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ZOOMLION ZLJ5459JQZ75V TRUCK CRANE

TECHNICAL SPECIFICATIONS
QY75V532/27Y

ZOOMLION HEAVY INDUSTRY SCIENCE & TECHNOLOGY CO., LTD.

QY75V532/27Y

ZOOMLION ZLJ5459JQZ75V TRUCK CRANE

TECHNICAL SPECIFICATIONS
QY75V532/27Y
1

Product characteristics
ZOOMLION ZLJ5459JQZ75V truck crane, which integrates our many years experience in
designing and manufacturing mobile cranes with advanced technology, is a new-generation
and high-performance product developed to meet the market demands. Its performances,
such as lifting height, main boom length, working speed and lifting capacity, have achieved
advanced international level.
This product is a truck crane of full range slewing function, telescopic boom sections and
pilot-operated proportional controlled systems. The crane adopts self-manufactured full-width
4-axle special purpose chassis (84 drive, offering convenient and flexible hydraulically
powered steering), providing wide vision, spacious cab and luxurious equipment.
The latest directional control valve and tandem pump system ensure that each executive
mechanism makes full use of its working capability. The easy-controlled, flexible, reliable and
stepless speed regulated joysticks (L / R) can provide the crane with smooth simultaneous
movements between Spool winches up, Reel winches off, Derricking, Slewing and
Telescope boom in / out, which greatly improve the cranes working efficiency. The safety
devices such as relief valve, balance valve, hydraulic lock and brake valve fitted in hydraulic
system prevent the accidents caused by oil line overload and oil pipe ruptures.
The safety devices such as load moment limiter and the complete lighting systems ensure
your safety during operation and are convenient for night work.
This crane has a novel style which makes it beautiful in figure, in form and in color.

Specifications, complete vehicle

2.1 Product model


Model in auto industry:

ZLJ5459JQZ75V

Model in engineering industry:

QY75V

Product code:

QY75V532

QY75V532/27Y
2.2 Technical data
Item

Value

Max. rated lifting capacity


kg
Max. load moment of basic boom
N.m
Max. load moment of max. length
kN.m
Working main boom
performance Max. lifting height of basic boom
m
Max. lifting height of main boom
m

75000

Max. lifting height of jib

Working
speeds

Max. hoist rope speed (main


winch)
m/min
Max. hoist rope speed (auxiliary
winch)
m/min
Boom derricking up time
s
Boom telescoping out time

Driving

Mass

2352
1098
12.2
44.2
60.2

Drum 4th layer

110

Drum 2nd layer

57
107

Max. slewing speed

r/min

1.8

Max. driving speed

km/h

75

37

24

Min. ground clearance


mm
Oil consumption per hundred
kilometers
L
Deadweight in driving condition
kg
Complete vehicle kerb mass kg

280

44870

Front axle load

kg

19000

Rear axle load


Overall dimensions (LWH)

kg

26000

Min. turning diameter

mm
Longitudinal distance between
outriggers
m

46
45000

1410027503750
6.00

Tail slewing radius

For completely extended


outriggers: 7.60 m; for
intermediately extended
outriggers: 5.04 m
mm
4020

Main boom length

11.6 44.0

-2 80

9.5, 16

0, 30

Transversal distance between


outriggers
m
Dimensions

Boom angle
Jib length
Offset

These parameters
do not include
deflection of boom
and jib.

135

Max. gradeability

Remarks

QY75V532/27Y
2.3 Rated lifting capacity table
This crane is provided with several sheets of rated lifting capacity tables. The operator should
select proper rated lifting load referring to resp. lifting capacity tables according to actual
working conditions.
The values in column I refer to the extendable length of telescopic cylinder I.
The values in column II refer to 3 times extendable length of telescopic cylinder II, namely,
the total extendable length of boom section 3, 4 and 5.
Table 1 Table 6 are the lifting capacity tables for the crane without moveable counterweight;
Table 7 is the lifting capacity table for the crane with jib fitted; Table 8 Table 13 are the lifting
capacity tables for the crane with moveable counterweight (2 t).
Table 1
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
I
II
Reevings
Hook

