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DME CONTROL SYSTEMS

104

Control Systems

Table of Contents
TSP and TSP Plus Temperature
Control System ........................................105-110
Touch Screen Panel, Powerful, flexible and affordable

Smart Series® Temperature
Control Systems ..................................111 to 155
RoHS/WEEE-compliant temperature
controls for hot runner systems

Valve Gate Controls................................156-162
Energy efficient, reliable and compact
hydraulic and pneumatic controls

Technical Support ..................................163-164
Customer power requirement worksheet
Breaker wattage size table
Control system repairs and returns

Online Price Guide
U.S. 800-626-6653

„

Go to www.dme.net/prices for the latest pricing guide.

Canada 800-387-6600

„

dme@milacron.com

„

www.milacron.com

Smar t Series ® TSP ™
Temperature C ontrol System
Series

POWERFUL, FLEXIBLE
AND AFFORDABLE

S. U. Doing so will cause the main circuit breaker to trip. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron. leading edge touch screen display with adjustable viewing angle ■ Automatically employed diagnostics to ensure optimal hardware configuration and performance ■ Advanced micro controller technology ■ Continuous ground fault and current measurement PLUG-AND-PLAY SYSTEM ARCHITECTURE ■ Patented “all-in-one” control card designed for reliability ■ Modular 6-zone cards. Benefits ■ Intuitive.com . zero-crossing) ROBUST.milacron.106 TSP Temperature Control System TSP Features and Benefits The TSP™ Temperature Control System optimizes injection molding performance of any hot runner system with the advanced features of a touch screen unit but within a minimal footprint. 15 amps per zone ■ Field calibration mode ■ Universal power supply TSP Temperature Control System | TSP Features and Benefits TSP USER-FRIENDLY PERFORMANCE OPTIMIZES PERFORMANCE FOR ALL HOT RUNNER SYSTEMS ■ Unique low voltage soft-start feature maximizes heater life ■ Uniform startup feature reduces scrap and energy usage ■ Proprietary adaptive auto-tuning control algorithm ■ Phase angle or burst firing modes (time proportional.com „ www. HIGH-QUALITY DESIGN ■ Compact solid metal enclosure with heavy-duty industrial connectors ■ Mold and controller protection features ■ On-board heater and thermocouple fuses ■ Portable stand available OPTIONAL 7" DISPLAY WITH ADVANCED FEATURE SET NOW AVAILABLE! IMPORTANT NOTICE: TSP Controllers are not designed to control all zones as manifold zones.

contact DME ITS-24-15 4 24 In stock ITS-30-15 5 30 Special order. zero-crossing) Overload Protection Semi-conductor fuses on both heater legs Control Modes Closed loop (auto).113˚F) Humidity Range | Ambient Temperature Range TSP Temperature Control System Degree (F or C) .3 ms at 60 Hz Control Algorithm Adaptive PID 2 with auto-tuning Software selectable Thermocouple J.com TSP Specifications 5 .45˚C (41 . contact DME ITS-12-15 2 12 In stock ITS-18-15 3 18 Special order.milacron.com „ www.text TSP Temperature Control System 107 TSP Specifications Specifications TSP™ TEMPERATURE CONTROL SYSTEM SPECIFICATIONS User Interface Full-color LCD touch screen on all HMI models Display Size 5.882˚F Output Voltage Maximum 264 VAC Supply Voltage 200/240 Delta or 380/440V 3Ø Star Supply Breaker 40A 3-phase breaker for 6. open loop (manual).to 48-zone control units Frequency 50 . 5A. contact DME ITS-36-15 6 36 Special order.and 12-zone control units 63A 3-phase breaker for 18. 230V T/C and Power Connector HAN 24e or 3 LED Indicators Fault.5˚C / 1˚F Control Accuracy +/. Scan Soft-Start with Auto-Tune Unique low voltage method for heater safety Input Protection Plug-in nano fuses on both TC legs Port (optional) USB SLOTS ITEM NUMBER # OF ZONES AVAILABILITY ITS-06-15 1 6 Special order.or K-Type.7" QVGA Calibration Accuracy 0. contact DME ITS-48-15 8 48 In stock U.472˚C or 32 . boost mode and slave mode Alarm Output Closing contact relay.5˚C / 1˚F Power Response Time 8.S. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron. contact DME ITS-42-15 7 42 Special order. max. standby.60 Hz automatic switching Up to 95% non-condensing Ground Fault Detection 40mA per zone Power Control Phase angle or burst firing modes (time proportional.0. software selectable Operating Range 0 .

com „ www.com . 800-626-6653 „ Canada 800-387-6600 „ AMPS dme@milacron.milacron.) FROM 15 AMP FRAME (S) 12 12 ZONE TC12C30G TO THERMOCOUPLE CONNECTOR FOR CONNECTIONS MTC12G TO MOLD ZONES CONTROLLER CABLES TERMINAL MOUNTING BOX MPC12C10G 12 ZONES OF CONTROL (15 AMP) + (1 each) + PTC12TBTS (1 each) + PTC12TBTS (2 each) PTC12TBTS (4 each) TC12C10G ITS-12-15 MPC12C10G 24 ZONES OF CONTROL (15 AMP) + (2 each) TC12C10G ITS-24-15 MPC12C10G + 48 ZONES OF CONTROL (15 AMP) (4 each) + TC12C10G ITS-48-15 Module Replacement Fuses (sold in packs of 5) RPM0124 ITEM ITEM NUMBER DESCRIPTION ITSTROLLEY RPM0123 POWER FUSE 15 RPM0124 TC FUSE .text TSP Temperature textControl System 108 TSP Component Ordering Information Mold Power Cables (15 AMP Max) ITEM NUMBER MPC12C10G 10 FOOT LONG MPC12C10G TO FRAME ITEM NUMBER ITEM NUMBER 20 FOOT LONG 30 FOOT LONG MPC12C20G NUMBER OF ZONES (MAX.062 U.) FROM 15 AMP FRAME (S) 12 12 ZONE MPC12C30G TO POWER INPUT CONNECTOR FOR CONNECTIONS PIC12G TO MOLD Thermocouple Cables (for 15 or 30 AMP Mainframes) ITEM NUMBER TC12C10G Control Systems blank TSP Temperature Control System Ordering Information | TSP |Component 10 FOOT LONG TC12C10G TO FRAME ITEM NUMBER ITEM NUMBER 20 FOOT LONG 30 FOOT LONG TC12C20G NUMBER OF ZONES (MAX.S.

U.com „ www. t t t t t t t t t t Automatic Leak detection Enhanced 7” Color Touch screen Storage : up to 100 Tools Full IO function card with 4 input + 4 output for communication Optional Thermocouple to monitor steel temperature and alarm if cooling is off Accuracy 0. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.01 oF Ability to control Small Mass / High Watt density nozzles Field selectable PID (parameters) to optimize control process APS technology (Adaptive Process System) SPI communication Protocol via RS232/RS485 included SLOTS # OF ZONES ITSP-12-15 ITSP-24-15 ITSP-48-15 2 4 8 12 24 48 Custom zone configurations available upon request DESCRIPTION ITEM NUMBER ITSCGR-A PCB replacement card. 6 zones @ 15 AMP 7” See reverse side for accessories ROBUST.S. HIGH-QUALITY DESIGN t $PNQBDU TPMJE NFUBM FODMPTVSF XJUI IFBWZEVUZ JOEVTUSJBM DPOOFDUPST t .com TSP Plus PLUG-AND-PLAY SYSTEM ARCHITECTURE t 1BUFOUFEiBMMJOPOFwDPOUSPMDBSEEFTJHOFEGPSSFMJBCJMJUZ t .milacron.PEVMBS[POFDBSETBNQTQFS[POF t 'JFMEDBMJCSBUJPONPEF t 6OJWFSTBMQPXFSTVQQMZ OPTIMIZES PERFORMANCE FOR ALL HOT RUNNER SYSTEMS t 6OJRVF MPX WPMUBHF TPGUTUBSU GFBUVSF NBYJNJ[FT IFBUFS MJGF t 6OJGPSN TUBSUVQ GFBUVSF SFEVDFT TDSBQ BOE FOFSHZ VTBHF t 1SPQSJFUBSZ BEBQUJWF BVUPUVOJOH DPOUSPM BMHPSJUIN t 1IBTF BOHMF PS CVSTU GJSJOH NPEFT UJNF QSPQPSUJPOBM [FSPDSPTTJOH | SMART SERIES USER-FRIENDLY PERFORMANCE t *OUVJUJWF MFBEJOHFEHFUPVDITDSFFOEJTQMBZXJUIBEKVTUBCMF WJFXJOHBOHMF t "VUPNBUJDBMMZFNQMPZFEEJBHOPTUJDTUPFOTVSFPQUJNBM IBSEXBSFDPOGJHVSBUJPOBOEQFSGPSNBODF t "EWBODFENJDSPDPOUSPMMFSUFDIOPMPHZ t $POUJOVPVTHSPVOEGBVMUBOEDVSSFOUNFBTVSFNFOU TSP Temperature Control System ITEM NUMBER .109 TSP Temperature Control System Series TSP Plus Temperature Control System Everything you loved about the original TSP controller with new enhanced features for optimal control. Doing so will cause the main circuit breaker to trip.PME BOE DPOUSPMMFS QSPUFDUJPO GFBUVSFT t 0OCPBSE IFBUFS BOE UIFSNPDPVQMF GVTFT t 1PSUBCMF TUBOE BWBJMBCMF IMPORTANT NOTICE: Smart Series Controllers are not designed to control all zones as manifold zones.

text
TSP Temperature
textControl System

110

TSP Plus Component Ordering Information
Mold Power Cables (15 AMP Max)
ITEM
NUMBER

MPC12C10G

10 FOOT LONG
MPC12C10G
TO FRAME

ITEM
NUMBER

ITEM
NUMBER

20 FOOT LONG 30 FOOT LONG
MPC12C20G

NUMBER
OF ZONES
(MAX.)

FROM 15 AMP
FRAME (S)

12

12 ZONE

MPC12C30G

TO POWER INPUT
CONNECTOR

FOR CONNECTIONS
PIC12G

TO MOLD

Thermocouple Cables (for 15 or 30 AMP Mainframes)
ITEM
NUMBER

TC12C10G

10 FOOT LONG
TC12C10G
TO FRAME

ITEM
NUMBER

20 FOOT LONG 30 FOOT LONG
TC12C20G

NUMBER
OF ZONES
(MAX.)

FROM 15 AMP
FRAME (S)

12

12 ZONE

TC12C30G

TO THERMOCOUPLE
CONNECTOR

FOR CONNECTIONS
MTC12G

TO MOLD

ZONES

Control Systems
TSP Temperature
Control System
| blank| TSP Plus

ITEM
NUMBER

CONTROLLER

CABLES

TERMINAL MOUNTING BOX

MPC12C10G

12 ZONES
OF CONTROL
(15 AMP)

+

(1 each)

+

PTC12TBTS

(1 each)

+

PTC12TBTS

(2 each)

PTC12TBTS

(4 each)

TC12C10G

ITSP-12-15

MPC12C10G

24 ZONES
OF CONTROL
(15 AMP)

+

(2 each)
TC12C10G

ITSP-24-15

MPC12C10G

48 ZONES
OF CONTROL
(15 AMP)

+

(4 each)

+

TC12C10G

ITSP-48-15
ITEM

ITEM

ITSPTROLLEY

ITSPALRMLT

Module Replacement Fuses
(sold in packs of 5)

U.S. 800-626-6653

„

ITEM NUMBER

DESCRIPTION

RPM0123

POWER FUSE

15

RPM0124

TC FUSE

.062

Canada 800-387-6600

„

RPM0124

AMPS

dme@milacron.com

„

www.milacron.com

Smar t Series ®

ROHS/WEEE-COMPLIANT
TEMPERATURE CONTROLS
FOR HOT RUNNER SYSTEMS

112

Smart Series®

RoHS/WEEE Compliant
Advanced Temperature Control for Hot Runner Systems

Capability/RoHS and WEEE Compliant
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Two-Year Warranty
Advanced Temperature Control for Hot Runner Systems

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Heavy Duty Welded Construction

Smart Series®

|

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Z

U.S. 800-626-6653

„

Canada 800-387-6600

„

dme@milacron.com

„

www.milacron.com

NPEVMFQSPWJEFTBDDVSBUFUFNQFSBUVSFDPOUSPM JODMVEJOH4NBSU4UBSU® IFBUFSESZPVUDJSDVJUSZ UIFSNPDPVQMFGBVMUEJTQMBZTBOEBVUPNBOVBMNPEFTPGPQFSBUJPO5IF44.S.com „ www. DSS1512 SSH Controller (10 AMP) 5IF44)JTBTUBOEBMPOFTJOHMF[POFDPOUSPMMFSJEFBM GPSVTFXJUIIPUTQSVFCVTIJOHTPSNBDIJOFOP[[MFT SSH1022 U. All wiring diagrams can be referenced at the end of this section.com CE COMPLIANT! Control Modules Simplified Power Hook-Up .Smart Series® 113 CE COMPLIANT! DME Mainframes and Modules comply with Electromagnetic compatibility and low voltage directives Control Modules SSM (15 and 30 AMP): 5IF44.milacron. DME went one step beyond to ensure that the power hook-up procedure goes smoothly as well. GFBUVSFTBVUPNBUJDPSNBOVBMCVNQMFTTUSBOTGFSXIJDI JOUIFFWFOUPGBUIFSNPDPVQMFGBVMU QSPWJEFT TXJUDIPWFSUPNBOVBMNPEFBUUIFQSPQFSQPXFSTFUUJOHUPDPOUJOVFNPMEJOHVOUJMUIFGBVMUDBOCF DPSSFDUFE5IJTNPEVMFDBOBMTPUSJHHFSSFNPUFTUBOECZIFBU JEMF CPPTU PGG BOEBMBSNGVODUJPOTXIFO VTFEXJUIUIF5"4NPEVMF DSS (15 and 30 AMP): 'PSUIPTFXIPSFRVJSFJOEFQFOEFOUEVBMEJTQMBZTGPSQSPDFTTBOETFUQPJOU UFNQFSBUVSFT UIF%44JTUIFJEFBMDIPJDF5IF%44NPEVMFBMTPGFBUVSFTBVUPNBUJDPSNBOVBMCVNQMFTT USBOTGFS5IJTNPEVMFJTBMTPGVMMZDPNQBUJCMFXJUIUIF5"4NPEVMFGPSTUBOECZIFBUBOEBMBSNGVODUJPOT Accessory Modules TAS: 5IF5"4NPEVMFQSPWJEFTPWFSVOEFSWJTVBMBOEBVEJCMFBMBSNT CPPTU BOETUBOECZIFBUDPOUSPM XJUIDPOUSPMNPEVMFTBTTUBUFEBCPWF5IF5"4NPEVMFDBOBDDPNNPEBUFVQUP[POFTPGDPOUSPM "MBSNJTBDUJWBUFEBUœ¡'4FFQBHFTGPSEFUBJMT SSM1512 Smart Series® NOTE: 5IF5"4BDDFTTPSZNPEVMFSFRVJSFTUIFVTFPGi. For this reason. detailed schematics for various hook-ups are provided directly on all mainframe back panels. these diagrams will help ensure safe and proper connections.'$wTUZMFDPNNVOJDBUJPOTNBJOGSBNFT  /PODPNNVOJDBUJPOTGSBNFTNBZCFVQHSBEFEPOTJUFXJUIJOTUBMMBCMFLJUT | Concern for user convenience didn’t stop with improved operation features. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron. If it is ever necessary to change the configuration.

