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Part no. FA7600186-XY


Voltage - Freq.
3 x 400V
230/400V
- 50Hz
- 50Hz
3 x 440V
275/480V
- 60Hz
- 60Hz
1 x 230V - 60Hz
1 x 230V - 50Hz
1 x 120V - 60Hz
1 x 120V - 50Hz

Y
0
2
3
4
5
6

X Execution
A Without change over valve
B With change over valve

Execution without change over valve

Free height

12

11

350

13
10

884

1081

438

B
151
23

352

429

35

600

3
142

444
407
406

70 4x18

50

350

495

740

Design pressure 4 bar


Design temp. 60C
Weight 130 kg

57

A= 18 Oil inlet
B= 18 Oil outlet
C= 3/8" BSP Drainplug, Filter
D= 1/4" BSP Aut.vent
E= Sampling point
F= 1/4" hose union Water outlet
G= 3/4" BSP Drain plug, drip pan

481

294
225
175

7
F

This document has been prepared by C.C.JENSEN A/S of Svendborg, Denmark, and remains the property of the company.
Reproduction or use of this document without the consent of C.C.JENSEN A/S or its subsidiaries is prohibited. All rights reserved.

Tolerance:
Customer:
Project:
Ref:
Weight:

N/A

C.C.JENSEN A/S

Constr.

LVHOLMEN 13, DK-5700 SVENDBORG, DENMARK


Fax +45 62224615 Phone +45 63212014 www.cjc.dk

Appr.

CJC Filter Separator


type PTU2 27/27 PV-E2H1PW
Thruster unit
General Arrangement

Rev.

Sign

Date

HJ

20-10-2009

Appr.

Date

C
LU
05-02-2013
B
HJ
17-02-2010
Drawing no.
7600186

List of
components

CJC Marine Filter Separator


PTU2 27/27 PV-DE2H1PW
Drawing No.: 7600186

Pos.

Article No.

FD31319/003
#2

Description

Qty.

Electric control box 08400

56 022 14-4

Pump PV4-14-4

FD32260

Profile ring tube fitting 18x1/2"

FB5601424

Sampling point

Preheater 1650W

5
FS1067

3x230/400V

FS1068

3x415V

FS1069

3x440V

FS1070

3x480V

FS1073

3x690V

FD32260

Profile ring tube fitting 18x1/2"

62 034 23-4 #3

Aut. water discharger

FD32342

9
10

Drain plug 3/8"

62 034 23-4

#3

Solenoid valve

46 090 01-3

#1

CJC Filter separator PTU2

11

FB5200700

CJC Aut Air Vent

12

FD33134

Pressure gauge 63 0-4bar, liquid filled

13

FS1019

Pressure switch Layher 2.3bar

Additional equipment when change-over valve execution is selected


14

FD32642

3-way valve L-port

#1

See [Filter separators] under [Spares] under [PTU2 27/27]

#2

See [Pumps] under [Pump PV4]

#3

See [Filter separators] under [Spares] under [Water discharger]

03-2013

Manual

2 Installation
2.1 General
The CJC Filter System must be mounted on a correctly dimensioned bracket capable of carrying the
system and keeping it in a fixed position under all conditions. The installation must allow for safe
maintenance of the CJC Filter System, e.g. replacement of filter inserts.
The CJC Filter System must be connected to the main system by independent suction and return lines.
The filter suction line should be connected to the lowest and most contaminated position, e.g. the drain
plug of the system tank. The filter return line should be led back into the tank close to the suction pipe of
the system pump, and preferably below the oil surface to minimise splashing and reduce oxidation of the
oil.
In order to facilitate servicing of the CJC Filter System, it is advisable to install ball valves on suction
and return lines.
NOTE!
Installation must always be carried out by qualified personnel.

Page 16/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk

Manual

2.2 Taking delivery of a CJC Filter System


2.2.1

Unpacking

Check that the package is undamaged.


2.2.2

Inspection upon receipt

Check that the CJC Filter System and all accessories are undamaged. If damage is found, a damage
report should be sent to the company responsible for the shipping (include photographs if relevant). Batch
number of the CJC Filter System must be included in the damage report.
2.2.3

Storage until installation


NOTE!
If the CJC Filter System is not to be installed immediately after delivery, the filter must
be stored in its original delivery packaging and in acceptable conditions. A dry storage
room with relative humidity not exceeding 60% is considered acceptable.
NOTE!
Outdoor storage under cover is accepted only for a short time and requires adequate
protection against all harmful impacts of the climate.
NOTE!
The CJC Filter System must be handled with care, do not drop and protect against
mechanical damage.
NOTE!
Keep the filter insert packaging intact until installation!

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk

Page 17/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B

Manual

2.3 Installation
It is the customers responsibility that the CJC Filter System is installed correctly.
Torques
NOTE!
Please refer to torque table in appendices
2.3.1

Piping

Mount the CJC Filter System to the bracket, using bolts of class 8.8 or higher. To ensure that the oil
filter system will stay in place even when vibrations occur, the usage of bolts with glue is recommended.
NOTE!
Only use fittings with cylindrical thread in filter or pump.
NOTE!
Never use galvanized or copper fittings/pipes when installing the CJC Filter System.
The connection pipes should be as short as possible. In order to avoid large pressure drops, the inner
diameter of the pipes must be increased if the length of pipes is more than 3 metres.
Suction pressure must be above -0.5 bar.
Discharge head must be below 0.5 bar.
NOTE!
In order to avoid damage to the pump, make sure all pipes are free of metal particles and
other contaminations before connecting the filter system.
Hoses suitable for use with the system fluid can be used instead of pipes. When using hoses for the
installation, they must comply with the same specifications as for pipes.
If the CJC Filter System is to be installed in a site where frequent low temperatures can influence fluid
characteristics, we recommended insulation of pipes.
2.3.2

Water outlet

Water outlet pipe from water discharger must be drained to an oily water collecting tank in a nonpressurized drain pipe (atmospheric pressure).
NOTE!
Discharged water is contaminated with oil and must NOT be drained to general sewage.

Page 18/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk

Manual
2.3.3

Electrical connection

WARNING
ELECTRICAL SHOCK
Make sure that the power supply is safely disconnected before carrying out any wiring
work!
Work on electric equipment must only be carried out by qualified personnel!
Verify that system voltage matches equipment voltage ratings before connection. Refer to the nameplate
on the control panel when sizing power supply wire.
Voltage (AC/DC) tolerance is +/- 5%.
Frequency tolerance is +/- 2%.
Connect the electric motor power supply as shown in the wiring diagram in this instruction manual. It is
the customers responsibility that the electrical equipment is connected with a cable of the correct
dimension and that the electrical equipment is properly protected.

WARNING
OVERHEATING OF MOTOR
Overheating of the motor is a potential fire risk.
Protection of motors against overheating must be provided as either overtemperature protection by connecting thermistors or overload protection by means
of thermal overload relay.

WARNING
ELECTRICAL SHOCK
Different electrical potential between adjacent machinery may cause electrical shock.
The CJC Filter System must be supplied with power from the same source as the
adjacent machinery or connected by an equipotential bonding wire.
NOTE!
When connected ensure that the motor has the same direction of rotation as the arrow on
the fan cover. Continuous operation with wrong rotation causes no flow in the system and
damage shaft seal of pump.
NOTE!
If rotation direction for three phase motor is wrong, safely disconnect power supply and
switch two of the phases.

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk

Page 19/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B

Manual

3 Commissioning, operation and service


The CJC Filter System is equipped with a pressure switch which stops the pump in the event of
excessive pressure inside the filter housing.
If the CJC Filter System has been ordered without a pressure switch, check system regularly.
In order to protect the CJC Filter System, the pump is equipped with an internal or external bypass
valve. The bypass valve protects against pulsating excessive pressure, and is not designed for protection
of constant pressure increase.
NOTE!
If fluid passes through the bypass valve for a prolonged period, it will cause heating up of
the pump and fluid which destroys the pump and fluid.
The following can cause an alarm and will stop the pump:
High pressure.
Leak detection
Motor protection

3.1 If preheaters are installed


If the CJC Filter System is fitted with preheater(s), switch preheater(s) on after 3 minutes of operation
and check whether it powers up.
At planned stops, switch off the electrical preheater and let the system run for 3 minutes in order to cool
down the preheater. Please note, that preheaters can only be active when the pump is running.
The thermostat and high temperature cut-out switch are placed in the top of the preheater. If the
temperature needs to be adjusted, remove the top cover and turn the setscrew to the desired
temperature. If high temperature cut-out has been activated, the preheater is switched off.
The high temperature cut-out is reset manually, remove the top cover and pressing the thermostat reset
button.

