Data collection sheet

Sl.
No.

Pump
name

1

DM Water Tansfer Pump

2

Soft Water Pump

3

Portable Water Pump

4

Boiler Feed Water Pump

5

Boiler Feed Water Pump

6

Raw Water Pump

7

Raw Water Pump

8

Effluent Transfer Pump

9

Effluent Transfer Pump

10 Chilled Water Circulation Pump
11 Monomer Circulation Pump no. 1
12 Monomer Circulation Pump no. 2
13 Jockey Pump (Fire) Pump no.1
14 Jockey Pump (Fire) Pump no.2
15 PO 51 Hot Water Circulation Pump (A)
16 PO 51 Hot Water Circulation Pump (B)
17 DM Quenching Water Pump (P 150 A)

Make

Beacon Weir
Pump
Kirloskar
DB 40/26

Fluid Design
Rated
Head
Specific
Design
Actual
Actual
System
Speed
handle capacit
develope
gravity
Frquency
head
flow
power
efficiency
d
y
power
d
of fluid

Water at
30 oC
Water at
30 oC
Water at
KSB
30 oC
Grundfos
Water at
CRCM 10-18
80 oC
Water at
KSB MOVI
80 oC
Grundfos
Water at
CRCM 64-3-2
30 oC
KBL KPDS
Water at
65/26N
30 oC
Grundfos 80 Water at
KWO 3.7T
30 oC
Kirloskar
Water at
KPDF
30 oC
Beacon SDC Water at
125/150
10 oC
KSB CPK 80- Water at
250
30 oC
KSB CPK 80- Water at
251
30 oC
Rohit Pump Water at
(VT PUMP)
30 oC
Rohit Pump Water at
(VT PUMP)
30 oC
KSB CPK 50- Water at
160
94 oC
KSB CPK 50- Water at
161
94 oC
KSB CPK 40- Water at
250
70 oC

m3/hr

m

kW

rpm

m3/hr

m

kW

%

Hz

16.5

40

5.5

2900

6.5

50

4.65

1

19%

50

12

22

3.7

1430

7.5

55

3.5

1

32%

50

10

65

5.5

2850

9.75

54

5.8

1

25%

50

10

149

7.5

2900

10.5

140

6

1

67%

50

11

2900

9

135

11.75

1

28%

50

64

54

15

2900

40

63

10.85

1

63%

50

60

64

22

2900

38

63

18.85

1

35%

50

2900

5

2.4

1

0%

50

2900

3

4

1

0%

50

250

40

55

1470

420

17

43

1

45%

50

130

60

37

2700

58

70

24

1

46%

50

130

60

37

2700

56

70

24.5

1

44%

50

15

80

7.5

2900

12

75

8

1

31%

50

15

80

7.5

2900

10

70

9

1

21%

50

43

25.3

5.5

2850

20

28

2.4

1

64%

50

43

25.3

5.5

2850

46

22

3.8

1

73%

50

16

59.4

9.3

2900

12

60

0

1

#DIV/0!

50

Data collection sheet

Sl.
No.

Pump
name

18 DM Quenching Water Pump (P 150 B)
19 1 P 200
20 2 P 200

Make

KSB CPK 40251
KSB CPK32250
KSB CPK32251

Fluid Design
Rated
Head
Specific
Design
Actual
Actual
System
handle capacit
Speed
develope
gravity
Frquency
head
flow
power
efficiency
d
y
power
d
of fluid
Water at
70 oC
Water at
30 oC
Water at
30 oC

m3/hr

m

kW

rpm

m3/hr

m

kW

16

59.4

9.3

2900

12.5

64

8

6

66

7.5

2900

17

40

6

66

7.5

2900

6.5

75

System efficiency = Flow in m3/hr X Head in m /(367*Actual power absorbed in kW)

%

Hz

1

27%

50

8

1

23%

50

6

1

22%

50

24 350 24 350 24 350 24 350 24 350 24 350 24 350 24 350 Power Reading wasn't taken due to panel problem .Operatin Annual g hours operatin per day g days hours/day days/year 24 350 24 350 24 350 24 350 24 350 24 350 24 350 24 350 No Pressure gauge on discharge still Grundfos pump 24 350 is giving Higher flowarte @ lower power consumption.

