VOLTAS

FORKLIFTS

PARTS CATALOGUE
VOLTAS BATTERY FORKLIFT TRUCK

MODEL: EVX 1.5-3.0 Ton

With HVT Mast

PART NO: MHPC00070B1

VALID FROM DATE:

01.06.2009

A TATA Enterprise
ISO-9001-2000 CERTIFIED COMPANY

-1-

VOLTAS
FORKLIFTS

-2-

VOLTAS
FORKLIFTS

USER INFORMATION
To verify this manual is correct for this truck compare
the model with the nameplate on the truck.
Refer to table of contents for nameplate location and
information. If the model in this manual does not agree with
the information on the nameplate contact your nearest
VOLTAS OFFICE.

This parts manual is applicable for following models of voltas EVX

range Electric operated forklift trucks fitted with HVM, HILO with
SEPEX model of Motor.

MODEL : EVX 15
:

EVX 20

EVX 25

EVX 30

-3-

VOLTAS
FORKLIFTS

SPECIAL NOTE
This part manual contains complete and accurate
information available at the time of publication for the
components and systems listed. However, VOLTAS reserves
the right to make changes to its product at any time and the
possibility exists that latter changes are not included in this
manual. If your forklift truck is equipped with special
options that are not covered in this part manual, please
contact your local VOLTAS OFFICE for additional
information.

ATTACHMENT
If your forklift truck was ordered with special attachments
that are not covered in this Standard Parts Manual, Please
contact your local Voltas Offices for Attachment Part
Manuals.

-4-

VOLTAS
FORKLIFTS

EXPLANATION OF MODEL

E
FUEL

V
MANUFACTURER

FUEL:

X
TYPE

30

HVM

CAPACITY

MAST

ELECRICAL

MANUFACTURER: V

VOLTAS LIMITED

TYPE:

NEW SERIES

CAPACITY:

15
20
25
30

1500KG
2000KG
2500KG
3000KG

MAST:

HVM SIMPLEX - HVM MAST

HVT TRIPLEX - HVT MAST
HI-LOSIMPLEX - HILO MAST

MAST-HEIGHT:
(OVERALL)

2085
2180
2310
2520

HEIGHT IN mm
HEIGHT IN mm
HEIGHT IN mm
HEIGHT IN mm

-5-

2310
MAST-HEIGHT

VOLTAS
FORKLIFTS

-6-

VOLTAS
FORKLIFTS

CONTENTS
Sr.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Description
General Truck
Drive Axle Assembly
Drive Motor , Gearing & Differential Assly.
Differential ,Ring Gear & Pinion Assembly
Hydraulic Wheel Brake
Brake System
Brake Tube Assly.
Brake Master Cylinder
Parking Brake Assly.
Steer Axle Assly.
Driving Controls
Steering Pump Motor Assly.
Steering Cylinder (ALT-1)
C.V.Linkage Assly.(2 Spool)
C.V.Linkage Assly.(3 Spool)
C.V.Linkage Assly.(4 Spool)
Control Valve Assly
Hoist Pump and Motor Assly
Lift Cylinder LH
Lift Cylinder RH
Hydraulic Circuit
Counter Weight ( 3 T)
Counter Weight ( 2 T)
HVM Mast Assly.
Hi-Lo Mast Assly
Hoist Cylinder Assly
MATRIX FOR HVM & BATTERY
MATRIX FOR HOIST CYL.
MATRIX FOR LOAD FORK & FORK EXTENSION
WIRING DIAGRAM (SEPEX)
WARRANTY CERTIFICATE
BRANCH AND AREA ADDRESS

-7-

Page No.
9-10
11-12
13-16
17-18
19-20
21-22
23-24
25-26
27-28
29-30
31-32
33-34
35-36
37-38
39-40
41-42
43-44
45-46
47-48
49-50
51-54
55-56
57-58
59-62
63-66
67-68
69
70
71
74 -77
81
82 - 85

VOLTAS
FORKLIFTS

GENERAL TRUCK

-8-

VOLTAS
FORKLIFTS

SR. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

PART NO.
MH 797001230
MH797001310
MH 797018030
MH 797012122
MH 991837181
MH 797013040
MH797013060
MH 797019080
MH 13233
MH 11133
MH 797012082
MH 797008010
MH 797017010
MH 870001781
MH797912293
MH 797014030
MH 797014040
MH 12795
MH 12796
MH 797012662
MH 012163
MH 7012153
MH 797006052
MH 14059
MH 14068
MH 14886
MH 12790
MH 12970
MH 5024014
MH 797005060
MH 797017063
MH 797012803
MH 797012233
MH 12213
MH 12212
MH 797012103
MH 797006241
MH 14677
MH 14678
MH 17318
MH 18922
MH 18923
MH 796418053
MH 18555
MH18557
MH 797017393
MH16947
MH798009104
MH798009094

GENERAL TRUCK
DESCRIPTION

QTY

FRAME ASSEMBLY (443/516 AH)

1
FRAME ASSEMBLY (810 AH)
COUNTER WEIGHT ASSEMBLY
1
TOP COVER WELDMENT
1
EMPIRE CLOTH
1
CANOPY INSTALLATION (443/516 AH)
1
CANOPY INSTALLATION (810 AH)
H. V. MAST ASSEMBLY MH797019871- HVT
1
CARRIAGE WELDMENT
1
MH12010
FORK
2
MH14413
COWL WELDMENT
1
DRIVING CONTROLS
1
INSTRUMENT PANEL ASSEMBLY
1
MH797005203
PARKING BRAKE ASSEMBLY
1
MH796412512 ,MH16940 BELT
SEAT ASSEMBLY
1
TILT CYLINDER GROUP L. H.
1
TILT CYLINDER GROUP R. H.
1
MH797004070
DRIVE AXLE ASSEMBLY
1
MH797003031
STEER AXLE ASSEMBLY
1
FRONT PLATE WELDMENT
1
SIDE PLATE WELDMENT L. H.
1
SIDE PLATE R. H.
1
HOIST PUMP AND MOTOR
1
STEERING PUMP AND MOTOR
1
DRIVE MOTOR, GEARING & DIFF ASSLY MH797007020
1
RETURN LINE FILTER
1
CONTROL VALVE
1
HYD. VALVE SWITCH LINKAGE ASSY
1
COVER WELD VALVE LINKAGE
2
BRAKE SYSTEM MH797005180
1
ACCELERATION PEDAL
1
FLOOR PLATE WELDMENT
1
FRONT COVER
1
TR. BATTERY 48V; 443 Ah
1
TR. BATTERY 48V; 516 Ah
BATTERY COMP. FLOOR PLATE MH797012290
1
HYDRAULIC TANK
1
FRONT WHEEL MH797004060
2
REAR WHEEL MH797009070
2
SEPEX CONTROLLER PANEL ASSLY
1
MIRROR RH
1
MIRROR LH
1
SIDE INDICATOR
4
REVOLVING LAMP (FLASHER)
1
REVERSE HORN
1
BATTERY SOCKET WITH HANDLE
1 SET
BRACKET
1
STICKER (VOLTAS)
STICKER (VOLTAS)

MH797017350 Controller- 9 - 1244

MH503809499 Head light , MH17762 Tail lamp

VOLTAS
FORKLIFTS

DRIVE AXLE ASSEMBLY

(MH 15931)

- 10 -

VOLTAS
FORKLIFTS

DRIVE AXLE ASSEMBLY

(MH 15931) MH797004070
SR.
NO.
1
2

3
4
5
6
7
8

9
10
11
12

13
14
16
17
18
19
20
21
22
23

PART NO.
MH 05390
MH 05391
MH 04248
MH 015630100
MH 785204100
MH 785204700
MH 015416400
MH 015818800
MH 015138400
MH 04506
MH 05391
MH 059074900
MH 014640800
MH 014937100
MH 061278100
MH 09555
MH 12824
MH 09661
MH 063923200
MH 021169000
MH 015025600
MH 054391700
MH 05373
MH 057699900
MH 09327
MH 08550
MH 08549
MH 062611100
MH 064592200
MH 065900900
MH 09329
MH 09662

DESCRIPTION

QTY

DRIVE SHAFT SHORT

DRIVE SHAFT LONG
DRIVE AXLE HSG. MH09934F
AIR VENT
DRAIN PLUG
PIPE LUG
COTTER PIN
BEARING RETAINER
DIFFER. RETAINER
DIFFER.RING GR.& PINION
DRIVE SHAFT LONG
HEX. HEAD SCREW
HEX. HEAD SCREW
NUT
FLAT WASHER
OIL SEAL RETAINER
DRIVE WHEEL TYRE 18*8
DRIVE WHEEL WELDMENT
LOCKING BLOCK
FIL. HEAD SCREW
LOCK WASHER
BEARING NUT
DRIVE WHEEL HUB FLANGE
HEX. HEAD SCREW (MH 992245294)
HUB & BRAKE DRUM
R H BRAKE ASSLY.
L H BRAKE ASSLY.
GUARD & BEARING PULLER
OIL SEAL
WHEEL SLEEVE
SLEEVE
BEARING

