) LEFT BROOM ANGLE RELAY


3E-9362
163-KR13 WH -16
M968-KR6 BU-18

M969-KR8 YL-18

AUX. HYDRAULICS

1
2
3
4
5
6
7
8

200-RC11 BK-18

QUICK COUPLER ATCH

30

87A

NOTE AL
SHT 1

KT-C2A
8Y-7833

KT-C3
1561460
A
200-KT6 BK-18
B
578-KT1 BU-18
C
L999-KT13 GN-18
D
L998-KT10 OR-18
E
200-KT8 BK-18
F
200-KT7 BK-18
G
H

KT-C1
1552273

KR-C2
1116795

(A) RIGHT BROOM ANGLE RELAY


3E-9362
E803-KR2 YL-18
200-KR12 BK-18

M969-KR10 YL-18
L998-KR4 OR-18

M969-KR10 YL-18
M969-KR8 YL-18
M969-KR9 YL-18

86

87

87

CONN 50

H15

163-KR13 WH -16
163-KR11 WH -16

YL-18
BU-18
OR-18
GN-18
BU-18

M969-KR7 YL-18

E803-KR2 YL-18
E804-KR3 BU-18

H15

TRIGGER SW (NO)

E803-KR2
E804-KR3
L998-KR4
L999-KR5
M968-KR6

CONN 31

MP-C10
3E3369

VALVE GP
179-8290

200-KR15 BK-18

(46) SPEAKER LH
169-7290

+
-

HEADLINER FOR STANDARD CAB

CONN 52

KT-C2
1552269
1
G943-KT5 BU-18
2
203-KT14 BK-18

CONN 49
KL-C4
155-2273

E804-KR3 BU-18
200-KR14 BK-18

163-KR1 WH -16

170-HL8
118-HL3
500-HL4
501-HL5
502-HL6

HL-C1
3E3388

CONNECT TO PW-C17
(LOC. SHT 1, C-13)

H833-KA2 PU-18

WHEN USING THE QUICK


COUPLER ATTACHMENT,
REPLACE CONNECTOR PLUG
KL-C4 WITH CONNECTOR KT-C1.

KR-C1
3E3381

170-HL9
170-HL8
118-HL3
500-HL4
501-HL5
502-HL6

MOM 3

KA-C2
1429117

BK-18
BK-18
BK-18
BK-18

L998-KT11
L998-KT10
L999-KT13
L999-KT12

L998-KT3 OR-18

KL-C3
3E3381

CONN 44

ME-C3
1552269
E540-ME11 PK-18
E544-ME10 GN -18

200-KT6
200-KT7
200-KT8
200-KT9

578-KT1 BU-18

578-KL6 BU-18
200-KL8 BK-18
L998-KL4 OR-18
L999-KL5 GN-18
G943-KL7 BU-18
203-KL3 BK-18

MP-C8
1552273

G
(42) AUX HYD 2 SOL
185-4254

(48) QUICK COUPLER SOL


3E-8622
RD-18
RD-18

762-ME16 YL-18
200-ME14 BK-18

E540-ME12 PK-18
E543-ME9 WH -18

203-KA6 BK-18

170-HL9 RD-18
200-HL10 BK-18
200-HL11 BK-16

203-KA12 BK-18

CONN 4

CONNECT TO REAR WIPER


(LOC. SHT 1, C-15)

(D) CONT FLOW SW


169-0601

578-KA3 BU-18
H833-KA2 PU-18
M969-KA4 YL-18

200-KT2 BK-18

CONN 49

200-ME14 BK-18

578-KA3 BU-18
614-KA8 PU-18

203-KA12 BK-18
203-KA5 BK-18
203-KA6 BK-18

203-KA1 BK-18

203-KA1 BK-18
H833-KA2 PU-18
578-KA3 BU-18
M969-KA4 YL-18

HL-C3
1552272
200-HL11 BK-16
503-HL2 BR-16
504-HL7 YL-16
119-HL1 PK-16

1
2
3
4

508-HL13 PU-18
509-HL14 WH -18

504-HL7 YL-16
503-HL2 BR-16
119-HL1 PK-16

IF RIDE CONTROL IS INSTALLED, REMOVE JUMPER RC-C4A


AND CONNECT TO RC-C4 (LOC. SHT 2, H-6)

KL-C2
1552269
1
163-KL1 WH-16
2
779-KL2 WH-18

163-KL1 WH -16
779-KL2 WH -18
203-KL3 BK-18
L998-KL4 OR-18
L999-KL5 GN -18
578-KL6 BU-18
G943-KL7 BU-18
200-KL8 BK-18

ME-C2
1552269

BK-18
BK-18

202-MP39 BK-18
766-MP40 GN -18
E803-MP25 YL-18
E804-MP26 BU-18

WH-20

KA-C1
3E3381

203-KT14 BK-18

E544-ME10 GN-18
E543-ME9 WH-18
E540-ME8 PK-18
762-ME16 YL-18

1
2

614-KA8 PU-18
614-KA7 PU-18

614-KA9 PU-18

CONN 51

KC-C2
1552273

163-KC1 WH -16
203-KC10 BK-18
H833-KC5 PU-18
578-KC6 BU-18
M969-KC8 YL-18

E540-ME12 PK-18
E540-ME11 PK-18
E543-ME9 WH-18
E544-ME10 GN-18

163-MP38 WH -16
203-MP16 BK-18
N997-MP13 WH -18
163-MP15 WH -16

+ BATTERY
GROUND
THUMB ROCKER (PWM)
CALIBRATE
PUSHBUTTON COMMON
L. PUSHBUTTON (NO)
TRIGGER SW COMMON
R. PUSHBUTTON (NO)

NOTE AL
SHT 1

KL-C1
3E3388
1
2
3
4
5
6
7
8

163-ME1 WH -16
779-ME2 WH -18
203-ME3 BK-18
L998-ME4 OR-18
L999-ME5 GN -18
578-ME6 BU-18
G943-ME7 BU-18
200-ME13 BK-18

ME-C5
3E3364

CONNECT TO EF-C5
(LOC. SHT 1, E-2)
IN PLACE OF THE
BUCKET POS SOL.

