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PT. MERCK SHARP DOHME INDONESIA PLANT PANDAAN

MATRICS PREVENTIVE MAINTENANCE PROGRAM
YEAR 2016
NO

EQUIPMENT ID

EQUIPMENT DESCRIPTION

PROCEDURE

17

02PM0203

CHLORINE PUMP

MWI-UT-003

26

14CM0200

AIR COMPRESSOR MEIJI

MWI-UT-010

27

14CM0400

AIR COMPRESSOR Atlas Copco GA 37

MWI-UT-010

28

14PM0110

DIESEL FIRE PUMP

MWI-UT-003

29

14CM0600

AIR COMPRESSOR Atlas Copco GA 22

MWI-UT-010

32

01AH0200

A.H.U. NO. 2

MWI-UT-012

45

02MF0100

Multi Media Filter CDI

MWI-UT-037

46

02SF0300

Water Softener CDI

MWI-UT-038

69

15AH0100

AHU No. 9

MWI-UT-012

E8E800Confidential

MONTH
JAN

ACT

FEB

ACT

MAR

ACT

APR

ACT

MAY

ACT

JUN

ACT

JUL

ACT

AUG

ACT

SEP

-

-

-

-

-

-

-

-

-

-

X
X
X
-

-

-

-

-

-

X
X
X
X
X
X
X
X
X

-

-

ACT

X
X
X
X

-

OCT

ACT

NOV

ACT

DEC

ACT

-

-

-

-

X
X
X
-

-

-

Frekuensi

Execute By Internal/External

Anually

Internal

Anually

Internal

Anually

Internal

Anually

Internal

Anually

Internal

Anually

Internal

Anually

Internal

Anually

Internal

Annually

Internal

Preapred By

Approved By

Engineer

Area Owner

Page 2 of 5 PT. MERCK SHARP DOHME INDONESIA PLANT PANDAAN MATRICS PREVENTIVE MAINTENANCE PROGRAM YEAR 2016 NO EQUIPMENT ID EQUIPMENT DESCRIPTION PROCEDURE MONTH JAN ACT FEB ACT MAR ACT APR - X X X - X X X X X X X X X - X X - - - X - X X X X - - X X - ACT MAY ACT JUN ACT JUL ACT AUG ACT SEP ACT OCT ACT NOV ACT DEC ACT Frekuensi Execute By Internal/External UTI-B 20 40CH0100 Chiller Hitachi 1 MWI-UT-002 21 40CH0200 Chiller Hitachi 2 MWI-UT-002 22 40CH0300 Chiller Hitachi 3 MWI-UT-002 23 40WP0100 CONDENSER W PUMP I MWI-UT-003 24 40WP0200 CONDENSER W PUMP II MWI-UT-003 25 40WP0300 CHILLED W PUMP I MWI-UT-003 26 40WP0400 CHILLED W PUMP II MWI-UT-003 27 40CT0100 COOLING TOWER LIANG CHI 3 MWI-UT-005 28 40AH0100 AHU-01 MWI-UT-033 29 40AH0200 AHU-02 MWI-UT-033 30 40AH0300 AHU-03 MWI-UT-033 31 40AH0400 AHU-04A MWI-UT-033 32 40AH0401 AHU-04B MWI-UT-033 33 40AH0402 AHU-04C MWI-UT-033 34 40AH0403 AHU-04D MWI-UT-033 35 40AH0404 AHU-04E MWI-UT-033 36 40AH0405 AHU-04F MWI-UT-033 37 40AH0500 AHU-05 MWI-UT-033 38 40AH0600 AHU-06 MWI-UT-033 39 40AH0700 AHU-TFA MWI-UT-033 40 40EM0100 EMS system MWI-UT-034 41 40BA0100 BAS system MWI-UT-035 42 40DH0100 DHU 4A MWI-UT-036 43 40DH0200 DHU 4B MWI-UT-036 44 40DH0300 DHU 4C MWI-UT-036 45 40DH0400 DHU 4D MWI-UT-036 46 40DH0500 DHU 4E MWI-UT-036 47 40DH0600 DHU 4F MWI-UT-036 56 40AL0100 Compressed Air Loop System Plant-B MWI-UT-039 57 40DH0700 DHU 4A-2 Compact design dehumidifier bry air MWI-UT-036 58 40CH0400 Chiller 4 MWI-UT-002 59 02SW0400 Softener Water II MWI-UT-008 60 40WP0600 Chiller Water Pump III MWI-UT-003 61 02SW0100 Softener Water I MWI-UT-008 62 40WP0500 Cooling Tower Water Pump III MWI-UT-003 64 40GC0100 Genset Cummins 1675 KVA MWI-UT-043 70 40FC0100 Fire control system simplex MWI-UT-053 72 14OS0105 Screw Compressor WWTP MWI-UT-056 73 14OS0104 Dosing Pump WWTP MWI-UT-056 74 14OS0103 Compressor Air Dryer WWTP MWI-UT-056 75 14OS0102 Carrier Water Chiller WWTP MWI-UT-056 93 16FD0100 Fire door 01 MWI-UT-068 94 16FD0101 Fire door 02 MWI-UT-068 96 16FL0100 Fire Alarm System MWI-UT-069 E8E800Confidential - X X - X X - X X X X X X - X - X X - X X X X X X X X X X X - - - - X X - X X - X - - X - X X - X X X - X - X X - X X - X - Annually Internal Annually Internal Annually Internal 3x/Year Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal - - X X - X - X Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal X X X X X X - - X X X X X - X X X - Annually Internal Annually Internal Annually Internal Quarterly Internal Annually Internal X X X X X - - - - - Quarterly Internal Bi-Monthly Internal Bi-Monthly Internal Semi Annually Internal Preapred By Approved By Engineer Area Owner .

