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14-720

1.PROPERTIES OF PRESTRESSED SPUN CONCRETE POLE


PRODUCTS :14-190-720
1.Length

14000 mm

2.Outer diameter at tip-end

190 mm

3.Outer diameter at button-end

377 mm

4. Taper

75

5. Out. Dia. 'of Supporting Point

345 mm

6. Inner Dia of Supporting Point

205 mm

7. Pcd of the Supporting Point

285 mm

8. Radius of Supporting Point(outer)

17 Cm

9. Radius of Supporting Point(inner)

10 Cm

10.Radius of Pcd of steel bar (supporting point)

14 Cm

11. Laod

7.0 Kn

4.Wall thickeness of supporting point

70 mm

5.Height of supporting point(embeded depth under ground level)


6.Height of loading point(from supporting to the loading point)

2400 mm
11350 mm

7.No. of PC-bar

8 pcs

8.Diameter of PC-bar

13 mm

9.Diameter of non-tension bar

13 mm

10. No. of non-tension bar

8 pcs

11.Diameter of spiral stirrups

4 mm

12.Pitch of spiral stirrups

30 ~ 100mm

13.Cracking Bending monent


14.Breaking Bending moment

2.PROTERTIES OF MATERIALS USEDED FOR PC SPUN CONCRETE POLES


1. Prestressing Steel Bar
a)Type : High tensile deformed prestressing steel bar (Jis G 3109)
b)Diameter :

13 mm

c)Ultimate tensile strength ;Fpu

1,422 N/

14-720

d)Yield strength : 1,275 N/


e)Modulus of elasticity ; Es :

196 kn/

f)Max. relaxation, 1000hr :

3%

2. Concrete
a)Characteristic cube strength at 28days ; Fcu:

60 N/

b)Target mean cube strength at 28 days; : 67.5 N/


c)Strength at transfer; :

30 N/mm2

d)Modulus of elasticity at 28 days ; Ec28 :

32 KN/

e)Modulus of elasticity at transfer; Ect :

22 KN/

f)Shrinkage :

100 x 10-6

g)Creep coeffciemt :

1.8

h)Mix. Proportions : for Reference


Constituents
weight (kg)

Cement
480

Water
150

F. Agg.
720

C. Agg.
1089

Add.
4.8

i)Maximum size of coarse aggregate : 16mm


j)Slump of plastic concrete : 5010mm
3.DEGIGN CALCULATION OF PC SPUN CONDCRETE POLES
*SUPPORTING POINT
a)Outer diameter at supporting point
b)Wall thickness :

345 mm

50 mm

c) Sectional area of PC-bar ;


*Api =

pc-bar + non-tension bar

Ap = Api x n =

21.2 c

132.7

d)Effective area ; Ae = Ac + n x Ap
* n = Es/Ect where : Ec =196KN/mm2, Ect ;Modulus of elasticity of concrete at age "t"
,Ect = Ec28(0.4 +0.6 Fcut/Fcu28) (7.2. BS8110:part2-1985)
= 32(0.4 + 0.6 x 30/60) =

22.4 KN/

where Modulus of elasticity of concrete at 28 days, Ec28 = 32KN/

14-720

(Table 7.2. BS8110 : part 2 - 1985)cube strength of concrete at transfer,


Fcu.t = 30 N/mm2(7.4.3.4.2 BS 8004-1986) cube concrete of concrete at 28days,
Fcu28 = 60N/mm2
Thus , n = 196/22.4 =
8.75
e)Sectional area of concrete(Supporting Point); Ac :
f)Moment of inertia of concrete;

604

79,699 cm: 0.785 x (ro - r1 ) + n.Ap.rp/2


4,620

g)Transformed section modulus ; Ze : Ie/ro =

995 N/

h)Initial prestress ;
Fpi = 0.7 x Fpu =
h)Initial prestress ;Fpi = 0.7 x Fpu = 995 N/mm2

A. EFFECTIVE PRESTRESS in CONCRETE ; Fce


a)Prestress losses
1. Relaxation of PC-bar (4.8.2. BS8110 : part 1-1985),
Fpr = Fpi x 1000hr relaxation value x factor = 995 x 0.03 x 1.2 =

35.8 N/

where, relaxation value = 3% as informer by manufacturer, factor = 1.2 as


assumed from Table 4.6 of BS8110 : part - 1985
2. Elastic defomation of concrete (4.8.3. BS8110 : part 1-1985) ; Fpd
306.1 N/

Fpd = n[ Fpi x Ap/ Ac + (n-1)Ap] =

3. Creep of concrete (7.3.BS8110 : Part 2-1985 & 4.8.5.2 BS8110: Part 1 -1985)
Fpcr = Ecc x Es , where Ecc(creep of concrete) = Stress x @ / Ect
@=

1.8 (creep coefficient)

stress = (Fpi - Fpd)Ap / Ac + (n-1)Ap =


Thus, Fpcr =

19.0 N/mm2

299.5 N/

4.Shrinkage of concrete(4.8.4 BS8110: part1-1985 & 7.4 BS8110 : part2-1985)


19.6 N/

Fsh = 100 x 10-6 x Es = 100 x 10-6 x 196000 =


Total losses, Fpl = Fpr + Fpd + Fpcr + Fsh =

661.0 N/mm2

14-720
b)Effective prestress in concrete ;Fce
Fce = (Fpi - Fpl)Ap / Ac - Ap =

12.16 N/mm2

B.CRACKING BENDING MOMENT ; Mc


Mc = Ze(Fbc + Fce), where Flexual tensile strength of concrete,
Fbc = 0.45 Fcu28 + 1.7 = 0.45 60 + 1.7 =
Thus, Mc =

7.75

5.2 N/(4.3.4.3.BS8110:part-1985)

4620 (5.19 + 10.72) =

80,120

80 KN-m

C.BREACKING BENDING MOMENT ; Mu


Mu = C.Ap.Fpu.d
Mu = 0.34.Ap.Fpu.d =
PL : Mc/ HL =

354,058

PL : Load of supporting point


HL : Height of loading point

354.06 kn.m

7.06 kn

*Bending moment by design load, MD


Md = Pd x HL

Thus, Md =
Safety factor, Fu :

where, Design Load , Pd =


and Height of loading Point, HL=
79450 kn-mm

7.0
11350

79.5 Kn-m

Mu/Md=

4.5 >2.6

o.k

720 kg

14-650

1.PROPERTIES OF PRESTRESSED SPUN CONCRETE POLE


PRODUCTS :14-190-650
1.Length

14000 mm

2.Outer diameter at tip-end

190 mm

3.Outer diameter at button-end

377 mm

4. Taper

75

5. Out. Dia. 'of Supporting Point

345 mm

6. Inner Dia of Supporting Point

221 mm

7. Pcd of the Supporting Point

293 mm

8. Radius of Supporting Point(outer)

17 Cm

9. Radius of Supporting Point(inner)

11 Cm

10.Radius of Pcd of steel bar (supporting point)

15 Cm

11. Laod

6.3 Kn

4.Wall thickeness of supporting point

62 mm

5.Height of supporting point(embeded depth under ground level)


6.Height of loading point(from supporting to the loading point)

2400 mm
11350 mm

7.No. of PC-bar

8 pcs

8.Diameter of PC-bar

11 mm

9.Diameter of non-tension bar

11 mm

10. No. of non-tension bar

8 pcs

11.Diameter of spiral stirrups

3.2 mm

12.Pitch of spiral stirrups

30 ~ 100mm

13.Cracking Bending monent


14.Breaking Bending moment

2.PROTERTIES OF MATERIALS USEDED FOR PC SPUN CONCRETE POLES


1. Prestressing Steel Bar
a)Type : High tensile deformed prestressing steel bar (Jis G 3109)
b)Diameter :

11 mm

c)Ultimate tensile strength ;Fpu

1,422 N/

14-650

d)Yield strength : 1,275 N/


e)Modulus of elasticity ; Es :

196 kn/

f)Max. relaxation, 1000hr :

3%

2. Concrete
a)Characteristic cube strength at 28days ; Fcu:

60 N/

b)Target mean cube strength at 28 days; : 67.5 N/


c)Strength at transfer; :

30 N/mm2

d)Modulus of elasticity at 28 days ; Ec28 :

32 KN/

e)Modulus of elasticity at transfer; Ect :

22 KN/

f)Shrinkage :

100 x 10-6

g)Creep coeffciemt :

1.8

h)Mix. Proportions : for Reference


Constituents
weight (kg)

Cement
480

Water
150

F. Agg.
720

C. Agg.
1089

Add.
4.8

i)Maximum size of coarse aggregate : 16mm


j)Slump of plastic concrete : 5010mm
3.DEGIGN CALCULATION OF PC SPUN CONDCRETE POLES
*SUPPORTING POINT
a)Outer diameter at supporting point
b)Wall thickness :

345 mm

50 mm

c) Sectional area of PC-bar ;


*Api =

pc-bar + non-tension bar

Ap = Api x n =

15.2 c

95.0

d)Effective area ; Ae = Ac + n x Ap
* n = Es/Ect where : Ec =196KN/mm2, Ect ;Modulus of elasticity of concrete at age "t"
,Ect = Ec28(0.4 +0.6 Fcut/Fcu28) (7.2. BS8110:part2-1985)
= 32(0.4 + 0.6 x 30/60) =

22.4 KN/

where Modulus of elasticity of concrete at 28 days, Ec28 = 32KN/

14-650

(Table 7.2. BS8110 : part 2 - 1985)cube strength of concrete at transfer,


Fcu.t = 30 N/mm2(7.4.3.4.2 BS 8004-1986) cube concrete of concrete at 28days,
Fcu28 = 60N/mm2
Thus , n = 196/22.4 =
8.75
e)Sectional area of concrete(Supporting Point); Ac :
f)Moment of inertia of concrete;

551

72,073 cm: 0.785 x (ro - r1 ) + n.Ap.rp/2


4,178

g)Transformed section modulus ; Ze : Ie/ro =

995 N/

h)Initial prestress ;
Fpi = 0.7 x Fpu =
h)Initial prestress ;Fpi = 0.7 x Fpu = 995 N/mm2

A. EFFECTIVE PRESTRESS in CONCRETE ; Fce


a)Prestress losses
1. Relaxation of PC-bar (4.8.2. BS8110 : part 1-1985),
Fpr = Fpi x 1000hr relaxation value x factor = 995 x 0.03 x 1.2 =

35.8 N/

where, relaxation value = 3% as informer by manufacturer, factor = 1.2 as


assumed from Table 4.6 of BS8110 : part - 1985
2. Elastic defomation of concrete (4.8.3. BS8110 : part 1-1985) ; Fpd
240.7 N/

Fpd = n[ Fpi x Ap/ Ac + (n-1)Ap] =

3. Creep of concrete (7.3.BS8110 : Part 2-1985 & 4.8.5.2 BS8110: Part 1 -1985)
Fpcr = Ecc x Es , where Ecc(creep of concrete) = Stress x @ / Ect
@=

