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MAN Diesel & Turbo SE

5303195 KPC II Power Project


250 MW DF+DCC,
Karachi, Pakistan

LUMP SUM BID FORM Rev. 01 dtd. October 3rd 2016


for Ground Improvement Works

TO BE FILLED IN BY BIDDER AND RETURNED TO MAN


SUBMITTED BY:

National Boring Pioneer Co.


9/21-22, Commercial Area, Main Road Bus Stop No. 10,
Liaquatabad, Karachi.
TO:

Lutz Bcheler
Purchasing Manager,
Onshore Civil Works and Mechanical Installation,
Dept. BPPO
MAN Diesel & Turbo
Stadtbachstr. 1
86153 Augsburg, Germany
Lutz.Buecheler@man.eu

5303195 KPC II_Bid Form_Soil Improvement Rev01_2016-10-03.docx

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MAN Diesel & Turbo SE

Table of content

1.

Lump sum bid amount ................................................................................................... 3

2.

Price breakdown............................................................................................................. 3

3.

Unit prices and hourly rates .......................................................................................... 4

4.

Suspension and idle time .............................................................................................. 6

5.

Sub-Subcontractors and suppliers ............................................................................... 6

6.

Name of surety ............................................................................................................... 7

7.

Signature of bidder......................................................................................................... 8

5303195 KPC II_Bid Form_Soil Improvement Rev01_2016-10-03.docx

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MAN Diesel & Turbo SE

1. Unit rate bid amount


The undersigned hereby offers to provide all labour, materials, tools and equipment necessary to
complete the
# Ground Improvement/ Piling Works
as required by the documents for the stipulated unit rate bid amount of (Total Tender Amount):
[USD] 2,557,250 (Including Income Tax and Excluding Sales Tax,) (including all applicable
taxes, custom duties, freight, exchange and other charges and fees) for the Project 5303195
KPC II, Karachi, Pakistan.
It is agreed and understood that the Total Tender Amount is the total of the items identified in 2. listed
below and all items shown on and described in the Tender Documents.
In addition to that Bid Form, the Bidders shall fill in all unit rates into the attached BoQs and
submit theses documents completely filled to the sender. Incomplete Bid Forms and not filled
BoQs are subject to rejection!

2. Price breakdown
Price breakdown as follows
(Included in the above total. These items do not necessarily represent all of the Subcontract Work
specified in this tender):
Description

Amount [USD]

1. GROUND IMPROVEMENT WORKS


1-1 INDIRECT COST for all works and services as listed under 1.2 Civil Works
1-1.10

1-1.20

Mobilization, provision and demobilization of tools, staff, all


equipment and materials:
Building site equipment (job site facilities) incl. mobilization,
demobilization and provision for complete construction period until
taking over for equipment, building site equipment, containers,
offices, staff housing, locker rooms, lifting and hoisting devices,
scaffolding ,machinery (eg excavators, loader, cranes, mobile
cranes, cherry picker, fork lifts, concrete batching plant etc.), tools,
staff etc. to complete the Subcontract Work
Project and site management during construction period:
Project and site administration, supervisors, QA/ QC management,
security, other staff, field expenses, indirect expenses etc.

5303195 KPC II_Bid Form_Soil Improvement Rev01_2016-10-03.docx

75,000

50,000

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MAN Diesel & Turbo SE


1.Ground Improvement Works
without indirect cost and according to below mentioned technical specification

1-2.10

Execution of ground improvement works on basis of the technical


specification 5302765_KPC_II_RfQ_planning execution
works_Ground_Improvment_rev_-_21_09_2016 and all its
appendixes, the provided technical terms and specificstions and on
basis of the masses provided within the BoQ 5303195 KPC II BoQ - Piling works rev- 2016-10-01
TOTAL AMOUNT 1.0 GROUND IMPROVEMENT WORKS

2,432,250

2,557,250

3. Unit prices and hourly rates


Indicate below the rates to be used for labour and equipment if the Contractor specifies that any extra
work is to be performed on a time and material basis. Hourly rates shall include all applicable payroll
burdens, cost for small tools and consumables, taxes, overhead, indirect cost, profit and related
charges:
Description of Labour Classification/ Type of Equipment

Hourly rate
[USD/ hour]

