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INDEX

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13

NDT WELDING CLASSES CHART


PIPEWELDING METHOD STATEMENT
WELDING PROCEDURE SPECIFICATION
PROCEDURE QUALIFICATION REPORT
PROCEDURE QUALIFICATION REPORT
WELDER EVALUATION
NDT CLEARANCE
PIPEWELDING TRAVEL SHEET
DAILY WELDING REPORT
WELDING REPAIR RECORD
WELDING BRACKETS
WELDING STRUCURAL STEEL
WELDING NDT REPORT
WELDER TESTING

Rev.0
LINE
CLASS

COPANY QA/QC DE
TABLE 1 - INDEX OF CLASSES AN

Dated 2001
INSPECT
CLASS

SERVICE

VISUAL

RT
WPS

PQR

Butt welds

A0A

Hydrogen and Hydrogen containing Hydrocarbon

100%

5%

A0B
A0C

B
B

Process liquid & Gas, fuel oil,fuel gas, flare,gasoli


Caustic

100%
100%

5%
5%

A0D

Steam,SteamCondensate, Water

100%

5%

A0E

Inert gas,Plant air, steam condensate, steam wate

100%

5%

A0F

Cooling or Utility water ( underground )

100%

No

A0G

Potable water,Instrument air

100%

No.

A0H

Low Pressure Dilution Steam, Quench Water, Sou

100%

5%

A0J
A0K

A
B

100%
100%

No.
5%

A0L

Cooling or utility water ( above ground )


Caustic
Fixed firewater spray & Dilute foam System Abov
Ground (FM/UL Approved)

100%

No

AIA

100%

5%

A2A

Liquid and Gas (Low Temp)


Process liquid and gas
HP Steam Vents (Pipe only)

100%

15%

A3A

Process Liquid and Gas (Low Temp)

100%

15%

A3B
A3C

B
B

Process liquid and gas, demin, water,sulpholane,


5 % hot caustic & spent caustic salts & Ozone

100%
100%

5%
5%

A9A

Dilute Sulphuric acid & 96% sulphuric acid

100%

5%

B0A

Hydrogen and Hydrogen containing Hydrocarbon

100%

5%

B0B
B0C

B
B

Process liquid and gas fuel oil, fuel gas


Caustic

100%
100%

5%
5%

B0D

Steam, steam condensate, water

100%

5%

B0E

Dilution steam, quench water

100%

5%

B0F

Raw water pipeline

100%

5%

B1A

Process liquid and gas and hydrogen (Low Temp.

100%

5%

B2A

Process liquid and gas and hydrogen

100%

15%

B3A

Process liquid and gas Hidrogen ( Low Temp.)

100%

15%

B3B

Process liquid and gas

100%

5%

B3C

Process liquid and gas

100%

5%

D0A

Boiler feed water and steam

100%

5%

D0B

Fuel oil

100%

5%

D2A

Steam and steam condensate

100%

15%

D3B

Phosphate

100%

5%

F0A

Boiler feed water anad steam

100%

15%

F3A

Steam sampling

100%

15%

G2A

Steam and steam condensate

100%

100%

A23J

Inert gas, plant air, steam,steam condensate (fur

100%

5%

A33A

Process (Furnace)

100%

5%

B15X

Process (Furnace) Note Class B Temp Under 400 100%

5%

B33A

Process (Furnace) Note Class C Temp over 400

100%

15%

Process (Furnace)

100%

5%

Process (Furnace) Note Class B Temp under 400 100%

5%

Process (Furnace) Note Class C Temp over 400

100%

15%

F25A

Boiler Feed Water, Steam, (Furnace)

100%

15%

F25E

Steam (Furnace)

100%

100%

D15X

J25L
D
Steam (Furnace)
100%
Note: 1. First Production joint for each welder : 100% RT
* PWHT & Hardness Test is required for thickness greater than 19.05 mm

100%
2. Inspection Class B (for each Isometric Drawings)
Butt welds up to 7 Joints
= NO
8 ~ 25

