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DME

HOT RUNNER
&
CONTROL SYSTEMS

Hot Runner Systems

Table of Contents
Hot Runner Systems

Temperature Control Systems
SS TSP & TSP Plus

Customer Commitment........................................................4
Terms and Conditions of Sale ............................................5
Sales and Ordering Information ........................................6
Hot Runner Warranty ..........................................................7
Hot Runner Systems Overview ...................................... 8-9
Custom Applications Engineered Hot Runner Systems
Standard Global Manifold and Components .................10
Hot Runner Quote Request Form .....................................11
Hot Runner Selection Guide .............................................12
Plastic Materials,Specifications/ Bushing Selection ..13

TSP (Touch Screen Panel)......................................110-112
TSP Plus (Touch Screen Panel..............................113-114

Smart Series®
Typical System Configurations......................................119
Single Zone Controllers...........................................120-121
2-zone Controllers............................................................122
Single & 2-zone Accessories.................................123-124
Single Zone High Power Controller & Accessories...125
Smart Series 15 AMP Mainframe
Configurations...........................................................126-127
Smart Series 30 AMP Mainframe
Configurations..................................................................128
Digital Current/Voltage Monitor.....................................129
Floor Stand........................................................................130
Step-Down Transformer Kits..........................................130
Blank Panels, Fuses & Crimp Connectors...................130
Mainframe Connector Wiring.................................131-133
Mold Power & Thermocouple Cables..........................134
Mold Power Input Connectors.......................................135
Mold Thermocouple Connectors...................................136
Mold Connector Pocket Layouts............................137-138
Pre-wired Combination Terminal Mounting Boxes....139
Terminal Mounting Boxes...............................................140
SSM Modules............................................................141-142
DSS Modules.............................................................143-144
TSM Modules............................................................145-146
TAS Temperature Alarm/System Modules...........148-148
Replacement Parts...................................................149-151
Input Wiring Diagram..............................................152-154
Alternate Cable Configurations..............................155-158
Stand Accessories..........................................................159

Thermal Gate Hot Runner Systems
DME Hot Runner Technology......................................16-17
Stellar Micromolding....................................................18-23

Hot Runner Systems

|

Table of Contents

Standard Pre-Engineered
Hot Runner Systems
The Hot One Technology.............................................24-42
Meteor Hot Runner......................................................43-50

Hot Sprue Bushings
D-MAX............................................................................53-59
Gate-Mate .....................................................................60-67
Straight-Shot ................................................................68-78
> High-Performance ....................................................69-70
> S-Series ...........................71
> E-Series ....................72-73
> ER-Series .................74-75
> T-Series ...........................76
> TR-Series .........................77
> Replacement Parts ........78
Integrally Heated Sprue Bushings ...........................79-84

Hot Runner Services

Valve Gate Controller Products &
Solutions

Moldflow........................................................................86-87
Moldflow Quote Request Form........................................88
Hot Runner Service Center.........................................89-90

SVG Pneumatic Control Systems...........................161-161
SVG Hydraulic Control Systems.............................163-164
VCAP Air Valve Assemblies...........................................165
Compact 4-zone Pneumatic/Hydraulic controller......165
Single Zone Timer............................................................166

Obsolete System Replacement Parts
Gate-Mate......................................................................92-93
Cool One.......................................................................94-101

Technical Support....................................................167-172

Modular Components Deliver High Performance......102
U.S. 800-626-6653

„

Canada 800-387-6600

„

dme@milacron.com

„

www.milacron.com

text Systems
Hot Runner

3

Index

Alternate Cable Configuration........................................151-152
Alternate Cable Wiring Diagram .......................................... 153

Index

Blank Panels, Fuses & Crimp Connectors............................. 128
Bushing Selection....................................................................12
Cable Storage Baskets...........................................................157
Cartridge Heaters............................................................... 36-38
Control Systems..............................................................103-164
D-MAX High Performance Hot Sprue Bushings ................ 53-59
Digital Current/Voltage Monitor ........................................... 125
DSS Modules ................................................................. 139-140
Flexible Tubular Heaters .................................................... 31-32
Floor Stand (Temp Control) ................................................... 126
Gate-Mate Hot Sprue Bushings.........................................60-67
Global Manifolds .................................................................... 10

U.S. 800-626-6653

Canada 800-387-6600

„

Sales and Ordering Information ............................................... 6
Selection Guide, Hot Runner Technology ............................... 11
Single & 2-Zone Controller Accessories ....................... 118-121
Single Zone Controllers ................................................. 116-117
Single Zone High Power Controller & Accessories.............. 121
Single Zone Timer ................................................................. 161
Smart Series 15 AMP Mainframe
Configurations ................................................................ 122-123
Smart Series 30 AMP Mainframe
Configurations ....................................................................... 124
SSM Modules ................................................................ 137-138
Stellar Micromolding Hot Runner Systems ....................... 18-23
Step-Down Transformer Kit .................................................. 126
Straight Shot™ Hot Sprue Bushings ................................. 69-77
TAS Temperature Alarm/System Modules .................... 143-144
Technical Support Data (Temp Control) ......................... 163-164
Terminal Mounting Boxes ...................................... 135-136, 154
Terms and Conditions of Sale ................................................... 5
Thermocouple Cables ........................................................... 130
Thermocouple Input Connectors ........................................... 132
TSM Modules ................................................................ 141-142
TSP Temperature Controllers ......................................... 106-108
TSP Plus Temperature Controllers ................................. 109-110
Tubular Heaters, Flexible ................................................... 31-32
Two Zone (2-Zone) Temperature Controllers ........................ 118
Typical System Configuration (Temp Control) ...................... 115
VCAP Air Valve Accessories ................................................. 161
Valve Gate Controls ....................................................... 157-161
Valve Gate Single Zone Tiimer...............................................162
Warranty Information................................................................ 7

„

dme@milacron.com„www.milacron.com

Index

Mainframe Connector Wiring ........................................ 127-128
Meteor Hot Runner Systems ............................................. 43-50
Moldflow™ Services.......................................................... 86-88
Mold Connector Pocket Layouts .................................... 133-134
Mold Filling/Mold Cooling Analysis Form ........................... 88
Mold Power Cables............................................................... 130
Mold Power Input Connectors .............................................. 131
Mold Thermocouple Connectors........................................... 132

Replacement Parts (Temp Control) ................................ 145-147

|

Input Power Wiring Diagrams........................................148-149
ntegrally Heated Hot Sprue Bushings ............................... 79-84

Obsolete Hot Runner Replacement Parts........................92-101
Cool One & Micro Cool One.......................................94-101
Gate-Mate Nozzles............................................................92
Gate Shell Insulators.........................................................93

Hot Runner Systems

Hot One Components & Accessories ................................ 24-42
Hot One Hot Runner Technology – Overview .................... 15-17
Hot Runner Modular Components ........................................ 102
Hot Runner Quote Request Form ........................................ 13
Hot Runner Services .......................................................... 85-90
Hot Runner Selection Guide ................................................... 11
Hot Runner Warranty ................................................................ 7
Hot Sprue Bushings, D-MAX High Performance ............... 53-59
Hot Sprue Bushings, E-Series Straight Shot ..................... 72-73
Hot Sprue Bushings, ER-Series Straight Shot ................... 74-75
Hot Sprue Bushings, High-Performance ............................ 69-70
Hot Sprue Bushings, Integrally Heated ............................. 79-84
Hot Sprue Bushings, Straight Shot Replacement ................ 181
Hot Sprue Bushings, S-Series Straight Shot .......................... 71
Hot Sprue Bushings, Straight Shot™ ................................ 72-78
Hot Sprue Bushings, T-Series Straight Shot ..................... 76-77

Pre-Wired Combination Terminal Mounting Boxes .............. 135
Plastic Materials and Specifications......................................12

or ideas please call DME at: „ 800-626-6653 (U. with additional service representatives in Europe.) fax „ 905-677-5280 (Canada) fax DME offers you a wide range of services from component selection to on-site system installation. Because DME knows you need assistance starting. Hot Runner Systems | Customer Commitment Technical Service DME is proud to say that it is an industry model for technical service coverage and response. making it easier for you to order and have your questions answered..com„www. Our direct field sales force puts a local sales representative in your area. In addition..com „ 248-544-5707 (U.) „ 800-387-6600 (Canada) Part prints or system design prints may be sent in the following ways: „ dme_appl_eng@milacron.S. The DME technical service department covers the entire United States and Canada. operating.S. Our design and applications engineering group consists of professional engineers and experienced designers. All of which gives you . the DME applications engineering team will go to work diligently analyzing. Once you provide the information necessary for proper application design and analysis. DME has you covered.4 Hot Runner Systems Customer Commitment Applications Engineering Is there a hot runner application on your wish list that you don’t see here? DME can help. problems. 800-626-6653„Canada 800-387-6600„dme@milacron. plates and components required „ Provide quotations for and perform all of the special machining required „ Assemble and wire the system „ Check mechanical fit of all components and perform electrical load testing „ Assist with system start-up and maintenance Field Sales and Customer Service When you need a knowledgeable person to help you order parts and components. Our ever-growing list of services include the ability to: „ Analyze the best system to fit your needs „ Assist in system design „ Perform computerized system analysis and resin qualification before any metal is cut „ Marry your system to the mold base. We can provide you price and delivery information on all DME items quickly and accurately. or if you have any questions. To take advantage of any or all of these services.com . and maintaining hot runner systems it has made a great effort to strategically staff a Technical Service Department that is responsible for the success of DME’s molding systems. designing and manufacturing a hot runner system that will best suit your needs and requirements. One who understands your business and can offer valuable assistance in helping you select the molding system best suited to your application and your budget. DME provides a customer service department that has been extensively trained on all of DME’s products and systems. more time to concentrate on cavities and cores! U. Asia and throughout the world.S.milacron.

or sale of any product furnished by us which has been modified without our consent. 8. under normal operating conditions in the plant of the Buyer thereof. mandated by business conditions. (ii) the manufacture. proposal.milacron. Buyer agrees to indemnify us in the manner and to the extent set forth above insofar as the terms thereof are appropriate. STRICT LIABILITY OR OTHERWISE). proves defective in material or workmanship. 3. ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. (iii) modify it so it becomes noninfringing. Buyer’s financial condition changes. To the extent that our product or any part thereof is supplied according to specifications and designs furnished by Buyer. but in no event later than 30 days from the date of invoice. or. we shall. 13. the charge will be equal to our full cost plus a premium in addition to a charge for any packing and storage and less a credit for the balance of the material as scrap. Any taxes are in addition to the prices and may be invoiced later. NO GOODS ARE RETURNABLE LATER THAN THIRTY DAYS AFTER RECEIPT OF MERCHANDISE. either: (i) procure for Buyer the right to continue using our product. flood.Hot Runner Systems 5 Terms and Conditions of Sale 1. EXPRESS OR IMPLIED. Buyer may cancel all or any part of the order by written notice received by us before our completion of the order or applicable portion of the order. part thereof. or. “Returned Goods”: No goods are returnable without prior approval. and it is a complete and exclusive statement of the terms of that agreement. acts of third parties. loss of use of the product. If our product is adjudicated to be an infringement and its use in the U. that Buyer establish that the product has been properly installed. quotation. For items not completed. LIMITATION OF REMEDIES AND LIABILITIES: UNDER NO CIRCUMSTANCES SHALL WE OR ANY AFFILIATE OF OURS HAVE ANY LIABILITY WHATSOEVER FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES HOWSOEVER CAUSED OR ARISING (INCLUDING CONTRACT. cost of replacement equipment. fire. FOB POINT / PRICES: Products are sold FCA Madison Heights. We reserve the right to not proceed with any order until all necessary information is received from Buyer. within 12 months from the date of shipment will be replaced or repaired free of charge to Buyer. If. cost of capital.com„www. unless we receive written notification of rejection for cause from Buyer within the seven day period. SHIPPING SCHEDULE: The shipping schedule is our current estimate of delivery dates and we agree to use reasonable efforts to comply with the schedule. Buyer will then be invoiced for and will pay to us a cancellation charge. (ii) replace it with a noninfringing product. 6. 2. and that. directly or indirectly. ASSIGNMENT: Neither party may assign this Agreement without the written consent of the other party. AND ANY ADDITIONAL WARRANTY EXPRESSLY STATED TO BE A WARRANTY AND SET FORTH IN WRITING AS PART OF THESE TERMS HEREIN ARE IN LIEU OF ALL OTHER WARRANTIES. 11. This warranty is contingent upon the following conditions: that we promptly receive notice of the defect. damages or expenses arising out of or related to the product or part thereof. or agreement. ACCEPTANCE OF ORDERS: Buyer agrees that all orders. upon (i) the manufacture. (iv) remove the product or part thereof and refund Buyer’s net book value and transportation costs attributable to it.S. under normal usage. 14. INCLUDING BUT NOT LIMITED TO. 5. We shall not be responsible hereunder for any settlement made without our written consent nor shall we be responsible for costs or expenses incurred without our written consent. advance or other agreed upon payment schedule. we may stop work until financial arrangements satisfactory to us are made. or sale of any combination of a product furnished by us with products not furnished by us. inherently shorter than 12 months.S. The foregoing states our entire liability with respect to any patent infringement by our products or any parts thereof. equipment or transportation. claims that the warranty failed of its essential purpose or claims resulting from contracts between Buyer. CANCELLATION: Unless otherwise agreed. breakdown of equipment. except that we may assign this Agreement to a third party that acquires substantially all of our assets or we may assign the flow of funds arising out of this Agreement. (c) The conditions of actual production in each end user’s plant vary considerably. penalty clauses or liquidated damages clauses of any description. correspondence. No cash discount is provided. material. at our own expense. labor. and operated within the limits of related and normal usage as specified by us. by Buyer is enjoined. PATENT INDEMNITY: We shall defend any suit or proceeding brought against Buyer and pay all costs and damages awarded against Buyer provided that: (a) The suit or proceeding is based upon a claim that the product or part thereof is an infringement of any claim of a presently existing U. as determined by our inspection. loss of profit or revenue. acts of governmental authority or any agency or commission thereof. All orders are subject to our acceptance and we reserve the right to reject orders as. This writing constitutes the final and total expression of such agreement between the parties. those interfering with production. PAYMENT TERMS: Payment is due in accordance with any applicable progress. in our judgment. including any arising from our Proposal. NEGLIGENCE. For completed items. FORCE MAJEURE: We shall not be liable for any delay in performance or nonperformance which is due to war. such as. (b) certifications or (c) indemnification of Buyer or others for costs. use. its customers and/or suppliers. „ dme@milacron. raw materials or components or our ability to obtain. on terms we deem reasonable. acts of God. including but not limited to. All items are subject to our inspection before credit will be allowed. . shall include these terms and conditions only. WARRANTY: (a) Any DME trademarked or tradenamed product or part thereof manufactured by or for us which. 800-626-6653 Canada 800-387-6600 „ (b) The claim of infringement is not based. differences with employees or similar or dissimilar causes beyond our reasonable control. upon Acceptance as specified in Paragraph 8. MERGER CLAUSE: This Agreement entirely supersedes any prior oral representations. upon our request. patent. but not limited to. all work on the order or part thereof canceled will be stopped as promptly as is reasonably possible. 7. ACCEPTANCE OF PRODUCT: Each such product shall be deemed to be accepted within seven days after delivery of the product to the Buyer. GOVERNING LAW: This Agreement shall be governed by and construed in accordance with the laws of the State of Michigan. 9. EXCLUSIONS OF WARRANTIES: THE WARRANTIES TO REPAIR OR REPLACE DEFECTIVE PRODUCTS OR PARTS AS SET FORTH IN PARAGRAPH 3. if no such schedule has been agreed to. On receipt of such notice. supply or transportation of products. maintained. U. in no event shall we or any affiliate of ours assume responsibility or liability for (a) penalties. Unless expressly provided for herein. the charge will be equal to their established prices. prepaid transportation and an issued RMA number. in our sole judgement. use. descriptions of the production or performance capabilities of any product or software materials are estimates only and are not warranted. Buyer will return to us at our expense the defective product or part thereof.S. accident. notwithstanding any different or additional terms that may be embodied in Buyer’s order. (c) We are notified promptly and given information and assistance (at our expense) and the authority to defend the suit or proceeding. (b) The terms of this warranty do not in any way extend to any product or part thereof which have a life.com Custom Runner |Systems Products Hot RunnerHot Systems Terms and Conditions of Sale | New 4. and. 10. 12. or (iii) performance of a patented process using a product furnished by us or production thereby of a patented product. Therefore.

ordered products in stock at your nearest DME Service Center can be picked up rather than shipped. MAIL ORDERS: Send to: DME Company. Estimating locations are: „ 70 East Hillis Street. to 6 p. FAX: 800-461-9965.S. WALK-IN ORDERS. and Puerto Rico (Puerto Rico: use “137” prefix instead of “1”). AND SPECIAL MACHINING: Contact our Mississauga office. please make payable to DME Company. PICK-UPS AND RETURNS: If desired.com„www. Department Lock Box 774867. PHONE ORDERS: Contact our Mississauga. TERMS AND CONDITIONS OF SALE: See previous page. DME’s Customer Service Dept. Include remittance copy of invoice and mail to Mississauga address above. 519-948-5001. Chicago. FAX: You may fax your order to: Hot Runner Systems and Ordering Information Custom Hot Runner | SalesSystems | Index „ DME Customer Service 248-544-5113 or 888-808-4363 CHECKS OR MONEY ORDERS: When paying invoices by check or money order. 29111 Stephenson Highway.S. please address your order to: „ DME Company. CHECK OR MONEY ORDERS: Make payable to DME Company. Our Customer Service Representatives will be happy to answer your questions on DME products or services.S. U. Tel. To obtain prices and delivery on special mold base orders or to check status of special work in progress please contact Customer Service.m. E. include remittance copy of invoice and mail to: „ DME Company. Ont N8W 5A5.6 Hot Runner Systems Sales and Ordering Information U. Walk-in orders at Service Center locations can also be processed while you wait. Call our toll-free number if desired to clarify location which serves your area. manufacturing or technical service representatives. MAIL ORDERS: If you prefer to order by mail. Windsor. 800-626-6653„Canada 800-387-6600„dme@milacron.A. SPECIAL MACHINING SERVICES: Prints for quotation on special machining work can be sent by EDI to dme_cad@dme. PHONE ORDERS – TOLL FREE: 800-626-6653. Madison Heights. Ontario office at 800-387-6600. Tel. IL 60677-4008 WALK-IN ORDERS. CANADA TERMS AND CONDITIONS OF SALE: See previous page.milacron.net or mailed to the Estimating Department of the DME manufacturing location nearest you.S. Michigan 48071-2330 ATTN: Customer Service Dept.com . 4867 Solutions Center. Greenville. FAX: 616-225-3924 „ 3275 Deziel Drive. Products being returned for repair or exchange should be processed through Customer Service prior to being returned. provide on-the-spot feedback on product availability and shipping details. PICK-UPS. Youngwood. Pa 15697. 6210 Northwest Drive. RETURNS. MI 48838. FAX: 519-948-4652 Please add “DME Company” and “Attn: Estimating Dept. or take any messages you wish relayed to your local DME sales. FAX: 724-925-2424 „ 1117 Fairplains Street. Ontario L4V 1J6.T.” to above addresses when mailing prints. 616-754-4601.m. Mississauga. operates Monday through Friday from 8 a. Calls can be made from anywhere in the continental U.

