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**TECHNICAL INFORMATION& PRODUCTSERVICE
**

APRIL 1992

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By W.A. Thornton, Ph.D., P.E.

•

specially in today's climate of reduced

construction activity, it is important to

do everything possible to reduce costs.

Through the careful design of structural

connections, fabrication and erection costs can

be reduced.

**Bracing connections constitute an area in
**

which there has been much disagreement concerning a proper method for design. Research

conducted during the past decade is just now

being distilled into a consistent method of designing connections based on equilibrium models for the gusset, beam, and column that require that yield not be exceeded globally on any

gusset edge or section, and also on any section

in the column or beam.

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**Careful selection of. connections
**

can substantially reduce the fabrication and erection costs on many

steel construction projects

While there are many possible equilibrium

models, three are presented here and then

applied to the design of a connection to determine their cost-effectiveness.

Mo dsl I. This is the most common and

simplest of all equilibrium models. The force

distribution on the gusset, beam, and column are shown in Figure 1. As with all

equilibrium models, this model guarantees

that the gusset, beam, and column are in

equilibrium under the brace load P. If the

work point coincides with the gravity axes of

Ve P

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EQUILIBRIUM MODEL

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Fig u rc Z: Model 1, the simplest equilibrium model

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EQUILIBRIUM

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Figure 2: .Model 2, one of several z4.[SC .Models

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6o5 bracing connections that achieves equilibrium for all components of the connection with linear forces only. 5 Figure 6 Data for illustrative example connection Fb.+ q:¢. and column are in equilibrium under the brace load P. J •w.P R R'\ R-'N H. The beam shear R in Figures 4 and 5 is shown applied to the beam-to-column connection. or brace.•'. If the shear is large. it may be desirable to distribute it to the gusset-to-column connection as well. The force distributions for the gusset.r'.F.8. equilibrium is achieved with 'no connection induced couples in the beam. however. beam. I I II mi I lira e . beam. Hc= •'cV e Figu re 5: Force distributions for Model 3 •c = Figure 3: Force Distributions for Model 2 WlS.•. w.odel 2 (AISC Model). It is the most efficient•it yields the least expensive designs---of the three models presented here but is also the most complex in terms of calculations required. and column of Model 3 are given in Figures 4 and 5.•. and column are shown in Figures 2 and 3..P ic-•• •. The force distributions for the gusset. and as with Model 1.P v'-•h R J i w.4. Stupid). Model 3. equilibrium is achieved with no connection induced couples in the beam. vZ' W. these force distributions guarantee that the gusset.. This model is the result of the author's search for an equilibrium model for 2 Steel Tips April 1992 J. i. If the work point coincides with the member gravity axes. This model is oneof several adopted by AISC based on the research during the past decade.l I --F---. that this is not a serious problem because a computer program makes the calculation aspect of all three models of little importance.e.-H-H• Hs--•P Ye- V. or brace. but it yields less expensive designs.. Note. column. an equilibrium model with no couples the members.106 V p I [ -" 352__.'c 4: Model 3.'"' EQUILIBRIUM M O D E L -.u . no couples.-O Vc-V r-•/(•.. column. .. In this case the gusset serves as a haunch and the gusset-to-beam forces must be adjusted to effect the desired distribution of R. beam.e. Model 2 is a little more complex for calculations than Model 1.. [¢. Model 1 has been referred to sarcastically as the "KISS" method (Keep It Simple. .

