You are on page 1of 15

.

Ms@ir%.-

IVPS : SMAW-9520-06 REV.O

wffiffiw

JURONG SHIPYARD PTE LTD


Regn No.: 199908265G
WELDING

PROCESS

WELDING PROCEDURE SPECIFICATION


BP ANGOLA PSVM
(21-e5201

: SMAW

PQR: 7755-04-04
DATE:31st MARCH 2010

CODE

AWS D1.1

CLIENT SPEG

N/A

MANUAL/AUTO : MANUAL
WELDING
WELDING

PROGRESS : ALL POSITIONS


POSITION : 6GR

PREPARATION & WELDING SEQUENCE (UNIT IN MM)

"t4=
,rs{}''rr/ t"
METAL
SPECIFICATION :
:
MATERIAL CLASS
BAsE

TECHNIQUE

API 5L GR.X 52 N TO API 5L GR.X 52 N


AWS GROUP llTO ll

RANGE
: 9.1 mm & ABOVE
THICKNESS
QUALIFICATION

PIPE DIA
LINE-UP CLAMP

PASS NO

ROOT

HEAT INPUT

:
:
:
:
:

GRINDING & BRUSHING


YES
YES (2Il2 X ELECTRODE DIA)
NO
NO

RANGE : MAX 1.9 KJ/mm

: 219 mm
: N/A
ELECTRODE
NAME
LB-52 U

CLASS

(mm)

VOLTS
ru)

AMPS
(A)

3.2

20-24

on-oE

DIA

GROUP

AWS 5.1
E-7016

DC/AC

SPEED

POL

(mm/min)

90

HOT / FILL /
CAP

HEAT TREATMENT
PRE-HEATING
PRE.HEAT ryPE
INTER PASS
P.W.H.T.
HOLDING TIME

LB-52 NS

AWS 5.1

4.0

E-701 6G

TS 65 mm 65'G

T> 65 mm 110'C

HEATING TORCH / HEATING ELEMENTS


250'G MAX
N/A

20-24

120

GAS
SHIELDING GAS
GAS COMPOSITION
FLOW RATE

BACK GAS

- 230

100

NA
NA
NA
NA

o;\W;ge".,, t$il-ffiFgTlef{,s":!.

:rr

,;ffiffi'l: '.

1!:::.:il:z-

6^D

DATE:

C,lqt<"LJ
j

\)

N/A

srG N:

120

AC

F4

SIDE A

CLEANING
STRINGER BEAD
WEAVE BEAD
BACK STRIP
BACK GOUGING

'N,fwr

hv\atx

r^r-oNk- G-e

03 o6 to

130

{t
:I::.

II\G

SIIIPYARTI LTI)

WELDING PROCEDURE
SPECIFICATION

\'/ELDiNG PROCESS
MAf {UAI / ALrfO

MANUAL

WELDINGPROGRESS
WELDING POSITION

ALL POSITIONS
T-Y-K

SMAW

PAGE

1of 24

WPS

7755 - 04

PQR

7755-04-04

DATE

2515198

CODE

CLIENT SPEC

AWS Di.1 - ED. 1998

NA

WP6: SHAW.SO81.01

JOII.TT PREPARATION AND WELDING SEQUENCE (LINIT IN \A/T)

PQR:

8MSuRFo2+01

4-8

Note :

joint details.
O.D:219. 1xW.T. : 19.05 mm

Refer to attached sheet 2 of 2 for sample T,Y, K

DIMENSION OF TEST PIECE:

API 5L GR.X 52N


AWS GROUP

THICKNESS
PIPE DTA
LINE-T'P CLAMP

9.5 and

ABOVE

NA

LB.52U

8',l0t6

( KOBELCO )
s - 7016 LS

E 7016G

lmNDAr

:
:

TO
TO

II

ABOVE /

219 and

No. of PASSES

CLEANING

GRINDING / BRUSHING

STRINGERBEAD
WEAVE BEAD

Yes

BACK GOUGE
BACKING STRIP

Yes ( 2ra
No

Manual

20*24

Manual

130

SHIELD GAS

PREI]EAT TEMP
PREI{EAT TYPE

Heating Torch / H. Element

GAS COMP

INTERPASS TEMP

2200 Max.

FLOW RATE

PWHT
HOLDING TIME

NA
NA

BACK GAS

660 C IAWS Table

MING FY
SECTION

PURGERATE

?r" *'n''unJ

Electrode dia.)

90-9s 20-24
120

l"si'1"i.

No

, ,AtF*yL:g5-

API 5L GR.X 52N


AWS GROUP U

GAS

DA'E

iiocN cAY

li':li4'|'liW0l72{

i-u$LNrstvtl

NA
NA
NA
NA
NA

WELDING PROCEDURE
SPECIFICATION

.ONG SIIIPYARD LTI)

..TU f.'.

