Teaching Engineering Graphics With Cad and Sketching Exercises

Session 2438
Redesigning Engineering Graphics to Include

CAD and Sketching Exercises
Richard Jerz
St. Ambrose University
Abstract
Computer-aided design (CAD) software is changing the way Engineering Graphics (EG) is
taught. Many schools and professors question how best to prepare students for the
manufacturing world. Several years ago, St. Ambrose University changed its approach to
teaching EG. We removed drawing tables and introduced computer-aided design software as a
major course component. In a one-semester course, both EG theory and CAD was taught.
However, we learned that CAD was making many EG topics obsolete and that the course needed
revision again.
These ideas were shared with engineering graphics professionals at the 2001 ASEE conference.
It stimulated much discussion. One issue that seemed particularly disturbing was how to help
EG students improve visualization skills. It was postulated that mastering CAD might not help,
and that sketching should remain a major EG component.
The EG course at St. Ambrose University was redesigned again with ideas from ASEE2001. It
now emphasizes sketching, drawing interpretation, and CAD. Two newly selected textbooks
help students connect the topics. This paper reviews the progress teaching the course under the
new format. We believe that product visualization, drawing interpretation, and CAD are
effectively learned in the one-semester course.
I. Introduction
It has always been a belief that engineers should be able to communicate effectively. Since
engineering graphics is the engineers language for communicating product ideas, our faculty
never doubted the need for training in EG. St. Ambroses Industrial Engineering program has
always included a one-semester course in engineering graphics - IE110.
The course has two objectives: 1) to have students understand how engineering designs are
communicated visually in industry, and 2) to have students learn to use advanced modeling
computer-aided design software. The first objective has existed since day one. The second
objective was added four years ago based upon both industry and student demand.
I shared my ideas for teaching EG with other professionals at the 2001 ASEE conference1 . My
hypothesis was that much of the traditional EG theory was becoming obsolete by the power and
capability of modern CAD products. This hypothesis stimulated much discussion about what
should be included in an EG course.
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Proceedings of the 2002 American Society for Engineering Education Annual Conference & Exposition
Copyright 2002, American Society for Engineering Education
One issue that seemed particularly interesting was how to help EG students improve
visualization skills. It was postulated that mastering CAD might not help, and that sketching
should remain a major EG component. Some studies have found no improvement in
visualization skills with the use of CAD2 . The argument to include some form of visualization
skills was convincing, and I set out to change our EG course the following semester and
concentrate on visualization skills and CAD.
II. Historical Perspective
St. Ambrose University is not the only university attempting to teach both EG theory and CAD
in a one-semester course. Western Washington University, for example, is another university
that recently reported similar course design3 . We recognize that students can have excellent
CAD skills but may lack visualization skills. An analogy to this would be a student who
possesses good word processing skills but lacks the ability to write. The problem between CAD
and visualization is not quite as dramatic, however, because CAD does improve visualization
and an understanding of some EG concepts.
In 1997, the Society of Manufacturing Engineers (SME) studied industry needs and reported
these in its Manufacturing Education Plan4 . This was a joint endeavor between the SME and
SME Education Foundation (SME-EF) with an objective to establish a process that would
motivate the academic community to help improve the manufacturing workforce competency
over the next five years. They surveyed many companies within many industries about their
employee educational needs. The most identified competency gaps concerning EG included:
CAD/CAM, geometric dimensioning and tolerancing, and blueprint reading. The report makes a
strong argument for engineering education to improve students blueprint reading skills, and to
tie blueprint reading to CAD, to include solids modeling, and to improve shape visualization.
The National Coalition for Advanced Manufacturing (NACFAM) has also set forth some CADD
Skills Standards, which are part of their National Skill Standards Project for Advanced High
Performance Manufacturing. NACFAM believes that students should have both CADD skills
and blueprint reading skills.
While teaching CAD and engineering graphics concepts, I discovered that with our CAD
product, Solidworks5 , more than half the engineering graphics textbook6 information became
obsolete. Among these topics are:
Use of instruments for drawing