/ Id" 2-L6x4x. Using a lighter column section. while Model 1.2'/. 8.. 2 -t 4 x4xSed Figure 9. respectively. What the designer generally does not consider in his column design is the "panel zone" between the column and the transverse framing beams and this can be a costly oversight. Columns.0O0.ots 8 *WI4x605 . i i Steel Tips April 1992 3 .olution to example connection using Model I I • i. -•t z 3 s. A cost comparison shows that Model 3 gives the most economical design.• i F k I I4'605 _.•. If all these connections were similar to those shown in Figure 6.. Wl8xlO 6 3 s•ots BOLTS. the cost of using Model 1 rather than Model 3 would be (840-658) x 8 x 40 = $58. The designer uses a rigid frame analysis computer program.:tn' 7: . gives a design that costs approximately 28-30% more and Model 2 gives a design that costs approximately 13% more. and 3. a W18x119. to assess the effect of drilling the heavy flange of the W14x605 reveals similar results.'•f•% HOLES:STD 3-s....' Solution to example connection using Model 3 Fisurt' 11): Same cost stiffened and unstiffened column No transverse beams iCJ II Fig:ire 8: Solution to example connection using Model 2 Figure 6 provides an example.__. If two bays per face were used.s'• "•' / s. and the brace a W12x87 with 450 kips. the "KISS" method. when part of an unbraced frame. steel (Fillet welds) This is assuming one bay of bracing on each of the four faces. and 9 give the completed designs for Models 1.2. .*'.6x6 x I ---. 4 W iSx 106 2-/Bx 6'1 '--•.240. are designed for bending moment as well as axial force. the beam a W18x106.6x 6 I I 2-/. consider a 40-story building with eight bracing connections per story. which also possibly does a code check using the beam column interaction equations or he performs the latter operation manually. W14x90 ( A 3 6 ) 0 WI4•IO9(A36) One pair stiffeners = 200 lbs. iiiiii 9 •- Fi... the extra cost of Model 1 would be about $116.o •. To see the effect on a project of using Model 1 rather than Model 3. Figures 7. BOLTS 2-/. The column is a W14x605..

Figure 15 presents a W24x55 framing to a column flange. and all of the W14 Sections in between will give less expensive designs if they satisfy the beam-column equations. all of which will yield a less expensive design if they satisfy the beam column design equations. we see that we have available a W14x99. If there were 1. a less expensive job will result. $180 is saved per connection.) Figure 14 takes a different view. which is just slightly less than the full strength moment of the W24x55(A36). The W14x90 column. a W14x109.'c i • : Same cost stiffened and unstiffened columns No transverse beams • P L zx7xl'-oSe WI4•90 (A36) WI4xt32(A36) One pair stiffeners = 400 lbs. as well as the cost of column splices.Pti:.000 similar connections on the job.Figure 10 shows a W14x90 column 34'-long with fillet welded stiffeners and a same cost W14x109 with no stiffeners.. steel (Full penetration welds) Fief. This doubles the cost of the stiffeners and means that an unstiffened W14x132 will cost about the same as the stiffened W14x90. here the connection with the stiffeners and doublers is given per tributary length of column. x7x I:OSe PL'4xll • xa'-IO• S•C ' TION A-A SECTION B-E} Wl4x90 (A36) I l. The stiffeners and doublers of the column cost studies previously discussed are the result . requires no stiffeners or doublers. requires stiffeners and doublers. W14x145(A36) 4 doubler plates + 4 pairs of stiffeners = 1900 lbs steel (Fillet welds) 4 Steel Tips April 1992 One = 200 lbs steel One Pair Stiffeners = 400 penetration welded) lbs steel Pair Stiffeners ( f i l l e t welded) (full One P a i r Doubler Plates = 550 lbs steel One Doubler = 280 lbs steel One Column = lbs steel Plate Splice 500 . Column weights can be increased by approximately the amounts shown here without increasing costs because. rc I2: Rules of thumb: same cost columns no transverse beams Figure 12 shows the "fabricators nightmare" of stiffeners and doublers. As an example. which is determined to be adequate for M = 212k-ft and the design axial load. However. the stiffeners and the doublers will tend to increase erection costs. savings would be approximately $180. of steel.000. Now. if a W l 4x99 column will work. (Note that erection costs are not included in Figures 10 through 13. which is less than the 79 lbs from figure 14. and a W14x120. The W14x120. The W14x109 also may be less expensive if extra erection costs associated with beams framing to the weak axis of the W14x90 due to the stiffeners are considered. Since 120. the W14x120 is the more economical choice. A clean W14x145 costs no more than the stiffened and doubled W14x90. Fig l. which is also adequate for the design moment and axial force. but here the designer has specified full penetration groove welds of the stiffeners to the column. As Figure 15 shows. The design moment is M = 212k-ft. which is 226k-ft.90 = 30 lbs. Figure 13 gives the cost in lbs. Figure 11 shows the same W14'x90 column as Figure 10. as previously mentioned. For the convenience of designers. looking at the sections between W14x90 and W14x132.