SAINPT,N, JOINT DETAILS FOR

T-Y-K ionqrs ( UNIT rN MM ) AS PERAwS

FIG.A -TESTPOSITION

FIG.B -TESTPOSITION

WRTICAL

FLAT

( GREATEST GROO\rE DEPTH

PAGE 2 oI 24
7755 -04
wPS
PQR 77ss - 04 - 04
DATE 25lsl98

WrTH

Dl.l

- ED. 98
FIG. C .TESTPOSITION
FLAT
(WIDEST ROOT OPENING)

NARROWEST ROOT OPENING )

SMALLEST GROOVEANGLE)

,\
\

ir
750

650

FIG.E -TESTPOSITION

FTG,D -TESTPOSITION
OWRHEAD
( NARROWEST ROOT OPENING)

OWRHEAD
(WIDEST ROOT OPENING)

BASEMETAL
GR.

SPECIFICATION

MATERIAL CLASS

GR.

I
CAP.

FIG. A - WRTICA
( KOBELCO )
szu
LB
s - ?016 LS ( IrY[D{D4J)

FIG.B-FLAT(N
1

2 _ CAP.

I
2-CA&.

LREH 36

AWS GROUP II
VOLTS

AC/

LB 52U ( KOBELCO )
S - 7016 LS ( HYLTNDAI

E 7016G

F4

870t6

F4

130
2.O

110
130

AC

Manual

- 120 z4 26
- 140 26-28

AC

Manual
Manual

FIC D - OWKHEAD ( NARROWEST P.99!

'rl-:_T

QA/QC SECTION

f,c*

'
*Khr....,u1.ll
DATE
n

SEETOH
'

OA/.C

SECTION

120

Manual
Manual

AC
AC

Manual

,<.j-j:-...., i)3

t{GNzi

SJtU&r'

File

Manual

N AUTHORITY

l,

T1\I

Manual

AC
AC

ffi
43/l;\r/

110

Marual

AC
AC

oWNL vG)

24-26
26-28

F4
8',7016
LB 52U ( KOBELCO )
?)
120 - 140
F4
2-cAP. s - 7016 LS ( HY{JNDAI ) E 7016G
FIG. E. OWRHEAI ( WIDEST ROOT )PBNING)
110 - 120 24-26
3.2
F4
(
8',70t6
L,B 52U KOBELCO )
5.2
120 - 140 26-28
F4
2-cAP. s - 7016 LS ( HYUID4J) E 7016G
2.6

AC

24-26
26-28

LB s2U ( KOBELCO )
S - ?016 LS ( HYIINDAI )

SPEED

- 140 26-28

F4
E 7016G
FIG, C - FLAT ( I4/IDEST ROOT OPENING
12C
1i0
F4
870t6
140
130
3.2
F4
E 7016G

SIGN

POL.

AMPS.
MMA4IN
DC
DIA
GROU
CLASS
( GREATEST GROOW D IPTH / SMALLEST }ROOVE ANGLE )
Manual
AC
110 - 120 24-26
2.6
F4
E 7016

NAME

NO

TO
TO

il

ELECTRODE

PASS

2-

LREH 36

AWS GROUP

.:./'. ' ?-r. ! -:__ :

l '^.. :.. ...


t'- .:'

!,

'*[flzY
,

WELDING PROCESS

SMAW

CODE

MANUAL / AUTO

MANUAL
ALL POSITIONS
T.Y-K

CLIENT SPEC

WELDINGPROGRESS

WELDINGPOSITION

PQR :

JOINT PREPARATION AND WELDING SEQUENCE (LIMT IN

o
(-

PAGE
PQR
WPS
DATE

WELDING PROCEDURE
QUALIFICATION RECORI)

JUBONG SHIPYARD LTD

:3of 24
: 7755-04-04
i 77ss-04
: 2515198

AWS D1.1 - ED. 1998

NA

S8i.iSMRP02-081

WPS: SMAW061-01

NI]\/D

Note : Refer to attached sheet 2 of 2 for sample T,Y, K joint details'


DIMENSION OF TESTPIECE: O.D : 219. I xW.T. : l9,q5 rn4q
BASE METAL
TO
API5L GR.X 52N
SPECIFICATION
TO
AWS GROUP II
MATERIAL CLASS

No. of PASSES

API5L GR.X 52N


AWS GROUP

II

9.5 and ABOVE

THICKNESS
PIPE

219 and ABOVE

DIA

NA

LINE-UP CLAMP

ELECTRODE

PASS

NO

NAME
LB 52U
(KOBELCO )

CLASS

s - 7016 LS

E 7016G

z-5

E'7016

GROU
F4

GRINDING / BRUSHING

CLEANING
STRINGERBEAD
WEAVE BEAD
BACK GOUGE
BACKING STRIP

OUALIFIED RANGE

AMPS.

).2

Yes (Zrtz ,x Electrode dia.)

