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Mellitah Oil & Gas BV Company Job No Company Doc. No.
 

Mellitah Oil & Gas BV

   

Company Job No

Company Doc. No.

GAS DIVISION

   

LIBYAN BRANCH

 

C/584/ME/08

G-050-P-Z-0010 00

 
Plant Contractor Job No. Contractor Doc. No.
 

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

     

Production Enhancement Project

 

032074

50 000-ZA-E-09010

Saipem S.p.A.

   

Rev

P1

P2

F1

   

Design basis and plant expected production

   

Sh. 1 of 20

.

         
 

DESIGN BASIS AND PLANT EXPECTED PRODUCTION FOR MELLITAH COMPLEX

 
             
             

F1

5/05/2010

 

As built

R.

Diamanti

 

M.

Forgnone

A.Oliva

   

P2

21/04/2009

 

R.

Diamanti

 

M.

Forgnone

A.Oliva

   

P1

12/01/2009

 

Approved for design Issued for Approval

M. Forgnone

 

R. Di Pietro

A.Oliva

   

Rev.

Date

 

Description

Prep.

 

Check.

Appr.

   

Company Appr.

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

File name: g050pz001000p2.doc

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

Design basis and plant expected production

Sh. 2 of

20

Rev.

         

INDEX

 
  • 1 INTRODUCTION

4

  • 2 PLANT TARGET CAPACITY

5

  • 2.1 Inlet streams

5

  • 2.1.1 Mellitah Plant

5

  • 2.1.2 Wafa Coastal Plant

5

  • 2.2 Mellitah plant gas production

6

  • 2.3 Wafa Coastal plant gas expected production

6

  • 2.4 Plant total gas expected production

6

  • 3 BASIC CONSIDERATIONS AND ASSUMPTIONS

7

  • 3.1 Simulations cases

7

  • 3.2 Sparing philosophy

7

  • 3.1.1 Mellitah Gas Train

7

  • 3.1.2 Mellitah Condensate Stabilization train

7

  • 3.1.3 SRU and TGCU train

7

  • 3.1.4 Wafa Coastal plant

7

  • 3.3 Overdesign margins

7

  • 4 FEEDSTOCK AND PRODUCT SPECIFICATION

8

  • 4.1 Feedstock

8

  • 4.1.1 Raw gas and Unstabilized condensate from Sabratha Platform

8

  • 4.1.2 Sales Gas and Unstabilized Condensate from Wafa desert

12

  • 4.2 Product specification

16

  • 4.2.1 Sales Gas Specification @ Mellitah Plant outlet battery limit

16

  • 4.2.2 Stabilized Condensate from Mellitah Plant to storage facilities

17

  • 4.2.3 LPG from Mellitah Plant to Wafa Coastal Plant

17

  • 4.2.4 Fuel Off-Gas from Mellitah Plant Deethanizer OVHD to Wafa Coastal Plant

17

  • 4.2.5 Stabilized Condensate from Wafa Coastal Plant to storage facilities

17

  • 4.2.6 Propane liquid from Wafa Coastal Plant to storage facilities

18

  • 4.2.7 Butane liquid from Wafa Coastal Plant to storage facilities

18

_______________________________

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

File

name:

g050pz001000p2.doc

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

4.3

Design basis and plant expected production

Effluents specification

Sh. 3 of

20

Rev.

   

19

   

5

UTILITIES

20

 

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

g050pz001000p2.doc

_______________________________

File

name:

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

Design basis and plant expected production

Sh. 4 of

20

Rev.

         

1

INTRODUCTION

Mellitah and Wafa Coastal onshore plants (called herein Mellitah Complex), built by Agip Gas BV Libyan Branch at GSPLAJ, are located on the west side of Libyan Coast. The purpose of these plants is to export sales gas to Italy and sell other outputs on local market.