OR-20
BK-20
BU-20
GY-20
PU-20
WH-20
BR-20
GN-20

CONN 62

KA-C3
1429117

A
B
C

200-HL15 BK-18

170-HL9 RD-18
200-HL10 BK-18
3

CONN 47
CONN 36

(41) DOME LAMP


084-4277

M969-KA4 YL-18

CONN 45

CONN 37

MP-C5
1552252
1
163-MP15 WH -16
2
203-MP16 BK-18
3
N997-MP13 WH -18
4
5
163-MP38 WH -16
6
E803-MP25 YL-18
7
202-MP39 BK-18
8
E804-MP26 BU-18
9
10
766-MP40 GN -18
11
12

KC-C3
1429117
M968-KC12 BU-18
M968-KC11 BU-18
586-KC3 BR-18

KC-C4
3E3364
1
M969-KC14 YL-18
2

203-KA5 BK-18

3
MOM
MOM4
MOM

M969-KC8 YL-18
M968-KC12 BU-18
M968-KC11 BU-18

163-MP33 WH -16
163-MP32 WH -16

MOM

2
5

200-MP31 BK-18

NOTE A, SHT 1
(TO CAB GROUND STUD, LOC. SHT 1, F-7)

163-MP15 WH -16
N997-MP13 WH -18
203-MP16 BK-18
163-MP38 WH -16

1
2
3
4
5
6
7
8

163-MP32 WH -16
203-MP23 BK-18
586-MP7 BR-18
585-MP8 YL-18
H833-MP3 PU-18
578-MP19 BU-18
M969-MP30 YL-18
M968-MP42 BU-18

203-MP17 BK-18

163-MP14 WH -16

KC-C1
3E3387

MP-C4
1552264

NOTE V
SHT 1

203-MP22 BK-18
203-MP23 BK-18
585-MP8 YL-18
586-MP7 BR-18
762-MP34 YL-18
779-MP6 WH -18
E543-MP9 WH -18
E540-MP10 PK-18
E544-MP12 GN -18
G943-MP11 BU-18
H833-MP3 PU-18
M968-MP42 BU-18
M969-MP30 YL-18
L998-MP27 OR-18
L999-MP28 GN -18

M968-MP29 BU-18
200-MP37 BK-18
L998-MP27 OR-18
L999-MP28 GN -18
M969-MP30 YL-18

CONN 46

CONNECT TO CR-C18
(LOC. SHT 1, D-11)

(D) WASHER ATT SW


169-0602

(D) QUICK COUPLER PIN SW


169-0612

CONN 11

163-MP20 WH -16

E540-MP10 PK-18
E543-MP9 WH -18
E544-MP12 GN -18
G943-MP11 BU-18
H833-MP3 PU-18
M968-MP41 BU-18
M968-MP41 BU-18
M968-MP42 BU-18
M968-MP29 BU-18

HL-C4
1552267

614-KA7 PU-18

585-KC4 YL-18

CONNECT TO UH-C4
(LOC. SHT 2, D-11)

163-MP21 WH -16
945-MP5 BR-18
944-MP4 OR-18
200-MP36 BK-16
200-MP36 BK-16
200-MP46 BK 18
200-MP37 BK-18
200-MP35 BK-18
200-MP24 BK-18

944-MP4 OR-18
945-MP5 BR-18

-16
-16
-16
-16
-16

CAT DATA LINK

BK-18
BK-18
BK-18
YL-18

163-MP21 WH -16
163-MP20 WH -16
203-MP22 BK-18
203-MP23 BK-18
203-MP17 BK-18
585-MP8 YL-18
586-MP7 BR-18
779-MP6 WH -18

HYD FLOW RLY


3E-9362

(A) AUX HYDRAULICS CNTRL


168-8238

200-MP24
200-MP35
200-MP46
762-MP34

NOTE C
SHT 1

FLOAT

MP-C2
1552272
R912-MP18 OR-18
200-MP24 BK-18
963-MP44 GN -18
200-MP35 BK-18

MP-C11
3E3364
1
R912-MP43 OR-18
2

CONN 35

C884-KR16 OR-18

CONN 15

RD-18
RD-18

(52) PRESS SW LOADER


131-9203
BK-16
RD-16
BU-16

(A) RIDE CONTROL RLY


3E-9362

RIDE CONTROL
LICENSE PLATE LAMP

(24) SHIFT HANDLE CONT


174-6649

NOTE AK
SHT 1

CONN 42

FL-C1
1552269

FP-C2
3E3364

1
2

627-FL2 YL-18
200-FL1 BK-18

FP-C3
3E3364
1
610-FP1 OR-18
2
200-FP5 BK-18

627-FP4 YL-18
200-FP3 BK-18

NOTE T
SHT 1

JA-C11
1552269
1
G981-JA6 PU-18
2
200-JA12 BK-18

R STAB LEG UP SW

IF JA-C7 TO
STAB LEG SWITCH,
THEN CONNECT TO
JU-C1 OR JU-C2
(LOC. SHT 2, C-9)

CONN 39

CAT DATA LINK

1
2

CONNECT TO UH-C1
(LOC. SHT 2, E-11)

944-XF22 OR-18
945-XF24 BR-18

ALARM VALVE GP

A250-TA14 BK-18
306-TA20 GN-18

NOTE C
SHT1

307-TA11 OR-18
307-TA7 OR-18

307-TA21 OR-18

338-TA5 PK-18
338-TA9 PK-18
450-TA10 YL-18
A346-TA3 BU-18
A347-TA6 GN-18
F846-TA18 PU-18
G848-TA19 GN-18
M733-TA17 PK-18

338-TA22 PK-18
338-TA23 PK-18

185-5901
627-FL2 YL-18
200-FL1 BK-18

NOTE AK
SHT 1

A346-TA3
202-TA15
338-TA23
327-TA26

GN-18
BK-18
PK-18
PK-14

CONN 19

TA-C7
1552272
BU-18
BK-18
PK-18
PK-14

1
2
3
4

NOTE AK
SHT 1

T901-TA34 YL-18
T902-TA35 PK-18

CONN 19

CAT DATA LINK


1
2

327-TA26 PK-14

NOTE C
SHT1

1
2
3
4

CAT DATA LINK

87

CONNECT TO XF-C7
(LOC. SHT 2, F-7)

86

TA-C5
9X1054
30
327-TA25 PK-14

CAT DATA LINK


CONNECT TO TA-C4
(LOC. SHT 2, D-14)

