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Power Systems

Plants

SHOAIBA Stage III


CONVENTIONAL STEAM PLANT
3 x 397 MW (Gross), Oil Fired Power Station

OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
_____

SHA/14/M/LAA---/OI/001 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SUMMARY
_____________________________________________________________________________
TABLE OF CONTENTS

Section
1

Title
GENERAL
1
2
3

SHA/14/M/LAA---/OI/001 A

37

System configuration
Operating conditions
Stand-by operation

INCIDENTS
1
2

35

System configuration
Operating conditions
Shut down

STAND-BY
1
2
3

30

System configuration
Operating conditions
Periodic operations

SHUTDOWN
1
2
3

22

System Configuration
Operating conditions
Start-up

NORMAL OPERATION
1
2
3

21

Operating conditions
Procedure

START- UP
1
2
3

Main characteristics and limitations


Controls available to the operator
Health and Safety

PREPARATION FOR THE START- UP


1
2

Page

38

Alarms and faults


Services failures

FUNCTION TEST

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41

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SUMMARY
_____________________________________________________________________________

LIST OF REFERENCE DIAGRAMS

SHA/14/M/LAA---/FD/001

P & ID Main Feed Water System

SHA/14/M/LABB30/FD/001

Vendor P&ID Boiler Feed Pump Group

SHA/14/M/----IG/PF/100

Process flow diagram - Steam & Water Cycle

LIST OF ATTACHMENTS

SHA/14/M/LAA---/OI/010

Instrumentation line-up

SHA/14/M/LAA---/OI/011

Field preparation for starting

SHA/14/M/LAA---/OI/012

Testing & Checking Requirements

SHA/14/M/LAA---/OI/013

Field circuits fill-up and preparation

SHA/14/M/LAA---/OI/014

Special operations

SHA/14/M/LAA---/OI/015

Field complete drainage of the circuit

SHA/14/M/LAA---/OI/050

Alarms

SHA/14/M/LAA---/OI/001 A

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Page 4/41

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 1 GENERAL
_____________________________________________________________________________
1

MAIN CHARACTERISTICS AND LIMITATIONS


The Main Feed Water System fulfils the following tasks:
Storage of feed water in the feed water tank.
Deaeration of feed water in the deaerator on the top of the feed water tank.
Transfer of feed water from the feed water tank to the steam generator.
Preheat the feed water before discharge to the economizer of the steam generator.
Provide attemperating water for the auxiliary steam system.
Provide attemperating water for the boiler superheater and reheater attemperating devices.
Provide attemperating water for atomizing steam attemperation.
Provide attemperating water for the HP-bypass station.
Designation

Instrument

Lower
alarm

Normal
values

Upper
alarm

Extreme
values/
(measuring
range)

FWT drain valve position


XMTR

GI
14LAA10AA203

FWT Level-1 XMTR

LICSA
14LAA10CL001

FWT Level-2 XMTR

LICSA
14LAA10CL002

FWT Level-3 XMTR

LICSA
14LAA10CL003

FWT- Level Indicator

LI
14LAA10CL501

N/A

N/A

N/A

N/A

FWT Pressure-1 XMTR

PICSA
14LAA10CP001

N/A

10 bar g

14 bar g

0-20 bar g

FWT Pressure-2 XMTR

PICSA
14LAA10CP002

N/A

10 bar g

14 bar g

0-20 bar g

FWT Pressure-3 XMTR

PICSA
14LAA10CP003

N/A

10 bar g

N/A

0-20 bar g

FWT Pressure Indicator

PI
14LAA10CP501

N/A

10 bar g

N/A

(-)1 -15 bar g

SHA/14/M/LAA---/OI/001 A

N/A
1.6 m
0.62 m
(BFP
Trip)
1.6 m
0.62 m
(BFP
Trip)
1.6 m
0.62 m
(BFP
Trip)

2.57 m

2.57 m

2.57 m

All rights reserved copyright Droits de reproduction rservs

0 -100%
2.90 m (H1)
3.25 m (H2)
3.55 m (H3)
2.90 m (H1)
3.25 m (H2)
3.55 m (H3)
2.90 m (H1)
3.25 m (H2)
3.55 m (H3)

0-4m

0-4m

0-4m

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 1 GENERAL
_____________________________________________________________________________

FWT Pressure

PP
14LAA10CP401

N/A

N/A

N/A

N/A

FWT Temp XMTR

TIS
14LAA10CT002

90C

184.4C

N/A

0-250 0C

FWT Temp

TP
14LAA10CT401

N/A

N/A

N/A

N/A

Booster pump discharge


flow XMTR

FIC
14LAB10/20/30CF002

200 m3/h

570 m3/h

704.11 m3/h

0-1100 m3/h

Booster pump discharge


flow XMTR

FIC
14LAB10/20/30CF003

200 m3/h

570 m3/h

704.11 m3/h

0-1100 m3/h

FWP booster suction


strainer differential
pressure switch, HIGH/NHIGH

PDSA
14LAB10/20/30CP001

N/A

N/A

FWP suction strainer


differential pressure
switch HIGH/N-HIGH

PDSA
14LAB10/20/30CP002

N/A

N/A

PD
14LAB30CP503

N/A

FWP booster suct


pressure XMTR

PIC
14LAB10/20/30CP004

FWP disch pressure


transmitter

0-2 bar g
0.8 bar g

0.8 bar g

0-2 bar g

N/A

N/A

N/A

1.3 bar g

11 bar g

N/A

0 - 20 bar g

PIC
14LAB10/20/30CP005

N/A

194.4
bar g

N/A

0- 300 bar g

FWP booster disch


pressure gauge

PI
14LAB10/20/30CP501

N/A

22.5 bar
g

N/A

0- 40 bar g

FWP Intermediate bleed


off pressure gauge

PI
14LAB10/20/30CP502

N/A

98 bar g

N/A

0- 250 bar g

FWP suction pressure


gauge

PI
14LAB10/20/30CP504

N/A

22 bar g

N/A

0-40 bar g

FWP disch pressure


gauge

PI
14LAB10/20/30CP505

N/A

195 bar
g

N/A

0-400 bar g

FWP balance drum leak


differential pressure
gauge switch

SHA/14/M/LAA---/OI/001 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 1 GENERAL
_____________________________________________________________________________
FWP booster discharge
pressure XMTR

PI
14LAB10/20/30CP006

N/A

22.5 bar
g

N/A

0-40 bar g

FWP suction pressure


XMTR

PI
14LAB10/20/30CP007

N/A

22 bar g

N/A

0-40 bar g

FWP Suction Isolating


Valve, OPEN/ N-OPEN

GS
14LAB10/20/30CG001

N/A

N/A

N/A

N/A

FWP Mini Flow Isolating


Valve, OPEN/ N-OPEN

GS
14LAB10/20/30CG002

N/A

N/A

N/A

N/A

FWP mini flow control


valve position XMTR

GI
14LAB10/20/30CG004

N/A

N/A

N/A

0-100 %

FWP mini flow control


valve, OPEN/ N-OPEN

GS
14LAB10/20/30AA004

N/A

N/A

N/A

N/A

FWP mini flow control


valve, CLOSED/ NCLOSED

GS
14LAB10/20/30AA004

N/A

N/A

N/A

N/A

FWP booster suction


temperature gauge

TI
14LAB10/20/30CT501

N/A

184.4 0C

N/A

0- 300 0C

30% FW Control Valve


XMTR

GI
14LAB40AA010

N/A

N/A

N/A

0- 100 %

30% FW Control Valve


OPEN/ N-OPEN

GS
14LAB40AA010

N/A

N/A

N/A

N/A

30% FW Control Valve


CLOSED/ N-CLOSED

GS
14LAB40AA010

N/A

N/A

N/A

N/A

30% FW Control Valve


XMTR

GI
14LAB40AA020

N/A

N/A

N/A

0- 100 %

30% FW Control Valve


OPEN/ N-OPEN

GS
14LAB40AA020

N/A

N/A

N/A

N/A

30% FW Control Valve


CLOSED/ N-CLOSED

GS
14LAB40AA020

N/A

N/A

N/A

N/A

SHA/14/M/LAA---/OI/001 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 1 GENERAL
_____________________________________________________________________________
Feed Water Discharge
Pressure XMTR

PIC
14LAB40CP001

N/A

194.4
bar g

N/A

0- 400 bar g

Feed Water Discharge


Pressure XMTR

PIC
14LAB40CP002

N/A

194.4
bar g

N/A

0- 400 bar g

Feed Water Discharge


Pressure XMTR

PIC
14LAB40CP003

N/A

194.4
bar g

N/A

0- 400 bar g

FW line Temp Transmitter

TIC
14LAB40CT001

N/A

188.3 C

N/A

0-250 C

FW line Temp

TP
14LAB40CT401

N/A

N/A

N/A

N/A

FWP oil circuit outlet flow


glass

FI
14LAC10/20/30CF540

N/A

N/A

N/A

N/A

FWP oil circuit outlet flow


glass

FI
14LAC10/20/30CF541

N/A

N/A

N/A

N/A

Motor oil circuit outlet flow


glass

FI
14LAC10/20/30CF550

N/A

N/A

N/A

N/A

Motor oil circuit outlet flow


glass

FI
14LAC10/20/30CF551

N/A

N/A

N/A

N/A

Lubricating oil circuit flow


glass

FI
14LAC10/20/30CF570

N/A

N/A

N/A

N/A

FWP Vent Valve OPEN/


N-OPEN

GS
14LAC10/20/30AA201

N/A

N/A

N/A

N/A

FWP Vent Valve


CLOSED/ N-CLOSED

GS
14LAC10/20/30AA201

N/A

N/A

N/A

N/A

FWP Vent Valve OPEN/


N-OPEN

GS
14LAC10/20/30AA202

N/A

N/A

N/A

N/A

FWP Vent Valve


CLOSED/ N-CLOSED

GS
14LAC10/20/30AA202

N/A

N/A

N/A

N/A

SHA/14/M/LAA---/OI/001 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 1 GENERAL
_____________________________________________________________________________
Motor cooling water
leakage level switch

LS
14LAC10/20/30CL001

N/A

55 mm

N/A

N/A

H.C. oil level indicator


switch, LOW/ N-LOW

LSL
14LAC10/20/30CL011

110 mm

140 mm

N/A

0-270 mm

H.C. oil level indicator


switch, V-LOW/ N-V-LOW

LSLL
14LAC10/20/30CL012

90 mm

140 mm

N/A

0-270 mm

FWP Mechanical seal


filter differential pressure
switch

PDSA
14LAC10/20/30CP001

N/A

N/A

FWP Mechanical seal


filter differential pressure
switch

PDSA
14LAC10/20/30CP002

N/A

N/A

H.C. Lubricating oil circuit


differential pressure
switch

PDS
14LAC10/20/30CP050

N/A

N/A

1 bar

0-1.6 bar

H.C. Lubricating oil circuit


differential pressure
indicator

PDI
14LAC10/20/30CP551

N/A

N/A

N/A

0-1.6 bar g

H.C. oil outlet pressure


gauge switch

PIS
14LAC10/20/30CP040

N/A

N/A

>1 bar

0-4 bar

H.C. oil outlet pressure


gauge switch

PIS
14LAC10/20/30CP041

N/A

N/A

>1.5 bar

0-4 bar

H.C. oil outlet pressure


gauge switch

PIS
14LAC10/20/30CP042

N/A

N/A

>2.3 bar

0-4 bar

H.C. oil outlet pressure


gauge switch

PIS
14LAC10/20/30CP043

N/A

N/A

>1.7 bar

0-4 bar

H.C. oil outlet pressure


gauge

PI
14LAC10/20/30CP544

N/A

N/A

N/A

0-6 bar

H.C. pressure gauge

PI
14LAC10/20/30CP545

N/A

N/A

N/A

0-6 bar

Coupling and H.C. shaft


speed indicator XMTR

SIC
14LAC10/20/30CS001

20 rpm

5480
rpm

N/A

0-6370 rpm

SHA/14/M/LAA---/OI/001 A

All rights reserved copyright Droits de reproduction rservs

0.8 bar

0.8 bar

0-3 bar

0-3 bar

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 1 GENERAL
_____________________________________________________________________________
Coupling and H.C. shaft
reverse rotation

SSA
14LAC10/20/30CS001

N/A

N/A

1000 rpm

N/A

FWP journal bearing


temperature XMTR

TIC
14LAC10/20/30CT050

N/A

57 0C

900C /
950C (Trip)

0-150 0C

FWP journal bearing


temperature XMTR

TIC
14LAC10/20/30CT052

N/A

63 0C

900C /
950C (Trip)

0-150 0C

FWP thrust bearing


temperature XMTR

TIC
14LAC10/20/30CT054

N/A

46 0C

900C /
950C (Trip)

0-150 0C

FWP thrust bearing


temperature XMTR

TIC
14LAC10/20/30CT056

N/A

48 0C

900C /
950C (Trip)

0-150 0C

FWP Mechanical seal


temperature XMTR

TIC
14LAC10/20/30CT080

N/A

58 0C

750C /
850C (Trip)

0-150 0C

FWP Mechanical seal


temperature XMTR

TIC
14LAC10/20/30CT081

N/A

68 0C

750C /
850C (Trip)

0-150 0C

Booster journal bearing


temperature XMTR

TIC
14LAC10/20/30CT011

N/A

73 0C

900C /
950C (Trip)

0-150 0C

Booster temperature
gauge

TI 14LAC10/20/30CT511

N/A

70 0C

N/A

0-120 0C

Booster pump seal


cooling water outlet
temperature XMTR

TIC
14LAC10/20/30CT070

N/A

65 0C

750C /
850C (Trip)

0-150 0C

Motor bearing
temperature XMTR

TIC
14LAC10/20/30CT001

N/A

61 0C

900C /
950C (Trip)

0-150 0C

Motor bearing
temperature XMTR

TIC
14LAC10/20/30CT003

N/A

58 0C

900C /
950C (Trip)

0-150 0C

Motor Hot Air temperature


switch

TIS
14LAC10/20/30CT004
A&B

N/A

70 0C

980C /
1030C (Trip)