Joints

above 26 Joints

= 1 Joint
= 2 Joints

PANY QA/QC DEPARTMENT


X OF CLASSES AND NDT REQUIREMENT
PT
Temporary
Branch
Attachment
Connection
s

PWHT

HARDNESS
TEST

RATING

TEMP
RANGE

MATERIAL
COMM
MATERIAL SPEC
NAME
CODE

Socket

100%

5%

5%

150lb

-29 to 4270C

CS
A 53 Gr-B / A672, C60 CL13
CB

100%
100%

5%
5%

5%
5%

*
*

*
*

150lb
150lb

-29 to 427 C
-

CS
A 53 Gr-B / A672, C60 CL13
CB
CS
A 53 Gr-B / A672, C60 CL13
CB

100%

5%

5%

150lb

260 to 4270C

CS
A 53 Gr-B / A672, C60 CL13
CB

100%

5%

5%

150lb

0 to 2600c

CS
A 53 Gr-B / A672, C60 CL13
CB

100%

No

No

No

No

125lb

0 to 149 C

100%

No.

No.

No

No

150lb

0 to 380C

100%

5%

5%

150lb

-29 to 3000C

CS
A 53 Gr-B / A672, C60 CL13
CB

100%
100%

No.
5%

No.
5%

No
Yes

No
Yes

125lb
150lb

0 to 1490C
-

CS
A 53 Gr-B / A672, C60 CL13
CB
CS
A 53 Gr-B / A672, C60 CL13
CB

100%

No

No

No

No

125lb

0 to 660C

100%

5%

5%

No

No

150lb

-46 to 2600C

100%

15%

15%

Yes

Yes

150lb

A335-P11
1/2Mo / A691-1.25 Cr CL22
DQ
-29 to 538 C11/4Cr

100%

15%

15%

No

No

150lb

-196 to -460C

304
A 312-TP
SS
304 / A 358-304
ESCL1
/ ET

100%
100%

5%
5%

5%
5%

No
No

No
No

150lb
150lb

-29 to 400 C

304
A 312-TP
SS
304 / A 358-304 CL1
ES
316LSS A 312-TP 316 L
FL

100%

5%

5%

No

No

150lb

0 to 1490C
0 to 930C

100%

5%

5%

300lb

-29 to 427 C

CS
A 53 Gr-B / A672, C60 CL13
CB

100%
100%

5%
5%

5%
5%

*
*

*
*

300lb
300lb

-29 to 4270C
-

CS
A 53 Gr-B / A672, C60 CL13
CB
CS
A 53 Gr-B / A672, C60 CL13
CB

100%

5%

5%

300lb

0 to 4270 C

CS
A 53 Gr-B / A672, C60 CL13
CB

100%

5%

5%

300lb

-29 to 3000C

CS
A 53 Gr-B / A672, C60 CL13
CB

100%

5%

5%

300lb

0 to 48 C

CS
A 53 Gr-B / A672, C60 CL13
CB

100%

5%

5%

No

No

300lb

-46 to 2600C

LT
A 333
ITCS
Gr.6 / A671 C 60 CL13
CCS2

100%

15%

15%

Yes

Yes

300lb

A 335-P11
1/2Mo / A 691-1.25 Cr CL
DQ22
-29 to 5380C11/4Cr

100%

15%

15%

No

No

300lb

-196 to -460C

304SS
A 312-TP 304 / A 358-304
ESCL1
/ ET

100%

5%

5%

No

No

300lb

-29 to 400 C

304SS
A 312-TP 304 / A 358-304 CL1
ES

100%

5%

5%

No

No

300lb

260 to 7600C 304HSS


A 312-TP 304 / A 358-304
EHCL1
/ EX

100%

5%

5%

600lb

-29 to 4270C

CS
A 53 Gr-B / A672, C60 CL13
CB

100%

5%

5%

600lb

-29 to 4270C

CS
A 53 Gr-B / A672, C60 CL13
CB

100%

15%

15%

Yes

Yes

600lb

-29 to 5380C11/4Cr
A 335-P
1/2Mo
11 A / 691-1.25 Cr CL
DQ22

100%

5%

5%

600lb

-29 to 4000C

304SS
A 312-TP 304 / A 358-304 CL1
ES

100%

15%

15%

1500lb

-29 to 4270C

ACS
53 Gr-B / A 672, C 60 CL13
CB

100%

15%

15%

No

No