The production Enhancement project is the first step versus an increasing of the actual gas production from Mellitah Complex by processing:

Within Mellitah Plant, an increased feedstock from Sabratah Offshore platform and additional from Bouri Field

Within Wafa Coastal Plant, an increased feedstock from Wafa Desert Plant &

NC118

The new total plant capacity corresponds to an increase of sales gas production from Mellitah Plant of 15 % and from Wafa Coastal plant of 10 %

During EPC phase all the design basis and plant expected production applied in the FEED phase has been maintained. Make reference to P-60-G-O-0001 00 “Mellitah complex production Enhancement Phase 3 Design basis for Mellitah and Wafa coastal plants”

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

g050pz001000p2.doc

_______________________________

File

name:

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

 
Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

 
Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

Design basis and plant expected production

Sh. 5 of

20

Rev.

         

2

PLANT TARGET CAPACITY

           
  • 2.1 Inlet streams

    • 2.1.1 Mellitah Plant

Mellitah plant currently processes the Raw Gas and Unstabilized Condensate feedstock coming from Sabratha offshore platform by means of two subsea pipelines of 36’’ and 10’’ respectively. The Production Enhancement Project for Mellitah plant will be developed based on the feedstock coming from:

  • - Sabratha platform (Raw Gas and Unstabilized Condensate) and

  • - Bouri platform (Raw Gas and Unstabilized Condensate).

Note:

The Raw Gas from Sabratha platform and Bouri field arrives to Mellitah plant via the same 36’’ pipeline while, the Unstabilized Condensate from Sabratha platform and Bouri field arrives to Mellitah Plant via the same 10’’ pipeline.

The sales gas production from Mellitah Plant is sent to Wafa Coastal Plant where it is commingled with the sales gas coming from Wafa Desert Plant and then routed to Mellitah Gas Compression System (MGCS) for export and HP fuel gas production.

  • 2.1.2 Wafa Coastal Plant

Wafa Coastal plant currently processes the Unstabilized Condensate coming from Wafa Desert plant and the LPG fraction coming from Mellitah plant. No gas processing treatment facilities are installed in Wafa Coastal plant, only the fiscal measurement requirements are provided for the sales gas (Treated Gas) prior to be exported.

The Prduction Enhancement Project for Wafa Coastal plant will be developed based on the feedstock coming from:

  • - Wafa Desert plant (Unstabilized Condensate and Stabilized oil),

  • - NC118 (Stabilized Oil) and

  • - Mellitah Plant (LPG stream)

Note:

Both, the Unstabilized Condensate and Stabilized Oil arrive to Wafa Coastal Plant via

the same pipeline. Prior to be exported, the Sales Gas (Treated Gas) is first routed to the fiscal measurement system and then to Mellitah Gas Compression System

(MGCS),

Station.
Station.

and future to LGCS (Sioic) under construction for Local Gas Compression

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

g050pz001000p2.doc

_______________________________

File

name:

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

Design basis and plant expected production

Sh. 6 of

20

Rev.

         
  • 2.2 Mellitah plant gas expected production

The Net Sales Gas expected production from Mellitah plant should be tentatively:

Current Net sales gas production without swing factor

 
  • 16.44 MSm 3 /d

 
  • 6.00 BSm 3 /y

Current Net sales gas production with swing factor

 
  • 18.25 MSm 3 /d

 
  • 6.66 BSm 3 /y

PE3 Net sales gas production without swing factor

 

MSm 3 /d

  • 18.90 BSm 3 /y

6.9

 

PE3 Net sales gas production with 11% swing factor

 

MSm 3 /d

  • 20.98 BSm 3 /y

7.659

 

Note: The swing factor shall be considered only on feedstock from Sabratha platform (not on feedstock from Bouri platform)

  • 2.3 Wafa Coastal plant gas expected production

 

Current Net sales gas production without swing factor

 
  • 10.96 MSm 3 /d

 
  • 4.00 BSm 3 /y

Current Net sales gas production with swing factor

 
  • 12.16 MSm 3 /d

 
  • 4.44 BSm 3 /y

PE3 Net sales gas production without swing factor

 