.................................................................................................................................................................................................................... 135-136 SSM Temperature Control Modules ..................................................125 Smart Series Accessories ......................................................................................................................... 131-132 Mold Connector Pocket Layouts ......... 133-134 Terminal Mounting Boxes ........ 148-150 Alternate Cable Configuration .............................................................................................................................................126 Standard Mainframe Connector Wiring........115 SSH Single Zone Controller ........................................................................................................................................................................................................................................................155 U.................................114 Smart Series® Smart Series® Temperature Control Systems 1 Mainframe 2 Circuit Breaker/Disconnect 3 Mold Power Cable 4 Thermocouple Cable 5 Mold Power Input Connector 6 Insulated Crimp Connector 7 Thermocouple Connector 8 Terminal Mounting Boxes 9 Mainframe Blank Panels 11 Control Modules TABLE OF CONTENTS PAGE Introduction.........................................................milacron. 137-138 DSS Temperature Control Modules .................................................................................................................................................................................. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.......................................................................................................................................................................................................................................... 143-144 Replacement Parts and Service Items .................................................................................................................. 122-124 Digital Current / Voltage Monitor ................ 141-142 TAS Temperature Alarm / Standby Heat Modules .....................................................................................128 Wiring Diagram for Hot Runner Molding System and High Power Smart Series / G-Series Mold Connectors ...................................................................com „ www.......................................................................... 151-153 Terminal Box Detail & Mold Connectors – European ..................com ............................. 116-117 Single and Two-Zone Mainframes and Accessories..... 139-140 TSM Temperature Control Module with Color Touch Screen ................154 Cable Storage Basket.. 112-113 Typical System Configurations ...........................................................................................................S........................ 145-147 Input Power Wiring Diagrams .......................................................................................121 Smart Series Mainframes.127 Wiring Diagram for Hot Runner Molding System and Smart Series / G-Series Mold Connectors ....................................................129 Smart Series® | Smart Series® Temperature Control Systems 10 Module Replacement Fuses Cables and Connector Kits .......................... 118-121 Single Zone High Power Mainframes.........................

com Typical System Configurations + | + .S.com „ www.milacron.Smart Series® 115 Typical System Configurations SSM1512 DSS1512 5 Zones of Control (15 AMP) + + + MPC5C10G + PTC5TBTS MFP5G MFS512G X5 TC5C10G SSM1512 DSS1512 8 Zones of Control (15 AMP) + + + MPC8C10G + PTC8TBTS MFP8G MFS512G SSM1512 DSS1512 Smart Series® TC8C10G X8 12 Zones of Control (15 AMP) + MPC12C10G + PTC12TBTS MFP12G SSM3012 DSS3012 MFS512G TC12C10G X12 2 or 3 Zones of High Power Control (30 AMP) MTC5G + + + MPCH23C10G + + MFHP2G MFHP3G X2 or 3X SSM3012 DSS3012 PTCH23TBG MFS512G PICH23G TC5C10G 5 Zones of High Power Control (30 AMP) MTC5G + + MPCH5C10G + + + MFHP5G PTCH5TBG MFS512G X5 U. 800-626-6653 TC5C10G „ Canada 800-387-6600 „ PICH5G dme@milacron.

com .PSFBDDVSBUFUIBOBOBMPHPSWBSJBDDPOUSPMMFST #VJMUJOUIFSNPDPVQMFEJBHOPTUJDT * EFBMGPSVTFXJUIBIPUTQSVFCVTIJOH or a machine nozzle Key Features Operational Refinements t Large Digital Display -'PSFBTJFSSFBEBCJMJUZPGUFNQFSBUVSF QPXFSBOEGBVMUT t Setpoint Pushwheel  'PSTFUUJOHEFTJSFETFUQPJOUUFNQFSBUVSF  "MMPXTBEKVTUNFOUPGTFUQPJOUCFGPSFUVSOJOHQPXFSPO t AUTO % Power Display  4IPXTQPXFSPVUQVUXIJMFJO"650NPEF  *OEJDBUFTBWFSBHFQPXFSSFRVJSFNFOUPOUIFSNPDPVQMF  GBJMVSF  "EJBHOPTUJDUPPMGPSTPMWJOHQSPCMFNT t Improved SmartStart®  "NPSFHSBEVBMUFNQFSBUVSFSJTFMFBETUPBNPSFFGGFDUJWF  IFBUFSESZPVUQFSJPE  UIFSFCZFYUFOEJOHIFBUFSMJGF  4NBSU4UBSU®OPXBWBJMBCMFBTBOPQUJPOJONBOVBMNPEF t SelectiveCycle®  "WFSZIJHITQFFEQPXFSPVUQVUBQQSPBDI  &OBCMFTBDDVSBUFUFNQFSBUVSFDPOUSPMBOEMPOHFSIFBUFSMJGF t Bumpless Transfer  8IFOBUIFSNPDPVQMFGBJMVSFPDDVST PQFSBUJPOJTBVUPNBUJDBMMZ  DPOUJOVFEXJUIBMFBSOFEQPXFS  6OJRVFTPGUXBSFBDDVSBUFMZBTTJHOTQFSDFOUQPXFSTFUUJOH t Third Fuse  "MMPXTGPSEJTQMBZPGMPXUFNQFSBUVSFBMBSNXIFOUIFMPBE  GVTFTBSFCMPXO Switchable Options t Shorted Thermocouple Sensitivity Adjustment  0QFSBUJPODBOCFUBJMPSFEUPGBTUPSTMPXSFBDUJPOUJNFT  4FOTJUJWJUZDBOCFBEKVTUFEXJUIJOUFSOBMTXJUDIFT  7FSZVTFGVMGPS[POFTXJUIMPOHTUBSUVQUJNFT t Switchable °C/°F Operation  4DBMFJOEJDBUFEBUTUBSUVQ t K Type Thermocouple Support t Cut Feature  (BJODVUGFBUVSFGPSTNBMMOP[[MFTBOEIFBUFSTXJUI VOHSPVOEFEJOUFSOBMUIFSNPDPVQMFT Front Panel Digital LED Indicators BACKWARD THERMOCOUPLE SHORTED THERMOCOUPLE U. 800-626-6653 OPEN THERMOCOUPLE „ BUMPLESS TRANSFER FRONT PANEL LOCKOUT Canada 800-387-6600 TEMP MODE FAHRENHEIT „ TEMP MODE CENTIGRADE PROCESS TEMP dme@milacron.S.116 Smart Series® RoHS/WEEE Compliant Smart Series Single Zone Temperature Controller ® SSH1022/21 (10 AMP) Smart Series® | Smart Series Single Zone Temperature Controller t t t t t t t $PNQBDU &BTZUPVTF *ODMVEFTOFX JNQSPWFEBOEVOJRVFGFBUVSFT 1SPWJEFTNJDSPQSPDFTTPSCBTFE1*%DPOUSPM .com „ MANUAL % POWER LOCKOUT ERROR www.milacron.

JTTVQQMJFEXJUIDPOUSPMMFS 3 2 1 2. LED Mode Indicators: -FGU-&%JMMVNJOBUFTEVSJOHNBOVBMNPEF3JHIU-&%JMMVNJOBUFTXIFOQPXFS JTTVQQMJFEUPIFBUFS3JHIU-&%CMJOLTEVSJOH4NBSU4UBSU® 5. Setpoint Pushwheel: 5ISFFEJHJUTXJUDIQSPHSBNTTFUQPJOUJO"650NPEF3JHIUUXPEJHJUTQSPHSBN QPXFSJO. Temperature Deviation Lights: *OEJDBUFTEFWJBUJPOGSPNTFUQPJOU0VUFSMJHIUTCMJOLBUNPSFUIBOœ„' „$  GSPNTFUQPJOU CKPTIC1 3.15*$DPOOFDUTUPUIFIFBUFSBOEUIFSNPDPVQMF. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.BUJOHDPOOFDUPS $."/6"-DPOUSPMNPEF4IPXTQPXFSXIFOQSFTTFEJOUP i"650wQPTJUJPO 4FFQBHF 4.com Smart Series Single Zone Temperature Controller 1. Power Input Cord: /JOFUFFOGPPUDPSETVQQMJFTQPXFSUPDPOUSPMMFS1MVHTVQQMJFEXJUI 44) 7"$ VOJUT/PQMVHTVQQMJFEXJUI44) 3. Auto / Manual / % Auto Power Switch: 4FMFDUT"650PS. Mold Power and Thermocouple Output Connector: $.15.Smart Series® 117 RoHS/WEEE Compliant Smart Series Single Zone Temperature Controller ® SSH1022/21 (10 AMP) $POUSPMMFSJODMVEFTGPPUQPXFSDPSE NBUJOHNPMEQPXFSBOEUIFSNPDPVQMFDPOOFDUPS $. Process Temperature Display: 4IPXTQSPDFTTUFNQFSBUVSF UIFSNPDPVQMFGBVMUTBOEPUIFSPQFSBUJPOBMNPEFT %JTQMBZTQPXFSXIFOTXJUDI  JTQSFTTFEEPXO | Front Panel Controls and Indicators Smart Series® 1 CKPTM1 INCLUDED .15."/6"-NPEF 6. CONTROLLER ITEM NUMBER SSH1022 VOLTS (VAC) 240 SSH1021 120 CABLE* ITEM NUMBER MPTC10 LENGTH (FEET) 10 MPTC20 20 4 6 4FFQBHF 2 3 5 MOLD POWER AND THERMOCOUPLE CONNECTOR* ITEM NUMBER 2.S. Load Fuse Receptacles: 1SPWJEFTTBGFBOEFBTZSFQMBDFNFOUPGMPBEGVTFT U. BOEUXPTQBSFGVTFT "#$ "EEJUJPOBMDBCMFTBOEPSDPOOFDUPSTNVTUCF PSEFSFETFQBSBUFMZ4FF1BHFGPSEFUBJMFEJOGPSNBUJPOPODBCMFTBOEDPOOFDUPST Warranty: Two year (excluding triac and fuses). Power On/Off Switch: $POUSPMT"$QPXFSUPNPEVMF * ITEMS ORDERED SEPARATELY Rear Panel 1.milacron.com „ www.

com „ www. See page 116 DIMENSIONS BMMGSBNFT 8Y)Y% )EJNFOTJPOEPFTOPU JODMVEFDPOOFDUPSTPSIBOEMF U.14QFS[POFXIFOVTJOH ".118 Smart Series® RoHS/WEEE Compliant Smart Series Single and 2-Zone Mainframes (10 AMP max.14QFS[POF  VTF".&1PSUBCMF".1.BYJNVNTBGFPQFSBUJOHBNQFSBHFJT".) ® Single and Two-Zone 10 AMP Mainframes 5IF%.1.milacron.BJOGSBNFJTTVQQMJFEXJUI QPXFSJOQVUBOEQPXFSUIFSNPDPVQMFPVUQVUDPOOFDUPST$JSDVJUCSFBLFSQSPWJEFT TBGFUZGPSPQFSBUJPO$POUSPMNPEVMFTBOEDBCMFTBSFUPCFPSEFSFETFQBSBUFMZ NOTE: .1  4NBSU4FSJFTPS(4FSJFT5FNQFSBUVSF$POUSPM. $POOFDUPSUPIFBUFS 5IJTTJOHMF[POFDPOUSPMMFSJTJEFBMGPS VTFXJUI4USBJHIU4IPUBOE(BUF.15. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron. $POOFDUPSUPIFBUFS Single zone.PEVMFTBOEDBCMFTPSEFSFETFQBSBUFMZ. NOTE: 3FQMBDFNFOUQPXFSDPOOFDUPSTJOGSBNFBSFBMTPBWBJMBCMFPOTQFDJBMPSEFS Recommended Mold Pocket Layout (For Mold Power-Thermocouple Input Connector CKPTIC1) MFPR2G A B A: "$' 1PXFSUP.'1( 6TFSNVTUJOTUBMM"#$ ".com .BUF IPUTQSVFCVTIJOHT *ODMVEFTGSBNFBOEDPOOFDUPSTMJTUFE.1 GVTFTJOUIF".15.1NPEVMFT*GBQQMJDBUJPOXJMMESBXNPSFUIBO". single phase) ZONES ITEM NUMBERS ** VOLTS WATTS PER ZONE CONNECTORS SUPPLIED 1 MFP1G1 120 1200 (1) AC1512F (POWER IN) (1) CKPTM1 (POWER-T/C OUT) 1 MFP1G 240 2400 (1) AC2024F (POWER IN) (1) CKPTM1 (POWER-T/C OUT) 2 MFPR2G 240 2400 (1) AC2024F (POWER IN) (1) CKPTM1 (POWER-T/C OUT) B: $.BJOGSBNFTBSFEFTJHOFEGPSVTFXJUIPS".BJOGSBNF . horizontal 10 amp controllers (SSH1022/21) also available.BJOGSBNF B: $.S.1DPOUSPMNPEVMFTUPQSPUFDUUIFNBJOGSBNF Single and Two-Zone 10 AMP Mainframes (50-60 Hz.PEVMFT.''13(  MFP1G MFP1G1 A B A: "$' 1PXFSUP.BJOGSBNF  Smart Series® | Smart Series Single and 2-Zone Mainframes  "$'TVQQMJFEXJUI.

JTPO.PMEPS$.com Smart Series Single and 2-Zone Mainframe Accessories 1PXFS*OQVU$POOFDUPST 'PS. SSH1022 and SSH1021 Mold Power-Thermocouple Input Connector "4JOHMF.15.BUFTXJUI'SBNFPS$.15.Smart Series® 119 RoHS/WEEE Compliant: Smart Series® Single and 2-Zone Mainframe Accessories (10 AMP) For Use With MFP1G.15. MFPR2G.POMZ CKPTF1 CKPTM1 AC1512F „ 1 MALE 5 4 2 + 3 GPS$.milacron.-POMZ $.- W CKPTM1L AC2024F CKPTF1L ITEM NUMBER VOLTS ITEM NUMBER AC1512F 120 CKPTM1 CKPTF1 CKPTM1L CKPTF1L AC2024F 240 ITEM NUMBER ITEM NUMBER CKPTOC1 ITEM NUMBER PTC210TBGTS „ B ITEM NUMBER FEMALE 5 1 PTC210 4 3 - Terminal Mounting Boxes – Prewired (10 AMP) 5 Pin 1PXFS5IFSNPDPVQMF0VUQVU $POOFDUPS GPS.15'-.BUFTXJUI.15.PVOUJOH#PYFTQSPWJEFUIFFBTJFTUBOENPTU FDPOPNJDBMNFUIPEPGNPVOUJOHQPXFSBOEUIFSNPDPVQMF DPOOFDUPSTPOUIFNPME$POTUSVDUFEPGQMBUFEIFBWZHBVHF TUFFM FBDICPYJTQSFDVUBOEESJMMFEGPSRVJDLNPVOUJOHPG UIFCPYUPUIFNPME [POF QSFXJSFEUFSNJOBMNPVOUJOH CPYXJUIUFSNJOBMTUSJQTIPXOXJUIDPWFSQMBUFSFNPWFE  Canada 800-387-6600 „ dme@milacron.com „ www. PS$.15'- W 5FSNJOBM.BJOGSBNF#VMLIFBE U.BOE$.15*$ . MFP1G1.15'-POMZ $.BUFTXJUI$.POF1PXFS5IFSNPDPVQMF*OQVU$POOFDUPSJTBWBJMBCMFGPSNPVOUJOHJOPSPO UIFNPMEUPBDDFQUUIFQPXFSUIFSNPDPVQMFDBCMFGSPNUIFNBJOGSBNF8BUFSSFTJTUBOU  UIFDPOOFDUPSIBTBOJOUFHSBMSFUBJOJOHMBUDIGPSBTFDVSFDBCMFDPOOFDUJPOBOEOVNCFSFE TDSFXUZQFUFSNJOBMTGPSQPXFSBOEUIFSNPDPVQMFMFBEXJSFT $BOCFNPVOUFEPOUPQPGNPMEGPSVTFXJUIIPUTQSVFCVTIJOHT ITEM NUMBER CKPTIC1 Armored Mold Power-Thermocouple Cables ITEM NUMBER MPTC10 MPTC20 Replacement Connector Kits (for Controller & Cables) „ „ FEMALE POWER – T/C CONNECTORS: $.PME1PXFS5IFSNPDPVQMF$BCMFTBSFDPOTUSVDUFEPGTQFDJBMMFBEXJSFGPS VTFJOIJHIUFNQFSBUVSFFOWJSPONFOUT BOEBSFBWBJMBCMFUPDPOOFDUUIFNBJOGSBNFUPUIF DPOOFDUPSPOUIFNPME"WBJMBCMFJOMFOHUITPGPSGFFU*OUFHSBMSFUBJOJOHMBUDIFT POUIFNBJOGSBNFBOENPMEDPOOFDUJPOTQSPWJEFTFDVSFDBCMFDPOOFDUJPOT$POOFDUPS DPOGJHVSBUJPOTFOTVSFQSPQFSJOTFSUJPOPGDBCMF .15'JTPO.15.15.15$$BCMFT .BUFT8JUI$.-.POF.150$ BOE$.BJOGSBNF MALE POWER – T/C CONNECTORS: $.15'POMZ | „ Smart Series® 4JOHMF.15$$BCMFT .S.15' PS$. 800-626-6653 PTC210 2 + B GPS$.