0-150 0C

Motor Cool Air


temperature switch

TIS
14LAC10/20/30CT005
A&B

N/A

46 0C

530C /
580C (Trip)

0-150 0C

Motor Cool Air


temperature switch

TIS
14LAC10/20/30CT006
A&B

N/A

46 0C

530C /
580C (Trip)

0-150 0C

SHA/14/M/LAA---/OI/001 A

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Page 10/41

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 1 GENERAL
_____________________________________________________________________________
Motor bearing
temperature gauge with
switch

TIS
14LAC10/20/30CT051
A&B

N/A

38 0C

900C
/95 C (Trip)

0-150 0C

Motor bearing
temperature gauge with
switch

TIS
14LAC10/20/30CT053
A&B

N/A

56 0C

900C
/95 C (Trip)

0-150 0C

Motor winding
temperature "U" XMTR

TIC
14LAC10/20/30CT061

N/A

76 0C

1300C
/1400C (Trip)

0-150 0C

Motor winding
temperature "U XMTR

TIC
14LAC10/20/30CT062

N/A

76 0C

1300C
/1400C (Trip)

0-150 0C

Motor winding
temperature "U XMTR

TIC
14LAC10/20/30CT063

N/A

76 0C

1300C
/1400C (Trip)

0-150 0C

Motor winding
temperature "V" XMTR

TIC
14LAC10/20/30CT064

N/A

76 0C

1300C
/1400C (Trip)

0-150 0C

Motor winding
temperature "V" XMTR

TIC
14LAC10/20/30CT065

N/A

76 0C

1300C
/1400C (Trip)

0-150 0C

Motor winding
temperature "V" XMTR

TIC
14LAC10/20/30CT066

N/A

76 0C

1300C
/1400C (Trip)

0-150 0C

Motor winding
temperature "W" XMTR

TIC
14LAC10/20/30CT067

N/A

76 0C

1300C
/1400C (Trip)

0-150 0C

Motor winding
temperature "W" XMTR

TIC
14LAC10/20/30CT068

N/A

76 0C

1300C
/1400C (Trip)

0-150 0C

Motor winding
temperature "W" XMTR

TIC
14LAC10/20/30CT069

N/A

76 0C

1300C
/1400C (Trip)

0-150 0C

H.C. journal bearing


Temperature XMTR with
indicator

TIC
14LAC10/20/30CT020

N/A

60 0C

900C
/95 C (Trip)

0-160 0C

H.C. journal bearing


Temperature probe

TP
14LAC10/20/30CT401

N/A

N/A

N/A

N/A

SHA/14/M/LAA---/OI/001 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 1 GENERAL
_____________________________________________________________________________
H.C. thrust bearing
temperature XMTR with
indicator

TIC
14LAC10/20/30CT022

N/A

58 0C

950C (Trip)

0-160 0C

H.C. journal bearing


temperature probe

TP
14LAC10/20/30CT403

N/A

N/A

N/A

N/A

H.C. journal bearing


Temperature XMTR with
indicator

TIC
14LAC10/20/30CT024

N/A

60 0C

900C
/95 C (Trip)

0-160 0C

H.C. thrust bearing


temperature probe

TP
14LAC10/20/30CT401

N/A

N/A

N/A

N/A

H.C. journal bearing


Temperature XMTR with
indicator

TIC
14LAC10/20/30CT026

N/A

58 0C

900C
/95 C (Trip)

0-160 0C

H.C. journal bearing


Temperature probe

TP
14LAC10/20/30CT407

N/A

N/A

N/A

N/A

H.C. journal bearing


Temperature XMTR with
indicator

TIC
14LAC10/20/30CT028

N/A

70 0C

900C
/95 C (Trip)

0-160 0C

H.C. journal bearing


temperature probe

TP
14LAC10/20/30CT409

N/A

N/A

N/A

N/A

H.C. oil tank temperature


XMTR

TIC
14LAC10/20/30CT030

H.C. temperature XMTR

TIC
14LAC10/20/30CT031

N/A

48 C

H.C. journal bearing


Temperature XMTR with
indicator

TIC
14LAC10/20/30CT032

N/A

58 0C

H.C. journal bearing


temperature probe

TP
14LAC10/20/30CT413

N/A

N/A

H.C. journal bearing


Temperature XMTR with
indicator

TIC
14LAC10/20/30CT034

N/A

58 0C

H.C. journal bearing


temperature probe

TP
14LAC10/20/30CT415

SHA/14/M/LAA---/OI/001 A

N/A

N/A

54 0C

N/A

All rights reserved copyright Droits de reproduction rservs

650C
/700C (Trip)

750C
/85 C (Trip)
0

900C
/95 C (Trip)
0

900C
/95 C (Trip)
0

900C
/95 C (Trip)
0

900C
/95 C (Trip)
0

0-160 0C

0-160 0C

0-160 0C

N/A

0-160 0C

N/A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 1 GENERAL
_____________________________________________________________________________
H.C. thrust bearing
Temperature XMTR with
indicator

TI
14LAC10/20/30CT036

H.C. thrust bearing


temperature probe

TP
14LAC10/20/30CT417

N/A

N/A

H.C. thrust bearing


Temperature XMTR with
indicator

TIC
14LAC10/20/30CT038

N/A

65 0C

H.C. thrust bearing


temperature probe

TP
14LAC10/20/30CT419

N/A

N/A

H.C. journal bearing


Temperature XMTR with
indicator

TI
14LAC10/20/30CT040

N/A

73 0C

H.C. journal bearing


temperature probe

TP
14LAC10/20/30CT421

N/A

Lubricating cooling water


outlet temperature gauge

TI
14LAC10/20/30CT540

FWP oil circuit outlet


temperature gauge

N/A

58 0C

900C
/95 C (Trip)
0

900C
/95 C (Trip)
0

900C
/95 C (Trip)
0

900C
/95 C (Trip)
0

900C
/95 C (Trip)
0

0-160 0C

N/A

0-160 0C

N/A

0-160 0C

N/A

900C
/95 C (Trip)

N/A

N/A

N/A

N/A

0-120 0C

TI
14LAC10/20/30CT541

N/A

N/A

N/A

0-120 0C

FWP oil circuit outlet


temperature gauge

TI
14LAC10/20/30CT542

N/A

N/A

N/A

0-120 0C

H.C. lubricating oil


temperature gauge

TI
14LAC10/20/30CT544

N/A

N/A

N/A

0-120 0C

H.C. working oil


temperature gauge

TI
14LAC10/20/30CT545

N/A

N/A

N/A

0-120 0C

Pump vent temperature


gauge

TI
14LAC10/20/30CT550

N/A

N/A

N/A

Working cooling water


outlet temperature gauge

TI
14LAC10/20/30CT561

N/A

N/A

N/A

0-120 0C

Lubricating oil circuit


temperature XMTR with
indicator

TIC
14LAC10/20/30CT046

N/A

41 0C

550C
/60 C (Trip)

0-160 0C

SHA/14/M/LAA---/OI/001 A

All rights reserved copyright Droits de reproduction rservs

0-250 0C

Page 13/41

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 1 GENERAL
_____________________________________________________________________________
Hydraulic coupling
temperature XMTR with
indicator

TIC
14LAC10/20/30CT047

N/A

53 0C

650C
/70 C (Trip)

0-160 0C

Hydraulic coupling
temperature XMTR with
indicator

TIC
14LAC10/20/30CT048

N/A

48 0C

1100C
/1300C (Trip)

0-160 0C

Hydraulic coupling axial


shaft Displacement

GI
14LAC30CG501

N/A

N/A

N/A

0-100 %

Hydraulic coupling axial


shaft Displacement

GI
14LAC30CG500

N/A

N/A

N/A

0-100 %

Pump casing
Temperature probe

TP
14LAC10/20/30CT423

N/A

N/A

N/A

N/A

Pump casing
Temperature probe

TP
14LAC10/20/30CT425

N/A

N/A

N/A

N/A

Pump casing
Temperature probe

TP
14LAC10/20/30CT427

N/A

N/A

N/A

N/A

Pump casing
Temperature probe

TP
14LAC10/20/30CT429

N/A

N/A

N/A

N/A

FWP DE Radial "X" shaft


displacement probe +
proximitor

YX
14LAC10/20/30CY001

66 m

N/A

100 m

0-200 m

FWP DE Radial "Y" shaft


displacement probe +
proximitor

YY
14LAC10/20/30CY011

66 m

N/A

100 m

0-200 m

FWP NDE Radial "X"


shaft displacement probe
+ proximitor

YX
14LAC10/20/30CY002

66 m

N/A

100 m

0-200 m

FWP NDE Radial "Y"


shaft displacement probe
+ proximitor

YY
14LAC10/20/30CY012

66 m

N/A

100 m

0-200 m

FWP scoop position

GIC
14LAC10/20/30CG001

N/A

N/A

N/A

0-100 %

FWP NDE Axial shaft


displacement

GC
14LAC10/20/30CG004

+/0.55mm

N/A

+/-0.65mm
Trip

-1 mm to
+1 mm

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 1 GENERAL
_____________________________________________________________________________
Shaft H.C Axial shaft
displacement

GC
14LAC10/20/30CG005

>0.4 mm

N/A

> 0.45 mm
Trip

-1 mm to
+1 mm

Shaft H.C Axial shaft


displacement

GC
14LAC10/20/30CG006

>0.4 mm

N/A

> 0.45 mm
Trip

-1 mm to
+1 mm

YX
14LAC10CY020

N/A

N/A

N/A

N/A

FWP vibration common


alarm

YX
14LAC10/20/30CY021

N/A

N/A

N/A

N/A

FWP vibration common


trip

YX
14LAC10/20/30CY022

N/A

N/A

N/A

N/A

Bleed 5 Steam Temp


XMTR

TR
14LBS50CT001

N/A

359.5 0C

N/A

0- 400 0C

Bleed 5 steam
Temperature

TP
14LBS50CT401

NA

NA

NA

N/A

Bleed 5 steam Pressure

PP
14LBS50CT401

NA

NA

NA

N/A

Bleed 5 steam Temp.


Indicator (at the inlet of
the Deaerator)

TI
14LBS50CT501

NA

NA

NA

NA

Bleed 5 steam Temp (at


the inlet of the Deaerator).

TP
14LBS50CT403

NA

NA

NA

NA

Bleed 5 steam Pressure


(at the inlet of the
Deaerator)

PP
14LBS50CP402

NA

NA

NA

N/A

FWT Warm up Control


Valve

GI
14LBS55AA004

N/A

N/A

N/A

0-100 %

FWT Warm up Control


Valve, OPEN/ N-OPEN

GS
14LBS55AA004

N/A

N/A

N/A

N/A

FWT Warm up Control


Valve, CLOSED/NCLOSED

GS
14LBS55AA004

N/A

N/A

N/A

N/A

FWP vibration monitoring


OK

NOTE: - 1. N/A = Not Applicable

CONTROLS AVAILABLE TO THE OPERATOR

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 1 GENERAL
_____________________________________________________________________________

CCR
Drive / Function

DCS (Screen/keyboard)
Auto

Manual

FG SEQU FW SYSTEM
14LAY00EA100

On/Off

On/Off

FG FW SYSTEM- OPEN LOOP


14LAY00

On/Off

On/Off

FG FW SYSTEM CLOSED LOOP


CONTROL
14LAY00D

On/Off

On/Off

FG FW SYSTEM FA FULL LOAD/


LOW LOAD
14LAB70EA121

On/Off

On/Off

PRE SELECTION BOILER


FEED PUMP
14LAC00EA111

On/Off

On/Off

FG SEQ BOILER FEED PUMP 1


14LAC10EA100

On/Off

On/Off

Start/stop

Start/stop

On/Off

On/Off

Start/stop

Start/stop

BOILER FEED PUMP 1


14LAC10AP010
BOILER FEED PUMP 1 ALARMS
14LAC10EA800
BOILER FEED PUMP 1 AUX OIL
PUMP
14LAV10 AP001

Local

Back-up panel
Auto Manual

Auto

Manual

Start/stop

Start/stop

BOILER FEED PUMP 1 MIN.