Page 20/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk

Manual
3.2 Starting the filter system
1. Open inlet and outlet valves (if fitted)
2. Check that the drain valve is closed
3. Remove the vent screw of the float housing and pour 2-3 ltr. of water into the housing until the
lamp HIGH WATER LEVEL is lit
4. Start the pump
5. If the filter is equipped with a vent screw on the top of the filter housing,
a. Open vent screw immediately after the pump has been started
b. Close the vent screw as soon as liquid appears
c. Vent the filter again after approximately one hour of operation
6. If the filter is fitted with automatic de-aerator:
a. Observe that the venting process is correctly stopped
7. Check for leaks

3.3 Normal operation and service


Pressure drop across the filter insert varies with the oil viscosity, but is usually <0.3 bar. However, it is not
unusual for the pressure to be somewhat higher during the first hour of operation until temperature and
flow conditions have stabilized.
It is crucial for the CJC Filter System performance that it is in continuous operation, and that the
condition of the filter insert is maintained and monitored by applying both of following routines.
3.3.1

Filter insert change based on service time 12 months

The CJC Filter Insert will retain oil degradation products and oxidation by-products to a level, at which it
becomes saturated. It is not possible to indicate this saturation, since it has insignificant influence on
pressure drop across the filter insert.
NOTE!
In order to maintain optimal filter performance, the filter inserts must be changed at least
once per year.
3.3.2

Filter insert change due to high pressure 1.8 bar

As particles are deposited in and on the CJC Filter Insert and water is absorbed the flow resistance
increases causing increased pressure drop across the filter insert. The flow resistance is monitored by the
pressure gauge.
If the CJC Filter System is fitted with a minimess test point, connect pressure gauge to the minimess
test point located on top of the filter housing and read the pressure.
NOTE!
In order to maintain optimal filter performance the filter insert must be changed before the
pressure reaches 1.8 bar.

3.4 Stop
Stop the pump and close the inlet and outlet valves (if fitted).
For service or repair, safely disconnect the power supply for the filter system.
C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk

Page 21/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B

Manual
4 Service and maintenance
Inspect the filter by applying maintenance routines according to regulations and routines governing the
system in which the CJC filter system is installed.
If a preheater is installed, we recommend cleaning the electric preheater element once per year.

4.1 Service intervals


The design service life of the CJC filter system is 20 years.
The following service intervals are based on continuous operation of the filter system.
Service parts and recommended service intervals
Service parts
Frequency of replacement/
design lifetime
Filter inserts
Every year or when pressure
reaches 1.8 bar
Set of O-rings and seals for filter
At every filter insert replacement
housing
Pump
5 years
Electrical motor
5 years
Motor contactor
15 years
Preheater contactor (if fitted)
5 years
Preheater thermostat (if fitted)
5 years
High temperature cut-out thermostat
5 years
(if fitted)
Timer for preheater contactor (if
5 years
fitted)
Timer for high temperature cut-out (if 5 years
fitted)

Instruction
See Filter Insert
Replacement Guide
See drawing
See drawing
See spare parts list
See electrical diagram
See drawing
See drawing
See drawing
See electrical diagram
See electrical diagram

Check of all electrical connections for tighteness should be done every year including a visual check of
the components.
NOTE!
Depending on operation conditions and used medium pumps with radial shaft seals may
have slight leakage
NOTE!
Service life can be shortened if exposed to severe vibrations

Page 22/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk

Manual

4.2 Filter insert replacement


Tools
Spanner 41 mm
Torque wrench (90 Nm)
CJC Insert Extractor (optional)
Container for draining oil
Lint free rags or paper towel
Material
Spare filter insert
Set of O-rings for filter insert change.

Replacing the filter insert


1. Stop pump (B) by turning off power (A). Isolate from external system by closing inlet and outlet
valves (if fitted) (K+I)
2. Safely disconnect the power supply
3. Open drain valve (J) and air vent screw (D) and allow filter to drain into a container
4. When filter is drained, unscrew the top nut (C) and lift off filter housing (O)
5. Unscrew spring nut (E) and remove spring and spring guide (F)
6. Lift filter insert (G), using the CJC Filter Insert Extractor
7. Clean all parts and filter plate (L) with lint free rags or paper towels
8. Remove coalescer mesh and clean in hot water
9. Replace O-rings and seals
10. Place new filter insert (G) in housing
11. Check that o-ring inside the spring guide (F) is placed correctly in groove
12. Mount spring guide (F) and spring
NOTE!
Take care not to damage o-ring on thread of stay bolt when mounting spring guide.
13. Mount spring nut (E) and tighten by hand until it touches spring guide disc. Apply an additional 4
turns with a spanner to settle insert
14. Check that O-ring at filter plate (L) is placed correctly. Mount filter housing (O)
15. Place top nut seal, mount top nut (C) and tighten with a torque wrench (see torque table)
16. Put filter back into service by applying the same procedure as described in chapter 3

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk

Page 23/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B

Manual

4.3 Trouble Shooting


Trouble

Cause

Solution

High pressure

Filter clogged by
particles and/or
water

Replace filter inserts (see "Filter Insert Replacement)

Oil viscosity too high Check oil temperature.


Check condition of preheater controls, if installed.
Install preheater kit to reduce oil viscosity.

Pressure gauge
does not indicate
pressure

Pump shaft seal


leaking

Valve closed in
return line

Check main system line

Dimension of
pipes/hoses too
small

Replace with correctly dimensioned pipes/hoses

Filter pump not


running

Start pump

Pressure gauge
faulty

Replace pressure gauge

Oil level in system


tank below pump
suction level

Refill oil in system tank and check suction pipe is correctly


fitted (lowest possible point)

O-rings, guides,
spring guides or
spring nut have not
been placed
correctly or are
damaged

Check O-rings, guides and nuts have been placed correctly


and are not damaged.

Wrong rotation
direction of motor

Change rotation direction of motor

Bypass valve stuck


open (in pump)

Dismantle and clean bypass valve

Dry running of pump

Replace shaft seal or replace with new pump

Sudden pressure
raise in the oil
system

Replace shaft seal or replace with new pump

Page 24/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B

Replace damaged parts.

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk

Manual
Trouble

Cause

Solution

CJC Filter
System stopped

Motor protection
triggered

Reset and restart.


If the motor protection trips again, find cause and remedy

CAUTION
Do not change motor protection relay setting!

Motor protection
triggered

Pressure too high

See under high pressure.

No-flow in system

Check that in- and outlet valves are open.


Clean suction strainer. (if fitted)

Pump blocked

Check if pump can be turned by hand:


- If pump cannot be turned by hand, check pump for damage
If necessary replace pump

Motor windings
defect

Replace motor

Motor overheated

Motor has been overloaded


Check if pump is blocked
Replace motor

Oil temperature
too high

Temperature setting
too high

Adjust setting to lower temperature.

Oil temperature
too low

Temperature setting
too low

Adjust setting to higher temperature.

Cold oil

Apply heat to the storage tank.


Insulate storage tank and piping.
Install extra preheater kit.

Preheater not turned Turn on preheater. Observe if preheater on lamp is lit


on
If preheater on lamp is not lit, high temperature cut-out has
been activated.

C.C.JENSEN A/S

High temperature
cut-out

Reset high temperature cut-out thermostat.


(Press red button on cut-out thermostat inside top of heating
element).

Preheaters fouled

Remove preheater and clean.

Preheater faulty

Replace preheater.

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk

Page 25/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B

Manual

Trouble

Cause

Solution

High water level

Shut-off valve on
outlet is closed

Open valve.

Solenoid valve is
faulty

Check if the solenoid is energized.


Unscrew solenoid valve and verify that the inlet port of the
solenoid valve is not blocked.
Replace solenoid or solenoid valve if relevant.

Float is stuck or
automatic water
discharger level
controls are faulty

Isolate automatic water discharger by closing in- and outlet


valves and drain the water discharger. Observe the following:
1. high water level lamp is switched off
2. normal water is briefly lit
3. no water lamp is lit

Extraordinarily high
water ingress in
main oil system

Drain off water from main system tank.

Page 26/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk

Manual

5 End of life cycle


Always familiarize yourself with the local regulations and make sure that disposal of CJC products is
carried out accordingly.
C.C.JENSEN recommends disposal of waste from filters in accordance with local regulations and the
guidelines below.

5.1 Recycling of packaging material


The cardboard box is to be recycled
The protective packaging of expanded polystyrene is to be recycled

5.2 Scrapping
When the CJC Filter System has reached the end of its service life, dismantle and scrap it in
accordance with the local regulations.

