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Wiring Diagrams

Industrial Generator Sets

Models:

25--150REZG

Controllers:
Decision-Makerr 3000
Decision-Makerr 550
Decision-Makerr 3+

TP-6712 4/10a

Product Identification Information


Product identification numbers determine service parts.
Record the product identification numbers in the spaces
below immediately after unpacking the products so that
the numbers are readily available for future reference.
Record field-installed kit numbers after installing the
kits.

Generator Set Identification Numbers


Record the product identification numbers from the
generator set nameplate(s).
Model Designation
Specification Number
Serial Number
Accessory Number

Accessory Description

Engine Identification
Record the product identification information from the
engine nameplate.
Manufacturer
Model Designation
Serial Number

Controller Identification
Record the controller description from the generator set
operation manual, spec sheet, or sales invoice.
Controller Description

Introduction
This manual provides wiring diagrams for the
25--150REZG generator sets equipped with one of the
following controllers:
D Decision-Makerr 3000
D Decision-Makerr 550

Information in this publication represents data available


at the time of print. Kohler Co. reserves the right to
change this publication and the products represented
without notice and without any obligation or liability
whatsoever.

D Decision-Makerr 3+ (40--150REZG)

Service Assistance
For professional advice on generator set power
requirements and conscientious service, please contact
your nearest Kohler distributor or dealer.
D Consult the Yellow Pages under the heading

GeneratorsElectric.
D Visit

the Kohler Power Systems website at


KohlerPower.com.

D Look at the labels and stickers on your Kohler product

or review the appropriate literature or documents


included with the product.
D Call toll free in the US and Canada 1-800-544-2444.
D Outside the US and Canada, call the nearest regional

office.
Headquarters Europe, Middle East, Africa
(EMEA)
Kohler Power Systems
3 rue de Brennus
93200 Saint Denis
France
Phone: (33) 1 49 178300
Fax: (33) 1 49 178301

China
North China Regional Office, Beijing
Phone: (86) 10 6518 7950
(86) 10 6518 7951
(86) 10 6518 7952
Fax: (86) 10 6518 7955
East China Regional Office, Shanghai
Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
India, Bangladesh, Sri Lanka
India Regional Office
Bangalore, India
Phone: (91) 80 3366208
(91) 80 3366231
Fax: (91) 80 3315972
Japan, Korea
North Asia Regional Office
Tokyo, Japan
Phone: (813) 3440-4515
Fax: (813) 3440-2727
Latin America
Latin America Regional Office
Lakeland, Florida, USA
Phone: (863) 619-7568
Fax: (863) 701-7131

Asia Pacific
Power Systems Asia Pacific Regional Office
Singapore, Republic of Singapore
Phone: (65) 6264-6422
Fax: (65) 6264-6455

TP-6712 4/10

Introduction

Wiring Diagrams
Use the Wiring Diagram Cross-Reference chart to
determine the wiring diagram version number for a
given model number and spec number. Then find that
version number, the controller type, and the alternator

type on the Wiring Diagrams Reference chart to


determine the wiring diagram numbers for your unit.
Refer to Controller Identification for controller type
identification, if necessary.

Wiring Diagram Cross-Reference


Generator Set Model No.

Hz

Generator Set Spec No.

Wiring Diagram Version No.

25REZG

50/60

GM69415-GA1,3,5,7,9,11

30REZG

50/60

GM69415-GA2,4,6,8,10,12

40REZG

50/60

GM66092-GA1,3,5

45REZG

50/60

GM66092-GA2,4,6

50REZG

50/60

GM66910-GA1,2,3

60REZG

50/60

GM66911-GA1,2,3

80REZG

50/60

GM66590-GA1,3,9

100REZG

50/60

GM66590-GA2,4,10

125REZG

50/60

GM65362-GA1,2,5

150REZG

50/60

GM64060-GA1

25/30REZG Wiring Diagrams Reference


Controller Description
Decision-Makerr 550 Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Accessory Connections
Accessories
Remote Annunciator Kit
Decision-Makerr 3000 Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Schematic Diagram
Sheet 1
Sheet 2
Accessory Connections
Accessories
Alternator Reconnections
4-Lead
12-Lead

Wiring Diagrams

Version 1

Page

GM63941A-D
GM63941B-D
GM63941C-D

28
29
30

ADV-7600A-D
ADV-7600B-D
ADV-7600C-D

11
12
13

GM16088A-H
GM16088B-H

26
27

GM73379A-A
GM73379B-A
GM73379C-A

45
46
47

ADV-7834A-A
ADV-7834B-A

21
22

GM67191-A

34

ADV-5875A-L
ADV-5875B-L

9
10

TP-6712 4/10

40/45REZG Wiring Diagrams Reference


Controller Description
Decision-Makerr 550 Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Accessory Connections
Accessories
Remote Annunciator Kit
Decision-Makerr 3000 Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Schematic Diagram
Sheet 1
Sheet 2
Accessory Connections
Accessories
Decision-Makerr 3+ Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Schematic Diagram
Sheet 1
Sheet 2
Accessory Connections
Accessories
Remote Annunciator Kit
Alternator Reconnections
4-Lead
12-Lead

TP-6712 4/10

Version 2

Page

GM63941A-D
GM63941B-D
GM63941C-D

28
29
30

ADV-7600A-D
ADV-7600B-D
ADV-7600C-D

11
12
13

GM16088A-H
GM16088B-H

26
27

GM73379A-A
GM73379B-A
GM73379C-A

45
46
47

ADV-7834A-A
ADV-7834B-A

21
22

GM67191-A

34

GM63942A-D
GM63942B-D
GM63942C-D

31
32
33

ADV-7601A-C
ADV-7601B-C

14
15

328912A-H
328912B-H

48
49

ADV-5875A-L
ADV-5875B-L

9
10

Wiring Diagrams

50--150REZG Wiring Diagrams Reference


Controller Description
Decision-Makerr 550 Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Accessory Connections
Accessories
Remote Annunciator Kit
Decision-Makerr 3000 Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Schematic Diagram
Sheet 1
Sheet 2
Sheet 3
Accessory Connections
Accessories
Decision-Makerr 3+ Controller
Point-to-Point Wiring Diagram
Sheet 1
Sheet 2
Sheet 3
Schematic Diagram
Sheet 1
Sheet 2
Accessory Connections
Accessories
Remote Annunciator Kit
Alternator Reconnections
4-Lead
12-Lead

Wiring Diagrams

Version 3

Page

GM70545A-C
GM70545B-C
GM70545C-C

38
39
40

ADV-7737A-B
ADV-7737B-B
ADV-7737CB

16
17
18

GM16088A-H
GM16088B-H

26
27

GM72401A-B
GM72401B-B
GM72401C-B
GM72401D-B

41
42
43
44

ADV-7861A-B
ADV-7861B-B
ADV-7861C-B

23
24
25

GM67191-A

34

GM70544A-C
GM70544B-C
GM70544C-C

35
36
37

ADV-7738A-B
ADV-7738B-B

19
20

328912A-H
328912B-H

48
49

ADV-5875A-L
ADV-5875B-L

9
10

TP-6712 4/10

Controller Identification

Decision-Makerr 3000 Controller

Decision-Makerr 550 Controller

Decision-Makerr 3+, 16-Light Controller

TP-6712 4/10

Controller Identification

Notes

Controller Identification

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KOHLER CO. Kohler, Wisconsin 53044


Phone 920-565-3381, Fax 920-459-1646
For the nearest sales/service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com

TP-6712 4/10a
E 2009, 2010 by Kohler Co. All rights reserved.

Kohler Power Systems


Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455