S.PEVMFTBOEDBCMFTPSEFSFETFQBSBUFMZ PTC0110 4JOHMF.''13( | Armored Mold Power – Thermocouple Cables (15 AMP) ITEM NUMBER Smart Series® Smart Series 2-Zone Mainframes and Accessories **ODMVEFTGSBNFBOEDPOOFDUPSTMJTUFE. mates with PTC0110 or PTC0129 cables) *ODMVEFEXJUI.com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erminal Mounting Boxes – Prewired (15 AMP) 5FSNJOBM.com „ www.1 XBUUT QFS[POF'PSVTFXJUI4NBSU4FSJFTPS(4FSJFTNPEVMFT 44VQQMJFEXJUICVJMUJODPPMJOHGBO QPXFSJOQVU QPXFSPVUQVUBOEUIFSNPDPVQMFJOQVU DDPOOFDUPST$POUSPMNPEVMFTBOEDBCMFTBSFPSEFSFETFQBSBUFMZ TTWO-ZONE 15 AMP MAINFRAME (240 VAC. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.POF.''13(POMZ U. 50-60 Hz.milacron.120 Smart Series® Smart Series® 2-Zone Mainframes (15 AMP) and Accessories Two-Zone 15 AMP Mainframes T MFFPR2G 1 1SPWJEFT". SINGLE PHASE) ITEM NUMBER WATTS PER ZONE CONNECTORS SUPPLIED MFFPR2G 3500 (1) AC1240F (POWER IN) (1) AC1524M (POWER OUT) (2) M2MJ (T/C IN) AC1240F 1240F AC1524M NOTE: 3FQMBDFNFOUQBSUTJOGSBNFBSFBMTPBWBJMBCMFCZTQFDJBMPSEFS N 4FFQBHFT M2MJ FRAME DIMENSIONS: 8Y)Y% )EJNFOTJPOEPFTOPU JODMVEFDPOOFDUPSTPSIBOEMF ITEM NUMBERS DESCRIPTION AC1240F* Female 240 VAC twist-lock power input connector (mates with male frame power input) AC1524M* Male 240 VAC power output connector (mates with female frame power outputs) M2MJ* PTC2TBGTS Thermocouple mini-plug (mates with frame jack strip connector) 2 zone. pre-wired terminal mounting box with terminal strip (mounts to mold.

Smart Series® 121 Smart Series® Single Zone High Power Mainframes (30 AMP Max.) 5IF%.com „ www.1 4NBSU4FSJFTPS(4FSJFTUFNQFSBUVSFDPOUSPMNPEVMFT. 50-60 Hz.BJOGSBNFJTEFTJHOFEGPSVTFXJUI".S. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.&1PSUBCMF4JOHMF.milacron.com .BJOGSBNFJTTVQQMJFEXJUICVJMUJO DPPMJOHGBO QPXFSJOQVU QPXFSPVUQVU BOEUIFSNPDPVQMFJOQVUDPOOFDUPST$JSDVJUCSFBLFS QSPWJEFTTBGFUZGPSUIFPQFSBUPS$POUSPMNPEVMFTBOEDBCMFBSFPSEFSFETFQBSBUFMZ MFHP1G Single Zone 30 AMP Mainframes (240 VAC. Single Phase) Replacement Connectors and Accessories M2MJ Smart Series® AC1240F AC1240M Smart Series Single Zone High Power Mainframes D | FRAME DIMENSIONS: 8Y)Y% )EJNFOTJPOEPFTOPU JODMVEFDPOOFDUPSTPSIBOEMF E *Included with MFHP1G mainframe NOTE: Overall dimensions shown include allowances for hardware (assembly screws) but not connectors TERMINAL MOUNTING BOX PTCH1TBG $POOFDUPSTTIPXOBSF PSEFSFETFQBSBUFMZ D: TCS1 E: AC1240MI U.POF)JHI1PXFS.

If specified at the time of original order.BJOGSBNFTXJMMCF TVQQMJFEUPBDDFQU7"$ QIBTF XJSF )[JOQVUQPXFS8JSJOH EJBHSBN JODMVEFEPOUIFBDDFTTDPWFS  JMMVTUSBUFTUIFWBSJFUZPGPUIFSWPMUBHF QIBTFBOEMPBECBMBODJOHBSSBOHFNFOUT QPTTJCMF TVDIBT 7 QIBTF  XJSF )[  7 TJOHMF QIBTF XJSF )[ BOE 7 TJOHMFQIBTF XJSF )[  These wiring adjustments can be performed in the field to suit the requirements of the application.'1(  THERMOCOUPLE CABLE (10.'1( IBT JUTPXODPPMJOHGBO „ .'1(  BOE.S.'1(JT IJHI  „ .BJO"$JOQVU TIPXOXJMMBMXBZT CFJOCPUUPNGSBNF TFDUJPO'PSIJHIFS QPXFSSFRVJSFNFOUT  JOEJWJEVBMQPXFS JOQVUTBOEDJSDVJU CSFBLFSTDBOCF GBDUPSZJOTUBMMFEJO FBDITFDUJPOPGB TUBDLGSBNFPOB TQFDJBMPSEFSCBTJT 9" 12" WORLDWIDE WIRING CAPABILITIES 6OMFTTPUIFSXJTFTQFDJGJFE BMM 4NBSU4FSJFT.VMUJTFDUJPOGSBNF IFJHIUTBSFNVMUJQMFT PGIFJHIUTIPXO FH.) Configurations 5IFDPOGJHVSBUJPOTJMMVTUSBUFECFMPXQSPWJEFBXJEFTFMFDUJPOPG[POFDBQBDJUJFT UPTVJUNPTUDPOUSPMBQQMJDBUJPOT5IF BOE[POFGSBNFT . MOLD POWER CABLE (10.'1  BOE(  VTFJOEJWJEVBMGSBNFTFDUJPOT5IFUISV[POFGSBNFTVTF  PSGSBNFTFDUJPOT SJHJEMZGBTUFOFEUPHFUIFSJOUPPOFQSFXJSFEJOUFHSBMVOJUXIJDISFRVJSFTPOMZPOFNBJO "$QPXFSJOQVUDPOOFDUJPO5IF$VSSFOU7PMUBHFNPOJUPSPQUJPOXJMMCFGBDUPSZJOTUBMMFE XIFOPSEFSFEBUTBNFUJNFBT.'1(  .com „ www.1NPEVMFT XJUIPS XJUIPVUDPNNVOJDBUJPOT  BSFBWBJMBCMFCZTQFDJBMPSEFS U.BJOGSBNF$POUSPMNPEVMFT DBCMFT NPMEDPOOFDUPST BOEPUIFSBDDFTTPSJFTBSFPSEFSFETFQBSBUFMZ TFFUBCMFPOOFYUQBHF  Main AC power input strain relief Thermocouple input with retaining latch Smart Series® | Smart Series® Mainframes Power output with retaining latch „ &BDIGSBNFTFDUJPO .'1(  . 20 OR 30 FOOT) %JNFOTJPOEPFTOPUJODMVEF DPOOFDUPST NOTE: $PNCJOBUJPOGSBNFTUP BDDPNNPEBUFCPUIBOE ".com .122 Smart Series® Smart Series® Mainframes (15 AMP) WIDTH (W) Cooling Fan Smart Series® Mainframe (15 AMP Max. 20 OR 30 FOOT) ITEM NUMBER W* . DME will supply the Mainframe required.milacron.'1( . 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.

5$5#(  15$5#( 8  1*$5#(  .'$1( .'$1( . QTY.5$5#(  15$5#(  20   .'1($7 5$$( $(PS$( and 5$$( $(PS$(  .S. C10=10 FT.5$5#( and .'1( .'$1( . AND CURRENT VOLTAGE TEMP. CONNECTORS (INCL.'$1( .'1($7 .'1( .'$1($7  .5$( and .5$( 24 .'$1( .1$$( $(PS$(  .1$$( $(PS$(  5$$( $(PS$(  1*$(  .5$(  . QTY.5$5#(  15$5#( and 15$5#(  .'$1( .5$( and . . O CONNECTORS POWER CONTROL MONITOR COMMUNICATIONS MONITOR (SELECT LENGTH DESIRED) (SELECT LENGTH DESIRED) CRIMP CONNECTORS) N E ITEM ITEM NUMBER ITEM ITEM NUMBER ITEM ITEM ITEM ITEM QTY. CONTROL AND CURRENT VOLTAGE C10=10 FT.5$(  . C30=30 FT.com Smart Series® Mainframes .1$$( $(PS$(  20  .'1( 40 .5$5#(  15$5#( 16  1*$5#(  .'$1($7 . 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.'$1($7 28 .1$$( $(PS$(  .5$5#(  15$5#(  48 1*$5#(  1*$5#( ITEM NUMBER  1*$5#(  QTY.'$1($7 .5$5#(  15$5#( and 15$5#(  .'1( .'$1($7 .'1( .'1( .5$( and .1$$( $(PS$( and .5$( .'$1( .1$$( $(PS$( and .1$$( $(PS$(  5$$( $(PS$(  1*$(  . QTY.'1($7 .'1($7 | . ITEM NUMBER QTY.  32 36 40  1*$5#(    15$5#( and 15$5#(  .'1($7 .5$5#(   15$5#( and 15$5#( 1*$5#( 24  1*$5#( 28  1*$5#(   Z O N E S (A) FOR POWER INPUT CONNECTORS QTY.'$1($7    1*$( and 1*$(  .5$5#( and .5$(  .'1( .'$1($7  .'$1($7       NOTE:'PSEFUBJMTPODBCMFTBOEDPOOFDUPST TFFQBHFT Terminal Mounting Boxes ORDER ITEMS A and B or C ORDER ITEMS A and B or C Z O N E S (A) FOR POWER INPUT CONNECTORS (B) FOR THERMOCOUPLE CABLES CONNECTORS (C) COMBINATION POWER & TC QTY.1$$( $(PS$( and .5$( and .'1( 36 .5$5#( and .'1($7 .1$$( $(PS$(  5$$( $(PS$(  1*$(  .'1( .'$1( .5$5#( and .'1( Smart Series® 8 12 .5$5#(  15$5#(  .'$1( .5$(  .5$(   1*$( and 1*$(   5$$( $(PS$( and 5$$( $(PS$(   .'1( . C20=20 FT.'$1($7   32 .'1($7 .'$1($7  .5$( and .1$$( $(PS$(  5$$( $(PS$(  1*$(  .5$5#( and .5$5#(  15$5#(  .1$$( $(PS$(  5$$( $(PS$(  1*$(  .'1( 48 .1$$( $(PS$( and .5$5#(  15$5#( and 15$5#(   .1$$( $(PS$(  5$$( $(PS$(  1*$(  .'$1( .'1($7 . C30=30 FT. ITEM NUMBER  1*$5#( (B) FOR THERMOCOUPLE CABLES CONNECTORS QTY. ITEM NUMBER QTY.'$1( .5$(  .5$(  .'$1( .'$1($7  .123 Smart Series® Smart Series® Mainframes (15 AMP) SMART SERIES MAINFRAMES Optional Current Voltage Monitor is Factory Installed in CV-Style Frames CABLES AND MOLD CONNECTORS REQUIRED (Not included with Mainframes and Must be Ordered Separately) MOLD POWER CABLES THERMOCOUPLE CABLES MOLD POWER INPUT Z “MFP” TYPE FOR “MFP” TYPE WITH “MFCP” TYPE FOR “MFCP” TYPE WITH THERMOCOUPLE TEMP. C20=20 FT.1$$( $(PS$(  5$$( $(PS$( and 5$$( $(PS$(  1*$( and 1*$(  . ITEM NUMBER 5  1*$5#(  .milacron.'1($7 .'1($7 .1$$( $(PS$(  5$$( $(PS$( and 5$$( $(PS$(  1*$( and 1*$(  .'1($7 .5$( .'$1($7   44 .1$$( $(PS$( and .'1($7 . S NUMBER (CV-STYLE) NUMBER (CV-STYLE) NUMBER NUMBER NUMBER NUMBER 5 .5$(   1*$( and 1*$(   5$$( $(PS$( and 5$$( $(PS$(   .com „ www.5$5#(  44 ITEM NUMBER (C) COMBINATION POWER & TC  NOTES: $PNCJOBUJPOUFSNJOBMNPVOUJOHCPYFTBSFBWBJMBCMFXJUIDPOOFDUPSTQSFXJSFEUPUFSNJOBMTUSJQT4FFQBHFGPSEFUBJMT  4FFQBHFGPSEJNFOTJPOBMEFUBJMT'PSCFMPXGMVTINPVOUJOHPGDPOOFDUPST TFFNPMEQPDLFUMBZPVUTPOQBHFT 4FFQBHFGPSDVSSFOUWPMUBHFNPOJUPS U.1$$( $(PS$(  5$$( $(PS$(  1*$(  .5$( 16 .5$5#(  15$5#( 12  1*$5#(  .

