WELCOME TO

R.D. ELECTROCIRCUITS PVT LTD

R.D. Electrocircuits Pvt Ltd

PLANT I (EMS)
Address:
GAT No. 69,
Jyotiba Nagar,
Talawade, Pune 411062
Maharashtra, India

PLANT II (PCB MFG)

Address:
S. NO:- 129/1/1,
Mumbai-Bangalore Highway, Tathwade,
Pune - 411033 Maharashtra, India

PLANT III (D & D , EMS)

Address:
Plot No A-16.
Talawade IT Park, Near Fujitsu
Talawade, Pune 411062
Maharashtra, India

R.D. Electrocircuits Pvt Ltd

Equity Share
Mr Rajesh Sultane (MD)
50% share

Mr Rahul Sultane(Director)
50% share

ISO 9001-2008 Certified

RDEPL Certified
for TS on 14th July
2015

Our Vision & Mission

OUR VISION
To be the supplier of choice in the Auto Electronics
market we serve by the year 2015-16 .

Our Vision & Mission

OUR MISSION
Our mission is to continually improve by delivering operational

excellence across the organization through:

Effective utilization of best quality practices

Employee involvement

to design & manufacture innovative electronic products to

meet the customer expectations

Quality Policy:

OUR QUALITY POLICY

We at R.D. ELECTROCIRCUITS PVT. LTD.

strive for EXCELLENCE by providing reliable & quality
products that best satisfies our customer requirements.
We shall achieve this through continual
improvement of quality management system & total
employee involvement .

Financial s

Annual Turnover Graph

Turnover in Crores
80
70

70
60
50

2011-12

40

35.51
29.65

30
20

2012-13

13.07

2013-14
2014-15

15.18

Plan For Year 2015-16

10
0
2011-12

2012-13 2013-14

2014-15

Plan For
Year 201516

% Business Share (Automotive & Non-Automotive sectors ) :

% Business Share
22.36

77.64

Automotive
Industries
Non-Automotive
Industries

Our Company Key Highlights

25 years of experience of automotives & industrial
electronics product manufacturing .

In house PCB mfg Plant

In house product design capacity
In house PCB design
Skilled & technically competent staff .
60% Employees : Skilled , 35% Employees :Semi - skilled ,

5% Employees : Unskilled

Our Engineering Strength

Our Engineering Strength

Skill Sets :
Power-train (Working with ARAI)

E-Carb ECU
Body Control
Immobilizer
Communication :
GPRS

GSM
Bluetooth
CAN

LIN

Development Cycle

Quality Management System:

Incoming :
Inspection Checklists for all components with acceptance
criteria .
In-Process :

First Piece Approval Report

Master Sample & NG Sample checking for set up approval
Process Validation for special processes
Standardization of stabilized process through SOP
Process Capability Study for critical dimensions

Customer End :
Customer Line Rejection Analysis - 8D Analysis

Quality Management System:

Problem Solving Methodologies :
8 D Analysis
7 QC Tools
QC Story

Component Search
Shainin DOE

0
0
0
0

Oct/14
Nov/14
Dec/14

0
0
0

Feb/15
Mar/15
Apr/15

Jan/15

Sep/14

Aug/14

30

Jul/14

0
Jun/14

May/14

Apr/14

Customer End NC in PPM (Year 2014-15) :

35

29

25
21

20

15

10
7

RDEPL As Tier-I Supplier In Automotive

RDEPL As Tier-I Supplier In Consumers

R&D

RDEPL Is Design House For

Automotive Product Gallery

Digital Speedo Meters

Digital Speedo Meters for HYBIRD VEHICLE

5.7 Inch TFT Display . All communication is CAN based

Automotive Two Wheeler

Product Gallery

AC Digital CDI

DC DC Digital CDI

DC - DC Digital CDI
Twin Spark Plug
Digital TCI Unit

New Invention For Two Wheeler

ICDI For Mahindra two wheeler

Key Fob For Mahindra two wheeler

Plant -1 Overview

PLANT - III
(D & D , EMS)
Address:
Plot No-A16,
Talawade IT Park.
Talawade, Pune 411062
Maharashtra, India

Plant Setup Details

SMT Machines : 3 Nos

1. SEIMENSE S-23HM (Germany) , CPH = 25000
Lowest Size (0402) and maximum Size (18.7mmx18.7mm)
2.YAMAHA MOTORS (JAPAN) (i-PULSE) , CPH = 30000 :2 Nos
Reflow :2 Nos (Lead Free Solder Compatible)
TANGTECK (Taiwan) -7 Zones , Duel Conveyor
TWS 1320 (Italy) (5 Zones )
Stencil Printers:2 Nos
1.Fully Automatic :ESE (US-1000X)
2.Semi-automatic :TWS 2550 (Italy)
AOI (KYORITSU)
ICT (KYORITSU) :2 Nos
Wave Soldering (Electronica 1 No) For leaded soldering
Wave Soldering (Electronica 1 No) For leadfree soldering
Potting Set up with Potting Machines (02Nos) , Vacuum Chamber & Curing Oven
PCB Sleeting Machine
Component Cut Bend Machines for Vertical & Horizontal Components
Environmental Chambers with Vibration Shaker
Temperature Controlled Solder Guns
6 Conveyor Line for through hole assembly.
Power alternate solution :- 50KVA DG Set
Strength of 195 Employees.