Geometric construction
Descriptive Geometry
Oblique projection
Lettering and lines
Multiview drawing construction
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Traditional textbooks on EG focus too much on manual drafting. CAD makes engineering
drawing faster and more accurate. When hand drawing concepts are eliminated, engineering
students can concentrate more on the drawing features, why they exist, their relationships to each
other and on the assembled product, the effect on manufacture, and the effect on the product
cost.
III. Current Pedagogy
The course objectives for IE110 remain the same: 1) to have students understand how
engineering designs are communicated visually in industry, and 2) to have students learn to use
advanced modeling computer-aided design software. The newly designed course now uses
sketching and drawing interpretation along with the CAD to teach and reinforce EG concepts.
The two textbooks that were being used, Engineering Graphics6 by Giesecke, and Designing
Parts With SolidWorks7 by Wysack were abandoned. The first textbook did not support an
emphasis on sketching, blueprint reading, and visualization. The Solidworks book did not
include drawing (blueprint) creation and it seemed too focused on part modeling.
Finding textbooks to support a new pedagogy is always challenging. Many EG textbooks, like
Gieseckes, do not cover sketching and blueprint reading thoroughly. These textbooks also lack
ample student exercises. Conversely, many textbooks on blueprint reading do not cover EG
concepts adequately. One book that was found, Graphics Concepts with Pro/Engineer8
recognizes the connection between visualization and CAD skills. It states, Visual thinking is
the foundation of engineering. Although this textbook appeared to address the desired topics, it
did not seem to provide enough sketching and visualization exercises, and its CAD product was
not the one St. Ambrose University selected.
After an exhaustive search, the book Interpreting Engineering Drawings9 by Jensen was
selected because it appeared to be the best (and possibly the only) textbook focused on sketching
and blueprint reading. This book contains far more information than what can be taught in a
one-semester course. An instructor can select units of instruction that best suits the students
needs. Of the 52 textbook units, I have selected 21 of these to be included in IE110. Among the
topics are: working drawings, inclined and circular features, drawings to scale, surface texture,
tolerances and allowances, inch and metric fits, sectioning and auxiliary views. Some topics that
are not included are: manufacturing material, welding drawings, gears and cams, pin fasteners,
and structural steel shapes.
The Jensen textbook goes from simple concepts to more complex. By the end of the semester,
students are struggling with assignments. Figure 1 shows a simple sketching exercise. This is
only one of eighteen problems that students must complete from Unit 1, Sketching and ThirdAngle Projection. Figure 2 is a more complex sketching exercise from Unit 2 that includes
dimensions. Figure 3, taken from Unit 4, introduces slanted surfaces. In Unit 4 students have 15
problems of various difficulties similar to this one concerning slanted surfaces. Figure 4 (an
excerpt), also from Unit 4, illustrates the beginning of drawing interpretation. This type of
drawing interpretation problem is difficult to find in other engineering graphics textbooks.
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Figure 1. A Simple Sketching Three Views Exercise
Figure 2. A More Complex Sketching Three Views Exercise
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Figure 3. A Sketching Exercise with Slanted Surfaces
After finding a good book on sketching and drawing interpretation, my next challenge was
finding a SolidWorks book. The book was chosen with three goals in mind: 1) the topics should
be coordinated as much as possible with the Jensen textbook, 2) the book should teach
Solidworks 2001, and 3) it should include exercises on creating models, drawings, and
assemblies. The textbook Engineering Design with SolidWorks 200110 , by the Planchards
satisfied these desires.
Figure 4. A Drawing Interpretation Exercise