The warranty (i) covers items sold and shipped [supplied in accordance with orders placed by the customer with DME on or after JULY 1. User Manuals or failure to follow standard industry operation and maintenance procedure t Damage caused by abuse.com Hot Runner Systems Custom Hot Runner Systems Products | Hot Runner | NewWarranty DME Hot One Hot Halves (plates designed. operation. neglect. Nozzle Seal Rings. Transferability: This warranty may be transferred by the original DME Customer to a subsequent owner of the product if all of the following conditions exist: (i) the original DME Customer purchased the product for purposes of re-sale or other immediate transfer and DME was made aware of these purposes at the time of purchase in writing. excluding Fuses & Triacs) Two (2) years Replacement or repair will be made at the election of DME. nozzle bodies. Valve Gate & Cavity Pressure Controls. 248/398-6000 „ FAX 248/544-5113 DME Hot Runner Systems and Temperature Controllers are warranted pursuant to DME Company’s standard terms and conditions (see page 5) for the time periods set forth below. the contact person of the Transferee and the Transferee’s address. machined & assembled by DME. excluding Electrical Parts) One (1) year DME Electrical Parts (all heaters and thermocouples) One (1) year DME Mold Controls (Temperature. Service Bulletins. 375. (ii) applies only to the original DME customer and. COVERAGE STARTS UPON DATE OF SHIPMENT: Item Coverage Plastic leakage. Exclusions: t Normal wear of the system and components including. or in the mating cavities or cavity inserts caused by improper assembly. 2003].milacron. and Stellar Systems. operation and maintenance t Damage resulting from modifications to the product or component parts. excluding Gate Detail. excluding Gate Detail. ordinances or regulations codes or bylaws unless DME is informed of them by our customer at the time of order placement U. within hot runner plates covered for Two (2) years. Hot Runner Nameplate. excluding Electrical Parts) . (iii) is not transferable to subsequent owners of the product except as specifically set forth herein (see Transferability below for conditions). MI 48071 Tel. machined & assembled by DME.000 psi (1360 bar) on 250. DME is notified in writing of the transfer and provided with the name of the new owner (hereafter “Transferee”). and Electrical connectors t Damage to the critical seal-off areas on the manifold. WARRANTY PERIODS APPLICABLE TO SPECIFIED DME PRODUCTS. within hot runner plates covered for Two (2) years. excluding Electrical Parts) Plastic leakage. abuse or neglect t Failure caused by modifications made to the product without the prior written approval of DME t Damage resulting from operation of products at injection pressures greater than 20. disassembly and maintenance t Wear or damage resulting from corrosion or processing of abrasive/aggressive resins t Damage due to failure to follow recommended operation and maintenance procedures specified in the DME Hot Runner Manual.S. and 625 Series.Hot Runner Systems 7 Hot Runner Warranty DME Company 29111 Stephenson Highway. unless specifically designed and manufactured for higher pressure applications in agreement with manufacturer t Damage or failure caused by the product’s inability to perform as a component of a system design not supplied by DME t Operator absence or operator error t Operator maintenance and training capability t Electrical interruptions t Events beyond the control of DME t Errors or actions by a third party t Non-compliance with local laws. implemented at a DME facility and/or by shipment of replacement parts to the customer for installation and/or return of defective parts to DME for repair. codes. Stellar Hot Runner Hot Halves (plates designed. and failure to adhere to DME instructions and operational recommendations t Damage caused by improper installation. DME Hot One and Stellar Manifold and Components (neither plates nor assembly supplied by DME. but not limited to: Nozzle Tips. (ii) within thirty (30) days from the date of invoice.com„www. due to manufacturing defect. Madison Heights. 800-626-6653 Canada 800-387-6600 „ „ dme@milacron. due to manufacturing defect.

DME has a hot runner solution that meets your needs. Offering the industry’s broadest range of hot runner products and services as well as an unsurpassed knowledge and expertise. molders and mold designers worldwide look to DME for essential hot runner solutions — whether that is a single. fully functioning hot half system. 800-626-6653„Canada 800-387-6600„dme@milacron.com„www. Systems include: „ Stellar® Micromolding Systems engineered for tight pitch molding „ The Hot One 250. reliable operation. best-in-class component or a complete.S.com . DME is committed to helping customers achieve maximum productivity.milacron. and better performance. DME: An Essential Resource for Hot Runner Productivity Moldmakers. 375 and 625 series Stellar Micromolding Nozzles provide application flexibility U.8 Hot Runner Systems DME Hot Runner… Hot Runner Custom Hot Systems Runner Systems | HRS Overview | Index Your essentiaal resource for hot runner sollutions Whether your application requires best-in-class components or a turnkey hot-half system. A wide range of DME nozzles allows versatility in system selection System Solutions DME offers a comprehensive family of hot runner systems built on our modular architecture making custom configuration easy and quick.

9
9

text Systems
Hot Runner

…from components and manifolds to turnkey hot halves
page content

Specialized Systems
As one of the world’s leading hot runner
manufacturers, we recognize that
some application challenges demand
specialized solutions. Offerings include:
„

Stellar Manifold and Components

„

Stellar Hot Halves

„

Hot One Manifold and Components

„

Hot One Hot Halves

Stellar & Hot One Systems are custom
configured for your application

U.S. 800-626-6653

Knowledge That Gives
You an Advantage

Service and Support to
Keep You Productive

Our team of trained, experienced experts
can help you with needs analysis, design,
configuration, operation, and all the other
services that enable you to focus on your
core business.

DME provides essential support to
keep your hot runner systems in-service.
Our dedicated hot runner service center
is staffed by trained, experienced
technicians who support DME systems,
as well as other brands, to provide help
when and where you need it, every step
of the way.

„

Applications engineering

„

Moldflow analysis

Moldflow predictive analysis optimizes
part design and lowers costs

Canada 800-387-6600

„

„

DME Hot Runner Service Center provides
total support for your hot runner system

dme@milacron.com„www.milacron.com

Hot Runner
Systems
Overview
Custom
Hot Runner
Systems
Products
| HRS
| New

Our goal is simple: to be an essential resource for your molding challenges.
Every step of the way.

10

Hot Runner Systems

Standard Global Manifold
DME Global Manifolds and Components are standardized worldwide to ensure that even the smallest detail provides
operational excellence regardless of where DME hot runner products are used. Whether you’re relying on a quick-delivery
manifold or an applications-engineered, custom manifold, the DME Global Manifold Standard ensures optimal hot runner
performance no matter where in the world it was built.

Hot Runner Systems

|

Standard Global Manifold and Components

Key Features of the DME Global Manifold Include:
„

Flexible tubular heaters

„

Locating rings that fit virtually any injection press platen hole diameters

„

Heated Manifold Extension Nozzles available

„

High-tolerance, press-fit heaters

„

Upper and center Manifold supports constructed of high-strength, low-heat conductive titanium that minimizes
heat loss and maintains an even heat profile

„

J-type thermocouples are black-and-white, coinciding with the IEC 584-3 International Standard

„

Flow channel sizes range from 6mm to 16mm

DME customers are assured that DME Manifold Systems are designed and built with a global standard that ensures efficient
molding anywhere in the world. And, since replacement parts are identical worldwide, they are readily available wherever
your mold is operating, not just where it was built. All DME nozzles, including, Stellar and the Hot One, perform flawlessly
with the DME Global Manifold Standard.

Heated “MEN“
From Machine Nozzle to
Manifold

Available in all balanced design layout patterns up to 24 nozzle drops*, including inline, X, Y, H, Double H
& Multiple Level Systems.
*Contact DME for Higher Cavitation

MANIFOLD DESIGN, SPECIFICATION & TOLERANCE STANDARDS
HARMONIZED FOR GLOBAL PRODUCT OFFERING
AMERICAS – EUROPE – ASIA – AUSTRALIA / NEW ZEALAND – INDIA – AFRICA
U.S. 800-626-6653„Canada 800-387-6600„dme@milacron.com„www.milacron.com

DME Hot Runner Technology Selection Guide
Good
Contact DME Applications
Engineering or Technical Service
for resin application guidance

NOZZLE
Stellar
High Performance
Heater
Hot One 250 Series
Coil Heater
Hot One 250 Series
Cast-In Heater

H = High

TIP
Sprue Tip

Recommended
Gate Diameter Range

Flow Capacity
(Grams)
Viscosity

Min
(mm)

Max
(mm)

Min
(inch)

Max
(inch)

Low
MFI >16

Medium MFI
7-16

High
MFI .02-7

2.0

2.0

0.080

0.080

20

15

10

Standard Point Gate Tip

0.7

1.9

0.028

0.075

10

10

10

Wear Resistane Point Gate Tip

1.3

1.9

0.050

0.075

10

10

10

Sprue Tip

2.0

3.1

0.080

0.125

625

475

315

Standard Point Gate Tip

0.7

2.5

0.028

0.100

200

150

100

Sprue Tip

2.0

3.1

0.080

0.125

625

475

315

Wear Resistant Point Tip

0.7

2.5

0.060

0.100

200

150

100

Sprue Tip

3.2

4.7

0.125

0.187

1000

750

450

Hot One 375 Series
Coil Heater

Standard Point Gate Tip

0.125

310

Hot One 375 Series
Cast-In Heater

Sprue Tip

3.2

4.7

0.125

0.187

1000

750

450

Wear Resistant Point Tip

0.7

3.1

0.060

0.125

310

200

150

Hot One 625 Series
Coil Heater
Hot One 625 Series
Cast-In Heater

Radius
Hot Sprue Bushings

Sprue Tip

D-MAX
375 Series
High Performance
D-MAX
625 Series
High Performance

4.7

3.1

7.9

0.028

0.187

0.312

1500

200

1100

150

750

Standard Point Gate Tip

3.2

4.4

0.125

0.175

800

550

400

Sprue Tip

4.7

7.9

0.187

0.187

1500

1100

750

550

400

S-Series & T-Series

4.1

4.1

0.160

0.160

700

500

300

E-Series

Wear Resistant Point Gate Tip

1.5

1.5

0.060

0.060

300

150

50

ER-Series & TR-Series

3.2

3.2

0.125

0.125

500

300

200

High Performance Series
D-MAX
250 Series
High Performance

0.7

3.2

1.6

4.4

1.6

0.125

0.062

0.175

0.062

800

300

150

50

3.2

3.2

0.125

0.125

500

300

200

Sprue Tip

2.0

3.1

0.080

0.125

700

500

350

Standard Point Gate Tip

1.25

2.5

0.050

0.100

250

175

125

Wear Resistane Point Gate Tip

1.5

2.5

0.060

0.100

250

175

125

Sprue Tip

3.2

4.7

0.125

0.187

1100

800

500

Standard Point Gate Tip

1.25

3.1

0.050

0.125

350

250

200

Wear Resistant Point Gate Tip

1.5

3.1

0.060

0.125

350

250

200

Sprue Tip

4.7

7.9

0.187

0.312

1600

1200

850

Standard Point Gate Tip

3.0

4.4

0.125

0.175

900

650

500

Wear Resistant Point Gate Tip

3.0

4.4

0.125

0.175

900

650

500

TPE

M = Medium

PE

NOTE: If flame retardant is present in
the desired resin grade, please contact
DME for product suitability or application guidance.

PE

Not recommended for
resin application

L = Low

NOTE: THE CHART BELOW SHOWS COMMODITY RESINS IN BLUE TYPE; ALL OTHERS ARE ENGINEERING RESINS.

Part dimension, wall thickness, length of fill
within part, mold conditions and molding
parameters must also be considered.

Polymer Viscosity Key

www.dme.net

GENERIC POLYMER NAME (TRADE NAME) [A = AMORPHOUS or C = CRYSTALLINE]

(Ela
stom
e
(Po
lyeth r) [A]
ylen
GF
e)
(Po
lyeth [C]
PS
(Po
lysty ylene)
PS
[C]
ren
GF
e
) [A
(P
]
SAN olysty
ren
[A]
e) [A
TPO
]
[C]
PP
(Po
lypr
opy
PP
GF
len
(Po
e) [C
ly
PP
]
TF (P propy
len
e) [C
ABS olypro
]
p
[A]
ylen
e) [C
ABS
]
/PC
[A]
PM
MA
POM (Acryli
c) [A
(Ac
]
eta
PA
l) [C
(Ny
]
lon
) [C
PA
]
GF
(Ny
lon
PA
) [C
MF
]
GF
(Min
PPE
lon
[A]
) [C
PPO
]
(No
ryl)
PPO
[A]
GF
PBT (Noryl)
Poly
[A]
este
PBT
r [C
GF
]
PET Polyes
ter
[C]
[C]
PC
(Po
lyca
PC
rbo
GF
nate
(Po
) [A
lyca
PPS
]
rbo
[C]
nate
PSU
) [A
]
[A]
PSU
GF
[A]
LCP
[C]
PEI
(Ult
em)
PEI
[A]
GF
(Ult
e
PEE
K [C m) [A]
]
PUR
(Ure
tha
PVC
ne)
[A]
(Fle
xV
inyl)
[A]
*

Resin Application Key

3/21/16

NOZZLE FLOW CAPACITY RECOMMENDATIONS

The values expressed in grams are for reference
only and are determined by using a nominal
wall thickness of 1.8mm (.070") and unfilled polypropylene.

L

L

H M H M

L

M H

M M H

H M

L

H

H

H

H

H

H

H

L

H

H M H

H

L

H

H

H

L

M

0408 Polyethylene PE 200 392 25 77 225 437 0.0394 1.0343 1.0329 Polyether-etherketone PEEK 330 626 165 329 370 698 1. Failure to use temperature settings appropriate to the specific resin and resin grade intended for your application may result in poor part quality.13 0. Please refer to proper processing data for the resin grade intended for your specific application.09 0.0343 1.0401 255 491 0. POINT GATE TIP Green – Works well with this resin Yellow – Contact DME Engineering for guidance Red – Not recommended LCP 113 176 PSU 45 80 PPE/PS * 428 446 ABS/PC * 220 230 TPO * PUR SAN ABS Polyurethane Styrene-acrylonitrile SPRUE GATE TIP STANDARD / EXTENDED PMMA * 0.0358 1.08 0.0366 1. Extended style provides additional stock for machining profiles or part contours.0325 POM 180 356 100 212 200 392 1.0614 Polyebutylene Terephthalate PBT 265 509 60 140 290 554 1.73 0.08 0.53 0.78 0.0553 1.95 0.02 TPE * [g/cm3] 0.0513 PMMA 235 455 70 158 250 482 1.0379 Polystyrene Polycarbonate PC 300 572 80 176 330 626 1.0455 TPE 240 464 35 95 265 509 0.0567 Polyphenylene Oxide-Styrene Polyamide 6 PA 6 220 428 90 194 250 482 0.14 0.91 0.11 0.0412 Polyamide 66 PA 66 255 491 90 194 280 536 1.05 0.26 0. RING GATE TIP STANDARD / EXTENDED Suitable for high viscosity resins. The Ring Gate features a sealed tip for efficient shut-off at the part surface.0347 Polypropylene PP 225 437 40 104 245 473 0.90 0.0520 1.98 0.Plastic Materials and Specifications Bushing Selection HOT SPRUE BUSHING TIP STYLE PLASTIC MATERIAL PROCESS CONDITIONS 240 464 0.95 0.20 0.0426 ABS 225 437 70 158 250 482 0. and may not apply to your application.42 0.0408 1.37 0.99 0. engineering plastics and applications requiring optimum gate cosmetics with minimal gate vestige.0495 Polyphenylene Sulfide PPS 300 572 110 230 330 626 1.08 0. Provides low resistance to flow with excellent flow rates.74 0.96 0.70 0.16 0.0390 Thermal Plastic Elastomers Polyoxymethylene (Polyacetal) Polymethyl Methacrylate Acrylonitrile Butadiene Styrene Ideal for low vestige commodity and engineering grade resin applications.0434 PPO 260 500 80 176 300 572 0.44 0.0264 0.99 0.0394 1.0358 1.0282 0. Extended style provides additional stock for machining profiles or part contours.13 0. Available with standard or wear resistant needles.0354 1.57 0.18 0.0366 PA * [Ibs/inch3] 0. Available with standard or wear resistant needles. SOLID DENSITY PC * DENSITY MELTING PS HOT RUNNER TEMPERATURE SAN * MOLD TEMPERATURE PEI * SB PROCESS TEMPERATURE PUR * Styrene Butadiene STANDARD RESIN SYMBOL SB MATERIAL .0267 0.93 0. or inability to produce acceptable molded parts.0369 POM * [Ibs/inch3] 1.0390 1. POINT GATE TIP BUSHING TIP AND PLASTIC MATERIAL COMPATIBILITY THERMOPLASTIC RESIN TYPE AMORPHOUS SEMI-CRYSTALINE NOZZLE SPRUE GATE TIP STANDARD / EXTENDED RING GATE TIP STANDARD / EXTENDED NOTE: Temperature and density values shown above are general.09 0.0419 1.0390 PS 210 410 45 113 230 446 0.93 PBT * [g/cm3] 446 PET * [°F] 230 PPS * [°C] 158 PEEK [°F] 70 PP [°C] 410 PE [°F] 210 PPO * [°C] For use where gate vestige is allowed.