1
1
1
1
1
2
2
2
2
1
1
12
4
16
18
2
2
2
2
2
2
2
2
12
2
1
1
2
2
2
2
4

CAP (DRIVE SHAFT)

PLATES (CAP LOCKING PLATE)

2
2

ITEMS NOT SHOWN

MH 870002234
MH 11436

- 11 -

VOLTAS
FORKLIFTS

DRIVE MOTOR, GEARING & DIFFERENTIAL

ASSEMBLY (SEPEX)
(MH 797007020)

- 12 -

VOLTAS
FORKLIFTS

DRIVE MOTOR, GEARING & DIFFERENTIAL ASSEMBLY

(SEPEX) (MH 797007020)
SR. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

PART NO.
MH 17178
MH 114937200
MH 015026200
MH 015026600
MH 015139400
MH O15421700
MH 13989
MH 04237
MH 04253
MH 16621
MH 14032
MH 059716300
MH 015026500
MH 785204800
MH 785204800
MH 04506
MH 785204700
MH 785204100
MH 09112
MH 993361060
MH 051730800
MH 15254
MH 09212
MH 055485000
MH 09095
MH 015917400
MH 09141
MH 04288
MH 500217902
MH 065442400
MH 993361178
MH 11404
MH 993395017

DESCRIPTION

QTY

DRIVE MOTOR benn,MH18344-PRIMOVER

HEX NUT STD. 13 UNC -4
SPRING WASHER
LOCK WASHER
BEARING
COTTER PIN
OIL FLINGER
MOTOR PINION
INSPECTION COVER
MH14031
BEARING SPACER
BEARING BUSH
HEX. HEAD SCREW
LOCK WASHER
AIR VENT FITTING
FILLER PLUG
DIFF. RING GEAR & PINION ASSLY.
OIL LEVEL PLUG
DRAIN PLUG (MAGNETIC)
HYPOID PINION &RING GEAR
ROLLER BEARING
SHIM WASHER
SPACER
SPACER
HEX. HEAD SCREW
KEY
RETAINING RING
INTERMEDIATE GEAR
INTERMEDIATE HSG. ASSLY.
COPPER WASHER
DRAIN PLUG
ROLLER BEARING
KEYED WASHER
BEARING LOCK NUT

1
4
6
4
2
2
1
1
1
1
1
6
6
1
1
1
1
1
1
1

DIFF. BRG RETAINER

DIFF. W/O RING GEAR & PINION
TRANSMISSION HSG EV 30 MH13073
HEX HD SCREW

2
1
1
6

1
1
10
1
1
1
1
1
1
1
1
2

ITEMS NOT SHOWN

MH 015818800
MH 016873800
MH 13074
MH 060305600

- 13 -

VOLTAS
FORKLIFTS

DRIVE MOTOR, GEARING & DIFFERENTIAL

ASSEMBLY (SEPEX)
(MH 797007020)

- 14 -

VOLTAS
FORKLIFTS

DRIVE MOTOR, GEARING & DIFFERENTIAL

ASSEMBLY (SEPEX)
(MH 797007020)
SR.
NO.
31
32
33
34
35
36
37
38
39
40
41
42

PART NO.
MH 993396017
MH 014937200
MH 015026600
MH 992175428
MH 992767115
MH 056917500
MH 056917500
MH 056917800
MH 797012072
MH 14070
MH 993311029
MH 16773

DESCRIPTION
BEARING LOCK WASHER
HEX. NUT
LOCK WASHER
HEX. HEAD BOLT
LOCK NUT NYLOCK
WASHER
RUBBER WASHER
RUBBER MOUNT
D. MOTOR SUPT. WELDT
MOTOR STRAP
BEARING
BEARING RETAINER

- 15 -

QTY
1
4
4
2
4
4
4
4
1
2
1
1

VOLTAS
FORKLIFTS

DIFFERENTIAL, RING GEAR & PINION ASSEMBLY

(MH 04508A094)

- 16 -

VOLTAS
FORKLIFTS

DIFFERENTIAL, RING GEAR & PINION ASSEMBLY

(MH 04508A094)
SR.
NO.
1
2
3
4
5
6

PART NO.

DESCRIPTION

QTY

MH 797005043 MH016873800
DIFF. WITHOUT RING GEAR&PINION MH016873800
1
MH 025607600
PINION THRUST WASHER
4
MH 04506A064
RING GEAR AND PINION ASSLY. MHO4506
1
HEX. HEAD SCREW UBC BOLT
12
MH 033422600
3/8-24 * 3. 29/32 Lg.
MH 515412100
HEX. HD. SCREW UNF
12
MH 992785644
WASHER FOR M12
12
MH 025607500
SIDE GEAR THRUST WASHER
2

- 17 -

VOLTAS
FORKLIFTS

HYDRAULIC WHEEL BRAKES

(MH 08549 / 08550)

- 18 -

VOLTAS
FORKLIFTS

HYDRAULIC WHEEL BRAKES

(MH 08549 / 08550)
SR.
NO.

PART NO.
MH 08549
MH 08550

1
2
3
4
5
6
7
8

9
10
11
12
13
14
15

MH 065044000
MH 023411700
MH 023187000
MH 506071800
MH 507337800
MH 065040100
MH 065040200
MH 065092100
MH 870001339
MH 870001303
MH 015026400
MH 511667400
MH 511666401
MH 511666401
MH 511666402
MH 023411600
MH 014936900
MH 061278200
MH 507337802

DESCRIPTION
L H BRAKE ASSEMBLY
R H BRAKE ASSEMBLY
CYLINDER SPACER PLATE &LEVER
GUIDE
SPRING
SPRING RETAINER
ANTI RATTLE ROD
ADJUSTING PAWL KIT
R H CONTROL LEVER & LINK
L H CONTROL LEVER & LINK
PUSH ROD
R H WHEEL CYLINDER
L H WHEEL CYLIDER
HEX. HD. SCREW
LOCK WASHER
BRAKE SHOE & LINING
BRAKE SHOE RETURN LINING
R H BACKING PLATE
MH08568
MH08460
L H BACKING PLATE
RETAINING SPRING.
HEX. NUT 3/8 UNC
HARDENED WASHER FOR
SPRING WASHER

QTY
1
1
2
2
4
2
1
1
1
2
1
1
2
2
2
1
1
1
1
2
2
2

HARWARE FOR MTG. OF BRAKE PLATE (NOT SHOWN)

SR.
NO.

PART NO.
MH 060305600
MH 061278100

DESCRIPTION
HEX. SCREW 7/16-UN THDS*11/2.Lg. SAE
GR-5
WASHER FOR 7/16

- 19 -

QTY
8
8

VOLTAS
FORKLIFTS

BRAKE SYSTEM
(MH 797005112)

- 20 -

VOLTAS
FORKLIFTS

BRAKE SYSTEM
(MH 797005112)
SR.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

PART NO.
MH 870001211
MH 797005083
MH 797005102
MH 063541300
MH 797005094
MH 797005229
MH 063681200
MH 797005219
MH 07605
MH 065797500
MH 014607000
MH 021848800
MH 060309600
MH 992826272
MH 015416100
MH 870001359
MH 502383100
MH 058941300
MH 015026400
MH 992816069
MH 060930300
MH 062143700
MH 014936600
MH 015028900
MH 992273421
MH 992761415
MH 992785644
MH 992791545
MH 992171381
MH 992761014
MH 992785634
MH 015628700
MH 785534000
MH 785577603
MH 992781634
MH 992826140
MH 992273295
MH 796405019

DESCRIPTION

QTY

MASTER CYL. ASSLY (7/8) MH797005180

BRAKE MTG. PLATE WELDMENT
BRAKE PEDAL LEVER WELDMENT
SUPPORT PLATE
BRAKE PEDAL SHAFT
CONNECTING LINK WELD
BRAKE PEDAL PAD
BELL CRANK
PIVOT PIN
ROD END
ROD END PIN
ROD END PIN
RETURN SPRING
SPLIT PIN
SPLIT PIN
HEX. JAM NUT
PIVOT PIN RETAINER
HEX. HEAD SCREW
WASHER
SPLIT PIN
HEX. HEAD SCREW
HEX. HEAD SCREW
HEX. NUT
WASHER
HEX. HEAD SCREW
HEX. NUT
WASHER
SPRING WASHER
HEX. HEAD SCREW
HEX. NUT
WASHER
LUBE FITTING
YOKE END
YOKE PIN
BLACK WASHER
SPLIT PIN
HEX SCREW
BRAKE CABLE

