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LIFTING PAD EYE DESIGN

1 DESIGN CONDITIONS
PSling

Factor on Gross Weight

Wf

Factor for COG Envelope

CG

Dynamic Amplification Factor

DAF

Skew Load Factor

SLF

Consequence Factor

CF

Sling angle to horizontal plane

Sling alignment angle to padeye

Max Static Sling Force base on Gross Weight


Padeye design force

2 DIMENSION & MATERIALS


Considering Green Pin shackle, 250 tonne shackle
Plate Materials

API Spec 2Y/2W or Equal

Yield Strength

Fy =

345

N/mm2

Pin Diamater

Dp =

120

mm

Jaw Width

W=

170

mm

Inside length of shackle

S=

540

mm

Padeye hole diameter

Dh =

126

mm

Hole center to deck

Hh =

292

mm

Main plate radius

Rm =

280

mm

Hole to main plate left

Lm1 =

375

mm

Main plate length

Lm =

750

mm

Main plate thickness

Tm =

60

mm

Cheek plate 1 radius

Rc1 =

145

mm

Cheek plate 1 thickness

Tc1 =

30

mm

Cheek plate 1 to deck

Hc1 =

147

mm

Cheek plate 2 radius

Rc2 =

120

mm

Cheek plate 2 thickness

Tc2 =

30

mm

Cheek plate 2 to deck

Hc2 =

172

mm

Stiffener 1 thickness

Ts1 =

25

mm

Stiffener 1 width

Ws1 =

89

mm

Stiffener 1 to center

Ls1 =

170

mm

Stiffener 2 thickness

Ts2 =

25

mm

Stiffener 2 width

Ws2 =

89

mm

Stiffener 2 to center

Ls2 =

162.5

mm

Stiffener 3 thickness

Ts3 =

25

mm

Stiffener 3 width

Ws3 =

89

mm

Stiffener 3 to center

Ls3 =

340

mm

Stiffener 4 thickness

Ts4 =

25

mm

Stiffener 4 width

Ws4 =

89

mm

Stiffener 4 to center

Ls4 =

340

mm

Slotted depth to Beam

Ds =

410

mm

Beam Web thickness

Tk =

25

mm

3 STRESS CALCULATION
Horizontal force on padeye

Ph =

P*Cos1*cos2 =

Vertical force on padeye

Pv =

P*Sin =

Bearing Stress on Eye Portion

fp =

P /(Dp*(Tm+Tc1*2+Tc2*2)) =

Allowable bearing stress

Fp =

0.9*Fy =

a. Bearing stress check (Eye Portion)

(fp/Fp) =

Nominal stress check


b. Shear stress check (Eye Portion)

As = ((Rm-Dh/2)*Tm+(Rc1-Dh/2)*Tc1*2+(Rc2-Dh/2)*Tc2*2)*2 =

Shear Area on Eye Portion


Shear Stress on eye portion

fs =

P/As =

Allowable shear stress

Fs =

0.4*Fy =
(fs/Fs) =

Nominal stress check


c. Weld check for cheek plate
Electrodes Tensile Strength

Assume E70xx Electrodes


Fws =

0.3 x Electrode tensile strength

Pcheek =

P*(Tc1+Tc2)/((Tm+2*Tc1+2*Tc2)) =

Weld length of check plate

Lw1 =

Weld height required

Hw1 =

(assuming half effective area)


P/(0.707*Lw1*Fws) =

Pcheek =

P*Tc2/((Tm+2*Tc1+2*Tc2)) =

Weld length of check plate

Lw2 =

Weld height required

Hw2 =

(assuming half effective area)


P/(0.707*Lw2*Fws) =

Tensile area for padeye

A=

Tm*Lm+(Ws1*Ts1+Ws2*Ts2+Ws3*Ts3+Ws4*Ts4)*2 =

Shape center to hole center line

e=

Allowable welding shear stress


Cheek Plate 1:
Force taken by each cheek plate

Weld height for cheek plate


Cheek Plate 2:
Force taken by each cheek plate

Weld height for cheek plate

d. Tensile and bending stress check

("+" means shape center on right, "-" means on left)


Out plane inertia moment (Ixx):
Out plane inertia moment

Ixx =

In plane inertia moment(Izz):