Operatin Annual g hours operatin per day g days hours/day days/year 24 350 24 350 24 350 .

15 1.61 1.47 3.lacs 3.lacs Rs.04 1.57 4.09 1.14 4.78 3.32 1.94 0.43 0.60 0.08 8. No.97 3.06 7.29 3.35 2.28 0.32 0.59 12.79 3.60 5.50 0.68 2.38 0.61 1.98 2.List of recommended proposals Sl. 1 2 3 4 Pump name Replace existing DM Water Circulation Pump with new Grundfos make Energy Efficient pump Replace existing Soft Water Pump with new Grundfos make Energy Efficient pump Replace existing Portable Water Pump with new Grundfos make Energy Efficient pump Replace existing Boiler Feed Water Pump (no.2)with new Grundfos make Energy Efficient pump 5 Replace existing Raw Water Pump with new Grundfos make Energy Efficient pump 6 Replace existing Chilled Water Pump with new Grundfos make Energy Efficient pump 7 8 9 10 Replace existing Monomer Circultion Water Pump with new Grundfos make Energy Efficient pump Replace existing Jockey Fire Water Pump with new Grundfos make Energy Efficient pump Replace existing D M Quenching Water Pump (150B) with new Grundfos make Energy Efficient pump Replace existing Water Circulation Pump ( P-A) with new Grundfos make Energy Efficient pump Power Annual Investsavings savings ment kW/hr Rs.69 1.15 1.94 .

74 55.68 .55 0.91 22.11 Total Replace existing Water Circulation Pump ( P-A) with new Grundfos make Energy Efficient pump 3.68 1.81 13.

Paybac k months 6 9 5 6 5 7 10 25 10 6 .

6 7 .

28 Unit Cost CST @ 2% Total investment Payback Rs.8 1. Lacs Rs.Grundfos scope will be supply of pumps only.60 0.01 0. Lacs Rs.5 3.0 Annual cost savings Rs. Lacs 1.04 24 350 12246 25554 5.5 Rated motor power kW Number of pumps nos. Lacs months 0.7 49. 2pole 5. 1 Operating flow of each pump m3/hr 6 Actual head developed at operating m 50 flow Pump efficiency % Motor efficiency % Specific gravity of fluid Absorbed power consumption of the kW 4.Replace existing DM Water Transfer Pump with new Grundfos make Energy Efficient pump Description Present case: Make of the pump Unit Existin g Beacon Model of the pump 16.61 6 $ .5 system Power saving per hour kW/hr hours/da Operating hours per day 24 y Annual operating days days/year 350 Annual energy consumption kWh/year 37800 Annual energy savings kWh/year Power cost Rs/kWh Value Option 1 Grundfos CRNCM 5-10. All piping modifications and civil works will be in the scope of the customer.5 Design capacity of each pump m3/hr 40 Design head of the pump m 5.7 50 62.3% 86% 1 1.5 1 5. .

04 12 350 6123 31677 5.ndfos make Energy Value Option 2 Grundfos 2x CRNCM 5-10. 2pole 5.7 50 62.57 27 d civil works will be in the .5 3.58 3.50 0.7 49.0 1.5 1 5.07 3.3% 86% 1 1.8 1.