1.8 (creep coefficient)

stress = (Fpi - Fpd)Ap / Ac + (n-1)Ap =


Thus, Fpcr =

17.1 N/mm2

270.0 N/

4.Shrinkage of concrete(4.8.4 BS8110: part1-1985 & 7.4 BS8110 : part2-1985)


19.6 N/

Fsh = 100 x 10-6 x Es = 100 x 10-6 x 196000 =


Total losses, Fpl = Fpr + Fpd + Fpcr + Fsh =

566.1 N/mm2

14-650
b)Effective prestress in concrete ;Fce
Fce = (Fpi - Fpl)Ap / Ac - Ap =

12.17 N/mm2

B.CRACKING BENDING MOMENT ; Mc


Mc = Ze(Fbc + Fce), where Flexual tensile strength of concrete,
Fbc = 0.45 Fcu28 + 1.7 = 0.45 60 + 1.7 =
Thus, Mc =

7.75

5.2 N/(4.3.4.3.BS8110:part-1985)

4178 (5.19 + 10.72) =

72,504

73 KN-m

C.BREACKING BENDING MOMENT ; Mu


Mu = C.Ap.Fpu.d
Mu = 0.34.Ap.Fpu.d =
PL : Mc/ HL =

253,497

PL : Load of supporting point


HL : Height of loading point

253.50 kn.m

6.39 kn

*Bending moment by design load, MD


Md = Pd x HL

Thus, Md =
Safety factor, Fu :

where, Design Load , Pd =


and Height of loading Point, HL=
71505 kn-mm

6.3
11350

71.5 Kn-m

Mu/Md=

3.5 >2.6

o.k

652 kg

14-540

1.PROPERTIES OF PRESTRESSED SPUN CONCRETE POLE


PRODUCTS :14-190-540
1.Length

14000 mm

2.Outer diameter at tip-end

190 mm

3.Outer diameter at button-end

377 mm

4. Taper

75

5. Out. Dia. 'of Supporting Point

345 mm

6. Inner Dia of Supporting Point

225 mm

7. Pcd of the Supporting Point

295 mm

8. Radius of Supporting Point(outer)

17 Cm

9. Radius of Supporting Point(inner)

11 Cm

10.Radius of Pcd of steel bar (supporting point)

15 Cm

11. Laod

5.3 Kn

4.Wall thickeness of supporting point

60 mm

5.Height of supporting point(embeded depth under ground level)


6.Height of loading point(from supporting to the loading point)

2400 mm
11350 mm

7.No. of PC-bar

8 pcs

8.Diameter of PC-bar

9.2 mm

9.Diameter of non-tension bar

9.2 mm

10. No. of non-tension bar

8 pcs

11.Diameter of spiral stirrups

3.2 mm

12.Pitch of spiral stirrups

30 ~ 100mm

13.Cracking Bending monent


14.Breaking Bending moment

2.PROTERTIES OF MATERIALS USEDED FOR PC SPUN CONCRETE POLES


1. Prestressing Steel Bar
a)Type : High tensile deformed prestressing steel bar (Jis G 3109)
b)Diameter :

9.2 mm

c)Ultimate tensile strength ;Fpu

1,422 N/

14-540

d)Yield strength : 1,275 N/


e)Modulus of elasticity ; Es :

196 kn/

f)Max. relaxation, 1000hr :

3%

2. Concrete
a)Characteristic cube strength at 28days ; Fcu:

60 N/

b)Target mean cube strength at 28 days; : 67.5 N/


c)Strength at transfer; :

30 N/mm2

d)Modulus of elasticity at 28 days ; Ec28 :

32 KN/

e)Modulus of elasticity at transfer; Ect :

22 KN/

f)Shrinkage :

100 x 10-6

g)Creep coeffciemt :

1.8

h)Mix. Proportions : for Reference


Constituents
weight (kg)

Cement
480

Water
150

F. Agg.
720

C. Agg.
1089

Add.
4.8

i)Maximum size of coarse aggregate : 16mm


j)Slump of plastic concrete : 5010mm
3.DEGIGN CALCULATION OF PC SPUN CONDCRETE POLES
*SUPPORTING POINT
a)Outer diameter at supporting point
b)Wall thickness :

345 mm

50 mm

c) Sectional area of PC-bar ;


*Api =

pc-bar + non-tension bar

Ap = Api x n =

10.6 c

66.4

d)Effective area ; Ae = Ac + n x Ap
* n = Es/Ect where : Ec =196KN/mm2, Ect ;Modulus of elasticity of concrete at age "t"
,Ect = Ec28(0.4 +0.6 Fcut/Fcu28) (7.2. BS8110:part2-1985)
= 32(0.4 + 0.6 x 30/60) =

22.4 KN/

where Modulus of elasticity of concrete at 28 days, Ec28 = 32KN/

10

14-540

(Table 7.2. BS8110 : part 2 - 1985)cube strength of concrete at transfer,


Fcu.t = 30 N/mm2(7.4.3.4.2 BS 8004-1986) cube concrete of concrete at 28days,
Fcu28 = 60N/mm2
Thus , n = 196/22.4 =
8.75
e)Sectional area of concrete(Supporting Point); Ac :
f)Moment of inertia of concrete;

537

67,051 cm: 0.785 x (ro - r1 ) + n.Ap.rp/2


3,887

g)Transformed section modulus ; Ze : Ie/ro =

995 N/

h)Initial prestress ;
Fpi = 0.7 x Fpu =
h)Initial prestress ;Fpi = 0.7 x Fpu = 995 N/mm2

A. EFFECTIVE PRESTRESS in CONCRETE ; Fce


a)Prestress losses
1. Relaxation of PC-bar (4.8.2. BS8110 : part 1-1985),
Fpr = Fpi x 1000hr relaxation value x factor = 995 x 0.03 x 1.2 =

35.8 N/

where, relaxation value = 3% as informer by manufacturer, factor = 1.2 as


assumed from Table 4.6 of BS8110 : part - 1985
2. Elastic defomation of concrete (4.8.3. BS8110 : part 1-1985) ; Fpd
173.1 N/

Fpd = n[ Fpi x Ap/ Ac + (n-1)Ap] =

3. Creep of concrete (7.3.BS8110 : Part 2-1985 & 4.8.5.2 BS8110: Part 1 -1985)
Fpcr = Ecc x Es , where Ecc(creep of concrete) = Stress x @ / Ect
@=

1.8 (creep coefficient)

stress = (Fpi - Fpd)Ap / Ac + (n-1)Ap =


Thus, Fpcr =

14.1 N/mm2

222.2 N/

4.Shrinkage of concrete(4.8.4 BS8110: part1-1985 & 7.4 BS8110 : part2-1985)


19.6 N/

Fsh = 100 x 10-6 x Es = 100 x 10-6 x 196000 =


Total losses, Fpl = Fpr + Fpd + Fpcr + Fsh =

450.7 N/mm2

11

14-540
b)Effective prestress in concrete ;Fce
Fce = (Fpi - Fpl)Ap / Ac - Ap =

10.99 N/mm2

B.CRACKING BENDING MOMENT ; Mc


Mc = Ze(Fbc + Fce), where Flexual tensile strength of concrete,
Fbc = 0.45 Fcu28 + 1.7 = 0.45 60 + 1.7 =
Thus, Mc =

7.75

5.2 N/(4.3.4.3.BS8110:part-1985)

3887 (5.19 + 10.72) =

62,891

63 KN-m

C.BREACKING BENDING MOMENT ; Mu


Mu = C.Ap.Fpu.d
Mu = 0.34.Ap.Fpu.d =
PL : Mc/ HL =

177,322

PL : Load of supporting point


HL : Height of loading point

177.32 kn.m

5.54 kn

*Bending moment by design load, MD


Md = Pd x HL

Thus, Md =
Safety factor, Fu :

where, Design Load , Pd =


and Height of loading Point, HL=
60155 kn-mm

5.3
11350

60.2 Kn-m

Mu/Md=

2.9 >2.6

12

o.k

565 kg

12-720

1.PROPERTIES OF PRESTRESSED SPUN CONCRETE POLE


PRODUCTS :12-190-720
1.Length

12000 mm

2.Outer diameter at tip-end

190 mm

3.Outer diameter at button-end

350 mm

4. Taper

75

5. Out. Dia. 'of Supporting Point

323 mm

6. Inner Dia of Supporting Point

173 mm

7. Pcd of the Supporting Point

258 mm

8. Radius of Supporting Point(outer)

16 Cm

9. Radius of Supporting Point(inner)

9 Cm

10.Radius of Pcd of steel bar (supporting point)

13 Cm

11. Laod

7.0 Kn

4.Wall thickeness of supporting point

75 mm

5.Height of supporting point(embeded depth under ground level)

2000 mm

6.Height of loading point(from supporting to the loading point)

9750 mm

7.No. of PC-bar

8 pcs

8.Diameter of PC-bar

13 mm

9.Diameter of non-tension bar

13 mm

10. No. of non-tension bar

8 pcs

11.Diameter of spiral stirrups

4 mm

12.Pitch of spiral stirrups

30 ~ 100mm

13.Cracking Bending monent


14.Breaking Bending moment

2.PROTERTIES OF MATERIALS USEDED FOR PC SPUN CONCRETE POLES


1. Prestressing Steel Bar
a)Type : High tensile deformed prestressing steel bar (Jis G 3109)
b)Diameter :

13 mm

c)Ultimate tensile strength ;Fpu

1,422 N/

13

12-720

d)Yield strength : 1,275 N/


e)Modulus of elasticity ; Es :

196 kn/

f)Max. relaxation, 1000hr :

3%

2. Concrete
a)Characteristic cube strength at 28days ; Fcu:

60 N/

b)Target mean cube strength at 28 days; : 67.5 N/


c)Strength at transfer; :

30 N/mm2

d)Modulus of elasticity at 28 days ; Ec28 :

32 KN/

e)Modulus of elasticity at transfer; Ect :

22 KN/

f)Shrinkage :

100 x 10-6

g)Creep coeffciemt :

1.8

h)Mix. Proportions : for Reference


Constituents
weight (kg)

Cement
480

Water
150

F. Agg.
720

C. Agg.
1089

Add.
4.8

i)Maximum size of coarse aggregate : 16mm


j)Slump of plastic concrete : 5010mm
3.DEGIGN CALCULATION OF PC SPUN CONDCRETE POLES
*SUPPORTING POINT
a)Outer diameter at supporting point
b)Wall thickness :

323 mm

50 mm

c) Sectional area of PC-bar ;


*Api =

pc-bar + non-tension bar

Ap = Api x n =

21.2 c

132.7

d)Effective area ; Ae = Ac + n x Ap
* n = Es/Ect where : Ec =196KN/mm2, Ect ;Modulus of elasticity of concrete at age "t"
,Ect = Ec28(0.4 +0.6 Fcut/Fcu28) (7.2. BS8110:part2-1985)
= 32(0.4 + 0.6 x 30/60) =