MERCK SHARP DOHME INDONESIA PLANT PANDAAN MATRICS PREVENTIVE MAINTENANCE PROGRAM YEAR 2016 NO EQUIPMENT ID EQUIPMENT DESCRIPTION PROCEDURE MONTH JAN ACT FEB ACT MAR ACT APR ACT MAY ACT JUN ACT JUL ACT AUG ACT SEP ACT OCT ACT NOV ACT DEC ACT X X X X X - X X X X - X X X X X X X X X X X X X X X X X - X X X X - X X - X - X X X X X X X X X X X X X X X - X X X - X X X - X X - X X X X X X X X X X X X X X - X X X X X X X X X X X X - X X X X X X X X X X X X X X X - X X X X X X X - X - X X X X X X X X X X X X X - - X X X X - - X X X X X X X X X X X X X X X X X - - Frekuensi Execute By Internal/External UTILITY A 1 17SR0100 Stability Room MWI-UT-022 2 18MD0100 Security Main Door MWI-UT-025 3 11AC6100 AC Climatic Chamber MWI-UT-066 4 17EL0056 ACCESS CONTROL MWI-UT-026 5 17BL0100 Timbangan Mekanis MWI-UT-054 6 Lihat list APAR APAR MWI-UT-049 7 14VC0100 Vaccum hand cleaner gowning wanita IPT-A MWI-UT-057 8 14VC0200 Vaccum hand cleaner gowning pria IPT-A MWI-UT-057 9 14VC0300 Vaccum hand cleaner transit IPT-A MWI-UT-057 10 15DP0100 Dozing Pump Acid&Caustic WWTP MWI-UT-069 11 15DP0101 Blower WWTP (4unit) MWI-UT-069 12 ES-01 Eyewash MWI-UT-060 13 ES-02 Eyewash MWI-UT-060 14 16RD0100 Roling door 1 MWI-UT-068 15 16RD0101 Roling door 2 MWI-UT-068 16 40AS0100 Access Control Plant-B MWI-UT-041 17 02TV0100 CCTV Kamera System MWI-UT-040 18 14OS0101 Oxymat Oxygen Generation System WWTP MWI-UT-056 19 14OS0100 Carrier Room Air-Conditioning WWTP MWI-UT-056 20 14OG0100 Ozone Generator WWTP MWI-UT-056 21 14VC0400 Vaccum hand cleaner gowning wanita IPT-B MWI-UT-057 22 14VC0500 Vaccum hand cleaner gowning pria IPT-B MWI-UT-057 23 14VC0600 Vaccum hand cleaner transit IPT-B MWI-UT-057 24 16RD0102 Roling door 03 MWI-UT-068 25 16RD0103 Roling door 04 MWI-UT-068 26 16RD0104 Roling door 05 MWI-UT-068 27 16SD0100 Shutter door 01 MWI-UT-068 28 16SD0101 Shutter door 02 MWI-UT-068 29 16SD0102 Shutter door 03 MWI-UT-068 30 16SD0103 Shutter door 04 MWI-UT-068 31 16SD0104 Shutter door 05 MWI-UT-068 32 16SD0105 Shutter door 06 MWI-UT-068 33 16RT0100 PP Refeer Truck MWI-UT-017 E8E800Confidential - X - X X - X - X - X - X - X X X X X X X X X X X X X - X X - - - - - - - Anually Internal External Annually Internal Annually Internal Monthly Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Annually Internal Internal Annually Internal Bi-Monthly Internal Bi-Monthly Internal Annually Internal Annually Internal Semi Annually Internal Monthly Internal Annually Internal Annually Annually - Internal Annually Quarterly Internal Internal Annually Internal Bi-Monthly Internal Bi-Monthly Internal Bi-Monthly Internal Bi-Monthly Internal Bi-Monthly Internal Bi-Monthly Internal Bi-Monthly Internal Bi-Monthly Internal Bi-Monthly Internal Annually Internal Preapred By Approved By Engineer Area Owner .Page 3 of 5 PT.