] / Min 27mm [1. 800-626-6653 Tech Rep Applications Engineer Page 1 of 1 Canada 800-387-6600 „ Sales Date Date „ dme@milacron.QUOTE TYPE Preliminary Yes No Hot One Hot Runner Technology Customer’s In-House Date Requirement Date Sales Rep Company Contact Address Phone Address Fax City E-Mail State Zip Acct# End User Molding Material Melt Temp deg.milacron.com„www.] HOT ONE Nozzle Series (Standard) 250 375 625 Nozzle Series (High Performance) 250 375 625 Nozzle Heaters Front-load (default) Rear-load Special Terminal Box Describe: Special Connectors Describe: Hot Half .2016 U.Plate Material Manifold & Components Hot Half Plate Material Manifold & Components #2 #2 #7 (Stainless Steel) Manifold Material Other #7 (Stainless Steel) Other Mainfold Only Manifold Material NOTES: Selected components verified to fit application by: Completed By: Tech Service Approval AE001 Rev 2.5.COM OR FAX United States: 888-808-4363 t Canada: 800-461-9965 t International: 248-398-7394 DME / Milacron 29111 Stephenson Highway Madison Heights.063 in. New Mold Retrofit DME Mold Base to be Quoted Mold Base Size Mold Base Drawings Supplied Gating Into Part Dimple Runner Retainer: Standard Gate Style Sprue Ext Sprue Bodiless Point WR Bodiless Point H-13 w/ring Solid Ti Number of Drops Number of Cavities Other Part Name Part Number Job # Part Drawing Supplied Yes No Sample Supplied Yes No Wall Thickness of Part CAD Data Supplied Yes No Part Weight Grams Ounces Total Shot Weight Grams Ounces Runner Weight Grams Ounces DROP LAYOUT Flow Diameters Balanced  Firm | Recessed Connectors Flush Mounted Connectors Manifold Extension Nozzle None Mold Flow Analysis (Piece Part) SYSTEM TYPE (REQUIRED) QUOTE STYLE (REQUIRED) STELLAR (Z-Dim) Max 135mm [5. MI.314 in. Manufacturer Range (min) (max) Filler None Glass Other Percent % Flame Retardant Yes No Mold Flow Index Color Changes Yes No Mold Temp deg.com Tech Service Approval. 48071-2383 Applications Engineering QUOTE REQUEST FORM Email to: DME_AE_Quote@milacron.S. Final Drawings and In-House Due Date Required for Firm Quote .com Hot Runner Quote Request Form Options Required Leader Pins in Nozzle Plate Mounting Bolts from Parting Line Mounting Bolts from Back Side Cavity Mounting Screws .13 Hot One Hot Runner Technology Hot Runner Quote Request Form EMAIL TO DMEUS_AE_QUOTE@MILACRON.

..........14 14 text Table Contents pageofcontent Hot Runner Technology... 800-626-6653„Canada 800-387-6600„dme@milacron.. U....... and complete hot half assemblies for quick delivery Online Price Guide Go to www....36-42 Custom-configured manifolds................S...44-50 Custom-configured manifolds................ manifold and component systems... manifold and component systems............................milacron...net/prices for the latest pricing guide..........com ...............dme...15-17 The best solution for precision thermoplastic micromolding Stellar Micromolding Hot Runner Systems...... and complete hot half assemblies for quick delivery Meteor® Hot Runner Systems...com„www..............19-23 The best solution for precision thermoplastic micromolding Hot One Hot Runner Technology.25-42 Custom Hot Runner Hot Runner Systems Systems | Index | Index A long-standing industry standard in user-friendliness and affordability Cartridge Heaters & Thermocouples.

Hot Runner Technolog y A LONG-STANDING INDUSTRY STANDARD IN USER-FRIENDLINESS AND AFFORDABILITY .

com„www. distributed wattage Tubular Heaters. Available in two styles – Manifold & Components and as a complete Hot Half System. user-friendliness. providing the added benefit of lowering your temperature control costs. and affordability.16 Hot Runner Technology Features and Benefits Hot Runner Technology Features and Benefits Custom Hot Runner| Systems | Index Our ongoing customer-driven philosophy has fostered many new and innovative systems and components. and affordability. DME’s Hot Runner Technology has become an industry standard in technology. Tubular Heated Systems Using exclusive. 800-626-6653„Canada 800-387-6600„dme@milacron. the DME Hot Runner Systems can process many engineering grade resins. Tubular Heaters reduce the number of zones of heat required.S. DME’s Hot Runner Technology has become an industry standard in technology.com .milacron. userfriendliness. allowing you to take advantage of more than seven decades of leadership in injection molding technology. Available in two styles – Manifold & Components and as a complete Hot Half System. U.

com Custom HotHot OneRunner Hot HotRunner Runner Systems Systems Technology Products Products | New | New | Nozzles The DME Hot One is accompanied by a nozzle offering that allows versatility in system selection to best suit the material and molded part configuration. Extended style provides additional stock for machining of runner profiles or part contours. The “CIA” series. 800-626-6653 Canada 800-387-6600 „ „ dme@milacron.textTechnology Hot Runner 17 Nozzles Each DME nozzle series has its own advantages and characteristics to meet your needs. assembly and wiring for you. „ Full Body Point Gate – Used for low vestige. Then. It has two interchangeable needles. The Ring Gate features a sealed tip for efficient shut-off at the parting line. using square coil heaters and The “CIA” series. Ordering Options: Use this information and our design and machining guidelines to build your system. or take advantage of DME Applications Engineering services to help you select the system best suited to your requirements. U. especially engineering grade resins with a high degree of crystallinity.com„www. with High Performance heaters developed exclusively for DME. The wear resistant needle is especially useful for abrasive or filled material applications. “EHA”/”CIA” Nozzle Tips „ Sprue Gate/Extended Sprue Gate – Used primarily in applications where gate vestige is not a concern. the “EHA” series of nozzles can be used for many applications using commodity resins with low crystallinity. DME offers different styles of nozzles: The “EHA” series. Stellar Nozzles Point Gate Sprue Gate Nozzles “CIA”/”EHA” Nozzles For example.milacron. commodity grade resin applications. can be used for all applications. „ Point Gate – Used for applications needing optimum gate cosmetics. . either order the steel and components to construct your system or let DME do all of the machining. Each nozzle series has its own characteristics and advantages. this tip can run a wide range of resins.S. using High Performance heaters. Offers minimal flow resistance and handles most resins very effectively. standard and wear resistant.

18 text page content Stellar Micromolding Hot Runner Systems PROVEN SOLUTIONS FOR PRECISION THERMOPLASTIC MICROMOLDING .

and a choice of manifold styles enable DME to easily configure a Stellar solution that matches your application. Nobody beats DME for quality products. Stellar was designed to perform in a broad spectrum of applications – including electrical. 800-626-6653 Canada 800-387-6600 „ „ dme@milacron. electronic.S.com Stellar Hot Runner Systems – Benefits For a Wide Range of Applications . U. Stellar Hot Runner Systems come with your satisfaction 100% guaranteed.milacron. quality service and quick delivery.com„www. Stellar Micromolding Hot Runner Systems DME has been a leader in mold technologies for seven decades. two interchangeable tip options. Stellar was designed to process demanding engineering resins without property degradation. Stellar is also ideal for high-cavitation molding. Seven different “A” dimensions. exacting precision and flexible.Stellar Micromolding Hot Runner Systems 19 Stellar Hot Runner Systems – Benefits Engineered for the Challenges of Tight Pitch Molding The DME Stellar™ Hot Runner System brings high performance. Demand the Best – Demand DME Get the Modular Advantage Stellar is based on new DME hot runner system architecture to deliver tremendous flexibility. Like all DME products. and cosmetic packaging. And. | Stellar is perfect for today’s rapidly expanding array of micromolding projects. cost-effective modular construction to very small part molding. medical. With as little as 17mm between centers.

S. Key features include: „ Seven different “A” dimensions from 65-145mm are available for compression style nozzles „ Two interchangeable tip styles – Point Gate and Sprue Gate „ High Performance Nozzle Heater with embedded thermocouple „ Two tip material choices.milacron. Challenging amorphous materials such as PET or crystalline materials including PBT and PA are easily processed with the Stellar Hot Runner System.20 Stellar Micromolding Hot Runner Systems Stellar Hot Runner Systems – Benefits Excellent Results with Engineering Thermoplastics Stellar Micromolding Hot Runner Systems | Stellar Hot Runner Systems – Benefits CUSTOMER DESIGN CRITERIA FORMS CDC To provide your Stellar® application specifications. standard and high performance U.net/cdc The complexity of today’s very small part molding applications demands the added properties of high performance engineered materials. 800-626-6653„Canada 800-387-6600„dme@milacron. Highly conductive tip designs and precise heat profiling in all nozzle lengths ensure consistent processing temperatures. Modularity Increases Application Flexibility The Stellar Hot Runner System from DME is built on a standardized architecture of modular components. visit www.dme. Stellar was designed for outstanding processing of these materials.com .com„www.

mini-tubular heaters and thermocouples are all front-loaded and easily replaced with the mold in the press.S. Stellar nozzles are engineered with low conductivity heads and high conductivity tips for consistent thermal performance.com Stellar Hot Runner Systems Benefits Increase Productivity and Reduce Molding Costs With Stellar-Infused Quick-Change Systems . often in as little as five minutes t Provides cost justification for the Hot Runner System and/or the MUD Quick-Change System for multiple tooling projects t Simplifies design with the use of the MUD Quick-Change Straps Contact your DME representative or call us today to find out more about how the combination of a DME Hot Runner System and the MUD Quick-Change System will not only substantially increase your production efficiency but significantly reduce your molding costs. Many companies incorporate the DME hot runner/quick-change combo into their Lean initiatives. 800-626-6653 Canada 800-387-6600 „ „ dme@milacron. Nozzle tips. Combining DME Hot Runners with MUD Quick-Change Systems provides many advantages to virtually any injection molding operation. Stellar hot runner nozzles utilize reliable profiled mini-tubular heaters to ensure optimal heat distribution.milacron. The MUD Frame/Hot Runner System remains in the mold. An unlimited number of different parts can be produced with this industryleading combination of hot runners within a quick-change system because only the MUD Companion Insert Mold is swapped out. | Now the production efficiencies of hot runner molding can be further enhanced when combined with a Master Unit Die (MUD) Quick-Change Frame.Stellar Micromolding Hot Runner Systems 21 Stellar Hot Runner Systems Benefits High Process Temperature Capability with Precision Heat Profiling Today’s engineered materials challenge hot runner systems with high processing temperatures – often with very narrow operating windows. Easy Serviceability – Right in the Machine Stellar Micromolding Hot Runner Systems Productivity is especially critical when micromolding thousands of parts per hour. retainers. In addition.com„www. U. including: t Enables molders to use the same DME Hot Runner System with many different cavity and core configurations with MUD Companion Insert Molds t Quickens production changeovers. Every Stellar Hot Runner System can be rapidly serviced for maximum uptime.

U. SXG5110 t'PSVTFXJUIVOGJMMFESFTJOTVQUP¡$ ¡' Fig.T=. 1 Standard Point Gate Tip Sub-Assembly.5 SXF5000 Point Gate High Performance SXT7040 12.750  t'PSVTFXJUIVOGJMMFEBOEGJMMFESFTJOTVQUP¡$ ¡' Table 1: Gating Style Item Numbers TIP SUB-ASSEMBLY ITEM NUMBER DESCRIPTION TIP ITEM NUMBER TIP CTE (10-6/degC) RETAINER ITEM NUMBER GATING STYLE APPLICABLE STELLAR SYSTEM SXG5110 Standard Point Gate Tip Sub-Assembly SXT4010 17. 4 Sprue Gate Tip. 3 Sprue Gate Tip.com„www. 2 High Performance Point Gate Tip Sub-Assembly.milacron.5 SXF5100 Point Gate Standard SXG5020 High Performance Point Gate Tip SubAssembly SXT5010 4. 800-626-6653„Canada 800-387-6600„dme@milacron.com .text Stellar Systems 22 22 Gating Style Selection Gating Style Selection Fig.8 N/A Sprue Gate All N/A N/A Sprue Gate Tip Sprue Gate Tip NOTE: All units are in mm. SXT7140 .S.8 N/A Sprue Gate All SXT7140 12. SXG5020 t'PSVTFXJUIVOGJMMFEBOEGJMMFESFTJOTVQUP¡$ ¡' Fig.T=10mm t'PSVTFXJUIVOGJMMFEBOEGJMMFESFTJOTVQUP¡$ ¡' Stellar Micromolding Hot Runner Systems | Gating Style Selection  Fig. SXT7040 .

0000 0.20 MIN +.000 + 0.30 0.000 30° 90° Fig.00 and the maximum “Z” dimension is 115 for point gate and sprue gate tips. If gate detail does not properly fit the application.080in –.75 SXT7040 5.18mm/. 5.30 0. 4.0mm/ 0.0005 0.7500 SXT7140 Canada 800-387-6600 „ „ Position gate detail within ±0.13 R0.3858in –.text Stellar Systems 23 23 Gate Details for use with Hardened Steel (50HRC min. 7.010in MIN R0.20 MIN +.005 R4.0005in from nominal. 7 +.800mm –0.71mm/.013mm/.0002 Ø9.70mm/.5 0.010in MIN R 3.13mm/. Position water lines as close as possible but not closer than the minimum distance shown to provide a safe steel condition.000 0.77 SXT7140 NOTES for Figure 6 & 7: 1. dme@milacron.187in 5 0.20in MIN DISTANCE BETWEEN WATERLINE AND DROP Z DIMENSION CLEARANCE DIAMETER Ø19.0000 19.118in MAX +0.012 0.25mm/ 0.130 MAX RUNNER HEIGHT 0.005in MAX LAND 0.0000 .000 /.005 2. 3. The gate diameter can be opened by the customer to suit the application.75in R 0.76mm/.005 0.) IN 10. remove (“decone”) the resin from the front of each point gate tip prior to changing colors.125in* R12.54mm –0.209 19. SXT7040 & SXT7140 3.500in MIN* | MIN GATE DIAMETER Ø0. 800-626-6653 2 0.015in MAX 5mm/ .03mm –0. 6.00mm/ 0.050in for filled resins U.com Gate Details for use with Hardened Steel (50HRC min.89mm/. 6 Gate Details for Standard Point Gate.028in for unfilled resins Ø1. contact DME for assistance about gate detail options. Water lines are required in “A” plate for proper gate cooling.com„www.000 2.0002 0.milacron.20in MIN +0.024in To Bottom of Radius 5 0.0 0.050 + 0.000 + 0.00 R3.62mm/.08 45° 30° + 0.27mm/.S. The minimum “Z” dimension is 13. For faster color changes.005 +0.08in x 45° 5mm/.3937 SXT7040 2. High Performance Point Gate Tips (SXG5110 & SXG5020) For gating onto a flat surface or into a recess* (“dimple”) Ø2mm/0.) Gate Details for Sprue Gate Tips.035in MAX* Stellar Systems 0.25mm/. Z-DIMENSION x 45 19. (The land must be re-machined N IO ST to the maximum dimension E after increasing the QU gate diameter.100in –.00 /.13 /.38mm/.) Fig.

24 Hot One Noz zles ENABLING VERSATILITY Custom Hot Runner Hot Runner Systems Systems | Index | Index IN SYSTEM SELECTION .