22.4 KN/

where Modulus of elasticity of concrete at 28 days, Ec28 = 32KN/

14

12-720

(Table 7.2. BS8110 : part 2 - 1985)cube strength of concrete at transfer,


Fcu.t = 30 N/mm2(7.4.3.4.2 BS 8004-1986) cube concrete of concrete at 28days,
Fcu28 = 60N/mm2
Thus , n = 196/22.4 =
8.75
e)Sectional area of concrete(Supporting Point); Ac :
f)Moment of inertia of concrete;

585

64,688 cm: 0.785 x (ro - r1 ) + n.Ap.rp/2


4,001

g)Transformed section modulus ; Ze : Ie/ro =

995 N/

h)Initial prestress ;
Fpi = 0.7 x Fpu =
h)Initial prestress ;Fpi = 0.7 x Fpu = 995 N/mm2

A. EFFECTIVE PRESTRESS in CONCRETE ; Fce


a)Prestress losses
1. Relaxation of PC-bar (4.8.2. BS8110 : part 1-1985),
Fpr = Fpi x 1000hr relaxation value x factor = 995 x 0.03 x 1.2 =

35.8 N/

where, relaxation value = 3% as informer by manufacturer, factor = 1.2 as


assumed from Table 4.6 of BS8110 : part - 1985
2. Elastic defomation of concrete (4.8.3. BS8110 : part 1-1985) ; Fpd
316.4 N/

Fpd = n[ Fpi x Ap/ Ac + (n-1)Ap] =

3. Creep of concrete (7.3.BS8110 : Part 2-1985 & 4.8.5.2 BS8110: Part 1 -1985)
Fpcr = Ecc x Es , where Ecc(creep of concrete) = Stress x @ / Ect
@=

1.8 (creep coefficient)

stress = (Fpi - Fpd)Ap / Ac + (n-1)Ap =


Thus, Fpcr =

19.2 N/mm2

302.8 N/

4.Shrinkage of concrete(4.8.4 BS8110: part1-1985 & 7.4 BS8110 : part2-1985)


19.6 N/

Fsh = 100 x 10-6 x Es = 100 x 10-6 x 196000 =


Total losses, Fpl = Fpr + Fpd + Fpcr + Fsh =

674.5 N/mm2

15

12-720
b)Effective prestress in concrete ;Fce
Fce = (Fpi - Fpl)Ap / Ac - Ap =

12.07 N/mm2

B.CRACKING BENDING MOMENT ; Mc


Mc = Ze(Fbc + Fce), where Flexual tensile strength of concrete,
Fbc = 0.45 Fcu28 + 1.7 = 0.45 60 + 1.7 =
Thus, Mc =

7.75

5.2 N/(4.3.4.3.BS8110:part-1985)

4001 (5.19 + 10.72) =

69,043

69 KN-m

C.BREACKING BENDING MOMENT ; Mu


Mu = C.Ap.Fpu.d
Mu = 0.34.Ap.Fpu.d =
PL : Mc/ HL =

331,822

PL : Load of supporting point


HL : Height of loading point

331.82 kn.m

7.08 kn

*Bending moment by design load, MD


Md = Pd x HL

Thus, Md =
Safety factor, Fu :

where, Design Load , Pd =


and Height of loading Point, HL=
68250 kn-mm

7.0
9750

68.3 Kn-m

Mu/Md=

4.9 >2.6

16

o.k

723 kg

12-650

1.PROPERTIES OF PRESTRESSED SPUN CONCRETE POLE


PRODUCTS :12-190-650
1.Length

12000 mm

2.Outer diameter at tip-end

190 mm

3.Outer diameter at button-end

350 mm

4. Taper

75

5. Out. Dia. 'of Supporting Point

323 mm

6. Inner Dia of Supporting Point

193 mm

7. Pcd of the Supporting Point

258 mm

8. Radius of Supporting Point(outer)

16 Cm

9. Radius of Supporting Point(inner)

10 Cm

10.Radius of Pcd of steel bar (supporting point)

13 Cm

11. Laod

6.3 Kn

4.Wall thickeness

65 mm

5.Height of supporting point(embeded depth under ground level)

2000 mm

6.Height of loading point(from supporting to the loading point)

9750 mm

7.No. of PC-bar

8 pcs

8.Diameter of PC-bar

11 mm

9.Diameter of non-tension bar

11 mm

10. No. of non-tension bar

8 pcs

11.Diameter of spiral stirrups

3.2 mm

12.Pitch of spiral stirrups

30 ~ 100mm

13.Cracking Bending monent


14.Breaking Bending moment

2.PROTERTIES OF MATERIALS USEDED FOR PC SPUN CONCRETE POLES


1. Prestressing Steel Bar
a)Type : High tensile deformed prestressing steel bar (Jis G 3109)
b)Diameter :

11 mm

c)Ultimate tensile strength ;Fpu

1,422 N/

17

12-650

d)Yield strength : 1,275 N/


e)Modulus of elasticity ; Es :

196 kn/

f)Max. relaxation, 1000hr :

3%

2. Concrete
a)Characteristic cube strength at 28days ; Fcu:

60 N/

b)Target mean cube strength at 28 days; : 67.5 N/


c)Strength at transfer; :

30 N/mm2

d)Modulus of elasticity at 28 days ; Ec28 :

32 KN/

e)Modulus of elasticity at transfer; Ect :

22 KN/

f)Shrinkage :

100 x 10-6

g)Creep coeffciemt :

1.8

h)Mix. Proportions : for Reference


Constituents
weight (kg)

Cement
480

Water
150

F. Agg.
720

C. Agg.
1089

Add.
4.8

i)Maximum size of coarse aggregate : 16mm


j)Slump of plastic concrete : 5010mm
3.DEGIGN CALCULATION OF PC SPUN CONDCRETE POLES
*SUPPORTING POINT
a)Outer diameter at supporting point
b)Wall thickness :

323 mm

50 mm

c) Sectional area of PC-bar ;


*Api =

pc-bar + non-tension bar

Ap = Api x n =

15.2 c

95.0

d)Effective area ; Ae = Ac + n x Ap
* n = Es/Ect where : Ec =196KN/mm2, Ect ;Modulus of elasticity of concrete at age "t"
,Ect = Ec28(0.4 +0.6 Fcut/Fcu28) (7.2. BS8110:part2-1985)
= 32(0.4 + 0.6 x 30/60) =

22.4 KN/

where Modulus of elasticity of concrete at 28 days, Ec28 = 32KN/

18

12-650

(Table 7.2. BS8110 : part 2 - 1985)cube strength of concrete at transfer,


Fcu.t = 30 N/mm2(7.4.3.4.2 BS 8004-1986) cube concrete of concrete at 28days,
Fcu28 = 60N/mm2
Thus , n = 196/22.4 =
8.75
e)Sectional area of concrete(Supporting Point); Ac :
f)Moment of inertia of concrete;

527

57,862 cm: 0.785 x (ro - r1 ) + n.Ap.rp/2


3,579

g)Transformed section modulus ; Ze : Ie/ro =

995 N/

h)Initial prestress ;
Fpi = 0.7 x Fpu =
h)Initial prestress ;Fpi = 0.7 x Fpu = 995 N/mm2

A. EFFECTIVE PRESTRESS in CONCRETE ; Fce


a)Prestress losses
1. Relaxation of PC-bar (4.8.2. BS8110 : part 1-1985),
Fpr = Fpi x 1000hr relaxation value x factor = 995 x 0.03 x 1.2 =

35.8 N/

where, relaxation value = 3% as informer by manufacturer, factor = 1.2 as


assumed from Table 4.6 of BS8110 : part - 1985
2. Elastic defomation of concrete (4.8.3. BS8110 : part 1-1985) ; Fpd
251.5 N/

Fpd = n[ Fpi x Ap/ Ac + (n-1)Ap] =

3. Creep of concrete (7.3.BS8110 : Part 2-1985 & 4.8.5.2 BS8110: Part 1 -1985)
Fpcr = Ecc x Es , where Ecc(creep of concrete) = Stress x @ / Ect
@=

1.8 (creep coefficient)

stress = (Fpi - Fpd)Ap / Ac + (n-1)Ap =


Thus, Fpcr =

17.5 N/mm2

275.9 N/

4.Shrinkage of concrete(4.8.4 BS8110: part1-1985 & 7.4 BS8110 : part2-1985)


19.6 N/

Fsh = 100 x 10-6 x Es = 100 x 10-6 x 196000 =


Total losses, Fpl = Fpr + Fpd + Fpcr + Fsh =

582.8 N/mm2

19

12-650
b)Effective prestress in concrete ;Fce
Fce = (Fpi - Fpl)Ap / Ac - Ap =

12.23 N/mm2

B.CRACKING BENDING MOMENT ; Mc


Mc = Ze(Fbc + Fce), where Flexual tensile strength of concrete,
Fbc = 0.45 Fcu28 + 1.7 = 0.45 60 + 1.7 =
Thus, Mc =

7.75

5.2 N/(4.3.4.3.BS8110:part-1985)

3579 (5.19 + 10.72) =

62,349

62 KN-m

C.BREACKING BENDING MOMENT ; Mu


Mu = C.Ap.Fpu.d
Mu = 0.34.Ap.Fpu.d =
PL : Mc/ HL =

237,577

PL : Load of supporting point


HL : Height of loading point

237.58 kn.m

6.39 kn

*Bending moment by design load, MD


Md = Pd x HL

Thus, Md =
Safety factor, Fu :

where, Design Load , Pd =


and Height of loading Point, HL=
61425 kn-mm

6.3
9750

61.4 Kn-m

Mu/Md=

3.9 >2.6

20

o.k

653 kg

12-540

1.PROPERTIES OF PRESTRESSED SPUN CONCRETE POLE


PRODUCTS :12-190-540
1.Length

12000 mm

2.Outer diameter at tip-end

190 mm

3.Outer diameter at button-end

350 mm

4. Taper

75

5. Out. Dia. 'of Supporting Point

323 mm

6. Inner Dia of Supporting Point

203 mm

7. Pcd of the Supporting Point

263 mm

8. Radius of Supporting Point(outer)

16 Cm

9. Radius of Supporting Point(inner)

10 Cm

10.Radius of Pcd of steel bar (supporting point)

13 Cm

11. Laod

5.3 Kn

4.Wall thickeness

60 mm

5.Height of supporting point(embeded depth under ground level)

2000 mm

6.Height of loading point(from supporting to the loading point)

9750 mm

7.No. of PC-bar

8 pcs

8.Diameter of PC-bar

9.2 mm

9.Diameter of non-tension bar

8.3 mm

10. No. of non-tension bar

8 pcs

11.Diameter of spiral stirrups

3.2 mm

12.Pitch of spiral stirrups

30 ~ 100mm

13.Cracking Bending monent


14.Breaking Bending moment

2.PROTERTIES OF MATERIALS USEDED FOR PC SPUN CONCRETE POLES


1. Prestressing Steel Bar
a)Type : High tensile deformed prestressing steel bar (Jis G 3109)
b)Diameter :

9.2 mm

c)Ultimate tensile strength ;Fpu

1,422 N/

21

12-540

d)Yield strength : 1,275 N/


e)Modulus of elasticity ; Es :