FLOW VALVE
14LAB10AA004

Open/Close/
Open/Close
modulating

BOILER FEED PUMP 1 OUTLET


GTE VALVE
14LAB10 AA003

Open/Close

Open/Close

Open/Close

BOILER FEED PUMP 1 OUTLET


BYP VALVE
14LAB10 AA020

Open/Close

Open/Close

Open/Close

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 1 GENERAL
_____________________________________________________________________________
BOILER FEED PUMP 1 VENT
VALVE
14LAC10AA201

Open/Close

Open/Close

BOOSTER FWP 1 VENT VALVE


14LAC10AA202

Open/Close

Open/Close

FG SEQ BOILER FEED PUMP 2


14LAC20EA100

On/Off

On/Off

Start/stop

Start/stop

BOILER FEED PUMP 2 ALARMS


14LAC20EA800

On/Off

On/Off

BOILER FEED PUMP 2 AUX OIL


PUMP
14LAV20AP001

Start/stop

Start/stop

BOILER FEED PUMP 2


MIN. FLOW VALVE
14LAB20AA004

Open/Close/
Open/Close
modulating

BOILER FEED PUMP 2 OUTLET


GTE VALVE
14LAB20AA003

Open/Close

Open/Close

Open/Close

BOILER FEED PUMP 2 OUTLET


BYP VALVE
14LAB20AA020

Open/Close

Open/Close

Open/Close

BOILER FEED PUMP 2 VENT


VALVE
14LAC20AA201

Open/Close

Open/Close

BOOSTER FWP 2 VENT VALVE


14LAC20AA202

Open/Close

Open/Close

FG SEQ BOILER FEED PUMP 3


14LAC30EA100

On/Off

On/Off

Start/stop

Start/stop

On/Off

On/Off

BOILER FEED PUMP 2


14LAC20AP010

BOILER FEED PUMP 3


14LAC30AP010
BOILER FEED PUMP 3 ALARMS
14LAC30EA800

SHA/14/M/LAA---/OI/001 A

All rights reserved copyright Droits de reproduction rservs

Start/stop

Open/Close

Start/stop

Page 17/41

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 1 GENERAL
_____________________________________________________________________________
BOILER FEED PUMP 3 AUX OIL
PUMP
14LAV30 AP001

Start/stop

Start/stop

BOILER FEED PUMP 3


MIN. FLOW VALVE
14LAB30AA004

Open/Close/
modulating

Open/Close

BOILER FEED PUMP 3 OUTLET


GTE VALVE
14LAB30 AA003

Open/Close

Open/Close

Open/Close

BOILER FEED PUMP 3 OUTLET


BYP VALVE
14LAB30 AA020

Open/Close

Open/Close

Open/Close

BOILER FEED PUMP 3 VENT


VALVE 14LAC30AA201

Open/Close

Open/Close

BOOSTER FWP 3 VENT VALVE


14LAC30AA202

Open/Close

Open/Close

Open/Close

Open/Close

FEED WATER MAIN GATE VALVE


14LAB40AA001

FEED WATER FLOW CONTROL


VALVE- PNEUMATIC
14LAB40AA010
FEED WATER FLOW CONTROL
VALVE- PNEUMATIC
14LAB40AA020
FG SEQU FEED WATER TANK
14LAA10EA100
FW TANK VENT VALVE TO VENT
CONDENSER

Start/stop

Open/Close/ Open/Close/
modulating
modulating

Open/Close/ Open/Close/
modulating
modulating

On/Off

On/Off

Open/Close

Open/Close

Open/Close

Open/Close

Open/Close

Open/Close

14LAA10AA201
FW TANK DRAIN VALVE
14LAA10AA203

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 1 GENERAL
_____________________________________________________________________________
FA FW TANK AUX ST GATE
VALVE

On/Off

On/Off

Open/Close

Open/Close/i
nching

14LBS55EA121
FW TANK AUX STEAM SUPPLY
VALVE FOR PEGGING
14LBS55AA008
FW TANK AUX STEAM WARM UP
CONTROL VALVE
14LBS55AA004

Open/Close/ Open/Close/
modulating
modulating

FW TANK EXT. STEAM ISOLATING


VALVE
Open/Close
14LBS50AA015
FW TANK AUX. BOILER STEAM
ISOLATING VALVE

Open/Close

Open/Close

Open/Close

Open/Close

Open/Close

Open/Close

14LBS50AA031

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 1 GENERAL
_____________________________________________________________________________
3

HEALTH AND SAFETY

3.1

General
Before performing any actions detailed within the whole LAA Operating Instruction the Site
Health and Safety Instructions shall be read and fully understood. The instructions in the LAA
operating Instructions shall also be read and fully understood.
Whenever the equipment is operated, maintained or used in any way, the procedures
detailed within the Site Health and Safety Manual and any procedures detailed within these
instructions shall be followed.
A WARNING is to inform the user that failure to comply with its instructions could result in
injury or death to personnel.
A CAUTION is to inform the user that failure to comply with its instruction could result in
damage to equipment or pollution to the system or surrounding environment.

3.2

Special precautions
For LAA system the main hazards concern:
-

Leakages of hot feed water up to 220 0C,


Discharge of pressure,
Lack of safety protections for rotating parts (coupling) of pumps (these safety protections
may not be removed from machine during operation),
Deterioration of electric cables (power cables or control cables for voltage higher than 48
V),
Deterioration or lack of earth cables.
If above hazards are observed by the field operator or another person, he has to inform
immediately the main control room operator, who must ask the concerned maintenance
specialist to take appropriate measures for the personnel protection and for repair works as
soon as possible.

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 2 PREPARATION FOR THE START-UP
_____________________________________________________________________________
The preparation for the start-up of the main feed water system includes initial conditions and
preliminary checks that are described in the paragraph Operating conditions at the
beginning of the start-up procedure. These preparations do not foresee any automatic
sequence managed by control logic. Operator must carry out all operations manually, and
therefore the operators should carefully monitor behaviour of the system during the
operations.
1

OPERATING CONDITIONS
The procedure of first filling of the system is described in the main feed water system
Operating Instructions SHA/14/M/LAA---/OI/013.
The main feed water system equipment is controlled by means of DCS from CCR. The main
feed water system operation from CCR can be automatic, semi automatic or manual mode to
issue start/stop commands at group control level and to monitor the main process variables
and alarms.
Drives and Controllers of main feed water system are software-grouped in following Groups:
(14LAY00EA100, 14LAC10EA100, 14LAB70EA121, 14LAC10EA100, 14LAA10EA100,
14LBS55EA121 and 14LAC00EA111)-Open Loop Control and (14LAY00D, 14LAA10 and
14LAC10)- Closed loop Control.
It provides the main feed water system pumps/drives Start-up/Shut-down and their
starting/stopping order setting and similarly for valves/drives opening, closing and modulating
command as applicable.
The Single Drive Control Level includes the start/stop and open/close orders as indicated in
the main feed water system logic diagram and Functional description.

PROCEDURE
Ask the field operator to carry out in local, the circuit preliminary preparation for their start-up,
following the instructions given in the Operating Instructions SHA/14/M/LAA---/OI/013.
The operator, from CCR, can perform for each of main feed water pumps, the following
operations:
-

Select the main and the stand-by pump of the set as applicable;
Enable a pump to receive automatic higher level commands by activating the relevant
group control;
Start and stop manually a pump.

Similarly, the operator, from CCR, can perform the following operations for the motorised
/pneumatic valves for main feed water system:
-

Open/close/modulate the valves as applicable

(Please check section 1 item 2 Controls Available for operator for specific drive)
At the end of the preparation, check that all alarms are "OFF".

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 3 THE START- UP
_____________________________________________________________________________
The functional Groups of the main feed water system provide an automatic ON sequence that
is normally used to start-up the system; the sequence is started by the operator in the CCR
by means of the relevant On command. A certain number of steps, however, are to be done
manually (by operator). These steps are separately marked, to be distinguished from
automatic sequence steps (see below).
The actuators controlled by this sequence may also be operated at Low (Single Drive) level.
Although the single drive can be started manually from local panels, the local commands are
to be used only in particular cases such as commissioning, maintenance, etc.
1

SYSTEM CONFIGURATION
It is here below assumed that the system will have the following configuration:
Designation

KKS No

BOILER FEED PUMP 1

14LAC10AP010

BOILER FEED PUMP 1 AUX OIL PUMP

14LAV10AP001

BOILER FEED PUMP 1 MIN FLOW VALVE

14LAB10AA004

BOILER FEED PUMP 1 OUTLET GTE VALVE

14LAB10AA003

BOILER FEED PUMP 1 OUTLET BYP VALVE

14LAB10AA020

BOILER FEED PUMP 1 VENT VALVE

14LAC10AA201

BOOSTER FWP 1 VENT VALVE

14LAC10AA202

BOILER FEED PUMP 2

14LAC20AP010

BOILER FEED PUMP 2 AUX OIL PUMP

14LAV20AP001

BOILER FEED PUMP 2 MIN FLOW VALVE

14LAB20AA004

BOILER FEED PUMP 2 OUTLET GTE VALVE

14LAB20AA003

BOILER FEED PUMP 2 OUTLET BYP VALVE

14LAB20AA020

BOILER FEED PUMP 2 VENT VALVE

14LAC20AA201

BOOSTER FWP 2 VENT VALVE

14LAC20AA202

BOILER FEED PUMP 3

14LAC30AP010

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 3 THE START- UP
_____________________________________________________________________________
BOILER FEED PUMP 3 AUX OIL PUMP
14LAV30AP001
BOILER FEED PUMP 3 MIN FLOW VALVE

14LAB30AA004

BOILER FEED PUMP 3 OUTLET GTE VALVE

14LAB30AA003

BOILER FEED PUMP 3 OUTLET BYP VALVE

14LAB30AA020

BOILER FEED PUMP 3 VENT VALVE

14LAC30AA201

BOOSTER FWP 3 VENT VALVE

14LAC30AA202

FEED WATER TANK

14LAA10

FW TANK VENT VALVE TO VENT CONDENSER

14LAA10AA201

FW TANK DRAIN VALVE

14LAA10AA203

FW TANK AUX STEAM SUPPLY VALVE FOR PEGGING

14LBS55AA008

FW TANK AUX STEAM WARM UP CONTROL VALVE

14LBS55AA004

FW TANK EXT. STEAM ISOLATING VALVE

14LBS50AA015

AUX. BOILER STEAM ISOLATING VALVE

14LBS50AA031

FW TANK AUX.STEAM PNEMATIC CONTROL VALVE

14LBS50AA032

FEED WATER FLOW MAIN GATE VALVE

14LAB40AA001

FEED WATER FLOW CONTROL VALVE- PNEUMATIC

14LAB40AA010

FEED WATER FLOW CONTROL VALVE- PNEUMATIC

14LAB40AA020

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 3 THE START- UP
_____________________________________________________________________________
2

OPERATING CONDITIONS
Ensure the following systems are in operation before start up of the feed water system
leading to unit operation:
Aux. & main cooling (PAB), Circulating water (PAC), Main & reserve condensate (LCB),
Closed cooling water (PGC), Chemical feed BFP suction (LFN), Steam and water analysis
(QUL), Aux steam (QLB) etc.
Ensure the Main feed water lines and HP heater circuits are filled (Refer OI 013). Ensure
from field the feed water pumps and other drives are on REMOTE position.
Ensure feed water tank level is normal and water is preheated to 105 0C with Aux. steam.
MAIN CONDENSATE
PREHEATING SYSTEM

Condensate side in operation.


Steam side ready for
operation

LCC

BOILER & AUXILIARIES

Ready for operation

HYA

STEAM TURBINE & AUXILIARIES

Ready for operation

MYY

HP/LP Bypass

Ready for operation

LBF/MAN

CONDENSER AIR EVACUATION


SYSTEM

Ready for operation

MAJ

FEED WATER PREHEATING


SYSTEM

Ready for operation

LAD

FG SEQU FW SYSTEM

OFF

14LAY00EA100

FG SEQU FW SYSTEM FW
CONTROL

Available

14LAY00D

FG FW SYSTEM FA FULL LOAD;


LOW LOAD

OFF

14LAB70EA121

PRE SELECTION BOILER FEED


PUMP

In manual mode

14LAC00EA111

FG SEQU BOILER FEED PUMP 1

OFF

14LAC10EA100

BOILER FEED PUMP 1

Ready for operation

14LAC10AP010

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 3 THE START- UP
_____________________________________________________________________________

BOILER FEED PUMP 1 ALARMS

No Alarm Exists

14LAC10EA800

BOILER FEED PUMP 1 AUX OIL


PUMP

Ready for operation

14LAV10AP001

BOILER FEED PUMP 1 MIN.


FLOW VALVE

In CLOSED condition. Ready


14LAB10AA004
for operation

BOILER FEED PUMP 1 OUTLET


GTE VALVE

In CLOSED condition. Ready


14LAB10AA003
for operation

BOILER FEED PUMP 1 OUTLET


BYP VALVE

In CLOSED condition. Ready


14LAB10AA020
for operation

BOILER FEED PUMP 1 VENT


VALVE

In CLOSED condition. Ready


14LAC10AA201
for operation

BOOSTER FWP 1 VENT VALVE

In CLOSED condition. Ready


14LAC10AA202
for operation

FG SEQU BOILER FEED PUMP 2

OFF

14LAC20EA100

BOILER FEED PUMP 1


CONTROL & SPEED CHANGER

In Auto operation Mode

14LAC10AA001/A

BOILER FEED PUMP 2

Ready for operation

14LAC20AP010

BOILER FEED PUMP 2 ALARMS

No Alarm Exists

14LAC20EA800

BOILER FEED PUMP 2 AUX OIL


PUMP

Ready for operation

14LAV20AP001

BOILER FEED PUMP 2 MIN.


FLOW VALVE

In CLOSED condition. Ready


14LAB20AA004
for operation

BOILER FEED PUMP 2 OUTLET


GTE VALVE

In CLOSED condition. Ready


14LAB20AA003
for operation

BOILER FEED PUMP 2 OUTLET


BYP VALVE

In CLOSED condition. Ready


14LAB20AA020
for operation

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 3 THE START- UP
_____________________________________________________________________________
BOILER FEED PUMP 2 VENT
VALVE

In CLOSED condition. Ready


14LAC20AA201
for operation

BOOSTER FWP 2 VENT VALVE

In CLOSED condition. Ready


14LAC20AA202
for operation

BOILER FEED PUMP 2


CONTROL & SPEED CHANGER

In Auto operation Mode

14LAC20AA001/A

FG SEQU BOILER FEED PUMP 3

OFF

14LAC30EA100

BOILER FEED PUMP 3

Ready for operation

14LAC30AP010

BOILER FEED PUMP 3 ALARMS

No Alarms Exist

14LAC30EA800

BOILER FEED PUMP 3 AUX OIL


PUMP

In auto operation mode

14LAV30AP001

BOILER FEED PUMP 3


MIN. FLOW VALVE

In CLOSED condition. In
auto operation mode

14LAB30AA004

BOILER FEED PUMP 3 OUTLET


GTE VALVE

In CLOSED condition. In
auto operation mode

14LAB30AA003

BOILER FEED PUMP 3 OUTLET


BYP VALVE

In CLOSED condition. In
auto operation mode

14LAB30AA020

BOILER FEED PUMP 3 VENT


VALVE

In CLOSED condition. In
auto operation mode

14LAC30AA201

BOILER FEED PUMP 3 VENT


VALVE

In CLOSED condition. In
auto operation mode

14LAC30AA202

BOILER FEED PUMP 3


CONTROL & SPEED CHANGER

In Auto operation Mode

14LAC30AA001/A

FG SEQU FEED WATER TANK

ON

14LAA10EA100

FEED WATER TANK LEVEL

L1< Level <H1

14LAA10BB010

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 3 THE START- UP
_____________________________________________________________________________
FW TANK VENT VALVE TO VENT
CONDENSER

In OPEN condition on FG
SEQU FEED WATER TANK
ON

14LAA10AA201

FW TANK EMERGENCY DRAIN


VALVE

In CLOSED condition. In
auto operation mode

14LAA10AA203

FA FW TANK AUX ST GATE


VALVE

ON

14LBS55EA121

FW TANK AUX STEAM SUPPLY


VALVE FOR PEGGING

In OPEN condition. In auto


operation mode

14LBS55AA008

FW TANK AUX STEAM WARM UP


OPEN
CONTROL VALVE

14LBS55AA004

FW TANK EXT. STEAM


ISOLATING VALVE

In OPEN condition. In auto


operation mode

14LBS50AA015

STEAM TO AUX. STEAM


DISTRIBUTION BOILER
ISOLATING VALVE

In CLOSED condition. In
auto operation mode

14LBS50AA031

UNIT MASTER SEQU

ON

11CJA00EA100

In CLOSED condition. To
auto open on FA LOW LOAD
FEED WATER MAIN GATE VALVE
FULL LOAD ON
(14LAB70EA121)

14LAB40AA001

FEED WATER FLOW CONTROL


VALVE - PNEUMATIC

In auto operation mode

14LAB40AA010

FEED WATER FLOW CONTROL


VALVE- PNEUMATIC

In auto operation mode

14LAB40AA020

SHA/14/M/LAA---/OI/001 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 3 THE START- UP
_____________________________________________________________________________
3

START- UP

Main feed water system


Step

Procedure

Ask the field operator to put manual


valves in correct position according
to SHA/14/M/LAA---/OI/011

Manual valves

Select FG SEQU FW SYSTEM


from OFF to ON

SEQU FW SYSTEM

Select FG FW SYSTEM FA FULL


LOAD/ LOW LOAD OFF to ON

FULL LOAD LOW LOAD


SEQU ON

14LAB70EA121

Select BFP through PRE SELECT


BOILER FEED PUMP (1-2-3/2-31/3-1-2) manually.
Select FG SEQU BOILER FEED
PUMP 1 from OFF to ON

BFPs Selection ON

14LAC00EA111

BFP 1 Sequence ON

14LAC10EA100

5a

Components, etc.