800-626-6653 Canada 800-387-6600 „ EHR7154 .000 2 EHA1001 3 SEAL RING SCH0081 CIB1359 SCH1081 — CIA0001S 1.250 CIA1004S CIH1084S — EHA0005 SCH0085 1.000 2 A 1/2-24 UN 2.250 EHA1005 CIB1362 CIB1363 SCH1084 CIH0084S SCH1085 — CIA0005S 1.250 1 NOZZLE BODY .000 6.500 (Add .250 Diameter Products Flow Channel) | New SQUARE COIL HEATER FRONT LOAD (SCH1XXX or SCH2XXX) — 1.) A B SUB-ASSEMBLY ITEM NUMBER 1.062 Replacement Seal Rings ITEM NUMBER Used between manifold and nozzle to prevent leakage. New seal rings must be installed each time manifold is assembled.250 CIA1003S CIH1083S SCH0084 CIB1361 SCH1083 CIH0083S — EHA0004 1.250 EHA1002 — CIA0002S 1.000 HIGH PERFORMANCE HEATER REAR LOAD (CIHXXXX-S) 1 3 5.000 2.Hot One Nozzles 25 250 Series Nozzles (.561 DIA.250 EHA1006 — CIA0006S 1. U.250 CIA1001S CIH1081S — EHA0002 SCH0082 1.250 EHA1007 — CIA0007S 1. „ dme@milacron.250 CIA1007S CIB1364 CIB1365 EHR7154 CIH0085S SCH1086 CIH0086S SCH1087 CIH0087S CIH1087S WIRING INFORMATION: Power leads are tan Ground leads are green Thermocouple leads are black and white HIGH PERFORMANCE HEATER FRONT LOAD (CIH1XXX-S) 3 EHA0001 2 HEATER 1 „ White is negative (-) and constantan (non-magnetic) „ Black is positive (+) and iron (magnetic) B 2 .500 2 4.250 EHA1004 — CIA0004S 1.milacron.250 CIA1006S CIH1086S — EHA0007 SCH0087 1.250 EHA1003 — CIA0003S 1.000 1 3 B 3.com Hot One Nozzles Custom| Hot 250Runner Series Systems Nozzles (.500 Ø0.250 Diameter Flow Channel) SQUARE COIL HEATER REAR LOAD (SCHXXXX) 250 Series Nozzle Sub-Assembly 1 3 Ø1.250 CIA1005S CIH1085S — EHA0006 SCH0086 1.250 3.750 to A dimension for extended sprue gate and extended full body point gate tips.com„www.250 CIA1002S CIH1082S SCH0083 CIB1360 CIH0081S SCH1082 CIH0082S — EHA0003 1.S.

250 EHA1014 — CIA0014S 1.250 CIA1014S CIH1094S — EHA0015 SCH0095 1.000 2.500 Ø0.milacron.250 CIA1009S CIH1089S — EHA0010 SCH0090 1.000 6.686 DIA.375 SQUARE COIL HEATER FRONT LOAD (SCH1XXX or SCH2XXX) 3.000 2 7.250 EHA1008 SCH0088 — CIA0008S 1.500 2 4.250 EHA1009 CIB1366 CIB1367 SCH1088 CIH0088S SCH1089 — CIA0009S 1.250 EHA1015 — CIA0015S 1.750 to A dimension for extended sprue gate and extended full body point gate tips.375 Diameter Flow Channel) | Index 5/8-20 UN 2. U. New seal rings must be installed each time manifold is assembled.000 B A 1.250 CIA1008S CIH1088S — EHA0009 SCH0089 1.000 1 3 B 3.250 CIA1011S CIH1091S — EHA0012 SCH0092 CIB1369 SCH1091 CIH0091S 1.062 ITEM NUMBER EHR7155 .26 Hot One Nozzles 375 Series High Performance Nozzles (.250 EHA1011 — CIA0011S 1. 800-626-6653„Canada 800-387-6600„dme@milacron.250 CIA1010S CIH1090S SCH0091 CIB1368 CIH0089S SCH1090 CIH0090S — EHA0011 1.375 Diameter Flow Channel) 375 Series Nozzle Sub-Assembly SQUARE COIL HEATER REAR LOAD (SCHXXXX) (Add .S.250 CIA1013S CIH1093S — EHA0014 SCH0094 1.250 EHA1013 CIB1370 CIB1371 SCH1092 CIH0092S SCH1093 — CIA0013S 1.250 CIA1012S CIH1092S — EHA0013 SCH0093 1. .com .000 2 A Hot One Nozzles | 375Custom Series High Hot Runner Performance Systems Nozzles (.250 EHA1012 — CIA0012S 1.000 HIGH PERFORMANCE HEATER REAR LOAD (CIHXXXX-S) 1 3 5.250 CIA1015S CIB1372 CIB1373 EHR7155 CIH0093S SCH1094 CIH0094S SCH1095 CIH0095S CIH1095S 1 B 2 WIRING INFORMATION: Power leads are tan Ground leads are green Thermocouple leads are black and white „ White is negative (-) and constantan (non-magnetic) „ Black is positive (+) and iron (magnetic) Replacement Seal Rings Used between manifold and nozzle to prevent leakage.250 EHA1010 — CIA0010S 1.) 1 3 Ø2.000 HIGH PERFORMANCE HEATER FRONT LOAD (CIH1XXX-S) 3 SUB-ASSEMBLY ITEM NUMBER 1 NOZZLE BODY 2 HEATER 3 SEAL RING — EHA0008 1.com„www.

0003 1 1 2 10.750 EHA1018 — CIA0018S 1.750 EHA1012 — CIA0016S 1.750 CIA1017S — EHA0018 1.750 CIA1021S — EHA0022 1.000 High Performance Heater HIGH PERFORMANCE HEATER FRONT Front LoadLOAD (CIH1XXX-S) (CIHXXXX-S) 2 3 1 — CIA0023S 1. 800-626-6653 n Canada 800-387-6600 n EHR7156 dme@milacron.750 CIA1016S — EHA0017 1. U.750 EHA1015 — CIA0022S 1.750 CIA1019S — EHA0020 1.750 CIA1022S 1 NOZZLE BODY 2 HEATER 3 SEAL RING CIH0104S CIB1381 CIH1104S SCH0096 EHB0074 SCH1092 CIH0096S CIB1374 CIH1096S SCH0097 EHB0075 SCH1093 CIH0097S CIB1375 CIH1097S SCH0098 EHB0076 SCH1094 CIH0098S CIB1376 CIH1098S SCH0099 EHB0077 SCH1095 EHR7156 CIH0099S CIB1377 CIH1099S SCH0100 EHB0078 SCH1095 CIH0101S CIB1378 CIH1101S SCH0101 EHB0079 SCH1095 CIH0102S CIB1379 CIH1102S SCH0102 EHB0080 SCH1095 CIH0103S CIB1380 CIH1103S 2 3 3 WIRING INFORMATION: Power leads are tan Ground leads are green Thermocouple leads are black and white 1 1  White is negative (-) and constantan (non-magnetic)  Black is positive (+) and iron (magnetic) B B 2 Replacement Seal Rings .750 CIA1020S — EHA0021 1.000 7.750 EHA1015 — CIA0021S 1.000 2 High Heater HIGHPerformance PERFORMANCE HEATER Rear LoadLOAD REAR (CIHXXXX-S) (CIHXXXX-S) 8.625 Ø 0.062 Item Number Used between manifold and nozzle to prevent leakage. New seal rings must be installed each time manifold is assembled.000 1 6.Hot One Nozzles 27 625 Series Nozzles (.500 2 A 2 4.375 SQUARE COIL HEATER Square Coil Heater FRONT LOAD Front Loador SCH2XXX) (SCH1XXX (SCHXXXX) 3 5.000 3 1 3.625 Diameter Flow Channel) 625 Series Nozzle Sub-Assembly SQUARE COIL HEATER (Add .625 B SUB-ASSEMBLY ITEM NUMBER Hot One Nozzles 5/8-20 UN 1"-16 UN B .com 625 Series Hot High Runner Performance Systems Nozzles Products Diameter Flow Channel) | Custom | New(.750 EHA1020 — CIA0020S 1.750 REAR to A LOAD dimension for extended sprue gate and extended full body point gate tips. n www.milacron.750 EHA1019 — CIA0019S 1.750 EHA1017 — CIA0017S 1.000 1 3 2 2 B 3 9.750 CIA1023S — EHA0016 1.000 A Ø0.S.750 CIA1018S — EHA0019 1.) (SCHXXXX) Square Coil Heater COIL HEATER Ø2.000 1.000 RearLOAD Load REAR (SCHXXXX) (SCHXXXX) 1 3 A Ø3.com 1.000 1.063 DIA.

080 .750 5° PER SIDE ØO ØT 625 STANDARD WEAR RESISTANT SERIES 250 375 625 THREAD TYPE 1/2-24 UN 5/8-20 UN 1"-16 UN ITEM NUMBER EHT2301 EHT2302 EHT2303 EHT2304 EHT2305 EHT2306 EHT2307 EHT2308 EHT2309 EHT2310 EHT2311 EHT2312 EHT2313 EHT2314 EHT2315 EHT2316 EHT2317 EHT2318 EHT2319 EHT2320 EHT2321 EHT2322 . O DIA.000 1.080 .000 .375 .375 .500 .) Point Gate (Bodiless) SERIES GATE TIP ITEM NUMBER STANDARD NEEDLE A 250 WEAR RESISTANT STANDARD RETAINER TIP 375 WEAR RESISTANT STANDARD 625 WEAR RESISTANT EHT0005 EHT1314 EHT1308 EHT1313 EHT0039 EHT1312 EHT1303 EHT1309 EHT1306 EHT1311 EHT1307 EHT1310 INCLUDES T DIA.500 .080 .000 L C .375 .187 T DIA.000 1.28 Hot One Nozzles Gate Tip Detail Sprue Gate/Extended Sprue Gate SERIES GATE TIP Ø2.100 E .com .080 .500 EHN0400 EHN0019 .100 .080 .250 .750 1.080 .100 1.000 1. .060 .750 1.750 to A dimension for extended sprue gate tips. .03 SPRUE GATE 250 A EXTENDED SPRUE GATE C SPRUE GATE L 375 ØT EXTENDED SPRUE GATE 5° PER SIDE SPRUE GATE EXTENDED SPRUE GATE 625 ITEM NUMBER EHT0010 EHT0011 EHT0012 EHT0013 EHT0014 EHT0015 EHT0016 EHT0017 EHT0018 EHT0019 EHT0020 EHT0021 EHT0022 EHT0023 B DIA.100 .750 1.100 .060 .500 .060 .080 .500 .100 .250 .375 .750 1.080 .750 1.125 .080 .125 .080 .100 .250 1.100 .625 EHN0402 RETAINER TIP EHT0024 EHT0324 EHT0324 EHT1324 EHT0025 EHT0325 EHT0325 EHT1325 EHT1354 EHT0326 EHT0326 EHT1354 Custom Hot One Hot Nozzles Runner |Systems Gate Tip Detail | Index ØT Point Gate (Full Body) SERIES TYPE STANDARD NEEDLE 250 WEAR RESISTANT RETAINER TIP A STANDARD E ØT 375 WEAR RESISTANT ØO 625 STANDARD WEAR RESISTANT ITEM NUMBER EHT2001 EHT2002 EHT2003 EHT2004 EHT2005 EHT2006 EHT2007 EHT2008 EHT2009 EHT2010 EHT2011 EHT2012 EHT2013 EHT2014 EHT2015 EHT2016 EHT2017 EHT2018 EHT2019 EHT2020 EHT2021 EHT2022 T DIA.500 . .080 .060 .000 INCLUDES NEEDLE RETAINER TIP EHT2326 EHT2327 EHN0015 EHT2328 EHT2329 EHT2326 EHT2327 EHN0401 EHT2328 EHT2329 EHT2330 EHT2331 EHT2332 EHN0016 EHT2333 EHT2334 EHT2335 EHT2330 EHT2331 EHT2332 EHN0400 EHT2333 EHT2334 EHT2335 EHN0019 EHT2336 EHN0402 U.000 1.100 .060 .125 .750 1.000 .000 .500 .125 .230 1.060 .500 1.080 .750 1.080 .080 .000 . 800-626-6653„Canada 800-387-6600„dme@milacron. NEEDLE EHN0015 .500 .100 .750 1.060 .milacron.100 .com„www.500 .850 .000 .000 .000 .080 . .080 .938 .060 .000 O DIA. E INCLUDES NEEDLE RETAINER TIP EHT0026 EHT0027 EHN0015 EHT0028 EHT0029 EHT1326 EHT1327 EHN0401 EHT1328 EHT1329 EHT0030 EHT0031 EHT0032 EHN0016 EHT0033 EHT0034 EHT0035 EHT1330 EHT1331 EHT1332 EHN0400 EHT1333 EHT1334 EHT1335 EHN0019 EHT0036 EHN0402 EHT1336 Point Gate (Full Body Extended) SERIES TYPE STANDARD NEEDLE 250 WEAR RESISTANT RETAINER TIP STANDARD A 375 E WEAR RESISTANT 0.100 .375 .080 .S.100 .080 .080 .080 .250 (Add .375 EHN0401 EHN0016 .000 .187 .375 1.080 .125 .500 .500 .500 .980 1.250 T DIA.500 .

ØO AT TANGENT Ø0.000 3.0000 0. 30°0' 30° NOTE: Extended sprue length +.06 3.0000 Canada 800-387-6600 „ „ dme@milacron.com Hot One NozzlesCustom Hot Runner Nozzle Plate Systems and Gate Machining ProductsDimensions Detail | Housing. NOZZLES .312 3. ITEM NUMBER .500 EHL0255 5.000 (1.5005 . . Manifold housing and insulator sheet are to be same width and length as mold base. S DIA. 1.milacron.008.020 0.125 MIN 80° 80° “R” RAD.000 3.0000063 x (500-68) = .0005 0.100 0.3750 .875 NOZZLE PLATE RECOMMENDED WATER LINES ARE RECOMMENDED IN "A" PLATE AND NOZZLE PLATE +.250 MIN.) A + BE .6250 will add .000 1. 1. MIN for SQ. J DIA. The above information is only given as an example. WATER LINES ARE RECOMMENDED IN HOUSING G DIA. TYP. NOTE: The expansion factor must be taken into consideration prior to machining for.001 3.100 MIN. +.125 RAD.625 4.250 MIN.028 MIN.875 N DIA.312 3.125 .6250 .180 .501 2.625 4. . . COIL 1.005 max.010 –.250 RECOMMENDED (. H DIA. Also the land must be remachined to .020 AT TANG.312 NOTE: The “O” diameter can be opened by the customer to suit the application. If mold temperature is different.001 . .000 2. and installing.00000633 x nozzle setpoint temp – 68°(assuming the mold is at 68˚F during operation).005 LAND MAX “S” DIA.062 1. with a nozzle setpoint temp. .015 RAD.060 MIN.312 .34 DEEP 2-PLC'S.001 N DIA. nozzle.750 to land. MAX.750 1.125 +. U.Hot One Nozzles 29 Housing. of 500°: BE = 3 x .250 1. .187 1.010-0. Variations may occur based on mold configurations and cooling factor. SERIES K DIA.0000 “Q” DIA. . 250 375 625 1.500 .235 R0. substitute 68˚F with actual mold temperature.000 2. K DIA.015 . SPACER RING AND MANIFOLD AT ROOM TEMPERATURE M DIA.080 MIN. EHL0252 4.008… thus A + BE = 3.625 WIRE CHANNEL . .000 *. 250 & 375 SERIES POINT GATE (BODILESS) MACHINING DIMENSIONS SPRUE AND POINT GATE (FULL BODY) MACHINING DIMENSIONS 625 SERIES POINT GATE (BODILESS) MACHINING DIMENSIONS Ø2. Formula for determining this expansion factor is as follows: BE = “A” dimension x .0005 –.125 MIN. Height of manifold housing to vary with stackup of manifold. . SERIES 3 R0. Nozzle Plate and Gate Machining Dimensions Detail Manifold Housing.375 .750 EHL0254 4. MANIFOLD HEIGHT F DIA.0005 –.250 MIN.125 .750 N DIA.500 4. UNFILLED RESIN FILLED RESIN Q DIA. 800-626-6653 +0.000 M DIA. .060 MIN.06 1.005 LAND MAX.000 3. riser pads and spacer rings.47 O DIA.187 .500 EHL0253 5. EXAMPLE: Given a 3 inch “A” dimension.com„www.7505 1. .25 MIN. | New HOUSING MUST BE EQUAL TO RISER PADS. . H DIA. Nozzle Plate.0005 SERIES NOZZLE 250 375 625 0.5000 .261 DIA. *. HOLE THRU 5/16–18 TAP F DIA. *250 Point Gate (Full Body) only.3755 .219 RISER PAD HEIGHT .56 2. In some instances.001 –. “A” Plate and Gate Machining Dimensions LOCATING RING . “0” DIA. –.0005 1.000 3.500 4.31 MIN.S.000 SPACER RING AND SUPPORT PAD HEIGHT . R RAD. 250 AND 375 625 T DIA. This expansion factor (BE) must then be added to the nominal “A” dimension. MIN for HIGH PERFORMANCE 1.125 R0. it may be necessary to obtain an empirical factor. J DIA. after increasing the gate diameter.028 MIN. 30°0' .080 LAND 0.437 2.500 FOR 625 SERIES) G DIA.