In plane inertia moment

Izz =

Force for out plane

Po =

0.05*P + P*cos1*sin2 =

In plane bending moment

Mi =

Ph*Hh =

Out plane bending moment

Mo =

Po*Hh =

Stress Check for Point A


Tensile stress

fa =

Pv/A =

In plane bending stress

fbi =

Mi*(Lm/2 + abs(e))/Izz =

Out plane bending stress

fbo =

Mo*(Tm/2 )/Ixx =
(fa/0.6Fy)+(fbi/0.66Fy)+(fbo/0.66Fy) =

Nominal stress check


Von Mises stress
Von Mises check

fvon =

((fa+fbi+fbo)2+3*fsi2)0.5 =
fvon / (0.8*Fy) =

Stress Check for Point B


Tensile stress

fa =

In plane bending stress

fbi =

Mi*(Ls3+Ts3 + e)/Izz

Out plane bending stress

fbo =

Mo*(Ws1+Tm/2 )/Ixx =

(fa/0.6Fy)+(fbi/0.66Fy)+(fbo/0.66Fy) =

Nominal stress check


Von Mises stress

Pv/A =

fvon =

((fa+fbi+fbo)2+3*fso2)0.5 =
fvon / (0.8*Fy) =

Von Mises check


Stress Check for Point C
Tensile stress

fa =

Pv/A =

In plane bending stress

fbi =

Mi*(Ls4+Ts4 - e)/Izz

Out plane bending stress

fbo =

Mo*(Ws1+Tm/2 )/Ixx
(fa/0.6Fy)+(fbi/0.66Fy)+(fbo/0.66Fy) =

Nominal stress check


Von Mises stress

fvon =

((fa+fbi+fbo)2+3*fso2)0.5 =
fvon / (0.8*Fy) =

Von Mises check


e. Padeye Shear Stress Check (Main Plate and Stiffener)
Main Plate:
Shear stress in horizontal

fsh1 =

Shear stress in vertical


Total shear stress

Ph/(Lm*Tm) =
fsv1 = 0.5Pv/(Ds+Hh)/Tm + Ph*(Hh+Ds/2)*(Lm)/(Ds+Hh)/Tm =

fst1 =

(fsv12+fsh12)1/2 =
fst1/Fs =

Nominal Stress check


Stiffener Plate:
Shear Stress

fso =

Po/(Ts1*Ws1+Ts2*Ws2+Ts3*Ws3+Ts4*Ws4)/2 =
fso/Fs =

Nominal Stress check

f. Slotted Beam Shear Stress Check (Check for Main Plate is in Section E):
As =
(Ds*Tk*2)+(2*Ds*Ts1)+(2*Ds*Ts2)+(2*Ds*Ts3)+(2*Ds*Ts4) =
Shear area
Shear stress in vertical

fsv2 =

Shear stress in horizontal

fsh2 =

Total shear stress

fst2 =

Pv/As + Ph*(Hh+Ds/2)*(Lm)/(As/2) =
Ph/As =
(f

+fsh22)1/2 =

2
sv2

fst2/Fs =

Nominal Stress Check

4. HERTZ STRESS CALCULATION(Applicable when Pin hole dia is more than 4% of Pin dia)
Diameter of the cylinder (Ref. roarks
formula for stress and strain Table
14.1)

KD=

Dh*Dp/(Dh-Dp)

NOTE:- Assumption : youngs modulus and poisson's ratio of both padeye and pin same
No.of cheek plate 1

nc1=

No.of cheek plate 2

nc2=

Unit load on padeye

F=

Young's modulus value

E=

Actual Hertz stress

hs=

0.591*Sqrt(F*E/KD)

Allowable Stress

Hs=

2*Fy

Nominal stress check

P/(Tm+nc1*tc1+nc2*tc2)

hs/Hs

5. WELD CALCULATION FOR LIFTING LUG (Filled Weld)


Aw=

2*(Lm+Tm)

C=

Hh

Moment

Mw=

Ph*C

Section Modulus of weld lines


subjected to bending moment

Sw=

(Lm*Tm)+(Lm2/3)

Bending force

fb=

Mw/Sw

Tension or Compressive force

ft=

Pv/Aw

Shear force

fv=

Ph/Aw

Length og weld
Distance from Hole center to bottom
of lifting lug

Resultant Force

fr=

Sqrt((ft+fb)2+fv2)