Unit: Metric kg
Main boom (m)
Telescopic cylinder I and outriggers completely extended, over side and over rear
11.6
15.6
19.6
25.7
31.8
37.9
44.0
75000
50000
40000
64000
50000
40000
56000
48000
40000
28000
52000
44000
40000
28000
48000
43000
38500
27000
43000
39000
36000
26000
18000
39000
37000
34000
25000
18000
35000
33000
31500
24000
18000
30000
28700
28700
23000
18000
14100
26500
25000
25000
22000
18000
14100
23500
22500
22500
21000
17500
14100
18200
18200
18200
18500
16000
14100
10000
14700
14700
15300
14500
13300
10000
12200
12200
12700
13000
12000
9500
10000
10200
11000
11500
11300
9200
7100
8200
8800
9300
8200
5300
6000
6700
7200
7300
4700
5200
5500
5900
3500
4000
4300
4600
3100
3450
3800
2300
2750
3050
2450
1700
2100
1600
1200
0
0
12

4.0
0
9

8.0
0
9

8.0
6.1
5
70 t main hook

8.0
12.2
5

8.0
18.3
3

1950
1500
1200
8.0
24.4
3

QY75V532/27Y
Unit: Metric kg

Table 2
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
I
II
Reevings
Hook

Main boom (m)


Telescopic cylinder I intermediately extended and outriggers completely extended,
over side and over rear
11.6
15.6
21.7
27.8
33.9
40.0
75000
50000
64000
50000
28000
56000
48000
28000
52000
44000
28000
48000
43000
27000
18000
43000
39000
26000
18000
39000
37000
25000
18000
35000
33000
24000
18000
14000
30000
28700
23000
17500
14000
26500
25000
22000
17000
14000
23500
22500
21000
16500
14000
9500
18200
18200
19100
16000
14000
9000
14700
15600
14500
13000
8500
12200
13000
13800
12000
8000
10000
11000
11700
11000
7700
8200
8800
9300
7200
6100
6700
7200
6800
5200
5700
6000
4100
4500
4800
3200
3700
3900
2900
3200
2300
2600
1800
2100
1600
1300
0
4.0
4.0
4.0
4.0
4.0
0
0
6.1
12.2
18.3
24.4
12
9
5
5
3
3
70 t main hook

QY75V532/27Y
Unit: Metric kg

Table 3
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
I
II
Reevings
Hook

Main boom (m)


Telescopic cylinder I completely retracted and outriggers completely extended, over
side and over rear
11.6
17.7
23.8
29.9
36.0
75000
28000
64000
28000
56000
28000
17800
52000
28000
17600
48000
27000
17400
14000
43000
26000
17200
14000
39000
25000
17000
14000
35000
24000
16800
14000
30000
23000
16500
14000
9000
26500
22000
16000
14000
9000
23500
21000
15500
13000
9000
18200
19800
15000
12100
8800
16300
14500
11300
8600
13700
14000
10500
8300
11700
12400
9700
8000
9400
8600
7500
7400
7600
6800
6000
6000
4900
5200
4100
4300
3600
3000
2500
0
0
0
0
0
0
6.1
12.2
18.3
24.4
12
5
5
3
3
70 t main hook

QY75V532/27Y
Unit: Metric kg

Table 4
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
I
II
Reevings
Hook

Main boom (m)


Telescopic cylinder I completely extended and outrigger intermediately extended,
over side and over rear
11.6
15.6
19.6
25.7
31.8
37.9
44.0
60000
50000
40000
50000
45000
40000
40000
40000
40000
28000
35000
35000
35000
28000
32800
32000
31500
27000
26500
25700
25200
26000
18000
21900
21200
20800
22200
18000
18500
17800
17500
18800
18000
15800
15200
14900
16200
17000
14000
13700
13100
12800
14000
14800
14000
12000
11400
11100
12300
13000
13500
9300
8800
8500
9700
10400
10900
10000
6900
6600
7700
8400
8800
9200
5400
5100
6200
6800
7200
7600
4200
4000
5000
5600
6000
6400
2300
3300
3900
4300
4600
2000
2600
3000
3300
1700
2100
2300
1000
1400
1600
900
1100
0
4.0
8.0
8.0
8.0
8.0
8.0
0
0
0
6.1
12.2
18.3
24.4
12
9
9
5
5
3
3
70 t main hook