625 700 .500 USED WITH NOZZLE SUB-ASSEMBLY CIA0001S CIA1001S CIA0002S CIA1002S CIA0003S CIA1003S CIA0004S CIA1004S CIA0005S CIA1005S CIA0006S CIA1006S CIA0007S CIA1007S CIA0008S CIA1008S CIA0009S CIA1009S CIA0010S CIA1010S CIA0011S CIA1011S CIA0012S CIA1012S CIA0013S CIA1013S CIA0014S CIA1014S CIA0015S CIA1015S CIA0023S CIA1023S CIA0016S CIA1016S CIA0017S CIA1017S CIA0018S CIA1018S CIA0019S CIA1019S CIA0020S CIA1020S CIA0021S CIA1021S CIA0022S CIA1022S U.625 450 3.125 400 2.125 550 3.038 1000 5.30 Hot One Nozzles Replacement Nozzle Heater Detail Replacement Square Coil Nozzle Heater 250.125 900 6.000 1030 6. 36" LONG WIRING INFORMATION: Power leads are black Ground lead is green Thermocouple leads are black and white – White is negative (–) and constantan (non-magnetic) – Black is positive (+) and iron (magnetic) L Replacement High Performance Nozzle Heater D DIA L LENGTH D DIA.625 CIH0088S 375 625 CIH1088S CIH0089S CIH1089S CIH0090S CIH1090S CIH0091S CIH1091S CIH0092S CIH1092S CIH0093S CIH1093S CIH0094S CIH1094S CIH0095S CIH1095S CIH0104S CIH1104S CIH0096S CIH1096S CIH0097S CIH1097S CIH0098S CIH1098S CIH0099S CIH1099S CIH0101S CIH1101S CIH0102S CIH1102S CIH0103S CIH1103S L DIM.000 1100 7.125 1000 7.125 1000 7.000 300 2.500 425 4.000 550 2.000 425 5.000 1000 8.000 550 2. WATTS 2.000 400 3.038 847 4.000 500 6.625 L DIM.124 800 5.500 350 3. NOMINAL NOZZLE . 800-626-6653„Canada 800-387-6600„dme@milacron.875 1.000 1200 USED WITH NOZZLE SUB-ASSEMBLY EHA0001 EHA1001 EHA0002 EHA1002 EHA0003 EHA1003 EHA0004 EHA1004 EHA0005 EHA1005 EHA0006 EHA1006 EHA0007 EHA1007 EHA0008 EHA1008 EHA0009 EHA1009 EHA0010 EHA1010 EHA0011 EHA1011 EHA0012 EHA1012 EHA0013 EHA1013 EHA0014 EHA1014 EHA0015 EHA1015 EHA0016 EHA1016 EHA0017 EHA1017 EHA0018 EHA1017 EHA0019 EHA1019 EHA0020 EHA1020 EHA0021 EHA1021 EHA0022 EHA1022 SERIES 250 ITEM NUMBER CIH0081S CIH1081S CIH0082S CIH1082S CIH0083S CIH1083S CIH0084S CIH1084S CIH0085S CIH1085S CIH0086S CIH1086S CIH0087S CIH1087S D DIA.500 4.000 400 3. WATTS 2.000 300 2.038 1000 8.000 1000 5.038 1030 6.125 550 3.000 1200 10.500 425 4.com .125 900 6.000 1200 9.125 1100 4.125 800 5. T/C TYPE “J”.000 500 5.milacron.038 1200 10. NOMINAL NOZZLE .625 450 3. 375 AND 625 NOZZLE HEATER 240 VAC.125 1100 3.038 1100 7.125 400 2.500 350 3.S.com„www.000 500 6.038 1200 .625 700 4.875 1. Hot OneCustom NozzlesHot| Runner Replacement Nozzle Systems Index Detail | Heater SERIES 250 375 625 ITEM NUMBER SCH0081 SHC1081 SCH0082 SCH1082 SCH0083 SCH1083 SCH0084 SCH1084 SCH0085 SCH1085 SCH0086 SCH1086 SCH0087 SCH1087 SCH0088 SCH1088 SCH0089 SCH1089 SCH0090 SCH1090 SCH0091 SCH1091 SCH0092 SCH1092 SCH0093 SCH1093 SCH0094 SCH1094 SCH0095 SCH1095 SCH0096 SCH1096 SCH0097 SCH1097 SCH0098 SCH1098 SCH0099 SCH1099 SCH0100 SCH1100 SCH0101 SCH1101 SCH0102 SCH1102 D DIA.038 1200 9.

milacron.com„www. 30mm) Length (tolerance +/.S.31 Hot Runner Systems Standard Global Manifold Replacement Heaters 321 Stainless Steel Ceramic Image not to scale. | Hot Runner Systems LOW-WATT FLEXIBLE TUBULAR HEATERS ITEM NO. Operating voltage 240 Volt. OPTIONAL ITEM RR-472-13000-100 Manifold Heater Retainer Clips Heater Retainer Clips Undercut Grooves U.5%) ~20mm DME Manifold Flexible Replacement Heaters 8. 30mm) Flexible Heated Length Unflexible Unheated (min. After installing the manifold heater.1. HFH8030 LENGTH (mm) 300 WATTAGE 660 ITEM NO. ~6mm Unflexible Unheated (min. Threaded pins on both ends. LENGTH (mm) WATTAGE HFL8040 400 339 HFH8035 350 675 HFL8045 450 364 HFH8040 400 795 HFL8050 500 410 HFH8045 450 910 HFL8055 550 458 HFH8050 500 1025 HFH8055 550 1145 HFL8060 600 504 HFH8060 600 1260 HFL8065 650 552 HFL8070 700 598 750 646 HFH8065 650 1380 HFH8070 700 1495 HFL8075 HFH8075 750 1615 HFL8080 800 692 HFH8080 800 1730 HFL8085 850 738 HFH8085 850 1845 HFL8090 900 784 HFH8090 900 1960 HFL8095 950 832 HFH8095 950 2080 HFL8100 1000 878 HFH8100 1000 2195 HFL8105 1050 926 HFH8105 1050 2316 HFH8110 1100 2430 HFL8110 1100 972 HFH8115 1150 2545 HFL8115 1150 1018 HFH8120 1200 2665 HFL8120 1200 1066 1250 1112 HFH8125 1250 2780 HFL8125 HFH8130 1300 2895 HFL8130 1300 1158 HFH8135 1350 3015 HFL8135 1350 1206 HFH8140 1400 3130 HFL8140 1400 1252 HFH8145 1450 3245 HFL8145 1450 1298 HFH8150 1500 3365 HFL8150 1500 1346 Replacing a DME Manifold Flexible Tubular Heater may also require the replacement of retaining rings that hold the heater in place. Use a brass hammer to lightly tap a small piece of brass and each retaining ring to secure the manifold heater. insert a retaining ring into each of the existing undercut grooves in the manifold.com Hot One Nozzles Custom Hot Runner Global Systems Manifold Replacement Products Heaters | Standard | New Standard Global Manifold Replacement Heaters HIGH-WATT FLEXIBLE TUBULAR HEATERS .0mm diameter. 800-626-6653 Canada 800-387-6600 „ „ dme@milacron.

S. Operating voltage 230 Volt. After installing the manifold heater. LENGTH (mm) WATTAGE ITEM NO. 30mm) Length (tolerance +/.com„www. insert a retaining ring into each of the existing undercut grooves in the manifold. Threaded pins on both ends. 30mm) Flexible Heated Length Unflexible Unheated (min. Use a brass hammer to lightly tap a small piece of brass and each retaining ring to secure the manifold heater.5mm diameter. OPTIONAL ITEM RR-472-13000-100 Manifold Heater Retainer Clips Heater Retainer Clips Undercut Grooves U.milacron. HIGH-WATT FLEXIBLE TUBULAR HEATERS LOW-WATT FLEXIBLE TUBULAR HEATERS ITEM NO.com .32 Hot Runner Systems Standard Global Manifold Replacement Heaters Ceramic Image not to scale.5%) ~20mm DME Manifold Flexible Replacement Heaters Hot Runner Systems | Standard Global Manifold Replacement Heaters Custom Hot Runner Systems | Index 8. 321 Stainless Steel ~6mm Unflexible Unheated (min.1. 800-626-6653„Canada 800-387-6600„dme@milacron. LENGTH (mm) WATTAGE HFH850300 300 650 HFL850500 500 700 HFH850350 350 750 HFL850550 550 780 HFH850400 400 900 HFL850600 600 860 HFH850450 450 1050 HFL850650 650 950 HFH850500 500 1150 HFL850700 700 1000 HFH850550 550 1300 HFL850750 750 1100 HFH850600 600 1450 HFL850800 800 1190 HFH850650 650 1600 HFL850850 850 1250 HFH850700 700 1750 HFL850900 900 1350 HFH850750 750 1900 HFL850950 950 1430 HFH850800 800 2050 HFL851000 1000 1500 HFH850850 850 2200 HFL851050 1050 1590 HFH850900 900 2350 HFL851100 1100 1650 HFH850950 950 2500 HFL851150 1150 1750 HFH851000 1000 2650 HFL851200 1200 1830 HFH851050 1050 2800 HFL851250 1250 1900 HFH851100 1100 2930 HFL851300 1300 1990 HFH851150 1150 3060 HFL851350 1350 2070 HFH851200 1200 3190 HFL851400 1400 2150 HFH851250 1250 3320 HFL851450 1450 2230 HFH851300 1300 3450 HFL851500 1500 2300 HFH851350 1350 3580 HFH851400 1400 3710 HFH851450 1450 3840 HFH851500 1500 3970 Replacing a DME Manifold Flexible Tubular Heater may also require the replacement of retaining rings that hold the heater in place.

mold power and thermocouple connectors.38 EHL1004 1. D HEX.457 . EHL0252 EHL0253 EHL0254 EHL0255 2. Nozzle Seat Locating Ring Replaceable interface between manifold and machine nozzle.875 2.500 . (ACROSS FLATS) SPH. RAD. 1. D HEX.250 1. HOLE × .495 3. FLAT HEAD CAP SCREWS D X F DIA.56 DEEP 3 ⁄4–16 UNF TAP × . A DIM.750 3.375 THREAD ⁄4 –16 3 1–12 Nozzle Seat Machining ITEM NUMBER D DIA. U. C DIA. –.312 4. M THREAD SIZE N DIA.750 1.12 .000 3.505 3.250 2.990 5. EHN0011 EHN0012 EHN0013 EHN0014 .62 EHL1003 1. X DIA.500 4.50 +.38 FOR EHN0013 & EHN0014 X THREAD UNF SPH. Y DIA.922 DIA.755 Drool Rings Used in conjunction with nozzle seat and locating ring to prevent nozzle purging and drooling from entering manifold area.625 3.25 FOR EHN0011 & EHN0012 . ITEM NUMBER B DIA.500 3.750 .50 . RAD. EHL1001 1.com Hot OneHot Nozzles Replacement PartsProducts Detail Custom Runner| Systems | New ITEM NUMBER Y A B E DIA.990 2.990 3.500 C . INCLUDES (2) 5⁄16 – 18 × 1⁄2" LG.218 L .000 3.S.Hot One Nozzles 33 Replacement Parts Detail Terminal Mounting Box For information on terminal mounting boxes. E DIA.495 2.990 3. B DIA.625 3. HOLE × .005 ITEM NUMBER M THREAD SIZE ITEM NUMBER N DIA.62 A A C DIA. .com„www. .875 4.312 4.69 DEEP 1–12 UNF TAP × .500 .75 1.44 See application information on the preceding page for appropriate use of nozzle seats.755 2.500 1.990 5.12 3.687 DIA.312 .62 DEEP EHL0252 EHL0253 EHL0254 EHL0255 2.62 1. C DIM. see the DME Control Systems Catalog.500 Locating Ring Machining Relief in top of manifold for locating ring.000 EHN0011 EHN0012 EHN0013 EHN0014 . .990 2.750 X L C DIM.milacron. drool rings and locating rings.50 DEEP .500 3.19 B DIA.250 1.750 2.88 . 800-626-6653 Canada 800-387-6600 „ „ dme@milacron. C DIA. F DIA.38 EHL1002 1.363 . . 2.250 2.505 3.

405 1.06 1.750 38114TD 1.34 Hot One Components Components for Externally Heated Manifold Systems Used primarily with tubular heated manifolds. 800-626-6653„Canada 800-387-6600„dme@milacron. these components are made from a non-magnetic material with low thermal conductivity.com„www.500 . They provide the higher efficiency and performance required for tubular manifold applications.655 ITEM NUMBER H X ERP1011 .375 DIA. ECB1002 . 1. ERP1001 .75 DIA.405 ERP1012 .78 DIA.405 1. Center Support Pads and Tubular Dowels Supports manifold center spacing. 3834TD . Hot One Components Externally| Heated Custom Hot Runnerfor Systems Index Manifold Systems | Components DRILLED & C'BORED FOR ¼-20 LOW HEAD SCREW "X" DEEP H ITEM NUMBER H X .750 .41 DIA.750 .250 U.06 . .milacron. ECB1001 .41 DIA. DRILLED & C'BORED FOR ¼-20 LOW HEAD SCREW "X" DEEP H .S. while minimizing heat transfer from manifold.375 DIA.19 .655 .655 ITEM NUMBER L LENGTH .78 DIA.750 . DRILLED & C'BORED FOR ¼-20 LOW HEAD SCREW "X" DEEP 2 PLACES H .com .06 DIA. ITEM NUMBER H X 1.78 DIA. ERP1002 .19 .250 DIA. Riser Pads Supports manifold opposite nozzles and prevents heat loss.75 DIA.500 . H .500 .

1.000 . HOLE s .8.500 1.000 . 201 DIA. X DIM.406 .010 –.000 4.750 .406 GATE-MATE 4.001 K <.125 X INCLUDES (2) #10–24 LOW HEAD CAP SCREWS G DIA.000 L DIM.250 .500 A DIA.250 . Maintains spacing between manifold and nozzle plate.500 1.010 –.800 .50 End Plug End Plug Set Screw Used to plug horizontal flow channels. ANSI B1.500 2. Used to secure end plug into manifold (2 required). F DIM.0002 THREAD J DIA.S.000 #10–24 TAP N M SERIES GATE-MATE 4 250 375 625 ITEM NUMBER EEP0002 EEP0001 EEP0002 EEP0003 H DIA.687 DIA. Prevents heat loss and maintains spacing between manifold and clamping plate. USED WITH .750 .125 M DIM.com„www. . HEATER HOLE .2-1978 standard. Material : P–20 H DIA.000 3.750 .000 .162 DIA. Used for CHS-Series cartridge heaters recommended for heaters installed in blind holes.000 Heater Stop Machining Heater Puller Machining Used for ECH-Series cartridge heaters.250 .500 1.193 DIA.800 . . +.5615 .com Nozzles Detail | Parts Custom Hot Hot One Runner Systems Products | New X DIM. ESR0157 ESR0158 ESR0159 ESR0160 Tapered Dowel Pin +.781 625 SERIES .3 and ASTM F912.Hot One Nozzles 35 Parts Detail Riser Pad Supports manifold opposite nozzles.875 DIA.250 5. DOWEL ITEM NUMBER P DIA.250 . +. L ITEM NUMBER ERP0163 ERP0167 ERP0164 ERP0165 ERP0168 ERP0166 X DIM.250 GATE-MATE 4. 2. P DIA.0000 <.750 . . BUTTON HEAD CAP SCREW MOLDMAKER TO SUPPLY U.250 .milacron.750 ITEM NUMBER ECB0161 ECB0162 ECB0163 ECB0164 X . EDP0001 1.38 LG.750 Center Support Pad Spacer Ring Aligns and supports manifold center while minimizing heat transfer from manifold. F 1. . X FOR . 1.894 1. ITEM NUMBER Aligns and prevents end plug from rotating. .750 A DIA.010 USED WITH –.375 . K DIM.750 . +.500 1. +. ANSI B18.50 DEEP . G DIA.750 . HOLE s .625 250 SERIES AND 375 SERIES . 250 SERIES AND 375 SERIES .5615 .4365 . 800-626-6653 Canada 800-387-6600 „ „ dme@milacron. . Tapered dowel pin must conform to ANSI B18.6875 J DIA.625 DEEP 1/4–20 UNC TAP s .875 SERIES GATE-MATE 4 250 375 625 ITEM NUMBER SSS7878 SSS3434 SSS7878 SSS11 THREAD ⁄8–14 UNF-3A 3 ⁄4–16 UNF-3A 7 ⁄8–14 UNF-3A 1–12 UNF-3A 7 N DIM.875 . .375 4. End plug set screw must conform to the following standards.75 DEEP 3 /4 16 UNF TAP s .500 1.750 .68 DEEP 1/4–20 s .875 1.675 .531 625 SERIES .250 DIA.