1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
3
1
2
1
1
1
6
6
6
6
1
1
1
2
1
1
1
1
1
1

- 21 -

VOLTAS
FORKLIFTS

BRAKE TUBE ASSEMBLY

(MH 15192)

- 22 -

VOLTAS
FORKLIFTS

BRAKE TUBE ASSEMBLY

(MH 15192)
SR.
NO.
1
2
3
4
5
6

PART NO.
MH 870001211
MH 870001394
MH 08782
MH 013370100
MH 066219000
MH 785350300
MH 08549
MH 08550
MH 501495800
MH 501496800

DESCRIPTION
MASTER CYLINDER
BANJO ADAPTOR
BRAKE HOSE
TEE
R H BRAKE TUBE
L H BRAKE TUBE
L. H. BRAKE ASSEMBLY
R. H. BRAKE ASSEMBLY
RUBBER BOOT
PUSH ROD

- 23 -

QTY
1
1
1
1
1
1
1
1
1
1

VOLTAS
FORKLIFTS

BRAKE MASTER CYLINDER

(MH 15193)

- 24 -

VOLTAS
FORKLIFTS

BRAKE MASTER CYLINDER

(MH 15193)
SR.
NO.

PART NO.

MH 870001211

MH 64967140

MH 64967161

4
5
6
7
8
9
10

MH 64675785
MH 64674498
MH 64474658
MH 64474657
MH 64475161
MH 64068732
MH 29966486

11

MH 64478977

DESCRIPTION
MASTER CYLINDER ASSEMBLY
KIT MASTER CYLINDER
(MAJOR).(CONSISTING OF)
RECUPERATING SEAT
BACK SEAL
TLPV ASSEMBLY
VALVE SEAT
DUST COVER
CIRCLIP
PLUNGER ASSEMBLY
KIT MASTER CYLINDER(CONSISTING OF)
(MINOR)
RECUPERATING SEAL
BACK SEAL
TLPV ASSEMBLY
VALVE SEAT
DUST COVER
CIRCLIP
PLUNGER ASSEMBLY
SPRING CYLINDER
BANJO
BANJO BOLT
BANJO BOLT
STOP LIGHT SWITCH
KIT FILLER CAP (CONSISTING OF)
FILLER CAP
GASKET
GASKET

- 25 -

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

VOLTAS
FORKLIFTS

PARKING BRAKE ASSEMBLY

(MH 797005203)

- 26 -

VOLTAS
FORKLIFTS

PARKING BRAKE ASSEMBLY

(MH 797005203)
SR.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17

PART NO.
MH 797005219
MH 785534000
MH 785577603
MH 992781634
MH 992826140
MH 992273295
MH 061975101
MH 796405019
MH 870000191
MH 05224
MH 992171304
MH 992761013
MH 797005193
MH 992273416
MH 992761415
MH 992791545

DESCRIPTION
BELL CRANK
YOKE END
YOKE PIN
BLACK WASHER
SPLIT PIN
HEX SCREW
BRAKE CABLE SUP. BKT.
BRAKE CABLE
HAND LEVER ASSEMBLY
SPACER
HEX BOLT
HEX NUT
HAND BRAKE MTG. BKT.
HEX SCREW
HEX. NUT
SPRING WASHER

- 27 -

QTY
1
1
1
1
1
1
2
1
1
2
4
4
1
2
2
2

VOLTAS
FORKLIFTS

STEER AXLE ASSEMBLY

(MH 09127)

- 28 -

VOLTAS
FORKLIFTS

STEER AXLE ASSEMBLY

(MH 09127)
SR. NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

PART NO.
MH 13236
MH 14034
MH 13237
MH 161101-00
MH 17265
MH 17339
MH 11915F
MH 992781644
MH 992175426
MH 992781644
MH 09136
MH 09137
MH 5000429-06
MH 992826225
MH 993791106
MH 7856303-01
MH 992573417
MH 5110548-01
MH 7852999-04
MH 7857583-00
MH 0143571-00
MH 7852999-07
MH 16833
MH 0154188-00
MH 5066963-00
MH 993432135
MH 15252
MH 7857656-00
MH 992761015

DESCRIPTION

QTY

TRAIL AXLE DETAIL & WELDT

STEER CYLINDER ASSY (WIPRO)
CONNECTING LINK WELDT
WASHER
PIN SMALL
BEARING
STEERING NUCKLE
WASHER
HEX. BOLT
WASHER
BUSH
BUSH
SPACER
SPILT PIN
GREASE NIPPLE
KING PIN
SOCKET GRUB SCREW M12*30 LG
WELSH PLUG
INNER BEARING ASSY
WHEEL WELDT
TYRE
OUTER BEARING
HEX. NUT
COTTER PIN
HUB CAP
OIL SEAL
BUSH
WEAR SLEEVE
HEX. NUT, M12

1
1
4
8
2
2
2
4
4
4
4
4
2
8
8
2
3
2
2
2
2
2
2
2
2
2
4
2
3

GREASE NIPPLE
BACKING WASHER
SPACIAL WASHER
ROLLER
CONNECTING LINK TRAIL AXLE
RETAINING PLATE
SPRING WASHER M12
SPLIT PIN 3.2 x 25
HEADED PIN SMALL
HEADED PIN LONG

4
2
4
4
4
1
4
8
2
2

ITEMS NOT SHOWN

MH 08081
MH 11018
MH 12510
MH 15245
MH 16784
MH 508104100
MH 992791545
MH 992826225
MH 17265
MH 17339

- 29 -

VOLTAS
FORKLIFTS

DRIVING CONTROLS
(MH 797008010)

- 30 -

VOLTAS
FORKLIFTS

DRIVING CONTROLS
(MH 797008010)
SR.
NO.
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
19

PART NO.
MH 797012082
MH 796415029
MH 795119154
MH 08933
MH 13920
MH 020184500
MH 014936900
MH 016104000
MH 07397
MH 785372600
MH 09471
MH 992275377
MH 992785634
MH 992791535
MH 992761414
MH 992275376
MH 063546600
MH 13434

DESCRIPTION
COWL WELDMENT
STEERING WHEEL
DIRECTION INDICATOR LEVER
STEERING COLUMN ASSEMBLY
U BOLT
RUBBER PAD
HEX NUT
WASHER
BKT. FOR MTG. HY. STATIC STG
SPACER
STEERING UNIT
HEX. SCREW
WASHER
SPRING WASHER
HEX. NUT
HEX SCREW
STEERING MTG. BKT.
CAP

- 31 -

QTY
1
1
1
1
1
1
2
2
1
4
1
8
10
10
4
2
1
1

VOLTAS
FORKLIFTS

STEERING PUMP MOTOR ASSEMBLY

(MH 14059)

- 32 -

VOLTAS
FORKLIFTS

STEERING PUMP MOTOR ASSEMBLY

(MH 14059)
SR.
NO.
1

2
3
4
5
6
7
8
9
10
11

PART NO.
MH 12618
MH3MCE410000
MH3NBE325000
MH 15305
MH15305A33-4P
MH15305A32-4P
MH15305A32
MH 13747
MH 14052
MH 13746
MH 992781644
MH 992761015
MH 797012263
MH 992175379
MH 992791535
MH 992781634
MH 18110

DESCRIPTION
XXXXXXXXXXXXXXXX
STEERING
MOTOR (ELGI)
XXXXXXXXXXX
CARBON BRUSH
CARBON BRUSH HOLDER
STEERING MOTER BENN MH42150
CARBON BRUSH
CARBON BRUSH HOLDER
CARBON BRUSH HOLDER
DOWTY ST PUMP MH42151
BEARING SPACER
U BEND ROD MH797007253
PLAIN WASHER
NUT
STRG. MOTOR MTG. BKT.
HEX BOLT
SPRING WASHER
WASHER
SPACER

- 33 -

QTY
1
1 SET
1 SET
1
1 SET
1 SET
1 SET
1
1
1
2
2
1
2
2
1

VOLTAS
FORKLIFTS

STEERING CYLINDER (ALT - 1)

(MH 14034)

- 34 -

VOLTAS
FORKLIFTS

STEERING CYLINDER (ALT - 1)

(MH 14034)
SR.
NO.
1
2
3
4
5
6

PART NO.
MH P3919D - 01
MH P3919D - 02
MH P3919D - 03
MH P3919D 04
MH P3919D - 05
MH P3919D 06

DESCRIPTION
PISTON BEARING
PISTON SEAL
O RING (P. SEAL)
STEER PUMP MOTOR
DIODE
O RING (HEC)