STAFF:
Site Manager

11.33

Construction / Commissioning Manager

8.50

QA/ QC Manager

8.50

HSE Manager

7.50

Head Mason

Foreman

8.00

SKILLED WORKER:
Machine Operator

5.50

Concrete Worker

3.50

Underground worker

3.00

Erection Supervisor

4.00

Electrician

4.50

Helper

2.50

5303195 KPC II_Bid Form_Soil Improvement Rev01_2016-10-03.docx

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MAN Diesel & Turbo SE


Work in overtime in percentage rel. Unit Rates [%]:

Till 10 p.m.:

+100%

After 10 p.m.:

+100%

Saturday:

Sunday:

Shifts:

NA
+100%

Double shift: NA

Night shift:

NA

ERECTION EQUIPMENT:

Daily rate
[USD/ day]

Weekly rate
[USD/ week]

Truck and trailer incl. driver

NA

NA

Mobile crane 25 t incl. operator

NA

NA

Mobile crane 150 t incl. operator

NA

NA

Mobile crane 250 t incl. operator

NA

NA

Tower Crane 100 t incl. operator

NA

NA

Truck 20 t incl. driver

NA

NA

Truck 40 t incl. driver

NA

NA

Forklift 5 t

NA

NA

Working-platform 20m (hydraulic)

NA

NA

Cherry picker 40m

NA

NA

Excavator 29 t incl. operator

NA

NA

Pile driver or similar machinery incl. operator

NA

NA

Hydraulic drilling device incl. operator (Rotary Rig)

NA

NA

Wheel loader

NA

NA

Telescopic handler 4t lifting capacity

NA

NA

TOOLS AND MEDIUM EQUIPMENT

Daily rate
[USD/ day]

Weekly rate
[USD/ week]

Power distrib. cabinet 125 A

NA

NA

Power distrib. cabinet 63 A

NA

NA

Power cable, 20m

NA

NA

Acetylene welding device

NA

NA

Mechanics tool box

NA

NA

Fitters tool box

NA

NA

5303195 KPC II_Bid Form_Soil Improvement Rev01_2016-10-03.docx

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MAN Diesel & Turbo SE


CONTAINER

Daily rate
[USD/ day]

Weekly rate
[USD/ week]

Office-container incl. kitchenette (12x3)m

75

525

Labour-container (6x3)m

35

245

Sanitary-container (6x3)m

35

245

Toilet-cabines (2x2)m

15

105

Tool-container (12x3)m

50

350

Material-container (12x3)m

50

350

Description of labour classification

Unit

Unit RateUnit Rate


[USD/ Unit]

Standard penetration test

[pcs.]

NA

Plate load test

[pcs.]

NA

Zone load test

[pcs.]

NA

4. Suspension and idle time


In case the Consortial Partner Work is suspended, subject to extension of time, idleness and
interruptions, the following rates shall apply and be the full and only compensation:
Description

Cost
[USD/ week]

Provision of complete site installations for ground improvement/


piling works
(incl. all for the erection necessary tools, materials, consumables,
equipments, scaffolding and handling means, indirect labour costs, site

5,000

Provision of complete project and site management


(incl. all for the engineering, procurement and order processing
necessary tools, materials, consumables, equipments and handling
means, indirect labour costs, back-office administration and overheads)

5,000

The Subcontractor has in that case to prove to MAN Diesel & Turbo SE that the staff, tools, equipment
and material etc. could not be appointed to any other work. The Subcontractor has to execute every
just and reasonable action to prevent MAN Diesel & Turbo SE from costs arising out of that
suspension, extension of time, idleness and interruption.

5. Sub-Subcontractors and suppliers


Please list below the trade or item category and the intended sub-subcontractors and suppliers. If
insufficient space is available, use separate sheet of paper and attach to the Bid submission.

5303195 KPC II_Bid Form_Soil Improvement Rev01_2016-10-03.docx

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MAN Diesel & Turbo SE


TRADE/ITEM

PORTION OF THE WORK

NAME OF SUBSUBCONTRACTOR

SteelReinforcement

17%

AghaSteelIndustries

ConcreteReadyMix

25%

DREADYMIXCONCRETE(PVT)LTD

We acknowledge that we have investigated the above sub-subcontractors and suppliers and confirm
that they are reliable and competent to carry out the work satisfactorily. It is agreed that there will be
no substitution of, or any addition of, sub-subcontractors without the prior written approval of the
Contractor.

6. Name of surety
I (we) hereby propose

INSURANCE GUARANTEE FROM EFU GENERAL INSURANCE LTD.


(Name of Bank)
Which is willing to become bound with the Bidder for the due performance and fulfillment of the said
Subcontract.
SURETY MUST BE A SATISFACTORY GUARANTEE COMPANY, SUBJECT TO THE APPROVAL
OF THE CONTRACTOR, AND GUARANTEES ARE TO BE IN THE FORM PRESCRIBED BY THE
CONTRACTOR AS PER THE DRAFTS PROVIDED.

