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12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP...

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Welcome: r15daxz
Product: MOTOR GRADER
Model: 12H NA MOTOR GRADER 4XM
Configuration: 12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine

Systems Operation
120H, 12H, 135H, 140H, 143H, 160H and 163H Motor Graders Power Train
Media Number -SENR8503-03

Publication Date -01/12/2005

Date Updated -15/12/2005

i03497742

Transmission Control Valve
SMCS - 3073

https://sis.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw... 09/12/2015

09/12/2015 . three cast aluminum manifolds.jsp?returnurl=/sisweb/sisw. The transmission control valve is constructed of two cast aluminum valve bodies. and miscellaneous steel parts...com/sisweb/sisweb/techdoc/techdoc_print_page.cat.. several aluminum spools.. Illustration 2 g01374765 (3) Manual modulation valve (4) Main relief valve (5) Priority reducing valve (6) Modulating reducing valves (7) Solenoid valves https://sis.12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP. Página 2 de 12 Illustration 1 g01374778 (1) Transmission control valve (2) Transmission wiring harness Transmission control valve (1) provides the proper flows and the proper pressures in order to engage the desired transmission clutches. three steel plates. The transmission control valve is located on the left side of the transmission case.

com/sisweb/sisweb/techdoc/techdoc_print_page. one manual modulation valve (3)....12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP. wiring harness (2).cat. https://sis. one priority reducing valve (5)..jsp?returnurl=/sisweb/sisw. eight solenoid valves (7) and eight modulating reducing valves (6) Main Relief Valve Illustration 3 g01374828 (4) Main relief valve (8) Spool (9) Passage to transmission oil cooler (10) Orifice (11) Slug (12) Adjustment screw and locknut (13) Spring The main relief valve is located in the top front quadrant of the inside valve body. Página 3 de 12 The transmission control valve consists of the following components: one main relief valve (4). 09/12/2015 .

The oil that bypasses the main relief valve flows to transmission oil cooler line (9) .. Oil in the reaction chamber acts against a spring in order to set the pressure. Slug (11) creates a reaction chamber. Página 4 de 12 Main relief valve (4) provides a restriction in the flow that sets the outlet pressure of the transmission pump.. 09/12/2015 .com/sisweb/sisweb/techdoc/techdoc_print_page. Priority Reducing Valve Illustration 4 g01374837 (4) Main relief valve (5) Priority reducing valve (14) Spool (15) Passage (16) Orifice (17) Slug (18) Springs https://sis.cat.12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP.. The main relief valve (4) has a slug (11) that is connected to the outlet flow by orifice (10) that is contained in spool (8)..jsp?returnurl=/sisweb/sisw. Spring (13) has an external adjustment screw and a locknut (12) that varies the valve pressure setting per turn.

.cat. Manual Modulation Valve (Inching Valve) Illustration 5 g01374770 (3) Manual modulation valve (19) Connection for Push-Pull cable (20) Stop (21) Plunger (22) Piston (23) Springs (24) Spool (25) Slug (26) Adapter (27) Port for temperature sensor The manual modulation valve is located in the uppermost portion of the outermost valve body.com/sisweb/sisweb/techdoc/techdoc_print_page. The oil is contained in spool (14) and balances against the force of springs (18) in order to set the pressure.jsp?returnurl=/sisweb/sisw. Priority reducing valve (5) reduces the supply pressure through passage (15) to the selector valves and solenoids.12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP. 09/12/2015 . Slug (17) provides a reaction chamber that is connected to the pump supply flow from the solenoid in passage (15) by orifice (16).. The priority reducing valve also provides priority to the selector valves and to the solenoids that are over the fill for the transmission clutch or over the modulation for the transmission clutch. https://sis.. Página 5 de 12 The priority reducing valve is located at the top rear quadrant of the inside valve body. The priority reducing valve (5) receives oil in parallel to main relief valve (4)..

Página 6 de 12 Manual modulation valve (3) is connected to the pedal with a push-pull cable (19). In order to have full pressure at the direction clutches. the transmission modulator control (pedal) must not be activated. stop (20). The pedal is located in the cab..com/sisweb/sisweb/techdoc/techdoc_print_page.2 seconds.12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP. This is accomplished by reducing the supply pressure to the directional modulating reducing valves... piston (22). Modulation Reducing Valve https://sis. and slug (25). Temperature sensor (27) monitors the oil temperature of the drive train. Modulation valve (3) consists of plunger (21). Illustration 6 g00105185 Location of the transmission modulator control (pedal) Depressing the pedal reduces the supply pressure to the modulating reducing valve for the direction clutch. Slowly releasing the pedal allows supply pressure to gradually increase following pedal movement to approximately 755 kPa (110 psi). springs (23). Temperature sensor (27) is mounted into an adapter (26) in the manual modulation valve. Once the pressure reaches 755 kPa (110 psi).jsp?returnurl=/sisweb/sisw.cat. The manual modulation valve disengages or the manual modulation valve reduces the power that is transmitted to the drive wheels. spool (24).. Fully depressing the pedal reduces supply pressure to 0 kPa (0 psi). the pressure automatically modulates to a minimum of 2085 kPa (300 psi) after approximately 0. 09/12/2015 .