0 11.0 8.0 12. 36" Leads with 6" of Lead Protection Cartridge Heater – Power Leads are multi-colored L Although these heaters do not employ integral thermocouples.5 7.81 HEX Snap Ring (Included) ITEM NUMBER* * * * EHP0001 ¾-16 THREAD .0 12.5 6.com„www.0 4. .0 14.0 10.0 5.0 5.0 11. U.com .0 12. NOMINAL L Shoulder Style Cartridge Heaters Cartridge Heaters Hot One Custom NozzlesHot CartridgeSystems Heaters &| Thermocouples | Runner Index Can be installed through hole or installed using retainer plate construction. they’re designed and constructed to run at higher molding temperatures and provide longer life than conventional heaters. ECH0103 ECH0119 ECH0104 ECH0138 ECH0105 ECH0139 ECH0120 ECH0148 ECH0106 ECH0140 ECH0107 ECH0121 ECH0108 ECH0141 ECH0109 ECH0122 ECH0149 ECH0110 ECH0142 ECH0111 ECH0123 ECH0124 ECH0112 ECH0113 ECH0114 ECH0125 ECH0126 ECH0115 ECH0128 ECH0127 ECH0116 ECH0144 ECH0146 ECH0145 ECH0129 ECH0117 ECH0147 ECH0130 ECH0118 4. See the Hot One Design and Machining Guidelines at the end of this Hot One Nozzles section for manifold size recommendation and installation drawings.5 9.0 12.0 7. Heater Puller (with Snap Ring) PULLER WITH RING Provides trouble-free removal of Shoulder Style Cartridge Heater.0 4.0 500 750 575 500 650 750 1000 500 725 750 800 1000 875 600 950 1000 1000 1025 1000 1100 1500 2000 1175 1200 1350 1500 1000 1500 1000 1500 1650 2000 1000 2300 1500 2050 1500 1700 2500 125 188 128 100 130 150 200 91 132 125 133 167 135 86 136 143 133 137 125 138 188 250 138 133 135 150 91 136 83 125 137 167 71 164 100 137 83 94 139 NOTE: Sizes preceded by an * are the newest additions.milacron.0 14.0 7.81 *Pkg.5 8.5 9.0 7.5 5.0 5. 800-626-6653„Canada 800-387-6600„dme@milacron.0 15.0 6.500 DIAMETER NOMINAL .0 5.0 5. of 25 Manifold Thermocouples Installed in manifold to maintain precise temperature control. CHS0119 CHS0120 CHS0121 CHS0122 CHS0123 CHS0124 CHS0125 CHS0126 CHS0127 CHS0128 CHS0129 CHS0130 CHS0131 CHS0132 CHS0133 CHS0134 4.0 8.0 18. IN.0 18.625 . Threaded Type Installed between heat source and flow channel for more precise control.375 ITEM NUMBER LENGTH L WATTS WATTS PER LIN.0 6.S.5 6.28 DIA. ITEM NUMBER ITEM NUMBER ETC0168 ETC0251 1/4 – 28 UNF * .0 8.0 15. Cartridge Heaters Shoulder Style Cartridge Heater . ITEM NUMBER L IN INCHES WATTS WATTS PER LIN.0 6.0 11.500 DIA.0 12.0 6.5 7.0 18.0 4.0 18.5 5.0 10.0 500 575 650 725 800 875 950 1025 1100 1175 1200 1350 1500 1650 2050 2500 125 128 130 132 133 135 136 137 138 138 133 135 136 137 137 139 * * * * * * * Heater puller to be ordered separately.5 7.5 8.500 REPLACEMENT SNAP RINGS .0 15.0 7.0 8.0 8. Shoulder Style Cartridge Heaters These heaters are used in conjunction with heater pullers to insure easy removal of blind or through hole installations. ITEM NUMBER EHP0250 1. IN.0 10. Flat Washer Type Utilized in limited space applications.5 5.36 Hot One Nozzles Cartridge Heaters & Thermocouples 240 VAC.

milacron.37 Hot One Components Cartridge Heaters DME Standard Cartridge heaters employ a swaged construction using the finest resistance wire and insulation available for optimum heating performance. 800-626-6653 WATTS 40 40 75 75 100 100 150 150 75 75 100 100 150 150 185 185 225 225 300 300 75 75 150 150 180 180 200 200 300 300 400 400 500 500 600 600 800 800 ITEM NUMBER CU2021 CU2022 CU2031 CU2032 CU2041 CU2042 CU2061 CU2062 CU3021 CU3022 CU3031 CU3032 CU3041 CU3042 CU3051 CU3052 CU3061 CU3062 CU3081 CU3082 CU4021 CU4022 CU4031 CU4032 CU4041 CU4042 CU4051 CU4052 CU4061 CU4062 CU4081 CU4082 CU4101 CU4102 CU4121 CU4122 CU4161 CU4162 DIA. Thermocouple cartridge heaters are also available. 5 /8 3 /4 (INCHES) 2 2 3 4 5 5 6 6 8 8 10 10 12 12 14 16 3 4 4 5 5 6 6 8 8 10 10 12 12 14 16 VOLTS 120 240 240 240 120 240 120 240 120 240 120 240 120 240 240 240 240 120 240 120 240 120 240 120 240 120 240 120 240 240 240 WATTS 100 100 200 250 300 300 375 375 500 500 650 650 775 775 900 1050 225 300 300 375 375 450 450 600 600 800 800 950 950 1100 1250 ITEM NUMBER CU5021 CU5022 CU5032 CU5042 CU5051 CU5052 CU5061 CU5062 CU5081 CU5082 CU5101 CU5102 CU5121 CU5122 CU5142 CU5162 CU6032 CU6041 CU6042 CU6051 CU6052 CU6061 CU6062 CU6081 CU6082 CU6101 CU6102 CU6121 CU6122 CU6142 CU6162 NOTE: Special heaters are available on special order.com„www. leads must be insulated. Canada 800-387-6600 „ LENGTH „ dme@milacron.S. If temperatures will exceed this amount. 3 /8 1 /2 (INCHES) 2 2 3 3 4 4 6 6 2 2 3 3 4 4 5 5 6 6 8 8 2 2 3 3 4 4 5 5 6 6 8 8 10 10 12 12 16 16 VOLTS 120 240 120 240 120 240 120 240 120 240 120 240 120 240 120 240 120 240 120 240 120 240 120 240 120 240 120 240 120 240 120 240 120 240 120 240 120 240 U. . long life and maximum dependability.com Hot One Custom HotComponents Runner Systems Products | Cartridge | NewHeaters 1 /4 LENGTH NOTE: Lead wires can withstand temperatures up to 450°F. ready for fast installation. These heaters are furnished with 10" long flexible lead wires. DIA.

Furnished with 10" long flexible lead wires. Heaters should be stored in a dry area. especially during periods of excess humidity.S. if close hole tolerances are not maintained. 2. This sizing is maintained for easy installation and for best heat transfer. held to a tolerance of ±. etc. Also make sure that the heated area of the cartridge does not extend beyond the hole. Care must be taken to protect the heater or these contaminants will shorten the effective heater life.com„www. Special heaters are available on special order. Maintain temperature controllers and accessories in good working condition to avoid an overheating condition. DIA. 800-626-6653„Canada 800-387-6600„dme@milacron. Proper Care and Maintenance 3 /8 1/2 1. grease. DME cartridge heater diameters are actually .002. into which a cartridge heater is inserted. fatigue. Spacing of Heaters As a general rule it is not recommended to space heaters in a mold. DME High Watt Density Cartridge Heaters employ swaged construction for maximum heat transfer and high watt density for more demanding applications.38 Hot One Components High Watt Density Cartridge Heaters Hot One Components Custom Hot Runner Systems Density| Cartridge Index Heaters | High Watt Fit Tolerances The cavity or hole. Recommended for use when IJHIUFNQFSBUVSFTBSFSFRVJSFE VQUP¡' PSXIFSFIFBUFST will be subjected to vibration. leads must be insulated. If temperatures will exceed this amount.007 undersize. 4. 5 /8 3 /4 LENGTH (INCHES) 1 1 11 /2 11 /2 2 2 3 3 4 5 2 3 4 5 6 2 3 4 5 6 8 10 12 2 4 6 8 9 10 14 2 4 6 10 14 VOLTS 120 240 120 240 120 240 120 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 240 WATTS 100 100 150 150 200 200 300 300 375 450 250 350 500 550 600 250 300 400 800 1000 1200 1500 2000 300 700 1000 1200 1400 1500 2000 300 750 1200 1600 2200 ITEM NUMBER CM1001 CM1002 CM1121 CM1122 CM2021 CM2022 CM2031 CM2032 CM2042 CM2052 CM3022 CM3032 CM3042 CM3052 CM3062 CM4022 CM4032 CM4042 CM4052 CM4062 CM4082 CM4102 CM4122 CM5022 CM5042 CM5062 CM5082 CM5092 CM5102 CM5142 CM6022 CM6042 CM6062 CM6102 CM6142 NOTE: Lead wires can withstand temperatures up to 450°F. 1/4 Contamination Contamination consists of any foreign matter such as plastics. However. dirt or water entering through the terminal end or the end opposite the terminal. oil. 3.004 undersize. die or platen any closer to each other than the diameter of the heater.milacron. Thermocouple cartridge heaters are also available. U.002 to . operating life of the heater may be drastically reduced. High Watt Density Cartridge Heaters are . abrasion. should be reamed* to the nominal diameter of the heater.com . *See DME Equipment and Supplies Catalog for DME machine reamers and DME straight shank long drills. Transferring heaters from one die or platen to another is not recommended. Protect leads from abuse.

these new nozzle heaters are designed to give long life even when operated at ¡'5IFTFBSFWFSZMPXQSPGJMFIFBUFSTUPGBDJMJUBUF easy installation in the tight environment of multiple gate molds. COIL WIDTH LEAD LENGTH THERMOCOUPLE ITEM NUMBER 125 .980 1.0" 36" NO SCH0109 250 .D. U.980 1.980 1. Type “E” Teflon Leads Nozzle Heaters (240 VAC) WATTS COIL I. These two design advantages practically eliminate failures in the adapter area due to overheating and moisture contamination.milacron. COIL O.750 .00" No-Heat Section 2F Style Lead Orientation Coil Width A stainless steel clamping band is installed on all units.980 1. 5.0" 36" NO SCH0103 125 .750 .0" 36" YES* SCH0107 250 .875 1. 430 SS Band Rolled Over to Retain Coil 3/16" Dia.750 . *A thermocouple is externally spotwelded to the sheath.D.10 1. This heater was designed to fit any industry nozzle as a replacement for runnerless molding.0" 36" NO SCH0105 250 .com„www.980 1.0" 72" NO SCH0106 125 .S.750 .980 1.0" 72" NO SCH0104 250 .875 1.750 . Identification Data on Heat Shrink All units are stock coiled per the dimensions listed below. .Hot One Components 39 Nozzle Heaters for Injection Molds Features „ Square coil design for improved heat transfer „ High watt density on nozzle … up to 106 watts/in2 „ Heat is conducted from entire heater circumference … 360˚ heat „ Unheated tail section reduces temperature at adapter „ Moisture-resistant seal „ Low profile  ¡'NBYJNVNPQFSBUJOHUFNQFSBUVSF Available for same-day shipping All units have a resistance tolerance of ±5% to provide consistent operation and reduced adjustment time when it is necessary to replace a heater or bushing.0" 36" NO SCH0110 This installation illustrates DME’s square coil design fit over a nozzle.750 . All units have Teflon® covered power leads and fiberglass thermocouple leads as indicated.D. . 800-626-6653 Canada 800-387-6600 „ „ dme@milacron.28" Reinforcing Clamp Tab Retainers Brazed Connection .10 1.com Hot One Custom Components Hot Runner Systems Heaters for Injection ProductsMolds | Nozzle | New As with all DME heaters. 304 SS Sheath Coil I.094" Dia. #6-32 Stainless Steel Socket Head Cap Screws PVC Heat Shrink with FEP Melt Liner 22 Ga.0" 36" YES* SCH0108 125 . „ „ This nozzle heater features a five-inch long unheated tail section. and the adapter is provided with a moistureresistant seal.

dirt or water entering through the terminal end or the end opposite the terminal. DME cartridge heater diameters are actually .50mm) IN CM VOLTS WATTS ITEM NUMBER 1 3 /4 4. Also make sure that the heated area of the cartridge does not extend beyond the hole.003 undersize. Care must be taken to protect the heater or these contaminants will shorten the effective heater life. However. Proper Care and Maintenance 3 /8" (9.002 to .007 undersize. grease. High Watt Density Cartridge Heaters are . 3. especially during periods of excess humidity. if close hole tolerances are not maintained.16 240 480 TCH0016 4 1 /2 11.89 240 420 TCH0015 4 10.445 240 200 TCH0001 2 5.35 240 250 TCH0003 3 7. 36" Long Leads) LENGTHS DIAMETER Contamination Contamination consists of any foreign matter such as plastics.52 240 250 TCH0004 3 1 /2 8.com . Heaters should be stored in a dry area.24 240 575 TCH0010 6 1 /2 16. 800-626-6653„Canada 800-387-6600„dme@milacron.70 240 470 TCH0008 5 1 /2 13.39 240 320 TCH0005 TCH0006 4 10. etc.15 240 370 4 1 /2 11.51 240 850 TCH0021 7 1/ 19.002.milacron. Maintain temperature controllers and accessories in good working condition to avoid an overheating condition.40 Hot One Components High Watt Density Thermocouple Cartridge Heaters These diagrams show typical installations of a thermocouple replacement cartridge heater.S.78 240 675 TCH0012 7 1 /2 19. This sizing is maintained for easy installation and for best heat transfer. operating life of the heater may be drastically reduced. Hot One Components Custom Hot Runner Watt Density Systems Thermocouple | High | Index Cartridge Heaters DME High Watt Density Thermocouple Cartridge Heaters employ swaged construction for maximum heat transfer and high watt density for more demanding applications.24 240 775 TCH0020 6 1 /2 16. held to a tolerance of ±. *See DME Equipment and Supplies Catalog for DME machine reamers and DME straight shank long drills. abrasion.51 240 625 TCH0011 7 17.com„www. 2.42mm) 1. oil. Type J Thermocouple. fatigue.05 240 975 TCH0022 2 U.32 240 775 TCH0014 3 1 /2 8.43 240 550 TCH0017 5 12. Transferring heaters from one die or platen to another is not recommended. Recommended for use XIFOIJHIUFNQFSBUVSFTBSFSFRVJSFE VQUP¡'  or where heaters will be subjected to vibration. 1/2" (12.08 240 250 TCH0002 2 1 /2 6.97 240 700 TCH0019 6 15.97 240 525 TCH0009 6 15. High Watt Density Thermocouple Cartridge Heaters (240 VAC. 4.70 240 625 TCH0018 5 1 /2 13. Fit Tolerances The cavity or hole into which a cartridge heater is inserted should be reamed* to the nominal diameter of the heater.43 240 420 TCH0007 5 12.05 240 725 TCH0013 8 20. Protect leads from abuse.

DME Spade Type Thermocouples are used between band heaters and machine nozzles in applications where space will not permit bayonet-type thermocouples.D.D.D.188 I.41 Hot One Components Thermocouples DME Bayonet Thermocouples are made of 20 gauge stranded glass-insulated wires.S. Lead wires are protected by rugged . Tube features a round tip and is fitted with a stainless steel spring loaded bayonet fitting.D.ON 11 /1 6 4" 47" 1/2 SPADE LUGS STAINLESS STEEL FLEXIBLE ARMOR IM LD SPADE LUGS 4" STAINLESS STEEL BAYONET FITTING ITEM NUMBER L TC2500 2 1 /2 TC3500 3 1 /2 TC6000 6" 45° Angle Type ITEM NUMBER L TC2545 2 1 /2 TC3545 3 1 /2 .188 O. STAINLESS STEEL PROTECTING TUBE 47" 1/2 90° BEND SPADE LUGS 1/2 1-11/16 L DIMENSION STAINLESS STEEL FLEXIBLE ARMOR 4" STAINLESS STEEL BAYONET FITTING 90° Angle Type ITEM NUMBER L TC2590 2 1 /2 TC3590 3 1 /2 TC6090 6" .milacron. stainless steel protecting tube for fast response and long life.025 thick and can be easily contoured to fit various diameters.188 O. flexible armor (lead wire calibration is ANSI Type J Iron/Constantan).188 O. The stainless steel spade is only .com Custom Hot One HotComponents Runner Systems | Thermocouples | New Products 1/32 L DIMENSION .D. Straight Type 47" 1-11/16 STAINLESS STEEL BAYONET FITTING . Armor cable is 47” long. 800-626-6653 Canada 800-387-6600 „ „ dme@milacron.com„www. STAINLESS STEEL PROTECTING TUBE U. spade lugs are attached at the end of the lead wires for easy connection to terminal strip or plug. STAINLESS STEEL PROTECTING TUBE 45° BEND STAINLESS STEEL FLEXIBLE ARMOR EN SI 1. The grounded hot junction is in the end of a .188 O. DME Adjustable Bayonet Type Thermocouples fit hole depths up to 101/2" and will conform to any angle.

185 TO .281 DRILL SUGGESTED) CAP A (HOLE DEPTH) BAYONET EDGE OF MOLD OR MACHINE ADAPTER L (THERMOCOUPLE LENGTH) TO 17/8 1/ 2 TO 10" By turning the adjustable bayonet fitting along the spring.465 3 / -24 8 NF . (. 48" PROVIDES FOR HOLE DEPTHS FROM 1/2 TO 10-1/2 ITEM NUMBER TC8000 Threaded Type Thermocouple ITEM NUMBER TCT4 48" Threaded type thermocouple is spring loaded and supplied with cable and mini plug.934 1/ NPT BA4007 7/ BA4013 13 /8 8 8 8 C 8-27 8-27 . 23 / 1/ 2 11 / 8 2 TO 7/8 41 /2 TO 47/8 4" TO 43 /8 1/ TO 101 / 2 2 9/32 DIA. NUMBER Flexible stainless steel armor cable is 48” long with 4” of TC9000 lead wires at the end.D. the DME Adjustable Thermocouple can be set for the desired immersion length.465 1/ NPT BA1013 13 / . ITEM Thermocouple is Type J I/C. 7/16 B A ITEM NUMBER A B BA1007 7/ .com„www. to bottom the hot junction where temperature sensing is desired.265 O. Stainless steel spade measures 1” x 11/4 x . Bayonet Adapters C The stainless steel bayonet adapters accommodate the spring loaded bayonet fitting on the thermocouple. Flexible metal braid is 48" long with 21 /2" of lead wires at the end and spade lugs for ease of connection.com .D. Adjustable Thermocouple BAYONET FITTING HOT JUNCTION Hot One Components Custom Hot Runner Systems | and Index Accessories | Thermocouples TAP DRILL AS REQ’D FOR ADAPTER .384 O.milacron. Spring will conform 2 2 to any angle. Hot junction of ANSI Type J I/C calibrated leads is inside round tip.42 Hot One Components Thermocouples and Accessories Hole Depth Chart L THERMOCOUPLE LENGTH A HOLE DEPTH FOR ADAPTER LENGTH 7/ 1" TO 13 /8 31 /2 2" TO 6" 101 /2 ADJ. 1-1/4" 48" 4" 1" Plug (with Cable Clamp) Jack (with Cable Clamp) Mini Plug ROUND PINS AND SOCKETS (3/16 & 1/8) Mini Jack FLAT PINS AND SOCKETS ITEM NUMBER ITEM NUMBER ITEM NUMBER ITEM NUMBER PL10 PL20 M2MJ M2FJ U. Adapter requires tapped hole for mounting.D. 800-626-6653„Canada 800-387-6600„dme@milacron. from 1 / " to 101 / ".S. TUBING (.025 thick and can be easily contoured to fit various diameters. SPRING 13 /8 8 21 /2 3/16 O.191) .934 3 / -24 8 NF Spade Type Thermocouple Used between band heaters and machine nozzles in applications where space will not permit bayonet type thermocouples.