G MWI-UT-017 19 17EL0041 PANEL P.A MWI-UT-017 23 17EL0047 BATT CHA JUNGHEINRICH MWI-UT-017 24 17EL0048 PANEL WAREHOUSE MWI-UT-017 25 17EL0049 PANEL MCC3B MWI-UT-017 26 17EL0050 PANEL ABB MWI-UT-017 27 17EL0051 PANEL CAPASITOR BANK MWI-UT-019 28 17EL0052 TRANSFORMER MWI-UT-020 29 17EL0053 MV CUBICLE/ SWITCH MWI-UT-021 30 15LL0200 Lampu di Ruang Produksi&WH IPT-A MWI-UT-065 31 15LL0300 Lampu di Ruang Produksi&WH IPT-B MWI-UT-065 32 16LL0100 Lampu Penerangan Area GMP MWI-UT-007 33 40EL0100 Transformer MWI-UT-020 34 40EL0200 MV panel Cubicle MWI-UT-017 35 40EL0300 LV Panel MWI-UT-017 36 40EL0400 PP Heater Panel MWI-UT-017 37 40EL0500 PP packaging 1 Panel MWI-UT-017 38 40EL0600 PP Packaging 2 Panel MWI-UT-017 39 40EL0700 PP Chiller MWI-UT-017 40 40EL0800 PP Lighting MWI-UT-017 41 40EL0900 PP Utility MWI-UT-017 42 40EL1000 PP AHU MWI-UT-017 43 40EL1100 SDP PP-LP Packaging MWI-UT-017 44 40EL1200 PP Warehouse MWI-UT-017 45 40EL1300 PP Rolling Shoutter MWI-UT-017 46 40EL1400 PP LP Mezzanine MWI-UT-017 47 40EL1500 PP UPS MWI-UT-017 48 40EL1600 PP Blister 1 MWI-UT-017 49 40EL1700 PP Blister 2 MWI-UT-017 50 40EL1800 PP Line F MWI-UT-017 51 40EL1900 PP Cooling Tower MWI-UT-017 52 GR01-GR28 Grounding 28 titik NA 53 15UP0500 UPS for PP Panel MWI-QC-008 54 16LL0200 Lampu Penerangan Area GMP MWI-UT-007 E8E800Confidential - X X X X X X X X - - X - - - - - X - - - - - - - Annually Annually Internal Internal Annually Internal Annually External Annually Internal Annually External Annually Internal Annually External Annually External Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Annually Internal Internal Annually Internal Annually External Annually Internal Annually Internal Annually Internal Annually Internal Annually Annually Internal Internal Annually Internal Annually External Annually External Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually Internal Annually External Annually Internal Annually Internal Preapred By Approved By Engineer Area Owner .3 MWI-UT-017 15 17EL0037 PANEL LINK CHAMBER MWI-UT-017 16 17EL0038 PANEL P.2 MWI-UT-017 14 17EL0036 PANEL M.C.C.T MWI-UT-017 20 17EL0042 PANEL E.P MWI-UT-017 22 17EL0044 PANEL L.C.C.1 MWI-UT-017 11 17EL0033 PANEL CHILLER CONTROL 1 MWI-UT-017 12 17EL0034 PANEL CHILLER CONTROL 2 MWI-UT-017 13 17EL0035 PANEL M.Page 4 of 5 PT.C.G MWI-UT-017 17 17EL0039 PANEL E.P.G MWI-UT-017 18 17EL0040 PANEL L.P MWI-UT-017 21 17EL0043 PANEL P.C. MERCK SHARP DOHME INDONESIA PLANT PANDAAN MATRICS PREVENTIVE MAINTENANCE PROGRAM YEAR 2016 NO EQUIPMENT ID EQUIPMENT DESCRIPTION PROCEDURE MONTH JAN ACT FEB ACT MAR ACT APR ACT MAY X X X X X X X X X - X - X X X X - X X X X - - - X X X X X X X X X X X X X - - X X X X X X X X X X X X X X X X X - ACT JUN ACT JUL ACT AUG ACT SEP ACT OCT ACT NOV ACT DEC ACT X X X - - - - X X X X X X X X X X X - X X X X X X X X X X - X X X X X - X X X X X - X X - - X - - X X - - Frekuensi Execute By Internal/External Annually Internal Annually Internal Annually Internal Annually Internal UTILITY A 1 17PC0100 Flintrol 1 MWI-UT-015 2 17PC0101 Flintrol 2 MWI-UT-015 3 17PC0102 Flintrol 3 MWI-UT-015 4 17PC0103 Flintrol 4 MWI-UT-015 5 17PC0104 Flintrol 5 MWI-UT-015 6 17EL0028 PLN CONTROL PANEL MWI-UT-018 7 17EL0029 PANEL MAIN DIESEL MWI-UT-017 8 17EL0030 PANEL EL MWI-UT-017 9 17EL0031 PANEL EM MWI-UT-017 10 17EL0032 PANEL M.