MSm 3 /d

  • 12.06 BSm 3 /y

4.4

 

PE3 Net sales gas production with 11% swing factor

 

MSm 3 /d

  • 13.38 BSm 3 /y

4.884

 
  • 2.4 Plant total gas expected production

 
 

Current Net sales gas production without swing factor

 

MSm 3 /d

  • 27.40 BSm 3 /y

10

 

Current Net sales gas production with swing factor

 
  • 30.41 MSm 3 /d

 
  • 11.1 BSm 3 /y

PE3 Net sales gas production without swing factor

 
  • 30.96 MSm 3 /d

 
  • 11.3 BSm 3 /y

PE3 Net sales gas production with 11% swing factor

 

MSm 3 /d

  • 34.36 BSm 3 /y

12.543

 

The existing process and utility facilities are to be debottlenecked to cope with the above net sales gas production.

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

g050pz001000p2.doc

_______________________________

File

name:

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

3

Design basis and plant expected production

BASIC CONSIDERATIONS AND ASSUMPTIONS

Sh. 7 of

20

Rev.

         
  • 3.1 Simulations cases

Two simulations cases shall be considered:

Case 1: Summer

Case 2: Winter

Both

cases

will

be based on target

plant production of 11.3 BSCMY + 11% swing

factor,

with Bouri Platform feed included.

  • 3.2 Sparing philosophy

    • 3.1.1 Mellitah Gas Train

Each gas processing train shall be debottlenecked to cope with an expected net sales gas production of tentatively:

2.3 BSCMY

Company Job No. Company Doc. No. Mellitah Oil & Gas BV GAS DIVISION LIBYAN BRANCH C/584/ME/08

(6.30 MSCMD) +11% (swing factor)

  • 3.1.2 Mellitah Condensate Stabilization train

During detailed engineering phase of Mellitah plant, each liquid processing train (Condensate stabilization and NGL fractionation) has been designed with an overcapacity factor of 33% in order to allow the plant running with two gas processing trains at the design capacity and only one liquid processing train. In the FEED phase and consequently in the EPC phase, this philosophy is not considered and each liquid train shall be verified or debottlenecked to process 50% of the total liquid flow rate.

  • 3.1.3 SRU and TGCU train

The current facilities include three (3) SRU trains and three (3) TGCU trains. In the FEED phase, each SRU and TGCU train has been verified and/or debottlenecked to process 50% of the feed gas. The original sparing philosophy has been maintained; i.e. one train shall be spare.

  • 3.1.4 Wafa Coastal plant

The wafa coastal plant includes two (2) liquid processing trains. In the FEED design, each liquid train has been verified and/or debottlenecked to process 50% of the incoming liquid flow from Wafa desert and NC 118.

  • 3.3 Overdesign margins

The overcapacity philosophy applied during the engineering for the existing Mellitah Complex has been also considered for the FEED design and for EPC phase. However, the Condensate Stabilization train of Mellitah plant shall be verified or debottlenecked to process 50% of the total liquid flow rate (Refer to § 3.1.2).

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

g050pz001000p2.doc

_______________________________

File

name:

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

 
Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

 
Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

4

Design basis and plant expected production

FEEDSTOCK AND PRODUCT SPECIFICATION

Sh. 8 of

20

Rev.

         

4.1

Feedstock

  • 4.1.1 Raw gas and Unstabilized condensate from Sabratha Platform

The inlet battery limit conditions for Mellitah Plant are the inlet of gas slug catcher for the raw gas and the pipeline onshore arrival for the Unstabilized condensate. The operating pressure and temperature are given in the following table for the design year in both summer and winter conditions. The two conditions are identical in terms of fluids composition but are different in terms of arrival temperature, which have been assumed to be equal to the coastal sea water temperature in the relative season.