KKS No.

14LAY00EA100

5b

Select FG SEQU BOILER FEED


PUMP 2 from OFF to ON

BFP 2 Sequence ON

14LAC20EA100

5c

Select FG SEQU BOILER FEED


PUMP 3 from OFF to ON

BFP 3 Sequence ON

14LAC30EA100

Check on BFP 1 Sequence ON


command, the Aux oil pump
becomes ON, BFP vent valves
open, BFP 1 starts and Min flow
control valve gets ON

BFP 1 Sequence ON
continues

Ask the field operator to check


noise, vibration, etc on BFP 1

Field checks on BFP1

Check on scoop tube setting the


speed changer BFP1 position at
26.5 %, BYP FEEDW-PP OUTL
Valve opens

BYP FEEDW- PP 1 OUTL


Valve on BFP 1 Sequence
ON

14LAC10AP010
14LAV10AP011
14LAB10AA004
14LAC10AA201
14LAC10AA202
14LAC10AP010

14LAB10AA020

Check on opening of Bypass


BFP 1 Sequence ON
FEEDW-PP OUTL Valve, the BFP 1
continues
OUTLET GTE VALVE opens

14LAB10AA003

10

Check on opening of BFP 1 outlet


BFP 1 Sequence ON
gate valve, the outlet bypass valve &
continues
BFP1 Vent valves are closed

14LAB10AA020
14LAC10AA201
14LAC10AA202

11

From PRESELECTION 2 select


the FEED WATER FLOW
CONTROL VALVE as Lead and
put in auto from AUTO/MANUAL
selector

14LAB40AA010
14LAB40AA020
14LAB40EA111

SHA/14/M/LAA---/OI/001 A

Auto mode of feed control


valves

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 3 THE START- UP
_____________________________________________________________________________
12

13

14

15

16

17

With Boiler under operation, check


upon above auto mode selection of
30% feed control valve, the level in
the drum is maintained by this feed
control valve till Boiler Master
Demand is about 30 %

Drum level control at low


load

14LAB40AA010

Check at above 30% feed flow main


feed water gate valve parallel to
30% valve opens and feed water
flow signal acts directly on the
speed of the pumps

Drum level control at high


load

14LAB40AA001

Check at reaching Boiler Master


Demand of 50.5 % and running
pump speed approaching 90-100%,
the selected 2nd BFP (additional
Starting of 2nd BFP
unit) starts in sequence and the both
pumps adjust their speeds to set the
same speed.

14LAC20AP010

With Turbine and Unit Master


Sequence ON, the Unit will reach
to its rated output and feed water
pumps will operate under normal
flow conditions.

14LAC10AP010
14LAC20AP010

Normal operation of BFPs

Check as soon as Steam Turbine is


under operation and steam pressure
in extraction 5 increases above 2.2
Aux steam supply valve
bar abs, steam flows to the feed
closure
water tank from extraction- 5 and
pressure control valve
14LBS55AA004 closes

14LBS55AA004

Check on reaching SH Main Steam


flow > 80 % steam to Aux steam
distribution boiler isolating valve is
opened

14LBS50AA031

Unit Aux steam supply


valve

At the end of start-up operation, the feed water system is in operation with all its commands
in auto mode and FG FULL LOAD MASTER CONTROLLER (14LAC00DF001) ON with
coordinated control of Boiler and Steam turbine in Unit
Control mode at rated capacity with:
Selected Boiler Feed pumps
Stand-by Boiler Feed pump

SHA/14/M/LAA---/OI/001 A

All rights reserved copyright Droits de reproduction rservs

In operation
In stand-by operation when
required by control logic

Page 29/41

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 4 NORMAL OPERATION
_____________________________________________________________________________
During normal plant operation the main feed pumps start/stop control and valves
open/close/modulation is accomplished automatically by means of the higher-level Sequence
commands generated under group controls (14LAY00EA100, 14LAC10EA100,
14LAB70EA121, 14LAC10EA100, 14LAA10EA100, 14LBS55EA121, 14LAC00EA111,
14LAY00D, 14LAA10 and 14LAC10) in CCR.
During normal operation the shift and control station personnel must check process and
equipment parameters both from the Central Control Room and in the field by:

Checking feed water tank levels, feed pump pressures and process variables,
Determining the unavailability of control logic,
Acknowledging alarms and determining the causes (refer to section 7),
Verifying that equipment parameters range within the values established by the
manufacturers,
Making sure there are no leaks from flanges, valves, etc.,
Checking pumps lubrication,
Checking for abnormal noise and vibrations.
1

SYSTEM CONFIGURATION
Same as section 3.1 above

OPERATING CONDITIONS
MAIN CONDENSATE
PREHEATING SYSTEM

In Operation

LCC

BOILER & AUXILIARIES

In Operation

HYA

STEAM TURBINE & AUXILIARIES

In Operation

MYY

HP/LP Bypass Valves

Closed condition with SEQU


ON

LBF/MAN

CONDENSER AIR EVACUATION


SYSTEM

In Operation

MAJ

FEED WATER PREHEATING


SYSTEM

In Operation

LAD

FG SEQU FW SYSTEM

ON

14LAY00EA100

FG SEQU FW SYSTEM CONTROL In auto mode

SHA/14/M/LAA---/OI/001 A

14LAY00D

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 4 NORMAL OPERATION
_____________________________________________________________________________
FG FW SYSTEM FA FULL LOAD;
LOW LOAD

ON

14LAB70EA121

PRE SELECTION BOILER FEED


PUMP

In auto mode

14LAC00EA111

FG SEQU BOILER FEED PUMP 1

ON

14LAC10EA100

BOILER FEED PUMP 1

In operation

14LAC10AP010

BOILER FEED PUMP 1 ALARMS

No Alarm Exists

14LAC10EA800

BOILER FEED PUMP 1 AUX OIL


PUMP

Stopped. In auto mode for


operation

14LAV10AP001

BOILER FEED PUMP 1 MIN.


FLOW VALVE

In CLOSED condition. In
auto mode for opening

14LAB10AA004

BOILER FEED PUMP 1 OUTLET


GTE VALVE

In OPEN condition. In auto


sequence mode.

14LAB10AA003

BOILER FEED PUMP 1 OUTLET


BYP VALVE

In CLOSED condition. In auto


14LAB10AA020
sequence mode.

BOILER FEED PUMP 1 VENT


VALVE

In CLOSED condition. In auto


14LAC10AA201
sequence mode.

BOOSTER FWP 1 VENT VALVE

In CLOSED condition. In auto


14LAC10AA202
sequence mode.

BOILER FEED PUMP 1


CONTROL & SPEED CHANGER

In Operation

14LAC10AA001/A

FG SEQU BOILER FEED PUMP 2

ON

14LAC20EA100

BOILER FEED PUMP 2

In operation

14LAC20AP010

BOILER FEED PUMP 2 ALARMS

No Alarm Exists

14LAC20EA800

SHA/14/M/LAA---/OI/001 A

All rights reserved copyright Droits de reproduction rservs

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 4 NORMAL OPERATION
_____________________________________________________________________________
BOILER FEED PUMP 2 AUX OIL
PUMP

Stopped. In auto mode for


operation

14LAV20AP001

BOILER FEED PUMP 2 MIN.


FLOW VALVE

In CLOSED condition. In
auto mode for opening

14LAB20AA004

BOILER FEED PUMP 2 OUTLET


GTE VALVE

In OPEN condition. In auto


sequence mode.

14LAB20AA003

BOILER FEED PUMP 2 OUTLET


BYP VALVE

In CLOSED condition. In auto


14LAB20AA020
sequence mode.

BOILER FEED PUMP 2 VENT


VALVE

In CLOSED condition. In auto


14LAC20AA201
sequence mode.

BOOSTER FWP 2 VENT VALVE

In CLOSED condition. In auto


14LAC20AA202
sequence mode.

BOILER FEED PUMP 2


CONTROL & SPEED CHANGER

In Operation

14LAC20AA001/A

FG SEQU BOILER FEED PUMP 3

ON

14LAC30EA100

BOILER FEED PUMP 3

In auto stand by

14LAC30AP010

BOILER FEED PUMP 3 ALARMS

No Alarms Exist

14LAC30EA800

BOILER FEED PUMP 3 AUX OIL


PUMP

Stopped. In auto mode for


operation on sequence

14LAV30AP001

BOILER FEED PUMP 3


MIN. FLOW VALVE

In CLOSED condition. In
auto mode for opening on
sequence

14LAB30AA004

BOILER FEED PUMP 3 OUTLET


GTE VALVE

In OPEN condition.

14LAB30AA003

BOILER FEED PUMP 3 OUTLET


BYP VALVE

In CLOSED condition. In auto


14LAB30AA020
sequence mode.

BOILER FEED PUMP 3 VENT


VALVE

In CLOSED condition. In auto


14LAC30AA201
sequence mode.

SHA/14/M/LAA---/OI/001 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 4 NORMAL OPERATION
_____________________________________________________________________________
BOILER FEED PUMP 3 VENT
VALVE

In CLOSED condition. In auto


14LAC30AA202
sequence mode.

BOILER FEED PUMP 3


CONTROL & SPEED CHANGER

In Operation

FG SEQU FEED WATER TANK

FEED WATER TANK LEVEL

14LAC30AA001/A

ON

14LAA10EA100

L1< Level <H1

14LAA10BB010

FW TANK VENT VALVE TO VENT


CONDENSER

In OPEN condition. In auto


sequence mode.

FW TANK EMERGENCY DRAIN


VALVE

In CLOSED condition. In auto


14LAA10AA203
sequence mode.

FA FW TANK AUX ST GATE


VALVE

ON

FW TANK AUX STEAM SUPPLY


VALVE FOR PEGGING

In CLOSED condition. In auto


14LBS55AA008
sequence mode.

14LAA10AA201

14LBS55EA121

FW TANK AUX STEAM WARM UP In CLOSED condition. In auto


14LBS55AA004
CONTROL VALVE
sequence mode.
FW TANK EXT. STEAM
ISOLATING VALVE

In OPEN condition. In auto


operation mode

14LBS50AA015

STEAM TO AUX. STEAM


DISTRIBUTION BOILER
ISOLATING VALVE

In OPEN condition. In auto


operation mode

14LBS50AA031

UNIT MASTER REQU

ON

11CJA00EA100

In OPEN condition. In auto


FEED WATER MAIN GATE VALVE sequence on FULL LOAD
ON (14LAB70EA121)

FEED WATER FLOW CONTROL


VALVE - PNEUMATIC

SHA/14/M/LAA---/OI/001 A

14LAB40AA001

In CLOSED condition. In auto


sequence to open on FA
14LAB40AA010
LOW LOAD ON
(14LAB70EA121)

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 4 NORMAL OPERATION
_____________________________________________________________________________
In CLOSED condition. In auto
sequence to open on FA
14LAB40AA020
LOW LOAD ON
(14LAB70EA121)

FEED WATER FLOW CONTROL


VALVE- PNEUMATIC

PERIODIC OPERATION
Feed water are supplied as per their as and when requirements basis to the following:
The control arrangement for these make-up valves are covered in their respective System
Operating Instructions and may be referred for detailed instructions.
The systems are:
-

HP Bypass Spray Water

Super-heater Spray Water

Re-heater Attemperation Water

Aux Steam Attemperation Water

Atomising Steam Attemperation Water

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 5 SHUTDOWN
_____________________________________________________________________________
This section describes the normal procedure for the shutdown of the Main feed water system.
For the shutdown operations, both Group control logics and Single Drive orders are provided.
The functional Group of Main feed water system, (14LAY00EA100, 14LAC10EA100,
14LAB70EA121, 14LAC10EA100, 14LAA10EA100, 14LBS55EA121, 14LAC00EA111,
14LAY00D, 14LAA10 and 14LAC10) in CCR provides an automatic OFF sequence that is
normally used for stop commands and is normally used to shutdown the system.
The actuators controlled by this logic may also be operated at Single Drive level.
The main feed water pumps Stop command is issued by the Function Group Control
Sequence in Auto by control functions or manually by operator from CCR during normal shut
down through pump SEQU OFF (14LAC10EA100) command. The pumps also shutdown in
auto on initiation of Safety OFF command.
The main feed water system shall be shutdown when the following conditions are met:
- Steam turbine is shutdown
- Boiler is shutdown.
- No need feed water for other systems
1

SYSTEM CONFIGURATION
It is here below assumed that the system will have the following configuration:
Same as section 3, Clause 1

OPERATING CONDITIONS
Same as Section 4, Clause 2

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 5 SHUTDOWN
_____________________________________________________________________________
3

SHUT DOWN
Step

Procedure

Components, etc.