Lacs Rs.43 24 350 17360 12040 5.3 3. Lacs months 0.60 Cost of single pump with 2.Replace existing Soft Water Pump with new Grundfos make Energy Efficient pump Description Present case: Make of the pump Unit Model of the pump Design capacity of each pump Design head of the pump Rated motor power Number of pumps Operating flow of each pump Actual head developed at operating flow Pump efficiency Motor efficiency Specific gravity of fluid Absorbed power consumption of the system Power saving per hour Operating hours per day Annual operating days Annual energy consumption Annual energy savings Power cost m3/hr m kW nos. All piping modifications and civil works will be in the scope of the customer.2 1 1 7.47 9 $ .7 2.3% 88% 1 Existin g 3. 40/26 2pole 12 10 22 48.Grundfos scope will be supply of pumps only.2 kW motor CST @ 2% Total investment Payback Rs.46 0.1 1. .0 Annual cost savings Rs.01 0.5 8 55 55 66. Lacs 0. Lacs Rs. m3/hr m % % kW Value New Kirloskar Grundfos DB CRCM 10-6.5 kW/hr hours/da 24 y days/year 350 kWh/year 29400 kWh/year Rs/kWh 2.

.

Lacs Rs. 2pole 10 57.0 Annual cost savings Rs.57 5 $ .7 3.Replace existing Portable Water Pump with new Grundfos make Energy Efficient pump Description Present case: Make of the pump Unit Existin g KSB Model of the pump Design capacity of each pump Design head of the pump Rated motor power Number of pumps Operating flow of each pump Actual head developed at operating flow Pump efficiency Motor efficiency Specific gravity of fluid Absorbed power consumption of the system Power saving per hour Operating hours per day Annual operating days Annual energy consumption Annual energy savings Power cost m3/hr m kW nos. Lacs 1.Grundfos scope will be supply of pumps only. Lacs Rs.2% 87% 1 2.5 1 9. Lacs months 0.8 kW/hr hours/da 24 y days/year 350 kWh/year 48720 kWh/year Rs/kWh Value New Grundfos CRCM 10-7.0 1 10. . m3/hr m % % kW 10 65 5. All piping modifications and civil works will be in the scope of the customer.2 3.32 Cost of single pump with 3.7 54 68.56 0.01 0.75 54 5.0 kW motor CST @ 2% Total investment Payback Rs.15 24 350 22289 26431 5.

Lacs Rs.06 0.98 24 350 56872 41828 5.8 4.75 kW/hr hours/da 24 y days/year 350 kWh/year 98700 kWh/year Rs/kWh 6.08 6 $ . Lacs Rs.7 135 140 68.5 kW motor CST @ 2% Total investment Payback Rs.Grundfos scope will be supply of pumps only.02 1.9% 88% 1 Existin g 11.Replace existing Boiler Feed Water Pump with new Grundfos make Energy Efficient pump Description Present case: Make of the pump Unit Model of the pump Design capacity of each pump Design head of the pump Rated motor power Number of pumps Operating flow of each pump Actual head developed at operating flow Pump efficiency Motor efficiency Specific gravity of fluid Absorbed power consumption of the system Power saving per hour Operating hours per day Annual operating days Annual energy consumption Annual energy savings Power cost m3/hr m kW nos.0 Annual cost savings Rs. All piping modifications and civil works will be in the scope of the customer. .5 1 1 9 10. Lacs 2. 2pole 10 149 11 7. Lacs months 1. m3/hr m % % kW Value New KSB Movi Grundfos CRCM 10-18.09 Cost of single pump with 7.

69 Cost of single pump with 11 kW motor CST @ 2% Total investment Payback Rs.0 1 41.6 11. 2pole 45 59.2 63 77. m3/hr m % % kW 60 64 22 1 38 63 18.56 0. Lacs Rs.0 Annual cost savings Rs.03 1.1 8. Lacs months 1. Lacs Rs.2% 91% 1 10. All piping modifications and civil works will be in the scope of the customer.Replace existing Raw Water Pump with new Grundfos make Energy Efficient pump Description Present case: Make of the pump Unit Kirloskar Model of the pump Design capacity of each pump Design head of the pump Rated motor power Number of pumps Operating flow of each pump Actual head developed at operating flow Pump efficiency Motor efficiency Specific gravity of fluid Absorbed power consumption of the system Power saving per hour Operating hours per day Annual operating days Annual energy consumption Annual energy savings Power cost Existin g KPDS m3/hr m kW nos.85 kW/hr hours/da 24 y days/year 350 kWh/year 158340 kWh/year Rs/kWh Value New Grundfos CRCM 45 -3.Grundfos scope will be supply of pumps only. Lacs 3.78 24 350 84565 73775 5. .59 5 $ .