Tab. 4.1.1.1: Mellitah Plant inlet battery limit conditions

Mellitah Plant

feedstock

Raw Gas

Unstabilized

Condensate

Pressure (bara)

Temperature (°C)

Summer

Winter

Summer

Winter

45

45

29

14

13.5

13.5

29

14

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

g050pz001000p2.doc

_______________________________

File

name:

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

Design basis and plant expected production

Tab. 4.1.1.2: Composition of Raw Gas and Unstabilized Condensate from Sabratha

Sh. 9 of

20

Rev.

         
           
 

Raw Gas

Unstabilized

SUMMER/WINTER

Condensate

Fluid Compositions (%mol)

(note 4 - 5 )

SUMMER/WINTER

(note 4 - 5 )

H2O

7.5 lb/MMSCF

Note 3

N2

4.35

0.01

CO2

13.33

1.66

H2S

1.19

0.74

C1

72.18

1.48

C2

4.52

1.59

C3

2.26

3.72

IC4

0.43

1.67

NC4

0.78

4.13

IC5

0.31

3.35

NC5

0.27

3.68

C6*

0.12

12.45

C7*

0.17

14.98

C8*

0.07

16.13

C9*

0.02

12.01

C10*

0.00

7.89

C11*

0.00

5.12

C12+

0.00

9.40

TOTAL MERCAPTAN ‘S’

17.5 mg/Sm 3

152 ppm wt

Total Flow rate (kg-mol/h)

note 1

note 2

Notes:

  • 1. Gas flow rate shall be determined based on the target sales gas production.

  • 2. Condensate flow rate shall be determined based on the Condensate to Gas Ratio (CGR) of 38.05 STB/MMSCF

  • 3. Condensate flow shall be considered as water saturated (at 50.4 °C and 51.6 bara) with free Water content of 40 ppm vol. The composition is shown on the table on a dry basis and shall be normalized in the simulation report to include water content.

  • 4. The compositions of Raw gas and Unstabilized condensate are assumed to be identical for SUMMER and WINTER cases.

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

g050pz001000p2.doc

_______________________________

File

name:

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

Design basis and plant expected production

The composition of the Raw Gas is shown on a dry

Sh. 10 of

20

Rev.

         

5.

basis and shall

be normalized

         

in the simulation report to include water content.

Tab. 4.1.1.3: Sabratha Pseudo components characterization

PSEUDO COMPONENT PROPERTIES

 

Normal

Std

Tc

Pc

Vc

Accentricity

Boiling

Liquid

Point

Density

 

MW

°C

Kg/m3

°C

(bar a)

(m3/kgmole)

C6*

84.85

71.46

713

294.2

29.89

0.421

0.2645

C7*

98.13

100.8

737

279.8

30.19

0.3992

0.316

C8*

112.2

127.8

750

308.4

26.83

0.4662

0.3563

C9*

126

152.3

759

332.9

24.07

0.5354

0.3909

C10*

140.4

174.9

758

347.4

21.19

0.606

0.474

C11*

155.9

196.5

753

367.5

19.68

0.6646

0.5181

C12+

200

244.3

827

516

15.73

0.9806

0.6586

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

g050pz001000p2.doc

_______________________________

File

name:

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

Design basis and plant expected production

Sh. 11 of

20

Rev.

         

Tab. 4.1.1.4: Composition of Raw Gas and Unstabilized Condensate from Bouri

 

Raw Gas

Unstabilized

Fluid composition

Condensate

(%mol)

SUMMER/WINTER

SUMMER/WINTER

H 2 O

0.00

0.08

N 2

18.76

0.11

CO 2

10.74

4.09

H 2 S

0.03

0.08

C1

56.36

2.60

C2

7.53

5.21

C3

4.38

16.50

IC4

0.56

5.85

NC4

1.13

17.33

IC5

0.23

8.76

NC5

0.19

9.87

NC6

0.08

15.86

NC7

0.01

7.41

NC8

0.00

3.67

NC9

0.00

1.65

NC10

0.00

0.67

NC11

0.00

0.26

C12+

0.00

0.0009

TOTAL MERCAPTANS ‘S’