No
No

AC/

90-95 20-24

DC
AC

20-24

AC

DIA
L.O

VOLTS

Yes

120

130

POL

( }TYUNDAI )

GAS

HEAT TREATMENT
PREHE.AT TEMP

PREHEATTYPE
INTERPASS TEMP

2200 Max.

PWHT
HOLDING TIME

NA
NA

QA/QC SECTION

DATE
SIGN

:
GAS COMP :
FLOWRATE :
BACKGAS :

NA
NA
NA
NA
PURGERATF: NA

SHIELD GAS

IAWS Table
Heating Torch / H. Element
660

)drh t

,/@\
CEM}E

srl,l r(ooN cAY


I i (ril.+3/SW01724

tttr...t...'r'tt'"rl

SEETO
QA/ OC SECTION
-P0 1/0

N AUTHORITY

rffi#

4l
{l

SPEED

MMA4IN
Manual
Manual

PAGE
PQR
wPS
DATE

WELDING PROCEDURE
QUALTFICATION RECORD

,TUNONG SHIPYARD LTD

4 oI

2ar
77Ss - 04 - 04
7155 - 04

2sl5l98

SAMPLE JOINT DE'I'AILS FORT-Y-K JOTNTS ( UNrT rN MM ) AS PER AWS D1.1 - ED. 98
FIG,C -TESTPOSITION
FIG.B -TESTPOSITION
nrc.j_- rEsT.Posnlau_
VERTICAL
(

FUIT

FI}IT

GREATEST GROOV-E DEPTH WrTH

( NARROWEST

(WIDEST ROOT OPENING)

ROOT OPENING )

SMAILEST GROOVEANGLE)

7x

I
('

FIG.E -TESTPOSITION

FIG.D -TESTPOSITION
(

OWRHEAD
(WIDEST ROOT OPENING)

OWRHEAD
NARROWEST ROOT OPENING)

BASE METAL
SPECIFICATION

GR.

MATERIAL CLASS

LREH

TO
TO

36

AWS GROUP

ELECTRODE

PASS

AMPS.

LREH 36

VOLTS

AC/

AUTHORITY

OA/QC SECTION

DATE

SIGN

:
:

x4rtqo

tl"lt-

,.............v'..'.\1""':f"'::;-""i
SEE.T.OF{

QA/OC

MING FYE
SECTION

File

SPEED

POL.

DC
DIA
NAME
CLASS
GROU
FIG. A - WRTICAL ( GREATEST GROOW DEPTH / SMALLEST GROOVE ANGLE
I
2.6
110- i20 24-26 AC
LB 52U ( KOBELCO )
E 7016
F4
2 * CAP. S .7016 LS ( HYLTNDAI )
).2
F4
130 - 140 26-28 AC
E 7016G
FIG. B - FLAT ( NARROI4'EST ROOT OPENING )
I
2.6
26
AC
F4
110 - 12C 24
LB 52U ( KOBELCO )
8',7016
(
2 -CAP. S 7016 LS HYUNDAI )
3.2
130 - 140 26-28 AC
F4
E 7016G
FIG. C - FLAT ( WDEST ROOT OPENING )
I
r20 24-26 AC
)./.
t10
LB 52U ( KOBELCO )
870t6
F4
2 - CAP. S - 7016 LS ( HYIJNDAI )
3.2
130 - 140 26-28 AC
E 7016G
F4
FIG. D - OVEREEAD ( NARROWEST ROOT OPEMNG )
(
2.6
110 - 120 24-26 AC
E70T6
F4
LB 52U KOBELCO )
2 - CAp. S - 7016 LS ( HYUNDAI )
120 * I40 26-28 AC
E'7016G
F4
FIG. E- OWRHEAD (WIDEST ROOT OPENING)
1i0 - 120 24-26 AC
F4
3.2
LB 52U ( KOBELCO )
E'7016
2-CAP. S - 7Oi6 LS ( HYIINDAI )
3.2
r20 - t40 26-28 AC
E70t6c
F4
NO

GR.

AWS GROTJP II

MM/MIN

)
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual

Ms@ir%.-

IVPS : SMAW-9520-06 REV.O

wffiffiw

JURONG SHIPYARD PTE LTD


Regn No.: 199908265G
WELDING

PROCESS

WELDING PROCEDURE SPECIFICATION


BP ANGOLA PSVM
(21-e5201

: SMAW

PQR: 7755-04-04
DATE:31st MARCH 2010

CODE

AWS D1.1

CLIENT SPEG

N/A

MANUAL/AUTO : MANUAL
WELDING
WELDING

PROGRESS : ALL POSITIONS


POSITION : 6GR

PREPARATION & WELDING SEQUENCE (UNIT IN MM)

"t4=
,rs{}''rr/ t"
METAL
SPECIFICATION :
:
MATERIAL CLASS
BAsE

TECHNIQUE

API 5L GR.X 52 N TO API 5L GR.X 52 N


AWS GROUP llTO ll

RANGE
: 9.1 mm & ABOVE
THICKNESS
QUALIFICATION

PIPE DIA
LINE-UP CLAMP

PASS NO

ROOT

HEAT INPUT

:
:
:
:
:

GRINDING & BRUSHING


YES
YES (2Il2 X ELECTRODE DIA)
NO
NO

RANGE : MAX 1.9 KJ/mm

: 219 mm
: N/A
ELECTRODE
NAME
LB-52 U

CLASS

(mm)

VOLTS
ru)

AMPS
(A)

3.2

20-24

on-oE

DIA

GROUP

AWS 5.1
E-7016

DC/AC

SPEED

POL

(mm/min)

90

HOT / FILL /
CAP

HEAT TREATMENT
PRE-HEATING
PRE.HEAT ryPE
INTER PASS
P.W.H.T.
HOLDING TIME

LB-52 NS

AWS 5.1

4.0

E-701 6G

TS 65 mm 65'G

T> 65 mm 110'C

HEATING TORCH / HEATING ELEMENTS


250'G MAX
N/A

20-24

120

GAS
SHIELDING GAS
GAS COMPOSITION
FLOW RATE

BACK GAS

- 230

100

NA
NA
NA
NA

o;\W;ge".,, t$il-ffiFgTlef{,s":!.