ECONOMICAL SOLUTIONS FOR QUICK DELIVERY THE BEST SOLUTIONS FOR PRECISION THERMOPLASTIC MICROMOLDING .DME Meteor ® Hot Runner Systems CUSTOM-CONFIGURED.

„ CIA High Performance nozzles are recommended for materials that process BCPWF¡$¡' „ For filled or abrasive materials. U. all other manifolds have a 12mm diameter flow channel. MCM0100K thru MCM0200K and MXM0100K thru MXM0200K.com„www.S.44 Meteor® Hot Runner Systems More Solutions.com . 800-626-6653„Canada 800-387-6600„dme@milacron. wear-resistant tips are recommended. EHA AND CIA METEOR SYSTEM 250 SERIES 375 SERIES METEOR 1 ✓ ✓ METEOR 2 ✓ ✓ Meteor® Hot Runner Systems | More Solutions. 375 Series nozzles to be used with all other manifold kits. „ All manifolds with suffix of 100K. More Choices.milacron. The Meteor Package „ Manifold with pre-machined horizontal flow channel „ Pre-installed. Each Meteor manifold kit includes the following standard items: Application Notes „ 250 Series nozzles to be used with manifold kits MEM0100K thru MEM0200K.Always Quick Delivery. replaceable tubular heaters „ End plugs „ End plug set screws Ancillary Components A variety of ancillary components available include: „ Locating rings „ Drool rings „ Nozzle seats „ Riser pads and cap screws „ Center support pads and dowel pins „ Thermocouples Nozzle Options All nozzles have a selection of tip styles to suit material flow and gate cosmetic requirements. „ Meteor manifolds are not recommended for use with PVC material. More Choices. Always Quick Delivery. 150K and 200K have a 9mm diameter flow channel. Contact DME for assistance.

The Meteor® Manifold System provides a versatile yet economical solution for many hot runner mold designs. press-fit tubular heaters which are stocked for quick delivery.milacron. locating ring. thermocouples and other necessary items Meteor 2 ■ Manifold and components system. press-fit tubular heaters. A full complement of ancillary components are also available to complete the system design and construction.S. ■ DME performs vertical flow channel and end plug machining Meteor 2 manifold and components U. Meteor® Hot Runner Systems Meteor 1 manifold „ .com„www. Meteor manifolds are supplied with replaceable. thermocouples.and 4-drop applications „ Suitable for engineered and commodity resins „ Cost-effective „ Satisfaction 100% guaranteed Choose the Meteor System that’s right for you ■ Customer machines vertical flow channel locations and end plugs for maximum configuration flexibility ■ Customer can easily order a Meteor 1 manifold kit and select nozzles. More Choices. DME offers two quick-delivery hot runner systems with varying levels of customization – you pick the one that fits your needs. integrated with a Meteor 1 manifold kit ■ Customer specifies nozzles.Meteor® Hot Runner Systems 45 More Solutions. 800-626-6653 Canada 800-387-6600 „ „ dme@milacron. Meteor 1 ■ Standardized manifolds with machined horizontal flow channel | Meteor manifolds are supplied with replaceable. Advantages Two levels of quick-delivery hot runner systems „ In-line and X-style manifolds for 2. Pre-engineered with accurately machined flow channels. etc. locating ring. supports. Two-drop (in-line) and four-drop (X-style) manifolds are available in sizes to suit a variety of applications. supports. Always Quick Delivery. nozzle seat. nozzle ports can be freely located anywhere within each manifold’s flow channel limits. More Choices.com More Solutions. nozzle seat.

937 150 5.5 44.75 2.75 1.com„www.00 2.906 200 7.3 51.L.362 72.L.75 1.81in NL MAX O.906 200 7.75 1.677 9.874 300 11.75 1. THERMOCOUPLE LOCATION MANIFOLD TYPE IN-LINE END EXIT IN-LINE CENTER EXIT X-STYLE MANIFOLD KIT ITEM NO.362 72.551 A MM 44.811 400 15.748 55 2.811 400 15.646 11.75 1.5 50.A.748 500 19.0mm/ 2.854 SEE X-STYLE 60 2.362 72.5 2.A.8 51.906 200 7.75 1.874 NL MAX.614 15.0mm/ 1.milacron.5 44.906 200 7.906 200 7.46 Meteor® Hot Runner Systems Meteor 1 In-Line and X-Style Manifolds Meteor 1 Meteor 1 In-Line End Exit THERMOCOUPLE LOCATION THERMOCOUPLE LOCATION A TC 50.425 7.8 B INCH 1.811 MM 195 245 295 395 495 595 195 245 295 395 495 595 195 245 295 395 O.020 MM INCH 60 2.5 50.81in NL MAX THERMOCOUPLE LOCATION TC O.811 400 15.5 50. MM INCH 100 3.551 19.646 11.968in NL MIN Meteor® Hot Runner Custom Hot Systems Runner Hot Runner Meteor Systems 1 In-Line and X-Style Manifolds | Systems | Index | Index 46mm/1.937 150 5.8 44.165 100 3.A.47in RAD 74.488 23.91in 50.com .5 44.00 2.937 150 5.S.5 44. INCH 7.811 400 15. 800-626-6653„Canada 800-387-6600„dme@milacron.906 200 7.8 50.3 TC INCH — — — — — — — — — — — — 2.614 15.5 44.L.551 19.937 150 5.425 7.685 100 3.75 2.165 100 3.00 MM — — — — — — — — — — — — 56.75 1. MEM0100K MEM0150K MEM0200K MEM0300K MEM0400K MEM0500K MCM0100K MCM0150K MCM0200K MCM0300K MCM0400K MCM0500K MXM0100K MXM0150K MXM0200K MXCM0300K NL MIN.5 44.874 300 11.236 2.968in NL MIN 46mm/1.0mm/ 1.5 2.8 44.748 55 2.677 9.854 U.00 1.75 2.677 9. Meteor 1 In-Line Center Exit 31mm /1.5 44.00 2.00 1.22in A 12mm/.488 23.020 2.937 150 5.8 50.3 51.614 15.8 50.646 11.165 100 3.362 60 2.5 2.020 2.874 300 11.937 150 5.748 500 19.874 300 11.685 100 3.874 300 11. MM INCH 55 2.

352 Meteor 1 Manifold Kit Includes: In-Line System: (1) Manifold (center or end heater exit) (2) Tubular heaters (installed) (2) Tapered end plugs (2) Set screws X-Style System: (1) Manifold (2) Tubular heaters (installed) (4) Tapered end plugs (4) Set screws MANIFOLD TUBULAR HEATER TAPERED END PLUG SET SCREW U.47in RAD 50mm/1. 800-626-6653 Canada 800-387-6600 „ „ dme@milacron.S.47 Meteor® Hot Runner Systems Meteor 1 In-Line and X-Style Manifolds Meteor 1 X-Style THERMOCOUPLE LOCATION THERMOCOUPLE LOCATION FOR MXM0100K 74.com Meteor® HotCustom Runner Hot Runner Hot Systems Runner Systems Meteor In-Line Products and Products X-Style Manifolds | Systems | 1New | New XY MIN* .921in NL MAX NL MIN TC MOLD BASE CENTER LINE A XY MAX** B 12mm/ .783 MXM0150K 70.A. MOLD BASE CENTER LINE 46mm/1.milacron.71 2.A.2mm/2.968in O. MM INCH MM INCH MXM0100K 38.42 5.L.L.176 141.176 MXM0200K 106.07 4.42 5.783 106.90 1.71 2.81in NL MIN NL MAX O.568 MXM0300K 141.07 4.568 212.13 8.531 70. X and Y Coordinates Cross-Reference Chart XY MIN* XY MAX** MANIFOLD KIT ITEM NO.com„www.

C. EHA & CIA SERIES 9 . EHA & CIA SERIES 12 .354 375.) DP820 ECB0468 DP828 ECB0469 1412LH DP832 ECB0503 (2 OF (2 REQ’D.LOCATING KIT PLUS COUPLE RING ITEM NO.milacron.472 250.) EHL1003 ERP1001 ERP1002 ERP1011 ERP1012 MNS0012 (2 OF SAME REQ’D. NOZZLE OPTIONS MM INCH 250.) DP820 ECB0468 DP828 ECB0469 1412LH DP832 ECB0503 (2 OF (2 REQ’D.H.472 250.) MXM0100KP ETC0252 MXM0150KP EHL0253 MXM0200KP EHL0255 ETC0252 (1 REQ’D.) REQ’D. EHA & CIA SERIES 9 . tubular heaters installed.354 375. EHA & CIA SERIES 9 . The customer machines the vertical flow channel locations and end plugs for maximum configuration flexibility. Meteor 2 Manifold Kit Plus includes the machining of the vertical flow channels and the installation of the end plugs and set screws by DME.) REQ’D. two end plugs.S. MEM0100KP MEM0150KP MEM0200KP ETC0252 EHL0253 EHL0255 MEM0300KP (1 REQ’D. MEM0100K MEM0150K MEM0200K MEM0300K MEM0400K MEM0500K IN-LINE CENTER EXIT MCM0100K MCM0150K MCM0200K MCM0300K MCM0400K X-STYLE MXM0100K MXM0150K MXM0200K MCM0500K MXM0300K CENTER SUPPORT PAD DOWEL PIN THERMOCOUPLE DOWEL PIN HOT RUNNER NOZZLES THAT CAN BE USED WITH THE METEOR 1 AND METEOR 2 KITS: t4&3*&4&)""/%$*" t4&3*&4&)""/%$*" DESIGN CRITERIA V VERTICAL FLOW CHANNEL DIA. EHA & CIA SERIES 12 . NOZZLE RISER SUPPORT SEAT PADS PADS ITEM NO. ERP1001 ERP1002 ERP1011 ERP1012 MNS0012 (2 OF SAME REQ’D.) REQ’D. ITEM NO.) SAME (1 REQ’D. 800-626-6653„Canada 800-387-6600„dme@milacron.) MNS0009 EHL1003 MNS0009 MWK1001 MWK1002 MWK1001 MWK1002 MWK1001 MWK1002 U. EHA & CIA SERIES 12 . ANCILLARY COMPONENT OPTIONS CTR.) DROOL RING ITEM NO.C.H. ITEM NO.50 WIRING PINS LG. Meteor 1 Manifold Kit includes manifold. DOWEL 1/4-20 X .) MXM0300KP (2 REQ’D. MEM0100K MEM0150K MEM0200K IN-LINE END EXIT MEM0300K MEM0400K MEM0500K MCM0100K MCM0150K IN-LINE MCM0200K CENTER MCM0300K EXIT MCM0400K MCM0500K MXM0100K MXM0150K X-STYLE MXM0200K METEOR 2 MANIFOLD KIT PLUS ITEM NO.472 METEOR 2 MANIFOLD THERMO.com . L.) SAME (1 REQ’D.354 375.48 Meteor® Hot Runner Systems Meteor 1 & 2 Ancillary Component Options Meteor 2 LOCATING RING DROOL RING NOZZLE SEAT RISER PAD L. KIT ITEM ITEM NO. TOP METEOR 1 MANIFOLD KIT Meteor® Hot Runner Custom Systems Hot Runner Hot Runner Systems Systems 1 & |2 Ancillary Index | Meteor | IndexComponent Options WIRING KIT BOTTOM METEOR 1 MANIFOLD MANIFOLD KIT TYPE ITEM NO. The customer provides DME with the gate locations on a Meteor 2 Criteria Form. ITEM NO.) SAME (1 REQ’D. and two set screws.) MCM0100KP MCM0150KP MCM0200KP ETC0252 EHL0253 EHL0255 MCM0300KP (1 REQ’D.S.) MCM0400KP MCM0500KP (2ETC0252 REQ’D. ITEM NO.com„www. NO. MEM0100KP MEM0150KP MEM0200KP MEM0300KP MEM0400KP MEM0500KP MCM0100KP MCM0150KP MCM0200KP MCM0300KP MCM0400KP MCM0500KP MXM0100KP MXM0150KP MXM0200KP MXM0300K MXM0300KP MANIFOLD TYPE IN-LINE END EXIT METEOR 1 MANIFOLD KIT ITEM NO.) EHL1003 ERP1001 MNS0009 ERP1002 ERP1011 ERP1012 MNS0012 (4 OF SAME REQ’D.) DP820 ECB0468 DP828 ECB0469 1412LH DP832 ECB0503 (2 OF (2 REQ’D.S.) MEM0400KP MEM0500KP (2ETC0252 REQ’D. ITEM NO.

82mm/ . MM IN MM IN ECB0468 30 1.181 10 .394 NOTES: 1.5 MM 95 MM 3. H ITEM NO.472 IN 15.354 IN 15.125in E M20 X 1.5 MM 114 MM 4.5 MM 95 MM EHL0253 3.S.787 ECB0469 30 1. M10 X 1.354 IN 1/2 + 3/4 IN MNS1009 9 MM . 28.75mm/1.218 ITEM NO.181 20 .5 MM 73 MM 4.750 IN 117 MM 139.25in 22.500 IN EHL0255 Y ØD 101 MM 82.milacron.875 IN 101 MM 82.250 IN 3.5 MM MNS0012 12 MM .990 IN 3.Meteor® Hot Runner Systems 49 Meteor 1 & 2 Ancillary Component Options Locating Rings X 00 D C .13 –. B A BOLT CIRCLE ØX ØY A ØB C 117 MM 139.58mm/ 1.1 HEX Center Support Pads O.D. 6.5 THRU U. 5/16 Flat Head Cap Screws.5 tapped hole is used to screw the center support pad to a plate for machining the pad to the correct height.00 O.495 IN 2.250 IN 3.495 IN 24.com„www.990 IN 3.com Meteor® Hot Runner CustomSystems Hot Runner Systems 1 & |2 Ancillary New Products Component Options | Meteor Machine Nozzle Seats . dowel pin is required for assembly.472 IN 1/2 + 3/4 IN MNS1012 12 MM .625 IN 5. E FLOW CHANNEL MM IN SPHERICAL RADIUS MNS0009 9 MM . H +.870in ITEM NO. 2.1mm / .575 10 .394 ECB0503 40 1.5 THREAD 31. The M10 X 1.D. 38.625 IN 5.750 IN Includes (2) 1/2 inch long.5 MM NOTE: Machine nozzle tip orifice to be matched properly with nozzle seat flow channel.269in SPH RAD. 800-626-6653 Canada 800-387-6600 „ „ dme@milacron. An 8mm dia.

6 Drool Ring .milacron.405 .102 DP832 32 1. use riser pads ERP1001 or ERP1002 whenever possible. Only use riser pads ERP1011 or ERP1012 when there are space constraints.78 U.38 Ø 3.655 1412LH 1/4-20 x 1/2 lg.787 DP828 28 1. ERP1011 ERP1012 MM 12. LOW HEAD CAP SCREW (L. 800-626-6653„Canada 800-387-6600„dme@milacron.7 19 ITEM NO.6 IN . MM IN DP820 20 .750 MM 10 16.com„www.com . H IN .S.655 NOTE: For maximum support.S.405 .315in Meteor® Hot Runner Custom Systems Hot Runner Hot Runner Systems Systems 1 & |2 Ancillary Index | Meteor | IndexComponent Options L ITEM NO.C. DRILLED AND C’BORED FOR 1/4-20 LOW HEAD SCREW “X” DEEP ITEM NO.41 Ø 1.78 X IN .12 ITEM NO.) Ø .H.500 .44 Manifold Thermocouple M6 THREAD ITEM NO. EHL1003 Ø 1.500 .7 19 X H H 9 .75 Ø .750 MM 10 16.06 Ø 1. ETC0252 Riser Pads and Screws H DRILLED AND C’BORED FOR 1/4-20 LOW HEAD SCREW “X” DEEP ITEM NO.260 IN .50 Meteor® Hot Runner Systems Meteor 1 & 2 Ancillary Component Options Dowel Pins L Ø 8mm/. ERP1001 ERP1002 MM 12.

D M E H o t S p ru e Bu s h ings .

.............................S.dme...........Hot Sprue Bushings 52 Table of Contents D-MAX High Performance Hot Sprue Bushings....milacron.com „ ............. 60-67 Ideal for direct part gating...........................com„www.85-90 Total support for your hot runner systems Online Price Guide U.... single-cavity molds Straight-Shot™ Hot Sprue Bushings .79-84 Advanced heat transfer capability promotes a more uniform heat profile Hot Runner Services.....net/prices for the latest pricing guide.. 53-59 Capability with engineered and commodity-grade resins Gate-Mate® Hot Sprue Bushings ... 70-78 Reduce cycle times and save material costs Integrally Heated Hot Sprue Bushings......................................... Canada 800-387-6600 „ dme@milacron.... 800-626-6653 Go to www.

D -MA X High Per formance Hot Sprue Bushings WITH ENGINEERED AND COMMODITY-GRADE RESINS D-MAX High Performance Hot Sprue Bushings HIGH-PERFORMANCE CAPABILITY .