(A) MSS ENG RELAY


115-1615

WH-18
BK-18
BK-18
WH-18

UH-C2
3E3364

UH-C5
1552269
1
944-UH3 OR-18
2
945-UH4 BR-18

CAT DATA LINK


1
2

TA-C4
3E3364
1
944-TA12 OR-18
2
945-TA13 BR-18

TA-C3
1552267
A
F846-TA18 PU-18
B
G848-TA19 GN -18
C
A250-TA14 BK-18

CAT DATA LINK

PU-18
GN-18
BK-18

944-UH1 OR-18
944-UH3 OR-18
944-UH5 OR-18
944-UH11 OR-18
945-UH12 BR-18
945-UH6 BR-18
945-UH4 BR-18
945-UH2 BR-18

NOTE C
UH-C4
SHT 1
1552269
944-UH5 OR-18
945-UH6 BR-18

113-UH7 OR-18
200-UH8 BK-18
944-UH9 OR-18
945-UH10 BR-18
NOTE C
SHT 1

A
B
C
D
E
F
G
H
J

G981-JU1 PU-18
200-JU2 BK-18

JU-C2
3E3364
1
2

GREEN

G981-JU3 PU-18
200-JU4 BK-18

JU-C10
1552269
1
G981-JU22 PU-18
2
A856-JU16 OR-18

NOTE V
SHT 1

NOTE X
SHT 1

A
B
C

1
3

CONN 31

WE-C7
3E3369
A
B
C

NOTE AM
SHT 1

A
B
C

PK-18
WH-18
OR-18

7
5
6

3
1
4
2

E804-WE35
E803-WE34
G795-WE21
G796-WE23

WE-C10
1299819
G795-WE25 OR-18
F872-WE11 BU-18
G796-WE24 YL-18
H769-WE5 BR-18

H770-WE38 BR-18
G726-WE28 GY-18

G795-WF10 OR-18

G795-WF15 OR-18
G795-WF14 OR-18

F879-WE14 PK-18

G726-WE31 GY-18
H770-WE27 BR-18

3
1
4
2

WE-C9
1299819
G795-WE26
F871-WE12
G796-WE16
H768-WE10

NOTE U
SHT 1

IND.REAR STEER

2
5

136-WF16 GN-18

(D) AWS MODE SELECT SW


115-1970

ON
ON
OFF
OFF
OFF
--ON
OFF
OFF

1
2
3
4

OFF
OFF
ON
ON
OFF
--OFF
ON
OFF

OFF
OFF
OFF
OFF
ON
--OFF
OFF
ON

BAT (+)
GND (-)
INPUT (S)
OUTPUT (L)

200-JU20 BK-18
134-JU19 YL-18
976-JU15 OR-18

XG-C8
1552267

STAB TIMER
173-7003

(18) SPD CLUTCH 3 SOL


130-0912

RD-18
RD-18

A
B
C

RD-18
RD-18

1
2

BK-18
WH-18

1
2

755-XG16 OR-18
975-XG15 WH -18

1
3
4

H730-XG11 BR-18
975-XG12 WH -18

975-XG2 WH -18

XE-C4
1552252

977-XF14
202-XF15
123-XF28
973-XF39

975-XG8 WH-18
H731-XG7 GY-18

YL-18
YL-18
YL-18
YL-18
YL-18

CONN 40

H767-WE18 BR-18
H767-WE18 BR-18

E764-WE1 OR-18
429-WE19 YL-18

H769-WE5 BR-18
H768-WE10 BR-18
H770-WE6 BR-18

200-WE20 BK-18
H767-WE18 BR-18
H768-WE10 BR-18
H769-WE5 BR-18
H770-WE6 BR-18
G726-WE7 GY-18
F871-WE12 PU-18
F872-WE11 BU-18

WE-C3
1552252

1
2
3
4
5
6
7
8
9
10
11
12

200-WA5 BK-18
429-WA2 YL-18

200-WA5 BK-18
429-WA2 YL-18

E764-WA17 OR-18

WA-C12
7N8205
OR-18
OR-18
BR-18
BR-18

H767-WA18 BR-18

WA-C1
3E5179
E764-WA17 OR-18
429-WA2 YL-18
200-WA5 BK-18
H767-WA18 BR-18
H768-WA24 BR-18
H769-WA23 BR-18
H770-WA20 BR-18
G726-WA19 GY-18
F871-WA21 PU-18
F872-WA22 BU-18

G726-WA19 GY-18
H770-WA20 BR-18

XG-C5
1552269
1
N904-XG1 PU-18
2
975-XG3 WH -18
(18) SPD CLUTCH 1 SOL
121-4036

A
B
C

N905-XG6 OR-18
975-XG14 WH -18

RD-18
RD-18

123-XC5 WH -18

977-XC2 YL-18
202-XC1 BK-18
123-XC5 WH -18
973-XC9 BR-18

202-XC3 BK-18

XG-C2
1552267

1
2
3
4
5
6
7
8
9
10
11
12

202-XG10 BK-18
710-XG9 GN-18
H731-XG7 GY-18
H730-XG11 BR-18
755-XG16 OR-18
N904-XG1 PU-18
N905-XG6 OR-18
N907-XG5 GN-18
975-XG2 WH -18

RD-18
RD-18

(18) FWD HIGH SOL


117-2911

RD-18
RD-18

(18) FWD LOW SOL


130-0912

614-XC6 PU-18

3
4

973-XC9 BR-18

977-XC2 YL-18

WIRE GROUP COLOR DESCRIPTIONS


GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

XE-C2
3E3375

(6) DIODE AUTOSHIFT 1


XE-C6
106-8704
1552269
1
419-XE19 YL-18
2
C701-XE34 YL-18
C701-XE34 YL-18
E702-XE33 OR-18
(6) DIODE AUTOSHIFT 2
XE-C7
106-8704
1552269
1
E702-XE33 OR-18
2
F739-XE32 GN-18
123-XE7 WH -18

755-XE29
710-XE26
766-XE21
944-XE16
945-XE17
973-XE31

OR-18
GN -18
GN -18
OR-18
BR-18
BR-18
975-XE3 WH-18

975-XE5 WH -18
975-XE6 WH -18

XE-C1
1552252

202-XE24 BK-18
710-XE26 GN-18
H731-XE27 GY-18
H730-XE28 BR-18
755-XE29 OR-18
N904-XE15 PU-18
N905-XE25 OR-18
N907-XE30 GN-18
975-XE5 WH -18

123-XE9 WH -18
123-XE8 WH -18

977-XE23 YL-18
A972-XE4 OR-18
C720-XE20 BU-18

202-XE24 BK-18
710-XE26 GN-18
755-XE29 OR-18
975-XE5 WH -18
H730-XE28 BR-18
H731-XE27 GY-18
N904-XE15 PU-18
N905-XE25 OR-18
N907-XE30 GN-18

C920-XE10 GY-18
E701-XE1 PK-18
F738-XE14 WH -18
F748-XE2 WH -18
F765-XE22 BR-18
H730-XE28 BR-18
H731-XE27 GY-18
N904-XE15 PU-18
N905-XE25 OR-18
N907-XE30 GN-18
202-XE24 BK-18
202-XE18 BK-18