- 35 -

QTY
1
1
1
2
2
2

VOLTAS
FORKLIFTS

C. V. LINKAGE ASSEMBLY (2 SPOOL)

(MH 797012532)

- 36 -

VOLTAS
FORKLIFTS

C. V. LINKAGE ASSEMBLY (2 SPOOL)

(MH 797012532) MH797006450
SR.
NO.
1
2
3
4
5
6
7
8

9
10
11
12
13
14
15
16
17
18

19
20

21
22

23
24

PART NO.
MH 785766600
MH 992763015
MH 785766700
MH 04741
MH 12903
MH 015416400
MH 785215100
MH 16218
MH 060930300
MH 992785634
MH 992791535
MH 500067906
MH 509042303
MH 785262500
MH 16219
MH 785216300
MH 014972900
MH 785577604
MH 015421000
MH 797017233
MH 992273297
MH 992761413
MH 992785624
MH 12969
MH 992371086
MH 992761106
MH 992781554
MH 992791403
MH 13391
MH 992271376
MH 992785634
MH 992791535
MH 502401402
MH 500420903
MH 992785087

DESCRIPTION
HOIST CONTROL KNOB
HEX. LOCK NUT
TILT CONTROL KNOB
HANDLE WELDMENT
YOKE PIN MH785216800
SPLIT PIN
LEVER BRACKET WELDMENT
SPACER
HEX. SCREW
WASHER
SPRING WASHER
ROLL PIN
ROD WELDMENT
CAM BLOCK
SPACER
YOKE END
HEX. NUT
YOKE PIN
SPLIT PIN
LIMIT SWITCH MTG. BKT.
HEX. SCREW
HEX. NUT
WASHER
LIMIT SWITCH
PAN HEAD SCREW
HEX. NUT
WASHER
SPRING WASHER
CONTROL VALVE 2 SPOOL
HEX. SCREW
WASHER
SPRING WASHER
C. V. COVER
HEX. SCREW
WASHER

- 37 -

QTY
1
2
1
2
1
2
1
2
2
2
2
2
2
3
2
2
5
2
2
1
2
2
2
2
4
4
4
4
1
3
3
3
1
2
2

VOLTAS
FORKLIFTS

C. V. LINKAGE ASSEMBLY (3 SPOOL)

(MH 797012542)

- 38 -

VOLTAS
FORKLIFTS

C. V. LINKAGE ASSEMBLY (3 SPOOL)

(MH 797012542)
SR. NO.
1
2
3
4
5
6
7
8
9
10
11
12

13
14
15
16
17
18
19
20
21
22

23
24

25
26

27
28

PART NO.
MH 785766600
MH 992763015
MH 785766700
MH 785778600
MH 16214
MH 04741
MH 16217
MH 16213
MH 7852168
MH 992543093
MH 785215100
MH 16218
MH 060930300
MH 992785634
MH 992791535
MH 500067906
MH 509042303
MH 785262500
MH 16219
MH 785216300
MH 014972900
MH 785577604
MH 015421000
MH 797017243
MH 992273297
MH 992761413
MH 992785624
MH 992791403
MH 12969
MH 992371086
MH 992761106
MH 992781554
MH 992791403
MH 13762
MH 992271376
MH 992785634
MH 992791535
MH 797012562
MH 500420903
MH 992785087

DESCRIPTION
HOIST CONTROL KNOB
HEX. LOCK NUT
TILT CONTROL KNOB
AUX. CONTROL KNOB
HANDLE
HANDLE
HANDLE
YOKE PIN
YOKE PIN
GRUB SCREW
LEVER BRACKET WELDMENT
SPACER
HEX. SCREW
WASHER
SPRING WASHER
ROLL PIN
ROD WELDMENT
CAM BLOCK
SPACER
YOKE END
HEX. NUT
YOKE PIN
SPLIT PIN
LIMIT SWITCH MTG. BKT.
HEX. SCREW
HEX. NUT
WASHER
SPRING WASHER
LIMIT SWITCH
PAN HEAD SCREW
HEX.NUT
WASHER
SPRING WASHER
CONTROL VALVE 3 SPOOL
HEX. SCREW
WASHER
SPRING WASHER
C. V. COVER
HEX. SCREW
WASHER

- 39 -

QTY
1
3
1
1
1
1
1
1
1
1
1
2
2
2
2
3
3
5
3
3
9
3
3
1
3
3
3
3
3
6
6
6
6
1
3
3
3
1
2
2

VOLTAS
FORKLIFTS

C. V. LINKAGE ASSEMBLY (4 SPOOL)

(MH 797012552)

- 40 -

VOLTAS
FORKLIFTS

C. V. LINKAGE ASSEMBLY (4 SPOOL)

(MH 797012552)
SR. NO.
1
2
3
4
5
6
7
8
9
10
11

12
13
14
15
16
17
18
19
20
21
22

23
24

25
26

27
28

PART NO.
MH 785766600
MH 992763015
MH 785766700
MH 785778600
MH 16214
MH 16215
MH 16216
MH 16217
MH 16213
MH 797012513
MH 16218
MH 060930300
MH 992785634
MH 992791535
MH 992543093
MH 500067906
MH 509042303
MH 785262500
MH 16219
MH 785216300
MH 014972900
MH 785577604
MH 015421000
MH 797017253
MH 992273297
MH 992761413
MH 992785624
MH 992791403
MH 992785634
MH 12969
MH 992371086
MH 992761106
MH 99278154
MH 992791403
MH 796606572
MH 992271376
MH 992785634
MH 992791535
MH 797012522
MH 500420903
MH 992785087

DESCRIPTION
HOIST CONTROL KNOB
HEX. LOCK NUT
TILT CONTROL KNOB
AUX. CONTROL KNOB
HANDLE
HANDLE
HANDLE
HANDLE
YOKE PIN
LEVER BRACKET WELDMENT
SPACER
HEX. SCREW
WASHER
SPRING WASHER
GRUB SCREW
ROLL PIN
ROD WELDMENT
CAM BLOCK
SPACER
YOKE END
HEX. NUT
YOKE PIN
SPLIT PIN
LIMIT SWITCH MTG. BKT.
HEX. SCREW
HEX. NUT
WASHER
SPRING WASHER
WASHER
LIMIT SWITCH
PAN HEAD SEREW
HEX.NUT
WASHER
SPRING WASHER
CONTROL VALVE 4 SPOOL
HEX.SCREW
WASHER
SPRING WASHER
C. V. COVER
HEX. SCREW
WASHER

- 41 -

QTY
1
4
1
2
1
1
1
1
2
1
2
2
2
2
2
4
4
7
4
4
11
4
4
1
3
3
3
3
3
4
8
8
8
8
1
3
3
3
1
2
2

VOLTAS
FORKLIFTS

CONTROL VALVE ASSEMBLY

(MH 12740)

- 42 -

VOLTAS
FORKLIFTS

CONTROL VALVE ASSEMBLY

(MH 12740)
SR.
NO.
1

PART NO.
MH 12740

DESCRIPTION
CONTROL VALVE(VICKERS P. NO.
CM 11 NS2 R20 DTL21)

- 43 -

QTY
1

VOLTAS
FORKLIFTS

HOIST PUMP AND MOTOR ASSEMBLY

(MH 797006052)

- 44 -

VOLTAS
FORKLIFTS

HOIST PUMP AND MOTOR ASSEMBLY

(MH 797006052)
SR.
NO.
1

2
3
4
5
6
7
8
9
10

PART NO.
MH 12617
MH3MCE410000
MH3NBD222900
MH 15304
MH 15304A34
MH15304A33
MH 785202800
MH 016177900
MH 797012273
MH 797012283
MH 992273376
MH 992785634
MH 992791535
MH 992275377
MH 992273377

DESCRIPTION
XXXXXXXXXXXXX
PUMP
MOTOR ELGI
XXXXXXXXXXXXXXX
CARBON BRUSH ELGI
PUMP
MOTOR BRUSH HOLDER ELGI
XXXXXXXXXXXXXXXXXXXXXXXXX
PUMP MOTOR BENN
CARBON BRUSH BENN
PUMP MOTOR BRUSH HOLDER BENN
PUMP MH798214164
COUPLER
HOIST MOTOR SUPT. L. H.
HOIST MOTOR SUPT. R. H.
HEX. SCREW
WASHER
SPRING WASHER
SPACER
HEX. SCREW

- 45 -

QTY
1
1SET
1SET
1
1 SET
1SET
1
1
1
1
4
10
10
2
4

VOLTAS
FORKLIFTS

TILT CYLINDER
(MH 797014030)

- 46 -

VOLTAS
FORKLIFTS

TILT CYLINDER LH
(MH 797014030) MH797014050
SR.
NO.
1
2
3
4
5
6
7
8
9

PART NO.
MH 797006313
MH S00954R
MH SW040S
MH SG040S
MH SL100S
MH SS04009725T
MH SR10006325T
MH DC 5383-01
MH DC 5383-B 02
MH DC 5383-03

DESCRIPTION
TILT CYLINDER (ALT 2)
O RING (GLAND)
WIPER SEAL
GLAND SEAL
GLYD. RING
SLYD RING (GLAND)
SLYD RING (PISTON)
CYL. TUBE WELDMENT
PISTON ROD
GLAND

QTY
1
1
1
1
1
2
2
1
1
1

NOTE : MH DC0923-650 SEAL COMPRISING OF ITEM NO. 1 TO 6

ITEMS NOT SHOWN

SR.
NO.

