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FIELD REPAIRS

WORKS PROCEDURE
PT. Surya Besindo Sakti

ITEMS : E-7704 AND E-7851

Doc. No.

34-07-REPAIR

Date

11/18/2016

Rev. No.

Fabricator & Engineering Services

TUBE REPAIR PROCEDURES OF EXISTING TUBE LEAKAGE'S


TUBES REPLACEMENT, TUBE PLUGGED AND TUBES REPAIR BY WELDING
ITEMS : E-7704 AND E-7851
No.

JOB DESCRIPTIONS

A PREPARATION WORKS
1

Approval of Welding Procedure Specification by Client

Approval of Welders Qualification by Client

Cut the Tubes for replacements with the Specifications and Size as required
( See Consumables Material list )

Provide the Equipments and Tools as required ( See Equipments and tools list )

Provide the Consumable Materials ( See Consumable Matrials list )

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7

Provide the Man Powers ( See Man Power list )


Provide the Internally Scafolding as required for internal Drum D-7852

Provide the Externally Scafolding if required.

B LEAKAGE INVESTIGATION WORKS ( E-7851 )


1

Do Blinded of all Nozzles at Shell Side

Do Disassembly of Top Cover head

Do Pneumatic test ( Air Pressure test ) at 4 Kg/Cm

Do Soap Sud Spray Test on all Tubes at Top and Bottom Tube sheet's

Do Investigation by Visual Inspection of Air Bubbles on tube leakage of both Top and Bottom
of Tube sheets.

Do the Marking of the tube leakage locations and or others part's leakage Position if any.

C REPLACEMENTS AND REPAIRS OF TUBE LEAKAGES WORKS ( E-7851 )


1

Do removing of existing seal weld tubes on both side of the tube sheet by cotter equipment

Do be cutting of the leakage tubes (From bottom of tube sheet)

Do pulling of the tubes that already cutted (both side at top and bottom of tube sheet)

Do reaming of the tube holes that tubes already pulled out

do removing of the burr tube holes after the tube already pulled out

do installing of the new tube with size dia 1" x 2.11 Thk x 2000mm Lg. (From Top Side)

Do tube expanding roll from bottom side

Do the strenght welding of tube to bottom tube sheet

Do the visual inspection of strength weld of tube to bottom tube sheet.

10 Do the liquid penetrant testing of strength weld of tube to bottom tube sheet
11 Do the tube expanding roll from the top side
12 Do the stregth welding of tube to top tube sheet
13 Do the visual inspection of strength weld of tube to bottom tube sheet.
14 Do the liquid penetrant testing of strength weld of tube to bottom tube sheet
15 In any case that the tube leakage condition can not to be replace, so the alternative repair could to be used IE plugged

methode and followed strength weld

FIELD REPAIRS
WORKS PROCEDURE

PT. Surya Besindo Sakti

ITEMS : E-7704 AND E-7851

Doc. No.

34-07-REPAIR

Date

11/18/2016

Rev. No.

Fabricator & Engineering Services

TUBE REPAIR PROCEDURES OF EXISTING TUBE LEAKAGE'S


TUBES REPLACEMENT, TUBE PLUGGED AND TUBES REPAIR BY WELDING
ITEMS : E-7704 AND E-7851
No.

JOB DESCRIPTIONS

D LEAKAGE INVESTIGATION WORKS ( E-7704 )


1

Do Removing of both the Channel Bonnet Cover's and Rear Cover from it's shell

Do Asassembly between Shell Flange to Front Tube sheet.

Do Asassembly of the Test Ring between Shell Flange to Floating Tube sheet.

Do Blinded of all Nozzles at Shell side.

Do Pneumatic test ( Air Pressure test ) at 4 Kg/Cm

Do Soap Sud Spray Test on all Tubes at both Front and Rear Tube sheet's

Do Investigation by Visual Inspection of Air Bubbles on tube leakage of both Front and Rear of Tube sheets.

Do the Marking of the tube leakage locations and or others part's leakage locations if any.

E REPLACEMENTS AND REPAIRS OF TUBE LEAKAGES WORKS ( E-7704 )


1

Do removing of existing seal weld tubes on both side of the tube sheet by cotter equipment

Do be cutting of the leakage tubes (From bottom of tube sheet)

Do pulling of the tubes that already cutted (both side at top and bottom of tube sheet)

Do reaming of the tube holes that tubes already pulled out

do removing of the burr tube holes after the tube already pulled out

do installing of the new tube with size dia 3/4" x 2.11 Thk x 6000mm Lg. (From Top Side)

Do tube expanding roll from bottom side

Do the strenght welding of tube to front and rear tube sheet

Do the visual inspection of strength weld of tube to front tube sheet.

10 Do the liquid penetrant testing of strength weld of tube to front tube sheet
11 Do the tube expanding roll at the both side
12 Do the stregth welding of tube to top tube sheet at both side
13 Do the visual inspection of strength weld of tube at the both side.
14 Do the liquid penetrant testing of strength weld of tube to tube sheet at both side.
15 In any case that the tube leakage condition can not to be replace, so the alternative repair could to be used IE plugged
methode and followed strength weld

Prepared by:

PT. Surya Besindo Sakti

( SUBAGIO )

FIELD REPAIRS
WORKS PROCEDURE

PT. Surya Besindo Sakti

ITEMS : E-7704 AND E-7851

Doc. No.

34-07-REPAIR

Date

11/18/2016

Rev. No.

Fabricator & Engineering Services

INVESTIGATION PROCEDURES OF EXISTING TUBE LEAKAGE'S


ITEMS : E-7704 AND E-7851
No.

JOB DESCRIPTIONS

A PREPARATION WORKS
1

Provide the Internally Scafolding as required for internal Drum D-7852

Provide the Externally Scafolding if required for both E-7704 and E-7851

B LEAKAGE INVESTIGATION WORKS ( E-7851 )


1

Do Blinded of all Nozzles at Shell Side

Do Disassembly of Top Cover head

Do Pneumatic test ( Air Pressure test ) at 4 Kg/Cm

Do Soap Sud Spray Test on all Tubes at Top and Bottom Tube sheet's

Do Investigation by Visual Inspection of Air Bubbles on tube leakage both Top and Bottom of Tube sheets.

Do the Marking of the tube leakage locations and or others part's leakage Position if any.

Do NDT Inspection by Liquid Dye Penetrant Examination on the Tube , Seal-Weld and or part's
that leakage happened.

C LEAKAGE INVESTIGATION WORKS ( E-7704 )


1

Do Removing of both the Channel Bonnet Cover's and Rear Cover from it's shell

Do Asassembly of Test Ring between Shell Flange to Front Tube sheet.

Do Asassembly of the Test Ring between Shell Flange to Floating Tube sheet.

Do Blinded of all Nozzles at Shell side.

Do Pneumatic test ( Air Pressure test ) at 4 Kg/Cm

Do Soap Sud Spray Test on all Tubes at both Front and Rear Tube sheet's

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8
9

Do Investigation by Visual Inspection of Air Bubbles on tube leakage both Front and Rear of Tube sheets.
Do the Marking of the tube leakage locations and or others part's leakage locations if any.
Do NDT Inspection by Liquid Dye Penetrant Examination on the Tube , Seal-Weld and or part's
that leakage happened.

Prepared by:

PT. Surya Besindo Sakti

( SUBAGIO )

4-07-REPAIR

1/18/2016

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4-07-REPAIR

1/18/2016

S
ELDING

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4-07-REPAIR

1/18/2016

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