124 Smart Series® Smart Series® High Power Mainframes (30 AMP) 50 AMP 3-PHASE CIRCUIT BREAKER HIGH POWER MOLD POWER CABLE (10.')1( .1$)$( $(PS$(  5$$( $(PS$(  1*$)(  . C30=30 FT.5$( 2  .'$)1( . ITEM NUMBER QTY.'$)1  UZQFGSBNFT UIFTF [POFTNBZCFVTFEGPS DPNNVOJDBUJPONPEVMFT THERMOCOUPLE CABLES C10=10 FT.')1($7 . ITEM NUMBER QTY.1$)$( $(PS$(  5$$( $(PS$(  1*$)(  .'$)1($7 5 .1 NPEVMFT XJUIPSXJUIPVU DPNNVOJDBUJPOT BSF BWBJMBCMFCZTQFDJBMPSEFS U. ITEM NUMBER .milacron. ITEM NUMBER 2  1*$)5#(  .S.')1($7 .5$( NOTE: 'PSEFUBJMTPODBCMFTBOEDPOOFDUPST TFFQBHFT Terminal Mounting Boxes NOTE: $PNCJOBUJPOGSBNFT UP BDDPNNPEBUF CPUIBOE".5$5#(  15$)5#( 4  1*$)5#(  . 800-626-6653 „ ORDER ITEMS A and B or C Z O (A) N FOR POWER INPUT CONNECTORS E ITEM S QTY.5$5#(  15$)5#( 3  1*$)5#(  . 20 OR 30 FOOT) THERMOCOUPLE CABLE (10. NUMBER (B) FOR THERMOCOUPLE CABLES CONNECTORS (C) COMBINATION POWER & TC QTY. CRIMP CONNECTORS) THERMOCOUPLE CONNECTORS QTY. CONTROL AND COMMUNICATIONS “MFCHP” TYPE WITH CURRENT VOLTAGE MONITOR ITEM NUMBER ITEM NUMBER (CV-STYLE) ITEM NUMBER ITEM NUMBER (CV-STYLE) 2 .5$5#(  15$)5#( NOTE: 4FFQBHFGPSEJNFOTJPOBMEFUBJMT'PSCFMPXGMVTINPVOUJOHPGDPOOFDUPST TFF NPMEQPDLFUMBZPVUTPOQBHFT Canada 800-387-6600 „ dme@milacron.')1( . CONTROL “MFHP” TYPE WITH CURRENT VOLTAGE MONITOR “MFCHP” TYPE FOR TEMP.'$)1( .'$)1($7 CABLES AND MOLD CONNECTORS REQUIRED (Not included with Mainframes and Must be Ordered Separately) NOTE: #MBOLQBOFMTDPWFS VOVTFE[POFTJOGSBNFT TIBEFEQBOFMTBCPWF 'PS DPNNVOJDBUJPOT . NUMBER MOLD POWER INPUT CONNECTORS (INCL. (SELECT LENGTH DESIRED) MOLD POWER CABLES Z C10=10 FT. 20 OR 30 FOOT) (USE 5-ZONE CABLE) 9" HIGH POWER MOLD POWER INPUT CONNECTOR THERMOCOUPLE CONNECTOR TERMINAL MOUNTING BOX (OPTIONAL) (14 3/16" WIDE) INSULATED CRIMP CONNECTORS (INCLUDED WITH MOLD POWER INPUT CONNECTOR) 50 AMP 3-PHASE CIRCUIT BREAKER MAINFRAME WITH CIRCUIT BREAKER DISCONNECT IS STANDARD. C30=30 FT.1$)$( $(PS$(  5$$( $(PS$(  1*$)(  3  .com „ www.')1( .'$)1($7 3 . C20=20 FT. CURRENT VOLTAGE MONITOR IS OPTIONAL 9" 5IFDPOGJHVSBUJPOTJMMVTUSBUFEBUMFGUQSPWJEF PS[POFTPG".com . ITEM NUMBER QTY.'$)1( . C20=20 FT.BJOGSBNF$POUSPMNPEVMFT DBCMFT NPME DPOOFDUPSTBOEPUIFSBDDFTTPSJFTBSFPSEFSFETFQBSBUFMZ Smart Series® | Smart Series® High Power Mainframes (20 3/16" WIDE) 70 AMP 3-PHASE CIRCUIT BREAKER SMART SERIES HIGH POWER MAINFRAMES Optional Current Voltage Monitor is Factory Installed in CV-Style Frames 9" (28 3/16" WIDE) DIMENSIONS ABOVE DO NOT INCLUDE CONNECTORS BMMGSBNFTBSFEFFQ Z O N E S “MFHP” TYPE FOR TEMP. O (SELECT LENGTH DESIRED) N E ITEM S QTY.5$( 5  .1DPOUSPMGPS IJHIFSXBUUBHFIFBUFSBQQMJDBUJPOT5IF$VSSFOU7PMUBHFNPOJUPSPQUJPOXJMMCFGBDUPSZ JOTUBMMFEXIFOPSEFSFEBUUIFTBNFUJNFBT.')1($7 .

14 PSJOQVUWPMUBHF 70-54  4.14PS 70-54JTTFMFDUFE 5. AMPS/VOLTS METER – %JHJUBMNVMUJTDBMFNFUFSQSPWJEFTBDDVSBUFSFBEJOHT PG[POFDVSSFOU ".14GVODUJPOJTTFMFDUFE 5IFNFUFSXJMMUIFOEJTQMBZUIFBNPVOUPGDVSSFOUCFJOHEFMJWFSFECZUIFTFMFDUFE NPEVMF*OQVUWPMUBHFUPUIFTZTUFNDBOCFNFBTVSFECZSPUBUJOHUIFTFMFDUPS TXJUDIUPPOFPGUIFUISFFAMJOFWPMUBHFQPTJUJPOT5IJTXJMMTFUUIFNFUFSJOUIF AWPMUBHFGVODUJPOBOEEJTQMBZUIFWPMUBHFPGUIFTFMFDUFEQIBTF 3 4 5 Current Supply To Each Zone 5PNPOJUPSUIFDVSSFOUTVQQMZUPFBDI[POF TJNQMZTFUUIFSPUBSZTFMFDUPSTXJUDI UPUIFEFTJSFENPEVMF[POFOVNCFS5IFi".POJUPSJTTJNQMFUPPQFSBUFBOEGFBUVSFTBMBSHF FBTZUPSFBEEJHJUBMEJTQMBZ&BTFPGPQFSBUJPOIBTCFFOFOIBODFECZTUSFBNMJOJOH UIFVOJUBOEFMJNJOBUJOHVOOFDFTTBSZTXJUDIFTBOEDPOUSPMT8IFOTFUUJOHUIF TFMFDUPSTXJUDIUPUIFEFTJSFE[POFOVNCFS UIFA". dme@milacron.S.com „ www.VMUJQPTJUJPOTXJUDIBVUPNBUJDBMMZTFMFDUT[POF DVSSFOUPSQIBTFMJOFWPMUBHFUPCFNPOJUPSFE'PSTZTUFNTXJUINPSFUIBO [POFT BEEJUJPOBMNFUFSBOETFMFDUPSTXJUDIQBOFMTBSFTVQQMJFE Specifications Voltmeter Range  UP7"$ GPSWPMUTZTUFNT UP7"$ GPSWPMUTZTUFNT Voltmeter Accuracy œPGSFBEJOH UP)[ Maximum Voltmeter Input 7"$ Input Voltage Ammeter Range Ammeter Accuracy 7"$ UP)[ UPUPUPANQFSFT œ!UP%VUZ$ZDMF )[ Maximum Ammeter Input "NQFSFT U. SELECTOR SWITCH – . AMPS/VOLTS INDICATOR – "QQFBSTBVUPNBUJDBMMZXIFOFJUIFS".Smart Series® 125 Smart Series® Digital Current/Voltage Monitor Streamlined Design For Improved Performance 5IFOFX$VSSFOU7PMUBHF.14wGVODUJPOJTUIFOBVUPNBUJDBMMZ TFMFDUFEBOEJTJOEJDBUFECZUIFMFUUFS"KVTUUPUIFSJHIUPGUIFOVNCFSTJOUIF EJTQMBZXJOEPX5IFNFUFSEJTQMBZTUIFDVSSFOUCFJOHEFMJWFSFEUPUIFIFBUFSMPBE JOBNQFSFT 2 Input Voltage From Each Phase | 4FUUIFSPUBSZTFMFDUPSUPUIFEFTJSFEQIBTFWPMUBHFQPTJUJPO5IJTBVUPNBUJDBMMZ TFMFDUTUIFAWPMUTGVODUJPOXIJDIJTJOEJDBUFEXIFOUIFMFUUFSA7BQQFBSTUPUIF SJHIUPGUIFOVNCFSTJOUIFEJTQMBZXJOEPX5IFNFUFSXJMMEJTQMBZUIFMJOFWPMUBHF PGUIFTFMFDUFEQIBTF Smart Series® Digital Current/Voltage Monitor 1. CIRCUIT BREAKER/DISCONNECT – "QQMJFTPSSFNPWFTQPXFSUPBMMNPEVMFT  JOUIFGSBNF 2.com .&3JTJOUIF 0/QPTJUJPO 3. 800-626-6653 „ Canada 800-387-6600 „ Smart Series® 1 NOTE: 5IF%JHJUBM$VSSFOU7PMUBHF. POWER ON LIGHT (amber) – *MMVNJOBUFTXIFO$*3$6*5#3&".POJUPS JTBGBDUPSZJOTUBMMFEPQUJPOXIJDI SFQMBDFTUIFTUBOEBSEDJSDVJU CSFBLFSEJTDPOOFDU BOEJTTVQQMJFE XIFOi$7TUZMFwNBJOGSBNFT BSFPSEFSFE See pages 123 and 124 for appropriate mainframe item numbers.milacron.

BJOGSBNFNPVOUJOHIBSEXBSFJTJODMVEFE )FBWZEVUZGMPPSTUBOEBWBJMBCMFGPSMBSHFSTZTUFNT MCSBUJOH  ITEM NUMBER RATING ."( .7" 5.com .milacron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iYwQBUUFSO 4VQQMJFEXJUI.  U.'#1( 31.  .7" 5.'4( -#4 .com „ www.'4()%GPSUIJTUSBOTGPSNFSTJ[FPSMBSHFBOEUSBOTGPSNFSTNPVOUFEGMBU NOTE: 1PXFSDBQBDJUZOFFEFEEFQFOETPOUPUBMMPBEPGTZTUFN JFOVNCFSPG[POFTBOEIFBUFSMPBEQFS[POF  | Smart Series® ITEM NUMBER Mainframe Blank Panels 6TFEUPDPWFSVOVTFE [POFTJONBJOGSBNFT 1VTIQVMMGBTUFOFST JODMVEFEJOQBOFM MFBP10G DPWFST POFAMP[POF MFBP30G DPWFST POFAMP[POF PS UXPAMP[POFT  Module Replacement Fuses Insulated Crimp Connectors (sold in packages of 5) 'PSDPOOFDUJPOPGNPMEQPXFSJOQVUDPOOFDUPSMFBET UPIFBUFSMFBET „'„$NBYJNVNUFNQFSBUVSF ITEM NUMBER AMPS "#$  "#$  ITEM NUMBER AMPS RATING "#$  )8$$ #BHPG  3&% 9  )8$$ #BHPG  #-6& )8$$ #BHPG  :&--08 ITEM NUMBER 9  .'4()% -#4 )%TUBOEOPUTIPXO 'MPPSTUBOEDPNFTXJUIQMBUFTGPS[POFGSBNFNPVOUJOH PO[POFiYwQBUUFSO 25 3/4" 28 1/4 Step-Down Transformer Kits (from 480 VAC to 240 VAC) Smart Series® Accessories 5SBOTGPSNFS. 800-626-6653 „ Canada 800-387-6600 „ NOTE: *OJUJBMTVQQMZJTQSPWJEFEXJUINPMEQPXFS JOQVUDPOOFDUPST dme@milacron.S.7" 5.126 Smart Series® Smart Series® Accessories Universal Floor Stand 3 SECTIONS 1 SECTIONS 2 SECTIONS 4 SECTIONS 46" 'MPPSTUBOE XJEUIBEKVTUT GPSBOE [POF NBJOGSBNFT 5IF6OJWFSTBM'MPPS4UBOEXJMMBDDPNNPEBUFBMMPSBNQ .7" Also Available: 5SBOTGPSNFSPOMZ 5SBOTGPSNFSBOEDBCMFTPOMZ 5SBOTGPSNFSTXJUIPUIFSWPMUBHF  PSDVSSFOUDBQBDJUJFT *TPMBUJPO5SBOTGPSNFST $POUBDU%."( ."( ."( .'#1( 31.

com .S.Smart Series® 127 Smart Series® Mainframe Connector Wiring Standard Mainframe Connector Wiring SIDE OF MAINFRAME Smart Series® | Smart Series® Mainframe Connector Wiring High Power Mainframe Connector Wiring SIDE OF MAINFRAME U.milacron.com „ www. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.

milacron.U.com . 800-626-6653 „ Canada 800-387-6600 „ dme@milacron. CHECK CONNECTIONS OF BLACK Wiring Diagram with Smart Series® Mold Connectors NOTES: "MMHSPVOETNVTUCFDPOOFDUFEUPNPMEUPFOTVSFPQFSBUPSTBGFUZ  "MMDSJNQDPOOFDUJPOTDBOCFFMJNJOBUFECZVTJOHUFSNJOBMNPVOUJOHCPYXJUIUFSNJOBMTUSJQ4FFQBHF Smart Series® BLK BLK BLACK (+) WHITE (+) BLK 128 Smart Series® Wiring Diagram for DME Hot Runner Molding System with Smart Series® Mold Connectors „ www.com | BETWEEN BLK & WHITE LEADS.S.

com BLACK WHITE NOTES: "MMHSPVOETNVTUCFDPOOFDUFEUPNPMEUPFOTVSFPQFSBUPSTBGFUZ  "MMDSJNQDPOOFDUJPOTNBZCFFMJNJOBUFE4JNQMZSFNPWFMFBETGPSN1*$DPOOFDUPSTBOEXJSFEJSFDUMZ USE OHM METER TO MEASURE BETWEENF BLACK AND WHITE LEADS .milacron. 800-626-6653 WHITE (+) BLACK (+) Smart Series® 129 Wiring Diagram for DME Hot Runner Molding System with High Power Smart Series® Mold Connectors .com „ www.„ dme@milacron.S. CHECK CONNECTIONS OF BLACK AND WHITE LEADS TO ENSURE Wiring Diagram with High Power Smart Series® Mold Connectors Canada 800-387-6600 | „ Smart Series® U.