PART NO.
MH 797014013
MH 992275606
MH 509816101
MH 502658100
MH 992275295
MH 015026400
MH 04334
MH 04340

DESCRIPTION
ROD END L. H.
HEX. SCREW
TILT CYL. PIN (FRONT)
PIN RETAINER (FRONT)
HEX. SCREW
LOCK WASHER
TILT CYLINDER PIN (REAR)
PIN RETAINER (REAR)

- 47 -

QTY
1
1
1
1
1
2
1
1

VOLTAS
FORKLIFTS

TILT CYLINDER
(MH 797014040)

- 48 -

VOLTAS
FORKLIFTS

TILT CYLINDER GROUP R. H.

(MH 797014040) MH797014060
SR.
NO.

PART NO.
MH 797006313
MH S00954R
MH SW040S
MH SG040S
MH SL100S
MH SS04009725T
MH SR10006325T
MH DC 5383-01
MH DC 5383-02
MH DC 5383-03

1
2
3
4
5
6
7
8
9

DESCRIPTION
TILT CYLINDER (ALT 2)
O RING (GLAND)
WIPER SEAL
GLAND SEAL
GLYD. RING
SLYD RING (GLAND)
SLYD RING (PISTON)
CYL. TUBE WELDMENT
PISTON ROD
GLAND

QTY
1
1
1
1
1
2
2
1
1
1

NOTE : MH DC0923-650 SEAL COMPRISING OF ITEM NO. 1 TO 6

ITEMS NOT SHOWN

SR.
NO.

PART NO.
MH 797014029
MH 992275606
MH 509816101
MH 502658100
MH 992275295
MH 015026400
MH 04334
MH 04340

DESCRIPTION
ROD END R. H.
HEX. SCREW
TILT CYL. PIN (FRONT)
PIN RETAINER (FRONT)
HEX. SCREW
LOCK WASHER
TILT CYLINDER PIN (REAR)
PIN RETAINER (REAR)

- 49 -

QTY
1
1
1
1
2
1
1

VOLTAS
FORKLIFTS

HYDRAULIC CIRCUIT
(MH 797006272)

- 50 -

VOLTAS
FORKLIFTS

HYDRAULIC CIRCUIT
(MH 797006272)
SR.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

PART NO.
797006272
14886
797006233
993728140
785264500
993728112
993728130
08996
785382800
12790
09391
44Z487D5
870001113
993463075
993765268
993463092
785303100
993463075
993766809
993463092
11944
993832650
993832675
993832650
501898911
09471
798622034
09472
12167
13272
785209100
990711139
798622029
09465
993821050

DESCRIPTION
HYDRAULIC OIL TANK MH797006241
INTERNORMAL FILTER
SP. TEE FITTING
HOSE CLAMP (40)
90 DEG. ELBOW SPECIAL
HOSE CLAMP (12)
HOSE CLAMP (30)
DIP STICK
AIR BREATHER ASSLY.
CONTROL VALVE
LUG(TEST PRESS.)
TEE FITTING
ST. ADAPTOR
O RING
RIGHT ANG. HYD. FITTING
O RING
ST. ADAPTOR
O RING
BARBED 90 DEG. HY. FITTING
O RING
HOSE(L-1000,25)
HOSE
HOSE
HOSE
HOSE
STEERING UNIT
ST. ADAPTOR
DOWTY SEAL
ELBOW
ST. ADAPTOR
BARBED ELBOW
3/8 PVC TUBE 750 LG.
HOSE
HOSE
HOSE

- 51 -

QTY
1
1
1
4
1
2
2
1
1
1
1
2
2
2
1
1
1
2
1
1
1
1
2
1
1
1
2
4
1
1
1
1
1
2
1

VOLTAS
FORKLIFTS

HYDRAULIC CIRCUIT
(MH 797006272)
- 52 -

VOLTAS
FORKLIFTS

HYDRAULIC CIRCUIT
(MH 797006272)
SR.
NO.
32

PART NO.
14034
14624

33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53

993765258
993463046
797006052
993764286
797006079
797006189
14059
11193
795020119
993750609
13769
003338400
797006033
797006223
870001109
993463041
16434
16207
00888
12319
13614
797006153
797006264
993776264
993463092
44Z487D6
993463092

DESCRIPTION
STEERING CYL. ASLY.
(SEAL KIT PART NO. P3919-80)
STEERING CYL. ASLY.
(SEAL KIT PART NO.DC0929-80)
ELBOW
O RING
HOIST PUMP AND MOTOR MH797007190
RIGHT ANG. HYD. FITTING
SPL. STRAIGHT ADAPTOR
HOSE
STEERING PUMP AND MOTOR
ST. ADAPTOR
DOWTY SEAL
ELBOW
RIGHT ANGLE ELBOW
HOSE
TILT CYL.(SEAL KIT P.NO. DC5383-80)
TILT CYL. (SEAL KIT P.NO. P3917B-80)
SP. RIGHT ANG. ELBOW
O RING
HOIST CYL. (SEAL KIT P.NO. SSP5112)
HOIST CYL (SEAL KIT P.NO. DC6040-650)
RIGHT ANG. ELBOW
MANIFOLD
FLOW REGULATOR
HY. PIPE L.H.
HY. PIPE R.H.
45 DEG. ELBOW
O RING
SP. TEE FITTING
O RING

QTY
1

2
2
1
1
1
1
1
2
2
1
1
1
2
4
4
2
2
1
1
1
1
1
1
1
1

ITEMS NOT SHOWN

798622054
13272
09471
797006103
055932900
797006241

ADAPTOR BSP x3/4 UNF

ADAPTOR FOR DANFOSS STRG.
STRG UNIT
HYD TANK SUPPORT
HOSE ASSLY
HYD TANK WELDT

- 53 -

1
1
1
1
1
1

VOLTAS
FORKLIFTS

COUNTER WEIGHT (3 T)
(MH 797018030)

- 54 -

VOLTAS
FORKLIFTS

COUNTER WEIGHT (3 T)
(MH 797018030)
SR.
NO.
1
2
3
4
5
6
7

PART NO.
MH 797018012
MH 797018043
MH 992175606
MH 992785684
MH 993293024
MH 993293024
MH 992175606

DESCRIPTION
COUNTER WEIGHT
AUX. COUNTER WEIGHT
HEX. BOLT
WASHER
EYE BOLT
WASHER
HEX BOLT

- 55 -

QTY
1
1
4
5
1
1
1

VOLTAS
FORKLIFTS

COUNTER WEIGHT (2 T)
(MH 797018080)

- 56 -

VOLTAS
FORKLIFTS

COUNTER WEIGHT (2 T)
(MH 797018080)
SR.
NO.
1
2
3
4
5

PART NO.
797018012
992175606
992785684
993293024
992785703

DESCRIPTION
COUNTER WEIGHT
HEX. BOLT
WASHER
EYE BOLT
WASHER

NOTE COUNTER WEIGHT (2 .5T) INSTALLATION NO IS MH 797018100

- 57 -

QTY
1
4
4
1
1

VOLTAS
FORKLIFTS

HVT MAST ASSEMBLY

- 58 -

VOLTAS
FORKLIFTS

HVT MAST ASSEMBLY

SR.
NO.

PART NO.