5.3 Material content


All parts of the CJC Filter System should be recycled.
Below is a list of material for the individual parts and components of the CJC Filter System:
Part
Material
CJC Filter System

Steel and cast iron

Pump

Steel, cast iron and aluminium

Electrical motor

Semi finished steel plate, grey cast iron, steel, cobber and aluminium

Seals

Viton, Nitrile rubber and/or steel

Pressure gauge

Plastic, steel and silicone

Preheater

Stainless steel, chromium, aluminium, Iron and magnesium oxide

5.4 Hazardous waste


The drained oil, the used filter system and the used filter insert are hazardous waste and must be handled
in accordance with local regulations.

5.5 Green passport


For marine applications, a Green Passport issued according to IMO guidelines is available on request.

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk

Page 27/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B

Manual

6 Component Specifications
In this section you can find the relevant specification documents for the components used in the CJC
Filter System.

6.1 PTU2 CJC Filterseparator housing assembly & List of components


6.2 Pump type PV4 assembly & List of components
6.3 Data sheet for motor
6.4 Wiring diagram for motor
6.5 Electrical diagram including Start-up and maintenance of switchboards
6.6 Aut. Water Discharger
6.7 Data sheet for preheater
6.8 Data sheet for CJC Filter Insert Extractor
6.9 Data sheet for CJC Filter Insert
6.10 Data sheet for CJC Pressure Gauge
6.11 Data sheet for CJC Aut. Air Vent
6.12 Data sheet for pressure switch
6.13 Data sheet for solenoid valve

7 EC Declaration of Conformity
8 Guides
In this section you can find guides relevant for use and maintenance of the CJC Filter System.

8.1 Quick Start Guide


8.2 Filter Insert Replacement Guide
8.3 Quick Oil Sampling Guide

9 Appendices
9.1 Torque table
9.2 Log book

Page 28/28
PTU2 27/27 PV-DE2H1PW / 7600186
February 2013 / Rev. B

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615 filter@cjc.dk www.cjc.dk

List of
com pon ents

CJC Filter Separator


PTU2 27/Drawing No.: 46 090 01-3

Po s.

Article No.

Description

Qty.

FD2900201

Stud bolt M8x36

FD1605012

Base plate f. PTU2

FD30025

Screw M12x25

FD1200114

Stay bolt, st. steel

FB4300208

Coalescer element

O-ring 240x3

10
FD34028
11

FD30039

12
FD34030
13

FD30066

14
FD2 600210 -1
15

Screw M6x12, st. steel

O-ring 295x5

Nitrile
Screw M4x16, st. steel

Pack ing f. filter plate

Nitrile
O-ring 28,17x3,53

FD34016
16

17

Nitrile

Nitrile
Filter insert

PA5601325

BLAT 27/27

PA5600505

F 27/27

FB1600210

19
FD34097

Spring guide

Us it ring 14,7x2 2x1 ,5

Nitrile

20

FD2200701

Vent screw 1/4" BSP

21

FD2300116

Top nut

25

FD2300125

Nut f. spring guide

26

FD4800132-27

Filter housing

27

FD35107

Ball handle 40

28

FD1600517

Spring 4x38x300

29

FC1600124

Filter base

30

FD1601003

Filter plate

32

FD32018

Plug 3/4"

33

FD35138

CJC label

08-2004

List of
com pon ents

CJC Filter Separator


PTU2 27/Drawing No.: 46 090 01-3

Po s.

Article No.

Description

Qty.

6HDONLW complete f. PTU2 27/27


FD34044

Nitrile
2 off o-ring 28,17x3,53
1 off o-ring 29 5x5 ,0
1 off o-ring 24 0x3 ,0
1 off us it ring 14,7x22x1 ,5

Filter plate set


FS1000

Nitrile
1 off filter plate
1 off pa cking f. filter plate
4 off stud CH M4x12

08-2004

List of
components

CJC Pump
Type PV4
Drawing No.: 56 022 14-4
Pos.

Article No.

Description

Qty.

FD2100243

Pump bracket

FD34085

O-ring 28.17x3.53 Viton

FD30071

Screw M6x16

FC2100209

Bell housing

FD30130

Screw M4x12

FD34190

O-ring 21,0x1,0 Viton

FD1400148

Cover f. by-pass valve

FD32659

By-pass valve

FD30231

Screw M3x10

10

FD34075

O-ring 32,1x1,6 Viton

11

FD30102

Shaft 5x20mm

Screws for Pump Housing

12
FD30108

M4x35 for PV4-7-4

FD30109

M4x40 for PV4-9-4

FD30110

M4x45 for PV4-14-4

FD30111

M4x50 for PV4-18-4

FD30378

M4x65 for PV4-23-4

FD30474

M4x70 for PV4x30-4

FD30379

M4x80 for PV4x38-4

13

Gear wheel
FD3000307-07

PV4-7

FD3000307-09

PV4-9

FD3000307-14

PV4-14

FD3000307-18

PV4-18

FD3000307-23

PV4-23

FD3000307-30

PV4-30

FD3000307-38

PV4-38

14

Pump Housing
FD2600418-07

PV4-7

FD2600418-09

PV4-9

FD2600418-14

PV4-14

FD2600418-18

PV4-18

FD2600418-23

PV4-23

FD2600418-30

PV4-30

FD2600418-38

PV4-38

03-2007

List of
components

CJC Pump
Type PV4
Drawing No.: 56 022 14-4
15

Drive Shaft

FD30105

5x80mm for PV4-7 and PV4-9

FD30009

5x90mm for PV4-14 and PV4-18

FD30381

5x95mm for PV4-23

FD30475+FD30120 5x85+5x20mm for PV4-30


FD30105+FD30103 5x80+5x28mm for PV4-38
16

FD34258

Shaft seal 5x15x6

17

FD30008

Seeger Ring 15x1

18

FD30061

Pivot Screw M6x10

19

FD33300

Coupling f. motor

20

FD30129

Pivot screw M5x6 included Pos.19

El-motor

21
FB31000

El-motor 63G4 3-phase VEM incl.coupling

FB31035

El-motor PM/PV 24V DC incl.coupling

22

FD2100704

Coupling f. pump

23

FD35117

Arrow

6HDONLW, complete f.:


FS1021

For Pump PV4


1 off o-ring 28.17x3.53 viton
1 off o-ring 21,0x1,0 viton
1 off o-ring 32,1x1,6 viton
1 off shaft seal 5x15x6 (see pos. 16)
1 off seeger ring
1 off By-Pass Valve
Gear wheel set, complete

FS1008

PV4-7

FS1009

PV4-9

FS1010

PV4-14

FS1011

PV4-18

FS1022

Coupling set f. pump


1 off coupling f. pump incl. pivot screw M6x10

FS1033

Coupling set f. motor with 11mm shaft


1 off coupling f. motor 11mm incl. pivot screw M5x6

03-2007

11.06.2009

Data sheet
Three-phase motors with squirrel cage rotor, standard motors
Housing grey cast iron

K21R 63 G4
MADE WITH VERSION: 5.01

Customer

Manufacturer
VEM motors Thurm GmbH
uere Dresdener Str. 35
D-08066 Zwickau

Type
Duty type
Design output
Number of poles
Design frequency
Design speed
Voltage
Connection
Current
Design current
Relative starting torque
Relative pull-up torque
Relative pull-out torque
Power factor
Efficiency
Therm. class
Coolant temperature
Ambient temperature
Degree of protection
Moment of inertia
Motor weight
Bearing, D-side
Bearing, N-side
Relubrication interval
Grease type
Relubrication interval
Special details to bearings 1
Special details to bearings 2
Bearing monitoring
Winding protection
Winding protection 2
Anti-condensation heating
Special versions 1
Special versions 2
Special versions 3
Special versions 4
Limit values to vibration velocity
Balancing with half key
Colour system
Colour shade
Layer thickness

K21R 63 G4
S1
( kW )
0,21
(-)
4
( Hz )
60
1685
(min-1)
(V)
440
(-)
Y
(A)
0.7
(-)
3,3
(-)
2
(-)
2
(-)
2,3
(-)
0,61
(%)
62
155 (F/B)
( C )
40C
(m)
1000m
IP55
2
0,00024
( kgm )
( kg )
5,2
6201 2Z C3
6201 2Z C3
(h)
Asonic GLY 32
(g)
none
none
none
none
without
none
none
none
without
without
Class A

Y
0.7

Moderate
RAL 7031 blue-grey
60 m

Seite 1/2
VEM motors GmbH
Carl-Friedrich-Gau-Strae 1
D-38855 Wernigerode
Postfach-Nr. 101252
D-38842 Wernigerode