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1'VTFTBSFQSPWJEFEPOCPUITJEFTPG"$MJOF ". 5ISFF TFWFOTFHNFOUEJHJUEJTQMBZ 5ISFF TFWFOTFHNFOUEJHJUEJTQMBZ"MTPEJTQMBZTBMBSNDPEFTBOEGMBTIJOHiwGPS„QPXFSPQFSBUJPO 3FE-&%BEKBDFOUUPQPXFSLFZGMBTIFT1SPDFTTEJTQMBZGMBTIFTiw *MMVNJOBUFTHSFFO-&%BEKBDFOUUP"VUP. (SFBUFSUIBOE# (SFBUFSUIBOE# Output Specifications Voltage Power Capability:  Output Drive: Overload Protection:  Transient Protection: Power Line Isolation: ".1BNQFSFT XBUUT!7"$ *OUFSOBMTPMJETUBUFUSJBD USJHHFSFECZ[FSP"$DSPTTJOHQVMTFT ".1'BTUBDUJOHDJSDVJUCSFBLFS EWEUBOEUSBOTJFOUQVMTFTVQQSFTTJPOJODMVEFE 0QUJDBMMZBOEUSBOTGPSNFSJTPMBUFEGSPN"$MJOFT*TPMBUJPOWPMUBHFJTHSFBUFSUIBOWPMUT Controls and Indicators Auto/Manual Selection: Setpoint Adjustment: 100% Power Selection: Power On/Off: Setpoint Display: Process Display: 100% Power Indication: Auto Indication: Manual Indication: Smart Start Indication: Shorted T/C Indication: Opened T/C Indication: Reversed T/C Indication: Temperature Deviation Indicators:   Blown Fuse Indicators: 1VTICVUUPOTXJUDIXJUI-&%JOEJDBUPSTBEKBDFOUUPTXJUDI 1VTICVUUPOVQEPXOBSSPXLFZT 1VTICVUUPOTXJUDIXJUI-&%JOEJDBUPSBEKBDFOU AMPSPDLFSTXJUDI AMP PSAMPDJSDVJUCSFBLFS BNQ #PUIBSF6- $4" 7%&approved.1OPNJOBM TJOHMFQIBTF 7"$BWBJMBCMF BNQFSFT XBUUT!7"$ XBUUT!7"$  ".BOVBMDPOUSPMPWFSSJEFTBVUPNPEF 5$CSFBLT SFWFSTFEPSTIPSUFOFEUIFSNPDPVQMFT  r0VUQVUJTJOIJCJUFEEVSJOHBMMGBVMUDPOEJUJPOT Auto and Manual Control Modes: Temperature Range: Control Accuracy: Temperature Stability: Calibration Accuracy: Power Response Time: Manual Control: Smart Start®: Maximum Smart Start Duration: Smart Start Override Temperature: 100% Power: Operational Mode Priority:   Smart Series® | Control Modules with Dual Digital Display Input Specifications Thermocouple Sensor: External T/C Residence: T/C Isolation: Cold Junction Compensation: T/C Break.BOLFZ *MMVNJOBUFTHSFFO-&%BCPWFUIFQSPDFTTEJTQMBZ 'MBTIFTi4IJwJOQSPDFTTEJTQMBZ 'MBTIFTiP1JwJOQSPDFTTEJTQMBZ 'MBTIFTiCDJwJOQSPDFTTEJTQMBZ 'JWFTFQBSBUF-&%T œ¡'¡$3FE   œ¡'¡$:FMMPX   ¡(SFFO OFPOJOEJDBUPST AMPPOMZ Electrical Power Specifications Input Voltage: Frequency: DC Power Supplies: Module Power Usage: Dimensions:  7"$.140 Smart Series® Microprocessor-Based Temperature Control Modules with Dual Digital Display DSS1512/11 (15 AMP) & DSS3012 (30 AMP) Performance Specifications 5JNFQSPQPSUJPOJOH4FMFDUJWF$ZDMF® Ambient to 999°F (537°C) œ¡' ¡$ EFQFOEFOUPOUIFUPUBMUIFSNBMTZTUFN œPGGVMMTDBMFPWFSUIFBNCJFOUSBOHFPGUP¡' UP¡$ #FUUFSUIBOPGGVMMTDBMF TFDPOET "EKVTUBCMFGSPN NBJOUBJOTPVUQVUQPXFSUPXJUIJOPGTFUQPJOU -JOFBSWPMUBHFSBNQJOH NJOVUFT ¡' ¡$) "QQMJFTQPXFSUPUIFPVUQVU4PGUXBSFTFMFDUBCMFJOIJCJUPS4 -TFDPOET r4NBSU4UBSU®QSFDFEFTBVUPNPEF r5IFSNPDPVQMF 5$ CSFBL SFWFSTFEPSTIPSUFOFE5$PWFSSJEFT4NBSU4UBSUBOEBVUPNPEFT r. *TPMBUFECZDPOUSPMDJSDVJUQPXFSTVQQMZ "VUPNBUJD CFUUFSUIBO¡'' ¡$¡$  "VUPNBUJDBMMZJOIJCJUTQPXFSUPIFBUFSVOMFTT CVNQMFTTUSBOTGFSJTJOWPLFE .FHPINT (SFBUFSUIBO¡'¡' ¡$¡$ . Reversed & Shorted Protection: Input Impedance: Input Amplifier Stability: Common Mode Rejection Ratio: Power Supply Rejection: 5ZQF+ HSPVOEFEPSVOHSPVOEFE -FTTUIBO¡' .BOLFZ *MMVNJOBUFTZFMMPX-&%BEKBDFOUUP"VUP.

18Y)Y% YYDN NOTE: 4UBOEBSE 7"$ NPEVMFTBSF  DPNQBUJCMFXJUINBJOGSBNFTXJSFE  GPSFJUIFS7"$UISFFQIBTF  TUBOEBSE PS7"$TJOHMFQIBTF FOR °C OPERATION: 4XJUDIUP¡$POGSPOUQBOFM FUSE REQUIREMENTS (15 AMP ONLY):   "#$'VTFT #VTTNBOPOMZ  NOTE:   TQBSFGVTFTJODMVEFEXJUINPEVMF WARRANTY: 5XPZFBST FYDMVEJOHUSJBDBOEGVTFT U.milacron.S.18Y)Y% YYDN ". optional) AMPS WATTS 15 3600 30 7200 „ ITEM NUMBER DSS1511 dme@milacron. )[ *OUFSOBMMZHFOFSBUFE SFHVMBUFEBOEDPNQFOTBUFE -FTTUIBOXBUUT FYDMVEJOHMPBE ".com „ AMPS WATTS 15 1800 www. standard) ITEM NUMBER DSS1512 DSS3012 Canada 800-387-6600 (120 VAC. 800-626-6653 „ Smart Series Microprocessor-Based Temperature Control Modules (240 VAC.com .

1NBJOGSBNFT | TSM15 SmartSeries® Controller with Default Settings (Factory Settings) Zone temperature Standby level Boost level Over temperature range Under temperature range Ramp Auto-Manual Extended alarms for Manual.DBOBVUPNBUJDBMMZJOWPLFCVNQMFTT USBOTGFSUPBQFSDFOUQPXFSNPEFCBTFEPOUIFMBTUWBMJEQFSDFOUBHFMFBSOFECFGPSFUIF UIFSNPDPVQMFGBJMVSF*GEFTJSFE NBOVBMCVNQMFTTUSBOTGFSNBZCFTFMFDUFE JOXIJDIDBTF BUIFSNPDPVQMFGBVMUXJMMUVSOPGGQPXFSUPUIFIFBUFSVOUJMUIFNBOVBMQFSDFOUQPXFSNPEF JTBDUJWBUFECZUIFPQFSBUPS 5IF54.6TFS.PEVMFIBTBDPMPSUPVDITDSFFOEJHJUBMEJTQMBZQSPWJEJOHSFBEPVUT GPS "DUVBM5FNQFSBUVSF $VSSFOU.JT GVMMZDPNQBUJCMFXJUIBMM4NBSU4FSJFTPS(4FSJFT®". Standby and Boost 260ºC or 500ºF 100ºC or 180ºF 75ºC or 135ºF 10ºC or 18ºF On On Off When reconfiguring your controller for a new tool or environment. 4IPVMEBOZUIJOHTFFNXSPOHXJUIZPVSOFXTFUUJOHTUIFOJUJTQPTTJCMFUPSFTUPSFUIFEFGBVMUTFUUJOHT BUBOZUJNF 1 Actual temperature (and scale) 2 Current mode shows set-point Front Panel Controls and Indicators 3 Percentage power applied 4 Current reading U.Smart Series® 141 RoHS/WEEE Compliant: Microprocessor-Based Temperature Control Modules with Color Touch Screen Display TSM-15-12 5IF54.PEF 1FSDFOUBHF1PXFSBOE$VSSFOU3FBEJOH$MPTFEMPPQ  GV[[ZMPHJD1*%DPOUSPM BOEBVUPUVOJOHPG1*%QBSBNFUFSTQSPWJEFQSFDJTFDPOUSPMFWFO VOEFSUIFNPTUBEWFSTFQSPDFTTJOHDPOEJUJPOT *OUIFFWFOUPGBUIFSNPDPVQMFGBJMVSF UIF54.net Control Modules with Color Touch Screen Display -FBL%FUFDUJPODBQBCJMJUJFT SFGFSFODF54.CPPTUMFWFMPQUJPOMJNJUTCPPTUJOHPGUIFUFNQFSBUVSFCZ¡$PS¡'UPMJNJUUIF EFHSBEBUJPOPGNBUFSJBM Smart Series® 5IF54.BOVBM .NPEVMFBMTPJODMVEFTB4NBSU4UBSU®NPEFUPTBGFMZCBLFPVUEBNBHJOHJOUFSOBM IFBUFSNPJTUVSFBUTZTUFNTUBSUVQBOEUPQSPMPOHIFBUFSMJGF'BTUPSTMPXMPBENPEFT NBZBMTPCFTFMFDUFEUPQSPUFDUTNBMMFSIFBUFSTPSDPNQFOTBUFGPSiTMPXwMPBETTVDIBT FYUFSOBMMZIFBUFENBOJGPMET"OBDDVSBUF EVSBCMFBOEGVMMGFBUVSFENPEVMF UIF54.net „ www.4NBSU4FSJFT. 800-626-6653 „ Canada 800-387-6600 „ sales@dme.S.dme. this chapter of the manual shows how to alter controller default settings to your preferred values and afterward to save them.

BLFBOPUFPGUIFBCPWFBDUJPOTPUIBUXIFOUIF DPOUSPMMFSJTGSFFZPVDBODIFDLUPTFFXIFUIFSUIFJOQVU GVTFPOUIFDPOUSPMDBSEIBTSVQUVSFE*GUIFGVTFJTHPPE UIFOZPVNBZOFFEUPDIFDLUIFXJSJOHGPSGBVMUTPSFWFO SFQMBDFUIFUIFSNPDPVQMF T/C U.net . 800-626-6653 „ Canada 800-387-6600 „ sales@dme.Smart Series® 142 RoHS/WEEE Compliant: Microprocessor-Based Temperature Control Modules with Color Touch Screen Display Individual Card Diagnostics 5IFDPOUSPMTZTUFNIBTTFWFSBMGFBUVSFTXIJDIQSPWJEFBEJBHOPTJTPGGBVMUTJOUIFDPOUSPMTZTUFN UIFUPPMIFBUFSTBOEUIFSNP DPVQMFTFOTPST *GB[POFUFNQFSBUVSFJTTFFOUPEFWJBUFGSPNUIFBDUVBMTFUUJOHCFZPOEUIFBMBSNMJNJUTUIFOUIFEJTQMBZXJMMDIBOHFUP8IJUF UFYUJO3FECPYBOEHFOFSBUFBSFNPUFBMBSN The following is a list of alarm conditions that may be detected and which will also activate the output contacts.S.FBOXIJMF BMMDJSDVJUTPOUIFIFBMUIZQIBTFT XJMMDPOUJOVFUPXPSLOPSNBMMZ 5IFSFJTBQIBTFEFUFDUJPODJSDVJUPOFBDI5.net „ www. Smart Series® | Control Modules with Color Touch Screen Display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å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åSJOHUIFUSJBD *GUIFQIBTFEFUFDUJPOGBJMTPOPOFPSUXPQIBTFTUIFOUIFSFJT OPQVMTFUPVTFUPNFBTVSFQIBTFBOHMFBOEUIF-*/&FSSPSNFT TBHFJTHFOFSBUFE.dme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

Alarm Relay Connector 1SPWJEFTSFMBZDPOUBDUTGPSVTFXJUISFNPUFFRVJQNFOU  .milacron."-SFTUPSFTBMMNPEVMFTUPUIFJSFTUBCMJTIFETFUQPJOUT t5IFVTFSDBOTFMFDU*%-&GPSUFNQPSBSZMPXFSJOHPGBMM[POFTUPQSFWFOUNBUFSJBMEFHSBEBUJPO t5IJTGFBUVSFDBOCFVTFEUPLFFQIFBUFSTXBSNFOPVHIUPQSFWFOUBCTPSQUJPOPGNPJTUVSF Smart Series® NORMAL / IDLE .BUJOHDPOOFDUPSJTTVQQMJFE 6."-UP*%-& 4UBOECZ)FBU t*O*%-& UIFNPEVMFTXJMMBEKVTUUPBTFUUJOHPG„$ ¡'   &YDFQUJPOT44.BOE44. System Control Switch: "DUJWBUFTUIF0'' *%-&BOE#0045NPEFJOBMM  DPNQBUJCMFNPEVMFT 7.BOE44.DBOCFQMBDFEJOUP#0045BOE0'' t#0045XJMMSBJTFUIFTFUQPJOUPGUIFNPEVMFCZ  PS t0''TIVUTPGGQPXFSUPUIFIFBUFSCVUBMMPXTUIFVTFSUPNPOJUPSDPPMEPXOPGUIF  IPUSVOOFSTZTUFN t&BDI44.DBOCFJOEJWJEVBMMZQSPHSBNNFEUPSFTQPOEUP0''  *%-&BOE#0045DPNNBOET t5IFVTFSDBORVJDLMZESJWFBMMOP[[MF[POFTJOUP#0045UPPQFOGSP[FOHBUFT Front Panel Controls and Indicators 1.BEKVTUUPBTFUUJOHPG„$ ¡'  t. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.PWJOHUIFSPUBSZTXJUDICBDLUP/03. Power On Indicator: -&%JMMVNJOBUFTXIFOQPXFSJTBQQMJFEUPUIFNPEVMF 2. Alarm Indicator: -&%JMMVNJOBUFTXIFOBOBMBSNDPOEJUJPOJTTFOUCZBDPNQBUJCMFNPEVMF 4.S. Audible Alarm: &NJUTBMPVEBVEJCMFBMBSNXIFOUIFBMBSNTXJUDI  JTQMBDFEJOUIF  iwQPTJUJPO 0/ BOEBOBMBSNDPOEJUJPOJTTFOUCZBDPNQBUJCMFDPOUSPMNPEVMF 3. Audio Alarm On/Off Switch: 5VSOTUIFBVEJPBMBSN  POPSPGG 5.BOE44.com „ www. Power On/Off Switch: CPOUSPMT"$QPXFSUPUIFNPEVMF U. BOE44.com Temperature Alarm/System Control Modules 7 | t3PUBSZTXJUDI  QSPWJEFTSFNPUFDPOUSPMPG%44 %44 $44   44.Smart Series® 143 Temperature Alarm/System Control Modules TAS0512/11 Temperature Alarm Function 1 2 5 t1SPWJEFTBMBSNGPSPWFSPSVOEFSUFNQFSBUVSF PSEJBHOPTUJDFSSPS t1SPWJEFTWJTVBMBOEBVEJCMFJOEJDBUJPOTPGBOBMBSN t5IFBVEJCMFBMBSN  DBOCFUVSOFEPOPSPGGXJUITXJUDI   t3FMBZDPOUBDUT  BSFQSPWJEFEUPBMMPXIPPLVQPGSFNPUFFRVJQNFOUTVDIBTBMJHIU   BDPOWFZPSPSBNBDIJOFGVODUJPO t3FMBZDPOUBDUTBSFVOBGGFDUFECZUIFQPTJUJPOTXJUDI  t"OJOGJOJUFOVNCFSPG[POFTPGDPOUSPMDBOCFNPOJUPSFEBTMPOHBTUIFZBSFDPOUBJOFEXJUIJO  UIFTBNFDPNNVOJDBUJPOTTUZMFNBJOGSBNFBTUIF5"4NPEVMF 3 System Control Functions 4 6QUP[POFTDBOCFDPOUSPMMFESFNPUFMZBUPOFUJNF5IFTF[POFTNVTUCFDPOUBJOFEXJUIJO UIFTBNFDPNNVOJDBUJPOTTUZMFNBJOGSBNFBTUIF5"4NPEVMF 6 BOOST / OFF t5IF44. t$POUSPMNPEVMFTDBOBMMCFDPNNBOEFEUPSFTQPOEGSPN/03.