QY75V532/27Y
Unit: Metric kg

Table 5
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
I
II
Reevings
Hook

Main boom (m)


Telescopic cylinder I and outriggers intermediately extended, over side and over
rear
11.6
15.6
21.7
27.8
33.9
40.0
60000
50000
50000
45000
28000
40000
40000
28000
35000
35000
28000
32800
32000
27000
18000
26500
25700
26000
18000
21900
21200
22900
18000
18500
17800
19400
17500
14000
15800
15200
16700
17000
14000
13700
13100
14600
15400
14000
12000
11400
12800
13600
13500
9500
9300
8800
10200
10800
11300
9000
6900
8200
8800
9300
8500
5400
6700
7300
7700
8100
4200
5500
6100
6500
6800
3700
4300
4700
5000
3000
3400
3700
2500
2800
1800
2000
1400
0
4.0
4.0
4.0
4.0
4.0
0
0
6.1
12.2
18.3
24.4
12
9
5
5
3
3
70 t main hook

QY75V532/27Y
Unit: Metric kg

Table 6
Working radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
I
II
Reevings
Hook

Main boom (m)


Telescopic cylinder I completely retracted and outrigger intermediately
extended, over side and over rear
11.6
17.7
23.8
29.9
36.0
60000
28000
50000
28000
40000
28000
17800
35000
28000
17600
32800
27000
17400
14000
26500
26000
17200
14000
21900
23800
17000
14000
18500
20200
16800
14000
15800
17500
16500
14000
9000
13700
15300
16000
14000
9000
12000
13500
14200
13000
9000
9300
10800
11400
11800
8800
8800
9400
9800
8600
7200
7800
8200
8300
6000
6600
7000
7200
4800
5100
5300
3500
3800
4000
2900
3100
2200
2400
1600
1800
1300
0
0
0
0
0
0
6.1
12.2
18.3
24.4
12
5
5
3
3
70 t main hook

QY75V532/27Y
Unit: Metric kg

Table 7

Boom angle
80
78
76
74
72
70
68
66
64
62
60
58
56
54
52
Reevings
Hook

Main boom (m) + Jib (m)


Outriggers completely extended, over side and over rear
44.0 9.5
44.0 16.0
0
30
0
30
5000
3000
3000
1300
4700
2850
2700
1200
4400
2600
2400
1150
4100
2450
2100
1100
3800
2300
1850
1050
3500
2200
1700
1000
3200
2100
1600
970
2800
2000
1500
940
2400
1900
1400
910
2100
1800
1300
880
1850
1650
1200
850
1600
1350
1100
800
1300
1150
1000
750
1000
900
800
800
1
5 t auxiliary hook

QY75V532/27Y
Unit: Metric kg

Table 8
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
I
II
Reevings
Hook

Main boom (m)


With 2 t moveable counterweight, telescopic cylinder I and outriggers completely
extended, over side and over rear
11.6
15.6
19.6
25.7
31.8
37.9
44
75000
50000
40000
64000
50000
40000
56000
48000
40000
28000
52000
44000
40000
28000
48000
43000
39000
27600
43000
39000
36000
26000
18000
39000
37000
34200
25500
18000
35000
33000
31500
24000
18000
30000
29500
29000
23500
18000
14000
26500
25000
25000
22500
18000
14000
24000
23400
23300
21500
17500
14000
18900
18700
18500
19100
16000
14000
10000
15200
15100
16300
14500
13300
10000
12200
12200
13200
13000
12000
9600
10500
10400
11500
12200
11300
9400
7400
8500
9200
9600
8300
5300
6400
7100
7400
7500
4800
5500
6000
6100
3650
4300
4800
4900
3350
3800
3900
2650
3100
3250
2000
2400
2700
1900
2150
1450
1700
1350
0
4.0
8.0
8.0
8.0
8.0
8.0
0
0
0
6.1
12.2
18.3
24.4
12
9
9
5
5
3
3
70 t main hook