5303195 KPC II_Bid Form_Soil Improvement Rev01_2016-10-03.docx

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5303195 KPC II Pakistan250 MW Power Plant13 x 18V 51/60 DF+DCC

Bill of Quantity for Piling Works


STANDARD POWERPLANT 13 x 18V 51/60 DF, 3 LOADING BAY, 2 MAINTENANCE BAY
Sea water cooling
2 x Tank Farm; 1 x Unloading Station, DCC
Ambient conditions:

BoQ, Rev. 0, dated October 2016

Bidder:
NATIONAL BORING PIONEER CO.
9/21-22,Commercial Area Main Road,Bus Stop No.10
Liaquatabad, Karachi.

Project:
MP.-Nr:

KPC II, Pakistan


5303195
MW POWER PLANT

Powerplant 13 x 18V 51/60 DF


ITEM

10

DESCRIPTION OF WORK

QTY

UNIT

UNIT PRICE
USD

AMOUNT
USD

GENERAL
In the works the following shall be included as a minimum scope, but
not limited:
- preparing of a well bearing gravel layer for placment and working plane of
the drilling machinery for the drilling areas
- drilling of piles for all existing soil types at site as discribed in soil
investigation report
- disposal of drilled earth material, if this can not be used at site for filling
- supply and built-in of reinforcing steel for piles, bar reinforcement, Steel
grade 60 (fy = 4,200 kg/cm2) acc. ASTM A-615 or equal, including up to 0.8
m bar lapping into ground slab
- supply and pooring of concrete (fc cube > 35 MPa = 5250 psi) for drilled
piles
- cutting of weak concrete at top of pile (at least 0.30 m have to be cutted)
- length of pile will be measured for billing from top of concrete to bottom of
pile

10-010

Mobilization, provision and demobilization of tools, staff, all equipment and


materials:
Building site equipment (job site facilities) incl. mobilization, demobilization and
provision for complete construction period until taking over for equipment,
building site equipment, containers, offices, staff housing, locker rooms, lifting
and hoisting devices, scaffolding ,machinery (eg excavators, loader, cranes,
mobile cranes, cherry picker, fork lifts, concrete batching plant etc.), tools,
staff etc. to complete the Subcontract Work

1.00

pcs

75,000.00 USD

10-020

Project and site management during construction period:


Project and site administration, supervisors, QA/ QC management, security,
other staff, field expenses, indirect expenses etc.

1.00

pcs

50,000.00 USD

20

Piling works

20-001

Drilled pile, diameter approx. 0.76 m, length up to 15.00 m


17,500.00
(supply of materials see below) incl. all side works like but not limited to
drilling of holes, installation of reinforcement, installation of concrete, cutting of
the pile-top to the required cut-off level, disposal of not needed material etc.

55.00

962,500.00 USD

20-002

Supply of Concrete (fc cube > 35 MPa = 5250 psi) for piles acording to the
technical terms and consotions incl. All needed test and documentation

8,000.00

105.00

840,000.00 USD

20-003

Supply of reinforcing steel cage for all piles, bar reinforcement, Steel grade 60
(fy = 4,200 kg/cm2) acc. ASTM A-615 or equal

625.00

950.00

593,750.00 USD

20-004

Static pile load test

3.00

pcs

12,000.00

36,000.00 USD

30-0107 Excavation for foundations and ground slab


30-0110 Microleveling below foundations and ground slabs
30-0111 Backfilling with excavated material and compacting in layers of 20 cm up to
95% of the maximum density acc. to Modified Proctor Test
30-0112 Disposal of not usable excavated material incl. Intermediate strarage, loading,
transport and disposal at an approved dumping site

11,200.00
5,350.00
7,400.00

m
m
m

4.500
5.000
5.500

Unit Price
Unit Price
Unit Price

7,400.00

4.500

Unit Price

30-0113 Backfilling with fill material or gravel according to "General technical


specificaton for civil works,chapter 5: earth works" and compacting in layers of
20 cm
30-0114 Supply of fill material or gravel according to "General technical specificaton for
civil works,chapter 5: earth works" for the preperation of the ground level or
backfilling of excavated area

7,400.00

3.750

Unit Price

7,400.00

21.250

Unit Rates

30

Earth Works

5303195 KPC II - BoQ - NBPPECE - Aug

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