KKS No.

FG Main feed
system

14LAY00EA100

Main Feed water pumps


1

As the steam turbine load is reduced gradually


depending on the load reduction rate of the boiler,
the feed water flow to boiler will reduce.

Check at reaching Boiler Master Demand of less


than 49.5 %, the 2nd BFP (additional unit) stops
Stopping of 2nd
and the first pump adjust its speed to maintain the
BFP
flow to economiser.
As the feed flow further reduces, the Control of
Switch-over from
feed flow switch over to 30 % control valve and the FA FULL LOAD to
main feed flow gate valve closes.
FA LOW LOAD
At about 20% unit load, the turbine load is quickly
reduced and unit is tripped. Boiler is run down
Turbine trip
slowly with bypass valve in operation.
The first pump would continue running as boiler
BFP minimum flow
trips and as with its minimum flow re-circulation
operation
valve opens.
When it is ensured that there is no demand from
other auxiliaries, the first feed pump would be
First BFP shutdown
stopped manually from CCR by making group
control off
Check all the valves with control drives and
Feed water system
(motorised and pneumatic) are opened/closed as
valves auto
applicable in auto as the shutdown sequences
operation check
proceeds.

14LAC20AP010

14LAB70EA121

MYY, HYA

14LAC10AP010

14LAC10AP010

Check all the manual valves are put in


configuration as per SHA/14/M/LAA---/OI/011

Main feed water system is stopped.

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 6 STAND-BY
_____________________________________________________________________________
In the following paragraph are described the actions requested to switch from duty equipment
to equipment in stand-by.
During normal operation the main feed pumps 1&2 are continuously running.
The stand-by pump 3 starts-up automatically by function group sequence, in case of failure of
one of the running pump. When this happens, the selection logic changes automatically the
selection status of the pump to reflect the new situation (if, for example, the main pump fails,
the stand-by pump becomes main and the main is used as a stand-by).
1

SYSTEM CONFIGURATION
Configuration same as Section 3, Clause 1

OPERATING CONDITIONS
Configuration same as Section 4, Clause 2

STAND-BY OPERATION
Configuration same as Section 4, Clause 2

SHA/14/M/LAA---/OI/001 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 7 INCIDENTS
_____________________________________________________________________________
1

ALARMS AND FAULTS


For each display on the alarm screen of a mechanical alarm or fault, refer immediately to the
concerned alarm or fault sheet on the document SHA/14/M/LAA---/OI/050.

SERVICES FAILURES

2.1

Effect of loss of normal power


The power to main feed pumps are fed by 6.9KV unit switchboards and other pumps and
valves are fed by 460V according to the table:
Switch gear
KKS

Boards/Row

KKS

Equipment

14LAC10AP010

BOILER FEED PUMP 1

14BBA

14LAV10AP0110

BOILER FEED PUMP 1 AUX


OIL PUMP

14BFA

14LAB10AA003

BOILER FEED PUMP 1


OUTLET GTE VALVE

14BFC

06/FA01

14LAB10AA020

BOILER FEED PUMP 1


OUTLET BYP VALVE

14BFC

06/FC01

14LAC20AP010

BOILER FEED PUMP 2

14BBB

14LAV20AP001

BOILER FEED PUMP 2 AUX


OIL PUMP

14BFB

09/BA01

14LAB20AA003

BOILER FEED PUMP 2


OUTLET GTE VALVE

14BFD

06/LA01

14LAB20AA020

BOILER FEED PUMP 2


OUTLET BYP VALVE

14BFD

04/JA01

14LAC30AP010

BOILER FEED PUMP 3

14BBB

14LAV30AP001

BOILER FEED PUMP 3 AUX


OIL PUMP

14BFA

10/HA03

14LAB30AA003

BOILER FEED PUMP 3


OUTLET GTE VALVE

14BFD

06/LC01

14LAB30AA020

BOILER FEED PUMP 3


OUTLET BYP VALVE

14BFC

06/GC01

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 7 INCIDENTS
_____________________________________________________________________________

14LAA10AA201

FW TANK VENT VALVE TO


VENT CONDENSER

14BFC

06/EC01

14LAA10AA203

FW TANK DRAIN VALVE

14BFD

04/PA01

14LBS55AA008

FW TANK AUX STEAM


SUPPLY VALVE FOR
PEGGING

14BFC

08/GC01

14LBS50AA015

FW TANK EXT. STEAM


ISOLATING VALVE

14BFC

08/FC01

14LBS50AA031

FW TANK AUX. BOILER


STEAM ISOLATING VALVE

14BFD

08/LA01

14LAB40AA001

FEED WATER TO
ECONOMIZER MAIN VALVE

14BFC

06/HA01

Each board has one incoming and a common bus tie; when normal power is present the two
boards are fed from relevant incoming. In case of loss of normal power from the relative
incoming, an automatic transfer provides to close the bus tie in order to ensure continuity of
the system working.
For further details, please refer to the following electrical documents:
Single Line diagram.
Operating description electrical power systems.
Load list.
2.2

Effect of loss of Instrument Air


The following valves are supplied with Instrument air and loss of instrument air to them will
impact the plant operation. For details of their impact please refer to the respective logics.
14LAC10AA201

BOILER FEED PUMP 1 VENT VALVE

14LAC10AA202

BOOSTER FWP 1 VENT VALVE

14LAB10AA004

BOILER FEED PUMP 1 MIN FLOW RECIRC. VALVE

14LAB20AA004

BOILER FEED PUMP 2 MIN FLOW RECIRC. VALVE

14LAB30AA004

BOILER FEED PUMP 3 MIN FLOW RECIRC. VALVE

14LAC20AA201

BOILER FEED PUMP 2 VENT VALVE

14LAC20AA202

BOOSTER FWP 2 VENT VALVE

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 7 INCIDENTS
_____________________________________________________________________________
14LAC30AA201

BOILER FEED PUMP 3 VENT VALVE

14LAC30AA202

BOILER FEED PUMP 3 VENT VALVE

14LAB40AA010

FEED WATER FLOW CONTROL VALVE

14LAB40AA020

FEED WATER FLOW CONTROL VALVE

14LBS55AA004

FW TANK AUX STEAM WARM UP CONTROL VALVE

SHA/14/M/LAA---/OI/001 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SECTION 8 FUNCTION TEST
_____________________________________________________________________________
Function tests are performed to examine the reliability of the main feed pump on stand-by
condition under normal plant operating conditions.
For other routine tests, please refer to the instructions given in the Operating Instructions
SHA/14/M/LAA---/OI/012.
1

SYSTEM CONFIGURATION
It is here below assumed that the system will have the following configuration:

BOILER FEED PUMP 1

14LAC10AP010

BOILER FEED PUMP 2

14LAC20AP010

BOILER FEED PUMP 3

14LAC30AP010

OPERATING CONDITIONS
BOILER FEED PUMP 1

In operation

14LAC10AP010

BOILER FEED PUMP 2

In operation

14LAC20AP010

BOILER FEED PUMP 3

In stand-by

14LAC30AP010

PROCEDURE
Step

Procedure

Components, etc.

KKS No.

Testing of the stand-by Boiler Feed Pump


1

Select Boiler Feed Pump 1 from working PRESELECTION BFPSEL 2I


to stand-by through PRESELECTION
BFP as PRESELECT BFPS 2-3-1

14LAC00EA111

STOP the BFP 1 manually from CCR

BFP 1

14LAC10AP010

Check that BFP 3 starts.

BFP 3

14LAC30AP010

Ask to field operator to check for leaking, BFP 3


vibration, etc. on BFP 3
BFP 1 is in stand-by
BFP 1

14LAC30AP010

14LAC10AP010

Note: Similar steps could be followed for Boiler Feed Pumps in other stand by selection
configuration

SHA/14/M/LAA---/OI/001 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
INSTRUMENTATION LINE- UP
_____________________________________________________________________________

INSTRUMENTION LINE UP
Doc. No. SHA/14/M/LAA---/OI/010

SHA/14/M/LAA---/OI/010 A

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Page 1/10

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
INSTRUMENTATION LINE- UP
_____________________________________________________________________________
TABLE OF CONTENT

Section
1

SHA/14/M/LAA---/OI/010 A

Title
Instruments

All rights reserved copyright Droits de reproduction rservs

Page
3

Page 2/10

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
INSTRUMENTATION LINE- UP
_____________________________________________________________________________
1

INSTRUMENTS
Check that the following instruments are fully on-line, i.e. that instrument isolating valves are
open, instrument equalising valves closed, instrument vent/test and drain valves closed, as
appropriate.
Designation

Instrument

KKS No.

Main Feed Water System

FWT drain valve position XMTR

GI
14LAA10AA203

Main Feed Water System

FWT Level-1 XMTR

LICSA
14LAA10CL001

Main Feed Water System

FWT Level- 2 XMTR

LICSA
14LAA10CL002

Main Feed Water System

FWT Level -3 XMTR

LICSA
14LAA10CL003

Main Feed Water System

FWT- Level Indicator

LI
14LAA10CL501

Main Feed Water System

FWT Pressure-1 XMTR

PICSA
14LAA10CP001

Main Feed Water System

FWT Pressure-2 XMTR

PICSA
14LAA10CP002

Main Feed Water System

FWT Pressure-3 XMTR

PICSA
14LAA10CP003

Main Feed Water System

FWT Pressure Indicator

PI
14LAA10CP501

Main Feed Water System

FWT Temp XMTR

TIS
14LAA10CT002

Main Feed Water System

FWT Temp

TP
14LAA10CT401

Main Feed Water System

Booster pump discharge flow XMTR

FIC
14LAB10/20/30CF002

Main Feed Water System

Booster pump discharge flow XMTR

FIC
14LAB10/20/30CF003

Main Feed Water System

FWP booster suction strainer


differential pressure switch

Main Feed Water System

FWP suction strainer


differential pressure switch

SHA/14/M/LAA---/OI/010 A

All rights reserved copyright Droits de reproduction rservs

PDSA
14LAB10/20/30CP001
PDSA
14LAB10/20/30CP002

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
INSTRUMENTATION LINE- UP
_____________________________________________________________________________
PDSA
14LAB30CP503

Main Feed Water System

FWP balance drum leak


differential pressure switch

Main Feed Water System

FWP booster suct


pressure XMTR

Main Feed Water System

FWP disch pressure transmitter

Main Feed Water System

FWP booster disch pressure


gauge

Main Feed Water System

FWP Intermediate bleed off pressure


gauge

Main Feed Water System

FWP suction pressure gauge

PI
14LAB10/20/30CP504

Main Feed Water System

FWP disch pressure gauge

PI
14LAB10/20/30CP505

Main Feed Water System

FWP booster discharge


pressure XMTR

Main Feed Water System

FWP suction pressure XMTR

PI
14LAB10/20/30CP007

Main Feed Water System

FWP Suction Isolating Valve

GS
14LAB10/20/30CG001

Main Feed Water System

FWP Mini Flow Isolating Valve

GS
14LAB10/20/30CG002

Main Feed Water System

FWP mini flow control valve position


XMTR

Main Feed Water System

FWP mini flow control valve

GS
14LAB10/20/30AA004

Main Feed Water System

FWP mini flow control valve

GS
14LAB10/20/30AA004

Main Feed Water System

FWP booster suction


temperature gauge

Main Feed Water System

30% FW Control Valve XMTR

GI
14LAB40AA010

Main Feed Water System

30% FW Control Valve

GS
14LAB40AA010

Main Feed Water System

30% FW Control Valve

GS
14LAB40AA010

Main Feed Water System

30% FW Control Valve XMTR

GI
14LAB40AA020

SHA/14/M/LAA---/OI/010 A

All rights reserved copyright Droits de reproduction rservs

PI
14LAB10/20/30CP004
PI
14LAB10/20/30CP005
PI
14LAB10/20/30CP501
PI
14LAB10/20/30CP502

PI
14LAB10/20/30CP006

GI
14LAB10/20/30CG004

TI
14LAB10/20/30CT501

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
INSTRUMENTATION LINE- UP
_____________________________________________________________________________
Main Feed Water System

30% FW Control Valve

GS
14LAB40AA020

Main Feed Water System

30% FW Control Valve

GS
14LAB40AA020

Main Feed Water System

Feed Water Discharge


Pressure XMTR

Main Feed Water System

Feed Water Discharge


Pressure XMTR

Main Feed Water System

Feed Water Discharge


Pressure XMTR

Main Feed Water System

FW line Temp Transmitter

TI
14LAB40CT001

Main Feed Water System

FW line Temp

TP
14LAB40CT401

Main Feed Water System

Pressure XMTR Upstream


Boiler Economiser

Main Feed Water System

Flow Before Eco. XMTR

FIRCS
14LAB80CF001

Main Feed Water System

Flow Before Eco. XMTR

FIRCS
14LAB80CF002

Main Feed Water System

FW Temp Before Eco. XMTR

TIRY
14LAB80CT001

Main Feed Water System

FW Temp Before Eco. XMTR

TIRY
14LAB80CT002

Main Feed Water System

FWP oil circuit outlet


flow glass

Main Feed Water System

FWP oil circuit outlet


flow glass

Main Feed Water System

Motor oil circuit outlet


flow glass

Main Feed Water System

Motor oil circuit outlet


flow glass

Main Feed Water System

Lubricating oil circuit


flow glass

Main Feed Water System

FWP Vent Valve

GS
14LAC10/20/30AA201

Main Feed Water System

FWP Vent Valve

GS
14LAC10/20/30AA201

SHA/14/M/LAA---/OI/010 A

All rights reserved copyright Droits de reproduction rservs

PIC
14LAB40CP001
PIC
14LAB40CP002
PIC
14LAB40CP003

PIR
14LAB80CP001

FI
14LAC10/20/30CF540
FI
14LAC10/20/30CF541
FI
14LAC10/20/30CF550
FI
14LAC10/20/30CF551
FI
14LAC10/20/30CF570

Page 5/10

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
INSTRUMENTATION LINE- UP
_____________________________________________________________________________
Main Feed Water System