MERCK SHARP DOHME INDONESIA PLANT PANDAAN MATRICS PREVENTIVE MAINTENANCE PROGRAM YEAR 2016 NO EQUIPMENT ID EQUIPMENT DESCRIPTION PROCEDURE MONTH JAN ACT FEB ACT MAR ACT APR ACT MAY ACT JUN ACT JUL ACT AUG ACT SEP ACT OCT ACT NOV X X X X - X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X - X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X - X X X X - X X X X X X - X X X X X - X X X X X X X X X X X X X X X X X X X X X X X X X X X X X - X X X X X - - X X X X X X X X X X X X - X X X X X X X X X X X X X X X X X X X X X X X X X - X X X X X X X X X X X X X X X X - X X X X - X - - X X X X X X X X X X X X X X X X X X X X X X X X X X X X X - ACT DEC ACT - - Frekuensi Execute By Internal/External Quarterly External Quarterly External Quarterly External Quarterly External Quarterly External 2 Month External 2 Month External Quarterly External Quarterly External Quarterly External Quarterly External Quarterly External Quarterly External Quarterly External Quarterly External Quarterly External Quarterly External Quarterly External Quarterly External Quarterly External Annually Internal Semi Annually Internal Semi Annually Internal Semi Annually Internal UTILITY A 1 11AC2200 AC Finish Good-1 MWI-UT-066 2 11AC2300 AC Finish Good-2 MWI-UT-066 3 11AC2400 AC Finish Good-3 MWI-UT-066 4 11AC2500 AC Finish Good-4 MWI-UT-066 5 11AC2600 AC Intransit Pack Material Room MWI-UT-066 6 11AC2700 AC Packaging-1 MWI-UT-066 7 11AC2800 AC Packaging-2 MWI-UT-066 8 11AC3000 AC Stability Room MWI-UT-066 9 11AC3200 AC Cold Storage 1 MWI-UT-066 10 11AC3400 AC Cold Storage 2 MWI-UT-066 11 11AC3500 AC Cold Storage 3 MWI-UT-066 12 11AC3600 AC Retained Sample MWI-UT-066 13 11AC3700 AC Analytical Lab 1 MWI-UT-066 14 11AC3800 AC Analytical Lab 2 MWI-UT-066 15 11AC3900 AC Analytical Lab 3 MWI-UT-066 16 11AC5700 AC Analytical Lab 4 MWI-UT-066 17 11AC4000 AC Micro Lab MWI-UT-066 18 11AC4100 AC Micro Lab-2 MWI-UT-066 19 11AC4900 AC Server Room MWI-UT-066 20 11AC6100 AC Climatic Chamber MWI-UT-066 21 17EL0056 ACCESS CONTROL MWI-UT-026 22 14PP0100 Painting Plant A MWI-UT-044 23 14RP0100 Roofing Plant A MWI-UT-045 24 14FP0100 Floor Plant A MWI-UT-046 25 14DA0100 Door & Accessories plant A MWI-UT-047 26 14GT0100 Gutter Plant A MWI-UT-048 27 11AC6400 AC Pacaging-3 MWI-UT-066 28 11AC6500 AC Pacaging-4 MWI-UT-066 29 16AC0100 AC Splitduct Finish Good IPT .Page 5 of 5 PT.A MWI-UT-066 30 40AC0100 Split Unit Document Room MWI-UT-066 31 40AC0200 Split Unit Server Room MWI-UT-066 32 40AC0300 Split Unit Workshop MWI-UT-066 33 40AC0400 Split Unit Retained Sample Room MWI-UT-066 34 40AC0500 Split Unit Meeting room 1 MWI-UT-066 35 40AC0600 Split Unit Meeting room 1 MWI-UT-066 36 40AC0700 Split Unit Meeting Lobby MWI-UT-066 37 40PP0100 Painting Plant B MWI-UT-044 38 40RP0100 Roofing Plant B MWI-UT-045 39 40FP0100 Floor Plant B MWI-UT-046 40 40DA0100 Door & Accessories plant B MWI-UT-047 E8E800Confidential - X X X X X X X X X X X - X X X X X X X X X X X X X X X X X X X X X X - - - Semi Annually Internal Semi Annually Internal 2 Month External 2 Month External Semi Annually External Quarterly External Quarterly External Quarterly External Quarterly External Quarterly External Quarterly External Quarterly External Annually Internal Annually Internal Annually Internal Annually Internal Preapred By Approved By Engineer Area Owner .