1500lb

0 to 350 C

100%

100%

100%

Yes

Yes

2500lb

5200C

100%

5%

5%

150lb

00 to 2600C

CS
A106-B / A 672 C 60 CL 13
CB

100%

5%

5%

300lb

-29 to 4270C

CS
A106-B / A 672 C 60 CL 13
CB

100%

5%

5%

No

No

300lb

A 312-TP 304 H / A 358-304


EH CL1
/ EX
260 to 760 C 304HSS

CS
A 53 Gr-B / A672, C60 CL13
UC
CS Galv

CS Galv

A 53 Gr.B

A53 Gr.B

CG / CB

CG / CB

A
LT333
ITCS
Gr.6 / A671 CC60 CL13
CCS2

Alloy 20
B 464 UNS NO 8020 WA

304SS

A 312-TP 304

ES

21/4Cr
A 335-P
1Mo22 / A 691-2.25 Cr CL22
DT

100%

15%

15%

No

No

300lb

EH CL1
/ EX
2600 to 7600C 304HSS
A 312- TP 304 H / A358-304

100%

5%

5%

300lb

-29 to 4270C

100%

5%

5%

No

No

600lb

260 to 760 C 304HSSA 312 - TP 304 H

EH

100%

15%

15%

No

No

600lb

2600 to 7600C 304HSSA 312 - TP 304 H

EH

100%

15%

15%

1500lb

00 to 4270 C

100%

100%

100%

Yes

Yes

1500lb

00 to 5380C 11/4Cr 1/2Mo A 335-P11

DQ

100%
100%
or each Isometric Drawings)
Joints
= NO

100%

Yes

Yes
2500lb 3500 to 5380C21/4Cr 1Mo A 335-P11
3. Inspection Class C (for each Isometric Drawings)
Butt welds up to 3 Joints
= NO

DT

CS
A106-B / A 672 C 60 CL 13
CB

KCS

Joints

= 1 Joint

4~6

Joints

= 1 Joint

Joints

= 2 Joints

7 ~ 15

Joints

= 2 Joints

above 16 Joints

= 3 Joints

A106-B

CB

ISSUE

4
4
4
3
4
3
4
3
3
2
2
3
4
4
4
3
3
4
4
3
4
4
3
4
4
4
3
4
3
1
4
3
3
3
3
4
4
4

4
3
2
2
3
4
4

METHOD STATEMENT
PIPE WELDING INSPECTION FOR SITE PROJECT IMPLEMENTATION
DESIGN CODE ANSI B 31.3 & ASME SECTION IX

start

note: check dimension of pipe spool prior to welding

material checking

note: in accordance with colour coding specification


Check pipe caps are securly attached

checking beveled end

go no go

cleaning of beveled end


inside pipe
cleaning inspection
internal/external
acc

reject

line up
preparation for
back shielding gas
fit up &

note:check internal/external missalignment

tack welding

transition 1/4 slope 30 degree


Check preheating for Hydrogen controlled welding electrode
Review Quality Procedure-----use pipe clamp
no arc striking on pipe surfaces

inspection of
root gap
note: indicate welder identification on both sides of pipe
reject

accept

repair of

welding

note: minimum of two passes before leaving the joint to go cold

fit up

max welding weave 3x D electrode (filler capping)


finishing of weld surface

complete as per the approved welding procedure


repair

note 100%

visual

welding

VT INSP

inspection
grinding
radiographic
test

repair
note: repair max two times (2x)
complete welding summary sheet (DIC-WSS-02)