10

QY75V532/27Y
Unit: Metric kg

Table 9
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
30.0
32.0
I
II
Reevings
Hook

Main boom (m)


With 2 t moveable counterweight, telescopic cylinder I intermediately extended and
outriggers completely extended, over side and over rear
11.6
15.6
21.7
27.8
33.9
40.0
75000
50000
64000
50000
28000
56000
48000
28000
52000
44000
28000
48000
43000
27000
18000
43000
39000
26000
18000
39000
37000
25000
18000
35000
33000
24000
18000
14000
30000
29500
23000
17500
14000
26500
25000
22000
17000
14000
24000
23400
21000
16500
14000
9500
18900
18700
19500
16000
14000
9000
15200
16500
14500
13000
8500
12200
13300
13800
12000
8000
10500
11600
12300
11000
7700
8600
9300
9300
7300
6500
7200
7600
6900
5600
6200
6200
4400
5000
5000
3450
4000
4100
3300
3300
2650
2800
2100
2250
1800
1450
0
4.0
4.0
4.0
4.0
4.0
0
0
6.1
12.2
18.3
24.4
12
9
5
5
3
3
70 t main hook

11

QY75V532/27Y
Unit: Metric kg

Table 10
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
26.0
28.0
I
II
Reevings
Hook

Main boom (m)


With 2 t moveable counterweight, telescopic cylinder I completely retracted and
outriggers completely extended, over side and over rear
11.6
17.7
23.8
29.9
36.0
75000
28000
64000
28000
56000
28000
17800
52000
28000
17600
48000
27000
17400
14000
43000
26000
17200
14000
39000
25000
17000
14000
35000
24000
16800
14000
30000
23000
16500
14000
9000
26500
22000
16000
14000
9000
24000
21000
15500
13000
9000
18900
20000
15000
12100
8800
17000
14500
11300
8600
13800
14000
10500
8300
12000
13000
9700
8000
10000
8600
7500
7900
7600
6800
6500
6000
5400
5200
4400
4400
3700
3200
2650
0
0
0
0
0
0
6.1
12.2
18.3
24.4
12
5
5
3
3
70 t main hook

12

QY75V532/27Y
Unit: Metric kg

Table 11
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
I
II
Reevings
Hook

Main boom (m)


With 2 t moveable counterweight, telescopic cylinder I completely extended and
outriggers intermediately extended, over side and over rear
11.6
15.6
19.6
25.7
31.8
37.9
44.0
60000
50000
40000
50000
45000
40000
40000
40000
40000
28000
35000
35000
35000
28000
32800
32000
31500
27000
26500
25700
25200
26000
18000
21900
21200
20800
22200
18000
18500
17800
17500
18800
18000
17000
15200
14900
16200
17000
14000
14000
13100
12800
14000
14800
14000
13000
12700
12300
13500
13000
13500
10000
9900
9700
10800
10400
12000
10000
7900
7600
8700
9500
9900
9200
5900
5800
6800
7400
8000
7600
5000
4800
5900
6500
7000
7300
3000
4000
4700
5100
5400
2600
3400
3800
4100
2400
2800
3100
1700
2100
2300
1500
1700
0
4.0
8.0
8.0
8.0
8.0
8.0
0
0
0
6.1
12.2
18.3
24.4
12
9
9
5
5
3
3
70 t main hook

13

QY75V532/27Y
Unit: Metric kg

Table 12
Working
radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
I
II
Reevings
Hook

Main boom (m)


With 2 t moveable counterweight, telescopic cylinder I and outriggers intermediately
extended, over side and over rear
11.6
15.6
21.7
27.8
33.9
40.0
60000
50000
50000
45000
28000
40000
40000
28000
35000
35000
28000
32800
32000
27000
18000
26500
25700
26000
18000
21900
21200
22900
18000
18500
17800
19400
17500
14000
17000
15200
16700
17000
14000
14000
13100
14600
15400
14000
13000
12700
13800
13600
13500
9500
10000
9900
11200
10800
12300
9000
7900
9200
9800
10000
8500
5900
7500
8100
8500
8100
5000
6300
6900
7300
7600
4300
4900
5300
5600
3500
3900
4500
3000
3300
2200
2400
1800
0
4.0
4.0
4.0
4.0
4.0
0
0
6.1
12.2
18.3
24.4
12
9
5
5
3
3
70 t main hook