FWP Vent Valve

GS
14LAC10/20/30AA202

Main Feed Water System

FWP Vent Valve

GS
14LAC10/20/30AA202

Main Feed Water System

Motor cooling water


leakage level switch

Main Feed Water System

H.C. oil level indicator switch

LSL
14LAC10/20/30CL011

Main Feed Water System

H.C. oil level indicator switch

LSLL
14LAC10/20/30CL012

Main Feed Water System

FWP Mechanical seal filter differential


pressure switch

Main Feed Water System

FWP Mechanical seal filter differential


pressure switch

Main Feed Water System

H.C. Lubricating oil circuit differential


pressure switch

Main Feed Water System

H.C. Lubricating oil circuit differential


pressure indicator

Main Feed Water System

H.C. oil outlet pressure


gauge switch

Main Feed Water System

H.C. oil outlet pressure gauge switch

PIS
14LAC10/20/30CP041

Main Feed Water System

H.C. oil outlet pressure gauge switch

PIS
14LAC10/20/30CP042

Main Feed Water System

H.C. oil outlet pressure gauge switch

PIS
14LAC10/20/30CP043

Main Feed Water System

H.C. oil outlet pressure gauge

PI
14LAC10/20/30CP544

Main Feed Water System

H.C. pressure gauge

PI
14LAC10/20/30CP545

Main Feed Water System

Coupling and H.C. shaft


speed indicator XMTR

Main Feed Water System

Coupling and H.C. shaft


reverse rotation

Main Feed Water System

FWP journal bearing


temperature XMTR

Main Feed Water System

FWP journal bearing


temperature XMTR

SHA/14/M/LAA---/OI/010 A

All rights reserved copyright Droits de reproduction rservs

LS
14LAC10/20/30CL001

PDSA
14LAC10/20/30CP001
PDSA
14LAC10/20/30CP002
PDS
14LAC10/20/30CP050
PDI
14LAC10/20/30CP551
PIS
14LAC10/20/30CP040

SI
14LAC10/20/30CS001
SSA
14LAC10/20/30CS001
TI
14LAC10/20/30CT050
TI
14LAC10/20/30CT052

Page 6/10

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
INSTRUMENTATION LINE- UP
_____________________________________________________________________________
TI
14LAC10/20/30CT054

Main Feed Water System

FWP thrust bearing


temperature XMTR

Main Feed Water System

FWP thrust bearing


temperature XMTR

Main Feed Water System

FWP Mechanical seal


temperature XMTR

Main Feed Water System

FWP Mechanical seal


temperature XMTR

Main Feed Water System

Booster journal bearing temperature


XMTR

Main Feed Water System

Booster temperature gauge

Main Feed Water System

Booster pump seal cooling water outlet


temperature XMTR

Main Feed Water System

Motor bearing temperature XMTR

TI
14LAC10/20/30CT001

Main Feed Water System

Motor bearing temperature XMTR

TI
14LAC10/20/30CT003

Main Feed Water System

Motor Hot Air temperature


switch

Main Feed Water System

Motor Cool Air temperature


switch

Main Feed Water System

Motor Cool Air temperature


switch

Main Feed Water System

Motor bearing temperature


gauge with switch

Main Feed Water System

Motor bearing temperature


gauge with switch

Main Feed Water System

Motor winding temperature "U" XMTR

TI
14LAC10/20/30CT061

Main Feed Water System

Motor winding temperature "U" XMTR

TI
14LAC10/20/30CT062

Main Feed Water System

Motor winding temperature "U" XMTR

TI
14LAC10/20/30CT063

Main Feed Water System

Motor winding temperature "V" XMTR

TI
14LAC10/20/30CT064

Main Feed Water System

Motor winding temperature "V" XMTR

TI
14LAC10/20/30CT065

SHA/14/M/LAA---/OI/010 A

All rights reserved copyright Droits de reproduction rservs

TI
14LAC10/20/30CT056
TI
14LAC10/20/30CT080
TI
14LAC10/20/30CT081
TI
14LAC10/20/30CT011
TI
14LAC10/20/30CT511
TI
14LAC10/20/30CT070

TIS
14LAC10/20/30CT004A&B
TIS
14LAC10/20/30CT005A&B
TIS
14LAC10/20/30CT006A&B
TIS
14LAC10/20/30CT051A&B
TIS
14LAC10/20/30CT053A&B

Page 7/10

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
INSTRUMENTATION LINE- UP
_____________________________________________________________________________
Main Feed Water System

Motor winding temperature "V" XMTR

TI
14LAC10/20/30CT066

Main Feed Water System

Motor winding temperature "W" XMTR

TI
14LAC10/20/30CT067

Main Feed Water System

Motor winding temperature "W" XMTR

TI
14LAC10/20/30CT068

Main Feed Water System

Motor winding temperature "W" XMTR

TI
14LAC10/20/30CT069

Main Feed Water System

H.C. journal bearing Temperature


XMTR with indicator

Main Feed Water System

H.C. thrust bearing temperature XMTR


with indicator

Main Feed Water System

H.C. journal bearing temperature


probe

Main Feed Water System

H.C. journal bearing Temperature


XMTR with indicator

Main Feed Water System

H.C. journal bearing Temperature


XMTR with indicator

Main Feed Water System

H.C. journal bearing Temperature


XMTR with indicator

Main Feed Water System

H.C. oil tank temperature XMTR

TI
14LAC10/20/30CT030

Main Feed Water System

H.C. temperature XMTR

TI
14LAC10/20/30CT031

Main Feed Water System

H.C. journal bearing Temperature


XMTR with indicator

Main Feed Water System

H.C. journal bearing Temperature


XMTR with indicator

Main Feed Water System

H.C. thrust bearing Temperature


XMTR with indicator

Main Feed Water System

H.C. thrust bearing Temperature


XMTR with indicator

Main Feed Water System

H.C. journal bearing Temperature


XMTR with indicator

Main Feed Water System

Lubricating cooling water outlet


temperature gauge

Main Feed Water System

FWP oil circuit outlet temperature


gauge

SHA/14/M/LAA---/OI/010 A

All rights reserved copyright Droits de reproduction rservs

TI
14LAC10/20/30CT020
TI
14LAC10/20/30CT022
TP
14LAC10/20/30CT403
TI
14LAC10/20/30CT024
TI
14LAC10/20/30CT026
TI
14LAC10/20/30CT028

TI
14LAC10/20/30CT032
TI
14LAC10/20/30CT034
TI
14LAC10/20/30CT036
TI
14LAC10/20/30CT038
TI
14LAC10/20/30CT040
TI
14LAC10/20/30CT540
TI
14LAC10/20/30CT541

Page 8/10

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
INSTRUMENTATION LINE- UP
_____________________________________________________________________________
Main Feed Water System

FWP oil circuit outlet temperature


gauge

Main Feed Water System

H.C. lubricating oil temperature gauge

Main Feed Water System

H.C. working oil temperature


gauge

Main Feed Water System

Pump vent temperature gauge

Main Feed Water System

Working cooling water outlet


temperature gauge

Main Feed Water System

Lubricating oil circuit temperature


XMTR with indicator

Main Feed Water System

Hydraulic coopling temperature XMTR


with indicator

Main Feed Water System

Hydraulic coopling temperature XMTR


with indicator

Main Feed Water System

Hydraulic coupling axial shaft


Displacement

Main Feed Water System

Hydraulic coupling axial shaft


Displacement

Main Feed Water System

FWP DE Radial"X" shaft displacement


probe + proximitor

Main Feed Water System

FWP DE Radial"Y" shaft displacement


probe + proximitor

Main Feed Water System

FWP NDE Radial"X" shaft


displacement probe + proximitor

Main Feed Water System

FWP NDE Radial"Y" shaft


displacement probe + proximitor

Main Feed Water System

FWP scoop position

Main Feed Water System

FWP NDE Axial shaft


displacement

Main Feed Water System

Shaft H.C Axial shaft


displacement

Main Feed Water System

Shaft H.C Axial shaft


displacement

Main Feed Water System

FWP vibration monitoring OK

SHA/14/M/LAA---/OI/010 A

All rights reserved copyright Droits de reproduction rservs

TI
14LAC10/20/30CT542
TI
14LAC10/20/30CT544
TI
14LAC10/20/30CT545
TI
14LAC10/20/30CT545
TI
14LAC10/20/30CT561
TI
14LAC10/20/30CT046
TI
14LAC10/20/30CT047
TI
14LAC10/20/30CT048
GI
14LAC30CG501
GI
14LAC30CG500
YX
14LAC10/20/30CY001
YY
14LAC10/20/30CY011
YX
14LAC10/20/30CY002
YY
14LAC10/20/30CY012
GIC
14LAC10/20/30CG001
GI
14LAC10/20/30CG004
GI
14LAC10/20/30CG005
GI
14LAC10/20/30CG006
YX
14LAC10CY020

Page 9/10

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
INSTRUMENTATION LINE- UP
_____________________________________________________________________________
Main Feed Water System

FWP vibration common alarm

YX
14LAC10/20/30CY021

Main Feed Water System

FWP vibration common trip

YX
14LAC10/20/30CY022

Main Feed Water System

Bleed 5 Steam Temp XMTR

TR
14LBS50CT001

Main Feed Water System

Bleed 5 steam Temp. Indicator (at the


inlet of the Deaerator)

Main Feed Water System

FWT Warm up Control Valve

GI
14LBS55AA004

Main Feed Water System

FWT Warm up Control Valve

GS
14LBS55AA004

Main Feed Water System

FWT Warm up Control Valve

GS
14LBS55AA004

SHA/14/M/LAA---/OI/010 A

All rights reserved copyright Droits de reproduction rservs

TI
14LBS50CT501

Page 10/10

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD PREPARATION FOR STARTING
_____________________________________________________________________________

FIELD PREPARATION FOR STARTING


Doc. No. SHA/14/M/LAA---/OI/011

SHA/14/M/LAA---/OI/011 A

All rights reserved copyright Droits de reproduction rservs

Page 1/9

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD PREPARATION FOR STARTING
_____________________________________________________________________________
TABLE OF CONTENT

Section

Title

List of Manual Valves

SHA/14/M/LAA---/OI/011 A

All rights reserved copyright Droits de reproduction rservs

Page

Page 2/9

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD PREPARATION FOR STARTING
_____________________________________________________________________________
The chapter below concerns the list of manual valves setting during the normal operation.
LIST OF MANUAL VALVES
KKS No.

Setting

Designation

Additional Information

14LAA10AA204

CLOSED

FWT DRAIN VALVE

14LAA10BR204

14LAA10AA301

OPEN

INSTR ISOL VALVE

14LAA10BB010

14LAA10AA302

OPEN

INSTR ISOL VALVE

14LAA10BB010

14LAA10AA303

OPEN

INSTR ISOL VALVE

14LAA10BB010

14LAA10AA304

OPEN

INSTR ISOL VALVE

14LAA10BB010

14LAA10AA305

OPEN

INSTR ISOL VALVE

14LAA10BB010

14LAA10AA306

OPEN

INSTR ISOL VALVE

14LAA10BB010

14LAA10AA307

OPEN

INSTR ISOL VALVE

14LAA10BB010

14LAA10AA308

OPEN

INSTR ISOL VALVE

14LAA10BB010

14LAA10AA309

OPEN

INSTR ISOL VALVE

14LAA10BB010

14LAA10AA310

OPEN

INSTR ISOL VALVE

14LAA10BB010

14LAA10AA311

OPEN

INSTR ISOL VALVE

14LAA10BB010

14LAA10AA312

OPEN

INSTR ISOL VALVE

14LAA10BB010

14LAA10AA313

OPEN

INSTR ISOL VALVE

14LAA10BB010

14LAB10AA001

OPEN

FEEDW INLET VALVE

14LAB10BR010

14LAB10AA005

OPEN

MIN FLOW ISO VALVE

14LAB10BR031

14LAB10AA203

CLOSED

VENT VALVE

14LAB10BR203

14LAB10AA204

CLOSED

VENT VALVE

14LAB10BR203

14LAB10AA205

CLOSED

DRAIN VALVE

14LAB10BR204

SHA/14/M/LAA---/OI/011 A

All rights reserved copyright Droits de reproduction rservs

Page 3/9

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD PREPARATION FOR STARTING
_____________________________________________________________________________
14LAB10AA300

OPEN

INSTR ISOL VALVE

14LAB10BR010

14LAB10AA301

OPEN

INSTR ISOL VALVE

14LAB10BR015

14LAB10AA302

OPEN

INSTR ISOL VALVE

14LAB10BR015

14LAB10AA303

OPEN

INSTR ISOL VALVE

14LAB10BR010

14LAB10AA304

OPEN

INSTR ISOL VALVE

14LAB10BR010

14LAB10AA305

OPEN

INSTR ISOL VALVE

14LAB10BR031

14LAB10AA306

OPEN

INSTR ISOL VALVE

14LAB10BR031

14LAB10AA307

OPEN

INSTR ISOL VALVE

14LAB10BR015

14LAB10AA311

OPEN

INSTR ISOL VALVE

14LAB10BR015

14LAB10AA312

OPEN

INSTR ISOL VALVE

14LAB10BR015

14LAB10AA321

OPEN

INSTR ISOL VALVE

14LAB10AA322

OPEN

INSTR ISOL VALVE

14LAB10AA401

CLOSED

SAMPLING SYS ISO VALVE

14LAB10BR401

14LAB10AA405

OPEN

SAMPLING SYS ISO VALVE

14LAB10BR405

14LAB10AA406

OPEN

SAMPLING SYS ISO VALVE

14LAB10BR405

14LAB20AA001

OPEN

FEEDW INLET VALVE

14LAB20BR010

14LAB20AA005

OPEN

MIN FLOW ISO VALVE

14LAB20BR031

14LAB20AA203

CLOSED

VENT VALVE

14LAB20BR203

14LAB20AA204

CLOSED

VENT VALVE

14LAB20BR203

14LAB20AA205

CLOSED

DRAIN VALVE

14LAB20BR204

14LAB20AA300

OPEN

INSTR ISOL VALVE

14LAB20BR010

14LAB20AA301

OPEN

INSTR ISOL VALVE

14LAB20BR015

SHA/14/M/LAA---/OI/011 A

All rights reserved copyright Droits de reproduction rservs

Page 4/9

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD PREPARATION FOR STARTING
_____________________________________________________________________________
14LAB20AA302