_. adding to the cost of a structure. full strength moment connections are not required._. On one recent 30-story building.000 locations = $180. Steel Tips April 1992 5 . will often be required.o• : Length of Increasein weight per foot with column no increase in cost of "clean" tributary to column connection StiffenersFillet Stiffeners withstiffeners Welded Groove Welded and doublers 10 12 14 16 18 20 95 79 68 59 53 48 135 113 96 84 75 68 Example of use of column selection design 12'0 STORY HEIGHT wi CokJrnn cok. Single angles. Designing for actual loads has the potential. especially when full-strength moment connections are specified. without any increase in column weight. perhaps with a couple of extra rows of bolts.30 = 49 lbs. a change from full moment connections to a design for actual loads combined with using Figure 17 for doublers reduced the number of locations where stiffeners and doublers were required to several dozen from 4. . such as double framing angles. Unless concentrated loads are located very near the beam ends. ductile moment resisting frames for high seismic loads. .Ec. . < 79 lbs./fi.500 locations with an estimated cost savings of approximately $50O. Even so. will have about half the strength of double clips for the same number of rows of bolts.E•S NO WEAK AXiS B• Co•. $15 x 12 = $180 saved Building with 1. e. = $15/ft. _ c M2 FULL STRENGTH MOMENTS Doubler Plates Commonly Seen Requirements nections for one-half UDL. The uniform design load (UDL) is a great crutch of the engineer because it allows him to issue design drawings without putting the beam reactions on the drawings. as in Figure 16 for doublers. or some other percentage to account for composite design.90 = 30 lbs. Because the reactions are too large. it will almost always be found that a single angle connection will work.• i d .• : Design for the full strength of the beams db L/IM I dc tWI•EQ'D =' M. to drastically reduce the stiffener and doubler requirements.OO0. per 12' of column. UDL reactions are generally very conservative.. Instead. Since stiffeners and doublers can add significant costs to a job. Saved 79 .• Column Selection Design Aid of requirements for beam-to-column moment connections. because the bolts are in single shear. Therefore. x $. design engineers should not specify full-strength moment connections unless they are required by loads or codes.30/Ib. For wind loads and for conventional moment frames where beams and columns are sized for stiffness (drift control) as much as for strength. many design engineers will specify full strength moment connections. . extremely strong connections.. But if actual reactions are given.000 saved :: . unless greater reactions are shown. often the fabricator is told to design the beam end con- Since 120 ..g._ 4 Si]'I:FENERS 2 DOUa.

This means while a five row Figure 17: Design for the actual loads Doubler Plates '-Vt = Couu• t = 7 32 x. Beam 1 of Figure 18 is shown in Figure 19. the connections for this W24x55 beam have the same strength and have a differential cost of $10 for fabrication.3. now a W24x76. Clips 4 x 31/2 x •/8. which is pretty close.95cl b Figure 18: Partial plan o[ industrial building fioor Will often eliminate doubler requirement Figure 19: Comparisons for Beam I W21 x 68 / . Figure 21 shows the actual reaction of the beam. is still 41 kips.4•o S. single angles will work even in heavy industrial applications..eAR . Many designers routinely require "full depth" connections. almost three times the actual reaction. but 32 of the 82 is a concentrated Icad located at mid-span. i. W elds 1/4" fillet 6 Steel Tips April 1992 116 Single Clip # of CAP rows (kips) 5 52 . The minimum double clip connection on this coped beam has four rows and is good for 81 kips. The one-half UDL reaction is 45 kips.. The total Icad on Beam 1 is 82 kips and the actual reactions are thus 41 kips. Returning to Figure 18. However. and they are much less expensive than double clips. the single angle beam costs approximately $25 less than the double clip beam. But.Figure 18 is part of an industrial building with dead Icad of 140 psf and live Icad of 250 psf. In Figure 20. including erection. such as from a vessel. while the one-half UDL reaction is 56 kips--which is 37% greater than the actual reaction. kips kips kips kips 3. Now look at the connections. six rows. suppose Beam 1 is subjected to the same Icad of 82 kips total.000.25 0 82 41 45 )• Connections Double Clips min. almost twice the actual reaction. Total 25'-0 Reactions Actual 1/2 UDL kips/ft. there is a savings of 200 x 30 x 25 = $150. especially for erection.# CAP max# CAP of rows (kips) of rows (kips) 4 81 6 Bolts 7/8• A325N.25 k/ft k Beam Section Uniform 1 W21x68 Loads Conc. The six row double clip connection is good for 116 kips. As this example illustrates. which is okay for the actual and the onehalf UDL reactions. For a 30-story building 200' x 200' with 25' bays and 200 beams per floor with tabs. a five row single angle is good for 52 kips.e.