.Grundfos scope will be supply of pumps only.2% 91% 1 Existin g 43 kW/hr hours/da 24 y days/year 350 kWh/year 361200 kWh/year Rs/kWh 30. m3/hr m % % kW Value New Beacon Grundfos SDC NK 150-250/271.0 1 1 420 475 17 17 79. 125/150 4pole 250 475 40 17 55 30. Lacs months 3.4 12.Replace existing Chilled Water Pump with new Grundfos make Energy Efficient pump Description Present case: Make of the pump Unit Model of the pump Design capacity of each pump Design head of the pump Rated motor power Number of pumps Operating flow of each pump Actual head developed at operating flow Pump efficiency Motor efficiency Specific gravity of fluid Absorbed power consumption of the system Power saving per hour Operating hours per day Annual operating days Annual energy consumption Annual energy savings Power cost m3/hr m kW nos.06 3.29 Cost of single pump with 45KW motor CST @ 2% Total investment Payback Rs. All piping modifications and civil works will be in the scope of the customer.06 7 $ .00 0.0 Annual cost savings Rs. Lacs Rs. Lacs Rs.60 24 350 255320 105880 5. Lacs 5.

Replace existing Monomer Circulation Water Pump no. Lacs 3. Lacs 2.5 1 1 58 60.8 Existin g Design capacity of each pump m3/hr Design head of the pump m Rated motor power kW Number of pumps nos.05 2.7 37 18.68 10 PS: As the pump tag 1 & tag 2 have similar pump performance so we have selected only 1 ordering same should be considered.97 24 350 134669 66931 5. Lacs months 0.0 7.63 Rs.35 Rs.Grundfos scope will be supply of pumps only. .0 Rs.5% 1 16. Operating flow of each pump m3/hr Actual head developed at operating m 70 flow Pump efficiency % Motor efficiency % Specific gravity of fluid Absorbed power consumption of the kW 24 system Power saving per hour kW/hr hours/da Operating hours per day 24 y Annual operating days days/year 350 Annual energy consumption kWh/year 201600 Annual energy savings kWh/year Power cost Rs/kWh Annual cost savings Cost of single pump with 18.CRNCM 64-3. $ . All piping modifications and civil works will be in the scope of the customer.5 kW motor CST @ 2% Total investment Payback 70 78. 250 2pole 130 64 60 66.1 with new Grundfos make Energy Efficient pump Description Present case: Make of the pump Unit Model of the pump Value New KSB Grundfos CPK 80.2% 92. Lacs Rs.

have selected only 1 model for both so while .

0% 1 8 10 300 24000 5.77 0. Lacs Payback months 0. . VT 2pole 15 17 80 77.Grundfos scope will be supply of pumps only. Lacs CST @ 2% Rs. All piping modifications and civil works will be in the scope of the customer.38 Cost of single pump with 4 kW motor Rs.2 75 80 71.0 Rs. Lacs Total investment Rs.5 1 1 12 16.79 25 $ .50 10 300 16486 7514 5.Replace existing Jockey Fire Pump with new Grundfos make Energy Efficient pump Description Present case: Make of the pump Unit Model of the pump Design capacity of each pump m3/hr Design head of the pump m Rated motor power kW Number of pumps nos. Operating flow of each pump m3/hr Actual head developed at operating m flow Pump efficiency % Motor efficiency % Specific gravity of fluid Absorbed power consumption of the kW system Power saving per hour kW/hr hours/da Operating hours per day y Annual operating days days/year Annual energy consumption kWh/year Annual energy savings kWh/year Power cost Rs/kWh Annual cost savings Value Existing New Rohit Grundfos CRCM 15-7.5 2.4% 90.5 5.9 7.02 0. Lacs 0.