0.00 mg/Sm 3

0.00 ppm wt

MOLECULAR

   

WEIGHT

24.59

66.81

Flow rate (kg-mol/h) (Note 1)

2230

217.8

Notes:

1- Swing factor shall not be applied to the feedstock from Bouri platform

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

g050pz001000p2.doc

_______________________________

File

name:

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

4.1.2

Design basis and plant expected production

Sales Gas and Unstabilized Condensate from Wafa desert

Sh. 12 of

20

Rev.

         

Tab. 4.1.2.1: Wafa Coastal Plant inlet battery limit

Wafa Coastal Plant feedstock

Pressure (bara)

Temperature (°C)

Summer

Winter

Summer

Winter

Sales Gas from Wafa Desert

33

33

28.0

13.0

Unstabilized

Condensate

 

from

Wafa

Desert

and

18.5

17.9

28.0

13.0

stabilized oil from NC 118

 

Sales Gas from Mellitah Plant

32.8

32.8

28

23

LPG from Mellitah Plant

 

27.0

27.0

30

30

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

g050pz001000p2.doc

_______________________________

File

name:

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

Design basis and plant expected production

Tab. 4.1.2.2: Composition of Sales Gas from Wafa Desert Plant

Sh. 13 of

20

Rev.

         
           

Fluid composition

Summer case

Winter case

(molar percents)

H 2 O

0.00

0.00

N 2

0.39

0.39

CO 2

1.85

1.85

H 2 S

0.00

0.00

C1

87.85

87.85

C2

9.79

9.79

C3

0.11

0.12

IC4

0.00

0.00

NC4

0.00

0.00

IC5

0.00

0.00

NC5

0.00

0.00

NC6

0.00

0.00

NC7

0.00

0.00

NC8

0.00

0.00

NC9

0.00

0.00

NC10

0.00

0.00

NC11

0.00

0.00

C12+

0.00

0.00

Wobble Index, (MJ/Sm 3 )

  • 50.42 50.42

 

Gross

Heating

Value,

  • 39.80 39.80

 

(MJ/Sm 3 ) Total Flow rate (kg-mol/h)

24682.64

24683.68

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

g050pz001000p2.doc

_______________________________

File

name:

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

Design basis and plant expected production

Tab. 4.1.2.3: Composition of unstabilized condensate from Wafa Desert Plant

Sh. 14 of

20

Rev.

         
           

Fluid composition (molar percents)

Summer case

Winter case

H 2 O

0.01

0.01

N 2

0.00

0

CO 2

0.00

0.00

C1

0.00

0.00

C2

0.40

0.39

C3

32.96

33.02

IC4

6.30

6.30

NC4

13.78

13.75

IC5

 
  • 6.00 5.96

NC5

 
  • 5.99 5.96

NC6

 
  • 7.14 7.10

NC7

 
  • 6.40 6.40

NC8

 
  • 5.94 5.97

NC9

 
  • 3.88 3.89

NC10

 
  • 2.31 2.32

NC11

 
  • 1.39 1.40

G-C12+

 
  • 0.45 0.45

O-C12+

 
  • 7.06 7.08

Total mercaptans ‘S’ ppm wt

 
  • 0.00 0.00

Total Flow rate, kg-mol/h

3389

3385

(Note 1)

Notes:

  • 1- Swing factor shall not be applied to this flow rate.

Tab. 4.1.2.4: Pseudo components characterization

Components

MW

SP GR

TC (°C)

PC (bara)

Acentric factor

G-C12+ cut

186,5

0,82

380

20,2

1,0216

O-C12+ cut

336,8

0,942

601,56

15,36

0,8316

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

g050pz001000p2.doc

_______________________________

File

name:

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

Design basis and plant expected production

Tab. 4.1.2.5: Composition of stabilized oil from NC118

Sh. 15 of

20

Rev.