1
2
3
4
5
6
7
8
9
10
11

12
13
14
15

16
17
18
19

20

21

MH 12025
MH 508623301
MH 12721
MH 500353903
MH 501989903
MH 60379000
MH 12520
MH 992571189
MH 513837100
MH 014638000
MH 506611100
MH 16353
MH 13176
MH 870000874
MH 992781644
MH 992791545
MH 501938901
MH 992821555
MH 992571219
MH 992791515
MH 11851
MH 12276
MH 992175382
MH 992791535
MH 12275
MH 12036
MH 992175419
MH 992791545
MH 09391

DESCRIPTION
STATIONARY WELDMENT
SEC. ELEV. WELDMENT
PRIMARY ELEV. WELDMENT
HOIST CYL. ASSEMBLY
SIDE CYL. ASSEMBLY
CARRIAGE LIFTING CHAIN &
ANCHOR ASSEMBLY
PRIMARY LIFTING CHAIN &
ANCHOR ASSEMBLY
SHEAVE SUPPORT
CHAIN SHEAVE
CHAIN SHEAVE MH17295
BEARING
INTERNAL SNAP RING
EXTERNAL SNAP RING
MH17321
HOSE SHEAVE
SOCKET HEAD SCREW
SPHERICAL WASHER
HEX.HEAD SCREW
RETAINING WASHER
CYL. CLAMP BKT.
SPL. HEX. SCREW
HEX. NUT
WASHER
SPRING WASHER
SOCKET HEAD SCREW
CYL. LOCATING PIN
SOCKET HEAD SCREW
SPRING WASHER
SPACER
WASHER
HEX. HEAD SCREW
SPRING WASHER
SPACER
CYL. CLAMP
HEX. SCREW
SPRING WASHER
PLUG

- 59 -

QTY
1
1
1
1
2
2
2
1
2
2
4
4
4
1
6
1
1
1
2
2
6
6
2
1
2
4
4
2
2
2
2
2
2
2
2
2

VOLTAS
FORKLIFTS

HVT MAST ASSEMBLY

- 60 -

VOLTAS
FORKLIFTS

HVT MAST ASSEMBLY

SR.
NO.
22
23
24
25

26
27
28
29
30

31
32
33
34
35
36
37
38
39
40

41
42

PART NO.
MH 44Z487D8
MH 502153808
MH 993750517
MH 993463092
MH 12319
MH 992275385
MH 992791535
MH 992761114
MH 10106
MH 44Z536D7
MH 502153808
MH 12519
MH 12518
MH 992275376
MH 992791535
MH 795107379
MH 44Z487D6
MH 993463092
MH 16458
MH 16459
MH 993750512
MH 993463064
MH 063180100
MH 785324300
MH 203156700
MH 512505100
MH 12384
MH 1518
MH 060313900
MH 504562101
MH 870001754
MH 014939900
MH 870000904
MH 12521

DESCRIPTION
TEE
HOSE ASSEMBLY
90 ELBOW
O RING
MANIFOLD
HEX. SCREW
SPRING WASHER
HEX. NUT
FLOW REGULATOR
PLUG
HOSE ASSEMBLY
STRAIGHT ADAPTOR
HOSE ASSEMBLY
BULK HEAD ELBOW
HEX. SCREW
SPRING WASHER
HOSE
T FITTING
O RING
HYDRAULIC PIPE L. H.
HYDRAULIC PIPE R. H.
90 ELBOW
O RING
TRUNNION BUSHING
LUBE FITTING
HEX. SCREW
LOCK PLATE
FORK CARRIAGE ASSY FOR EV 15/25
FORK CARRIAGE ASSY FOR EV
EXTERNAL SNAP RING
MH504562100
WEAR PLUG
INTERNAL BEARING
HEX. JAM NUT
SET SCREW
HOSE SHEAVE RING
ELBOW
O RING
FRONT SPACER (HVT TILT CYL)
REAR SPACER ( HVT TILT CYL)

- 61 -

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
1
1
2
2
4
2
4
4
1
30
8
8
8
8
8
1
1
1
2
2

VOLTAS
FORKLIFTS

HVT 2760 MAST ASSEMBLY

(MH797019331)

- 62 -

VOLTAS
FORKLIFTS

SR. NO.
1
2
3
4
5
6
7
8
9
10
11

12
13
14
15

16
17
18
19

20

21
22
23
24
25

HVT 2760 MAST ASSEMBLY (MH797019331)

PART NO.
DESCRIPTION
MH797019159
MH15965
MH15966
MH15954
MH14635
MH15971
MH15969
MH12025
MH508623301
MH12721
MH500353903
MH501989903
MH60379000
MH12520
MH992571189
MH513837100
MH14638000
MH506611100
MH12744
MH12176
MH870000874
MH992781644
MH992791545
MH501938901
MH992821555
MH992571219
MH992791515
MH11851
MH12276
MH992175382
MH992791535
MH12275
MH12036
MH992175419
MH992791545
MH12167
MH990711139
MH8744
MH992275377
MH993832846
MH993776264

STATIONARY WELDMENT
SEC. ELEV. WELDMENT
PRIMARY ELEV. WELDMENT
HOIST CYL ASSEMBLY
HOIST CYL ASSEMBLY
CARRIAGE LIFTING CHAIN & ANCHOR
ASSLY
PRI. LIFTING CHAIN & ANCHOR ASSLY
SHEAVE SUPPORT
CHAIN SHEAVE
CHAIN SHEAVE
BEARING
INTERNAL SNAP RING
EXTERNAL SNAP RING
HOSE SHEAVE
SOCKET HEAD SCREW
SPHERICAL WASHER
HEX. HEAD SCREW
RETAINING WASHER
CYL CLAMP BKT
SPL. HEX. SCREW
HEX. NUT
WASHER
SPRING WASHER
SOCKET HEAD SCREW
CYL LOCATING PIN
SOCKET HEAD SCREW
SPRING WASHER
SPACER
WASHER
HEX. HEAD SCREW
SPRING WASHER
SPACER
CYL CLAMP
HEX. SCREW
SPRING WASHER
BARBED ELBOW FITTING
HOSE
FITTING
HEX. SCREW
HOSE ASSEMBLY
45 ELBOW

- 63 -

QTY
1
1
1
1
2
2
2
1
3
1
4
4
4
1
6
1
1
1
1
2
6
6
2
1
2
4
4
2
2
2
2
2
2
2
2
2
2
1
1
1
1

VOLTAS
FORKLIFTS

HVT 2760 MAST ASSEMBLY

(MH797019331)

- 64 -

VOLTAS
FORKLIFTS

HVT 2760 MAST ASSEMBLY (MH797019331)

SR.
NO.
26

27
28
29
30
31

32
33
34
35
36
37
38
39
40
41
42
43

44
45

PART NO.
MH993463092
MH12319
MH992275385
MH992791535
MH992761114
MH10106
MH12648
MH993463092
MH16235
MH12519
MH16221
MH12518
MH992275376
MH992791162
MH795107379
MH12619
MH993463064
MH12604
MH12605
MH888
MH993463064
MH12105
MH794003349
MH63180100
MH785324300
MH203156700
MH512505100
MH508990100
MH12384
MH15181
MH60313900
MH504562101
MH870001754
MH14939900
MH870000904
MH12714
MH993765270
MH993463092
MH797006149
MH785775404

DESCRIPTION

QTY

O RING
MANIFOLD
HEX. SCREW
SPRING WASHER
HEX. NUT
FLOW REGULATOR
STRAIGHT ADAPTOR
O RING
HOSE ASSEMBLY
STRAIGHT ADAPTOR
HOSE ASSEMBLY
BULK HEAD ELBOW
HEX. SCREW
SPRING WASHER
HOSE
T-FITTING
O RING
HYDRAULIC PIPE L H
HYDRAULIC PIPE R H
90 ELBOW
O RING
BEARING PLUG
DOWTY SEAL BSPT
TRUNNION BUSHING
LUBE FITTING
HEX. SCREW
LOCK PLATE
TILT PIVOT BUSHING
FORK CARRIAGE ASSY FOR EV 15/25
FORK CARRIAGE ASSY FOR EV 30 MH12123
EXTERNAL SNAP RING
WEAR PLUG
INTERNAL BEARING
HEX. JAM NUT
SET SCREW
HOSE SHEAVE RING
ELBOW
O RING
FRONT SPACER (TILT CYL)
REAR SPACER (TILT CYL)

1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
1
1
1
2
1
1
4
2
4
4
2
1

- 65 -

8
8
8
8
8
1
1
1
2
2

VOLTAS
FORKLIFTS

SIDE HOIST CYLINDER

- 66 -

VOLTAS
FORKLIFTS

SIDE HOIST CYLINDER

ITEM NO.

PART NO.

DESCRIPTION

QTY.

01

TUBE S/A

02

PISTON ROD

03

PISTON

04

RETAINER

05

LOCK NUT

06

ADAPTOR

07

AB SCR

08

SEALING WASHER

*09

PISTON BRG.

*10

ROD BRG.

*11

ROD SEAL

*12

WIPER

*13

STD. O - RING

*14

STD. O RING

*15

STOP TUBE

SPARE SEAL KIT CONSISTS OF * MARKED ITEMS.