14

QY75V532/27Y
Unit: Metric kg

Table 13
Working radius
(m)
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5
8.0
9.0
10.0
11.0
12.0
14.0
16.0
18.0
20.0
22.0
24.0
I
II
Reevings
Hook

Main boom (m)


With 2 t moveable counterweight, telescopic cylinder I completely retracted
and outriggers intermediately extended, over side and over rear
11.6
17.7
23.8
29.9
36.0
60000
28000
50000
28000
40000
28000
17800
35000
28000
17600
32800
27000
17400
14000
26500
26000
17200
14000
21900
23800
17000
14000
18500
20200
16800
14000
17000
17500
16500
14000
9000
14000
15300
16000
14000
9000
13000
14500
14200
13000
9000
10000
11800
11400
12000
8800
9800
10400
10500
8600
8000
8800
8800
8300
6800
7400
7800
8000
5400
5700
5900
4000
4300
4500
3400
3600
2600
2800
2000
2200
1700
0
0
0
0
0
0
6.1
12.2
18.3
24.4
12
5
5
3
3
70 t main hook

15

QY75V532/27Y
2.4 Lifting height chart

Lifting
height
(m)

Working radius (m)

16

QY75V532/27Y
2.5 Overall view (Unit: Metric mm)

17

QY75V532/27Y
3

Components, superstructure

3.1 Main boom and telescoping mechanism


The box-shaped main boom consists of 5 U-type sections made of low-alloy and
high-strength steel, providing the boom with excellent load bearing capacity, light deadweight,
large lateral stiffness and small end deflection. After a series of optimized design, the boom
deadweight is decreased greatly and the stress on the boom is distributed more evenly to
avoid partial distortion. Furthermore, the boom has good guidance quality and adjustability.
The telescopic boom sections are telescoped in / out via two telescoping cylinders and two
sets of boom extension / retraction rope. The telescoping cylinder 1 drives the telescopic
section 1 to telescope in / out; the telescoping cylinder 2 drives telescopic boom sections 2, 3,
and 4 to telescope in / out together with the boom extension / retraction rope. This compact
design makes the crane work reliably. Each cylinder is fitted with a balance valve.
3.2 Jib
It consists of two jib sections and is folded on the side of main boom when it is not used and
can be installed and removed by inserted pins.
Jib section 1, reducing and lattice structured, with good load bearing capacity.
Jib section 2, box-shaped, can be pulled out from jib section 1.
Jib section 1 is articulated on the head of top boom section with pins and can be assembled
below an angle of 0 or 30 to the telescopic boom according to your needs. The offset can be
conveniently changed via the pins and pull bracket.
Jib length:
Jib section 1: 9.5 m
Jib section 1 + jib section 2: 16 m
3.3 Slewing table
Single ribbed plate structured and optimized slewing table made from high-strength steel
makes the layout of articulated points of main boom and derricking mechanism more
reasonable. It also has a novel style and beautiful figure.
The engine hood is of a human-based layout.
The securing device installed in the front of the slewing table can prevent the superstructure
from slewing during driving.
3.4 Rooster sheave
It is secured at the outside of the boom head during driving.
This option is set up for rapid hoists over the boom head to improve the working efficiency
when the loads are light.
3.5 Derricking mechanism
1 front-mounted hydraulic cylinder with safety balance valve provides the boom with smooth
derricking movements from -2 to 80.
3.6 Slewing mechanism
Via the planetary gear reducer, the hydraulic motor drives the pinion gear on the output shaft
to rotate the toothed ring of slewing ring fixed on chassis frame, providing superstructure with
360 unlimited slewing.
18