E764-WA13
E764-WA14
H767-WA15
H767-WA16

F872-WA22
F871-WA21
H768-WA24
H769-WA23

BU-18
PU-18
BR-18
BR-18

F872-WA22
F871-WA21
H768-WA24
H769-WA23

BU-18
PU-18
BR-18
BR-18

1
2
3
4

1
2
3
4

WA-C13
7N8205
1
G726-WA19 GY-18
2
3
4
H770-WA20 BR-18

NOTE AK
SHT 1

(80) DIODE AS
148-4505

OR-18
OR-18
BR-18
BR-18

WA-C10
7N8204
1
G726-WA10 GY-18
2
3
4
H770-WA9 BR-18

(80) DIODE AS
148-4505
1
2
3
4

WA-C9
7N8204
E764-WA1
E764-WA3
H767-WA4
H767-WA6

1
2
3
4

WA-C11
7N8205
F872-WA12 BU-18
F871-WA11 PU-18
H768-WA7 BR-18
H769-WA8 BR-18

WA-C3
1552269
1
E764-WA3 OR-18
2
H767-WA4 BR-18
WA-C2
1552269
1
E764-WA1 OR-18
2
H767-WA6 BR-18

XE-C5
8T9834
1
123-XE9 WH -18
2
202-XE13 BK-18
3
C701-XE34 YL-18
4
5
710-XE26 GN-18
6
7
8
944-XE16 OR-18
9
945-XE17 BR-18
10
11
12
C720-XE20 BU-18
13
766-XE21 GN-18
14
973-XE31 BR-18
15
16
977-XE23 YL-18
17
18
E702-XE33 OR-18
19
20
21
E701-XE1 PK-18
22
F748-XE2 WH -18
23
F738-XE14 WH -18
24
25
26
27
28
29
281-XE12 BK-18
30
C920-XE10 GY-18
31
N904-XE15 PU-18
32
N907-XE30 GN-18
33
N905-XE25 OR-18
34
H731-XE27 GY-18
35
H730-XE28 BR-18
36
755-XE29 OR-18
37
A972-XE4 OR-18
38
F765-XE22 BR-18
39
975-XE3 WH -18
40

PANEL LAMP CIRCUIT

(6) AUTOSHIFT CONT


187-1043

AUX HYDRAULIC CONTROL CIRCUIT


TURN SIGNAL / WIPER WASHER CIRCUIT

BATTERY
GROUND
PARK BRAKE SW TO GND
UNUSED
XMSN OUTPUT SPEED SNSR
UNUSED
UNUSED
CDL (+)
CDL (-)
UNUSED
UNUSED
NEUTRAL LOCK SW TO GND
NEUT/DOWNSHIFT SW TO GND
AUTO/MANUAL (MAN) SW TO GND
UNUSED
AUTO/MANUAL (AUTO) SW TO GND
UNUSED
RIDE CONTROL ENABLE CMD SW TO BAT
UNUSED
UNUSED
RIDE CONTROL AUTO SW TO GND
RIDE CONTROL ON SW TO GND
LOADER ROD END PRESS SW TO GND
HARN CODE 0
HARN CODE 1
HARN CODE 2
HARN CODE 3
HARN CODE 4
HARN CODE 5
DIAGNOSTIC INDICATOR
FWD HIGH SOL
REV SOL
FWD LOW SOL
SPD CLUTCH #1 SOL
SPD CLUTCH #2 SOL
SPD CLUTCH #3 SOL
RIDE CONTROL RLY
XMSN-IN-GEAR RLY
SOL RETURN
UNUSED

MACHINE SECURITY CONTROL CIRCUIT

OTHER COLOR DESCRIPTIONS


HIGHWAYS

ABBREV
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

265-LN12 BK-18

306-LN18
265-LN14
338-LN19
327-LN20

LN-C8
3E3372
GN -18
BK-18
PK-18
PK-18

265-LN17 BK-18
86

202-LN10 BK-18

30

CONN 19
1
2
3
4

(80) AWS RH STEER SOL


160-7203

87
87A

(80) AWS LH STEER SOL


160-7203

86
30

(82) RR STEER POS SNSR


107-9677

AWS AXLE

NOTE U
SHT 1

ALL WHEEL STEER

LN-C3
3E3376
1
184-LN9 BU-18
2
200-LN6 BK-18
3
134-LN7 YL-18
4

CONN 12

134-LN16 YL-18
202-LN2 BK-18
G703-LN1 GN-18
265-LN15 BK-18

134-LN16 YL-18
202-LN2 BK-18
G703-LN22 GN-18
265-LN15 BK-18

LX-C2
3E3375
1
2
3
4

(A) DEL ARC SUPPR 1


189-3158

NOTE AL
SHT 1

614-LC15 PU-18
614-LC16 PU-18

(A) DEL ARC SUPPR 2


189-3158

1
M969-LC13 YL-18

LC-C4
1552269
1
M969-LC13 YL-18
2
134-LC9 YL-18

LN-C2
1552272

184-LN9 BU-18
200-LN6 BK-18
134-LN8 YL-18
976-LN3 OR-18

1
2
3
4

LH-C1
3E3375
200-LH2 BK-18
134-LH3 YL-18
F739-LH1 GN-18

F739-LH1 GN-18
200-LH2 BK-18
134-LH3 YL-18

1
2
3
4
5
6

LC-C1
1552273
F748-LC4 WH-18
976-LC5 OR-18
E701-LC6 PK-18
F739-LC7 GN-18
200-LC8 BK-18
134-LC9 YL-18

IF AUX. HYDRAULICS,
CONNECT LC-C4 TO KC-C4
(LOC. SHT 2, H-9)

INSERT INTO
JIFFY SPLICE CF-C9
(LOC. SHT 1, E-3

CONN 56

LH-C2
3E3382

200-LC11 BK-18

2
5

12

11

10

3
MOM 4
6

G703-LX1 GN-18

976-LC18 OR-18

134-LC9 YL-18
200-LC11 BK-18
200-LC10 BK-18

RD-18
BR-18

(36) LH LOCK VALVE SOL


8C-5541

LX-C4
1552269
1
134-LX3 YL-18
2
G703-LX2 GN-18

RD-18
BR-18

(45) RH LOCK VALVE SOL


8C-5541

E701-LC6 PK-18

134-LC9 YL-18
200-LC8 BK-18

H18

H18

1
3

MOM
5

4
6

NOTE: USE DUAL FUNCTION RIDE CONTROL SWITCH


FOR DEAD ENGINE LOWER & RIDE CONT. ATTACH.
CONFIGURATIONS. THE MOMENTARY POSITION
IS USED FOR DEAD ENG LOWER.

CONN XF-C3
TA-C6
NO
LN-C5
NO
XF-C2
NO
PW-C35 YES

DEAD
MACH
ENG SECURLOWER
ITY
LN-C6 TA-C7 PW-C34
NO
NO
YES
NO
YES
YES
YES
YES
YES
YES
YES
YES

YES - CONNECTION IS ALLOWED


NO - DO NOT CONNECT

A
B
C

FLOAT DETENT PILOT PRESS SW


194-2553

NOTE: USE PRESS SWITCH FOR


PILOT HYDRAULIC LOADER CONFIGURED
MACHINES IN PLACE OF LIMIT SWITCH.