ITEMS ARE NOT SUPPLIED SEPARATELY

- 67 -

VOLTAS
FORKLIFTS

CENTER HOIST CYLINDER

- 68 -

VOLTAS
FORKLIFTS

CENTER HOIST CYLINDER

SR NO.

PART NO.

DESCRIPTION

QTY.

TUBE WELDT

RAM

GLAND

SEAL KIT

- 69 -

VOLTAS
FORKLIFTS

MATRIX FOR HVT MAST ASSLY

EXPLANATION
STATIONARY WELDT.
SEC. ELEV. WELDT.
PRI. EVEL. WELDT.
HOIST CYL ASSLY (CEN)
HOIST CYL ASSLY (SIDE)
CARRIAGE LIFTING
CHAIN & ANCHOR
ASSLY
PRI. LIFTING CHAIN &
ANCHOR ASSLY
HOSE ASSLY
ELBOW
O RING
FRONT SPACER (TILT
CYL)
REAR SPACER (TILT CYL)

1900
MH797019431
MH 797019359
MH 16160
MH 16163
MH 14604
MH 16155

2085
MH797019449
MH 797019101
MH 13113
MH 13114
MH 16439
MH 16436

2180
MH 797019459
MH 797019139
MH 14420
MH 14421
MH 16440
MH 16437

2520
MH797019469
MH797019159
MH 14326
MH 14327
MH 16452
MH 16018

2700
MH797019479
MH797019302
MH15965
MH15966
MH15995
MH15994

MH 15916

MH 12236

MH 14888

MH 14335

MH15971

MH 13342
MH 13452
MH 993765270
MH 993463092

MH 13342
MH 13452
MH 993765270
MH 993463092

MH 14195
MH 14556
MH 993765270
MH 993463092

MH 12237
MH13348
MH993765270
MH993463092

MH15969
MH13348
MH44Z487D8
MH502153808

MH 797006149
MH 785775404

MH 797006149
MH 785775404

MH 797006149
MH 785775404

MH797006149
MH785775404

MH993750517
MH993463092

BATTERY MATRIX
DESCRIPTION

EXIDE

UNION

48 V, 810 AH
48 V,443 AH
48 V,516 AH

48 V, 810 AH
48 V,443 AH
48 V,516 AH

MH 12823
MH 12213
MH 12212

- 70 -

VOLTAS
FORKLIFTS

MATRIX FOR HVT HOIST CYLINDER

EXPLANATION
1900
MH797019431
2085
MH797019449
2180
MH 797019459
2520
MH797019469
2700
MH797019479
1900
MH797019431
2085
MH797019449
2180
MH 797019459
2520
MH797019469
2700
MH797019479

ASSLY NO.

MH1231KIT

MH 16439

MH16438-80

MH 16440

MH16440-80

MH 16452

MH16438-80

MH15995

MH15995-80

MH16155

MHDC1011-650

MH 16436

MH16018-80

MH 16437

MH16018-80

MH 16018

MH16018-80

MH15994

MH15994-80

Matrix for Load Back Rest

FORKLIFT TRUCK
1.5Ton to 2.5T
Capacity with
Standard HVM
Mast
1.5Ton to 2.5Ton
Capacity with
Standard HVT /
HILO Mast
3Ton Capacity with
HVM Mast & Single
Drive
3Ton Capacity with
HVT / HILO Mast &
Single Drive

SEAL KIT NO

MH 14604

LOAD BACK REST

MH 12387

MH 12387

MH 12388

MH 12388

- 71 -

VOLTAS
FORKLIFTS

Matrix for Load Forks

FORKLIFT TRUCK
CAPACITY
1.5 TON TO 2.5
TON
1.5 TON TO 2.5
TON
1.5 TON TO 2.5
TON
1.5 TON TO 2.5
TON
3 TON
3 TON
3 TON
3 TON
3 TON (STD)
3 TON
3 TON
3 TON

PART NO.

DESCRIPTION

DIAMENSION OF
FORK

MH 11132

LOAD FORK

100X40X1070MM

MH 12905

LOAD FORK

100X40X 1220MM

MH 12140

LOAD FORK

100X40X 1520MM

MH 16343

LOAD FORK

100X40X 1350MM

MH11133
MH12141
MH12451
MH14551
MH17963
MH14413
MH797320229
MH797320219

LOAD FORK
LOAD FORK
LOAD FORK
LOAD FORK
LOAD FORK
LOAD FORK
LOAD FORK
LOAD FORK

100X45X1070MM
100X45X 1500MM
125X45X1220MM
100X45X 1600MM
125X45X 1000MM
125X45X 1070MM
125X45X 1500MM
125X45X 1800MM

Matrix for Fork Extension

SUITABLE FOR : FORK SIZE : 125 X45X1000 MM
FORKLIFT TRUCK
CAPACITY
1.5 TON TO 4 TON
1.5 TON TO 4 TON
1.5 TON TO 4 TON
1.5 TON TO 4 TON
1.5 TON TO 4 TON
1.5 TON TO 4 TON

PART NO.

DESCRIPTION

MH18611F
MH18613F
MH18612F
MH18614F
MH18615F
MH18644F

FORK EXTENSION
FORK EXTENSION
FORK EXTENSION
FORK EXTENSION
FORK EXTENSION
FORK EXTENSION

- 72 -

LENGTH OF FORK
EXTENSION
1800MM
1600MM
2250MM
1500MM
1200MM
2400MM

VOLTAS
FORKLIFTS

SEPEX
DC Motor Speed Controller

Model : 1244

- 73 -

VOLTAS
FORKLIFTS

SEPEX
WIRING DIAGRAM: MH 797017350

- 74 -

VOLTAS
FORKLIFTS

SEPEX
WIRING DIAGRAM:MH 797017350

- 75 -

VOLTAS
FORKLIFTS

COMPONENT LAYOUT & TERMINAL DETAILS

- 76 -

VOLTAS
FORKLIFTS

SPARE PART LIST

SR. NO
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

PART NO.
MH17318
MH 17318 12
MH 13410
MH 797017223
MH 795119154
MH 12969
MH 16051600
MH 16948
MH 13028 C
MH 98191
MH 14290A0009
MH 14290A0008
MH 14290A0007
MH 14290A0001
MH 14290A0005
MH 14290A0002
MH 14290A0003
MH 14290A0004
MH 14290A0017
MH 14290A0013
MH 14290A0007
MH 14290A0014
MH 14290A0015
MH 14290A0009
MH 14290A0019
MH 14290A0020
MH 13028A01
MH 13028A02
MH 16790A01
MH 16790A02
MH 16790
MH797017440
MH785207600

DESCRIPTION
MOSFET CONTROL PANEL ASSY
1244 5651 SEPEX CONTROLLER
BATTERY DISCHARGE INDICATOR
ACCELERATOR PEDAL UNIT MH797018000
DIRECTION CONTROL SWITCH
HOIST SWITCH
KEY SWITCH
BATTERY CONNECTOR
MAIN/ LINE CONTACTOR
POTENTIOMETER
SPRING POTENTIOMETER
SPRING FRONT BUSH FOOTPEDAL
MICROSWITCH FOOTPEDAL
FAN
FAN KIT
FUSE 355 A-80V
FUSE 425 A-80V
FUSE 50 A-50V
FUSE BASE
MAIN GEAR FP-6
MICRO SWITCH
SMALL GEAR FP-6
SPRING PADAL FP-6
SPRING POTENTIOMETER
MF 20 SWITCH BASE WITH COVER
STEERING CONTACTOR
FIXED CONTACT ASSLY MAIN
MOVING CONTACT ASSLY MAIN
FIXED CONTACT ASSLY HYD
MOVING CONTACT ASSLY HYD
PUMP/HYD CONTACTOR
POWER CABLE SET
FUSE 10 AMP

MH797017350 SEPEX CONTROLLER 1244-5651

- 77 -

QTY
1
1
1
1
1
2
1
2
1
1
1
1
1
2
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1 SET
1

VOLTAS
FORKLIFTS

- 78 -

VOLTAS
FORKLIFTS

- 79 -

VOLTAS
FORKLIFTS

- 80 -

VOLTAS
FORKLIFTS

- 81 -

VOLTAS
FORKLIFTS

Your investment in a Voltas Forklift Truck is important to you and to Voltas. You
measure the return on that investment through the performance of these trucks
and the drivers who operate and the mechanics that service them safely and
efficiently. The following information and programs are intended to help you to
achieve your investment objectives:
SERVICE PARTS ORDERING INSTRUCTIONS
HOW TO ORDER SERVICE PARTS
In order to prevent delay, too much communication and to have your orders
filled correctly, quickly and at the least possible cost, the following is the correct
procedure to use to order replacement parts.
WHEN ORDERING PARTS
Contact your nearest Voltas Office giving them the following information:
1. Your Purchase order number.
2. Complete addresses for sending the invoice and parts.
3. Tell us how you want your parts to be sent.
4. Correct part numbers and descriptions. Use your parts manual as a reference.
5. Model and serial number of the truck.