800-626-6653 „ Canada 800-387-6600 „ dme@milacron.com .144 Smart Series® Temperature Alarm/System Control Modules NOTE: 4UBOEBSE 7"$ NPEVMFTBSFDPNQBUJCMFXJUINBJOGSBNFTXJSFEGPSFJUIFS7"$  UISFFQIBTF TUBOEBSE PS7"$TJOHMFQIBTF6TF5"4GPS7"$PQFSBUJPO ITEM NUMBER TAS0512 240 VAC FUSE REQUIREMENTS:  "#$GVTFT/05&  TQBSFGVTFTJODMVEFEXJUINPEVMF TAS0511 120 VAC WARRANTY: 5XPZFBST FYDMVEJOHGVTFT  VOLTS NOTE: 5"4NPEVMFJTOPUDPNQBUJCMFXJUIPMEFS$44((PS%44((NPEVMFT TAS Module Compatibility FUNCTIONS ALARM IDLE MODULE MODULE BOOST OFF BOOST BOOST 5IFi#0045wTFUUJOHJTUIF/03."-TFUQPJOUQMVT  PSGPSFYBNQMF  iGTFUQPJOU„'BOE#0045JT UIFO#0045UFNQFSBUVSF„' NORMAL NORMAL Remote Control Functions i/03.com „ www.S."-wPQFSBUJPOJTBTUIPVHI UIF5"4NPEVMFJTOPUQSFTFOU IDLE i*%-&w 4UBOECZIFBU SFEVDFTIFBUUP„'PS„' IDLE 93˚C (200˚F) or 100˚C (212˚F) i0''wDVUTQPXFSUPUIFIFBUFS 5IFVTFSDBONPOJUPSDPPMEPXO OFF AMBIENT | Smart Series® OFF CSS1502/01 CSS3002 SSM15G SSM15G1 SSM30G SSM1502/01/12/11 SSM3002/12 DSS1502/01/12/11 DSS3002/12 TSM1512 Temperature Alarm/System Control Modules FUNCTIONS ALARM IDLE BOOST TIME Upgrade Kits For Converting to Communications Mainframes ITEM NUMBER MAIN FRAME ITEM NUMBER MAIN FRAME CIK4 4-ZONE CIK28 28-ZONE CIK5 5-ZONE CIK32 32-ZONE CIK7 7-ZONE CIK36 36-ZONE CIK8 8-ZONE CIK40 40-ZONE CIK11 11-ZONE CIK44 44-ZONE CIK12 12-ZONE CIK48 48-ZONE CIK16 16-ZONE CIK2HP 2-ZONE HIGH POWER CIK20 20-ZONE CIK3HP 3-ZONE HIGH POWER CIK24 24-ZONE CIK5HP 5-ZONE HIGH POWER U.milacron.

11PXFS$BCMFT $."( 1PXFS0VUQVU.POF".11PXFS$BCMFT $.JUGPSBMM.JUGPSBMM.1.milacron.JUGPS.S.JUGPSBMMPS.PME1PXFS*OQVU$POOFDUPS TFFQBHF .5'( C D E .POF".1'$( 1PXFS0VUQVU.Smart Series® 145 Replacement Parts and Service Items for DME Smart Series® Temperature Control Systems Smart Series® | Connectors / Connector Kits (5-48 zone.PME5IFSNPDPVQMF0VUQVU$POOFDUPS TFFQBHF # .5'"( 'SBNF&OE.JUGPSBMM. 2-5 zone. 15 Amp.JUGPSBMMPS".11PXFS$BCMFT $.JUGPS.POF".PME&OE.1'$( 'SBNF&OE.1'$( .JUGPSPS.1'$( &EHF$BSE$POOFDUPS.1.com „ www.1 $.11PXFS$BCMFT $.$( 'SBNF&OE.POF".1 $.$( ( 5IFSNPDPVQMF*OQVU.JUGPSBMM.JUGPSBMMPS".PME&OE.PME&OE.BJOGSBNFT  PS".11PXFS$BCMFT $.1 $.1 $.1.POF5IFSNPDPVQMF$BCMF  PS".JUGPSBMMPS".POF5IFSNPDPVQMF$BCMF  PS".POF".POF".JUGPSBMM.com Replacement Parts for Smart Series® Temperature Control Systems NOTE: 'PSVQQFSJOTJEFDPNNVOJDBUJPOTDPOOFDUPST TFFQSFWJPVTQBHF .1'#( .PME&OE.11PXFS$BCMFT $.PME&OE.#( 'SBNF&OE.POF5IFSNPDPVQMF$BCMF  PS".1'#( ) 1PXFS0VUQVUGPSBMMPS. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.5'( .1 $.5'( .JUGPSBMM5IFSNPDPVQMF$BCMFT  PS".11PXFS$BCMFT $.1 $.'( F I U.11PXFS$BCMFT $. 30 Amp) REFERENCE LETTER DESCRIPTION ITEM NUMBER A .5.PME&OE.BJOGSBNF1$#PBSET  PS".JUGPS.11PXFS$BCMFT $.

062 AMP TC FUSE FOR TSM MODULES ONLY “NYLATCH” MODULE RETENTION PLUNGER AND GROMMET (10/PKG) . 800-626-6653 „ Canada 800-387-6600 „ dme@milacron. CIRCUIT BREAKER FOR MODULES TRIAC . 8 & 12 POWER & THERMOCOUPLE CABLE CONNECTIONS “D”.ULTRAFAST .com .TYPE BTA40800B 40 AMP 800 VOLT FOR USE ON ALL MODULES EXCEPT CSS 2200 OHM FLAME PROOF FUSIBLE LINK RESISTOR USED IN THERMOCOUPLE CIRCUIT (10/PK) USED ON ALL MODULES A/D CONVERTER FOR SSM15G.milacron. SSH-1002 AND ALL CSS MODULES U. SSM15G1.TYPE Q6040P 40 AMP 600 VOLT FOR USE ON ALL MODULES TRIAC . CIRCUIT BREAKER USED IN MFFPR2G AND MFHP1G 50 AMP 3 POLE. “F” & “G” (15 AMP CONNECTOR RATING IS EXCLUSIVE TO DME) FEMALE INSERT FOR “D”.NOTE: THESE LOWER POWER FUSES ARE RECOMMENDED FOR NOZZLES 5 AMP 250 VAC FUSE .“E” & “F” SEE PREVIOUS PAGE MALE INSERT FOR “B”.NOTE: THESE LOWER POWER FUSES ARE RECOMMENDED FOR NOZZLES 10 AMP 250 VAC FUSE . CIRCUIT BREAKER USED IN 16 THROUGH 48 ZONE & HIGH POWER MAINFRAMES SEE PREVIOUS PAGE 14 GAUGE MALE PIN FOR “B”& “F” POWER CONNECTORS (PACKAGE OF 30) SEE PREVIOUS PAGE 14 GAUGE FEMALE SOCKET FOR “D”& “H” POWER CONNECTORS (PACKAGE OF 30) SEE PREVIOUS PAGE 20 GAUGE MALE PIN FOR “G” THERMOCOUPLE CONNECTOR (PACKAGE OF 30) SEE PREVIOUS PAGE 20 GAUGE FEMALE PIN FOR “E” THERMOCOUPLE CONNECTOR (PACKAGE OF 30) CRIMP TOOL FOR ALL PIN-XXXX LISTED ABOVE EXTRACTION TOOL FOR ALL PIN-TYPE CONNECTOR PINS NEON INDICATORS USED ON 240 VAC MAINFRAME CIRCUIT BREAKER PANELS CARD GUIDES FOR ALL MAINFRAMES PINS FOR WHITE EDGE CARD CONNECTORS “I” (PACKAGE OF 20) SEE PREVIOUS PAGE PANEL MOUNT BASE & LATCH FOR 5-ZONE THERMOCOUPLE MOLD CONNECTION “A” SEE PREVIOUS PAGE PANEL MOUNT BASE & LATCH FOR 8-ZONE THERMOCOUPLE MOLD CONNECTION “A” SEE PREVIOUS PAGE PANEL MOUNT BASE & LATCH FOR 12-ZONE THERMOCOUPLE MOLD CONNECTION “A” SEE PREVIOUS PAGE MALE INSERT FOR 5 ZONE THERMOCOUPLE MOLD CONNECTION “A” SEE PREVIOUS PAGE MALE INSERT FOR 8-ZONE THERMOCOUPLE MOLD CONNECTION “A” SEE PREVIOUS PAGE MALE INSERT FOR 12-ZONE THERMOCOUPLE MOLD CONNECTION “A” SEE PREVIOUS PAGE FEMALE INSERT FOR 5-ZONE THERMOCOUPLE CABLE CONNECTOR “C” SEE PREVIOUS PAGE FEMALE INSERT FOR 8-ZONE THERMOCOUPLE CABLE CONNECTOR “C” SEE PREVIOUS PAGE FEMALE INSERT FOR 12-ZONE THERMOCOUPLE CABLE CONNECTOR “C” SEE PREVIOUS PAGE HOOD FOR 5 ZONE THERMOCOUPLE CABLE CONNECTOR “C” SEE PREVIOUS PAGE HOOD FOR 8 ZONE THERMOCOUPLE CABLE CONNECTOR “C” SEE PREVIOUS PAGE HOOD FOR 12 ZONE THERMOCOUPLE CABLE CONNECTOR “C” SEE PREVIOUS PAGE HOOD FOR 5.com „ www. “E” & “H” (15 AMP CONNECTOR RATING IS EXCLUSIVE TO DME) SEE PREVIOUS PAGE *(Reference page 134-147 for Letter Designations) All Smart Series Modules ABC1 ABC3 ABC5 ABC10 ABC15 RPM0123 RPM0124 NYL0001 RPM0008 RPM0009 RPM0027 RPM0039 RPM0023 RPM0054 RPM0050 RPM0088 1 AMP 250 VAC FUSE 3 AMP 250 VAC FUSE . SSH1001.146 Smart Series® Replacement Parts and Service Items for DME Smart Series® Temperature Control Systems Smart Series® | Replacement Parts for Smart Series® Temperature Control Systems Mainframe. CIRCUIT BREAKER USED IN 5 THROUGH 12 ZONE MAINFRAMES 70 AMP 3 POLE. Cable Components.NOTE: REQUIRED FOR 15 AMP MODULES USED IN 10 AMP FRAMES 15 AMP 250 VAC FUSE 15 AMP 250 VAC FUSE .S. CIRCUIT BREAKER USED IN MFP1G AND MFP1G1 20 AMP 2 POLE. CIRCUIT BREAKER USED IN MFR2G 30 AMP 2 POLE.NOTE: AT THE BOTTOM OF EACH MODULE POWER ROCKER SWITCH FOR ALL MODULES EXCEPT DSS AND CSS1524 TRANSFORMER TYPE DST416 FOR ALL MODULES EXCEPT DSS & TAS ALUMINUM HANDLE FOR 15 AMP MODULES 30 AMP 2 POLE. SSM30G. and Service Tools* CBD10M CBD20M CBD30M CBD50 CBD70 PIN0114 PIN0214 PIN0120 PIN0220 WHT1919 RPM0048 RPM0038 RPM0044 RPM0046 RPM0059 RPM0060 RPM0061 RPM0062 RPM0063 RPM0064 RPM0065 RPM0066 RPM0067 RPM0068 RPM0069 RPM0070 RPM0071 RPM0072 RPM0073 10 AMP 2 POLE.

com „ www.com . 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.Smart Series® 147 Replacement Parts and Service Items for DME Smart Series® Temperature Control Systems Smart Series® | Replacement Parts for Smart Series® Temperature Control Systems U.S.milacron.

com „ www.148 Smart Series® Input Power Wiring Diagrams (Option A) The diagrams on pages 148 through 150 are printed on the back panels of the mainframes. contact DME. they are depicted here along with additional information.POF  JTDPOOFDUFEUIFTBNFBT.POF  JTDPOOFDUFE UIFTBNFBT.POF  JTDPOOFDUFEUIFTBNFBT.POF  JT QPXFSFECZ1IBTF XIJDIJTTVQQMJFECZ4-BOE5-.POF  GPS FYBNQMF JTQPXFSFEGSPN1IBTF XIJDIJTTVQQMJFECZ3-BOE4-.POF  UP3-BOE4-BOE. 4UBOEBSEJOQVUXJSJOHGPSNBJOGSBNFT VOMFTTTQFDJGJFEPUIFSXJTFBUUJNFPGPSEFS JT7"$  UISFFQIBTF XJSF )[ 015*0/" *GJUCFDPNFTOFDFTTBSZUPDIBOHFUPBOPUIFS DPOGJHVSBUJPO SFGFSUPUIFBQQSPQSJBUFEJBHSBNBOEJOGPSNBUJPOPOUIFGPMMPXJOHQBHFT 1BHF (OPTION A)7"$ QIBTF XJSF 1BHF (OPTION B) 7"$ QIBTF XJSF 1BHF(OPTION C) 7"$ QIBTF XJSF (OPTION D) 7"$ TJOHMFQIBTF XJSF7"$ QIBTF XJSF OPTION A (Standard) 208 – 240 VAC.com .POF  UP3-BOE5-.POF  JTQPXFSFECZ1IBTF  XIJDIJTTVQQMJFECZ3-BOE5- NOTE: "UUIJTQPJOU UIFTFRVFODFSFQFBUTJUTFMG'PSFYBNQMF .POF  UP 4-BOE5-BOE.milacron. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.POF  BOE  FUD5IJTNFUIPEPGDPOOFDUJPO BTTVSFTUIFHSFBUFTUMJLFMJIPPEPGMJOFCBMBODF U.POF   JTUIFODPOOFDUFEUPUIFTBNFQIBTFBT. 4-Wire Delta or “Y” Power Distribution System Smart Series® | Input Power Wiring Diagrams (Option A) NOTE: 'PSNPMEQPXFSBOEUIFSNPDPVQMFDPOOFDUPSXJSJOHJOGPSNBUJPO TFFQBHFT "TTIPXOBCPWF FBDINPEVMFJTQPXFSFEGSPNPOFPGUIFUISFFQIBTFT. Three-Phase. For your convenience. For information on input wiring for 30 AMP mainframes.S.

POF  JTDPOOFDUFEUP1IBTF XIJDIJTTVQQMJFECZ4-BOE.POF  JTDPOOFDUFEUP1IBTF XIJDIJTTVQQMJFECZ5-BOE.S.1/ .POF  JTDPOOFDUFEUP1IBTF XIJDIJTTVQQMJFECZ3-BOE.com Input Power Wiring Diagrams (Option B) WARNING: *GFYQPSUPGUIJTTZTUFNJTJOUFOEFE NBLFTVSFUIBUXJSJOHJTSFDPOGJHVSFEGPSUIFDPVOUSZXIFSFJUJTUPCFVTFE | CAUTION NOTE:5IFWPMUBHFTGSPNMJOFUPMJOFJOUIJTTZTUFNBSFUPWPMUT4FWFSFEBNBHFUPNPEVMFBOE NBJOGSBNFDPVMESFTVMUJGUIJTUZQFPG"$JOQVUTZTUFNJTDPOOFDUFEUPBNBJOGSBNFXJSFEBT015*0/"5IJTUZQFPGQPXFS EJTUSJCVUJPOJTOPUGPVOEPSJTWFSZVODPNNPOJOUIF6OJUFE4UBUFTCVUJTUIFNPTUDPNNPOTZTUFNGPVOEJONBOZPUIFS DPVOUSJFTXPSMEXJEF .1/UPEFWFMPQUIFWPMUGSPNUIFWPMUTZTUFN/PUJDFUIBUBMMNPEVMFT IBWFPOFMJOFDPOOFDUFEUP. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.1/BOEUIFPUIFSTJEFDPOOFDUFEUPPOFPGUIFUISFFQIBTFMJOFT Example:     .1/ .POF  TUBSUTUIFTFRVFODFPWFSBHBJO*UJTDPOOFDUFEUP1IBTF3- BOE.com „ www.milacron.1/ FUD U. Three-Phase.1/ . 5-Wire “Y” Power Distribution System Smart Series® 1MFBTFOPUFUIBUUIF7PMU1PXFS%JTUSJCVUJPO4ZTUFNJTUIFTBNFBTUIFi:wDPOOFDUJPOTIPXOJO015*0/"FYDFQU GPSUIFWPMUBHFMFWFMTBOEUIFVTFPGUIF.Smart Series® 149 Input Power Wiring Diagrams (Option B) OPTION B 380 – 415 VAC.