196 kn/

f)Max. relaxation, 1000hr :

3%

2. Concrete
a)Characteristic cube strength at 28days ; Fcu:

60 N/

b)Target mean cube strength at 28 days; : 67.5 N/


c)Strength at transfer; :

30 N/mm2

d)Modulus of elasticity at 28 days ; Ec28 :

32 KN/

e)Modulus of elasticity at transfer; Ect :

22 KN/

f)Shrinkage :

100 x 10-6

g)Creep coeffciemt :

1.8

h)Mix. Proportions : for Reference


Constituents
weight (kg)

Cement
480

Water
150

F. Agg.
720

C. Agg.
1089

Add.
4.8

i)Maximum size of coarse aggregate : 16mm


j)Slump of plastic concrete : 5010mm
3.DEGIGN CALCULATION OF PC SPUN CONDCRETE POLES
*SUPPORTING POINT
a)Outer diameter at supporting point
b)Wall thickness :

323 mm

50 mm

c) Sectional area of PC-bar ;


*Api =

pc-bar + non-tension bar

Ap = Api x n =

9.6 c

66.4

d)Effective area ; Ae = Ac + n x Ap
* n = Es/Ect where : Ec =196KN/mm2, Ect ;Modulus of elasticity of concrete at age "t"
,Ect = Ec28(0.4 +0.6 Fcut/Fcu28) (7.2. BS8110:part2-1985)
= 32(0.4 + 0.6 x 30/60) =

22.4 KN/

where Modulus of elasticity of concrete at 28 days, Ec28 = 32KN/

22

12-540

(Table 7.2. BS8110 : part 2 - 1985)cube strength of concrete at transfer,


Fcu.t = 30 N/mm2(7.4.3.4.2 BS 8004-1986) cube concrete of concrete at 28days,
Fcu28 = 60N/mm2
Thus , n = 196/22.4 =
8.75
e)Sectional area of concrete(Supporting Point); Ac :
f)Moment of inertia of concrete;

496

52,549 cm: 0.785 x (ro - r1 ) + n.Ap.rp/2


3,250

g)Transformed section modulus ; Ze : Ie/ro =

995 N/

h)Initial prestress ;
Fpi = 0.7 x Fpu =
h)Initial prestress ;Fpi = 0.7 x Fpu = 995 N/mm2

A. EFFECTIVE PRESTRESS in CONCRETE ; Fce


a)Prestress losses
1. Relaxation of PC-bar (4.8.2. BS8110 : part 1-1985),
Fpr = Fpi x 1000hr relaxation value x factor = 995 x 0.03 x 1.2 =

35.8 N/

where, relaxation value = 3% as informer by manufacturer, factor = 1.2 as


assumed from Table 4.6 of BS8110 : part - 1985
2. Elastic defomation of concrete (4.8.3. BS8110 : part 1-1985) ; Fpd
Fpd = n[ Fpi x Ap/ Ac + (n-1)Ap] =

170.0 N/

3. Creep of concrete (7.3.BS8110 : Part 2-1985 & 4.8.5.2 BS8110: Part 1 -1985)
Fpcr = Ecc x Es , where Ecc(creep of concrete) = Stress x @ / Ect
@=

1.8 (creep coefficient)

stress = (Fpi - Fpd)Ap / Ac + (n-1)Ap =


Thus, Fpcr =

13.9 N/mm2

219.5 N/

4.Shrinkage of concrete(4.8.4 BS8110: part1-1985 & 7.4 BS8110 : part2-1985)


19.6 N/

Fsh = 100 x 10-6 x Es = 100 x 10-6 x 196000 =


Total losses, Fpl = Fpr + Fpd + Fpcr + Fsh =

444.9 N/mm2

23

12-540
b)Effective prestress in concrete ;Fce
Fce = (Fpi - Fpl)Ap / Ac - Ap =

10.90 N/mm2

B.CRACKING BENDING MOMENT ; Mc


Mc = Ze(Fbc + Fce), where Flexual tensile strength of concrete,
Fbc = 0.45 Fcu28 + 1.7 = 0.45 60 + 1.7 =
Thus, Mc =

7.75

5.2 N/(4.3.4.3.BS8110:part-1985)

3250 (5.19 + 10.72) =

52,297

52 KN-m

C.BREACKING BENDING MOMENT ; Mu


Mu = C.Ap.Fpu.d
Mu = 0.34.Ap.Fpu.d =
PL : Mc/ HL =

150,724

PL : Load of supporting point


HL : Height of loading point

150.72 kn.m

5.36 kn

*Bending moment by design load, MD


Md = Pd x HL

Thus, Md =
Safety factor, Fu :

where, Design Load , Pd =


and Height of loading Point, HL=
51675 kn-mm

5.3
9750

51.7 Kn-m

Mu/Md=

2.9 >2.6

24

o.k

547 kg

12-350

1.PROPERTIES OF PRESTRESSED SPUN CONCRETE POLE


PRODUCTS :12-190-350
1.Length

12000 mm

2.Outer diameter at tip-end

190 mm

3.Outer diameter at button-end

350 mm

4. Taper

75

5. Out. Dia. 'of Supporting Point

323 mm

6. Inner Dia of Supporting Point

203 mm

7. Pcd of the Supporting Point

263 mm

8. Radius of Supporting Point(outer)

16 Cm

9. Radius of Supporting Point(inner)

10 Cm

10.Radius of Pcd of steel bar (supporting point)

13 Cm

11. Laod

3.4 Kn

4.Wall thickeness

60 mm

5.Height of supporting point(embeded depth under ground level)

2000 mm

6.Height of loading point(from supporting to the loading point)

9750 mm

7.No. of PC-bar

8 pcs

8.Diameter of PC-bar

7.4 mm

9.Diameter of non-tension bar

7.4 mm

10. No. of non-tension bar

6 pcs

11.Diameter of spiral stirrups

2.9 mm

12.Pitch of spiral stirrups

30 ~ 100mm

13.Cracking Bending monent


14.Breaking Bending moment

2.PROTERTIES OF MATERIALS USEDED FOR PC SPUN CONCRETE POLES


1. Prestressing Steel Bar
a)Type : High tensile deformed prestressing steel bar (Jis G 3109)
b)Diameter :

7.4 mm

c)Ultimate tensile strength ;Fpu

1,422 N/

25

12-350

d)Yield strength : 1,275 N/


e)Modulus of elasticity ; Es :

196 kn/

f)Max. relaxation, 1000hr :

3%

2. Concrete
a)Characteristic cube strength at 28days ; Fcu:

60 N/

b)Target mean cube strength at 28 days; : 67.5 N/


c)Strength at transfer; :

30 N/mm2

d)Modulus of elasticity at 28 days ; Ec28 :

32 KN/

e)Modulus of elasticity at transfer; Ect :

22 KN/

f)Shrinkage :

100 x 10-6

g)Creep coeffciemt :

1.8

h)Mix. Proportions : for Reference


Constituents
weight (kg)

Cement
480

Water
150

F. Agg.
720

C. Agg.
1089

Add.
4.8

i)Maximum size of coarse aggregate : 16mm


j)Slump of plastic concrete : 5010mm
3.DEGIGN CALCULATION OF PC SPUN CONDCRETE POLES
*SUPPORTING POINT
a)Outer diameter at supporting point
b)Wall thickness :

323 mm

50 mm

c) Sectional area of PC-bar ;


*Api =

pc-bar + non-tension bar

Ap = Api x n =

6.0 c

43.0

d)Effective area ; Ae = Ac + n x Ap
* n = Es/Ect where : Ec =196KN/mm2, Ect ;Modulus of elasticity of concrete at age "t"
,Ect = Ec28(0.4 +0.6 Fcut/Fcu28) (7.2. BS8110:part2-1985)
= 32(0.4 + 0.6 x 30/60) =

22.4 KN/

where Modulus of elasticity of concrete at 28 days, Ec28 = 32KN/

26

12-350

(Table 7.2. BS8110 : part 2 - 1985)cube strength of concrete at transfer,


Fcu.t = 30 N/mm2(7.4.3.4.2 BS 8004-1986) cube concrete of concrete at 28days,
Fcu28 = 60N/mm2
Thus , n = 196/22.4 =
8.75
e)Sectional area of concrete(Supporting Point); Ac :
f)Moment of inertia of concrete;

496

49,801 cm: 0.785 x (ro - r1 ) + n.Ap.rp/2


3,080

g)Transformed section modulus ; Ze : Ie/ro =

995 N/

h)Initial prestress ;
Fpi = 0.7 x Fpu =
h)Initial prestress ;Fpi = 0.7 x Fpu = 995 N/mm2

A. EFFECTIVE PRESTRESS in CONCRETE ; Fce


a)Prestress losses
1. Relaxation of PC-bar (4.8.2. BS8110 : part 1-1985),
Fpr = Fpi x 1000hr relaxation value x factor = 995 x 0.03 x 1.2 =

35.8 N/

where, relaxation value = 3% as informer by manufacturer, factor = 1.2 as


assumed from Table 4.6 of BS8110 : part - 1985
2. Elastic defomation of concrete (4.8.3. BS8110 : part 1-1985) ; Fpd
Fpd = n[ Fpi x Ap/ Ac + (n-1)Ap] =

106.9 N/

3. Creep of concrete (7.3.BS8110 : Part 2-1985 & 4.8.5.2 BS8110: Part 1 -1985)
Fpcr = Ecc x Es , where Ecc(creep of concrete) = Stress x @ / Ect
@=

1.8 (creep coefficient)

stress = (Fpi - Fpd)Ap / Ac + (n-1)Ap =


Thus, Fpcr =

9.8 N/mm2

155.1 N/

4.Shrinkage of concrete(4.8.4 BS8110: part1-1985 & 7.4 BS8110 : part2-1985)


19.6 N/

Fsh = 100 x 10-6 x Es = 100 x 10-6 x 196000 =


Total losses, Fpl = Fpr + Fpd + Fpcr + Fsh =

317.4 N/mm2

27

12-350
b)Effective prestress in concrete ;Fce
Fce = (Fpi - Fpl)Ap / Ac - Ap =

8.32 N/mm2

B.CRACKING BENDING MOMENT ; Mc


Mc = Ze(Fbc + Fce), where Flexual tensile strength of concrete,
Fbc = 0.45 Fcu28 + 1.7 = 0.45 60 + 1.7 =
Thus, Mc =