PT inspection

repair

stress relief
NDT inspection

PWHT

note: complete welding summary sheet (DIC-WSS-02)


hardness

complete prformance report by RT

test
radiographic
test

note: 1. Install end caps after completion of spools


2 .lay down spools on wood protect, machines raised

lay down area for

flange faces

pipe spool
Reviewed by:

Reviewed by:

Date

Rev 0

Welding Procedure Specification (WPS)


Job No

PROJECT NAME
Contract
General Data / xxx
WPS No.
xxx
Supporting Qualification Test Coupon No.
xxx
Supporting PQR No.
xxx
Welding Process (es)
xxx
Automatic, Manual, Machine or Semi-Automatic.
xxx

Date
xxx

Page 1 / 3
Further Job Related Information
xxx

Date
xxx

Joint (QW - 402) / xxx


Joint Design
xxx
Backing :
xxx

Yes
xxx

No
xxx

Backing Material (Type)


xxx
Metal :
xxx

Non Fusing Metal :


xxx

Nonmetalic :
Other :
xxx
xxx
Sketch with details such as Joint Design, Layer and Bead Sequence, Root Spacing etc.
xxx

Base Metals (QW - 403) / xxx


P - No.
xxx

Group No.
xxx

To P - No.
xxx

Group No.
xxx

Specification Type and Grade


xxx

To Specification Type and Grade


xxx

Chemical Analysis and Mechanical Properties :

To Chemical Analysis and Mechanical Properties :

xxx

xxx

Groove :
xxx

Thickness Range (Base Metal) / xxx


Fillet :
xxx

Groove :
xxx

Pipe Diameter Range / xxx


Fillet :
xxx

Other Details :
xxx

WPS Number :

Continued / xxx

Page 2 / 3

Filler Metals (QW - 404) / xxx


Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

CPC-MF-16-A-0200

Welding Procedure Specification (WPS)


Job No

PROJECT NAME
Contract
For Welding Process (es)
xxx
For Weld Layer (s)
xxx
Spec. No. (SFA)
xxx
AWS No. (Class)
xxx
Filler Metal (F-No.)
xxx
Weld Metal Analysis (A-No.)
xxx
Size of Filler Metals
xxx
Weld Metal - Thickness Range
xxx

Groove
xxx
Fillet
xxx

Electrode - Flux (Class) / xxx


Flux Trade Name :
xxx
Consumable Insert :
xxx
Guide Analysis of Deposited Weld Metal :
xxx
Other Details :
xxx

Drying of Filler Metals and Keeping at Temperature / xxx


Drying (Deg. C), per hour
xxx
Holding Temperature (Deg. C)
xxx

Positions (QW - 405) / xxx


Groove (s) / xxx

Welding Position (s)


xxx
Welding Progression / xxx

Fillet (s) / xxx

Up / xx
Down / xx
Other / xx

Up / xx
Down / xx
Other / xx

Preheat (QW - 406) / xxx


Preheat Temp (min) / xxx :
Preheat Maint' by / xxx :

Interpass Temp (max) :

Postweld Heat Treatment (QW - 407) / xxx


Temperature Range / xxx :
Time Range / xxx :

Heating Rate / xxx :


Cooling Rate / xxx :

Gas (QW - 408) / xxx


% / Percentage Composition / xxx
Gas (s) / xxx
Mixture / xxx

Flow Rate / xxx

Other / xxx

Shielding / xxx
Trailing / xxx
Backing / xxx

WPS Number :

Continued / xxx

Page 3 / 3

Welding Parameters (QW - 409 & 410) / xxx


Weld Layer
(Sequence)

Welding
Process

Filler Metal / xxx


AWS-No.
Diameter

Current / xxx
Polarity
Amp Range

Volt Range

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

Travel
Speed

Wire Feed
Speed

CPC-MF-16-A-0200

Welding Procedure Specification (WPS)


Job No

PROJECT NAME
Contract
xxx

xxx

xxx

xxx

xxx

xxx

xxx

xxx

xxxxxxxxxxx
xxxxxxx

Remarks / xxx :