POF  JTDPOOFDUFEUP.milacron.S.1/BOE4- FUD  .1/BOEFJUIFS3-PS4--JOFCBMBODFJTBDIJFWFECZBMUFSOBUJOHCFUXFFO3-and S/L2. 4-Wire Smart Series® | Input Power Wiring Diagrams (Options C and D) OPTION C "CPWFEJBHSBNEFQJDUTUXPEJGGFSFOUXJSJOHDPOGJHVSBUJPOT0OFJTWPMU TJOHMFQIBTF XJSF/PUFUIBU MJOFT3-BOE4-BSFDPOOFDUFEUISPVHIUIFDJSDVJUCSFBLFSUPUIFBQQSPQSJBUFUFSNJOBMTUSJQT"MM[POFTXJMMCF DPOOFDUFECFUXFFO3-BOE4-.1/BOE3- TBNFBT[POF   240 VAC. OPTION D 208 – 240 VAC.com .1/BOE4-BOE.com „ www. Single-Phase.1/BSFOPUDPOOFDUFEUISPVHIUIFDJSDVJUCSFBLFS&BDI [POFJOUIJTTZTUFNXJMMCFDPOOFDUFEUP. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron. Two-Phase.POF  JTDPOOFDUFEUP. Two-Phase. 3-Wire or 120 VAC.1/"HBJO HSPVOEBOE.150 Smart Series® Input Power Wiring Diagrams (Options C and D) Example: .POF  TUBSUTUIFTFRVFODFPWFSBHBJO*UJTDPOOFDUFEUP.1/BOEFJUIFS3-PS4--JOFCBMBODFJTBDIJFWFECZBMUFSOBUJOH CFUXFFO3-BOE4- U.1/JOUIJTTZTUFN"MM[POFTJOUIJTTZTUFNIBWFUPCF DPOOFDUFEUP. 4-Wire 5IFWPMUTJOHMFQIBTFDPOOFDUJPOPOMZVTFTUXPQPXFSMJOFTQMVTHSPVOE CAUTION: 0OMZQPXFSDPOEVDUPSTTIPVMECFDPOOFDUFEUISPVHIUIFDJSDVJUCSFBLFS/FWFSNBLFHSPVOE DPOOFDUJPOTUISPVHIBDJSDVJUCSFBLFS/PUJDFUIBUUIFPVUQVUPGUIFDJSDVJUCSFBLFSJTDPOOFDUFEUPUFSNJOBMTUSJQT 3-BOE4-"MTPOPUJDFUIBUHSPVOEJTDPNNPOXJUI.1/JTDPNNPOXJUIHSPVOEBOEJTOPUDPOOFDUFEUISPVHIUIFDJSDVJUCSFBLFS *OUIFWPMUDPOOFDUJPO [POFDPOOFDUJPOTTIPXOXJUIJOUIFEBTIFEMJOFBSFB UIFWPMUTJTEFWFMPQFECFUXFFO 3-BOE.1/BOE3-.

12 dme@milacron.12) DME “G” Series 5 (Mold End) 10’ PITC1220YFE 20’ 12 Splits 12 PITC1210YME 10’ PITC1220YME 20’ Works with the following connectors: PIC12G U.Smart Series® Alternate Connectors 151 Alternate Cable Configuration Mold-Masters to DME Smart Series Conversion Cables t Mold Power and Thermocouple combined in a single cable t Conversion for 12 zones t Cables available in standard lengths of 10’ and 20’ (custom lengths are available) Smart Series® Alternate Connectors Combination Mold Power and Thermocouple Conversion Cables allow ease of conversion between Mold-Masters and DME systems | Thermocouple Zones PITC1210YFE Cable Length Mainframe Connector Mold Connector DME “G” Series HBE48 (Mold Master MPlug.milacron.com „ www.12) 5 (Frame End) HBE48 (Mold Master MPlug.S.com Mold-Masters to DME Smart Series Mold Power Zones Item Number . 800-626-6653 „ MTC12G Canada 800-387-6600 „ MPlug.

A.L.L.A.milacron.com .L. 10' OR 20' O.S.U. 5-ZONE TERMINAL MOUNTING BOX 5-ZONES OF CONTROL Mold-Masters to DME Smart Series 152 Smart Series® Alternate Connectors Alternate Cable Configuration HUSKY COMPATIBLE CONTROL SYSTEM COMPONENTS www. 12-ZONE TERMINAL MOUNTING BOX 12-ZONES OF CONTROL 8-ZONE MOLD THERMOCOUPLE CONNECTOR 8-ZONE THERMOCOUPLE CABLE.L. 8-ZONE TERMINAL MOUNTING BOX 8-ZONES OF CONTROL 5-ZONE MOLD THERMOCOUPLE CONNECTOR 5-ZONE THERMOCOUPLE CABLE. 12-ZONE MOLD POWER INPUT CONNECTOR 12-ZONE MOLD POWER CABLE.com „ D F Husky is a trademark of Husky Injection Molding Systems B A MOLD POWER THERMOCOUPLE C E Smart Series® Alternate Connectors | PICO12 TCO12C10 OR 20G MTCO12 E F MPCO12C10 OR 20G C D PTCO12TB B MTCO8 TCO8C10 OR 20G E F PICO8 MPCO8C10 OR 20G D PTCO8TB MTCO5 F C TCO5C10 OR 20G B PICO5 E MPCO5C10 OR 20G C D PTCO5TB B 12-ZONE MOLD THERMOCOUPLE CONNECTOR 12-ZONE THERMOCOUPLE CABLE.A.A. 10' OR 20' O. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.A. 10' OR 20' O.A.L. 10' OR 20' O. 10' OR 20' O. 5-ZONE MOLD POWER INPUT CONNECTOR 5-ZONE MOLD POWER CABLE.L. 10' OR 20' O. 8-ZONE MOLD POWER INPUT CONNECTOR 8-ZONE MOLD POWER CABLE.

&5&350 CHECK EACH HEATER POWER LEAD. t $)&$.000 OHMS. MARKED ON HEATER HEATER VOLTS 1 2 3 4 5 6 7 8 9 10 11 12 REAR VIEW PICO5 1 2 Z O N E BEFORE POWER IS CONNECTED: TYPE “J” T/C ONLY THERMOCOUPLE LEADS WHITE (-) BLACK (+) 2 3 4 5 6 7 8 9 10 11 12 2 7 3 8 4 9 5 10 REAR VIEW ZONE BLK WHT BLK WHT BLK WHT ZONE 1 1 6 1 9 1 13 ZONE 2 2 7 2 10 2 14 ZONE 3 3 8 3 11 3 15 ZONE 4 4 9 4 12 4 16 ZONE 5 5 10 5 13 5 17 ZONE 6 6 14 6 18 ZONE 7 7 15 7 19 ZONE 8 8 16 8 20 ZONE 9 9 21 ZONE 10 10 22 ZONE 11 11 23 ZONE 12 12 24 1 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 13 14 15 16 17 18 19 20 21 22 23 24 MOLD THERMOCOUPLE CONNECTORS DISTRIBUTOR TUBE OR MANIFOLD HEATER (ZONE 1) MTCO12 MTCO8 MOLD POWER INPUT CONNECTORS Alternate Cable Configuration Canada 800-387-6600 | „ Smart Series® Alternate Connectors U.com „ www. (SEE CALCULATION BELOW) BEFORE POWER IS CONNECTED: MARKED ON HEATER HEATER WATTS ZONE 6 ZONE 1 7 ZONE 2 8 ZONE 3 9 ZONE 4 10 ZONE 5 ZONE 6 ZONE 7 ZONE 8 ZONE 9 ZONE 10 ZONE 11 ZONE 12 6 7 8 9 10 1 2 3 4 5 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 13 14 15 16 17 18 19 20 21 22 23 24 2 3 4 5 6 7 8 9 10 11 12 PICO8 EXAMPLE: (240 VOLTS) × (240 VOLTS) ÷ 820 WATTS # 70 OHMS NOTE: ALL GROUNDS MUST BE CONNECTED TO MOLD TO INSURE OPERATOR SAFETY.milacron.com 13 14 15 16 17 18 19 20 21 22 23 24 PICO12 × 1 2 3 4 5 6 7 8 1 2 3 4 5 MARKED ON HEATER HEATER VOLTS 9 10 11 12 13 14 15 16 ÷ PROBE OR NOZZLE HEATER # MEASURED RESISTANCE OHMS t 64&0).3&4*45"/$& BETWEEN HEATER POWER LEADS.S. RESISTANCE TO GROUND SHOULD BE GREATER THAN 20.. 800-626-6653 MTC05 HEATER POWER LEADS Smart Series® Alternate Connectors 153 Alternate Cable Configuration TYPICAL MOLD CONNECTOR WIRING DIAGRAM (REVISION “A”) .„ dme@milacron.

50" 38mm 6.com .10" 104mm 3 PTCO5TB 4 PICO5 1.44" 62mm 5.44" 62mm 12. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.S.53" 267mm 4.05" 154mm 2.44" 62mm 9.25" C 108mm 2.50" 38mm 9.44" 62mm 12.50" 38mm 6.44" 62mm 5.10" 104mm 1 PTO12TB 2 MTCO12 1.99" 127mm 2.79" 325mm 4.10" 104mm NOTE: ALLOW AN ADDITIONAL 0.17" 309mm 2.47" 241mm 4.53" 267mm 4.44" 62mm 9.50" 38mm 4. all other items are in stock B D C | Smart Series® Alternate Connectors 4 CALLOUT NUMBER 1 ITEM NUMBER TERMINAL BOX PTO5TB CALLOUT NUMBER 2 DIMENSIONS ITEM NUMBER MOLD CONNECTOR PICO5 A A 1.79" 325mm 4.50" 38mm 12.91" 252mm 2.44" 62mm 4.84" 225mm 2.milacron.44" 62mm 6.10" 104mm 1 PTO12TB 2 PICO12 1.25" (10mm) IN HEIGHT AND WIDTH FOR SCREW HEAD CLEARANCE U.50" 38mm 4.10" 104mm 3 PTCO12TB 4 PICO12 1.50" 38mm 8.10" 104mm 1 PTO5TB 2 MTCO5 1.50" 38mm 9.05" 154mm 2.17" 309mm 2.91" 252mm 2.68" 170mm 4.10" 104mm 1 PTO8TB 2 MTCO8 1.44" D 62mm 4.99" 127mm 2.44" 62mm 6.10" 104mm 5 MTCO12 1.50" B 38mm 4.44" 62mm 10.10" 104mm 3 PTCO8TB 4 PICO8 1.10" 104mm 5 MTCO8 1.88" 124mm 4.88" E 124mm 4.10" 104mm 1 PTO8TB 2 PICO8 1.47" 241mm 4.50" 38mm 12.Smart Series® Alternate Connectors 154 Terminal Box Detail & Mold Connectors EUROPEAN CONFIGURATION 2 E 5 Terminal Box Detail & Mold Connectors 1 E B C D A 3 Callout Number 1 is special order with a short lead time.84" 225mm 2.10" 104mm 5 MTCO5 1.61" 142mm 4.com „ www.50" 38mm 4.50" 38mm 8.44" 62mm 10.25" 108mm 2.68" 170mm 4.61" 142mm 4.

Smart Series 12-zone stand Smart Series 8-zone stand INSTALLATION GUIDE Step 1 1PTJUJPO#BTLFUPOCPUUPNPGUIF%.com .Smart Series® 155 DME Mainframe Stand Accessory – Cable Storage Basket FSCB0001 CABLE BASKET *ODMVEFT  BOE  MPOH[JQUJFT t Compatible with DME Smart Series t Durable molded plastic construction t Keep all your cables and connectors safely off the floor Smart Series® | Mainframe Stand Accessory – Cable Storage Basket Note: Product color may differ from what is shown. 800-626-6653 Attach Shorter Cable Ties to Corners „ Canada 800-387-6600 „ dme@milacron.com „ www.&.BJOGSBNF'MPPS4UBOE %FDJEFJGZPVXJMMBUUBDIUIFCBTLFUUPUIFSJHIUPSMFGU. Step 2 4FDVSF#BTLFUUP.milacron.S.BJOGSBNF6QSJHIU1PTU.BJOGSBNF'MPPS4UBOEXJUI4VQQMJFE$BCMF5JFT Attach Longer Cable Tie to Side Post U.

Valve Gate C ontrols ENERGY EFFICIENT. RELIABLE AND COMPACT HYDRAULIC AND PNEUMATIC CONTROLS .

1-2 SOLENOID VALVE BANK SVGPC4 4 ZONE COMPACT PNEUMATIC SVG12C HMI.com „ www. valve banks re-locatable t Calibrate analog signals for position.S. 800-626-6653 „ Canada 800-387-6600 Pneumatic Power pack Stand „ dme@milacron.milacron. 1-8 SOLENOID VALVE BANK SVGPC12 12 ZONE COMPACT PNEUMATIC SVG12C HMI. 1-4 SOLENOID VALVE BANK SVGPC6 6 ZONE COMPACT PNEUMATIC SVG12C HMI. 1-8 SOLENOID VALVE BANK SVGP12 12 ZONE PNEUMATIC SVG12 HMI. 1-4 SOLENOID VALVE BANK SVGP6 6 ZONE PNEUMATIC SVG12 HMI. 1-6 SOLENOID VALVE BANK SVGP8 8 ZONE PNEUMATIC SVG12 HMI. BENEFITS t The sequential valve gate technology is integrated in a precise hot runner control unit with all available features or stand alone unit t SVGP systems are air cooled & energy efficient t Designed to easily connect to any valve gate system t Precise filling control with performance graphs displaying time and position. 2-6 SOLENOID VALVE BANKS SVGPC If you do not see the number of controlled zones required in the table above please contact us. pressure and volumetric settings t Reconfigure pin position feedback inputs for 12 additional sequences t 500 or 1000 Watt 24VDC power supply . All SVG controllers feature the NEW APS (Adaptive Process System) technology providing faster processing and response speed.Standard 220V single phase (185-245V range) SVGP | DESCRIPTION INCLUDES SVGP2 2 ZONE PNEUMATIC SVG12 HMI. with up to 4 steps per cycle CONFIGURATION t Pin position feedback for gate open /close confirmation t Automatic and manual mode for individual gate control t Absolute and incremental timer selections t Single or dual acting solenoid valves for gate activation.com DME Valve Gate Controller Products and Solutions or Optional 480V three phase ITEM NUMBER Valve Gate Controls t (2) digital and analog triggers for 2-shot applications . Optional Accessories ITEM NUMBER DESCRIPTION ITSPTROLLEY STAND PNEUPP PNEUMATIC POWER PACK 500 PSI U. 2-6 SOLENOID VALVE BANKS SVGPC2 2 ZONE COMPACT PNEUMATIC SVG12C HMI. 1-6 SOLENOID VALVE BANK SVGPC8 8 ZONE COMPACT PNEUMATIC SVG12C HMI. critical when molding complex or large parts. 1-2 SOLENOID VALVE BANK SVGP4 4 ZONE PNEUMATIC SVG12 HMI.157 Valve Gate Controls DME Pneumatic Sequential Valve Gate Controller The SVG controller provides the user with full control over valve gate flow sequence.