Telefon: 0 39 43 / 68-0
Telefax: 0 39 43 / 68 21 20
E-Mail: motors@vem-group.com
www.vem-group.com

Geschftsfhrer:
Jrgen Sander
Dr. Dietmar Puschkeit
Dr. Susanne Frie

Rechtsform: GmbH
Sitz: Wernigerode
Amtsgericht
Stendal HRB 112964
Ust.-Id. Nr. DE 212 649 455

Commerzbank AG
Dresden

Dresdner Bank AG
Wernigerode

Deutsche Bank AG
Wernigerode

BLZ 850 400 00


Kto.-Nr. 800 15 88

BLZ 800 800 00


Kto.-Nr. 350 50 30 00

BLZ 810 700 00


Kto.-Nr. 250 04 03

11.06.2009

Data sheet
Three-phase motors with squirrel cage rotor, standard motors
Housing grey cast iron

K21R 63 G4
MADE WITH VERSION: 5.01

Mounting position

Type of mounting: IM B14G / IM 3601G


Flange: FT 100[C 120]
Terminal box: KA 05
Position of terminal box: on the top
Cable gland O: 1 xM20x1,5
connection cable: max. 13 mm

Motor
A
AA
-

AB
-

AC
109

AD
155

B
-

B'
-

L
179

H
63

HA
-

HD
161

HH
58

Bl
14

LC
-

BA
-

BA'
-

Flange
P
120

C
CA
Terminal box

K
-

K'
-

AG
92

LL
92

BE
-

AH
-

N
j6

D
k6

DA
k6

Tolerances
N
80

LA
8

M
100

T
3

S
M6

H
-0,5

Shaft-DS
D
11

BB
-

E
23

Shaft-NS
GA
12,5

F
4

DB
DIN 332-DS M4 -

DA
-

EA
-

GC
-

FA

DB...Centre hole

Delivery conditions and/or official regulations: DIN EN 60034-1


This document was produced electronically, all specifications are valid only after confirmation of the manufacturer

Seite 2/2
VEM motors GmbH
Carl-Friedrich-Gau-Strae 1
D-38855 Wernigerode
Postfach-Nr. 101252
D-38842 Wernigerode

Telefon: 0 39 43 / 68-0
Telefax: 0 39 43 / 68 21 20
E-Mail: motors@vem-group.com
www.vem-group.com

Geschftsfhrer:
Jrgen Sander
Dr. Dietmar Puschkeit
Dr. Susanne Frie

Rechtsform: GmbH
Sitz: Wernigerode
Amtsgericht
Stendal HRB 112964
Ust.-Id. Nr. DE 212 649 455

Commerzbank AG
Dresden

Dresdner Bank AG
Wernigerode

Deutsche Bank AG
Wernigerode

BLZ 850 400 00


Kto.-Nr. 800 15 88

BLZ 800 800 00


Kto.-Nr. 350 50 30 00

BLZ 810 700 00


Kto.-Nr. 250 04 03

*Only for 400/690V


motors

Electric motor

U2

V2

W2

U2

V2

3x690V*

W2

L2

3x400V*

3x380-420V
3x440-500V
3x600V
3x220-240V
3x255-290V

Alternating Current

Three Phase

L1

L2

V2

W2

U2

V2

L1

L3

L1

L2

L3

Z2

U1

Z1

Z2

T1

U2

T2

T1

X5

U1

Z1

U2

T2

X6

X6

X5
CB

CB

Fuse

Fuse
24 V DC

Direct Current

L3

U2

L2

1x110-240V

L1

W2

N
Single Phase

L3

This document has been prepared by C.C.Jensen A/S of Svendborg, Denmark, and remains the property of the company.
Reproduction or use this document without the consent of C.C.Jensen A/S or its subsidaries i prohibited. All rights reserved.

Tolerance:
Customer:
Project:

C.C.Jensen A/S
Lvholmen 13, DK-5700 Svendborg Denmark
FAX NO. +45 62 22 46 15 PHONE +45 63 21 20 14

Sign

Date

Constr.

CKM

04.06.2010

Appr.

CKM

04.06.2010

Rev.

Appr.

Date

04.06.2010

Weight:

Wiring diagram for pump type PM/PV

Drawing no.

7500310-7

Customer:

C. C. Jensen A/S

Plant:

Control box type 3


for CJC Filterseparator
with Preheater
Overload relay 0,32 - 1,25A

Max. Ik:
Min. Ik:
Max. fuse:
Degree of protection:
Ambient temperature:

16kA
220A
20A gL
IP65
40C
Customer:

ID-no.:

Draw.no.:
08400

Page:

F1 / 8

C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
Title: Frontpage

+45 63212014 +45 62224615

Index

Lay-out
15-12-2011 11:23:02

L1

Power circuit diagram


15-12-2011 12:26:40

Circuit diagram
15-12-2011 11:30:28

Circuit diagram
29-08-2011 14:29:40

Circuit diagram
15-12-2011 12:29:08

Terminal strip
18-11-2009 12:56:16

Terminal strip
21-04-2009 07:13:12

Parts description
15-12-2011 12:29:16

Customer:

ID-no.:

Draw.no.:
08400

Page:

I1 / 8

C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg
Title: Index

+45 63212014 +45 62224615

10

11

12

13

14

15

16

17

18

19

20

300

B
Start

Heat

High
waterlevel

C
-S5

-S6

-P6

Stop

Common alarm
Reset

Normal
waterlevel

Contactors

Relay

Timer

Transformer

D
-S2

-S1

-P4

300
No
water

E
-P5

-Q0
Termimals
heat

Termimals

20
0

Overload
relay

Rev:

Date:

Constr./

Appr.:

Draw.:
AB
AB1

09-03-02
11-08-29

--/ALR
--/NIT

Appr.

Plant:

CCJ:
REC
REC

JHO
JHO

Control box type 3


for CJC Filterseparator
with Preheater
Title: Lay-out

Customer:

Test:

ID-no.:

Draw.no.:

08400 Page:

L1 / 8

C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg

+45 63212014

+45 62224615

10

11

12

13

14

15

16

17

18

19

20

A
U

-Q1
(2/12)

104

F2

F1

103

F1

F2

0,8AT

0,8AT

-T1

105

F3
4,0AT
1

-F4

24

(2/6)

-Q2

0,32-*-1,25

-Q0

(3/4)

E
108

107

106

102

0VAC

0VAC
2.1

EARTH
4.1

GNYE

-W102

BK

WH

BN

BK

WH

BN

-X1

GNYE

G
/

-R1

M
3

-R2

Supply

Pump

Heat 1

Heat 2

Heat 1 + 2 - Max. In 18A


*: See manual for actual setting and specification
Rev:

Date:

Constr./

Appr.:

Draw.:
AB
AB1

09-03-02
11-08-29

--/ALR
--/NIT

-M1

1W2

1V2

GNYE

BK

BN

-W100

WH

GNYE

1U2

1PE1

1W1

1V1

1U1

-W1000

-X1

-X1

-W101

24VAC
2.1

EARTH

-X0

101

100

24VAC

Appr.

Plant:

CCJ:
REC
REC

JHO
JHO

Control box type 3


for CJC Filterseparator
with Preheater
Title: Power circuit diagram

Customer:

Test:

ID-no.:

Draw.no.:

08400 Page:

1 / 8

C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg

+45 63212014

+45 62224615

10

11

12

13

14

15

16

17

18

19

20

A
24VAC
1.17

11

23

24VAC
3.1
A
3.1
(6)

-K3
11

12

14

24

-S1

202

12

-S2

212

211

14

12

11

15

206

210

-X2

14

-W302

16

-X2

(12)

14

-W301

-S5

17

13

13

13

207

25

13

-X2

18

19

(8)

-S4
High
cut-out
heater 2
or loop

22

-W304

-K3.1

-Q1

21

-S13A
t
*

Leak
detection
or loop

-X2

12

-W304

-W306

-X2

11

-X2

24

-X2

-S11

-X2

208

204

203

12

-W306

-W301

21

-X2

201

-X2

-W303

11

-X2

-S3

22

96

(1/6)

High
cut-out
heater 1

-W301

21

-F4

-W300

-S12A

95

Pressure
switch

-S10 P

-W303

-X2

14

-X2

20

-W300

10

205

200

-X2

-W302

202
209

-S5

X1

A1

-Q1

B1

-K3.1

A1

-K3

A1

X1

-S1

X2

A2

A2

A2

X2

G
0VAC
1.17

0VAC
3.1
Common
alarm

Common
alarm

Common
alarm

Start
pump

Operation
lamp

Common
alarm

5 Sec.

/4= /4

Rev:

Date:

Constr./

Appr.:

Draw.:
AB
AB1

09-03-02
11-08-29

--/ALR
--/NIT

1/6
/16

/19= /19

Appr.