Weld size

D=

fr/(1.856*Min.Safety factor = 3)

1556.10

kN

2864.97

kN

1
1.03
1.1
1.25
1.3
89

Deg

Deg

49.81

kN

2864.54

kN

132.64

N/mm2

310.5

N/mm2

0.43

< = 1, OK

42720.00

mm2

67.06

N/mm2

138

N/mm2

0.49

< = 1, OK

480

N/mm2

144

N/mm2

954.99

kN

650.76

mm

14

mm

18

mm
OK

477.50

kN

376.99

mm

12

mm

16

mm
OK

62800

mm2

mm

124043933

mm4

3500659034

mm4

147.61

kN

14544.6466128

kN-mm

43101

kN-mm

0.046

kN/mm2

0.002

kN/mm2

0.010

kN/mm2

0.273

< = 1.0, OK

0.058

kN/mm2

0.209

< = 1.0, OK

0.046

kN/mm2

0.002

kN/mm2

0.041

kN/mm2

0.409

< = 1.0, OK

0.089

kN/mm2

0.322

< = 1.0, OK

0.046

kN/mm2

0.002

kN/mm2

0.041

kN/mm2

0.409

< = 1.0, OK

0.090

kN/mm2

0.325

< = 1.0, OK

0.001

kN/mm2

0.035

kN/mm2

0.035

kN/mm2

0.252

< = 1.0, OK

0.008

kN/mm2

0.060

< = 1.0, OK

102500

mm2

0.029

kN/mm2

0.000

kN/mm2

0.029

kN/mm2

0.207

< = 1.0, OK

2520.000

mm

han 4% of Pin dia)

2
2
15.917

kN/mm

205
672.494

kN/mm2
N/mm2

690.000

N/mm2

0.975

< = 1.0, OK

1620.000

mm

292.000

mm

14544.647

kN-mm

46200.000

mm2

0.315

kN-mm
kN-mm
kN-mm

1.768
0.031

2.083

kN-mm

11.600

mm

SPREADER BAR TOP PAD EYE DESIGN

1. Design Condition:
Maximum Sling Force By SACS (Dynamic load factor 2.13 included)
Angle for Sling to Deck

P
G

=
=

2.Dimension and Materials:

Considering Crosby wide body type shackle 400 tonne shackle


Plate Materials
Yield Stress
Pin Diamater
Jaw Width
Diameter of shackle hole
Padeye hole diameter
Hole center to deck
Main plate radius
Hole to main plate left
Main plate length
Main plate thickness
Cheek plate 1 radius

=
Fy

Dp
W
S
Dh
Hh
Rm
Lm1
Lm
Tm
Rc1

=
=
=
=
=
=
=
=
=
=

Cheek
Cheek
Cheek
Cheek
Cheek

plate
plate
plate
plate
plate

1
1
2
2
2

thickness
to deck
radius
thickness
to deck

Tc1
Hc1
Rc2
Tc2
Hc2

=
=
=
=
=

Stiffener 1 thickness
Stiffener 1 width
Stiffener 1 to center
Stiffener 2 thickness
Stiffener 2 width
Stiffener 2 to center
Spreader Bar thickness

Ts1
Ws1
Ls1
Ts2
Ws2
Ls2
Ts

=
=
=
=
=
=
=

Ph
Pv

=
=

(fp= P /(Dp*(Tm+Tc1*2+Tc2*2)))

fp

Allowable bearing stress(Fp = 0.9*Fy)


Nominal stress check(fp/Fp)

Fp

=
=

As

Shear Stress on eye portion(fs=P/As)

fs

Allowable shear stress(Fs = 0.4*Fy)


Nominal stress check(fs/Fs)

Fs

=
=

Weld area required, Aw1=P*Tc1/((Tm+2*Tc1+2*Tc2)*Fs)


Weld length of check plate

Aw1
Lw1

=
=

Weld height required, Hw1=20.5*(Aw1/Lw1)


Weld height for cheek plate

Hw1

=
=

Weld area required, Aw2=P*Tc2/((Tm+2*Tc1+2*Tc2)*Fs)


Weld length of check plate

Aw2
Lw2

=
=

Weld height required, Hw2=20.5*(Aw2/Lw2)