Technique (QW - 410) / xxx


String or Weave Bead / xxx :
Orifice or Gas Cup Size / xxx:
Contact Tube to Work Distance / xxx :
Tungsten Electrode Size and Type / xxx :
Mode of Metal Transfer (GMAW) / xxx :
Initial and Interpass Cleaning / xxx :
Method of Back Gouging / xxx :
Oscillation / xxx :
Multipass or Single Pass (per side) / xxx :
Multiple or Single Electrodes / xxx :
Other / xxx :

Preparation, Review and Approval / xxx


Prepared / xxxx

Reviewed and Approved / xxxx

Name / xxx
Date / xxx
Company / xxx
Title / xxx

Signature / xxx

Stamp / xxx

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

CPC-MF-16-A-0200

Procedure Qualification Record (PQR)


Job No

PROJECT NAME
Contract
General Data / xxx
PQR No.
xxx
Supporting WPS No:
xxx
Supporting Qualification Test Coupon No.
xxx
Welding Process (es)
xxx
Automatic, Manual, Automatic or Semi-Automatic.
xxx

Date
xxx

Page 1 / 4
Further Job Related Information
xxx

Date
xxx

Record of Joint (QW - 402) / xxx


Sketch of welded joints of Test Coupon with details such as joint design, layer and / or bead sequence, root spacing etc.
For combination qualification, the deposited weld metal thickness shall be recorded for each filler metal or process.
xxx
xxx

Record of Base Metals (QW - 403) / xxx


P - No.
xxx

Group No.
xxx

To P - No.
xxx

Group No.
xxx

Specification Type and Grade


xxx

To Specification Type and Grade


xxx

Chemical Analysis and Mechanical Properties :

To Chemical Analysis and Mechanical Properties :

xxx

xxx

Thickness of Test Coupon :


xxx

Diameter of Test Coupon :


xxx

Other Details :
xxx

PQR Number :

Continued / xxx

Page 2 / 4

For Welding Process (es)


xxx
Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

CPC-MF-17-A-0200

Procedure Qualification Record (PQR)


Job No

PROJECT NAME
Contract
For Weld Layer (s)
xxx
Spec. No. (SFA)
xxx
AWS No. (Class)
xxx
Filler Metal (F-No.)
xxx
Weld Metal Analysis (A-No.)
xxx
Size of Filler Metals
xxx
Electrode - Flux (Class)
xxx
Flux Trade Name :
xxx
Weld Metal Thickness
xxx
Other Details :
xxx

Record of Drying Filler Metals and Keeping / xxx


Drying (Deg. C), per hour
xxx
Holding Temperature (Deg. C)
xxx

Record of Positions (QW - 405) / xxx


Groove (s) / xxx

Welding Position (s)


xxx
Welding Progression / xxx

Fillet (s) / xxx

Up / xx
Down / xx
Other / xx

Up / xx
Down / xx
Other / xx

Preheat (QW - 406) / xxx


Preheat Temp (min) / xxx :
Preheat Maint' by / xxx :

Interpass Temp (max) :

Records of Postweld Heat Treatment (QW - 407) / xxx


Temperature Range / xxx :
Time Range / xxx :
Equipment Used / xxx

Heating Rate / xxx :


Cooling Rate / xxx :

Gas (QW - 408) / xxx


% / Percentage Composition / xxx
Gas (s) / xxx
Mixture / xxx

Flow Rate / xxx

Other / xxx

Shielding / xxx
Trailing / xxx
Backing / xxx

PQR Number :

Continued / xxx

Page 3 / 4

Welding Parameters (QW - 409 & 410) / xxx


Weld Layer
(Sequence)

Welding
Process

Filler Metal / xxx


AWS-No.
Diameter

Current / xxx
Polarity
Amp Range

Volt Range

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

Travel
Speed

Wire Feed
Speed

CPC-MF-17-A-0200

Procedure Qualification Record (PQR)


Job No

PROJECT NAME
Contract
xxx

xxx

xxx

xxx

xxx

xxx

xxx

xxxxxxxxxxx
xxxxxxx

Max. Stress / xxx


N/mm2
psi

Failure Type
xxx

xxx

Remarks / xxx :