Plant:

CCJ:
REC
REC

JHO
JHO

Control box type 3


for CJC Filterseparator
with Preheater
Title: Circuit diagram

Customer:

Test:

ID-no.:

Draw.no.:

08400 Page:

2 / 8

C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg

+45 63212014

+45 62224615

10

11

12

13

14

15

16

17

18

19

20

A
24VAC
2.20
A
2.20

24VAC
4.1

207

13

14

-S6

300

-W303

Thermostat
heater 1

-S12

-X2

28

22

-X2

Remote
on/off
heat
or loop

-W303

-X2

26

-W304

-S13

303

301

-X2

Thermostat
heater 2
or loop

-X2

27

-W304

29

-X2

23

302

-S6

X1

A1

B1

-Q2

X2

A2

G
0VAC
2.20

0VAC
4.1
Operation
lamp

Start
heat 1

5 Sec.

1/10

Rev:

Date:

Constr./

Appr.:

Draw.:
AB
AB1

09-03-02
11-08-29

--/ALR
--/NIT

Appr.

Plant:

CCJ:
REC
REC

JHO
JHO

Control box type 3


for CJC Filterseparator
with Preheater
Title: Circuit diagram

Customer:

Test:

ID-no.:

Draw.no.:

08400 Page:

3 / 8

C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg

+45 63212014

+45 62224615

10

11

12

13

14

15

16

17

18

19

20

A
24VAC
3.20

24VAC

-W305

-X2

30

-X2

31

-S14
-K4

13

(11)

14

15

402

402

403

16

17

-W305

-X2

-W103

401

400

-K10

-W103

-K4

14

-P6

X1

-P5

X1

X1

-P4

13

X2

X2

X2

-X2

-X2

33

32

-X2

Dipsw.

0VAC
3.20
EARTH
1.20

0VAC

EARTH
Normal
level

No
water

High
level

Level
controller

Delayed
start
water
separator
5 sec.

Solenoid
valve
water
seperator

/13

Rev:

Date:

Constr./

Appr.:

Draw.:
AB
AB1

09-03-02
11-08-29

--/ALR
--/NIT

Appr.

Plant:

CCJ:
REC
REC

JHO
JHO

Control box type 3


for CJC Filterseparator
with Preheater
Title: Circuit diagram

Customer:

Test:

ID-no.:

Draw.no.:

08400 Page:

4 / 8

C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg

+45 63212014

+45 62224615

-F4

-X1

10

-X1

11

12

13

14

15

16

17

18

19

20

-X2
16
15
14

13
12

11
10

1W2
1V2
1U2

6
4
2

1PE1
1W1
1V1
1U1

-X0

-W103

-W300

-W306

-W301

-W102

GNYE

-W101

BK

WH

BN

GNYE

BK

-W100

WH

BN

GNYE

-W1000

BK

WH

BN

GNYE

Heat 1 + 2 - Max. In 18A

Solenoid
valve
water
separator

Pressure switch
high pressure

Leak
detection
or loop

13

Heat 2

-S3

12

Heat 1

-S11
2

Pump

14

-S10 P

3
2

Supply

11

-K10

-R2

-R1

-M1

External connection

-S4

Remote
start/stop
or loop 14 - 15

Rev:

Date:

Constr./

Appr.:

Draw.:
AB
AB1

09-03-02
11-08-29

--/ALR
--/NIT

Appr.

Plant:

CCJ:
REC
REC

JHO
JHO

Control box type 3


for CJC Filterseparator
with Preheater
Title: Terminal strip

Customer:

Test:

ID-no.:

Draw.no.:

08400 Page:

5 / 8

C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg

+45 63212014

+45 62224615

10

11

12

13

14

15

16

17

18

19

20

-X2
33
32

31
30

29

28

27
26

25
24

23
22

21
20

19
18
17

C
/

-W305

-W304

-W303

-W302

t
2

22

22

-S14

-S13

21

-S13A

-S12

21

High temp.
cut-out
heat 2
or loop

Thermostat
heat 2
or loop

Remote
on/off
heat
or loop

17

Thermostat
heat 1

16

High temp.
cut-out
heat 1

15

Common
alarm

14

13

External connection

-S12A

Level
controller

Rev:

Date:

Constr./

Appr.:

Draw.:
AB
AB1

09-03-02
11-08-29

--/ALR
--/NIT

Appr.

Plant:

CCJ:
REC
REC

JHO
JHO

Control box type 3


for CJC Filterseparator
with Preheater
Title: Terminal strip

Customer:

Test:

ID-no.:

Draw.no.:

08400 Page:

6 / 8

C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg

+45 63212014

+45 62224615

11

12

13

14

15

16

17

18

19

20

Parts List

10

Name

Order number

Description

Type

Maker

Supplier

-A1

3295150738614

Metal key for nsys

SA73861

Schneider Electric

Schneider Electric A/S

-A1

3606480159718

Box 300x300x200mm

NSYS3D3320P

Schneider Electric

Schneider Electric A/S

-A1

5702969084347

Metal lock for nsys, complete

S3D01219

Schneider Electric

Schneider Electric A/S

-F1

70 065 65-08A

Fuse 0,8A 500V slow-acting

6,3x32MM

SIBA

Solar

-F2

70 065 65-08A

Fuse 0,8A 500V slow-acting

6,3x32MM

SIBA

Solar

-F3

5705150710452

Fuse 4,0A quick-acting

5x20MM

-F4

4011209638723

Overload relay, range: 0,32-1,25A

3RB2016-1NB0

Siemens

Siemens

-F4

4011209650725

Holder for overload relay size S00

3RB2913-0AA1

Siemens

Siemens

-K3

4547648262385

1-P slim relay 24VAC/DC including 6mm socket

G2RV-SL700 AC/DC24

Omron

Omron

-K3.1

4547648262385

1-P slim relay 24VAC/DC including 6mm socket

G2RV-SL700 AC/DC24

Omron

Omron

-K4

4536853521516

Hold-down clips for timer H3YN

Y92H-3-PAIR

Omron

Omron

-K4

4547648009256

Socket

PYF14A-N BY OMZ

Omron

Omron

-K4

4547648117920

Multitimer 24VAC 0,1 sec to 10 min

H3YN-2

Omron

Omron

-P4

4011209030008

Indicator light green

3SB3001-6AA40

Siemens

Siemens

-P4

4011209501287

Lampholder with LED, 24V green

3SB3400-1PC

Siemens

Siemens

-P5

4011209029996

Indicator light yellow

3SB3001-6AA30

Siemens

Siemens

-P5

4011209501270

Lampholder with LED, 24V yellow

3SB3400-1PA

Siemens

Siemens

-P6

4011209029989

Indicator light red

3SB3001-6AA20

Siemens

Siemens

-P6

4011209501263

Lampholder with LED, 24V red

3SB3400-1PB

Siemens

Siemens

-Q0

6417019390277

Switch 3-P 25A/750V

OT25FT3

ABB

ABB Komponent A/S

-Q0

6417019411651

Hand lever black

OHBS2PJ

ABB

ABB Komponent A/S

-Q1

4011209281332

Aux. block with 1 NO for contactor S0-3

3RH1921-1CA10

Siemens

Siemens

-Q1

4011209305816

Time relay, OFF-delay 0,5-10sec 24VAC/DC

3RT1926-2DG21

Siemens

Siemens

-Q1

4011209337367

AC contactor S0 12 A, 24V 50/60 Hz

3RT1024-1AC20

Siemens

Siemens

-Q2

4011209272644

AC contactor S00 9 A, 24V 50/60 Hz, 1 NO

3RT1016-1AB01

Siemens

Siemens

-Q2

4011209304970

Time relay, OFF-delay 0,5-10sec 24VAC/DC

3RT1916-2DG21

Siemens

Siemens

-S1

4011209029729

Ill. pushbutton red

3SB3001-0AA21

Siemens

Siemens

-S1

4011209030978

Contact block 1 NO

3SB3400-0B

Siemens

Siemens

Rev:

Date:

Constr./
Draw.:

Appr.:

Appr.
CCJ:

AB

09-03-02

--/ALR

REC

JHO

Plant:
Control box type 3

AB1

11-08-29

--/NIT

REC

JHO

for CJC Filterseparator


with Preheater
Title: Parts description

Customer:

Solar

Test:

ID-no.:

Draw.no.:

08400 Page:

7 / 8

C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg

+45 63212014

+45 62224615

11

12

13

14

15

16

17

18

19

20

Parts List

10

Name

Order number

Description

Type

Maker

Supplier

-S1

4011209501263

Lampholder with LED, 24V red

3SB3400-1PB

Siemens

Siemens

-S2

4011209029309

Pushbutton unit with flat button, red

3SB3000-0AA21

Siemens

Siemens

-S2

4011209030985

Contact block 1 NC

3SB3400-0C

Siemens

Siemens

-S5

4011209029743

Ill. pushbutton green

3SB3001-0AA41

Siemens

Siemens

-S5

4011209030978

Contact block 1 NO

3SB3400-0B

Siemens

Siemens

-S5

4011209501287

Lampholder with LED, 24V green

3SB3400-1PC

Siemens

Siemens

-S6

4011209030978

Contact block 1 NO

3SB3400-0B

Siemens

Siemens

-S6

4011209374591

Ill. switch green, 2 positions, maintained-contact

3SB3001-2HA41

Siemens

Siemens

-S6

4011209501287

Lampholder with LED, 24V green

3SB3400-1PC

Siemens

Siemens

-T1

5703438114190

Multi transformer Pri 208-550V Sec 24V 100VA

MTDN 100

Ismet

Solar

-X0

4017918194154

End bracket

CLIPFIX 35-5

Phoenix Contact A/S

Phoenix Contact A/S

-X0

4017918194154

End bracket

CLIPFIX 35-5

Phoenix Contact A/S

Phoenix Contact A/S

-X0

4046356057714

Feed-through modular terminal block

QTCU 2,5

Phoenix Contact A/S

Phoenix Contact A/S

-X0

4046356057738

Feed-through modular terminal block

QTCU 2,5-PE

Phoenix Contact A/S

Phoenix Contact A/S

-X1

4017918976057

Feed-through modular terminal block

QTC 2,5-PE

Phoenix Contact A/S

Phoenix Contact A/S

-X1

4046356057639

Feed-through modular terminal block

QTC 2,5-TWIN

Phoenix Contact A/S

Phoenix Contact A/S

-X1

4046356057745

End cover for modular terminal blocks

D-QTC 2,5-TWIN

Phoenix Contact A/S

Phoenix Contact A/S

-X2

4017918194154

End bracket

CLIPFIX 35-5

Phoenix Contact A/S

Phoenix Contact A/S

-X2

4017918194154

End bracket

CLIPFIX 35-5

Phoenix Contact A/S

Phoenix Contact A/S

-X2

4017918932411

Quick connection feed-through modular terminal block

QTC 1,5

Phoenix Contact A/S

Phoenix Contact A/S

-X2

4017918932541

End cover for modular terminal blocks

D-QTC 1,5

Phoenix Contact A/S

Phoenix Contact A/S

Rev:

Date:

Constr./
Draw.:

Appr.:

Appr.
CCJ:

AB

09-03-02

--/ALR

REC

JHO

Plant:
Control box type 3

AB1

11-08-29

--/NIT

REC

JHO

for CJC Filterseparator


with Preheater
Title: Parts description

Customer:

Test:

ID-no.:

Draw.no.:

08400 Page:

8 / 8

C. C. Jensen A/S
Lvholmen 13
DK-5700 Svendborg

+45 63212014

+45 62224615

Start-up and maintenance of Switchboards


delivered by Titech Electric A/S
Before start-up.
1. Visual inspection. Make sure that the switchboard has not been damaged during the transport.
2. All screw terminals on components in the switchboard should be retightened.
3. Visual inspection. Make sure that all wires are connected properly in the terminal strip.
4. Adjust all thermal overload relays, circuit breakers, measuring instruments.
(All scales are set to lowest value.)

Maintenance instructions.
By preventive maintenance of switchboards, which should be done at least once a year, the
checkpoints below could be a guidance.
1. Visual inspection. Check that the switchboard is intact.
2. Cleaning of switchboard/plant. Ventilating apertures should be cleaned for dust and mud,
change or vacuum clean filter if necessary.
3. All screw terminals on components and bus-bar connections should be retightened.
4. Actuate all switches. This is very important and should be done frequently.
5. Make a thermo-graphic check of important contact spots on components and bus-bar
connections
6. Check switch components for operation time and exchange if any have exceeded maximum
operating time.
7. High voltage- and insulation-test. Remember to switch off all electronics, control circuits and
outgoing power circuits.
8. Test alarm- and control functions.
9. If the switchboard had been exposed to extreme condition (such as damage by fire or water,
lightning or high short-circuit current), it ought to be inspected and checked according to the
above checkpoints. Defect components should be changed.

Titech Electric A/S 63 96 65 65 titech@titech.dk www.titech.dk


Sivlandvnget 15 5260 Odense S Fax: 63 96 65 67
Hammershusvej 4C 7400 Herning Fax: 97 13 65 67

The modular terminal block system


CLIPLINE complete

System features | Fast connection

Material properties

Connection principle

The patented contact metals of the


QT fast connection terminal blocks consist
of a special, high-grade copper alloy. This
combines good electrical conductivity with
excellent elastic characteristics.
The surface of the metal parts is
protected by a lead-free, galvanic nickel or
tin plating.
The insulating housings of the fast
connection terminal blocks are made of
recyclable PA 6.6. This elastic plastic with
high impact strength is halogen-free and
UV-resistant. Further characteristics are
the good tropical and termite resistance,
high chemical resistance and the excellent
aging characteristics. Polyamide 6.6 can
be used with operating temperatures of
up to 130 C and is certified for the
inflammability class V0 in accordance with
UL 94.

QUICKON modular terminal blocks


are designed for fast conductor
connection. Stripping and fitting splicing
protection are no longer necessary; the
conductors only have to be cut to the
correct length and can then be contacted
within seconds.
An important characteristic is the
space-saving displacement connection.
Due to the simplicity of the connection,
the wiring time is reduced by up to 60%.
During operation with a standard
screwdriver, the switching states are
clearly signaled by engagement points at
the start and end position.
Solid and stranded conductors of 0.25
to 2.5 mm2 can be wired without aids such
as guide ferrules.
When a conductor is connected, the
conductor insulation is cut open, displaced
and the conductor is securely engaged
in the end position where it makes
large-area, gas-tight contact.
The high quality of the QUICKON fast
connection is verified by the fact that this
connection is certified in accordance with
the standard for Ex e applications, as are
the screw and spring-cage connections.

PHOENIX CONTACT

19

List of
components

CJC Water Discharger


type M02
Drawing No.: 62 034 23-4

Pos.

Article No.

Description

Qty.

Coil f. solenoid valve

FD31681

24V 50/60Hz

FD31683

24V DC

FD32301

Nipple 1/4" w/ tapered thread

FD32756

Shut off valve 1/4" SS

FD32257

Profile ring tube fit 8x1/4"

FD31539

Cable gland PG11

FD30047

W asher 8

FD32242

Plug 1/2"

FD30050

Screw M8x35

FD34136

Cupper packing 21x28x1.5m m

10

FD31680

Solenoid valve 1/4" Asco

11

FD1800402

Housing f. water discharger

12

FD34097

Usitring 14.7x22x1.5, Nitrile

13

FD2200701

Vent screw 1/4" BSP

14

FD34070

O-ring 120.65x5.33

15

FD31518

Cover f. electric term inals

16

FD31539

Cable gland PG11

17

FD1400109

Cover f. water discharger

18

FD5200302

Sensor sleeve f. water discharger

19

FD31868

Print circuit f. level switch f. float

20

FD30202

Screw M3x16

21

FD35136

Float

22

FD30225

Lock washer 15

23

FD31689

Shrink seal, 160m m

24

FD32413

Profile ring tube fitting 8x1/2"

25

FD32328

Angle 8

26

FD32408

Straight coupling 8

09-2006

CJC Preheater
CLEAN OIL
BRIGHT IDEAS
Date: 12.03.2008

Thermostat for Preheater

Temperature
adjustment

Reset for
overheat
protection

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615
E-mail: filter@cjc.dk Web: www.cjc.dk

Page 1/4

CJC Preheater
CLEAN OIL
BRIGHT IDEAS

Connection to electrical controls

Safety
thermostat
Thermostat

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615
E-mail: filter@cjc.dk Web: www.cjc.dk

Terminals for
connection to
electrical
controls

Page 2/4

CJC Preheater
CLEAN OIL
BRIGHT IDEAS

Preheater wiring diagram


3 phase - 3 x 400/480V Y

L1(u)

L3(w)

L2(v)

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615
E-mail: filter@cjc.dk Web: www.cjc.dk

Page 3/4

CJC Preheater
CLEAN OIL
BRIGHT IDEAS

Preheater wiring diagram


Single phase - 1 x 230V

L1

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615
E-mail: filter@cjc.dk Web: www.cjc.dk

Page 4/4

Filter Insert Extractor


For CJC Fine Filters and Filter Separators

CJC Product Sheet - Accessories


OIL MAINTENANCE

APPLICATION
The CJC Filter Insert Extractor is used to
facilitate the job of changing filter inserts
in CJC Fine Filters and Filter Separators.