QY75V532/27Y
The slewing mechanism is of controllable aligning function, which can make the load be
aligned automatically during operation. Slewing cushion valve and normally-closed brake can
ensure stable and reliable slewing operation of the crane. 4-point contact ball-type slewing
ring ensures the slewing table with super-strong load bearing capability and long service life.
3.7 Hoist mechanism
It consists of main and auxiliary winch mechanisms.
The two winch mechanisms are driven by hydraulic variable motor with built-in planetary gear
reducer to lift or lower the hook. The models of reducer for main and auxiliary winches are the
same. A brake is fitted between the motor and reducer.
The two winch mechanisms can be controlled independently and also can carry out
simultaneous movements.
The lowering limit switch is fitted on the main winch.
The built-in planetary reducer is of compact structure, light deadweight and high reliability.
Specifications for high-tensile torsion resistant hoist rope:
Diameter: 20.0 mm
Strength grade: 1960 N/mm2
Length of main hoist rope: 220 m
Length of auxiliary hoist rope: 130 m
3.8 Main and auxiliary hooks
Rotatable main hook: 70 t, with 6 pulleys, press nipple and hook safety device
Anti-rotating auxiliary hook (1 reeving): 5 t, with hook safety device
3.9 Operators cab
It is of steel-structure welded with front-mounted instrument console and adjustable seat with
headrest. It is equipped with pilot-operated joysticks, windshield wiper, washing system, air
conditioning and heater. The arrangement provides spacious operating space, reasonable
arrangement, human-based design, convenient and safe operation.
3.10 Outriggers
H-type outriggers, which are in box-shaped structure and welded of low-alloy and
high-strength steel plate, are of good sectional performance and strong load bearing
capability via Pro/E simulated design and actual-used calculation.
2-section horizontal sliding beams can be extended and retracted simultaneously with a
horizontal cylinder and wire ropes used together. Large outrigger span ensures stability of the
crane.
The outrigger pad which is mounted at the bottom of vertical cylinder can be pushed inwards
(to avoid the complete vehicle from being over-wide during driving) and pulled outwards (for
convenient operation) to greatly reduce the labor intensity. When the outriggers are
completely extended or retracted, the outrigger pad can be locked with retaining pins.
Outrigger control levers are fitted on both sides of the vehicle for controlling the outriggers to
extend or retract simultaneously or independently. Each vertical cylinder is equipped with a
two-way hydraulic lock to ensure stable and reliable operation of the crane.
In addition, the crane can work with the sliding beams intermediately extended for small
working radius operation.
The 5th outrigger is installed beneath the drivers cab. The crane can realize full range slewing
19

QY75V532/27Y
operation with the 5th outrigger set up.
3.11 Hydraulic system
The open-type hydraulic system adopts advanced pilot-operated proportional joysticks,
hydraulic proportional control system and anti-pollution bite-type fitting to ensure the high
reliability of the system. The main driving element includes variable pump and gear pump.
Thereinto, the variable pump supplies hydraulic oil for main winch, auxiliary winch, derricking
mechanism and telescoping mechanism; the gear pump supplies hydraulic oil for chassis
hydraulic system, slewing mechanism and air conditioning.
The chassis hydraulic system adopts manual multiple directional control valve to control the
horizontal and vertical cylinders movements. The new-type multiple directional control valve is
fitted with a pressure limiting valve, thus, can prevent the piston rods of horizontal cylinders
from bending.
3.12 Electrical system
Single wire system, negative grounded, 24 Volt DC.
The electrical system of the superstructure includes the devices such as /battery master
switch?, ignition starter switch, engine off button, control light Power source, warning light
Main / auxiliary winch approaching upper limit, warning light Main / auxiliary winch
approaching lower limit, warning light The 5th outrigger pressure too high, hoisting limit
switch, lowering limit switch, overload protection device, illumination, fan, windshield wiper,
horn, oil cooler fan and air conditioning etc., ensuring safe operation and providing good
working environment.
Press the emergency off switch in an emergency, then all superstructure movements are cut
off.
3.13 Safety devices
This crane is equipped with an automatic load moment limiter whose display and warning
devices are all fitted in operators cab.
If the actual load reaches 90% of the rated one, the warning light lights up and the buzzer
sends out slow acoustic warning.
If the actual load approaches 100% of the rated one, the warning light lights up, the buzzer
sends out fast acoustic warning and all dangerous movements are switched off.
The basic parameters, such as torque ratio, boom angle, boom length, working radius, actual
lifting capacity, maximum lifting capacity and maximum lifting height will be displayed on the
LCD.
This crane is also equipped with the following safety devices to ensure the crane safety:
a)