         
 

NC118 Stabilized oil

SUMMER / WINTER

Name

mol% (dry basis)

H2S

0.00

CO2

0.00

N2

0.00

C1

0.00

C2

0.00

C3

0.86

IC4

2.47

NC4

8.48

IC5

3.95

NC5

4.50

C6*

8.48

C7*

8.61

C8*

8.18

C9*

6.42

C10*

5.91

C11*

2.76

C12*

2.87

C13+* Oil 1

2.98

C13+* Oil 2

4.40

C13+* Oil 3

29.11

TOT

100.00

Water content

0.1% vol

Flow rate (note 1)

8000 BOPD

Note:

  • 1- Swing factor shall not be applied to this flow rate.

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

g050pz001000p2.doc

_______________________________

File

name:

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

Design basis and plant expected production

Tab. 4.1.2.6: Pseudo components characterization (NC 118)

Sh. 16 of

20

Rev.

         
           
   

Normal

Std Liquid

       

MW

Boil. Point

Density

Tc

Pc

Vc

Acentricity

Name

(°C)

(kg/m3)

(°C)

(bar a)

(m3/kgmole)

C6*

86.17

 
  • 68.43 30.17

  • 664 0.3723

236

   

0.2811

C7*

100.2

 
  • 97.81 27.25

  • 688 0.4304

268.1

   

0.3333

C8*

114.2

 
  • 124.7 24.89

  • 706 0.4879

296.4

   

0.3823

C9*

128.3

 
  • 149.8 22.91

  • 721 0.5455

322

   

0.4289

C10*

142.3

 
  • 173.4 21.22

  • 734 345.4

 

0.6036

0.4736

C11*

156.3

 
  • 195.3 19.75

  • 744 366.5

 

0.6615

0.5158

C12*

170.3

 
  • 215.9 18.46

  • 752 385.7

 

0.72

0.5561

C13+* Oil 1

287

 
  • 343.6 16.73

887.2

528.3

 

0.9342

0.6667

C13+* Oil 2

285

 
  • 341.5 15.26

885.7

526.2

 

1.018

0.6695

C13+* Oil 3

290

 
  • 342.8 14.41

869

512.3

 

1.024

0.7947

  • 4.2 Product specification

For the below tables, reference is made to Mellitah Plant Operating Manual for Gas Treatment Units, AGBV Doc. No. G-50-P-Z-0006 00 CTR Doc. No. 50 000- ZA-E-03073) and Wafa Coastal Plant Operating Manual for Liquid Hydrocarbon Recovery Units, AGBV Doc. No. J-61-M-O-0002-00 Rev C3 CTR Doc. No. J-60-S- Q-0233-00 Rev.C3. All the expected value are within the following table ranges.

  • 4.2.1 Sales Gas Specification @ Mellitah Plant outlet battery limit

   

Characteristics

Unit of measure

Specification Value

Wobble Index

MJ/Sm

3

47.31 ÷ 52.1

Gross Heating Value

MJ/Sm

3

38.1 + 10% - 5%

CO 2

 

% vol.

<2.0

O

2

% vol.

<0.3

N

2

% vol.

<10

H

2 S

mg/Sm

3

<5

 

Sulphur

Mercaptans

mg/Sm

3

<10

 

content

Total sulphur content

mg/Sm

3

<100

Water Dew point

@ 1 to 69 barg

<-10°C

Hydrocarbon Dew point

@ 1 to 69 barg

<-5°C

Delivery Pressure

bar abs

32.8

 

_______________________________

 

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

 

File

name:

g050pz001000p2.doc

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

Design basis and plant expected production

  • 4.2.2 Stabilized Condensate from Mellitah Plant to storage facilities

Sh. 17 of

20

Rev.

         
 

Characteristics

Unit of measure

Specification Value

RVP

psia

<10.5

Max. H 2 S content

ppm wt.