7.75

5.2 N/(4.3.4.3.BS8110:part-1985)

3080 (5.19 + 10.72) =

41,606

42 KN-m

C.BREACKING BENDING MOMENT ; Mu


Mu = C.Ap.Fpu.d
Mu = 0.34.Ap.Fpu.d =
PL : Mc/ HL =

94.08 kn.m

94,078

PL : Load of supporting point


HL : Height of loading point

4.27 kn

*Bending moment by design load, MD


Md = Pd x HL

Thus, Md =
Safety factor, Fu :

where, Design Load , Pd =


and Height of loading Point, HL=
33150 kn-mm

3.4
9750

33.2 Kn-m

Mu/Md=

2.8 >2.6

28

o.k

435 kg

10.5-650

1.PROPERTIES OF PRESTRESSED SPUN CONCRETE POLE


PRODUCTS :10.5-190-650
1.Length

10500 mm

2.Outer diameter at tip-end

190 mm

3.Outer diameter at button-end

330 mm

4. Taper

75

5. Out. Dia. 'of Supporting Point

307 mm

6. Inner Dia of Supporting Point

187 mm

7. Pcd of the Supporting Point

247 mm

8. Radius of Supporting Point(outer)

15 Cm

9. Radius of Supporting Point(inner)

9 Cm

10.Radius of Pcd of steel bar (supporting point)

12 Cm

11. Laod

6.3 Kn

4.Wall thickeness

60 mm

5.Height of supporting point(embeded depth under ground level)

1700 mm

6.Height of loading point(from supporting to the loading point)

8550 mm

7.No. of PC-bar

8 pcs

8.Diameter of PC-bar

11 mm

9.Diameter of non-tension bar

11 mm

10. No. of non-tension bar

8 pcs

11.Diameter of spiral stirrups

2.9 mm

12.Pitch of spiral stirrups

30 ~ 100mm

13.Cracking Bending monent


14.Breaking Bending moment

2.PROTERTIES OF MATERIALS USEDED FOR PC SPUN CONCRETE POLES


1. Prestressing Steel Bar
a)Type : High tensile deformed prestressing steel bar (Jis G 3109)
b)Diameter :

11 mm

c)Ultimate tensile strength ;Fpu

1,422 N/

29

10.5-650

d)Yield strength : 1,275 N/


e)Modulus of elasticity ; Es :

196 kn/

f)Max. relaxation, 1000hr :

3%

2. Concrete
a)Characteristic cube strength at 28days ; Fcu:

60 N/

b)Target mean cube strength at 28 days; : 67.5 N/


c)Strength at transfer; :

30 N/mm2

d)Modulus of elasticity at 28 days ; Ec28 :

32 KN/

e)Modulus of elasticity at transfer; Ect :

22 KN/

f)Shrinkage :

100 x 10-6

g)Creep coeffciemt :

1.8

h)Mix. Proportions : for Reference


Constituents
weight (kg)

Cement
480

Water
150

F. Agg.
720

C. Agg.
1089

Add.
4.8

i)Maximum size of coarse aggregate : 16mm


j)Slump of plastic concrete : 5010mm
3.DEGIGN CALCULATION OF PC SPUN CONDCRETE POLES
*SUPPORTING POINT
a)Outer diameter at supporting point
b)Wall thickness :

307 mm

50 mm

c) Sectional area of PC-bar ;


*Api =

pc-bar + non-tension bar

Ap = Api x n =

15.2 c

95.0

d)Effective area ; Ae = Ac + n x Ap
* n = Es/Ect where : Ec =196KN/mm2, Ect ;Modulus of elasticity of concrete at age "t"
,Ect = Ec28(0.4 +0.6 Fcut/Fcu28) (7.2. BS8110:part2-1985)
= 32(0.4 + 0.6 x 30/60) =

22.4 KN/

where Modulus of elasticity of concrete at 28 days, Ec28 = 32KN/

30

10.5-650

(Table 7.2. BS8110 : part 2 - 1985)cube strength of concrete at transfer,


Fcu.t = 30 N/mm2(7.4.3.4.2 BS 8004-1986) cube concrete of concrete at 28days,
Fcu28 = 60N/mm2
Thus , n = 196/22.4 =
8.75
e)Sectional area of concrete(Supporting Point); Ac :
f)Moment of inertia of concrete;

466

47,897 cm: 0.785 x (ro - r1 ) + n.Ap.rp/2


3,117

g)Transformed section modulus ; Ze : Ie/ro =

995 N/

h)Initial prestress ;
Fpi = 0.7 x Fpu =
h)Initial prestress ;Fpi = 0.7 x Fpu = 995 N/mm2

A. EFFECTIVE PRESTRESS in CONCRETE ; Fce


a)Prestress losses
1. Relaxation of PC-bar (4.8.2. BS8110 : part 1-1985),
Fpr = Fpi x 1000hr relaxation value x factor = 995 x 0.03 x 1.2 =

35.8 N/

where, relaxation value = 3% as informer by manufacturer, factor = 1.2 as


assumed from Table 4.6 of BS8110 : part - 1985
2. Elastic defomation of concrete (4.8.3. BS8110 : part 1-1985) ; Fpd
Fpd = n[ Fpi x Ap/ Ac + (n-1)Ap] =

284.5 N/

3. Creep of concrete (7.3.BS8110 : Part 2-1985 & 4.8.5.2 BS8110: Part 1 -1985)
Fpcr = Ecc x Es , where Ecc(creep of concrete) = Stress x @ / Ect
@=

1.8 (creep coefficient)

stress = (Fpi - Fpd)Ap / Ac + (n-1)Ap =


Thus, Fpcr =

18.5 N/mm2

291.3 N/

4.Shrinkage of concrete(4.8.4 BS8110: part1-1985 & 7.4 BS8110 : part2-1985)


19.6 N/

Fsh = 100 x 10-6 x Es = 100 x 10-6 x 196000 =


Total losses, Fpl = Fpr + Fpd + Fpcr + Fsh =

631.2 N/mm2

31

10.5-650
b)Effective prestress in concrete ;Fce
Fce = (Fpi - Fpl)Ap / Ac - Ap =

12.26 N/mm2

B.CRACKING BENDING MOMENT ; Mc


Mc = Ze(Fbc + Fce), where Flexual tensile strength of concrete,
Fbc = 0.45 Fcu28 + 1.7 = 0.45 60 + 1.7 =
Thus, Mc =

7.75

5.2 N/(4.3.4.3.BS8110:part-1985)

3117 (5.19 + 10.72) =

54,393

54 KN-m

C.BREACKING BENDING MOMENT ; Mu


Mu = C.Ap.Fpu.d
Mu = 0.34.Ap.Fpu.d =
PL : Mc/ HL =

225,820

PL : Load of supporting point


HL : Height of loading point

225.82 kn.m

6.36 kn

*Bending moment by design load, MD


Md = Pd x HL

Thus, Md =
Safety factor, Fu :

where, Design Load , Pd =


and Height of loading Point, HL=
53865 kn-mm

6.3
8550

53.9 Kn-m

Mu/Md=

4.2 >2.6

32

o.k

649 kg

THUYT MINH TNH TON CC PC-A400-18


I. C TRNG CH TO CA CC
1.Chiu di cc

Lmax

18000

2.ng knh ngoi

d0

400

3.ng knh trong

d1

250

4. B dy thnh cc

tc

75

5. ng knh qua tm thanh thp

dp

325

6.S thanh thp ng lc

10

7. ng knh thanh thp ng lc

dp

8. ng knh ca ai xon

ds

9. Khong cch gia cc ai

as

50:100

b)ng knh thanh thp

dp

c)Gii hn bn

fpu

1420

d) Gii hn chy

fpy

1275

e)M un n hi

Es

196

f)H s chng ng sut sau 1000hr

0.03

a)Cng nn c trng 28 ngy

fcu28

60

b)Cng mc tiu 28 ngy

f28

66

c)Cng nn khi d ng lc

fcut

30

d)M un n hi 28 ngy

E28

32

e)H s gim ng sut do co ngt

sh

0.0001

f)H s gim ng sut do t bin

cr

1.8

II.C TRNG VT LiU S DNG


1. c trng ct thp ng lc trc
a)Loi thp : UBBON-DSBPL

2 c trng ca b tng

III.TNH TON THIT K


a)Din tch mt ct b tng

Ac (d 2 di2 ). / 4
0

766

b)Din tch mt thanh ct thp ngang

Api ( d 2p ). / 4

0.38

Api ( d 2p ). / 4
c)Din tch ton b thanh thp trn mt ct ngang

Ap Api .n

3.8

d)Din tch mt ct hiu qu

Ae Ac Ap

799.25

Trong :

Es
Ect

8.75

22.4

106439.03

5321.9517

994

35.784

41.549437

19.6

f cr Ecr .E s
Ecr .cr / Ect
( f pi f pd ). Ap / ( Ae Ap )

=
=
=

71.66279
0.3656265
4.5500184

f pl f pr f pd f sh f cr
m)ng sut hu hiu trong b tng
f ce ( f pi f pl ) Ap / ( Ac Ap )

168.59623

4.1151067

f bc 0, 4 f cu 28 1,7

4.7983867

M c Z e ( f bc f ce )

25.536782

7.33856

107.01957

Theo 7.2 Part2: BS8110-1997 ta c

Ect Ec 28 (0, 4 0,6. f cut / f cu 28 )

e) M un phn bng nhau

Ie

f) M un un ca mt ct ngang

r
4 4
( r0 r1 ) . Ap . p
4
2
Ie
Ze
r0

g) ng sut ban u ti a (4.7.1 Part1: BS8110-1997)

f pi 0,7. f pu

h)Tn hao ng sut do chng ng sut (4.8.2 Part1: BS8110-1997)

f pr f pi . s . f s ( f s 1, 2)
i)Tn hao ng sut do bin dng n hi (4.8.3 Part1: BS8110-1997)

f pd . f pi . Ap / ( Ae Ap )
j)Tn hao ng sut do co ngt (4.8.1 Part1&7.4 Part2: BS8110-1997)

f sh sh .E s
k)Tn hao ng sut do t bin ca b tng

l)Tng ng sut tn hao

A. M men gii hn xut hin vt nt, Mc: (TTGH2)


ng sut ko khi un ca b tng (4.3.4.3 Part1:BS8110-1997): fbc

M men khng nt

B. M men gii hn un gy, Mu: (TTGH1)


M men khng un

M u 0,34. Ap . f pu .d 0
C. Lc nn dc trc cho php, Pa (7.4.3.3.1 BS8004:1986)
Lc dc cho php

Pa

1
( f cu 28 f ce ) Ac
4

mm
mm
mm
mm
mm
thanh
mm
mm
mm

mm
N/mm2
N/mm2
kN/mm2
%

N/mm2
N/mm2
N/mm2
kN/mm2
%

cm2
cm2

cm2
cm2

N/mm2
cm4
cm3
N/mm2

N/mm2

N/mm2
N/mm2
N/mm2
N/mm2

N/mm2
N/mm2

N/mm2
T-m

T-m

10.5-350

1.PROPERTIES OF PRESTRESSED SPUN CONCRETE POLE


PRODUCTS :10.5-190-350
1.Length

10500 mm

2.Outer diameter at tip-end

190 mm

3.Outer diameter at button-end

330 mm

4. Taper

75

5. Out. Dia. 'of Supporting Point

307 mm

6. Inner Dia of Supporting Point

207 mm

7. Pcd of the Supporting Point

257 mm

8. Radius of Supporting Point(outer)

15 Cm

9. Radius of Supporting Point(inner)

10 Cm

10.Radius of Pcd of steel bar (supporting point)