:rr

,;ffiffi'l: '.

1!:::.:il:z-

6^D

DATE:

C,lqt<"LJ
j

\)

N/A

srG N:

120

AC

F4

SIDE A

CLEANING
STRINGER BEAD
WEAVE BEAD
BACK STRIP
BACK GOUGING

'N,fwr

hv\atx

r^r-oNk- G-e

03 o6 to

130

{t
:I::.

II\G

SIIIPYARTI LTI)

WELDING PROCEDURE
SPECIFICATION

\'/ELDiNG PROCESS
MAf {UAI / ALrfO

MANUAL

WELDINGPROGRESS
WELDING POSITION

ALL POSITIONS
T-Y-K

SMAW

PAGE

1of 24

WPS

7755 - 04

PQR

7755-04-04

DATE

2515198

CODE

CLIENT SPEC

AWS Di.1 - ED. 1998

NA

WP6: SHAW.SO81.01

JOII.TT PREPARATION AND WELDING SEQUENCE (LINIT IN \A/T)

PQR:

8MSuRFo2+01

4-8

Note :

joint details.
O.D:219. 1xW.T. : 19.05 mm

Refer to attached sheet 2 of 2 for sample T,Y, K

DIMENSION OF TEST PIECE:

API 5L GR.X 52N


AWS GROUP

THICKNESS
PIPE DTA
LINE-T'P CLAMP

9.5 and

ABOVE

NA

LB.52U

8',l0t6

( KOBELCO )
s - 7016 LS

E 7016G

lmNDAr

:
:

TO
TO

II

ABOVE /

219 and

No. of PASSES

CLEANING

GRINDING / BRUSHING

STRINGERBEAD
WEAVE BEAD

Yes

BACK GOUGE
BACKING STRIP

Yes ( 2ra
No

Manual

20*24

Manual

130

SHIELD GAS

PREI]EAT TEMP
PREI{EAT TYPE

Heating Torch / H. Element

GAS COMP

INTERPASS TEMP

2200 Max.

FLOW RATE

PWHT
HOLDING TIME

NA
NA

BACK GAS

660 C IAWS Table

MING FY
SECTION

PURGERATE

?r" *'n''unJ

Electrode dia.)

90-9s 20-24
120

l"si'1"i.

No

, ,AtF*yL:g5-

API 5L GR.X 52N


AWS GROUP U

GAS

DA'E

iiocN cAY

li':li4'|'liW0l72{

i-u$LNrstvtl

NA
NA
NA
NA
NA

WELDING PROCEDURE
SPECIFICATION

.ONG SIIIPYARD LTI)

..TU f.'.

SAINPT,N, JOINT DETAILS FOR

T-Y-K ionqrs ( UNIT rN MM ) AS PERAwS

FIG.A -TESTPOSITION

FIG.B -TESTPOSITION

WRTICAL

FLAT

( GREATEST GROO\rE DEPTH

PAGE 2 oI 24
7755 -04
wPS
PQR 77ss - 04 - 04
DATE 25lsl98

WrTH

Dl.l

- ED. 98
FIG. C .TESTPOSITION
FLAT
(WIDEST ROOT OPENING)

NARROWEST ROOT OPENING )

SMALLEST GROOVEANGLE)

,\
\

ir
750

650

FIG.E -TESTPOSITION

FTG,D -TESTPOSITION
OWRHEAD
( NARROWEST ROOT OPENING)

OWRHEAD
(WIDEST ROOT OPENING)

BASEMETAL
GR.

SPECIFICATION

MATERIAL CLASS

GR.

I
CAP.

FIG. A - WRTICA
( KOBELCO )
szu
LB
s - ?016 LS ( IrY[D{D4J)

FIG.B-FLAT(N
1

2 _ CAP.

I
2-CA&.

LREH 36

AWS GROUP II
VOLTS

AC/

LB 52U ( KOBELCO )
S - 7016 LS ( HYLTNDAI

E 7016G

F4

870t6

F4

130
2.O

110
130

AC

Manual

- 120 z4 26
- 140 26-28

AC

Manual
Manual

FIC D - OWKHEAD ( NARROWEST P.99!