5 18 64 64 71.4 67.9 3. . Lacs months 1. 250 2pole 16 17 59. Lacs Rs.9% 90.14 10 $ .3 5.32 Cost of single pump with 5.12 0.Replace existing D M Quenching Water Pump (150 B) with new Grundfos make Energy Efficient pump Description Present case: Make of the pump Unit Model of the pump Design capacity of each pump m3/hr Design head of the pump m Rated motor power kW Number of pumps nos.Grundfos scope will be supply of pumps only. Lacs Rs.CRNCM 15-6.0 Annual cost savings Rs. Operating flow of each pump m3/hr Actual head developed at operating m flow Pump efficiency % Motor efficiency % Specific gravity of fluid Absorbed power consumption of the kW system Power saving per hour kW/hr hours/da Operating hours per day y Annual operating days days/year Annual energy consumption kWh/year Annual energy savings kWh/year Power cost Rs/kWh Value Existing New KSB Grundfos CPK 40.0% 1 8 24 350 67200 4. Lacs 1.5 1 1 12.02 1.3 9. All piping modifications and civil works will be in the scope of the customer.15 24 350 40747 26453 5.5 kW motor CST @ 2% Total investment Payback Rs.

92 0.61 24 350 28438 38762 5.02 0. .4 4. 250 2pole 6 17 66 44. Lacs 1.5 4.8 7. Operating flow of each pump m3/hr Actual head developed at operating m flow Pump efficiency % Motor efficiency % Specific gravity of fluid Absorbed power consumption of the kW system Power saving per hour kW/hr hours/da Operating hours per day y Annual operating days days/year Annual energy consumption kWh/year Annual energy savings kWh/year Power cost Rs/kWh Annual cost savings Value Existing New KSB Grundfos CPK 32.CRNCM 15-4.0 1 1 17 19. Lacs Total investment Rs.94 6 $ .Grundfos scope will be supply of pumps only. Lacs Payback months 0.94 Cost of single pump with 4 kW motor Rs. Lacs CST @ 2% Rs.0 Rs.6 40 40 70.Replace existing P-200 (A) Water Circulation Pump with new Grundfos make Energy Efficient pump Description Present case: Make of the pump Unit Model of the pump Design capacity of each pump m3/hr Design head of the pump m Rated motor power kW Number of pumps nos.0% 1 8 24 350 67200 3.9% 89. All piping modifications and civil works will be in the scope of the customer.

5% 1 6 24 350 50400 2. Operating flow of each pump m3/hr Actual head developed at operating m flow Pump efficiency % Motor efficiency % Specific gravity of fluid Absorbed power consumption of the kW system Power saving per hour kW/hr hours/da Operating hours per day y Annual operating days days/year Annual energy consumption kWh/year Annual energy savings kWh/year Power cost Rs/kWh Value Existing New KSB Grundfos CPK 32.73 0. 250 2pole 6 5. Lacs 1.5 6.01 0.55 Cost of single pump with 2.0 Annual cost savings Rs.5 2.Grundfos scope will be supply of pumps only. Lacs months 0.68 24 350 19464 30936 5.3 75 75 63.74 6 $ .CRNCM 5-16.2 1 1 5.5% 87.2 kW motor CST @ 2% Total investment Payback Rs. All piping modifications and civil works will be in the scope of the customer. .7 66 72 7.3 3. Lacs Rs.Replace existing P-200 (B) Water Circulation Pump with new Grundfos make Energy Efficient pump Description Present case: Make of the pump Unit Model of the pump Design capacity of each pump m3/hr Design head of the pump m Rated motor power kW Number of pumps nos. Lacs Rs.