13 Cm

11. Laod

3.4 Kn

4.Wall thickeness

50 mm

5.Height of supporting point(embeded depth under ground level)

1700 mm

6.Height of loading point(from supporting to the loading point)

8550 mm

7.No. of PC-bar

8 pcs

8.Diameter of PC-bar

7.4 mm

9.Diameter of non-tension bar

7.4 mm

10. No. of non-tension bar

4 pcs

11.Diameter of spiral stirrups

2.9 mm

12.Pitch of spiral stirrups

30 ~ 100mm

13.Cracking Bending monent


14.Breaking Bending moment

2.PROTERTIES OF MATERIALS USEDED FOR PC SPUN CONCRETE POLES


1. Prestressing Steel Bar
a)Type : High tensile deformed prestressing steel bar (Jis G 3109)
b)Diameter :

7.4 mm

c)Ultimate tensile strength ;Fpu

1,422 N/

39

10.5-350

d)Yield strength : 1,275 N/


e)Modulus of elasticity ; Es :

196 kn/

f)Max. relaxation, 1000hr :

3%

2. Concrete
a)Characteristic cube strength at 28days ; Fcu:

60 N/

b)Target mean cube strength at 28 days; : 67.5 N/


c)Strength at transfer; :

30 N/mm2

d)Modulus of elasticity at 28 days ; Ec28 :

32 KN/

e)Modulus of elasticity at transfer; Ect :

22 KN/

f)Shrinkage :

100 x 10-6

g)Creep coeffciemt :

1.8

h)Mix. Proportions : for Reference


Constituents
weight (kg)

Cement
480

Water
150

F. Agg.
720

C. Agg.
1089

Add.
4.8

i)Maximum size of coarse aggregate : 16mm


j)Slump of plastic concrete : 5010mm
3.DEGIGN CALCULATION OF PC SPUN CONDCRETE POLES
*SUPPORTING POINT
a)Outer diameter at supporting point
b)Wall thickness :

307 mm

50 mm

c) Sectional area of PC-bar ;


*Api =

pc-bar + non-tension bar

Ap = Api x n =

5.2 c

43.0

d)Effective area ; Ae = Ac + n x Ap
* n = Es/Ect where : Ec =196KN/mm2, Ect ;Modulus of elasticity of concrete at age "t"
,Ect = Ec28(0.4 +0.6 Fcut/Fcu28) (7.2. BS8110:part2-1985)
= 32(0.4 + 0.6 x 30/60) =

22.4 KN/

where Modulus of elasticity of concrete at 28 days, Ec28 = 32KN/

40

10.5-350

(Table 7.2. BS8110 : part 2 - 1985)cube strength of concrete at transfer,


Fcu.t = 30 N/mm2(7.4.3.4.2 BS 8004-1986) cube concrete of concrete at 28days,
Fcu28 = 60N/mm2
Thus , n = 196/22.4 =
8.75
e)Sectional area of concrete(Supporting Point); Ac :
f)Moment of inertia of concrete;

404

38,441 cm: 0.785 x (ro - r1 ) + n.Ap.rp/2


2,502

g)Transformed section modulus ; Ze : Ie/ro =

995 N/

h)Initial prestress ;
Fpi = 0.7 x Fpu =
h)Initial prestress ;Fpi = 0.7 x Fpu = 995 N/mm2

A. EFFECTIVE PRESTRESS in CONCRETE ; Fce


a)Prestress losses
1. Relaxation of PC-bar (4.8.2. BS8110 : part 1-1985),
Fpr = Fpi x 1000hr relaxation value x factor = 995 x 0.03 x 1.2 =

35.8 N/

where, relaxation value = 3% as informer by manufacturer, factor = 1.2 as


assumed from Table 4.6 of BS8110 : part - 1985
2. Elastic defomation of concrete (4.8.3. BS8110 : part 1-1985) ; Fpd
112.7 N/

Fpd = n[ Fpi x Ap/ Ac + (n-1)Ap] =

3. Creep of concrete (7.3.BS8110 : Part 2-1985 & 4.8.5.2 BS8110: Part 1 -1985)
Fpcr = Ecc x Es , where Ecc(creep of concrete) = Stress x @ / Ect
@=

1.8 (creep coefficient)

stress = (Fpi - Fpd)Ap / Ac + (n-1)Ap =


Thus, Fpcr =

10.3 N/mm2

161.5 N/

4.Shrinkage of concrete(4.8.4 BS8110: part1-1985 & 7.4 BS8110 : part2-1985)


19.6 N/

Fsh = 100 x 10-6 x Es = 100 x 10-6 x 196000 =


Total losses, Fpl = Fpr + Fpd + Fpcr + Fsh =

329.5 N/mm2

41

10.5-350
b)Effective prestress in concrete ;Fce
Fce = (Fpi - Fpl)Ap / Ac - Ap =

8.61 N/mm2

B.CRACKING BENDING MOMENT ; Mc


Mc = Ze(Fbc + Fce), where Flexual tensile strength of concrete,
Fbc = 0.45 Fcu28 + 1.7 = 0.45 60 + 1.7 =
Thus, Mc =

7.75

5.2 N/(4.3.4.3.BS8110:part-1985)

2502 (5.19 + 10.72) =

34,503

35 KN-m

C.BREACKING BENDING MOMENT ; Mu


Mu = C.Ap.Fpu.d
Mu = 0.34.Ap.Fpu.d =
PL : Mc/ HL =

76.65 kn.m

76,648

PL : Load of supporting point


HL : Height of loading point

4.04 kn

*Bending moment by design load, MD


Md = Pd x HL

Thus, Md =
Safety factor, Fu :

where, Design Load , Pd =


and Height of loading Point, HL=
29070 kn-mm

3.4
8550

29.1 Kn-m

Mu/Md=

2.6 >2.6

42

o.k

412 kg

8.5-350

1.PROPERTIES OF PRESTRESSED SPUN CONCRETE POLE


PRODUCTS :8.5-160-350
1.Length

8500 mm

2.Outer diameter at tip-end

160 mm

3.Outer diameter at button-end

255 mm

4. Taper

89.3

5. Out. Dia. 'of Supporting Point

239 mm

6. Inner Dia of Supporting Point

139 mm

7. Pcd of the Supporting Point

179 mm

8. Radius of Supporting Point(outer)

12 Cm

9. Radius of Supporting Point(inner)

7 Cm

10.Radius of Pcd of steel bar (supporting point)

9 Cm

11. Laod

3.4 Kn

4.Wall thickeness

50 mm

5.Height of supporting point(embeded depth under ground level)

1400 mm

6.Height of loading point(from supporting to the loading point)

6850 mm

7.No. of PC-bar

8 pcs

8.Diameter of PC-bar

9.2 mm

9.Diameter of non-tension bar

mm

10. No. of non-tension bar

pcs

11.Diameter of spiral stirrups

2.9 mm

12.Pitch of spiral stirrups

30 ~ 100mm

13.Cracking Bending monent


14.Breaking Bending moment

2.PROTERTIES OF MATERIALS USEDED FOR PC SPUN CONCRETE POLES


1. Prestressing Steel Bar
a)Type : High tensile deformed prestressing steel bar (Jis G 3109)
b)Diameter :

9.2 mm

c)Ultimate tensile strength ;Fpu

1,422 N/

43

8.5-350

d)Yield strength : 1,275 N/


e)Modulus of elasticity ; Es :

196 kn/

f)Max. relaxation, 1000hr :

3%

2. Concrete
a)Characteristic cube strength at 28days ; Fcu:

60 N/

b)Target mean cube strength at 28 days; : 67.5 N/


c)Strength at transfer; :

30 N/mm2

d)Modulus of elasticity at 28 days ; Ec28 :

32 KN/

e)Modulus of elasticity at transfer; Ect :

22 KN/

f)Shrinkage :

100 x 10-6

g)Creep coeffciemt :

1.8

h)Mix. Proportions : for Reference


Constituents
weight (kg)

Cement
480

Water
150

F. Agg.
720

C. Agg.
1089

Add.
4.8

i)Maximum size of coarse aggregate : 16mm


j)Slump of plastic concrete : 5010mm
3.DEGIGN CALCULATION OF PC SPUN CONDCRETE POLES
*SUPPORTING POINT
a)Outer diameter at supporting point
b)Wall thickness :

239 mm

50 mm

c) Sectional area of PC-bar ;


*Api =

pc-bar + non-tension bar

Ap = Api x n =

5.3 c

66.4

d)Effective area ; Ae = Ac + n x Ap
* n = Es/Ect where : Ec =196KN/mm2, Ect ;Modulus of elasticity of concrete at age "t"
,Ect = Ec28(0.4 +0.6 Fcut/Fcu28) (7.2. BS8110:part2-1985)
= 32(0.4 + 0.6 x 30/60) =

22.4 KN/

where Modulus of elasticity of concrete at 28 days, Ec28 = 32KN/

44

8.5-350

(Table 7.2. BS8110 : part 2 - 1985)cube strength of concrete at transfer,


Fcu.t = 30 N/mm2(7.4.3.4.2 BS 8004-1986) cube concrete of concrete at 28days,
Fcu28 = 60N/mm2
Thus , n = 196/22.4 =
8.75
e)Sectional area of concrete(Supporting Point); Ac :
f)Moment of inertia of concrete;

297

16,116 cm: 0.785 x (ro - r1 ) + n.Ap.rp/2


1,347

g)Transformed section modulus ; Ze : Ie/ro =

995 N/

h)Initial prestress ;
Fpi = 0.7 x Fpu =
h)Initial prestress ;Fpi = 0.7 x Fpu = 995 N/mm2

A. EFFECTIVE PRESTRESS in CONCRETE ; Fce


a)Prestress losses
1. Relaxation of PC-bar (4.8.2. BS8110 : part 1-1985),
Fpr = Fpi x 1000hr relaxation value x factor = 995 x 0.03 x 1.2 =

35.8 N/

where, relaxation value = 3% as informer by manufacturer, factor = 1.2 as


assumed from Table 4.6 of BS8110 : part - 1985
2. Elastic defomation of concrete (4.8.3. BS8110 : part 1-1985) ; Fpd
Fpd = n[ Fpi x Ap/ Ac + (n-1)Ap] =

157.1 N/

3. Creep of concrete (7.3.BS8110 : Part 2-1985 & 4.8.5.2 BS8110: Part 1 -1985)
Fpcr = Ecc x Es , where Ecc(creep of concrete) = Stress x @ / Ect
@=

1.8 (creep coefficient)

stress = (Fpi - Fpd)Ap / Ac + (n-1)Ap =


Thus, Fpcr =

13.2 N/mm2

207.3 N/

4.Shrinkage of concrete(4.8.4 BS8110: part1-1985 & 7.4 BS8110 : part2-1985)