FUNCTION
The CJC Filter Insert Extractor is led
over the stay bolt in closed position, and
the insert can now be removed by lifting
the two handles.
Exchanging the inserts as shown below is
hereby done easier and cleaner. Therefore,
do not forget to order a CJC Filter Insert
Extractor next time inserts are ordered.

The CJC Filter Insert Extractor

IDENTIFICATION
To order the CJC Filter Insert Extractor,
please use:
Article No: FB4900201

STEP 1

Closed

PSAC5001-UK
05.09.2006

STEP 2
Closed

Stay bolt
Lift

Lift

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615
E-mail: filter@cjc.dk Web: www.cjc.dk

BLAT 27/27

CJC Offline Filter Insert

CJC Product Sheet


APPLICATION

The CJC BLAT 27/27 Filter Insert is used in


CJC Filter Separators ideal for filtration of mineral based oils of up to ISO VG 150 cSt and is
used for, typically:
y hydraulic oils
y turbine lube oils
y gear oils
y diesel oils

FILTRATION CAPABILITY

y Particle Removal
All CJC Filter Inserts have the following
filtration degree:
- 3 m absolute:
98.7% of all solid particles >3 m
- 0.8 m nominal:
50% of all solid particles >0.8 m
are retained in each pass.
The dirt holding capacity of an BLAT 27/27
Insert is 4 litres of evenly distributed solids.

CJC BLAT 27/27 Filter Insert

y Degradation Products
Oxidation by-products, resin / sludge, and
varnish are retained by the cellulose material.
The cellulose will retain appr. 4 kg of degradation products.
y Water Removal
Unlike B Filter Inserts the BLAT 27/27 will not
permanently hold water, as its free passage is
integral to the water separation process.

DIMENSIONS

The figures below are nominal:


Diameter:
27 cm
Height:
27 cm

COMPONENT

CJC Filter Inserts type BLAT consist of bonded


discs. Ingredient: Cotton linters (cellulose).

IDENTIFICATION

To order the BLAT 27/27 Filter Insert, please use:


Article No:

PSFI3010-UK
11.04.2008

PA5601325

C.C.JENSEN A/S

Lvholmen 13 y DK-5700 Svendborg y Denmark


Phone: +45 6321 2014 y Fax: +45 6222 4615
filter@cjc.dk y www.cjc.dk

CJC Pressure Gauge

For CJC Fine Filter and Filter Separators

CJC Product Sheet - Accessories


APPLICATION

The CJC Pressure Gauge is used to monitor pressure drop over the filter system. The
Pressure Gauge is suitable for use on CJC
Fine Filters and Filter Separators.
The Pressure Gauge Kit for Mini Mess can
be used on CJC Filters that are equipped
with a Mini Mess Test Coupling.

The CJC Pressure Gauge

FUNCTION

The Pressure Gauge provides an indication of


pressure drop and when to replace the filter
insert(s). As contaminants are captured and
retained by the filter, the result is an increase
of pressure caused by resistance to flow. It is
advisable to replace the filter insert(s) before
the dial enters the red zone.
Remember: Before the pressure gauge is
pressurised, the pressure equalisation port on
top of the housing must be open.
The CJC Pressure Gauge
Kit for Mini Mess

DIMENSIONS

Diameter
Depth
Length

- Pressure Gauge
- Kit for Mini Mess

2.7 / 68 mm
1.3 / 32 mm

3.5 / 89 mm
4.6 / 118 mm

TECHNICAL DATA

IDENTIFICATION

To order the CJC Pressure Gauge or Pressure Gauge Kit for Mini Mess, please use:
Article No:
Pressure Gauge
FD33133
Pressure Gauge Kit
for Mini Mess
FB5300402

Features
Dial Size

inch / mm

2.5 / 63.5

Pressure Range

bar / psi

0-4 / 0-58

Figure Interval

bar / psi

0.2 / 2.9

Accuracy (EN 837-1)

27.08.2009

Stainless Steel

Case Filling Fluid

Silicon Oil M50

Media Temperature

C / F

-20 - 85 / -4 - 185

Ambient Temperature

C /F

-20 - 60 / -4 - 140

Connection
Pressure Gauge
Kit for Mini Mess

PSAC5003-UK

Within 1.6% of Maximum Graduation

Pressure Gauge Casing

1/4 BSP
Mini Mess Test Coupling connection

C.C.JENSEN A/S

Lvholmen 13 y DK-5700 Svendborg y Denmark


Phone: +45 6321 2014 y Fax: +45 6222 4615
filter@cjc.dk y www.cjc.dk

Automatic Air Vent


Bleeding and Venting Valve

CJC Product Sheet - Accessories


APPLICATION

The CJC Automatic Air Vent is used


to release air from the CJC Filter Housing.
It is controlled by a float-controlled valve
closing by rising oil level (bleeding) and
opening by falling oil level (venting).
Venting can be prevented by using a check
valve.
The CJC Automatic Air Vent reduces the
need for supervision and maintenance of
the CJC Filters even further.

IDENTIFICATION

To order the Automatic Air Vent, please


use:
Article No: FB5200700

The CJC Automatic Air Vent

122 mm / 4.8 inches


5 mm / 0.2 inches

5 mm / 0.2 inches

243 mm / 9.5 inches

5 mm / 0.2 inches

150 mm / 6 inches

TECHNICAL DATA
Area

Features

Fluids

Liquids

Nominal pressure

PN 16

Connection

G 1/4 A

Working pressure

0 - 4 bar

Temperature

Up to 7.0 Nm3/h

Quality

Stainless steel AISI 304

CAPACITY in Nm3/h

P (bar)

COMPONENTS
Item

PSAC5000-UK
01.10.2010

Max. 120 C

Capacity

Air flow (Nm /h)


3

0.1

0.2

0.5

1.0

2.0

4.0

1.0

1.4

2.2

2.8

4.2

7.0

Part

G 1/4 BSP

8mm Hydraulic Pipe

C.C.JENSEN A/S

Lvholmen 13 y DK-5700 Svendborg y Denmark


Phone: +45 6321 2014 y Fax: +45 6222 4615
filter@cjc.dk y www.cjc.dk

Manometric Switch

Typ 600
NO / NC

69
30

60

coupler socket
Pg 9 DIN 43650

rotatable 360
A
MS 24

setting screw
M5 DIN 914

wiring diagram
2
4
1
NO / NC

as of date 08.05

TECHNICAL DATES
order no.
pressure setting range
working pressure max.
bursting pressure
design
diaphragm/seal
manner of fastening
fitting thread >A<
mounting position
ambient temperature
medium
adjustability
switch back difference
mechanical life
material
weight
switching element
reference voltage
reference frequency
switching frequency max.
electrical connection
protective system

600 002
600 010
600 070
600 200
0,3 2 bar
1 10 bar
10 70 bar
50 200 bar
2 bar
10 bar
70 bar
200 bar
5 bar
20 bar
120 bar
300 bar
spring safety membranes
spring-loaded piston
NBR, special design VITON, CR, EPDM, KALREZ
UR, special design NBR, VITON
male thread
G 1/4, G 1/8, M 12 x 1.5, M 10x1, M10 x 1 cone
any
25 C bis + 85 C, higher temperatures on demand
air, hydraulic oil, oil emulsions, water, others on demand
under pressure
15 % 25%
10 6
galvanized steel, special design brass or VA
230 gr
microswitch - silver-plated contacts / special gold-plated contacts
250 V
not over 100 Hz
200/min.
by coupler socket PG9 DIN 43 650
IP 65, terminale IP 00 DIN 40 050

breaking capacity
A.C.
D.C.
125 V
250 V
30 V
50 V
voltage up to
resistance load
5 A
5 A
5 A
2 A
incandescent lamp load
0,5 A
0,5 A
0,5 A
0,4 A
inductive load
5 A
5 A
5 A
2 A
It is recommended not to use only the manometric switch to separate the device from the
for inductively loaded DC circuits e. g. for magnets, spark extinguishers have to be provided.