Facilities
SMT Line setup

Facilities
AOI
(Automatic Optical Inspection )

Facilities
IN CIRCUIT TESTER (ICT)

Facilities
IC PROGRAMMING

Facilities
CUTTING BENDING MACHINES

Facilities
ASSLY. (COMP. INSERTION) LINES

Facilities
WAVE SOLDERING MACHINES (2 Nos)
(EMS Technologies)
1 : ROHS (LEAD FREE Soldering) 2 :LEADED Soldering

Facilities
VISUAL INSPECTION AFTER WAVE SOLDERING

Facilities
POTTING SECTION

SINGLE NOZZEL

POTTING MACHINES

TWO NOZZELS

Facilities

VACUME CHAMBER

OVEN

Facilities
SLITTING MACHINE

AUTO ROUTING MACHINE

RDE/ROUTER/01

DVP Facilities
In-House

Environmental Chambers for

Validation Testing

Cyclic Temperature and Humidity Chamber with

Vibration Shaker

SpecificationsTemperature: -40C to 125C (steady)

Humidity: 20% to 98%

Vibration Shaker

SpecificationsMake Dynamic env solutions

Model DEV-060
Force
a) sine : 600 Kgf (peak)
b)Random: 600 Kgf (rms),
c )Shock: 1000 Kgf (peak)
Armature diameter: 180mm
Mass of armature: 6.7kg
Max acceleration ( bare table): 90 g (sine)
Max displacement: 40mm (p-p) .
Max. velocity: 1700mm/s
Armature resonance: above 3000 Hz
Frequency range: up to 3500 Hz
Shaker rotation : 90( for HST integration )
cooling : forced air
protections: Field fail, over travel, cooling interlock
over temp.
duty: continuous
payload capacity : 50 kg

Hot Chamber

Specifications:
Temperature: +5C above ambient
temperature to 125C (Steady

Cold and Hot Chamber

SpecificationsTemperature -40C to 125C (steady)

Salt Spray Test Chamber

DUST Chamber

DVP Facilities
Outsourced
EMI EMC Test - At ARAI
Water Spray Test External Lab
(SGS & Auto Cluster)

RPT Machine

Sample Size 250mm X 250mm X 200mm

PLANT - II
PCB MFG
Address:
S. NO:- 129/1/1,
Mumbai-Bangalore Highway,
Tathawade, Pune - 411033
Maharashtra, India

TYPE OF PCBS
Single Side Conventional
Double Side PTH

Multilayer upto 6 Layers

Metal Clad PCBs

Type Of PCBs Materials

CEM1
CEM3
FR2
FR4
Polyimide
RT Duroid
Poly Tetra Fluro Ethylene
Aluminium Base

PCB Plant Facilities

GIGA 8888 (8 Spindle CNC machine) 1 no

POSALUX CNC ( 5 & 6 spindles) 2 nos

CNC 1 Spindle ( BUNGARD )

CNC 1 Spindle 2 Nos. ( German Make)

V grooving machine with pin setting

Circular saw cutting machine with registration

Screen exposure Machine

Hot Roll dry film laminator with static eliminator, Fume extraction blower & table

double side

Conveyorised double side scrubbing / deburring machine with oscillation

Double side exposure machine 5KW.

Double side exposure machine 8KW.

Conveyorised double side developing machine with oscillation

Auto screen printing machine 2 Nos.

PCB Plant Facilities

Conveyorised double side PISM developing machine with oscillation

Conveyorised double side Etching machine with oscillation

Screen washing booth with mid pressure rinse

Screen drier with two compartment

Electro less plating line

Electrolytic Plating Line

Conveyorised dry film stripping without oscillation

Conveyorised double sided tin stripping machine with oscillation

Conveyorised double sided PRE HAL

HAL Machine (GYREX)

HAL Machine (EPS)

Conveyorised double sided Post HAL

Final cleaning machine

PCB Plant Facilities

WABASH Multilayer press

Universal bare board tester (BBT)

Flying probe tester (MANIA)

MANIA TOWER BBT Machine

Power Shearing Machine

Mechanical Shearing Machine 4 Nos

UV Curing Machine (HANSA)

Ovens (Digital Temperature Control) 2 Nos

Magnifying Lens 200X 2 Nos

Magnifying Lens 20X 10 Nos

Digital Copper Thickness Tester

Power alternate solution :- 125KVA DG Set

PCB Plant Facilities

POSALUX CNC MACHINES (2 Nos)

PCB Plant Facilities

CNC SECTION (8 SPINDLE GIGA M/C)

PCB Plant Facilities

PLATING SECTION

PCB Plant Facilities

PHOTO PRINTING SECTION- (EXPOSING)

PCB Plant Facilities

CONVEYORISED STRIPPING / ETCHING SECTION

PCB Plant Facilities

SURFACE PLATING SECTION

PCB Plant Facilities

ROUTING PROCESS

PCB Plant Facilities

BBT SECTION (UTRON)

PCB Plant Facilities

BBT SECTION (SPEEDY & MANIA TOWER)

PCB Plant Facilities

PACKING MACHINE

Awards & Recognitions :

We got the first prize (Winner) in the Co-Creation Competition2012 organized by Mahindra & Mahindra for their tier-II
suppliers from all over India in the category of
Human Error Prevention projects.

Awards & Recognitions :

Receiving award from Dr. Pavan Goenka , (Mahindra & Mahindra Ltd)
during PGDQM Certification (Six Sigma Green Belt) .