Weld height for cheek plate

Hw2

=
=

3.Stress Calculation:
Horizontal force on padeye(Ph=P*Cos)
Vertical force on padeye(Pv=P*Sin)
A.Bearing stress check(Eye Portion)
Bearing Stress on Eye Portion

B.Shear stress check(Eye Portion)


Shear Area on Eye Portion
As= ((Rm-Dh/2)*Tm+(Rc1-Dh/2)*Tc1*2+(Rc2-Dh/2)*Tc2*2)*2

C.Weld check for cheek plate


Cheek Plate 1:

Cheek Plate 2:

D.Tensile and bending stress check


Tensile area for padeye,
A=Tm*Lm+(Ws1*Ts1+Ws2*Ts2)*2
Shape center to hole center line
("+" means shape center on right, "-" means on left)
Out plane inertia moment(Ixx):

S.No

mm

A=bxh

Centroid Yn = h/2

A * Yn

Distance
from
Neutral
axis to
individual
centroid
( -(h/2))
Y

mm2

mm

mm3

mm

1
2
3

76
600
76
SUM =

215
55
215

Out plane inertia moment

16340
33000
16340
65680

107.5
242.5
377.5
728

1756550
8002500
6168350
15927400
Ixx

135
0
135
=

In plane inertia moment(Izz):

S.No

A=bxh

Centroid Yn = h/2

A * Yn

Distance
from
Neutral
axis to
individual
centroid
( -(h/2))
Y

38
600
38

mm2
16340
33000
16340
65680

mm
19
338
657
1014

mm3
310460
11154000
10735380
22199840

mm
319
0
319
-

mm
1
2
3

430
55
430
SUM =

In plane inertia moment

Izz

Force for out plane, Po=0.05*P


In plane bending moment, Mi=Ph*Hh
Out plane bending moment, Mo=Po*Hh

Po
Mi
Mo

=
=
=

fa

fbi

fbo

a.Stress Check for Point A


Tensile stress, fa=Pv/A
In plane bending stress
fbi=Mi*(Lm/2 + abs(e))/Izz
Out plane bending stress, fbo=Mo*(Tm/2 )/Ixx
Nominal stress check
fa/0.6Fy+fbi/0.66Fy+fbo/0.66Fy

b.Stress Check for Point B


Tensile stress, fa=Pv/A
In plane bending stress

fa

fbi=Mi*(Ls1+Ts1 + e)/Izz

fbi

fbo

Out plane bending stress, fbo=Mo*(Ws1+Tm/2 )/Ixx


Nominal stress check
fa/0.6Fy+fbi/0.66Fy+fbo/0.66Fy

c.Stress Check for Point C


Tensile stress, fa=Pv/A
In plane bending stress
fbi=Mi*(Ls2+Ts2 - e)/Izz
Out plane bending stress, fbo=Mo*(Ws1+Tm/2 )/Ixx
Nominal stress check
fa/0.6Fy+fbi/0.66Fy+fbo/0.66Fy

fa

fbi

fbo

=
=

E.Shear Stress Check (Main Plate):


Shear Stress, fsi=Ph/(Lm*Tm)
Nominal Stress check, fsi/0.4Fy

fsi

=
=

Area

ft

F.Shear Along Slotted Spreader Frame Check:


Total shear area, Area=Ts*Lm
Shear Stress, ft=ph/Area

Nominal stress check, ft/0.4Fy

PREADER BAR TOP PAD EYE DESIGN

5909
65

kN
Deg

API Spec 2H Grade 50


345

N/mm2

160
220
575

mm
mm
mm

165
225
300
338
676
55
200

mm
mm
mm
mm
mm
mm
mm

55
65
0
0
0

mm
mm
mm
mm

mm

38
187.5
300
38
187.5
300
25

mm
mm
mm
mm
mm
mm
mm

2497.25
5355.37

kN
kN

223.83

N/mm2

310.5
0.72

N/mm2
<=1, OK

49775.00

mm2

118.71

N/mm2

138
0.86

N/mm2
<=1, OK

14272.95
1256.64

mm2
mm

16.06
40
OK

mm
mm

0.00
0.00

mm2
mm

0
15
OK

mm
mm

65680

mm2

mm

Iself

Itransfer
A * Y2

mm4

(b *
h3/12)