75 V
1 A
0,3 A
1 A
mains.

125 V
0,5 A
0,2 A
0,06 A

250 V
0,25 A
0,1 A
0,03 A

Technical data subject to change without notice.


LAYHER GmbH, Kalkwerkstr. 23, 71737 Kirchberg, Germany, Tel.+49 7144 3204, Fax +49 7144 3 4307, E-mail:info@layher-gmbh.de, www.layher-gmbh.de

EC Declaration of Conformity
Directive 2006/42/EC Annex II A
Manufacturer:

C.C. JENSEN A/S

Address:

Lvholmen 13
DK-5700 Svendborg
Denmark

hereby confirm that

CJCTM Filter System

Machine type:

PTU39'(+3:

Phone: +45 63 21 20 14
Fax: +45 62 22 46 15
E-mail: ccjensen@cjc.dk

Batch No.:
is in conformity with

- the provisions of the Machinery Directive 2006/42/


EC, incl. the Annex 1: Essential health and safety
Requirements,
- the Pressure Equipment Directive 97/23/EC on
material exposed to pressure > 0.5 bar, ref. to the
regulations of the Annex 1, article 3, part 3.

Std. classifications:

- Conformity is claimed to the harmonized standard:


EN 60204-1:2006
incl. the relevant normative reference standards.
The standards have been used as far as necessary
to declare conformity with the relevant directives.
Hereby there was made selections and modifications
according to Annex F 60204-1: 2006.

Further we confirm that

- electric equipment used in the machinery for


applications within certain voltage limitations is in
conformity with the Low-Voltage Directive (2006/
95/EC) and the EMC Directive 2004/108/EC on
Electromagnetic Compatibility.

Authorized responsible
(incl. compiling of the
technical file)

0.02.2013
Lars Qvistgaard (Quality Manager)

Quick Operating Guide


Pressure Gauge
Spring Nut

3 Top Nut

Spring Guide

Vent Screw

CJCTM Filter Separator PTU2 27/27

Filter Insert 7

Filter Housing

14

12 Motor
Pump

13

Filter Plate 8
Coalescer House 18
Control Box

11 Valve
Oil Inlet

Oil Drain

10

Oil Outlet

Solenoid Valve

15

Filling Hole

17

Automatic Water Discharger

16

START
1

7
2

11
11

10

12

Open outlet valve

Open inlet valve

Secure drain valve


is closed

Start CJCTM Filter

Check rotation direction

Open vent screw until oil


appears beneath, then
tighten again.

Check starting pressure

To avoid leakage, regularly


tighten connections.

Be aware that oil


spillage is a serious
safety risk - keep clean!

STOP
1

Stop CJCTM Filter

DAILY CHECK
1

2
2

Check filter pressure

3
2

Example of acceptable
pressure

At high filter pressure,


(under normal temp.)filter
insert(s) must be replaced

26.11.2009
Manufacturer: C.C.JENSEN A/S Lvholmen 13 DK-5700 Svendborg Phone +45 6321 2014 Fax +45 6222 4615 filter@cjc.dk www.cjc.dk

Filter Insert Replacement


CJCTM Filter Separator PTU2 27/27
Pressure Gauge
Spring Nut

Top Nut

Spring Guide

Air Vent Screw

Filter Insert

Filter Housing

14

12 Motor

Filter Plate

Pump

13

Coalescer House
Coalescer Mesh

Valve on
11 Oil Inlet

Control Box

2
5
6
7

8
18
19
1

Oil Drain Valve

10

Valve on Oil Outlet

Solenoid Valve

15

Filling Hole

Filter Insert

16

Automatic Water Discharger

17

FILTER INSERT REPLACEMENT


1

7
14

11

10
4

Stop CJCTM Filter

Close valve on oil inlet

Close valve on oil outlet

10

Open air vent screw

Open oil drain valve.


Drain acc. to environmental precautions!

11

12

Lift off filter housing

13

When filter housing is


drained, unscrew top nut

14

Check
O-ring

8
Unscrew spring nut

Remove spring and


spring guide

Remove used filter


insert

Deposit according to
national legislation

15

16

17

18

X4

14

19

Mount spring guide care- Tighten spring nut with


hand until contact with
fully - make sure there is
no contact between O-ring spring guide. Then tighten
spring nut 4 turns
and thread. Place spring
in groove.

Remove filter plate.


Take out mesh and clean/
hose in hot water. Do not
use soap or detergents!

Place new CJC Filter


Insert

16

Check
O-ring

Check O-ring

Clean filter plate

100 Nm

19

17

Place filter housing.


Tighten top nut with hand
until contact with
filter housing

Tighten top nut until a


tighten torque of
100 Nm

Loosen screw of filling


hole and fill with
2/3 L of water. Check
function of solenoid valve

To avoid leakage, regularly


tighten connections. Be
aware that oil spillage
is a serious safety risk
- keep clean!

18.06.2009
Manufacturer: C.C.JENSEN A/S Lvholmen 13 DK-5700 Svendborg Phone +45 6321 2014 Fax +45 6222 4615 filter@cjc.dk www.cjc.dk

Quick Oil Sampling Guide


The quality of analysis results depends on
correct sampling and handling of the sample!

How to take an oil sample


- between the pump and the filter

Sump

To take an oil sample, the following is required:


a 200 mL particle free glass bottle
a cloth
a 5 L (1 1/2 US gallon), open oil container
label + pen
Pump must be in stable running condition before taking the oil sample

Note: Always take oil samples according to this guide in order to achieve valuable information about your equipment.
If the oil sample is not taken properly, your money will be wasted!
1

Pump
5 times

1. Place the oil container beneath the sampling valve.


2. Open and close the valve 5 times and leave it open.
3. Flush the pipe by draining 1 litre (1 US quart) into
the container.
4. Leave oil running.

Flush min. 1 L

4. Open plastic bag and take


out sampling bottle.

6. Hold the sampling


bottle close to the oil
flow and remove lid
from the bottle.

5. Unscrew lid completely,


without removing
the lid from the
sampling bottle.

Max. 80%
Do not
touch
glass

7. Fill the sampling bottle


to 80%, while holding the
lid in one hand, without
the bottle touching the
samling valve.

8. Screw on lid immediately, so that no


unwanted particles
can contaminate the
oil sample.
9. Close oil sampling
valve.

10. Fill in label and stick it


onto the sampling bottle.

12. Dispose of flushing oil


according to environmental requirements
and rules and if
necessary refill the
oil in the system.

11. Pack the sampling bottle in


plastic bag and cardboard
container, and send via mail
or courier.

10.08.2009

Manufacturer: C.C.JENSEN A/S Lvholmen 13 DK-5700 Svendborg Denmark Phone +45 6321 2014 Fax +45 6222 4615 filter@cjc.dk www.cjc.dk

Torques overview
CLEAN OIL
BRIGHT IDEAS

Top Nut

Flange connections
DIN Flange
size
DN 10
3/8"
DN 15
1/2"
DN 20
3/4"
DN 25
1"
DN 32
1 1/4"
DN 40
1 1/2"
DN 50
2"
DN 65
2 1/2"
DN 80
3"
DN 100
4"

Tightening torque
[Nm]
10
12
17
23
35
47
93
109
97
113

Filter size
15/12
15/25
27/- & 38/27/- HP
427/54
427/81
427/108

Tightening torque
[Nm]
30
70
90
160
190

Clamp ring
Filter size
Vent Screw
Thread size

Tightening torque
[Nm]

G1/4"

HPS 15/25
HPS 27/-

Tightening torque
[Nm]
10-15

10
Pressure gauge
Thread size

Coalescer
Filter size

Tightening torque
[Nm]

PTU 15/12

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615
E-mail: filter@cjc.dk Web: www.cjc.dk

G1/8" brass
G1/4" brass
G1/2" brass
G1/4" SS
G1/2" SS

Tightening torque
[Nm]
20
25
50
65

23.06.2010

Log book

CLEAN OIL
BRIGHT IDEAS
Model:

Date of commissioning:

Prod./Batch No.:
Fill in the log book for repair, service and maintenance.
For Recommended service intervals refer to the section Service and maintenance in the Instruction Manual.
Service parts
Example
Change of filter insert

C.C.JENSEN A/S

Lvholmen 13 DK-5700 Svendborg Denmark


Phone: +45 6321 2014 Fax: +45 6222 4615
E-mail: filter@cjc.dk Web: www.cjc.dk

Comments

Date

Changed due to high pressure

01.01.2010

26.01.2010

Signature

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