19.6 N/

Fsh = 100 x 10-6 x Es = 100 x 10-6 x 196000 =


Total losses, Fpl = Fpr + Fpd + Fpcr + Fsh =

419.8 N/mm2

45

8.5-350
b)Effective prestress in concrete ;Fce
Fce = (Fpi - Fpl)Ap / Ac - Ap =

10.47 N/mm2

B.CRACKING BENDING MOMENT ; Mc


Mc = Ze(Fbc + Fce), where Flexual tensile strength of concrete,
Fbc = 0.45 Fcu28 + 1.7 = 0.45 60 + 1.7 =
Thus, Mc =

7.75

5.2 N/(4.3.4.3.BS8110:part-1985)

1347 (5.19 + 10.72) =

21,089

21 KN-m

C.BREACKING BENDING MOMENT ; Mu


Mu = C.Ap.Fpu.d
Mu = 0.34.Ap.Fpu.d =
PL : Mc/ HL =

61.50 kn.m

61,503

PL : Load of supporting point


HL : Height of loading point

3.08 kn

*Bending moment by design load, MD


Md = Pd x HL

Thus, Md =
Safety factor, Fu :

where, Design Load , Pd =


and Height of loading Point, HL=
23290 kn-mm

3.4
6850

23.3 Kn-m

Mu/Md=

2.64 >2.6

46

o.k

314 kg

8.5-300

1.PROPERTIES OF PRESTRESSED SPUN CONCRETE POLE


PRODUCTS :8.5-160-300
1.Length

8500 mm

2.Outer diameter at tip-end

160 mm

3.Outer diameter at button-end

255 mm

4. Taper

89.3

5. Out. Dia. 'of Supporting Point

239 mm

6. Inner Dia of Supporting Point

139 mm

7. Pcd of the Supporting Point

179 mm

8. Radius of Supporting Point(outer)

12 Cm

9. Radius of Supporting Point(inner)

7 Cm

10.Radius of Pcd of steel bar (supporting point)

9 Cm

11. Laod

2.9 Kn

4.Wall thickeness

50 mm

5.Height of supporting point(embeded depth under ground level)

1400 mm

6.Height of loading point(from supporting to the loading point)

6850 mm

7.No. of PC-bar

8 pcs

8.Diameter of PC-bar

11 mm

9.Diameter of spiral stirrups

2.9 mm

10.Pitch of spiral stirrups

30 ~ 100mm

11.Cracking Bending monent


12.Breaking Bending moment

2.PROTERTIES OF MATERIALS USEDED FOR PC SPUN CONCRETE POLES


1. Prestressing Steel Bar
a)Type : High tensile deformed prestressing steel bar (Jis G 3109)
b)Diameter :

11 mm

c)Ultimate tensile strength ;Fpu

1,422 N/

d)Yield strength : 1,275 N/

47

8.5-300
196 kn/

e)Modulus of elasticity ; Es :
f)Max. relaxation, 1000hr :

3%

2. Concrete
60 N/

a)Characteristic cube strength at 28days ; Fcu:


b)Target mean cube strength at 28 days; : 67.5 N/
c)Strength at transfer; :

30 N/mm2

d)Modulus of elasticity at 28 days ; Ec28 :

32 KN/

e)Modulus of elasticity at transfer; Ect :

22 KN/

f)Shrinkage :

100 x 10-6

g)Creep coeffciemt :

1.8

h)Mix. Proportions : for Reference


Constituents
weight (kg)

Cement
480

Water
150

F. Agg.
720

C. Agg.
1089

Add.
4.8

i)Maximum size of coarse aggregate : 16mm


j)Slump of plastic concrete : 5010mm
3.DEGIGN CALCULATION OF PC SPUN CONDCRETE POLES
*SUPPORTING POINT
a)Outer diameter at supporting point
b)Wall thickness :

239 mm

50 mm

c) Sectional area of PC-bar ;


*Api =

Ap = Api x n =

7.6 c

95.0

d)Effective area ; Ae = Ac + n x Ap
* n = Es/Ect where : Ec =196KN/mm2, Ect ;Modulus of elasticity of concrete at age "t"
,Ect = Ec28(0.4 +0.6 Fcut/Fcu28) (7.2. BS8110:part2-1985)
= 32(0.4 + 0.6 x 30/60) =

22.4 KN/

where Modulus of elasticity of concrete at 28 days, Ec28 = 32KN/

48

8.5-300

(Table 7.2. BS8110 : part 2 - 1985)cube strength of concrete at transfer,


Fcu.t = 30 N/mm2(7.4.3.4.2 BS 8004-1986) cube concrete of concrete at 28days,
Fcu28 = 60N/mm2
Thus , n = 196/22.4 =
8.75
e)Sectional area of concrete(Supporting Point); Ac :
f)Moment of inertia of concrete;

297

16,919 cm: 0.785 x (ro - r1 ) + n.Ap.rp/2

g)Transformed section modulus ; Ze : Ie/ro =


h)Initial prestress ;
Fpi = 0.7 x Fpu =
h)Initial prestress ;Fpi = 0.7 x Fpu = 995 N/mm2

1,414
995 N/

A. EFFECTIVE PRESTRESS in CONCRETE ; Fce


a)Prestress losses
1. Relaxation of PC-bar (4.8.2. BS8110 : part 1-1985),
Fpr = Fpi x 1000hr relaxation value x factor = 995 x 0.03 x 1.2 =

35.8 N/

where, relaxation value = 3% as informer by manufacturer, factor = 1.2 as


assumed from Table 4.6 of BS8110 : part - 1985
2. Elastic defomation of concrete (4.8.3. BS8110 : part 1-1985) ; Fpd
Fpd = n[ Fpi x Ap/ Ac + (n-1)Ap] =

223.6 N/

3. Creep of concrete (7.3.BS8110 : Part 2-1985 & 4.8.5.2 BS8110: Part 1 -1985)
Fpcr = Ecc x Es , where Ecc(creep of concrete) = Stress x @ / Ect
@=

1.8 (creep coefficient)

stress = (Fpi - Fpd)Ap / Ac + (n-1)Ap =


Thus, Fpcr =

16.5 N/mm2

259.2 N/

4.Shrinkage of concrete(4.8.4 BS8110: part1-1985 & 7.4 BS8110 : part2-1985)


19.6 N/

Fsh = 100 x 10-6 x Es = 100 x 10-6 x 196000 =


Total losses, Fpl = Fpr + Fpd + Fpcr + Fsh =

538.2 N/mm2

49

8.5-300
b)Effective prestress in concrete ;Fce
Fce = (Fpi - Fpl)Ap / Ac - Ap =

11.98 N/mm2

B.CRACKING BENDING MOMENT ; Mc


Mc = Ze(Fbc + Fce), where Flexual tensile strength of concrete,
Fbc = 0.45 Fcu28 + 1.7 = 0.45 60 + 1.7 =
Thus, Mc =

7.75

5.2 N/(4.3.4.3.BS8110:part-1985)

1414 (5.19 + 10.72) =

24,275

24 KN-m

C.BREACKING BENDING MOMENT ; Mu


Mu = C.Ap.Fpu.d
Mu = 0.34.Ap.Fpu.d =
PL : Mc/ HL =

87.92 kn.m

87,924

PL : Load of supporting point


HL : Height of loading point

3.54 kn

*Bending moment by design load, MD


Md = Pd x HL

Thus, Md =
Safety factor, Fu :

where, Design Load , Pd =


and Height of loading Point, HL=
19865 kn-mm
Mu/Md=

2.9
6850
19.9 Kn-m
4.43 >2.6

50

o.k

362 kg

7.5-300

1.PROPERTIES OF PRESTRESSED SPUN CONCRETE POLE


PRODUCTS :7.5-160-300
1.Length

7500 mm

2.Outer diameter at tip-end

160 mm

3.Outer diameter at button-end

244 mm

4. Taper

89.3

5. Out. Dia. 'of Supporting Point

229 mm

6. Inner Dia of Supporting Point

129 mm

7. Pcd of the Supporting Point

169 mm

8. Radius of Supporting Point(outer)

11 Cm

9. Radius of Supporting Point(inner)

6 Cm

10.Radius of Pcd of steel bar (supporting point)

8 Cm

11. Laod

2.9 Kn

4.Wall thickeness

50 mm

5.Height of supporting point(embeded depth under ground level)

1300 mm

6.Height of loading point(from supporting to the loading point)

5950 mm

7.No. of PC-bar

8 pcs

8.Diameter of PC-bar

8.3 mm

9.Diameter of spiral stirrups

2.9 mm

10.Pitch of spiral stirrups

30 ~ 100mm

11.Cracking Bending monent


12.Breaking Bending moment

2.PROTERTIES OF MATERIALS USEDED FOR PC SPUN CONCRETE POLES


1. Prestressing Steel Bar
a)Type : High tensile deformed prestressing steel bar (Jis G 3109)
b)Diameter :

8.3 mm

c)Ultimate tensile strength ;Fpu

1,422 N/

d)Yield strength : 1,275 N/

51

7.5-300
196 kn/

e)Modulus of elasticity ; Es :
f)Max. relaxation, 1000hr :

3%

2. Concrete
60 N/

a)Characteristic cube strength at 28days ; Fcu:


b)Target mean cube strength at 28 days; : 67.5 N/
c)Strength at transfer; :

30 N/mm2

d)Modulus of elasticity at 28 days ; Ec28 :

32 KN/

e)Modulus of elasticity at transfer; Ect :

22 KN/

f)Shrinkage :

100 x 10-6

g)Creep coeffciemt :

1.8

h)Mix. Proportions : for Reference


Constituents
weight (kg)

Cement
480

Water
150

F. Agg.
720

C. Agg.
1089

Add.
4.8

i)Maximum size of coarse aggregate : 16mm


j)Slump of plastic concrete : 5010mm
3.DEGIGN CALCULATION OF PC SPUN CONDCRETE POLES
*SUPPORTING POINT
a)Outer diameter at supporting point
b)Wall thickness :

229 mm

50 mm

c) Sectional area of PC-bar ;


*Api =

Ap = Api x n =

4.3 c

54.1

d)Effective area ; Ae = Ac + n x Ap
* n = Es/Ect where : Ec =196KN/mm2, Ect ;Modulus of elasticity of concrete at age "t"
,Ect = Ec28(0.4 +0.6 Fcut/Fcu28) (7.2. BS8110:part2-1985)
= 32(0.4 + 0.6 x 30/60) =

22.4 KN/

where Modulus of elasticity of concrete at 28 days, Ec28 = 32KN/

52

7.5-300

(Table 7.2. BS8110 : part 2 - 1985)cube strength of concrete at transfer,


Fcu.t = 30 N/mm2(7.4.3.4.2 BS 8004-1986) cube concrete of concrete at 28days,
Fcu28 = 60N/mm2
Thus , n = 196/22.4 =
8.75
e)Sectional area of concrete(Supporting Point); Ac :
f)Moment of inertia of concrete;