CONN 12
DEAD ENGINE LOWER

NOTE AK

8
MOM

976-LC17 OR-18
976-LC5 OR-18

MATCH AUTOATTACH SHIFT

HOW TO USE THIS TABLE:


1) IDENTIFY ALL ATTACHMENTS BEING INSTALLED.
2) GO DOWN LEFT COLUMN TILL AN INSTALLED ATTACHMENT IS FOUND.
3) GO LEFT TO RIGHT ACROSS ROW TILL FIRST "YES" CONNECTOR.
4) IF THE MATCH ATTACH IS AN INSTALLED ATTACHMENT, CONNECTORS CAN BE MATED.
5) IF NOT, CONTINUE ACROSS ROW UNTIL AN ATTACHMENT OR PW-C34 MATCHES.
6) REPEAT STEPS 2 - 5 TILL ALL ATTACHMENT CONNECTIONS HAVE BEEN FOUND.
7) PLATFORM CONNECTORS PW-C34 & PW-C35 SHOULD BE MATED TO A CONNECTOR.
8) NEVER MAKE A CONNECTION WHERE THERE IS A "NO".

(D) DUAL FUNC RIDE CONT SW


193-8640

F739-LC7 GN-18
F748-LC4 WH-18

PLATFORM CONN
PW-C34 & PW-C35
ATTACHMENTS
ATTACHMENT
MACH SECURITY
DEAD ENG LOWER
AUTOSHIFT
-

TABLE 1 - CONNECTIONS FOR ATTACHMENTS WITH PW-C34 & PW-C35

(32) FLOAT DETENT LIMIT SW


131-0379

976-LC17 OR-18

LC-C2
1429117

DEAD ENGINE LOWER

13

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE &
COMPONENT
CIRCUIT GROUPING
DESIGNATION
SPLICE

H#

LX-C1
1552269
1
134-LX9 YL-18
2
G703-LX10 GN-18

LX-C3
1552267
A
202-LX5 BK-18
B
G703-LX4 GN-18
C
265-LX6 BK-18

G703-LX8 GN-18

200-LC10 BK-18

NOTE: IF RIDE CONTROL ATTACH.,


CONNECT TO RIDE CONTROL
HARNESS CONNECTOR RA-C1
AND DON'T USE HARNESS LH.

NOTE Y
SHT 1

614-LC14 PU-18
(D) DEAD ENG LOWER SW
193-8639

265-LN13 BK-18

134-LN16 YL-18
134-LN23 YL-18
134-LN24 YL-18

134-LX7 YL-18
G703-LX8 GN-18

134-LX7 YL-18
202-LX5 BK-18
G703-LX1 GN-18
265-LX6 BK-18

G703-LN25 GN-18

LN-C6
1116795

(A) DEAD ENG LOWER COMMAND RLY


3E-9362
G703-LN22 GN-18
976-LN3 OR-18
265-LN12 BK-18
134-LN4 YL-18

LN-C1
3E3372

G703-LN21 GN-18

202-LN11 BK-18
85

G703-LN22 GN-18

PK-18
BK-18

DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL
CIRCUIT CONNECTED

CONN 67

CONN 57

NOTE AK
SHT 1

LN-C9
1552269
1
134-LN24 YL-18
2
G703-LN25 GN-18

(A) DEAD ENG LOWER ENABLE RLY


3E-9362

(80) AWS SHUTOFF SOL


3E-8622

976-LN3 OR-18

RD-18
BR-18

SYMBOL

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

XE-C3A
XE-C3
8Y-7833
1552269
1
281-XE12 BK-18
2
202-XE11 BK-18

281-XE12 BK-18

LN-C4
1552269
1
134-LN23 YL-18
2
G703-LN21 GN-18

LN-C5
1116795

87
87A

WA-C7
1552269
1
2

LN-C7
3E3375
306-LN18 GN-18
202-LN5 BK-18
338-LN19 PK-18
327-LN20 PK-18

85

RD-18
BR-18

RD-18
BR-18

WA-C5
1552269
1
F871-WA11 PU-18
2
H768-WA7 BR-18

1
2
3
4

134-LN4 YL-18

(80) AWS CIRCLE STEER SOL


160-7203

WA-C6
1552269
1
F872-WA12 BU-18
2
H769-WA8 BR-18

429-WA2 YL-18
200-WA5 BK-18

PLATFORM

(80) AWS LOCK VALVE SOL


129-4531

RD-18
BR-18

COLOR

BATTERY BOX

RD-18
BR-18

WA-C4
1552269
1
G726-WA10 GY-18
2
H770-WA9 BR-18

AUTOSHIFT CONTROL CIRCUIT


GAUGE CIRCUIT

NOTE C
SHT1

202-XE13 BK-18
202-XE11 BK-18
202-XE11 BK-18

SOL GP A
148-8988

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON


STARTING CIRCUIT

(6) DIAGNOSTIC LED


3E-8679

123-XE8 WH -18
C920-XE10 GY-18

AUTOSHIFT

CONN 19

200-WA5 BK-18
429-WA2 YL-18
(80) DIODE AS
148-4505

WA-C8
7N8204

H770-WE6 BR-18
G726-WE7 GY-18

14

1
2
3
4

CONN 65

TRANSMISSION

FRONT CONSOLE

15

YL-18
BK-18
WH -18
BR-18

XC-C1
1552272

XF-C6
1552272

123-XE7 WH -18
202-XE18 BK-18
419-XE19 YL-18
766-XE21 GN -18
945-XE17 BR-18
944-XE16 OR-18
973-XE31 BR-18
975-XE6 WH -18
977-XE23 YL-18
A972-XE4 OR-18
C720-XE20 BU-18
E701-XE1 PK-18
F739-XE32 GN -18
F738-XE14 WH -18
F748-XE2 WH -18
F765-XE22 BR-18