Technique (QW - 410) / xxx


String or Weave Bead / xxx :
Orifice or Gas Cup Size / xxx:
Contact Tube to Work Distance / xxx :
Tungsten Electrode Size and Type / xxx :
Mode of Metal Transfer (GMAW) / xxx :
Initial and Interpass Cleaning / xxx :
Method of Back Gouging / xxx :
Oscillation / xxx :
Multipass or Single Pass (per side) / xxx :
Multiple or Single Electrodes / xxx :
Other / xxx :

Tensile Tests (QW-150) / xxx


Specimen No.
xxx

Width
xxx

Thickness
xxx

Area (mm2)
xxx

Max. Load / xxx


kN
lb

Guided Bend Tests (QW-160) / xxx


Specimen Number
xxx

Type and Figure Number


xxx

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

Result
xxx

CPC-MF-17-A-0200

Procedure Qualification Record (PQR)


XXXXX
Job No

Project
Name

PROJECT NAME
Contract
PQR Number :

Continued / xxx

Page 4 / 4

Toughness Test (QW-170) / xxx


Notch Toughness Tests / xxx
Specimen
Number
xxxx
xxxxxx

Notch
Location

Notch Type

Test
Pressure

Impact
Values

Shear %

xxx

xxx

xxx

xxx

xxx

Lateral Expansion
xxx
mm
Mils
xxx
xxx

Drop Weight
xxx
Break
xxx

No Break
xxx

Fillet Weld Test (QW-180) / xxx


Rusults Satisfactory :
Penetration into Parent Metal :
Macro Result :

Yes / xxx
Yes / xxx
Accept / xxx

No / xxx
No / xxx
Reject / xxx

Remarks / xxx

Additional Test if Required / xxx


Hardness Test Result
Weld Metal Analysis
xxx
Other Test Results :
xxx

xxxxx

Base Metal
xxx

HAZ
xxx

Weld Metal
xxx

Element / xxx
%

Welders Data / xxx


Welders Name / xxx
Clock No. / xxx
Stamp No. / xxx

:
:
:

Name and Address of Test Laboratory


xxx
Laboratory Test Number
xxx

:
:
:
:

Final Statement / xxx

We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with
the requirements of Section IX of the ASME Code.
xxxxxxxxxxxxxxxxxxxxxx

Laboratory
xxx

Manufacturer
xxx

Reviewed and Approved


xxx

Name
xxx
Date
xxx
Signature
xxx
Stamp / xxx
Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

337712728.xls

Procedure Qualification Record (PQR)


XXXXX
Job No

PROJECT NAME

Project
Name

Contract
Stamp / xxx

Legend : NA = Not Applicable. ND = Not Determined. NR = Not Relevant. NP = Not Permitted.

337712728.xls

Initial Welder Evaluatuion

PROJECT NAME

Job No.
Contract.

WELDERS NAME :

WELDERS ID ( Stamp No. )

JOINT 1 / xxxxxx

JOINT 2 / xxxxxx

Line No.
Weld No.
Date :
Accept

ADDITIONAL JOINT 1
xxxxxx
Line No.
Weld No.
Date :
Accept

Line No.
Weld No.
Date :
Reject

Accept

ADDITIONAL JOINT 2
xxxxxx
Line No.
Weld No.
Date :
Reject

RESULT / XXX :
ACCEPTED / XXXXXXXX
REJECTED / XXXXXXXX

Accept

ADDITIONAL JOINT 3
xxxxxx
Line No.
Weld No.
Date :
Reject

REMARKS / XXXXXXX :

Accept

Reject

ADDITIONAL JOINT 4
xxxxxx
Line No.
Weld No.
Date :
Reject

NAME & SIGNATURE / XXXXXXXXX :

Accept

Reject

NDE Clearance
Job No.