TECHNICAL SERVICE PUBLICATIONS

To provide instructions for safe operating and servicing Voltas Forklift Trucks,
each truck is equipped with an operators manual. It describes various operating
techniques and safety warnings to the operator. It contains a guide to safe
maintenance practices and recommended schedules for maintenance. If the
operators manual is missing from any Voltas Forklift Truck, it should be
replaced. Replacement / Additional copies are available for a nominal fee from
your nearest Voltas Office.
OPERATOR TRAINING
The Operator and Maintenance program helps Forklift Truck users increase their
- 82 -

VOLTAS
FORKLIFTS
materials handling production and safety through correct lift truck operations,
training and motivation. The Voltas Forklift Truck program is based upon real
life experience-not theoretical concepts. We developed a "complete" program that
is totally self-contained-incorporating the most modern instructional techniques,
including elements of self-study, audio-visual support (both video and slides),
and classroom study.
SERVICE TRAINING COURSES
Operators and service technicians can improve their technical ability for
maintaining and repairing Voltas Forklift Trucks and decrease repair time and
cost by taking the Voltas Service Training courses. Different types of mechanical,
electric and electronic subjects are available. Courses are available at customer
locations in addition to regularly scheduled courses, which are held at Voltas
Limited MHBD, 2nd Pokhran Road, Thane (West)-400601.

COURSES AVAILABLE
1. Training Programme on Diesel & Electric Forklift Trucks
Objective : This programme has been designed to equip the customers
maintenance personnel who are responsible for daily maintenance of forklift
trucks.
Key Topics : Diesel Engine Maintenance, Hydraulics, Electricals,
Transmission, Fluid coupling, Mechanical Maintenance & Safety.
Participation: All the above key topics will be presented by experts drawn
from Simpsons ,Koel, &Dowty Co-ordinated by all India Service Manager.
Duration
: 2 Days & 3 Days.
Venue
: Voltas Technical Training Centre, Thane.
2. Crash Service Training Diesel & Electric Fork Lift Trucks - Major Fleet
Owners
Objective
: To impart in-depth knowledge to customers maintenance &
operation personnel at their own Plant / Site.
Key Topics : Proper Operational Practices, Overview of Mechanical
assemblies, Do's & Donts, Routine Maintenance, Preventive Maintenance.
Participation: all India Service Manager in association with branch service
personnel will impart this On-The-Site Training.
Duration
: 3 Days
Venue
: At Customers Location Site.

- 83 -

VOLTAS
FORKLIFTS

TRAINING CALENDAR
Material Handling Equipment Training Calendar is published every year.
This training calendar gives details of the courses scheduled for the current year,
which can be obtained from the nearest Voltas Office.
For additional information or assistance on these programs, contact or write to:
VOLTAS LIMITED,
MATERIAL HANDLING BUSINESS DIVISION,
ALL INDIA SERVICE DEPT,
2nd POKHARAN ROAD,
THANE (W)-400601.
MAHARASHTRA

FIRST INDIAN MANUFACTURER OF FORKLIFTS AND

CRANES
TO GET THE ISO 9001.

- 84 -

LIST OF BRANCH OFFICES MHBD

VOLTAS LIMITED
MHBD
A-301, SHIVALIK CORPORATE
PARK, BEHIND IOC PETROL
PUMP, 132 FEET RING ROAD,
SATELLITE,
AHMEDABAD - 380 015
Tel: 079-66306600
Fax:079-66301199
VOLTAS LIMITED
MHBD
503, ANNA SALAI,
CHENNAI - 600 018
Tel: 044-66760324
Fax: 044-24342178
VOLTAS LIMITED
MHBD
A-43, MOHAN CO-OP INDUSTRIAL
ESTATE, MATHURA ROAD,
NEW DELHI 110 044
Tel: 011-66505512/13
Fax: 011-26950022/26950081
(BRANCH MANAGER)
VOLTAS LIMITED
MHBD
37, KASTURBA ROAD,
BANGALORE 560 001
Tel: 080-67132540/39
Fax: 080-22212769/22270172
VOLTAS LIMITED
MHBD
14, MUMBAI-PUNE ROAD,
WAKADEWADI,
PUNE 411 003
Tel: 020-66046614/11
Fax: 020-66046600/601

VOLTAS LIMITED
MHBD
VOLTAS HOUSE, P.O. BOX NO. 52,
MAIN ROAD, BISTUPUR,
JAMSHEDPUR - 831 001
Tel: 0657-6518804
Fax: 0657-2432201

VOLTAS LIMITED
MHBD
68, RAMNAGAR, RAVINAGAR
SQUARE,
NAGPUR - 440 010
Tel.0712-6454868
Fax:0712-2553814
Mr. RAKESH VARMA
(REGIONAL HEAD SE)
VOLTAS LIMITED
MHBD
87/D, RASHTRAPATHI ROAD,
HYDERABAD - 500 003
Tel: 040-66500458
Fax: 040-66203882
VOLTAS LIMITED
MHBD
VOLTAS HOUSE, B, 1st FLOOR,
T.B. KADAM MARG,
CHINCHPOKLI,
MUMBAI 400 038
Tel: 022-66656695/91/90/93
Fax: 022-66656885
VOLTAS LIMITED
MHBD
GILLANDER HOUSE, 8, NETAJI
SUBHASH ROAD,
KOLKATTA 700 001
Tel: 033-66266323
Fax: 033-66266328

VOLTAS LIMITED
MHBD
SHEMA BUILDING, DOOR NO.
39/3608, M.G. ROAD, RAVIPURAM,
KOCHI 682 016
Tel: 0484-6605508/2359624
Fax: 0484-2357129

LIST OF AREA OFFICES MHBD

PANT NAGAR
Voltas Ltd. , MHBD, Plot No. 1-5,
Sector 8, IIE, Pant Nagar Indl. Area,
Dist. U.S. Nagar, Rudrapur 263145

LUCKNOW
Tel 0522-2238871
Voltas Ltd., MHBD,
Saran Chambers, 2nd floor,
5th Park Road, Lucknow 226001
GUWAHATI
Voltas Ltd., MHBD,
C/O Kamal Pandit, Subh Bhawan,
House No. 93D, Rangpur Path,
R.G. Barua Road, Guwahati 781005
INDORE
Tel 0731-4202703/04
Voltas Ltd., MHBD,
203-205, Darshan Mall, 15/2, Race
Course Road,
Indore 452003, MP.

CHANDIGARH
Tel 0172-2647825
Voltas Ltd., MHBD,
SCO 201-202-203,
2nd Floor, Sector 34A, Chandigarh
160022
BHUBANESHWAR
Voltas Ltd., MHBD
No. 85A, Samasti Arcade,
1st floor, Bapuji Nagar,
Bhubaneshwar 751009
JAMNAGAR
Voltas Ltd., MHBD,
C/o Manish Vyas,
Near Shanti Apt, Sheri No. 7/8,
Behind Jain Derasar, Patel Colony,
Jamnagar
COIMBATORE
Tel 0422-2384384
Voltas Ltd., MHBD,
No. 85, Poonka Plaza, 1st floor,
Avarampalayam Road,
Siddhapudar, Coimbatore 641044

MADHURAI
Tel 0452-2535818
Voltas Ltd., MHBD
No. 504, K.K. Nagar,
Madhurai 625020

VISAKHAPATNAM
Tel 0891-2754665/2754051/2562096
Fax 0891 - 2570864
Voltas Ltd., MHBD
50-81-3, 5th Floor, Krishna Encleave,
Besides Reliance Petrol Bunk,
Sithampeta, Visakhapatnam - 530 016

HUBLI
M/s. Medhini Engineering Services,
Sri Mahamaya Kripa,
Near Veena Plaza,
P.B. Road, Unkal,
Hubli 580031

REGD OFFICE : Voltas House, A , Dr Babasaheb Ambedkar

Road
Chinchpokli, Mumbai 400 033
Ph : 022-66656695
Fax : 66656399
VOLTAS LTD
MATERIAL HANDLING BUSINESS DIVISION
HEAD OFFICE : 2nd Pokhran Road, P.Box No. 72,
Thane (W) 400 601
Ph : 022-67920231/203
Fax : 67920164
Website : www.voltas.com