CONN 58

XG-C1
3E5179

975-XG14 WH -18
N905-XG6 OR-18
975-XG3 WH -18
N904-XG1 PU-18

POSITION
TERM CONN
A REAR STEER
2&3,5&6
B LOCKED OFF
-----C CIRCLE STEER 1&2,4&5

G795-WF14 OR-18

XF-C4
3E3375

BK-18
WH -18
BR-18
YL-18

202-XC4 BK-18

FRONT CONSOLE

REVERSE SOL
148-8986

H730-XG11 BR-18
H731-XG7 GY-18
N904-XG1 PU-18
N905-XG6 OR-18
N907-XG5 GN-18

AWS MODE SELECT

WF-C5
3E7188

RD-18
RD-18

975-XG8 WH -18
975-XG14 WH -18
975-XG3 WH -18
975-XG4 WH -18
975-XG15 WH -18
975-XG12 WH -18

202-XG10 BK-18
710-XG9 GN -18
975-XG8 WH -18
H731-XG7 GY-18

XG-C7
1552269

H767-WF11 BR-18
G796-WF2 YL-18
G789-WF18 BR-18

XF-C1
3E5178

202-XG10 BK-18
710-XG9 GN-18
755-XG16 OR-18

XG-C3
1552269

710-XG9 GN-18
202-XG10 BK-18

XG-C6
3E3364
1
H731-XG7 GY-18
2
975-XG8 WH-18

CONN 66

977-XC2 YL-18
973-XC9 BR-18

975-XG4 WH -18
N907-XG5 GN -18

(18) SPEED SENSOR


189-5746

JU-C9
3E3375
184-JU5 BU-18
200-JU21 BK-18
134-JU19 YL-18
976-JU15 OR-18

1
2

N907-XG5 GN -18
975-XG4 WH -18

(D) AUTO MANUAL SW


169-0604

G795-WF14 OR-18
G789-WF18 BR-18

G796-WE22 YL-18
G796-WE22 YL-18

OR-18
PU-18
YL-18
BR-18

ON
OFF
ON
OFF
OFF
OFF
OFF
OFF
OFF

SOL GP B
148-8988

STAB LEG UP DETENT

200-WF6 BK-18

G795-WE15 OR-18
G795-WE15 OR-18
G796-WE30
G796-WE23
G796-WE16
G796-WE24
G796-WE29

OFF
OFF
OFF
OFF
OFF
OFF
ON
ON
ON

202-XF15
123-XF28
973-XF39
977-XF14

614-XC6 PU-18
614-XC8 PU-18

XC-C2
1429117

NOTE C
SHT1

G796-WF2 YL-18
H767-WF11 BR-18

G795-WE25 OR-18
G795-WE21 OR-18
G795-WE26 OR-18

G796-WE30 YL-18
F879-WE14 PK-18
G795-WE25 OR-18
F872-WE11 BU-18
G796-WE24 YL-18
H769-WE5 BR-18

1
2
3
4

CIRCLE STEER

(A) INDICATOR LAMP


144-9933

E764-WE1 OR-18
F871-WE12 PU-18
F872-WE11 BU-18
G726-WE7 GY-18
G789-WE2 BR-18

F877-WE3 WH-18

OFF
ON
OFF
ON
ON
OFF
OFF
OFF
OFF

614-XC7 PU-18
NOTE AL
SHT 1

H17

FWD HIGH REVERSE


FWD LOW SPD CLUTCH 1SPD CLUTCH 2 SPD CLUTCH 3
SOLENOID 1SOLENOID 2SOLENOID 3 SOLENOID 4 SOLENOID 5 SOLENOID 6

(18) SPD CLUTCH 2 SOL


117-2911

CONN 12
1
2
3
4

429-WF1 YL-18
G796-WF2 YL-18
H767-WF11 BR-18

(A) RIGHT STEER RELAY


3E-7572

(A) LEFT STEER RELAY


3E-7572

G789-WF19 BR-18
G789-WF18 BR-18

200-WE20 BK-18
200-WE20 BK-18

G796-WE29 YL-18
F877-WE3 WH-18
8

G789-WF12 BR-18

NOTE Y
SHT 1

WF-C1
1141749

G789-WF19 BR-18
200-WF4 BK-18
200-WF20 BK-18
G795-WF15 OR-18

TIMER DIODE
189-3158

F1
F2
F3
F4
F5
NEUT
R1
R2
R3

CONNECT TO PLATFORM
HARNESS PW-C3
(LOC. SHT 1, H-6)
IN PLACE OF THE
SHUTTLE CONTROL

C720-XF9 BU-18
F765-XF29 BR-18

PLATFORM
GEAR

CONN 64

202-XF15 BK-18

944-XF7 OR-18
945-XF36 BR-18

CONN 59

CONN 12

WF-C4
1552272

200-WF5 BK-18
200-WF4 BK-18
200-WF6 BK-18
200-WF20 BK-18

IF JU-C2 TO
STAB LEG SWITCH,
THEN CONNECT TO
JA-C6 OR JA-C7
(LOC. SHT 2, D-9)

OR-18
OR-18
BR-18
BR-18

973-XF39 BR-18
977-XF14 YL-18

IF JU-C1 TO
STAB LEG SWITCH,
THEN CONNECT TO
JA-C6 OR JA-C7
(LOC. SHT 2, D-9)

JU-C3
1552272

200-WF5 BK-18
429-WF1 YL-18
136-WF17 GN-18

136-WF16 GN-18
136-WF17 GN-18

429-WE19 YL-18
429-WE19 YL-18

8 WE-C8
1299819

G796-WE30 YL-18
F879-WE14 PK-18

3
1
4
2

200-WF3 BK-18

200-WE17 BK-18
200-WE8 BK-16
200-WE33 BK-16

BU-18
YL-18
OR-18
YL-18

C885-WE36 PK-18
C883-WE37 GY-18

136-WF13 GN-18
200-WF3 BK-18
G789-WF12 BR-18
G795-WF10 OR-18
H767-WF11 BR-18
G796-WF2 YL-18
429-WF1 YL-18

200-WE17 BK-18

(A) AWS QC RELAY


3E-7572

136-WF13 GN-18

136-WE13 GN -18
136-WE9 GN -18

E803-WE34 YL-18
E804-WE35 BU-18
136-WE13 GN-18

CONN 31

WF-C6
3E3387
1
2
3
4
5
6
7
8

136-WE4 GN-18
200-WE17 BK-18
G789-WE2 BR-18
G795-WE15 OR-18
H767-WE18 BR-18
G796-WE22 YL-18
429-WE19 YL-18

136-WE4 GN -18
136-WE4 GN -18

WE-C6
1552267

CONN 34

WE-C5
1552264

WE-C2
1552267
163-WE32 WH-16
200-WE33 BK-16

NOTE AM
SHT 1

SEND

944-XF23
944-XF22
945-XF24
945-XF25

NOTE C
SHT1

200-JU21 BK-18
200-JU20 BK-18
200-JU14 BK-18

429-WF1 YL-18

GND

CONN 11

(85) REAR STEER SW


189-0998

R STAB LEG DETENT

136-WF17 GN -18

A-1
B-2
B-1
C-1

JU-C8
1864321

IGN
614-WF8 PU-18

CONN 11

JU-C7
1552269
1
H809-JU8 YL-18
2
200-JU9 BK-18

NOTE AL
SHT 1

614-WF7 PU-18

OR-18
PK-18
WH -18
GN-18
WH -18

419-XF6 YL-18

568-XF4 GN -18
766-XF11 GN -18

123-XF27 WH -18
202-XF16 BK-18
766-XF11 GN-18
419-XF5 YL-18
944-XF23 OR-18
945-XF25 BR-18
973-XF39 BR-18
977-XF14 YL-18
C720-XF9 BU-18