mm4

297796500
0
297796500
595593000

62943041.7
8318750
62943041.7
134204833

729797833.333333 mm4

Iself

Itransfer
A * Y2

mm4
1662774740
0
1662774740
3325549480

(b *
h3/12)

mm4
1966246.67
990000000
1966246.67
993932493

4319481973.33333 mm4

kN
295.45
561881.544440803 kN-mm
kN-mm
66476.25

0.082

kN/mm2

0.044

kN/mm2

0.003

kN/mm2

0.598

<=1.0, OK

0.082

kN/mm2

0.044

kN/mm2

0.020

kN/mm2

0.673

<=1.0, OK

0.082

kN/mm2

0.044

kN/mm2

0.020

kN/mm2

0.673

<=1.0, OK

0.067
0.487

kN/mm2
<=1.0, OK

33800

mm2

0.074

kN/mm2

0.535

<=1.0, OK

SPREADER BAR BOTTOM PAD EYE DESIGN

1. Design Condition:
Maximum Sling Force By SACS (Dynamic load factor 2.13 included)
(Take From P: 5909*sin(65)=5355)
Angle for Sling to Deck

P'

2.Dimension and Materials:

Considering Crosby wide body type shackle 400 tonne shackle


Plate Materials
Yield Stress
Pin Diamater
Jaw Width
Diameter of shackle hole
Padeye hole diameter
Hole center to deck
Main plate radius
Hole to main plate left
Main plate length
Main plate thickness
Cheek plate 1 radius

=
Fy

Dp
W
S
Dh
Hh
Rm
Lm1
Lm
Tm
Rc1

=
=
=
=
=
=
=
=
=
=

Cheek
Cheek
Cheek
Cheek
Cheek

plate
plate
plate
plate
plate

1
1
2
2
2

thickness
to deck
radius
thickness
to deck

Tc1
Hc1
Rc2
Tc2
Hc2

=
=
=
=
=

Stiffener 1 thickness (Used Thickness in Calculation: 25mm)


Stiffener 1 width
Stiffener 1 to center
Stiffener 2 thickness
Stiffener 2 width
Stiffener 2 to center
Spreader Bar thickness

Ts1
Ws1
Ls1
Ts2
Ws2
Ls2
Ts

=
=
=
=
=
=
=

Ph
Pv

=
=

(fp= P /(Dp*(Tm+Tc1*2+Tc2*2)))

fp

Allowable bearing stress(Fp = 0.9*Fy)


Nominal stress check(fp/Fp)

Fp

=
=

As

Shear Stress on eye portion(fs=P/As)

fs

Allowable shear stress(Fs = 0.4*Fy)


Nominal stress check(fs/Fs)

Fs

=
=

Weld area required, Aw1=P*Tc1/((Tm+2*Tc1+2*Tc2)*Fs)


Weld length of check plate

Aw1
Lw1

=
=

Weld height required, Hw1=20.5*(Aw1/Lw1)


Weld height for cheek plate

Hw1

=
=

Weld area required, Aw2=P*Tc2/((Tm+2*Tc1+2*Tc2)*Fs)


Weld length of check plate

Aw2
Lw2

=
=

Weld height required, Hw2=20.5*(Aw2/Lw2)


Weld height for cheek plate

Hw2

=
=

3.Stress Calculation:
Horizontal force on padeye(Ph=P*Cos)
Vertical force on padeye(Pv=P*Sin)
A.Bearing stress check(Eye Portion)
Bearing Stress on Eye Portion

B.Shear stress check(Eye Portion)


Shear Area on Eye Portion
As= ((Rm-Dh/2)*Tm+(Rc1-Dh/2)*Tc1*2+(Rc2-Dh/2)*Tc2*2)*2

C.Weld check for cheek plate


Cheek Plate 1:

Cheek Plate 2:

D.Tensile and bending stress check


Tensile area for padeye,
A=Tm*Lm+(Ws1*Ts1+Ws2*Ts2)*2
Shape center to hole center line
("+" means shape center on right, "-" means on left)
Out plane inertia moment(Ixx):