This book focuses on providing a solid foundation in SolidWorks using competency-based
projects. The learning process is explored through a series of design situations, industry
scenarios, projects and objectives. Its chapters include: Fundamentals of 3D Solid Modeling in
SolidWorks, Fundamentals of Assembly modeling, Fundamentals of Drawing, Extrude and
Revolve Features, Sweep and Loft Features, Top Down Assembly, and Injection Molded Plastic
Part Design Basics.
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Figure 5, a guide-rod assembly, illustrates the results of two projects. In the first project students
learn to model the individual components of the guide-rod assembly and begin to understand
solids-modeling fundamentals. In the second unit, students create an assembly from the
previously designed individual components. In this assembly exercise, they learn how to bring
components together and to constrain their relationships, similar to what one does in the physical
assembly. They download a CAD file from a parts supplier (SMC USA - www.smcusa.com)
over the Internet and incorporate this component product into their own assembly. They also
learn to use the SolidWorks components library to add standard bolts. In a third project,
students take the guide component and learn to create an engineering drawing (see Figure 6.)
They create an orthographic view and then add dimensions, an auxiliary view, various section
views, and an isometric view. The remaining exercises challenge students to complete other
design projects and to learn more SolidWorks features.
Figure 5. Guide-Rod Assembly Project in SolidWorks.
Figure 6. Engineering Drawing Exercise in SolidWorks.
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Using two books allows the course to be naturally divided into components interpreting
engineering drawings and CAD. While each book has its own focus, many topics appear in both
books, which allow the instructor a chance to coordinate and reinforce learning. Each
SolidWorks project lasts approximately two weeks. The drawing interpretation exercises
become progressively more difficult. I illustrate how to use SolidWorks to obtain the answers to
these exercises, and I suggest that they do the same. You can view the course syllabus at
http://web.sau.edu/rjerz/Ambrose/IE110/ie110.htm.
The exercises for this class are fairly rigorous. The SolidWorks projects take the instructor
approximately two hours to complete. It is easy to triple this time for the students. The Jensen
exercises take the instructor approximately five to fifteen minutes to complete. In Jensens study
guide, he suggests that the exercises should take the student between 40 and 60 minutes to
complete. I am always sensitive to creating the proper amount of student work for a normal
semester load.
With seven Solidworks projects and approximately fifty assignments from the Jensen textbook, I
was unsure how to test students knowledge throughout the semester. I decided not to quiz
students during the semester, and to administer a final exam that included a sketching problem, a
drawing interpretation problem, and a SolidWorks design problem. On the final exam, some
student did not do well. It was evident that these students probably did not work through the
exercises on their own. Intermittent quizzes would probably catch these problems earlier.
IV. Future Course Improvements
Fall2001 was the first semester this course was offered under this new format. As such, it was
somewhat experimental. Several improvements are planned for the Spring2002 semester.
To improve student learning, multimedia (AVI) courseware will be developed so that students
can see the professors completing some assignments, especially the SolidWorks assignments.
Using multimedia support should increase student success, and it should allow the instructor to
cover more topics. From the Jensen textbook, I am considering including chapters on geometric
tolerancing. My goal is to help students gain as much EG knowledge as possible in this onesemester long course.
During the Fall2001 semester, I was trying to gauge homework and I chose not to give quizzes.
For the Spring2002 semester, I want to administer several quizzes and a final exam. Both
textbooks provide Instructors Guides with tests.
V. Conclusions
The new content for IE110 appears to be achieving the goals for this course. IE110 now needs to
be slightly improved, adding student aids, quizzes, and a little more content. The textbooks work
well together. I believe that the Jensen textbook is the best for introducing students to sketching
and blueprint reading. It delivers information in small and concise chapters. It includes many
assignments for students to complete. The project-based approach of the Planchards book seems
to present assignments in real life scenarios.
The first time through this new course structure was very demanding for both students and the
professor. The seven Solidworks projects and approximately fifty assignments from the Jensen
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textbook caused a little exhaustion for everyone 1 . The challenge remains to help students learn
as much as possible within the semester. Discussions about setting standards for EG knowledge
from both academia and industry should continue.
Bibliography
1. Jerz, R., "How CAD Forces Changes to Engineering Graphics Education," ASEE Annual Conference
Presentation, Albuquerque, New Mexico, June 2001, http://web.sau.edu/JerzRichardJ/Professional/Professional.htm.
2. Jianping Yu e, Does CAD Improve Spatial Visualization Ability? ASEE Annual Conference Proceedings,
Albuquerque, NM, 2001.
3. Newcomer, J., et. al., Creating a Strong Foundation with Engineering Design Graphics, The Engineering
Design Graphics Journal, V65 N2, Spring 2001.
4. The Society of Manufacturing Engineering, Manufacturing Education Plan: Phase I Report, SME and SME
Education Foundation, Dearborn, MI, 1997.
5. Solidworks Corporation, Concord, MA, http://www.solidworks.com.
6. Giesecke, F.E, Mitchel, A., et.al., Engineering Graphics, 6th ed., Prentice Hall, Upper Saddle River, NJ, 1998.
7. Wysack, R., Designing Parts With Solid Works, CAD/CAM Publishing, San Diego, 1998.
8. Lueptow, R., et.al., Graphics Concepts with Pro/Engineer, E Source, Prentice Hall, Upper Saddle River, NJ,
2001.
9. Jensen, C.H., Interpreting Engineering Drawings, 6th Ed., Delmar Thomson Learning, United States, 2002.
10. Planchard, D.C. and Planchard, M.P., Engineering Design with SolidWorks 2001, Schroff Development
Corporation, 2001.
RICHARD JERZ
Dr. Richard Jerz is the Director and an Associate Professor of Industrial Engineering at St. Ambrose University in
Davenport, Iowa, where he has interest in teaching industrial engineering and computer related courses. He has a
B.S. degree from Illinois Institute of Technology, an MBA from St. Ambrose University, and a Ph.D. in Industrial
Engineering from The University of Iowa. In 1995, he was awarded a predoctoral fellowship from the United States
Department of Energy (DOE) in Integrated Manufacturing. He has more than 15 years manufacturing engineering
experience primarily with John Deere, and 12 years teaching experience.
As of this writing, student feedback was not received. I anticipate some negative comments from students relative
to the quantity of work in this course.
Page 7.1076.8

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Session 2438

Redesigning Engineering Graphics to Include

Use of instruments for drawing

Figure 1. A Simple Sketching Three Views Exercise

Figure 2. A More Complex Sketching Three Views Exercise

Figure 3. A Sketching Exercise with Slanted Surfaces

Figure 4. A Drawing Interpretation Exercise

Figure 5. Guide-Rod Assembly Project in SolidWorks.

Figure 6. Engineering Drawing Exercise in SolidWorks.

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