923-XF33 GY-18
F765-XF29 BR-18
123-XF43 WH -18
306-XF35 GN -18
307-XF34 OR-18
766-XF11 GN -18
568-XF4 GN -18
419-XF6 YL-18
C720-XF9 BU-18

1
2
3
4
5
6
7
8
9
10
11
12

123-XF10 WH -18
202-XF16 BK-18
218-XF17 BK-18
265-XF13 BK-18
419-XF6 YL-18
568-XF4 GN -18
766-XF11 GN-18
944-XF7 OR-18
945-XF36 BR-18
C720-XF9 BU-18
F765-XF29 BR-18

XG-C4
1552269
184-JU5 BU-18
200-JU17 BK-18
A856-JU16 OR-18
H809-JU18 YL-18

L STAB LEG DETENT

AWS POS GAUGE


170-6307

WE-C1
3E3370
A
163-WE32 WH-16
B
200-WE8 BK-16
C
136-WE9 GN-18

JU-C5
1552269
1
G981-JU12 PU-18
2
200-JU13 BK-18

R STAB UP SW

614-WF8 PU-18

H17

CONN 48

CAT DATA LINK SERVICE PORT

G789-WE2 BR-18
E764-WE1 OR-18

30
87A

A972-XF21
E701-XF18
F738-XF20
F739-XF12
F748-XF19

JU-C4
1552269
1
G981-JU10 PU-18
2
200-JU11 BK-18

JU-C1
3E3364
1
2

RED

WE-C4
1552267

419-XF2 YL-18

419-XF2 YL-18
419-XF5 YL-18

CONN 48

CAT DATA LINK


SERVICE PORT

ALL WHEEL STEER

A
B
C

86

87

568-XF4 GN-18

STAB LEG ALARM

JU-C6
1552269
1
H809-JU6 YL-18
2
200-JU7 BK-18

BK-18
RD-18
BU-18

XF-C9
1116795
85

123-XF10 WH -18
123-XF28 WH -18

123-XF27 WH -18
202-XF16 BK-18
218-XF17 BK-18
265-XF13 BK-18

975-XF3 WH -18
A972-XF21 OR-18
E701-XF18 PK-18
F738-XF20 WH -18
F739-XF12 GN-18
F748-XF19 WH -18
F765-XF1 BR-18

568-XF4 GN-18

L STAB UP SW

614-WF9 PU-18

975-XF3 WH-18

(A) PARKING BRAKE ALARM RLY


3E-9362

MACHINE SECURITY SYSTEM

(84) PRESSURE SW
128-5091

NOTE AG
SHT 1

XF-C11
3E3381
1
E701-XF18 PK-18
2
F748-XF19 WH -18
3
F738-XF20 WH -18
4
A972-XF21 OR-18
5
975-XF31 WH -18
6
F739-XF12 GN-18

UH-C3
9W1951

(A) MSS LED INDICATOR


165-5655

CONNECT TO UH-C5
(LOC. SHT 2, D-11)

CONN 55

NOTE AE
SHT 1

IF AUTOSHIFT ATTACHMENT
IS USED, THEN MOVE
A313-JA1 SOCKET TERMINAL
FROM POS 4 TO POS 1
ON CONN. JA-C3

CONN 41

NOTE C
SHT 1

CONN 35
CONN 32

1
2

A313-JA1 OR-18
G981-JA2 PU-18

+
-

NOTE W, SHT 1

752-JA3 YL-18
754-JA4 BU-18

975-XF3 WH -18
A972-XF21 OR-18
E701-XF18 PK-18
F738-XF20 WH -18
F739-XF12 GN -18
F748-XF19 WH -18
F765-XF1 BR-18

F765-XF29 BR-18
F765-XF1 BR-18

F765-XF32 BR-18
975-XF31 WH-18
975-XF30 WH-18

975-XF31 WH-18

(4) HORN ALARM


136-5185

CONN 32
CONNECT TO MP-C1
(LOC. SHT 2, I-12)

1
2

113-UH7 OR-18
200-UH8 BK-18

NOTE C
UH-C1
SHT 1
1552269
1
944-UH1 OR-18
2
945-UH2 BR-18

CONN 39

87A

FERRITE COIL AS.


208-3702

NOTE C
UH-C6
SHT 1
1552269
944-UH11 OR-18
945-UH12 BR-18

JA-C2
3E3364

752-JA3 YL-18
754-JA4 BU-18
A313-JA1 OR-18

CONN 10

CONN 38
85

CONN 17

JA-C3
1552272

A347-TA6 GN -18
M733-TA17 PK-18

TA-C10
1552272
T901-TA34 YL-18
T902-TA35 PK-18
T902-TA4 PK-18
T901-TA16 YL-18

ALARM DIODE BLOCK


172-9200
1
2
3
4

- SPARE NOTE C
SHT1

NOTE A
(TO CAB GROUND STUD)

REAR FOG LAMP ATCH


TA-C6
3E3375
1
306-TA20
2
202-TA24
3
338-TA22
4
327-TA25

200-JA13 BK-18

REAR FOG LAMP


8Q-4398

XF-C14
3E5178

BK-18
RD-18
BU-18

+ BAT
GND
DRIVER #2 OUTPUT
EXCITER COIL SIGNAL LINE
DRIVER #1 INPUT
DRIVER #1 OUTPUT
UNUSED
DRIVER #2 INPUT
LED GND
KEYSWITCH ON POSITION INPUT
ALTERNATOR R TERMINAL INPUT
UNUSED
KEYSWITCH CRANK POSITION INPUT
UNUSED
CAT DATA LINK +
CAT DATA LINK UNUSED
UNUSED
EXCITER COIL RETURN LINE
DRIVER #1 GND RETURN
RED LED SIGNAL LINE
GREEN LED SIGNAL LINE
DRIVER 2 ENABLE INPUT
UNUSED
UNUSED
UNUSED

202-TA33 BK-18

945-XF36 BR-18
944-XF7 OR-18

123-XF8 WH -18
202-XF26 BK-18

BK-18
RD-18
BU-18

TA-C1
1506766
1
105-TA1 RD-18
3
202-TA33 BK-18
5
A346-TA3 BU-18
7
T901-TA16 YL-18
9
338-TA5 PK-18
11
A347-TA6 GN-18
13
18
307-TA7 OR-18
19
A250-TA14 BK-18
24
338-TA9 PK-18
26
450-TA10 YL-18
29
31
307-TA11 OR-18
40
42
944-TA12 OR-18
45
945-TA13 BR-18
47
52
53
T902-TA4 PK-18
58
M733-TA17 PK-18
60
F846-TA18 PU-18
62
G848-TA19 GN-18
64
306-TA20 GN-18
66
68
70