OPEN

INSTR ISOL VALVE

14LAB20BR015

14LAB20AA303

OPEN

INSTR ISOL VALVE

14LAB20BR010

14LAB20AA304

OPEN

INSTR ISOL VALVE

14LAB20BR010

14LAB20AA305

OPEN

INSTR ISOL VALVE

14LAB20BR031

14LAB20AA306

OPEN

INSTR ISOL VALVE

14LAB20BR031

14LAB20AA307

OPEN

INSTR ISOL. VALVE

14LAB20BR015

14LAB20AA311

OPEN

INSTR ISOL VALVE

14LAB20BR015

14LAB20AA312

OPEN

INSTR ISOL VALVE

14LAB20BR015

14LAB20AA321

OPEN

INSTR ISOL VALVE

14LAB20AA322

OPEN

INSTR ISOL VALVE

14LAB20AA401

CLOSED

SAMPLING SYS ISO VALVE

14LAB20BR401

14LAB20AA405

OPEN

SAMPLING SYS ISO VALVE

14LAB20BR405

14LAB20AA406

OPEN

SAMPLING SYS ISO VALVE

14LAB20BR405

14LAB30AA001

OPEN

FEEDW INLET VALVE

14LAB30BR010

14LAB30AA005

OPEN

MIN FLOW ISO VALVE

14LAB30BR031

14LAB30AA203

CLOSED

VENT VALVE

14LAB30BR203

14LAB30AA204

CLOSED

VENT VALVE

14LAB30BR203

14LAB30AA205

CLOSED

DRAIN VALVE

14LAB30BR204

14LAB30AA300

OPEN

INSTR ISOL VALVE

14LAB30BR010

14LAB30AA301

OPEN

INSTR ISOL VALVE

14LAB30BR015

14LAB30AA302

OPEN

INSTR ISOL VALVE

14LAB30BR015

14LAB30AA303

OPEN

INSTR ISOL VALVE

14LAB30BR010

SHA/14/M/LAA---/OI/011 A

All rights reserved copyright Droits de reproduction rservs

Page 5/9

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD PREPARATION FOR STARTING
_____________________________________________________________________________
14LAB30AA304

OPEN

INSTR ISOL VALVE

14LAB30BR010

14LAB30AA305

OPEN

INSTR ISOL VALVE

14LAB30BR031

14LAB30AA306

OPEN

INSTR ISOL VALVE

14LAB30BR031

14LAB30AA307

OPEN

INSTR ISOL. VALVE

14LAB30BR015

14LAB30AA311

OPEN

INSTR ISOL VALVE

14LAB30BR015

14LAB30AA312

OPEN

INSTR ISOL VALVE

14LAB30BR015

14LAB30AA401

CLOSED

SAMPLING SYS ISO VALVE

14LAB30BR401

14LAB30AA405

OPEN

SAMPLING SYS ISO VALVE

14LAB30BR405

14LAB30AA406

OPEN

SAMPLING SYS ISO VALVE

14LAB30BR405

14LAB40AA002

OPEN

ISO VALVE

14LAB40BR010

14LAB40AA003

OPEN

ISO VALVE

14LAB40BR010

14LAB40AA004

OPEN

BALANCING ISO VALVE

14LAB40BR010

14LAB40AA005

OPEN

BALANCING ISO VALVE

14LAB40BR010

14LAB40AA011

OPEN

ISO VALVE BYPASS

14LAB40BR012

14LAB40AA012

OPEN

ISO VALVE BYPASS

14LAB40BR014

14LAB40AA021

OPEN

ISO VALVE BYPASS

14LAB40BR011

14LAB40AA022

OPEN

ISO VALVE BYPASS

14LAB40BR013

14LAB40AA201

CLOSED

DRAIN VALVE

14LAB40BR201

14LAB40AA202

CLOSED

DRAIN VALVE

14LAB40BR201

14LAB40AA204

CLOSED

DRAIN VALVE 30%CV

14LAB40BR204

14LAB40AA205

CLOSED

DRAIN VALVE 30%CV

14LAB40BR206

14LAB40AA206

CLOSED

DRAIN VALVE 30%CV

14LAB40BR206

SHA/14/M/LAA---/OI/011 A

All rights reserved copyright Droits de reproduction rservs

Page 6/9

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD PREPARATION FOR STARTING
_____________________________________________________________________________
14LAB40AA207

CLOSED

DRAIN VALVE

14LAB40BR208

14LAB40AA208

CLOSED

DRAIN VALVE

14LAB40BR208

14LAB40AA253

CLOSED

VENT VALVE 30% CV

14LAB40BR203

14LAB40AA254

CLOSED

VENT VALVE 30% CV

14LAB40BR203

14LAB40AA255

CLOSED

VENT VALVE 30% CV

14LAB40BR205

14LAB40AA256

CLOSED

VENT VALVE 30% CV

14LAB40BR205

14LAB40AA301

OPEN

INSTR ISOL VALVE

14LAB40BR010

14LAB40AA302

OPEN

INSTR ISOL VALVE

14LAB40BR010

14LAB40AA303

OPEN

INSTR ISOL VALVE

14LAB40BR010

14LAB40AA304

OPEN

INSTR ISOL VALVE

14LAB40BR010

14LAB40AA305

OPEN

INSTR ISOL VALVE

14LAB40BR010

14LAB40AA306

OPEN

INSTR ISOL VALVE

14LAB40BR010

14LAC10AA203

OPEN

VENT VALVE

14LAC10BR201

14LAC10AA204

OPEN

VENT VALVE

14LAC10BR202

14LAC20AA203

OPEN

VENT VALVE

14LAC20BR201

14LAC20AA204

OPEN

VENT VALVE

14LAC20BR202

14LAC30AA203

OPEN

VENT VALVE

14LAC30BR201

14LAC30AA204

OPEN

VENT VALVE

14LAC30BR202

14LAF10AA002

OPEN

ISO VALVE EXTRACTION

14LAF10BR010

14LAF10AA221

CLOSED

FWP EXTR:DRAIN VALVE

14LAF10BR201

14LAF10AA222

CLOSED

FWP EXTR:DRAIN VALVE

14LAF10BR201

14LAF20AA002

CLOSED

ISO VALVE EXTRACTION

14LAF20BR010

SHA/14/M/LAA---/OI/011 A

All rights reserved copyright Droits de reproduction rservs

Page 7/9

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD PREPARATION FOR STARTING
_____________________________________________________________________________
14LAF30AA002

CLOSED

ISO VALVE EXTRACTION

14LAF30BR010

14LAF50AA001

OPEN

INJ-WTR GTE-VALVE

14LAF50BR010

14LAF50AA002

OPEN

INJ-WTR CTRL VLV

14LAF50BR010

14LAF65AA004

OPEN

INJ-WTR GTE-VALVE

14LAF65BR010

14LAF65AA005

OPEN

INJ-WTR CTRL VLV

14LAF65BR020

14LBS20AA210

CLOSED

WATER DRAIN VALVE

14LBS20BR210

14LBS30AA210

CLOSED

WATER DRAIN VALVE

14LBS30BR210

14LBS40AA210

CLOSED

WATER DRAIN VALVE

14LBS40BR210

14LBS50AA210

CLOSED

WATER DRAIN VALVE

14LBS50BR210

14LBS50AA211

OPEN

ISO VALVE

14LBS50BR211

14LBS50AA212

OPEN

ISO VALVE

14LBS50BR211

14LBS50AA213

CLOSED

WATER DRAIN ISO VALVE

14LBS50BR210

14LBS50AA215

OPEN

WATER TRAP

14LBS50BR211

14LBS50AA220

CLOSED

WATER DRAIN VALVE

14LBS50BR220

14LBS50AA221

OPEN

ISO VALVE

14LBS50BR221

14LBS50AA222

OPEN

ISO VALVE

14LBS50BR221

14LBS50AA223

CLOSED

WATER DRAIN ISO VALVE

14LBS50BR220

14LBS50AA225

OPEN

WATER TRAP

14LBS50BR221

14LBS50AA302

OPEN

INSTR ISOL VALVE

14LBS50BR010

14LBS50AA303

OPEN

INSTR ISOL VALVE

14LBS50BR020

14LBS55AA003

OPEN

ISO VALVE AUX:-ST

14LBS55BR020

14LBS55AA005

OPEN

ISO VALVE AUX:-ST

14LBS55BR025

SHA/14/M/LAA---/OI/011 A

All rights reserved copyright Droits de reproduction rservs

Page 8/9

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD PREPARATION FOR STARTING
_____________________________________________________________________________
14LBS55AA401

OPEN

ISO VALVE N2

14QJD40BR401

14LCE11AA101

OPEN

ISO VALVE

14LCE11BR010

14LCE11AA102

OPEN

ISO VALVE

14LCE11BR010

14LCE11AA103

OPEN

ISO VALVE

14LCE11BR025

14LCE11AA301

OPEN

ROOT VALVE

14LCE11BR020

14LCE11AA302

OPEN

ROOT VALVE

14LCE11BR020

14LCE11AA321

OPEN

ROOT VALVE

14LCE11BR020

14LCE11AA322

OPEN

ROOT VALVE

14LCE11BR020

14LCE30AA001

OPEN

ISOL VALVE

14LCE30BR020

14LCE30AA101

OPEN

ISOL VALVE

14LCE30BR020

14LCE30AA102

OPEN

ISOL VALVE

14LCE30BR020

14LCE30AA103

OPEN

ISOL VALVE

14LCE30BR020

14LCE50AA003

OPEN

ISOL VALVE

14LCE50BR005

14LCE50AA005

OPEN

ISOL VALVE

14LCE50BR005

14LCE50AA201

CLOSED

DRAIN VALVE

14LCE50BR201

14LCF10AA001

CLOSED

OILY DRAIN VALVE OIL ROOM

14LCF10BR010

14LCF20AA001

CLOSED

OIL DRAIN FWP 1

14LCF20BR010

14LCF20AA002

CLOSED

OIL DRAIN FWP 2

14LCF20BR020

14LCF20AA003

CLOSED

OIL DRAIN FWP 3

14LCF20BR030

14LCF30AA001

CLOSED

OILY DRAIN VALVE OIL PIT

14LCF30BR010

SHA/14/M/LAA---/OI/011 A

All rights reserved copyright Droits de reproduction rservs

Page 9/9

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
TESTING & CHECKING REQUIREMENTS
_____________________________________________________________________________

TESTING & CHECKING REQUIREMENTS


Doc. No. SHA/14/M/LAA---/OI/012

SHA/14/M/LAA---/OI/012 A

All rights reserved copyright Droits de reproduction rservs

Page 1/4

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
TESTING & CHECKING REQUIREMENTS
_____________________________________________________________________________
TABLE OF CONTENT

Section

Title

Page

General

Function Test during Operation

Routine Checks

SHA/14/M/LAA---/OI/012 A

All rights reserved copyright Droits de reproduction rservs

Page 2/4

abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
TESTING & CHECKING REQUIREMENTS
_____________________________________________________________________________
1

GENERAL
Testing & Checking Requirements are performed by means of the Function tests during
Operation and the Routine checks.

FUNCTION TESTS DURING OPERATION


For this subject you shall have to consult this same Operation Manual OI 001 and precisely
the section 8 Function Test.

ROUTINE CHECKS
Since routine checks are essential to:
Avoid operating problems, which will impact the system availability and equipment life,
Identify problems, before they become crisis,
Minimise operating and maintenance costs,
Maintain system performance.
Plant data shall have to be collected at routine intervals by the Operation Staff directly
and/or from the DCS data archive system and compared with the above mentioned design
ones, so that the final target of a smooth running of the plant, by hindering efficaciously the
rising of any abnormal operating condition, which may be dangerous for the Personnel
and/or the plant, can be achieved.
Regarding the frequency and the degree of inspections required, they may be variable,
even if, of course, at the beginning of the operations or after a re-start-up, the inspections
are expected to be much more frequent, until a safe and permanent maintenance schedule
can be established, based upon Manufacturers Operating and Maintenance information,
operation policy and direct experience.
In the following, a list for each type of the main pieces of equipment installed in the system
and of their related most important process and operating parameters to be checked is
presented, as a general guideline.
Type of
Eqpt

Pump

Tank

Number /
Designation
14LAC10AP010
14LAC20AP010
14LAC30AP010
14LAV10AP001
14LAV20AP001
14LAV30AP001
11LAA10BB010

14LAB10AA003
14LAB10AA020
Valves
14LAB20AA003
(Motorized)
14LAB20AA020
14LAB30AA003
SHA/14/M/LAA---/OI/012 A

Process & Operating


Parameters
to be checked

Service

Main Boiler Feed


Pumps/ Aux Oil
Pumps

- Suction Pressure DP
- Discharge pressures &
temperatures
- El. Motor power absorption
- Noise & vibrations
- Oil Level

Feed Water Tank

- Level,Temperature &
pressure

BFP outlet/ bypass


gate valve/ Feed
water main outlet
valve/FWT vent
valve / FWT drain

- Noise and Vibration.

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
TESTING & CHECKING REQUIREMENTS
_____________________________________________________________________________
14LAB30AA020
11LAA10AA201
11LAA10AA203
11LBS50AA015
11LBS50AA031
11LBS55AA008
14LAB40AA001

14LAB10AA004
14LAC10AA201
14LAC10AA202
14LAB20AA004
14LAC20AA201
14LAC20AA202
Valves
(Pneumatic) 14LAB30AA004
14LAC30AA201
14LAC30AA202
11LBS55AA004
14LAB40AA010
14LAB40AA020

SHA/14/M/LAA---/OI/012 A

valve / Pegging
steam valve / Ext.
steam Isol.
Valve/Aux. Steam
isol. valve

BFP min flow valve /


BFP vent valve /
Booster vent valve/
- Air Supply Pressure
Aux. Steam warm
up control valve /
FW flow pneumatic
Control valve.