Valve Gate textControls text 158 158 DME Pneumatic Sequential Valve Gate Controller page content KEY TECHNICAL FEATURES AT A GLANCE Digital outputs – fused at 2 amps Digital inputs .pin position back/forward Integrated 24 VDC power supply to drive valve gate solenoids 7” color touch screen on standalone controller Controls single or dual coil solenoid valves Real time valve status graph Configurable Easy View status page NEW SVG Power pack combines hot runner control.com .milacron.8m) cables U.com „ www. hydraulic power pack and solenoid valve bank all in one package Valve Gate Controls | DME Valve Gate Controller Products and Solutions t t t t t t t t PROGRAMMABLE TRIGGERS & ALARMS t t t t t t t Digital input – sequence start trigger Digital input triggers – programmable sequence triggers (2) Analog inputs 0-10 volts Analog input 4-20ma Remote enable signal – from IMM Fault relay output (dry contact) – to IMM Dry contact or 24VDC input triggering Controller includes 15ft (4.S. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron. SVG.

pressure and volumetric settings t Configure up to 4 cards to control as many as 48 single acting valve gates t Reconfigure pin position feedback inputs for 12 additional sequences t 500 or 1000 Watt 24VDC power supply . POWER PACK. POWER PACK. All SVG controllers feature the NEW APS (Adaptive Process System) technology providing faster processing and response speed. POWER PACK. 1-2 SOLENOID VALVE BANK.com „ www.1-8 SOLENOID VALVE BANK. with up to 4 steps per cycle t (2) digital and analog triggers for 2-shot applications Valve Gate Controls | CONFIGURATION t Pin position feedback for gate open /close confirmation t Automatic and manual mode for individual gate control t Absolute and incremental timer selections t Single or dual acting solenoid valves for gate activation. POWER PACK. U. POWER PACK. STAND SVGH122 2 ZONE HYDRAULIC SVG12 HMI. POWER PACK. 1-2 SOLENOID VALVE BANK. POWER PACK. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron. 1-6 SOLENOID VALVE BANK.com DME Valve Gate Controller Products and Solutions 3L-1200 PSI / 3L-1600 PSI Power pack or Optional 480V three phase . POWER PACK. STAND SVGH1616 16 ZONE HYDRAULIC SVG24 HMI. 2-6 SOLENOID VALVE BANKS. STAND SVGH126 6 ZONE HYDRAULIC SVG12 HMI.milacron. STAND SVGH162 2 ZONE HYDRAULIC SVG12 HMI. STAND SVGH124 4 ZONE HYDRAULIC SVG12 HMI. STAND SVGH612 12 ZONE HYDRAULIC SVG12 HMI.S. POWER PACK. 1-4 SOLENOID VALVE BANK. 2-6 SOLENOID VALVE BANKS. STAND SVGH164 4 ZONE HYDRAULIC SVG12 HMI. STAND If you do not see the number of controlled zones required in the table above please contact us. POWER PACK. BENEFITS t The sequential valve gate technology is integrated in a precise hot runner control unit with all available features or stand alone unit t SVGH6 systems . STAND 3L-1600 PSI SVG12 HMI. STAND SVGH166 6 ZONE HYDRAULIC SVGH168 8 ZONE HYDRAULIC SVGH1612 12 ZONE HYDRAULIC SVG12 HMI.built-in water cooling circuit for the hydraulic power pack t Designed to easily connect to any valve gate system t Precise filling control with performance graphs displaying time and position. POWER PACK.1-8 SOLENOID VALVE BANK. POWER PACK. POWER PACK. 2-6 SOLENOID VALVE BANKS. STAND SVGH1212 12 ZONE HYDRAULIC SVG12 HMI. STAND SVG12 HMI. 1-6 SOLENOID VALVE BANK. POWER PACK.159 Valve Gate Controls DME Hydraulic Sequential Valve Gate Controller The SVG controller provides the user with full control over valve gate flow sequence. POWER PACK. STAND SVGH128 8 ZONE HYDRAULIC POWER PACK PSI CONSISTS OF SVG12 HMI. critical when molding complex or large parts. 3-8 SOLENOID VALVE BANKS. 1-6 SOLENOID VALVE BANK. STAND SVGH1224 24 ZONE HYDRAULIC SVG24 HMI. STAND SVGH1216 16 ZONE HYDRAULIC SVG24 HMI. POWER PACK.air cooled & energy efficient SVGH1200 & 1600 systems . 1-4 SOLENOID VALVE BANK. STAND SVG12 HMI. STAND 3L-600 PSI 3L-1200 PSI SVG12 HMI. STAND 3L-600 PSI Power pack SVG12 HMI. valve banks relocatable t Calibrate analog signals for position. STAND SVGH1624 24 ZONE HYDRAULIC SVG24 HMI. POWER PACK.Standard 220V single phase (185-245V range) t Available as standalone controller or semi-integrated into the TSP or TSP Plus temperature controller ITEM NUMBER DESCRIPTION SVGH62 2 ZONE HYDRAULIC SVGH64 4 ZONE HYDRAULIC SVGH66 6 ZONE HYDRAULIC SVGH68 8 ZONE HYDRAULIC SVG12 HMI. POWER PACK. 1-4 SOLENOID VALVE BANK. 3-8 SOLENOID VALVE BANKS. 1-2 SOLENOID VALVE BANK.1-8 SOLENOID VALVE BANK. 2-8 SOLENOID VALVE BANKS. POWER PACK. 2-8 SOLENOID VALVE BANKS.

800-626-6653 „ Canada 800-387-6600 „ dme@milacron. SVG.text Valve Gate textControls 160 160 pageValve content DME Sequential Gate Controller KEY TECHNICAL FEATURES AT A GLANCE Digital outputs – fused at 2 amps Digital inputs .pin position back/forward Integrated 24 VDC power supply to drive valve gate solenoids 7” color touch screen on standalone controller Controls single or dual coil solenoid valves Real time valve status graph Configurable Easy View status page NEW SVG Power pack combines hot runner control.com „ www. hydraulic power pack and solenoid valve bank all in one package Valve Gate Controls | DME Valve Gate Controller Products and Solutions t t t t t t t t PROGRAMMABLE TRIGGERS & ALARMS t t t t t t t Digital input – sequence start trigger Digital input triggers – programmable sequence triggers (2) Analog inputs 0-10 volts Analog input 4-20ma Remote enable signal – from IMM Fault relay output (dry contact) – to IMM Dry contact or 24VDC input triggering Controller includes 15ft (4.S.milacron.8m) cables U.com .

161 Valve Gate Controls VCAP Air Valve Assemblies and 4-Zone Timer VCAP multi-station air valve assemblies 5IF7$"1TFSJFTPGGFSTTUBUJPO  TUBUJPO  TUBUJPO   TUBUJPO  BOETUBUJPO  WBMWFBTTFNCMJFT5IFTJOHMFTPMFOPJE WBMWFTBSFTQSJOHSFUVSOFEBOEEFTJHOFEUPSVOGSPN7%$.

S. U.com „ www. | 5IF7$5#7BMWF(BUF$POUSPMMFSJTEFTJHOFEUPQSPWJEFUJNFSCBTFEDPOUSPM PGVQUPGPVSWPMU%$WBMWFTVTFEUPBDUVBUFQOFVNBUJDWBMWFHBUFDZMJOEFSTBT XFMMBTTPNFIZESBVMJDWBMWFT BOEGFBUVSFTBVTFSGSJFOEMZBVUPSFTFUGFBUVSF*UT DPNQBDUTJ[FNBLFTJUFYUSFNFMZQPSUBCMFBOESFRVJSFTNJOJNBMTQBDF"TJOHMF %#DBCMFDPOOFDUTUIFDPOUSPMMFSUPVQUPGPVSSFNPUFMZMPDBUFEWBMWFT  NJOJNJ[JOHXJSJOHBOEBJSDPOOFDUJPOT ITEM NUMBER VCTB4000 VCPT0100 DESCRIPTION 4-ZONE PNEUMATIC HYDRAULIC CONTROLLER 100-FT. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron. LENGTH OF PNEUMATIC TUBING Highly accurate DME solid state timers feature resolution to Note: Trigger signal cable included with controller.5IFBJS TVQQMZ NBYJNVNSBUFEQSFTTVSF14* DBOCFMVCSJDBUFEPSOPOMVCSJDBUFE oESZBJSJTQSFGFSSFECVUUIFWBMWFJTEFTJHOFEUPUPMFSBUFTPNFNPJTUVSF 2VJDLDPOOFDUTBSFQSPWJEFEPOBMMBJSPVUQVUTUPBDDFQUTUBOEBSEUVCJOH 5IFEFFOFSHJ[FEPVUQVUT VTFEGPSDMPTJOHWBMWFHBUFT GFBUVSFDIFDLWBMWFT UPFOTVSFUIBUVOVTFEWBMWFTEPOPUMFBLBJS DESCRIPTION 4-STATION AIR VALVE ASSEMBLY 6-STATION AIR VALVE ASSEMBLY 8-STATION AIR VALVE ASSEMBLY 10-STATION AIR VALVE ASSEMBLY 12-STATION AIR VALVE ASSEMBLY Valve Gate Controls ITEM NUMBER VCAP0400 VCAP0600 VCAP0800 VCAP1000 VCAP1200 Note: Each valve assembly includes a valve cable. far exceeding the industry standard of 1/10 of a second.com VCAP Air Valve Assemblies and 4-Zone Timer Compact 4-zone pneumatic or hydraulic control unit .milacron. 1/100 of a second.

800-626-6653 „ Canada 800-387-6600 „ dme@milacron.S.com „ www. U.&4NBSU4FSJFT. Shown next to a SSM1512 Temperature Controller in a Standard 2-Zone Smart Series Mainframe. far exceeding the industry standard of 1/10 of a second.com .&NBJOGSBNFDBCMFT „ :FMMPXMJHIUJOEJDBUFTUSJHHFSTJHOBMCFJOHBQQMJFE PSUJNFSJOPQFSBUJPO „ 5IFSNPDPVQMFDBCMFTFSWFTBTUSJHHFSTJHOBMQPXFS DBCMFTFSWFTBT7%$QPXFSTVQQMZUPBOZ7%$ TPMFOPJEWBMWF „ 5SJHHFSTJHOBMIBTUXPBWBJMBCMFTPVSDFToESZTFUPG DPOUBDUTPS7%$JOQVU DME Single Zone Timer „ | DME Single Zone Timers (TCM03024D) Valve Gate Controls are highly accurate. solid state timers that feature resolution to 1/100 of second. core pulls. and air sweeps.Valve Gate Controls 162 DME Single Zone Timer DME Single Zone Timer: TCM03024D Versatile for virtually any type of operation that requires a timer.BJOGSBNFT 5SJHHFSJOQVUTJHOBMDBOCFHBOHFEUPPQFSBUFNPSFUIBO POFUJNFSXIFONVMUJQMFVOJUTBSFVTFE 7%$JOQVUPOMZ „ „ 5FTUCVUUPO HSFFOMJHIUJOEJDBUFTQPXFSPVU „ *OQVUTJHOBMBOEPVUQVUQPXFSDBOCFVTFEGSPNUJNFS GSPOUQBOFMDPOOFDUPSTPS%. including single-zone valve gate systems.milacron. 6OJUQMVHTEJSFDUMZJOUP%.

32 AMPS 40 AMP 5.157 WATTS 17.com Technical Support PHASE C POWER ZONE # WATTAGE 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60 TOTAL PHASE C WATTS | PHASE B POWER ZONE # WATTAGE 2 5 8 11 14 17 20 23 26 29 32 35 38 41 44 47 50 53 56 59 TOTAL PHASE B WATTS Control Systems PHASE A POWER ZONE # WATTAGE 1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58 TOTAL PHASE A WATTS .6.542 WATTS 23.milacron.27 AMPS 70 AMP 9.&)PU3VOOFS$POUSPM4ZTUFN.C CANNOT EXCEED THIS VALUE MAXIMUM PHASE AMPS EACH PHASE A.C CANNOT EXCEED THIS VALUE 10 AMP 1.41 AMPS 100 AMP 13.55 AMPS 30 AMP 4.699 WATTS 40.09 AMPS 50 AMP 6.PME"QQMJDBUJPOXJMMOPUFYDFFEUIFQPXFSMJNJUBUJPOTPGUIF %.729 WATTS 36.386 WATTS 5.87 AMPS 63 AMP 8.77 AMPS 20 AMP 2.B.771 WATTS 11. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.1)"4&8"554505"-8"554 U."9*.928 WATTS 28.com „ www.74 AMPS 'PS1IBTF%FMUB1PXFS505"-8"5544RVBSF3PPU  Y7PMUT"$Y".S.B.14 .BJO$JSDVJU#SFBLFS&WFOUIPVHIFBDITMPUNBZCFSBUFEBUBNQT BMMTMPUT$"//05 OFDFTTBSJMZEFMJWFSGVMMQPXFSGSPNBMM[POFTTJNVMUBOFPVTMZ Record Product Breaker Size Phase Wattage Not To Exceed Record Product Breaker Size Phase Wattage Not To Exceed Record Product Breaker Size Phase Wattage Not To Exceed Breaker Wattage Size Table – For Delta 240 VAC 3-Phase Power BREAKER RATING AMPS MAXIMUM PHASE WATTS EACH PHASE A.856 WATTS 57.Control Systems 163 Technical Support Customer Power Requirement Worksheet – Option A Delta 3-Phase Power 240 VAC *UJTUIFDVTUPNFSTSFTQPOTJCJMJUZUPNBLFTVSFIJT)PU3VOOFS.

S.&3FQBJST 4UBUF3PVUF4PVUI "VTUJOCVSH 0) Canadian Customers: %.&64"BUPS%. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.Control Systems 164 Technical Support TECHNICAL SUPPORT: RETURNING ITEMS TO DME Return for Repair U.com „ www.milacron.* "UUFOUJPO3FQBJST All other temperature controls needing repairs send to: %.&$PNQBOZ 4UFQIFOTPO)JHIXBZ . Please make sure the SR# is on the outside of the box to expedite the repair.&$PNQBOZ /PSUIXFTU%S . TSP Plus. Control Control Systems Systems | Technical | blankSupport %  .com . TSP-SVG Systems and TSM modules needing repair or calibration: Please call 800-626-6653 for a Repair SR#.&$BOBEBBUUPMMGSFF U.JTTJTTBVHB 0/5-7+ "UUFOUJPO3FQBJST  $BMMJGZPVOFFEBEEJUJPOBMIFMQ 1MFBTFFODMPTFDPOUBDUJOGPSNBUJPOBOEBEFTDSJQUJPOPGXIBUQSPCMFNTZPVIBWFCFFOFYQFSJFODJOHXJUIUIFQSPEVDU 5IJTQSPDFEVSFJODMVEFTJUFNTTUJMMVOEFSXBSSBOUZ IPXFWFSGVTFTBOEUSJBDTBSFOPUDPWFSFE Return for Credit $BMM%.S. Customers: TSP.BEJTPO)FJHIUT .

DME: Your Complete Mold Technologies Provider Mold Components With the largest selection of mold components available around the globe. DME Industrial Supplies now has thousands more of the high-quality. custom-configured offerings. cost reduction and performance. repair and operation-related products. Industrial Supplies Featuring the best product offerings of Northern Supply. the Equipment and Supplies Catalog is an invaluable resource for mold technology professionals. An array of standard and specially machined mold plate sizes gives you unlimited options. Master Unit Die is the leader in quick-change systems and the MUD Catalog offers many systems that will maximize your production volume. Nickerson and OHS. off-the-shelf solutions to full-featured. .DME Mold Technology Catalogs DME: Your Complete Mold Technologies Provider Check Out All of the DME Mold Technology Catalogs And You’ll See Why We’re an Essential Resource to Thousands of Customers Worldwide! Equipment and Supplies From high-speed cutting tools and finishing and polishing systems to a vast array of maintenance. DME Mold Technology Catalogs Mold Bases & Plates Choose from the world’s widest selection of mold bases from uniquely featured. the Mold Components Catalog has the products that will help you meet the unprecedented demands you face for speed. economical MRO products you’ve come to expect from an industry leader. | MUD Quick-Change Systems Reduce downtime by as much as 75 percent with an innovative approach to fast production changeovers.

MI 48071 ☎ 800-626-6653 (toll-free) ☎ 248-398-6000 dme@milacron. Querétaro.com DME Canada 6510 Northwest Drive Mississauga. No. CP 76246 ☎ 52 442 713 5666 dme_mexico@milacron.com www. Printed in the U. ONT Canada L4V 1J6 ☎ 800-387-6600 (toll-free) ☎ 905-677-6370 dme_canada@milacron.DME Company USA 29111 Stephenson Highway Madison Heights.A.com DME Mexico Circuito el Marques Norte.com © 2016 Milacron All rights reserved. .milacron.S. 55 Parque Industrial El Marqués El Marqués.