Boom angle indicator

b)

Hoisting limit switch

c)

Hook safety device

d)

Lowering limit switch

e)

The 5th outrigger overpressure protection device

f)

Two-way hydraulic lock

g)

Balance valve

h)

Relief valve

20

QY75V532/27Y
3.14 Air conditioning and heater
The operators cab is equipped with special air conditioning and heater for vehicle.
4

Specifications, chassis
Model
Type

ZLJ5455
II
WP10.375
276/2200
1460/1200 1600

Model
Engine Rated power
kW/r/min
Max. output torque N.m/r/min
Chassis

Code: ZLJ5455V3.5
Weicai Power Co., Ltd.

Comply with GB3847-2005 /


GB17691-2005 (National
Stage III)
Zoomlion Heavy Industry Science & Technology
Co., Ltd.

Limits for exhaust pollutants and


smoke

Conform to related
standard

Manufacturer

For detailed information, please refer to Technical Specifications, Special Purpose Chassis
for Truck Crane.

21

QY75V532/27Y
Appendix
Table Main purchased parts and manufacturers
Ser. No.

Description

Main valve

Main pump

Manufacturer
Changde Zoomlion Heavy Industry Science &
Technology Hydraulic Co., Ltd.
Bucher Hydraulics Remscheid GMBH
(Germany)
Linde Hydraulics Co., Ltd. (Germany)
Avic Liyuan Hydraulic Co., Ltd.
Beijing Huade Hydraulic Industrial Group Co.,
Ltd.
Shanghai Electric Hydraulics and Pneumatics
Co., Ltd.
Xuzhou Keyuan Hydraulic Co., Ltd. Tongshan
County Branch Company
Avic Liyuan Hydraulic Co., Ltd.
Beijing Huade Hydraulic Industrial Group Co.,
Ltd.
Xuzhou Keyuan Hydraulic Co., Ltd. Tongshan
County Branch Company
Xuzhou Rothe Erde Slewing Bearing Co., Ltd.

Winch motor

Winch reducer

Slewing motor

Slewing reducer

Slewing ring

Telescopic cylinder

Derricking cylinder

Hunan Teli Hydraulic Co., Ltd.


Chengdu Chenggang Hydraulic Equipment
Manufacturing Limited Company
Hunan Teli Hydraulic Co., Ltd.

10

Horizontal cylinder

Hunan Teli Hydraulic Co., Ltd.

11

Vertical cylinder
Balance valve
telescoping
mechanism
Balance valve
derricking
mechanism

Hunan Teli Hydraulic Co., Ltd.

12
13

14

Balance valve hoist


mechanism

15

Wire rope

16

Hook

17

Load moment limiter

Yantai HaoYang Machinery Co., Ltd.

Bucher Hydraulics Remscheid GMBH


(Germany)
Bucher Hydraulics Remscheid GMBH
(Germany)
Shanghai Bosch Rexroth Hydraulics and
Automation Ltd.
SANT (Shenzhen) Hydraulic Co., Ltd.
Hubei Fuxing Science and Technology Co.,
Ltd.
JULI Sling Co., Ltd.
Jiangsu SAFETY Steel Wire Rope Co., Ltd.
Wuxi Universal Steel Rope Co., Ltd.
Xianyang BOMCO Steel Tube & Wire Rope
Co., Ltd.
Shandong Hong Ruida Machinery Co., Ltd.
Xuzhou Da Changshi Construction Machinery
Co., Ltd.
Changsha Lanying Industry Co., Ltd.
Changsha WIDE Technology Development
Co., Ltd.
22

Remarks

QY75V532/27Y
Ser. No.

Description

Manufacturer

Remarks

Zoomlion Electrical Appliance Company


Hirschmann Electronics (Shanghai) Co., Ltd.
18

Operators cab assy.

Hubei Qixing Vehicle-Body Limited Company


Yangzhou Shenzhou Automobile Internal
Ornament Co., Ltd.

Note:
The equipment fitted in the crane is subject to changes due to design improvements or other
reasons. Therefore, the above table is for reference only.

23