105-TA1 RD-18
450-TA10 YL-18
307-TA21 OR-18
A346-TA3 BU-18
202-TA15 BK-18
338-TA23 PK-18
338-TA22 PK-18
202-TA24 BK-18
306-TA20 GN-18

202-TA15 BK-18
202-TA24 BK-18

923-XF33 GY-18
306-XF35 GN-18
307-XF34 OR-18
123-XF8 WH -18
123-XF43 WH -18
202-XF26 BK-18
C720-XF9 BU-18
766-XF11 GN-18
419-XF6 YL-18
568-XF4 GN-18
F765-XF29 BR-18

GY-18
GN-18
OR-18
WH -18
BK-18
BK-18
BK-18

1
2
3
4
5
6
7
8
9
10
11
12

105-TA1 RD-18
(A) MACHINE SECURITY CNTRL
156-6155

923-XF33
306-XF35
307-XF34
123-XF38
202-XF37
218-XF17
265-XF13

NOTE C
SHT1

265-XF13 BK-18
218-XF17 BK-18
419-XF2 YL-18
568-XF4 GN-18
944-XF22 OR-18
945-XF24 BR-18
F765-XF29 BR-18

NOTE C
SHT 1

XF-C7
3E3364

XF-C15
1552253
123-XF38 WH -18
202-XF37 BK-18
944-XF7 OR-18
945-XF36 BR-18
306-XF35 GN-18
307-XF34 OR-18
923-XF33 GY-18
218-XF17 BK-18
265-XF13 BK-18

PK-18
WH-18
WH-18
OR-18

CONNECT TO
TACHOMETER
LAMP TERMINAL

614-FR4 PU-18

FR-C2
1429117

JA-C7
3E3364
1
G981-JA8 PU-18
2
200-JA11 BK-18

1
2
3
4
5
6
7
8
9
10
11
12

BATTERY
GROUND
CDL (+)
CDL (-)
START RLY COIL OUT
KEY START SW TO BAT
BACKUP ALARM OUT
START RLY COIL RETURN
DEAD ENG LWR SW TO GND
UNUSED
UNUSED
UNUSED

CONN 48

4
6

NOTE AJ
SHT 1

1
2
3
4

E701-XF18
F748-XF19
F738-XF20
A972-XF21

NOTE AH
SHT 1

CONN 33

TA-C9
1552267
A
105-TA28 RD-18
B
450-TA30 YL-18
C
307-TA32 OR-18

306-XF40
218-XF17
338-XF41
327-XF42

1
2
3
4

CONN 33

TA-C8
3E3369
105-TA27 RD-18
450-TA29 YL-18
307-TA31 OR-18

627-FR3 YL-18

L STAB LEG UP SW

NOTE AK
SHT 1

GN-18
BK-18
PK-18
PK-18

XF-C3
1552272
GN-18
BK-18
PK-18
PK-18

E701-XE1 PK-18
F748-XE2 WH-18
F738-XE14 WH-18
A972-XE4 OR-18

A
B
C

614-FR4 PU-18

(A) MSS EXCITER COIL


206-5203

FR-C1 FP-C1
1552267 3E3369
A
610-FR1 OR-18
610-FP1 OR-18
B
200-FR2 BK-18
200-FP2 BK-18
C
627-FR3 YL-18
627-FP4 YL-18

IF JA-C6 TO
STAB LEG SWITCH,
THEN CONNECT TO
JU-C1 OR JU-C2
(LOC. SHT 2, C-9)

XF-C2
3E3375
1
306-XF40
2
265-XF13
3
338-XF41
4
327-XF42

944-XF7 OR-18
945-XF36 BR-18
265-XF13 BK-18
218-XF17 BK-18
202-XF16 BK-18
202-XF15 BK-18
123-XF10 WH -18
C720-XF9 BU-18
766-XF11 GN-18
419-XF6 YL-18
568-XF4 GN-18
F765-XF29 BR-18

TA-C2
1552269
1
T902-TA35 PK-18
2
T901-TA34 YL-18

CONN 43

JA-C10
1552269
1
G981-JA5 PU-18
2
200-JA10 BK-18

123-XF27 WH-18
202-XF16 BK-18
419-XF5 YL-18
944-XF23 OR-18
945-XF25 BR-18
C720-XF9 BU-18
766-XF11 GN-18
F765-XF1 BR-18
975-XF3 WH-18
977-XF14 YL-18
973-XF39 BR-18
F739-XF12 GN-18

NOTE C
SHT1

JA-C6
3E3364
1
G981-JA7 PU-18
2
200-JA9 BK-18

CONN 19

CONN 19

CONN 48

(A) REAR FOG LAMP SW


169-0611

123-XE7 WH-18
202-XE18 BK-18
419-XE19 YL-18
944-XE16 OR-18
945-XE17 BR-18
C720-XE20 BU-18
766-XE21 GN-18
F765-XE22 BR-18
975-XE6 WH-18
977-XE23 YL-18
973-XE31 BR-18
F739-XE32 GN-18

610-FR1 OR-18
200-FR2 BK-18

THIS SCHEMATIC IS FOR THE 416D, 420D, 424D, 428D, 430D, 432D, 438D, AND 442D
BACKHOE LOADER ELECTRICAL SYSTEM
VOLUME 2 of 2: CAB
MEDIA NUMBER: RENR3587-04
SCHEMATIC PART NUMBER: 176-0268, CHANGE: 01, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

MACHINE HARNESS CONNECTOR AND


COMPONENT LOCATIONS - ENGINE AND CHASSIS
VIEW ALL CALLOUTS

87

29

19

56

32

22

24

95

11

18

10

36

20

12

86

25

91

97

13

85
7
5
26
93
31

45

17
62

64

34

30

63

29

15

30

60

57

63

42

57

34

59

64

85

89

95

96

24

10

90

86

96

22
25
20
13

15

97

87

5
26
91
17
4
93

31
60

32

62

56

42

89

19

18

12

11

45

90

36

MACHINE HARNESS CONNECTOR AND


COMPONENT LOCATIONS - CAB
VIEW ALL CALLOUTS

41

56

32

46

24

52

49

18

10

36

82

48

8
80

4
17
81
85

83

84

57

57

85

41

63

47

42

46

47

38

38

53

45

24
10
53
45
36

81
17
4
80

63

82

32

84

56

42

83

52

49

18

48