This causes selector spool (28) to move toward the center of the valve.. Página 7 de 12 Illustration 7 g01374840 (7) Solenoid (28) Selector spool (29) Decay orifice (30) Load piston (31) Modulation orifice (32) Reducing spool (33) Slug (34) Springs There are eight modulation reducing valves. modulation orifice (31). This will allow oil from the main relief valve to pass across the reducing valve in order to fill the clutch.jsp?returnurl=/sisweb/sisw. The modulation reducing valve consists of selector spool (28)... 09/12/2015 . decay orifice (29) and springs (34). https://sis.com/sisweb/sisweb/techdoc/techdoc_print_page. These four provide individual pressure control for the clutch.cat. The ECM is activated by the transmission shift lever. reducing spool (32).. Four of the modulation reducing valves are located in each valve body. This causes load piston (30) and reducing spool (32) to move away from the center of the valve. load piston (30). To pressurize a transmission clutch. solenoid (7) is energized with a 24 volt signal from the electronic control module (ECM). slug (33). Each valve provides a unique pressure for each transmission clutch through different combinations of the springs and the orifices.12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP.

. the oil flows through modulation orifice (31) that is contained in reducing spool (32). In order to disengage the transmission clutch. The selector spool connects the load piston cavity in order to drain through decay orifice (29) that is contained in the valve body. This moves load piston (30) toward the selector spool (28).. 09/12/2015 . compressing the modulation spring (34) and causing the transmission clutch pressure to gradually rise.jsp?returnurl=/sisweb/sisw. This allows selector spool (28) to move away from the center of the valve. the solenoid is de-energized.cat.12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP.com/sisweb/sisweb/techdoc/techdoc_print_page.. Solenoid Valves Illustration 8 g01375310 (7a) Solenoid (7b) Solenoid (7c) Solenoid (7d) Solenoid (7e) Solenoid (7f) Solenoid (7g) Solenoid https://sis. This will gradually reduce the clutch pressure.. Página 8 de 12 When the clutch is full of oil.

(G) (8). (G). (4).. Speed range selector spools (36) also trigger the beginning of the decrease of the clutch pressure. (D). (F) (3). (7) 1-F (B). (7) 3-R (A). (G). (5). (4) 6-R (A). Energizing solenoid (7h) causes https://sis. (G) (8). (D). (8). (8). (G). (H) (2).. The speed range selector spool also prevents the application of two speed range gears at a time.com/sisweb/sisweb/techdoc/techdoc_print_page. (5) 1-R (A). (5) Speed Range Selector Spools Speed range selector spools (36) trigger the beginning of modulation. (8).12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SEBP. (D). (7) 4-R (A). (6). (5) P (D).jsp?returnurl=/sisweb/sisw. (6) 4-F (B). (H) (3). 09/12/2015 . (D). (H) (3). (F). (E). (F). (H) (2). (E) (2).. (7) 2-F (C). (G) (3). (G) (1). (D). (5).. (7) N (D). The solenoid valves are 24 volt ON/OFF poppet type valves. (4) 6-F (C). (7) 3-F (C). Página 9 de 12 (7h) Solenoid (35) Speed selector spool (36) Speed range selector spool (37) Direction selector spool Solenoid valves (7) connect pressurized oil from the priority reducing valve to the corresponding selector spool. (E) (3). (H) (1). These poppet type valves are activated. (6) 5-R (A). (6). (E). (E) (1). (5). (8). (7) 2-R (A). Table 1 Gear Solenoids Clutches 8-F (B). (F) (1). (4) 5-F (B). (H) (3). (5) 7-F (B). (4). (8). (H) (1). (D).cat. (D). (8). (8).

cat. this drains the supply port of disengaged solenoids (7e) and (7g) .jsp?returnurl=/sisweb/sisw. Speed selector spools (35) trigger the beginning of modulation or the beginning of the decrease in clutch pressure. 09/12/2015 . The speed clutch selector spools also prevent the application of two speed clutches at a time. The direction selector spools are part of clutch stations (A). The direction selector spools also prevent the application of two direction clutches at a time. and (C) .12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SE. Also. This blocks the flow of oil to disengaged solenoids (7e) and (7g). Manifold Ports for the Transmission Control Valve https://sis. Direction Selector Spools The direction selector spools are located in the front center region of the outer valve body.. Página 10 de 12 speed range selector spool (36) to move toward the center of the valve. this drains the supply port of disengaged solenoid (7d) ... this drains the supply port of disengaged solenoid (7a) and (7c) . Direction selector spools (37) trigger the beginning of the modulation or the beginning of the decrease in clutch pressure.. Speed Selector Spools The speed selector spools that are located in the front center region of the inner valve body are part of clutch stations (E). This blocks the flow of oil to disengaged solenoid (7a) and (7c). (F). (B). Also. Energizing solenoid (7f) causes speed selector spool (35) to move toward the center of the valve.com/sisweb/sisweb/techdoc/techdoc_print_page. Energizing solenoid (7b) causes direction selector spool (37) to move toward the center of the valve. This blocks the flow of oil to disengaged solenoid (7d). Also. and (G) .

...cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisw.12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SE. Illustration 9 Página 11 de 12 g01374767 (38) Passage for clutch 2 (39) Lubrication (40) Elevated drain (41) Passage from the hydraulic pump (42) Passage to the oil cooler (43) Drain (44) Passage for clutch 8 (45) Clutch 7 at station (H) (46) Clutch 5 at station (G) https://sis. 09/12/2015 ..

09/12/2015 .com/sisweb/sisweb/techdoc/techdoc_print_page.2015 Caterpillar Inc.. Página 12 de 12 (47) Clutch 6 at station (F) (48) Passage for clutch 4 (49) Passage for clutch 3 (50) Passage for clutch 1 (51) Pilot pressure Copyright 1993 .cat...12H Motor Grader 4XM00001-UP (MACHINE) POWERED BY 3306B Engine(SE. All Rights Reserved. https://sis. Wed Dec 9 18:46:47 EST 2015 r15daxz Private Network For SIS Licensees.jsp?returnurl=/sisweb/sisw..