282

13,578 cm: 0.785 x (ro - r1 ) + n.Ap.rp/2

g)Transformed section modulus ; Ze : Ie/ro =


h)Initial prestress ;
Fpi = 0.7 x Fpu =
h)Initial prestress ;Fpi = 0.7 x Fpu = 995 N/mm2

1,184
995 N/

A. EFFECTIVE PRESTRESS in CONCRETE ; Fce


a)Prestress losses
1. Relaxation of PC-bar (4.8.2. BS8110 : part 1-1985),
Fpr = Fpi x 1000hr relaxation value x factor = 995 x 0.03 x 1.2 =

35.8 N/

where, relaxation value = 3% as informer by manufacturer, factor = 1.2 as


assumed from Table 4.6 of BS8110 : part - 1985
2. Elastic defomation of concrete (4.8.3. BS8110 : part 1-1985) ; Fpd
Fpd = n[ Fpi x Ap/ Ac + (n-1)Ap] =

135.5 N/

3. Creep of concrete (7.3.BS8110 : Part 2-1985 & 4.8.5.2 BS8110: Part 1 -1985)
Fpcr = Ecc x Es , where Ecc(creep of concrete) = Stress x @ / Ect
@=

1.8 (creep coefficient)

stress = (Fpi - Fpd)Ap / Ac + (n-1)Ap =


Thus, Fpcr =

11.8 N/mm2

185.8 N/

4.Shrinkage of concrete(4.8.4 BS8110: part1-1985 & 7.4 BS8110 : part2-1985)


19.6 N/

Fsh = 100 x 10-6 x Es = 100 x 10-6 x 196000 =


Total losses, Fpl = Fpr + Fpd + Fpcr + Fsh =

376.7 N/mm2

53

7.5-300
b)Effective prestress in concrete ;Fce
Fce = (Fpi - Fpl)Ap / Ac - Ap =

9.64 N/mm2

B.CRACKING BENDING MOMENT ; Mc


Mc = Ze(Fbc + Fce), where Flexual tensile strength of concrete,
Fbc = 0.45 Fcu28 + 1.7 = 0.45 60 + 1.7 =
Thus, Mc =

7.75

5.2 N/(4.3.4.3.BS8110:part-1985)

1184 (5.19 + 10.72) =

17,552

18 KN-m

C.BREACKING BENDING MOMENT ; Mu


Mu = C.Ap.Fpu.d
Mu = 0.34.Ap.Fpu.d =
PL : Mc/ HL =

47.99 kn.m

47,992

PL : Load of supporting point


HL : Height of loading point

2.95 kn

*Bending moment by design load, MD


Md = Pd x HL

Thus, Md =
Safety factor, Fu :

where, Design Load , Pd =


and Height of loading Point, HL=
17255 kn-mm
Mu/Md=

2.9
5950
17.3 Kn-m
2.78 >2.6

54

o.k

301 kg

7.5-350

1.PROPERTIES OF PRESTRESSED SPUN CONCRETE POLE


PRODUCTS :7.5-160-350
1.Length

7500 mm

2.Outer diameter at tip-end

160 mm

3.Outer diameter at button-end

244 mm

4. Taper

89.3

5. Out. Dia. 'of Supporting Point

229 mm

6. Inner Dia of Supporting Point

129 mm

7. Pcd of the Supporting Point

169 mm

8. Radius of Supporting Point(outer)

11 Cm

9. Radius of Supporting Point(inner)

6 Cm

10.Radius of Pcd of steel bar (supporting point)

8 Cm

11. Laod

3.4 Kn

4.Wall thickeness

50 mm

5.Height of supporting point(embeded depth under ground level)

1300 mm

6.Height of loading point(from supporting to the loading point)

5950 mm

7.No. of PC-bar

8 pcs

8.Diameter of PC-bar

9.2 mm

9.Diameter of spiral stirrups

2.9 mm

10.Pitch of spiral stirrups

30 ~ 100mm

11.Cracking Bending monent


12.Breaking Bending moment

2.PROTERTIES OF MATERIALS USEDED FOR PC SPUN CONCRETE POLES


1. Prestressing Steel Bar
a)Type : High tensile deformed prestressing steel bar (Jis G 3109)
b)Diameter :

9.2 mm

c)Ultimate tensile strength ;Fpu

1,422 N/

d)Yield strength : 1,275 N/

55

7.5-350
196 kn/

e)Modulus of elasticity ; Es :
f)Max. relaxation, 1000hr :

3%

2. Concrete
60 N/

a)Characteristic cube strength at 28days ; Fcu:


b)Target mean cube strength at 28 days; : 67.5 N/
c)Strength at transfer; :

30 N/mm2

d)Modulus of elasticity at 28 days ; Ec28 :

32 KN/

e)Modulus of elasticity at transfer; Ect :

22 KN/

f)Shrinkage :

100 x 10-6

g)Creep coeffciemt :

1.8

h)Mix. Proportions : for Reference


Constituents
weight (kg)

Cement
480

Water
150

F. Agg.
720

C. Agg.
1089

Add.
4.8

i)Maximum size of coarse aggregate : 16mm


j)Slump of plastic concrete : 5010mm
3.DEGIGN CALCULATION OF PC SPUN CONDCRETE POLES
*SUPPORTING POINT
a)Outer diameter at supporting point
b)Wall thickness :

229 mm

50 mm

c) Sectional area of PC-bar ;


*Api =

Ap = Api x n =

5.3 c

66.4

d)Effective area ; Ae = Ac + n x Ap
* n = Es/Ect where : Ec =196KN/mm2, Ect ;Modulus of elasticity of concrete at age "t"
,Ect = Ec28(0.4 +0.6 Fcut/Fcu28) (7.2. BS8110:part2-1985)
= 32(0.4 + 0.6 x 30/60) =

22.4 KN/

where Modulus of elasticity of concrete at 28 days, Ec28 = 32KN/

56

7.5-350

(Table 7.2. BS8110 : part 2 - 1985)cube strength of concrete at transfer,


Fcu.t = 30 N/mm2(7.4.3.4.2 BS 8004-1986) cube concrete of concrete at 28days,
Fcu28 = 60N/mm2
Thus , n = 196/22.4 =
8.75
e)Sectional area of concrete(Supporting Point); Ac :
f)Moment of inertia of concrete;

282

13,889 cm: 0.785 x (ro - r1 ) + n.Ap.rp/2

g)Transformed section modulus ; Ze : Ie/ro =

1,211
995 N/

h)Initial prestress ;
Fpi = 0.7 x Fpu =
h)Initial prestress ;Fpi = 0.7 x Fpu = 995 N/mm2

A. EFFECTIVE PRESTRESS in CONCRETE ; Fce


a)Prestress losses
1. Relaxation of PC-bar (4.8.2. BS8110 : part 1-1985),
Fpr = Fpi x 1000hr relaxation value x factor = 995 x 0.03 x 1.2 =

35.8 N/

where, relaxation value = 3% as informer by manufacturer, factor = 1.2 as


assumed from Table 4.6 of BS8110 : part - 1985
2. Elastic defomation of concrete (4.8.3. BS8110 : part 1-1985) ; Fpd
Fpd = n[ Fpi x Ap/ Ac + (n-1)Ap] =

165.7 N/

3. Creep of concrete (7.3.BS8110 : Part 2-1985 & 4.8.5.2 BS8110: Part 1 -1985)
Fpcr = Ecc x Es , where Ecc(creep of concrete) = Stress x @ / Ect
@=

1.8 (creep coefficient)

stress = (Fpi - Fpd)Ap / Ac + (n-1)Ap =


Thus, Fpcr =

13.7 N/mm2

215.0 N/

4.Shrinkage of concrete(4.8.4 BS8110: part1-1985 & 7.4 BS8110 : part2-1985)


19.6 N/

Fsh = 100 x 10-6 x Es = 100 x 10-6 x 196000 =


Total losses, Fpl = Fpr + Fpd + Fpcr + Fsh =

436.1 N/mm2

57

7.5-350
b)Effective prestress in concrete ;Fce
Fce = (Fpi - Fpl)Ap / Ac - Ap =

10.75 N/mm2

B.CRACKING BENDING MOMENT ; Mc


Mc = Ze(Fbc + Fce), where Flexual tensile strength of concrete,
Fbc = 0.45 Fcu28 + 1.7 = 0.45 60 + 1.7 =
Thus, Mc =

7.75

5.2 N/(4.3.4.3.BS8110:part-1985)

1211 (5.19 + 10.72) =

19,290

19 KN-m

C.BREACKING BENDING MOMENT ; Mu


Mu = C.Ap.Fpu.d
Mu = 0.34.Ap.Fpu.d =
PL : Mc/ HL =

58.96 kn.m

58,964

PL : Load of supporting point


HL : Height of loading point

3.2 kn

*Bending moment by design load, MD


Md = Pd x HL

Thus, Md =
Safety factor, Fu :

where, Design Load , Pd =


and Height of loading Point, HL=
20230 kn-mm
Mu/Md=

3.4
5950
20.2 Kn-m
2.91 >2.6

58

o.k

HWASAN HYDRAULIC CO., LTD.

PRESTRESSED SPUN CONCRETE P0LES

Draft for

PROPERTIES
TOP
(MM)

110

BOT
(MM)

194

LENGTH
(M)

THK.
(MM)

7.5

50/60

18Kn.m

194

110

205

8.5

280
280

10.5

50/60

280
300

140

300

12

300
327
327
327

14

48Kn.m

TESION
FORCE

41ton

PC-BAR
Dia x Nos

non-tension
DiaxNos

8.3 x 8

20

59

51

9.2 x 8

21

61.5

51

9.2 x 8

24

88

72

11 x 8

35

76.6

32

7.4 x 8

7.4 x 4

47

154.6

51

9.2 x 8

9.2 x 8

54

225.8

72

11 x 8

11 x 8

40

89.1

32

7.4 x 8

7.4 x 6

52

150.7

51

9.2 x 8

8.3 x 8

62

237.6

72

11 x 8

11 x 8

69

331.8

102

13 x 8

13 x 8

63

177.3

51

9.2 x 8

9.2 x 8

73

253.5

72

11 x 8

11 x 8

80

354.1

102

13 x 8

13 x 8

50/60

300

140

BREAKING
MOMENT

50/60

205

140

CRACKING
MOMENT

50/60

327
* Top and Botton Sizes are the Pitch Cicle of Diameter of the Cages

HWASAN HYDRAULIC CO., LTD.

DESIGN CALCULATION

ITEM: P.C - P0LE

HWASANHYDRAULIC CO., LTD.

HWASAN HYDRAULIC CO., LTD.

HWASAN HYDRAULIC CO., LTD.

LOAD

(KG)

300
350
300
350
350
540
650
350
540
650
720
540
650
720

HWASAN HYDRAULIC CO., LTD.

HWASAN HYDRAULIC CO., LTD.