PROJECT NAME

Contract

P & ID No. :

Date :

Line Identification :

Isometric No :

Test Pack No. :

Piping Class :

Reference Drawing No. :

Other :

Partial System test

Full System Test

Page 1 of 1

Equipment Included :- Yes

No

The following documents are attached for reference :


P & ID marked up to show the boundaries of test
List of equipment included in the test

Prior to testing, clearance is required for the following :


RT

MPI

PWHT

DPI

UT

Hb

The attached welding inspection recorded is providedf for reference, all original NDE and PWHT reports are
available for inspection.
Welding Inspection Record No. :

Number of Pages :

Date of Issue :

The welds, piping and fittings associated with the above referenced piping section have been subject to the
required NDE and are acceptable to the requirements of the contract documents. The piping section may be
subject to pressure testing.

Approved by :

Date :

Signature :

Approved by :

Date :

Signature :

Approved by :

Date :

Signature :

NO.

JOINT

NO.

WPS

WELDER

NO.

OF CHECK
SET UP

JOINT

TYPE

PREHEAT
SIGNATURE

ACC.

ACC.

( DATE OF TEST )
REJ.

P.T. OR M.T.

REJ.

NDT

ACC.

REJ.

R.T. OR U.T.

ACC.

REJ.

ACC.

( DATE OF TEST )
REJ.

MAIN
CONTRACTO

DATE
ACCEPTED

P.W.H.T.
DATE
ACCEPTED

BRINELL

REPORTS

CONTRACTO

FINAL ACCEPTANCE

REMARKS

CLIENT

Subject :

WELDING

DATE

4. PWHT

ARRANG. DWG. NO.

COMPANY

NAME

PT

3. NDT REPORTS

MT

EQUIPMENT

UT

SIGNAT.

RT

2. MATERIAL CERT.

CLIENT

NDT REQUIREMENTS ; %

LINE NO.

CONTRACTOR

RELEASE FOR HYDROTEST

1. ISO. DWG

VISUAL
ACCEPT

ENCLOSED DOCUMENTS

ISOMETRIC DWG.

DATE :

SHEET : 1 OF

Date

PROJECT NAME

Contract No.

WELD TRAVEL SHEET

Page

Milestone No.
Rev.

Ref. :

sheet number

Daily Welding Report


XXXXX
Job No

PROJECT NAME
Contract
Line No.

Iso Dwg No.

Weld No.

Pipe Dia.

Shop/Field

Joint Type

Fit-up
Inspection

Root Pass

Fill / Cap

Repair

Remarks

xxx

xxx

xxx

xxx

xxx

xxx

xxx

xxx

xxx

xxx

xxx

Name

Signature

Date

CPC-MF-09-A-0200

xxx

xxx

xxx

CPC-MF-09-A-0200

Welding Repair Record


XXXXX
Job No

PROJECT NAME
Area

Line No.

Iso No.

Weld No.

Dia.

Material

Date

RT Rep No.

xxx

xxx

xxx

xxx

xxx

xxx

xxx

xxx

Status as of ________________

Page

of

MT Rep No. PT Rep No. UT Rep No.


xxx

xxx

xxx

Date
Repaired
xxx

Accept
Report no
xxx

Remarks
xxx

CPC-MF-11-A-0200

Welding Repair Record


XXXXX
Job No

PROJECT NAME
Area

Line No.

Iso No.

Weld No.

Dia.

Material

Date

RT Rep No.

xxx

xxx

xxx

xxx

xxx

xxx

xxx

xxx

Status as of ________________

Page

of

MT Rep No. PT Rep No. UT Rep No.


xxx

xxx

xxx

Date
Repaired
xxx

Accept
Report no
xxx

Remarks
xxx

CPC-MF-11-A-0200

Status as of ________________

Page

of

CPC-MF-11-A-0200

Status as of ________________

Page

of

CPC-MF-11-A-0200

COMPANY NAME
PROJECT NAME
Sheet______ of ______

INSULATION PIPING BRACKETS


WELD TRAVELLER SHEET SS2
Date _____________

Ref No.____________

Erection Constructor :
Milestone No: _______________

Area ________________

Pipe Support No:


_________________________
Equipment No:
_________________________
Joint No:
_________________________
___________________________________________
___________________________________________

1. Welder's Name/No.
2. Weld Procedure No.
3. Drawing No.
4. Base Materials
5. Consumable Type Size

Welding Notes :
Example :

Check Cleanliness of base metal before welding, grind to base metal

Check Set up and tacking (qualified tack welder only)


Visual Inspection Weld

3
4
5
6
7

Welder to mark identification number on each fillet weld


No arc strikes on pipe (Penetrant Test Inspect)
Remove slag and undercut, do not grind into base metal
Avoid welding brackets directly on to pipe weld seams

Remarks :

NOTES :
1. Support ring material (lug) made from
mild steel flat bar THK 6mm,
L=20 mm for insulation thickness 25mm,
L=45mm for insulation thickness 50mm.
Lugs to be equally spaced around the
circumference of the pipe and to be welded to
be pipe before hydrotastic test.
2. General notes : support to be put on
- all vertical section, lower case
eg sweep bend above well pad
- all slopes 20
- insulation support ringto be welded
to pipe before hydrotastic test

Rev. 0 2001

Inspected by: Subcon QC Inspector

Inspected by: Prime QC Inspector

Sign: ____________________

Sign: ____________________

Name: ____________________

Name: ____________________

Date: _____________________

Date: _____________________

Rev. 0 2001

COMPANY NAME
PROJECT ADDRESS
Sheet______ of ______

WELD TRAVELLER SHEET SSI


Structural Steel

Percentage of N. D. T. Testing
VT

PT

MPI

RT

UT

HT

Date _____________

Erection Contructor:

Ref No.____________

Mileston No: _______________

PS Str. Stl. ________

1. Welder's Name/No.

Pipe Support No:

_________________________

2. Weld Procedure No.

Equipment No:

_________________________

3. Drawing No.

Joint No:

_________________________

4. Base Materials

___________________________________________

5. Consumable Type Size

___________________________________________

Welding Parameters

Acc.

Date

Sign

Erection Contractor Inspection Remarks

Enclosed N.D.T. Reports

Check Cleanliness

2
3

Check Set up and Clamping


Visual Inspection Weld

_________________________________________
_________________________________________

________________ 2 ______________________
________________ 3 ______________________

4
5

Radiography Test
M. P. I. Test

_________________________________________
_________________________________________

________________ 4 ______________________
________________ 5 ______________________

6
7

Penetrant Test
Ultrasonic Test

_________________________________________
_________________________________________

________________ 6 ______________________
________________ 7 ______________________

Welding Inspection scetch joint

Remarks:

Cut Edge Praparation

Weld Progression

________________ 1 ______________________

Remarks :

Inspected by: Subcon QC Inspector

Sign: ____________________

Inspected by: Prime QC Inspector

Sign: ____________________

Name: ____________________ Name: ____________________


Date: _____________________ Date: _____________________

Rev 1 20 Nov 98 JP

COMPANY NAME )
WELDERS CONTROL SHEET BY RADIOGRAPHIC EXAMINATION (EVERY WEEK)
PERIOD :
TO :

WELDERS NAME
& STAMP NO.

No. Of
Joints

No. Of
Film

ACCEPT

REJECT

ACCPETANCE
RATIO (%)

REMARKS

Note : C = Crack, P = Parosity, SL = Slag, LOF = Lack of Fusion, IP = Incomplete Penetration, UC = Undercut

SL

LOF

IP

UC

Other

Rev. 0, Date

Total

Company Name

WELDER QUALIFICATION TEST


ATTENDANCE REQUISITION (WQTAR)

PROJECT NAME :
NAME

WQTAR NO.

PAGE:

TEST DATE

TIME

SUBCON. :
APPLICANT
ID NO.

WPS NO

BASE METAL

FILLER METAL

PROCESS
ROOT
CAP

CURRENT

BACKING
STRIP

REMARKS :

SIGN/DATE

Rev.0

PREPARED BY :

REVIEWED BY :

APPROVED BY :

Position

Remarks