'rl-:_T

QA/QC SECTION

f,c*

'
*Khr....,u1.ll
DATE
n

SEETOH
'

OA/.C

SECTION

120

Manual
Manual

AC
AC

Manual

,<.j-j:-...., i)3

t{GNzi

SJtU&r'

File

Manual

N AUTHORITY

l,

T1\I

Manual

AC
AC

ffi
43/l;\r/

110

Marual

AC
AC

oWNL vG)

24-26
26-28

F4
8',7016
LB 52U ( KOBELCO )
?)
120 - 140
F4
2-cAP. s - 7016 LS ( HY{JNDAI ) E 7016G
FIG. E. OWRHEAI ( WIDEST ROOT )PBNING)
110 - 120 24-26
3.2
F4
(
8',70t6
L,B 52U KOBELCO )
5.2
120 - 140 26-28
F4
2-cAP. s - 7016 LS ( HYUID4J) E 7016G
2.6

AC

24-26
26-28

LB s2U ( KOBELCO )
S - ?016 LS ( HYIINDAI )

SPEED

- 140 26-28

F4
E 7016G
FIG, C - FLAT ( I4/IDEST ROOT OPENING
12C
1i0
F4
870t6
140
130
3.2
F4
E 7016G

SIGN

POL.

AMPS.
MMA4IN
DC
DIA
GROU
CLASS
( GREATEST GROOW D IPTH / SMALLEST }ROOVE ANGLE )
Manual
AC
110 - 120 24-26
2.6
F4
E 7016

NAME

NO

TO
TO

il

ELECTRODE

PASS

2-

LREH 36

AWS GROUP

.:./'. ' ?-r. ! -:__ :

l '^.. :.. ...


t'- .:'

!,

'*[flzY
,

WELDING PROCESS

SMAW

CODE

MANUAL / AUTO

MANUAL
ALL POSITIONS
T.Y-K

CLIENT SPEC

WELDINGPROGRESS

WELDINGPOSITION

PQR :

JOINT PREPARATION AND WELDING SEQUENCE (LIMT IN

o
(-

PAGE
PQR
WPS
DATE

WELDING PROCEDURE
QUALIFICATION RECORI)

JUBONG SHIPYARD LTD

:3of 24
: 7755-04-04
i 77ss-04
: 2515198

AWS D1.1 - ED. 1998

NA

S8i.iSMRP02-081

WPS: SMAW061-01

NI]\/D

Note : Refer to attached sheet 2 of 2 for sample T,Y, K joint details'


DIMENSION OF TESTPIECE: O.D : 219. I xW.T. : l9,q5 rn4q
BASE METAL
TO
API5L GR.X 52N
SPECIFICATION
TO
AWS GROUP II
MATERIAL CLASS

No. of PASSES

API5L GR.X 52N


AWS GROUP

II

9.5 and ABOVE

THICKNESS
PIPE

219 and ABOVE

DIA

NA

LINE-UP CLAMP

ELECTRODE

PASS

NO

NAME
LB 52U
(KOBELCO )

CLASS

s - 7016 LS

E 7016G

z-5

E'7016

GROU
F4

GRINDING / BRUSHING

CLEANING
STRINGERBEAD
WEAVE BEAD
BACK GOUGE
BACKING STRIP

OUALIFIED RANGE

AMPS.

).2

Yes (Zrtz ,x Electrode dia.)

No
No

AC/

90-95 20-24

DC
AC

20-24

AC

DIA
L.O

VOLTS

Yes

120

130

POL

( }TYUNDAI )

GAS

HEAT TREATMENT
PREHE.AT TEMP

PREHEATTYPE
INTERPASS TEMP

2200 Max.

PWHT
HOLDING TIME

NA
NA

QA/QC SECTION

DATE
SIGN

:
GAS COMP :
FLOWRATE :
BACKGAS :

NA
NA
NA
NA
PURGERATF: NA

SHIELD GAS

IAWS Table
Heating Torch / H. Element
660

)drh t

,/@\
CEM}E

srl,l r(ooN cAY


I i (ril.+3/SW01724

tttr...t...'r'tt'"rl

SEETO
QA/ OC SECTION
-P0 1/0

N AUTHORITY

rffi#

4l
{l

SPEED

MMA4IN
Manual
Manual

PAGE
PQR
wPS
DATE

WELDING PROCEDURE
QUALTFICATION RECORD

,TUNONG SHIPYARD LTD

4 oI

2ar
77Ss - 04 - 04
7155 - 04

2sl5l98

SAMPLE JOINT DE'I'AILS FORT-Y-K JOTNTS ( UNrT rN MM ) AS PER AWS D1.1 - ED. 98
FIG,C -TESTPOSITION
FIG.B -TESTPOSITION
nrc.j_- rEsT.Posnlau_
VERTICAL
(

FUIT

FI}IT

GREATEST GROOV-E DEPTH WrTH

( NARROWEST

(WIDEST ROOT OPENING)

ROOT OPENING )

SMAILEST GROOVEANGLE)

7x

I
('

FIG.E -TESTPOSITION

FIG.D -TESTPOSITION
(

OWRHEAD
(WIDEST ROOT OPENING)

OWRHEAD
NARROWEST ROOT OPENING)

BASE METAL
SPECIFICATION

GR.

MATERIAL CLASS

LREH

TO
TO

36

AWS GROUP

ELECTRODE

PASS

AMPS.

LREH 36

VOLTS

AC/

AUTHORITY

OA/QC SECTION

DATE

SIGN

:
:

x4rtqo

tl"lt-

,.............v'..'.\1""':f"'::;-""i
SEE.T.OF{

QA/OC

MING FYE
SECTION

File

SPEED

POL.