S.No

mm

A=bxh

Centroid Yn = h/2

A * Yn

Distance
from
Neutral
axis to
individual
centroid
( -(h/2))
Y

mm2

mm

mm3

mm

1
2
3

50
626
50
SUM =

215
55
215

Out plane inertia moment

10750
34430
10750
55930

107.5
242.5
377.5
728

1155625
8349275
4058125
13563025
Ixx

135
0
135
=

In plane inertia moment(Izz):

S.No

A=bxh

Centroid Yn = h/2

A * Yn

Distance
from
Neutral
axis to
individual
centroid
( -(h/2))
Y

25
626
25

mm2
10750
34430
10750
55930

mm
12.5
338
663.5
1014

mm3
134375
11637340
7132625
18904340

mm
325.5
0
325.5
-

mm
1
2
3

430
55
430
SUM =

In plane inertia moment

Izz

Force for out plane, Po=0.05*P


In plane bending moment, Mi=Ph*Hh
Out plane bending moment, Mo=Po*Hh

Po
Mi
Mo

=
=
=

fa

fbi

fbo

a.Stress Check for Point A


Tensile stress, fa=Pv/A
In plane bending stress
fbi=Mi*(Lm/2 + abs(e))/Izz
Out plane bending stress, fbo=Mo*(Tm/2 )/Ixx
Nominal stress check
fa/0.6Fy+fbi/0.66Fy+fbo/0.66Fy

b.Stress Check for Point B


Tensile stress, fa=Pv/A
In plane bending stress

fa

fbi=Mi*(Ls1+Ts1 + e)/Izz

fbi

fbo

Out plane bending stress, fbo=Mo*(Ws1+Tm/2 )/Ixx


Nominal stress check
fa/0.6Fy+fbi/0.66Fy+fbo/0.66Fy

c.Stress Check for Point C


Tensile stress, fa=Pv/A
In plane bending stress
fbi=Mi*(Ls2+Ts2 - e)/Izz
Out plane bending stress, fbo=Mo*(Ws1+Tm/2 )/Ixx
Nominal stress check
fa/0.6Fy+fbi/0.66Fy+fbo/0.66Fy

fa

fbi

fbo

=
=

E.Shear Stress Check (Main Plate):


Shear Stress, fsi=Ph/(Lm*Tm)
Nominal Stress check, fsi/0.4Fy

fsi

=
=

Area

ft

F.Shear Along Slotted Spreader Frame Check:


Total shear area, Area=Ts*Lm
Shear Stress, ft=ph/Area

Nominal stress check, ft/0.4Fy

EADER BAR BOTTOM PAD EYE DESIGN

5355

kN

90

Deg

API Spec 2H Grade 50


345

N/mm2

160
220
575

mm
mm
mm

165
225
300
338
676
55
200

mm
mm
mm
mm
mm
mm
mm

55
65
0
0
0

mm
mm
mm
mm

mm

25
187.5
300
25
187.5
300
25

mm
mm
mm
mm
mm
mm
mm

0.00
5355.37

kN
kN

202.86

N/mm2

310.5
0.65

N/mm2
<=1, OK

49775.00

mm2

107.59

N/mm2

138
0.78

N/mm2
<=1, OK

12935.68
1256.64

mm2
mm

14.56
40
OK

mm
mm

0.00
0.00

mm2
mm

0
15
OK

mm
mm

55930

mm2

mm

Iself

Itransfer
A * Y2

mm4

(b *
h3/12)

mm4

195918750
0
195918750
391837500

41409895.8
8679229.17
41409895.8
91499021

483336520.833333 mm4

Iself

Itransfer
A * Y2

mm4
1138965187.5
0
1138965187.5
2277930375

(b *
h3/12)

mm4
559895.833
1124357557
559895.833
1125477348

3403407723.33333 mm4

kN
267.77
7.378245058E-011 kN-mm
kN-mm
60247.94

0.096

kN/mm2

0.000

kN/mm2

0.003

kN/mm2

0.478

<=1.0, OK

0.096

kN/mm2

0.000

kN/mm2

0.027

kN/mm2

0.580

<=1.0, OK

0.096

kN/mm2

0.000

kN/mm2

0.027

kN/mm2

0.580

<=1.0, OK

0.000
0.000

kN/mm2
<=1.0, OK

33800

mm2

0.000

kN/mm2

0.000

<=1.0, OK

SELECTION OF SLINGS AND SHACKLE


(Bottom Spreader Bar Padeye)
1.General
The sling and shackle design due to lifting load are performed according to API RP 2A(WSD).