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD CIRCUITS FILL- UP AND PREPARATION
_____________________________________________________________________________

FIELD CIRCUITS FILL UP AND PREPARATION


Doc. No. SHA/14/M/LAA---/OI/013

SHA/14/M/LAA---/OI/013 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD CIRCUITS FILL- UP AND PREPARATION
_____________________________________________________________________________
TABLE OF CONTENT
Section
1

SHA/14/M/LAA---/OI/013 A

Title
Field Circuits Fill Up And Preparation

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3

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD CIRCUITS FILL- UP AND PREPARATION
_____________________________________________________________________________
FILLING OF THE CIRCUIT
1.1

Requirements
Check that the mechanical systems hereunder are available:
-

GHC
LCB
LCC
PAB
PAC
PGC
LFN
QUL
QLB

Demi water make up system


Main and reserve condensate system
Main condensate preheating system
Aux. & main cooling system
Circulating water system
Closed cooling water system
Chemical feed system
Steam and water analysis
Aux steam system

Check that electrical panels hereunder are energised:


- 6.9 KV Switchboard
- 460 VAC Switchboard,
- 230 VAC, 24 VDC control and signalisation voltages.
1.2

Initial state
- Main feed water system circuits are empty.

1.3

Pre-checks
- Ask the electrical specialist to check that the circuits breakers are in working order and
that the concerned switchboards are energised.
Note: The 6.9 KV & 460 V circuits breakers of the pumps must be unlocked and
plugged in only after the end of the mechanical preparation of the circuits in order
to prohibit the risk of start-up of a pump on an empty and unprepared circuit.
- Ask the field operator to carry out in local the circuits preliminary preparation, for fillingup, following the instructions given in the operation instructions SHA/14/M/LAA---OI/011.

1.4

Circuits filling
When the circuits preliminary preparation in local is carried out:
-

Start Feed Water Tank Fill Pump manually (14LCP12AP010) and fill the feed water tank
till a normal level is reached.
Open the drain valves (14LAB10AA205, 14LAB20AA205, 11LAB30AA205) on the BFP
discharge to floor drains and pump drains and pump vents to allow all entrapped air to
be released along with the filling of the lines.
Close above drains after steady flow through the drains is observed.
Open BFP discharge gate bypass valves and fill the remaining circuit with opening and
subsequently closing the relevant drain valves.

SHA/14/M/LAA---/OI/013 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD CIRCUITS FILL- UP AND PREPARATION
_____________________________________________________________________________
-

Stop the Fill pump

- Then refer to section 2 (LAA OI 1001) to prepare the circuits


Boiler Feed Pumps should be started after the boiler circuits are filled and Boiler is
ready for operation.
Note- For filling the boiler circuits refer separate OI.

SHA/14/M/LAA---/OI/013 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
SPECIAL OPERATIONS
_____________________________________________________________________________
Not applicable.

SHA/14/M/LAA---/OI/014 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD COMPLETE DRAINAGE OF THE CIRCUIT
_____________________________________________________________________________

FIELD COMPLETE DRAINAGE OF THE CIRCUIT


Doc. No. SHA/14/M/LAA---/OI/015

SHA/14/M/LAA---/OI/015 A

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abcd
SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD COMPLETE DRAINAGE OF THE CIRCUIT
_____________________________________________________________________________
TABLE OF CONTENT
Section
1

SHA/14/M/LAA---/OI/015 A

Title

Page

Procedure for Complete Drainage of the Circuit

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD COMPLETE DRAINAGE OF THE CIRCUIT
_____________________________________________________________________________
1.

INITIAL STATE
- Steam Turbine and Boiler is under shutdown and no need more main feed water for the
plant.
- The feed water system thermal condition have come to a safe level to avoid
flashing/injury to plant personnel

PRE-CHECKS
All the valves reflected to be in open position as listed in SHA/14/M/LAA---/OI/011 shall be
ensured.

3.

DRAINAGE OF THE CIRCUIT


Depressurises the system before any intervention on the circuits by opening the respective
drain / vent valves as applicable.
Open the drain / vent valves as listed under in steps for complete drainage of the circuit.
KKS No.

Designation

Additional Information

14LAA10AA204

FWT DRAIN VALVE

14LAA10BR204

14LAB10AA203

VENT VALVE

14LAB10BR203

14LAB10AA204

VENT VALVE

14LAB10BR203

14LAB10AA205

DRAIN VALVE

14LAB10BR204

14LAB20AA203

VENT VALVE

14LAB20BR203

14LAB20AA204

VENT VALVE

14LAB20BR203

14LAB20AA205

DRAIN VALVE

14LAB20BR204

14LAB30AA203

VENT VALVE

14LAB30BR203

14LAB30AA204

VENT VALVE

14LAB30BR203

14LAB30AA205

DRAIN VALVE

14LAB30BR204

14LAB40AA201

DRAIN VALVE

14LAB40BR201

14LAB40AA202

DRAIN VALVE

14LAB40BR201

SHA/14/M/LAA---/OI/015 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD COMPLETE DRAINAGE OF THE CIRCUIT
_____________________________________________________________________________
14LAB40AA204

DRAIN VALVE 30%CV

14LAB40BR204

14LAB40AA205

DRAIN VALVE 30%CV

14LAB40BR206

14LAB40AA206

DRAIN VALVE 30%CV

14LAB40BR206

14LAB40AA207

DRAIN VALVE

14LAB40BR208

14LAB40AA208

DRAIN VALVE

14LAB40BR208

14LAB40AA253

VENT VALVE 30% CV

14LAB40BR203

14LAB40AA254

VENT VALVE 30% CV

14LAB40BR203

14LAB40AA255

VENT VALVE 30% CV

14LAB40BR205

14LAB40AA256

VENT VALVE 30% CV

14LAB40BR205

14LAC10AA203

VENT VALVE

14LAC10BR201

14LAC10AA204

VENT VALVE

14LAC10BR202

14LAC20AA201

VENT VALVE

14LAC20BR201

14LAC20AA202

VENT VALVE

14LAC20BR202

14LAC20AA203

VENT VALVE

14LAC20BR201

14LAC20AA204

VENT VALVE

14LAC20BR202

14LAC30AA201

VENT VALVE

14LAC30BR201

14LAC30AA202

VENT VALVE

14LAC30BR202

14LAC30AA203

VENT VALVE

14LAC30BR201

14LAC30AA204

VENT VALVE

14LAC30BR202

14LAF10AA221

FWP EXTR:DRAIN VALVE

14LAF10BR201

14LAF10AA222

FWP EXTR:DRAIN VALVE

14LAF10BR201

14LBS50AA210

WATER DRAIN VALVE

14LBS50BR210

SHA/14/M/LAA---/OI/015 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
FIELD COMPLETE DRAINAGE OF THE CIRCUIT
_____________________________________________________________________________
14LBS50AA211

ISO VALVE

14LBS50BR211

14LBS50AA212

ISO VALVE

14LBS50BR211

14LBS50AA213

WATER DRAIN ISO VALVE

14LBS50BR210

14LBS50AA215

WATER TRAP

14LBS50BR211

14LBS50AA220

WATER DRAIN VALVE

14LBS50BR220

14LBS50AA223

WATER DRAIN ISO VALVE

14LBS50BR220

14LCE50AA201

DRAIN VALVE

14LCE50BR201

14LAB30AA201
14LAB30AA202

DRAIN VALVE
DRAIN VALVE

14LAC30AA304

VENT VALVE

14LAC30AA301

VENT VALVE

Refer to SHA/14/M/LAA---/OI/011 to prepare the circuit for start up.

SHA/14/M/LAA---/OI/015 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
ALARMS
_____________________________________________________________________________

ALARMS
Doc. No. SHA/14/M/LAA---/OI/050

SHA/14/M/LAA---/OI/050 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
ALARMS
_____________________________________________________________________________
TABLE OF CONTENT
Section
1

SHA/14/M/LAA---/OI/050 A

Title

Page

List of Alarms

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
ALARMS
_____________________________________________________________________________
LIST OF ALARMS
FWT DRN THRTV OPENING FAILURE

14LAA10 AA203_XF01

FWT DRN THRTV CLOSING FAILURE

14LAA10 AA 203_XF02

FWT LEVEL FWT < L1

14LAA10CL901

FWT LEVEL FWT < L2

14LAA10CL901

FWT LEVEL FWT > H1

14LAA10CL901

FWT LEVEL FWT > H2

14LAA10CL901

FWT LEVEL FWT > H3

14LAA10CL901

FWT LEVEL FWT < L1

14LAA10CL902

FWT LEVEL FWT < L2

14LAA10CL902

FWT LEVEL FWT > H1

14LAA10CL902

FWT LEVEL FWT > H2

14LAA10CL902

FWT LEVEL FWT > H3

14LAA10CL902

FWT LEVEL FWT < L1

14LAA10CL903

FWT LEVEL FWT < L2

14LAA10CL903

FWT LEVEL FWT > H1

14LAA10CL903

FWT LEVEL FWT > H2

14LAA10CL903

FWT LEVEL FWT > H3

14LAA10CL903

TEMP BRG NDE MTR BFP10/20/30 > H1

14LAC10/20/30CT001

TEMP BRG NDE MTR BFP 10/20/300/20/30 > H1

14LAC10/20/30CT003

TEMP MTR-WDG PHS U BFP10/20/30 > H1

14LAC10/20/30CT061

TEMP MTR-WDG PHS U BFP10/20/30 > H1

14LAC10/20/30CT062

TEMP MTR-WDG PHS U BFP10/20/30 > H1

14LAC10/20/30CT063

SHA/14/M/LAA---/OI/050 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
ALARMS
_____________________________________________________________________________
TEMP MTR-WDG PHS V BFP10/20/30 > H1

14LAC10/20/30CT064

TEMP MTR-WDG PHS V BFP10/20/30 > H1

14LAC10/20/30CT065

TEMP MTR-WDG PHS V BFP10/20/30 > H1

14LAC10/20/30CT066

TEMP MTR-WDG PHS W BFP10/20/30 > H1

14LAC10/20/30CT067

TEMP MTR-WDG PHS W BFP10/20/30 > H1

14LAC10/20/30CT068

TEMP MTR-WDG PHS W BFP10/20/30 > H1

14LAC10/20/30CT069

TEMP COLD-AIR DE MTR BFP10/20/30

14LAC10/20/30CT005A

TEMP COLD-AIR NDE MTR BFP10/20/30

14LAC10/20/30CT006A

TEMP WARM-AIR MTR BFP 10/20/30

14LAC10/20/30CT004A

TEMP BRG NDE MTR BFP 10/20/30

14LAC10/20/30CT051A

TEMP BRG NDE MTR BFP 10/20/30

14LAC10/20/30CT053A

LEVEL TK MTR- COOL BFP 10/20/30

14LAC10/20/30CL001

TEMP BRG DE BFP 10/20/30 > H1

14LAC10/20/30CT050

TEMP BRG NDE BFP 10/20/30 >H1

14LAC10/20/30CT052

TEMP THR BRG BFP 10/20/30 > H1

14LAC10/20/30CT054

TEMP THR BRG BFP 10/20/30 > H1

14LAC10/20/30CT056

TEMP SEALG SYST DE BFP 10/20/30 > H1

14LAC10/20/30CT080

TEMP SEALG SYST NDE BFP 10/20/30 > H1

14LAC10/20/30CT081

TEMP SEALG SYST BSTR PP > H1

14LAC10/20/30CT070

TEMP BRG BSTR BFP 10/20/30 > H1

14LAC10/20/30CT011

VIBRATION COMMON ALARM BFP 10/20/30

14LAC10/20/30CY021

TEMP LUB TANK FLD-CPL BFP 10/20/30> H1

14LAC10/20/30CT030

TEMP INL LUB-OIL COOL BFP 10/20/30 > H1

14LAC10/20/30CT047

SHA/14/M/LAA---/OI/050 A

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SYSTEM OPERATING INSTRUCTIONS
MAIN FEED WATER SYSTEM
ALARMS
_____________________________________________________________________________
TEMP OUTL LUB-OIL COOL BFP 10/20/30 > H1

14LAC10/20/30CT046

TEMP INL-OIL COOL BFP 10/20/30> H1

14LAC10/20/30CT048

TEMP OUTL WRK-OIL COOL BFP 10/20/30 >H1

14LAC10/20/30CT031

BFP 10/20/30 HC OIL LEVEL LOW/N-LOW

14LAC10/20/30CL011

TEMP BRG 1 FLD-CPL BFP 10/20/30> H1

14LAC10/20/30CT020

TEMP BRG 2 FLD-CPL BFP 10/20/30 > H1

14LAC10/20/30CT022

TEMP BRG 3/4 FLD-CPL BFP 10/20/30 > H1

14LAC10/20/30CT024

TEMP BRG 3/4 FLD-CPL BFP 10/20/30 > H1

14LAC10/20/30CT026

TEMP BRG 5 FLD-CPL BFP 10/20/30 > H1

14LAC10/20/30CT028

TEMP BRG 6 FLD-CPL BFP 10/20/30 > H1

14LAC10/20/30CT032

TEMP BRG 7 FLD-CPL BFP 10/20/30 > H1

14LAC10/20/30CT034

TEMP BRG 8/9 FLD-CPL BFP 10/20/30 > H1

14LAC10/20/30CT036

TEMP BRG 8/9 FLD-CPL BFP 10/20/30> H1

14LAC10/20/30CT038

TEMP BRG 10 FLD-CPL BFP 10/20/30 > H1

14LAC10/20/30CT040

BOOSTER PMP SUCTION STR DP LOW

14LAB10/20/30CP001

BFP 10/20/30 SUCTION STR DP LOW

14LAB10/20/30CP002

SHA/14/M/LAA---/OI/050 A

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