DC
DIA
NAME
CLASS
GROU
FIG. A - WRTICAL ( GREATEST GROOW DEPTH / SMALLEST GROOVE ANGLE
I
2.6
110- i20 24-26 AC
LB 52U ( KOBELCO )
E 7016
F4
2 * CAP. S .7016 LS ( HYLTNDAI )
).2
F4
130 - 140 26-28 AC
E 7016G
FIG. B - FLAT ( NARROI4'EST ROOT OPENING )
I
2.6
26
AC
F4
110 - 12C 24
LB 52U ( KOBELCO )
8',7016
(
2 -CAP. S 7016 LS HYUNDAI )
3.2
130 - 140 26-28 AC
F4
E 7016G
FIG. C - FLAT ( WDEST ROOT OPENING )
I
r20 24-26 AC
)./.
t10
LB 52U ( KOBELCO )
870t6
F4
2 - CAP. S - 7016 LS ( HYIJNDAI )
3.2
130 - 140 26-28 AC
E 7016G
F4
FIG. D - OVEREEAD ( NARROWEST ROOT OPEMNG )
(
2.6
110 - 120 24-26 AC
E70T6
F4
LB 52U KOBELCO )
2 - CAp. S - 7016 LS ( HYUNDAI )
120 * I40 26-28 AC
E'7016G
F4
FIG. E- OWRHEAD (WIDEST ROOT OPENING)
1i0 - 120 24-26 AC
F4
3.2
LB 52U ( KOBELCO )
E'7016
2-CAP. S - 7Oi6 LS ( HYIINDAI )
3.2
r20 - t40 26-28 AC
E70t6c
F4
NO

GR.

AWS GROTJP II

MM/MIN

)
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual

Ms@ir%.-

IVPS : SMAW-9520-06 REV.O

wffiffiw

JURONG SHIPYARD PTE LTD


Regn No.: 199908265G
WELDING

PROCESS

WELDING PROCEDURE SPECIFICATION


BP ANGOLA PSVM
(21-e5201

: SMAW

PQR: 7755-04-04
DATE:31st MARCH 2010

CODE

AWS D1.1

CLIENT SPEG

N/A

MANUAL/AUTO : MANUAL
WELDING
WELDING

PROGRESS : ALL POSITIONS


POSITION : 6GR

PREPARATION & WELDING SEQUENCE (UNIT IN MM)

"t4=
,rs{}''rr/ t"
METAL
SPECIFICATION :
:
MATERIAL CLASS
BAsE

TECHNIQUE

API 5L GR.X 52 N TO API 5L GR.X 52 N


AWS GROUP llTO ll

RANGE
: 9.1 mm & ABOVE
THICKNESS
QUALIFICATION

PIPE DIA
LINE-UP CLAMP

PASS NO

ROOT

HEAT INPUT

:
:
:
:
:

GRINDING & BRUSHING


YES
YES (2Il2 X ELECTRODE DIA)
NO
NO

RANGE : MAX 1.9 KJ/mm

: 219 mm
: N/A
ELECTRODE
NAME
LB-52 U

CLASS

(mm)

VOLTS
ru)

AMPS
(A)

3.2

20-24

on-oE

DIA

GROUP

AWS 5.1
E-7016

DC/AC

SPEED

POL

(mm/min)

90

HOT / FILL /
CAP

HEAT TREATMENT
PRE-HEATING
PRE.HEAT ryPE
INTER PASS
P.W.H.T.
HOLDING TIME

LB-52 NS

AWS 5.1

4.0

E-701 6G

TS 65 mm 65'G

T> 65 mm 110'C

HEATING TORCH / HEATING ELEMENTS


250'G MAX
N/A

20-24

120

GAS
SHIELDING GAS
GAS COMPOSITION
FLOW RATE

BACK GAS

- 230

100

NA
NA
NA
NA

o;\W;ge".,, t$il-ffiFgTlef{,s":!.

:rr

,;ffiffi'l: '.

1!:::.:il:z-

6^D

DATE:

C,lqt<"LJ
j

\)

N/A

srG N:

120

AC

F4

SIDE A

CLEANING
STRINGER BEAD
WEAVE BEAD
BACK STRIP
BACK GOUGING

'N,fwr

hv\atx

r^r-oNk- G-e

03 o6 to

130

{t
:I::.

II\G

SIIIPYARTI LTI)

WELDING PROCEDURE
SPECIFICATION

\'/ELDiNG PROCESS
MAf {UAI / ALrfO

MANUAL

WELDINGPROGRESS
WELDING POSITION

ALL POSITIONS
T-Y-K

SMAW

PAGE

1of 24

WPS

7755 - 04

PQR

7755-04-04

DATE

2515198

CODE

CLIENT SPEC

AWS Di.1 - ED. 1998

NA

WP6: SHAW.SO81.01

JOII.TT PREPARATION AND WELDING SEQUENCE (LINIT IN \A/T)

PQR:

8MSuRFo2+01

4-8

Note :

joint details.
O.D:219. 1xW.T. : 19.05 mm

Refer to attached sheet 2 of 2 for sample T,Y, K

DIMENSION OF TEST PIECE:

API 5L GR.X 52N


AWS GROUP

THICKNESS
PIPE DTA
LINE-T'P CLAMP

9.5 and

ABOVE

NA

LB.52U

8',l0t6

( KOBELCO )
s - 7016 LS

E 7016G

lmNDAr

:
:

TO
TO

II

ABOVE /

219 and

No. of PASSES

CLEANING

GRINDING / BRUSHING

STRINGERBEAD
WEAVE BEAD

Yes

BACK GOUGE
BACKING STRIP

Yes ( 2ra
No

Manual

20*24

Manual

130

SHIELD GAS

PREI]EAT TEMP
PREI{EAT TYPE

Heating Torch / H. Element

GAS COMP

INTERPASS TEMP

2200 Max.

FLOW RATE

PWHT
HOLDING TIME

NA
NA

BACK GAS

660 C IAWS Table

MING FY
SECTION

PURGERATE

?r" *'n''unJ

Electrode dia.)

90-9s 20-24
120

l"si'1"i.

No

, ,AtF*yL:g5-

API 5L GR.X 52N


AWS GROUP U

GAS

DA'E

iiocN cAY

li':li4'|'liW0l72{

i-u$LNrstvtl

NA
NA
NA
NA
NA

WELDING PROCEDURE
SPECIFICATION

.ONG SIIIPYARD LTI)

..TU f.'.

SAINPT,N, JOINT DETAILS FOR

T-Y-K ionqrs ( UNIT rN MM ) AS PERAwS

FIG.A -TESTPOSITION

FIG.B -TESTPOSITION

WRTICAL

FLAT

( GREATEST GROO\rE DEPTH

PAGE 2 oI 24
7755 -04
wPS
PQR 77ss - 04 - 04
DATE 25lsl98

WrTH

Dl.l

- ED. 98
FIG. C .TESTPOSITION
FLAT
(WIDEST ROOT OPENING)

NARROWEST ROOT OPENING )

SMALLEST GROOVEANGLE)

,\
\

ir
750

650

FIG.E -TESTPOSITION

FTG,D -TESTPOSITION
OWRHEAD
( NARROWEST ROOT OPENING)

OWRHEAD
(WIDEST ROOT OPENING)

BASEMETAL
GR.

SPECIFICATION

MATERIAL CLASS

GR.

I
CAP.

FIG. A - WRTICA
( KOBELCO )
szu
LB
s - ?016 LS ( IrY[D{D4J)

FIG.B-FLAT(N
1

2 _ CAP.

I
2-CA&.

LREH 36

AWS GROUP II
VOLTS

AC/

LB 52U ( KOBELCO )
S - 7016 LS ( HYLTNDAI

E 7016G

F4

870t6

F4

130
2.O

110
130

AC

Manual

- 120 z4 26
- 140 26-28

AC

Manual
Manual

FIC D - OWKHEAD ( NARROWEST P.99!

'rl-:_T

QA/QC SECTION

f,c*

'
*Khr....,u1.ll
DATE
n

SEETOH
'

OA/.C

SECTION

120

Manual
Manual

AC
AC

Manual

,<.j-j:-...., i)3

t{GNzi

SJtU&r'

File

Manual

N AUTHORITY

l,

T1\I

Manual

AC
AC

ffi
43/l;\r/

110

Marual

AC
AC

oWNL vG)

24-26
26-28

F4
8',7016
LB 52U ( KOBELCO )
?)
120 - 140
F4
2-cAP. s - 7016 LS ( HY{JNDAI ) E 7016G
FIG. E. OWRHEAI ( WIDEST ROOT )PBNING)
110 - 120 24-26
3.2
F4
(
8',70t6
L,B 52U KOBELCO )
5.2
120 - 140 26-28
F4
2-cAP. s - 7016 LS ( HYUID4J) E 7016G
2.6

AC

24-26
26-28

LB s2U ( KOBELCO )
S - ?016 LS ( HYIINDAI )

SPEED

- 140 26-28

F4
E 7016G
FIG, C - FLAT ( I4/IDEST ROOT OPENING
12C
1i0
F4
870t6
140
130
3.2
F4
E 7016G

SIGN

POL.

AMPS.
MMA4IN
DC
DIA
GROU
CLASS
( GREATEST GROOW D IPTH / SMALLEST }ROOVE ANGLE )
Manual
AC
110 - 120 24-26
2.6
F4
E 7016

NAME

NO

TO
TO

il

ELECTRODE

PASS

2-

LREH 36

AWS GROUP

.:./'. ' ?-r. ! -:__ :

l '^.. :.. ...


t'- .:'

!,

'*[flzY
,

WELDING PROCESS

SMAW

CODE

MANUAL / AUTO

MANUAL
ALL POSITIONS
T.Y-K

CLIENT SPEC

WELDINGPROGRESS

WELDINGPOSITION

PQR :

JOINT PREPARATION AND WELDING SEQUENCE (LIMT IN

o
(-

PAGE
PQR
WPS
DATE

WELDING PROCEDURE
QUALIFICATION RECORI)