50

Max. H 2 O content

% vol.

0.1

Max. salt content

PTB (1)

20

Storage temperature

°C

45

(1) PTB = Pounds per thousand barrels

  • 4.2.3 LPG from Mellitah Plant to Wafa Coastal Plant

 
 

Specification

C3 + C4 99.0% mol.

C2- 0.5% mol.

C5+ 0.5% mol.

  • 4.2.4 Fuel Off-Gas from Mellitah Plant Deethanizer OVHD to Wafa Coastal Plant

 

Specification

C3+ 8.76% mol.

  • 4.2.5 Stabilized Condensate from Wafa Coastal Plant to storage facilities

 
 

Characteristics

Unit of measure

Specification Value

TVP @ 100°F

psia

<12

Max. H 2 S content

ppm wt.

50

Max. H 2 O content

% vol.

0.1

Max. salt content

PTB (1)

20

Storage temperature

°C

45

(1)

PTB = Pounds per thousand barrels

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

g050pz001000p2.doc

_______________________________

File

name:

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

Design basis and plant expected production

Sh. 18 of

20

Rev.

         
  • 4.2.6 Propane liquid from Wafa Coastal Plant to storage facilities

 

Characteristics

 

Unit of measure

Specification Value

TVP @ 100°F

 

psia

 

<222.7

H 2 O content

 

ppm wt @ 100°F

 

<5

C2 content

 

% liquid volume

 

<1.85

C4 + content

(1)
(1)
 

% liquid volume

 

<2.5

Copper Strip Test

 

-

1

max.

 
 

(1) C4+, consists of nC4 and iC4

 
  • 4.2.7 Butane liquid from Wafa Coastal Plant to storage facilities

 
 

Characteristics

 

Unit of measure

Specification Value

TVP @ 100°F

 

psia

 

<84.7

H 2 O content

 

ppm wt @ 100°F

 

<5

C2 content

 

% liquid volume

 

<0.2

C5 + content

 

% liquid volume

 

<1.5

Copper Strip Test

 

-

1

max.

The expected C3 content in the liquid Butane is about : 19.6 % liquid volume.

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

g050pz001000p2.doc

_______________________________

File

name:

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

Design basis and plant expected production

Sh. 19 of

20

Rev.

         
  • 4.3 Effluents specification

Refer to Design Premises for Mellitah Plant: doc. No. G-65-S-Z-0001 CTR doc. No. 50 000-ZA-E-09010 and Project Design Basic Data for Wafa Coastal Plant: doc. J-60-

S-Z-0001-00.

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

g050pz001000p2.doc

_______________________________

File

name:

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.

 
Company Job No. Company Doc. No.
 

Company Job No.

Company Doc. No.

Mellitah Oil & Gas BV

   

GAS DIVISION

LIBYAN BRANCH

C/584/ME/08

G-050-P-Z-0010 00

 
Plant Contractor Job No. Contractor Doc. No.

Plant

Contractor Job No.

Contractor Doc. No.

MELLITAH COMPLEX

   

Production Enhancement Project

032074

50 000-ZA-E-09010

Saipem S.p.A.

     

P1

P2

F1

   

Design basis and plant expected production

Sh. 20 of

20

Rev.

         

5

UTILITIES

           

Refer to Design Premises for Mellitah Plant: doc. No. G-65-S-Z-0001 CTR doc. No. 50 000-ZA-E-09010 and Project Design Basic Data for Wafa Coastal Plant: doc. J-60-

S-Z-0001-00.

Form code: MDT.GG.QUA.0004 Sh. 01/Rev. 3.96

g050pz001000p2.doc

_______________________________

File

name:

This document is CONFIDENTIAL and the sole property of the MELLITAH GAS BV. It shall neither be shown to third parties nor used for other purposes than

those for which it has been issued/sent. Any unauthorised attempt to reproduce it, in any form, is strictly prohibited.