2. Lifting Information
For Padeye on Spreader Bar
a. Sling Force
Maximum Sling Force
(Take From SACS Excluding DAF: 2700/2.13=1268)

Fmax =
a

r
t
d
t1
t2

=
=
=
=
=

Sling Design Load


(Fd = Fmax/a)
Sling Breaking Force (Fb = Fdx4.0(safety factor = 4))

Fd
Fb

=
=

Sling type selected


Breaking load

=
=

b. Shackle Selection
(crosby wide body shackle G-2160 stock no. 1021334)
( 300 - tonne )
Jaw Width
Pin Diamater

W
D

=
=

Diameter of shackle hole

Rope Diameter

Ds

C1

C2

=
=

b.Padeye (Assumed)
Padeye Radius
Padeye Thickness
Padeye Hole Diameter
Cheek plate 1 Thickness
Cheek plate 2 Thickness
3. Sling and Shackle Design
a. Sling Selection

("Asian Lift PET Ltd. FV4124~4127 (Dia=90mm ))

4.Clearance Check
a. Clearance 1

(C1=S-Ds-r+D/2)

b. Clearance 2
(C2=(W-t)/2-t1-t2)
c. Clearance between bolt and hole

(C3=d-D)

C3

to lifting load are performed according to API RP 2A(WSD).

1268 kN
1

360
50
145
40
0

mm
mm
mm
mm
mm

1268 kN
5072 kN
517 tonnes
90 mm
566 tonnes

185 mm
133.4 mm
600.1 mm
90 mm

216.8 mm ok
27.5 mm ok
11.6 mm ok

SELECTION OF SLINGS AND SHACKLE


(Top Spreader Bar Padeye)
1.General
The sling and shackle design due to lifting load are performed according to API RP 2A(WSD).

2. Lifting Information
For Padeye on Spreader Bar
a. Sling Force
Maximum Sling Force
(Take From SACS Excluding DAF: 3003/2.13=1410)

Fmax =
a

r
t
d
t1
t2

=
=
=
=
=

Sling Design Load


(Fd = Fmax/a)
Sling Breaking Force (Fb = Fdx4.0(safety factor = 4))

Fd
Fb

=
=

Sling type selected


Breaking load

=
=

b. Shackle Selection
(crosby wide body shackle G-2160 stock no. 1021334)
( 300 - tonne )
Jaw Width
Pin Diamater

W
D

=
=

Diameter of shackle hole

Rope Diameter

Ds

C1

C2

=
=

b.Padeye (Assumed)
Padeye Radius
Padeye Thickness
Padeye Hole Diameter
Cheek plate 1 Thickness
Cheek plate 2 Thickness
3. Sling and Shackle Design
a. Sling Selection

("Asian Lift PET Ltd. ALPL-103MM-18M-1~4 (Dia=103MM))

4.Clearance Check
a. Clearance 1

(C1=S-Ds-r+D/2)

b. Clearance 2
(C2=(W-t)/2-t1-t2)
c. Clearance between bolt and hole

(C3=d-D)

C3

to lifting load are performed according to API RP 2A(WSD).

1410 kN
1

360
50
145
40
0

mm
mm
mm
mm
mm

1410 kN
5640 kN
575 tonnes
103 mm
800 tonnes

185 mm
133.4 mm
600.1 mm
103 mm

203.8 mm ok
27.5 mm ok
11.6 mm ok

Plate No
1
2
3
4
5
6
7
8
9

h
(mm)
25
25
25
25
25
25
25
25
750

b
(mm)
89
89
89
89
89
89
89
89
60

A (mm2)

X (mm)

Z (mm)

dx (mm)

dz (mm)

2225
2225
2225
2225
2225
2225
2225
2225
45000
62800

182.5
182.5
-175
-175
352.5
352.5
-352.5
-352.5
0
0.531449045

74.5
-74.5
74.5
-74.5
74.5
-74.5
74.5
-74.5
0
0

182
182
-176
-176
352
352
-353
-353
-1

75
-75
75
-75
75
-75
75
-75
0

Iz-z =

3500659034

Ix-x =

124043933

mm4

In Plane
Out Plane

0 point of cordinate X,Z is center of hole