JUBONG SHIPYARD LTD

:3of 24
: 7755-04-04
i 77ss-04
: 2515198

AWS D1.1 - ED. 1998

NA

S8i.iSMRP02-081

WPS: SMAW061-01

NI]\/D

Note : Refer to attached sheet 2 of 2 for sample T,Y, K joint details'


DIMENSION OF TESTPIECE: O.D : 219. I xW.T. : l9,q5 rn4q
BASE METAL
TO
API5L GR.X 52N
SPECIFICATION
TO
AWS GROUP II
MATERIAL CLASS

No. of PASSES

API5L GR.X 52N


AWS GROUP

II

9.5 and ABOVE

THICKNESS
PIPE

219 and ABOVE

DIA

NA

LINE-UP CLAMP

ELECTRODE

PASS

NO

NAME
LB 52U
(KOBELCO )

CLASS

s - 7016 LS

E 7016G

z-5

E'7016

GROU
F4

GRINDING / BRUSHING

CLEANING
STRINGERBEAD
WEAVE BEAD
BACK GOUGE
BACKING STRIP

OUALIFIED RANGE

AMPS.

).2

Yes (Zrtz ,x Electrode dia.)

No
No

AC/

90-95 20-24

DC
AC

20-24

AC

DIA
L.O

VOLTS

Yes

120

130

POL

( }TYUNDAI )

GAS

HEAT TREATMENT
PREHE.AT TEMP

PREHEATTYPE
INTERPASS TEMP

2200 Max.

PWHT
HOLDING TIME

NA
NA

QA/QC SECTION

DATE
SIGN

:
GAS COMP :
FLOWRATE :
BACKGAS :

NA
NA
NA
NA
PURGERATF: NA

SHIELD GAS

IAWS Table
Heating Torch / H. Element
660

)drh t

,/@\
CEM}E

srl,l r(ooN cAY


I i (ril.+3/SW01724

tttr...t...'r'tt'"rl

SEETO
QA/ OC SECTION
-P0 1/0

N AUTHORITY

rffi#

4l
{l

SPEED

MMA4IN
Manual
Manual

PAGE
PQR
wPS
DATE

WELDING PROCEDURE
QUALTFICATION RECORD

,TUNONG SHIPYARD LTD

4 oI

2ar
77Ss - 04 - 04
7155 - 04

2sl5l98

SAMPLE JOINT DE'I'AILS FORT-Y-K JOTNTS ( UNrT rN MM ) AS PER AWS D1.1 - ED. 98
FIG,C -TESTPOSITION
FIG.B -TESTPOSITION
nrc.j_- rEsT.Posnlau_
VERTICAL
(

FUIT

FI}IT

GREATEST GROOV-E DEPTH WrTH

( NARROWEST

(WIDEST ROOT OPENING)

ROOT OPENING )

SMAILEST GROOVEANGLE)

7x

I
('

FIG.E -TESTPOSITION

FIG.D -TESTPOSITION
(

OWRHEAD
(WIDEST ROOT OPENING)

OWRHEAD
NARROWEST ROOT OPENING)

BASE METAL
SPECIFICATION

GR.

MATERIAL CLASS

LREH

TO
TO

36

AWS GROUP

ELECTRODE

PASS

AMPS.

LREH 36

VOLTS

AC/

AUTHORITY

OA/QC SECTION

DATE

SIGN

:
:

x4rtqo

tl"lt-

,.............v'..'.\1""':f"'::;-""i
SEE.T.OF{

QA/OC

MING FYE
SECTION

File

SPEED

POL.

DC
DIA
NAME
CLASS
GROU
FIG. A - WRTICAL ( GREATEST GROOW DEPTH / SMALLEST GROOVE ANGLE
I
2.6
110- i20 24-26 AC
LB 52U ( KOBELCO )
E 7016
F4
2 * CAP. S .7016 LS ( HYLTNDAI )
).2
F4
130 - 140 26-28 AC
E 7016G
FIG. B - FLAT ( NARROI4'EST ROOT OPENING )
I
2.6
26
AC
F4
110 - 12C 24
LB 52U ( KOBELCO )
8',7016
(
2 -CAP. S 7016 LS HYUNDAI )
3.2
130 - 140 26-28 AC
F4
E 7016G
FIG. C - FLAT ( WDEST ROOT OPENING )
I
r20 24-26 AC
)./.
t10
LB 52U ( KOBELCO )
870t6
F4
2 - CAP. S - 7016 LS ( HYIJNDAI )
3.2
130 - 140 26-28 AC
E 7016G
F4
FIG. D - OVEREEAD ( NARROWEST ROOT OPEMNG )
(
2.6
110 - 120 24-26 AC
E70T6
F4
LB 52U KOBELCO )
2 - CAp. S - 7016 LS ( HYUNDAI )
120 * I40 26-28 AC
E'7016G
F4
FIG. E- OWRHEAD (WIDEST ROOT OPENING)
1i0 - 120 24-26 AC
F4
3.2
LB 52U ( KOBELCO )
E'7016
2-CAP. S - 7Oi6 LS ( HYIINDAI )
3.2
r20 - t40 26-28 AC
E70t6c
F4
NO

GR.

AWS GROTJP II

MM/MIN

)
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual
Manual