...J"•.$15 per beam less for single clips Total Cost Reduction .'.='TT-"•L=•. Total F Reactions Actual 1/2 UDL kips/fi.•C. V• •:•!•?•?J•U•F•:•:•`.•J. Welds ..•>.=•. .. kips kips kips kips 0 82 164 82 114 I Connections Double Clips min# CAP max. .: : :7..•--=•-•. .1 (prime) W24X76 Loads Conc. . I k •0'-0 Fabrication .•urc 21: Comparisons for Beam 1 (prime) Beam t Section Uniform . :.Tz:. ® V: :%2: •!•7. = i i . Chicago.. Clips 4 x 31/2 x 3/8.$10 per beam less for single clips.'•.# CAP of rows (kips) of rows (kips) 6 150 9 210 Single Clip #of CAP rows (kips) 8 92 Bolts 7/80 A325N. . Clips 4 x 31/2 x %'8. " A complimentary subscription to "Modem Steel Construction" may be obtained by contacting AISC. . Again. Cost of same strength single and double clips SINGLE CLIPS 7 = . Total 137 5 52 t / 4 " fillet 82 K I Beam 7 Single Clip # of CAP rows (kips) - Reactions Actual 1/2 UDL kips/fi.•..# CAP of rows (kips) of rows (kips) 4 83 Bolts 7/8• A325N. Steel Tips April 1992 7 . Welds Figm'e 22: Comparisons for Beam 2 82 K Section Uniform 2 W33x118 Loads Conc. This Tips was printed from an article that appeared in the AISC magazine "Modem Steel Construction.# CAP max. kips kips kips kips 2 32 82 41 56 Connections Double Clips min.-Z. a six row connection with a capacity of 66 kips would be required for the one-half UDL reaction.:. : £ . . .`• DOUBLE CLIPS 24.'•-= L£J--•/ ~: .55 W24. single angles are sufficient.•. Erection . Figure 22 shows the disparity between actual and one-half UDL reactions for Beam 2..'• . .$25 per beam using single clips 32K Fi.T:/i'J.5'16" fillet single angle connection is okay for the actual reaction.•.55 I L . • .•`•-•*•v•a•`•7•.

Inc. Iron Works Co. Vulcraft Sales Corp. Funding for this publication provided by the California Field Iron Workers Administrative Trust.A. The Herrick Corporation Schrader Iron Works. CA 94556 (510) 631-9570 SPONSORS Adams & Smith Martin Iron Works.. Robertson Co. 1 J R A L S T E E L E D U ' " "•'-:'"'x' "' " : 470 Fernwood Drive Moraga. Hoertig Iron Works Southland Iron Works Hogan Mfg. Inc. fabrication details and delivery schedules. Inc. The local structural steel industry (above sponsors) stands ready to assist you in determining the most economical solution for your products. Butler Manufacturing Co. Reno Iron Works G. Nelson Stud Welding Co. Bannister Steel.M. Our assistance can range from budget prices and estimated tonnage to cost comparisons. Allied Steel Co. Inc. H. Inc. Stockton Steel Junior Steel Co. Verco Manufacturing.. Lee & Daniel U.S'7 T M ' '-'-I •auL. Inc. .S. Inc.H. Oregon Steel Mills Bethlehem Steel Corporation Palm Iron & Bridge Works C. Inc. Buchen Corporation pDM Strocal. Stott. Inc. Steel Corporation McLean Steel.

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