0325 Polyoxymethylene (Polyacetal) POM 180 356 100 212 200 392 1.0343 1.42 0.78 0.0390 1.18 0.99 0.0358 1.0495 Polyphenylene Sulfide PPS 300 572 110 230 330 626 1.74 0.0394 1. 800-626-6653 Canada 800-387-6600 „ dme@milacron.73 0.95 0.D-MAX Hot Sprue Bushings 54 Plastic Materials and Specifications „ Large number of bushing and tip combinations „ High performance capability „ Three flow channel sizes „ Standard and wear-resistant tips „ Lengths up to 190mm „ Precise thermal control PLASTIC MATERIAL PROCESS CONDITIONS D-MAX Hot Sprue Bushings | Plastic Materials and Specifications MATERIAL STANDARD RESIN SYMBOL PROCESS TEMPERATURE MOLD TEMPERATURE HOT RUNNER TEMPERATURE [°C] [°C] [°C] [°F] [°F] [°F] DENSITY MELTING [g/cm3] [Ibs/inch3] SOLID DENSITY [g/cm3] [Ibs/inch3] Styrene Butadiene SB 210 410 70 158 230 446 0.0408 1.99 0.0347 Polypropylene PP 225 437 40 104 245 473 0.0434 PPO 260 500 80 176 300 572 0.0520 1.0390 Polymethyl Methacrylate Acrylonitrile Butadiene Styrene NOTE: Temperature and density values shown above are general.0343 1.0366 1.0513 PMMA 235 455 70 158 250 482 1.70 0.0282 0.0390 Polystyrene PS 210 410 45 113 230 446 0. Please refer to proper processing data for the resin grade intended for your specific application.0394 1.0553 1. or inability to produce acceptable molded parts.08 0.08 0.96 0.91 0.0267 0.11 0.09 0.05 0.37 0.93 0.milacron.02 0.14 0.20 0. Failure to use temperature settings appropriate to the specific resin and resin grade intended for your application may result in poor part quality.13 0.0354 1.90 0.95 0.26 0.53 0.0366 1.0379 Polycarbonate PC 300 572 80 176 330 626 1.0614 Polyphenylene OxideStyrene Polyebutylene Terephthalate PBT 265 509 60 140 290 554 1.0329 Polyether-etherketone PEEK 330 626 165 329 370 698 1.0358 1.com„www.0369 Polyurethane PUR 220 428 45 113 240 464 0.0412 Polyamide 66 PA 66 255 491 90 194 280 536 1. and may not apply to your application.16 0.57 0.0264 0.com „ .0567 Polyamide 6 PA 6 220 428 90 194 250 482 0.S. U.0455 Thermal Plastic Elastomers TPE 240 464 35 95 265 509 0.93 0.0419 1.44 0.0401 Styrene-acrylonitrile SAN 230 446 80 176 255 491 0.09 0.13 0.98 0.08 0.0426 ABS 225 437 70 158 250 482 0.0408 Polyethylene PE 200 392 25 77 225 437 0.

028 Min.062 Min.50mm) 3. it may be necessary to obtain an empirical factor. +0.00mm) 6. “O” DIA.75 1.milacron.187 MIN 30° R0. BUSHING AND COMPONENT SPECIFICATIONS 2. “A” DIMENSION ASSEMBLY Canada 800-387-6600„dme@milacron.7505 1.134in (105. 0.55 Max.0000 0. . If mold temperature is different.33 1. UNFILLED RESIN FILLED RESIN *0.24 0.100 0.000 . high weight thin wall applications).50mm) 4.000 3 EXAMPLE: Given a 4. +0. variations may occur based on mold configurations and cooling factor.S.080 MIN.000 0.118in (130.68ºF (assuming the mold is at 68ºF during operation).125 ØO EXTENDED SPRUE AND EXTENDED POINT GATE (FULL BODY) RUNNER DESIGN CUSTOMER RADIUS TO SUIT ØS * Locating rings must be ordered separately.16 R0. Ø1. In some instances. substitute 68ºF with actual mold temperature. See material manufacturer’s literature for further information regarding material to be molded. 800-626-6653 Ø1. The tip of the nozzle will now be flush with the cavity line at processing temperature. +0.010-0. SPRUE AND POINT GATE (FULL BODY) Ø1.68) = 0. High injection rates may require larger gates due to shear heat build up (e.. | 0.0000 25° MAX ØS +0.5005 0.3750 ØS EXTENDED SPRUE AND EXTENDED POINT GATE (FULL BODY) ANGLE DESIGN Ø1.0000 0.657in (67.00mm) 2.31 R0. with a set point of 500ºF: BE = 4.com„www.com „ D-MAX Hot Sprue Bushings NOTE: MATCH MACHINE NOZZLE TIP ORIFICE 5 Formula for determining this expansion factor is as follows: BE = “A” dimension x 0.656 0.0005 0.187 MIN 30° U.55 D-MAX Hot Sprue Bushings High Performance Hot Sprue Bushing 250 Series NOTE: Dimensions shown in inches unless specified otherwise.011 Thus “A” + BE will be 4. share rate of resin.145 NOTE: The above information is only given as an example.3750 A + BE 1/2-24 UN TORQUE TO 30 FT/LBS 0.102in (155.165 HEAD HEATER BORE R0.00mm) 3.33 R0.020 AT TANG.0005 D-MAX High Performance Series 250 0.717 + 0.642in (92.00000633 x nozzle set point .00mm) POINT GATE (BODILESS) STD.000 LOCATING RING BORE For selection of gate diameter it is important to take into consideration the material flow characteristics.12 Ø1. 3.50 1.38 To compensate for nozzle’s growth when heat is applied. (2) 5/16-18 UNC Tap 0. The formula below shows how to figure boring depth (dimension “A” + BE).575 + 0.75 INSULATION SHEET (OPTIONAL) 1.015 R0.g.250 Max.134 x 0. Situations requiring high injection velocities must be considered when selecting small gate diameters.080 MIN. . fill time requirements.080 MIN.00000633 x (500 .187 Min.001 0.0005 0.00mm) 5.50 MIN 0.50 Ø0.180 Ø0. WATER LINES “S” DIA. the linear expansion of the nozzle (BE) at a given temperature must be added to the nominal “A” dimension.134 inch “A” dimension. * Point Gate (Full Body) only.57 CENTRAL Ø4.31 MIN 0.165in (55.150in (80. Ø2.001 0.016 MAX 0.49 Head Bore R0.299 4 2 1 0. wall thickness and configuration of parts to be molded.187 MIN 30° 30° +0. DMAX06055 DMAX06067 DMAX06080 DMAX06092 DMAX06105 DMAX06130 DMAX06155 ASSEMBLY COMPONENTS BUSHING BODY HIGH PERFORMANCE HEAD HEATER THERMOCOUPLE WATTAGE WATTAGE DETAIL #1 HEATER DETAIL #2 DETAIL #3 DETAIL #4 DEP06055 CIH0081S 440 DEP06067 CIH0082S 350 DEP06080 CIH0083S 400 RDP38021 500 DTC38001 DEP06092 CIH0084S 565 DEP06105 CIH0085S 500 DEP06130 CIH0086S 500 DEP06155 CIH0087S 550 0.0005 0. 0.005 LAND MAX 0. gate vestige.0005 0.50 Ø1.22 Min.187 MIN 80° Ø1.001 0. molding conditions.0000 .

7505 1. 0.00mm) 3.71 + 0.0000 ØS 0. 0.16 R0.299 4 2 0. 0.0000 Canada 800-387-6600 „ CUSTOMER RADIUS TO SUIT ØS * Locating rings must be ordered separately.008 0. “A” DIMENSION ASSEMBLY 0.062 Min.362in (60.com „ .5005 0. fill time requirements. The formula below shows how to figure boring depth (dimension “A” + BE).00mm) 6.5000 EXTENDED SPRUE AND EXTENDED POINT GATE (FULL BODY) RUNNER DESIGN THERMOCOUPLE DETAIL #4 +0. substitute 68ºF with actual mold temperature. (2) 5/16-18 UNC Tap + 0.55 Max.010-0.75 1. EXTENDED SPRUE AND EXTENDED POINT GATE (FULL BODY) ANGLE DESIGN Ø1.180 D-MAX Hot Sprue Bushings Formula for determining this expansion factor is as follows: BE = “A” dimension x 0. Ø1.00mm) 5.437 MIN 30° U.000 5 | D-MAX High Performance Series 375 0.com„www. Situations requiring high injection velocities must be considered when selecting small gate diameters.50mm) 4.D-MAX Hot Sprue Bushings 56 High Performance Hot Sprue Bushing 375 Series NOTE: Dimensions shown in inches unless specified otherwise.S.437 Min.75 Ø0.299in (160.00mm) 7. variations may occur based on mold configurations and cooling factor.0005 0.57 CENTRAL 1.001 0.346in (85.656 0.22 Min.362 inch “A” dimension. If mold temperature is different. +0.437 MIN 30° R0. with a set point of 500ºF: BE = 2. the linear expansion of the nozzle (BE) at a given temperature must be added to the nominal “A” dimension.68) = 0.839in (97.0064 Thus “A” + BE will be 2. 800-626-6653 +0.933 dme@milacron.016 MAX Ø1.437 MIN 30° 30° 0. NOTE: The above information is only given as an example.331in (110.25 0..50mm) 3.004 0.000 Head Bore NOTE: MATCH MACHINE NOZZLE TIP ORIFICE R0.37 0.12 0.47 EXAMPLE: Given a 2. Ø2.37 R0.015 R0. SPRUE AND POINT GATE (FULL BODY) Ø1.315in (135.001 Ø2.283in (185. wall thickness and configuration of parts to be molded.080 MIN.020 AT TANG.77 3.080 MIN.0005 0.028 Min.50 R0. gate vestige. See material manufacturer’s literature for further information regarding material to be molded. In some instances.0005 0.31 MIN “S” DIA. Ø4. .0005 0.368 INSULATION SHEET (OPTIONAL) 1. DMAX10060 DMAX10072 DMAX10085 DMAX10097 DMAX10110 DMAX10135 DMAX10160 DMAX10185 ASSEMBLY COMPONENTS BUSHING BODY HIGH PERFORMANCE HEAD HEATER WATTAGE WATTAGE DETAIL #1 HEATER DETAIL #2 DETAIL #3 DEP10060 CIH0088S 400 DEP10072 CIH0089S 450 DEP10085 CIH0090S 550 DEP10097 CIH0091S 700 RDP50021 750 DEP10110 CIH0092S 800 DEP10135 CIH0093S 900 DEP10160 CIH0094S 1000 DEP10185 CIH0095S 1100 0.000 3 “O” DIA.080 MIN.0000 ØS DTC38001 Ø1.187 ØO Ø0. +0. high weight thin wall applications).913 HEAD HEATER BORE R0.50 0.625 Max. it may be necessary to obtain an empirical factor. 0.0000 25° MAX +0.362 x 0. molding conditions.00000633 x nozzle set point .00mm) POINT GATE (BODILESS) STD.005 LAND MAX 0.437 MIN 80° Ø1.milacron.0005 5/8-20 UN TORQUE TO 30 FT/LBS BUSHING AND COMPONENT SPECIFICATIONS 2.854in (72. 1. 1 WATER LINES 0. A + BE UNFILLED RESIN FILLED RESIN 0. The tip of the nozzle will now be flush with the cavity line at processing temperature.g.50 MIN 0.100 0.68ºF (assuming the mold is at 68ºF during operation). High injection rates may require larger gates due to shear heat build up (e.000 LOCATING RING BORE For selection of gate diameter it is important to take into consideration the material flow characteristics.00mm) 2. share rate of resin.00000633 x (500 .38 To compensate for nozzle’s growth when heat is applied.

00mm) DEP16165 CIH0098-S 1100 DBP16001 RDP38021 500 DTC62501 7.633 Min.469 -0. See material manufacturer’s literature for further information regarding material to be molded.6250 0.283 Max.06 X 45˚ 0.06 X 45˚ 2.020 AT TANG.00000633 x nozzle set point . Ø8 X18LG DWL (OPTIONAL FOR ANTI-ROTATION) .000 LOCATING RING BORE For selection of gate diameter it is important to take into consideration the material flow characteristics.030 NOTE: The above information is only given as an example. fill time requirements. If mold temperature is different.0000 ØS 0.750 INSULATION SHEET (OPTIONAL) Ø0. BUSHING AND COMPONENT SPECIFICATIONS ASSEMBLY COMPONENTS BUSHING BODY BUSHING HEAD CAST-IN HEATER HEAD HEATER THERMOCOUPLE WATTAGE WATTAGE DETAIL #1 DETAIL #2 DETAIL #3 DETAIL #4 DETAIL #5 3. wall thickness and configuration of parts to be molded.g. substitute 68ºF with actual mold temperature.553 1.0000 ØS 25° MAX.000 MIN.08 MIN.00mm) DEP16265 CIH0103-S 1200 “A” DIMENSION ASSEMBLY DMAX16090 DMAX16115 DMAX16140 DMAX16165 DMAX16190 DMAX16215 DMAX16240 DMAX16265 POINT GATE (BODILESS) EXTENDED SPRUE RUNNER DESIGN STD.0005 -.010-0.174 To compensate for nozzle’s growth when heat is applied.47 0.00 DWL (OPTIONAL FOR ANTI-ROTATION) BUSHING HEATER CABLE EXIT 0.378 R 0.125 MIN. molding conditions.543in “A” dimension. .125 HEATER BORE Ø8.0005 -.743 5 3 “S” DIA.015 0.0005 1"-16 UN TORQUE TO 30 FT/LBS 0. 30° 30° U.235 +.174 1.00mm) DEP16240 CIH0102-S 1200 10. | 0.0005 -. HEAD BORE Ø2. A + BE UNFILLED RESIN FILLED RESIN 0. high weight thin wall applications).00mm) DEP16190 CIH0099-S 1000 8.milacron.512in (140.001 0. 0.com „ High Performance Hot Sprue Bushing 625 Series 1 0.000 Ø2. (4) 5/16-18 UNC 3.528in (115. The tip of the nozzle will now be flush with the cavity line at processing temperature.005 LAND MAX R0. +0.080 Min. 0.68) = .S.75 1.001 HEAD C’BORE 2 D-MAX Hot Sprue Bushings NOTE: MATCH MACHINE NOZZLE TIP ORIFICE 6 Formula for determining this expansion factor is as follows: BE = “A” dimension x 0. 800-626-6653 +. +.125 R0.433in (265. WIRE CHANNEL 0. with a set point of 500ºF and mold temperature 68ºF: BE = 3.125 MIN EXTENDED SPRUE AND ANGLE DESIGN Ø2.0000 0. WATER LINES “O” DIA. variations may occur based on mold configurations and cooling factor.125 MIN 80° Ø2.125 Canada 800-387-6600„dme@milacron.00mm) DEP16215 CIH0101-S 1200 9. Situations requiring high injection velocities must be considered when selecting small gate diameters.08 MIN.543in (90.57 D-MAX Hot Sprue Bushings High Performance Hot Sprue Bushing 625 Series NOTE: Dimensions shown in inches unless specified otherwise.125 MIN 30° 30° * Locating rings must be ordered separately.375 R0. The formula below shows how to figure boring depth (dimension “A” + BE).06 X 45˚ 0.625 4 EXAMPLE: Given a 3. SPRUE AND POINT GATE (FULL BODY) Ø2.543 x 0. In some instances.100 Min.125 MIN Ø2.08 MIN.50 1. R0.756 Ø4.00mm) DEP16115 CIH0096-S 1000 5. 0. gate vestige.496in (165.31 MIN.com„www.68ºF (assuming the mold is at 68ºF during operation). shear rate of resin. the linear expansion of the nozzle (BE) at a given temperature must be added to the nominal “A” dimension.449in (240. 0. it may be necessary to obtain an empirical factor.0005 Ø0.00mm) DEP16140 CIH0097-S 1030 6.465in (215.00mm) DEP16090 CIH0104-S 847 4.312 0. CUSTOMER RADIUS TO SUIT 0. ØO +0.480in (190.010 Thus “A” + BE will be 3. High injection rates may require larger gates due to shear heat build up (e.00000633 x (500 .0000 ØS 0.1. 1.

500 .750 1.000 .com„www.125 .125 .500 1.250 (Add .080 .com „ .060 .060 .080 .187 T DIA.100 . 800-626-6653 625 STANDARD WEAR RESISTANT SERIES 250 375 625 THREAD TYPE 1/2-24 UN 5/8-20 UN 1"-16 UN ITEM NUMBER EHT2301 EHT2302 EHT2303 EHT2304 EHT2305 EHT2306 EHT2307 EHT2308 EHT2309 EHT2310 EHT2311 EHT2312 EHT2313 EHT2314 EHT2315 EHT2316 EHT2317 EHT2318 EHT2319 EHT2320 EHT2321 EHT2322 Canada 800-387-6600 „ .500 .000 INCLUDES NEEDLE RETAINER TIP EHT2326 EHT2327 EHN0015 EHT2328 EHT2329 EHT2326 EHT2327 EHN0401 EHT2328 EHT2329 EHT2330 EHT2331 EHT2332 EHN0016 EHT2333 EHT2334 EHT2335 EHT2330 EHT2331 EHT2332 EHN0400 EHT2333 EHT2334 EHT2335 EHN0019 EHT2336 EHN0402 dme@milacron.750 ØO 5° PER SIDE ØT U.375 EHN0401 EHN0016 .187 .125 .100 . O DIA.060 .500 .000 .500 EHN0400 EHN0019 .100 .080 .500 .080 .000 .080 .750 to A dimension for extended sprue gate tips.750 1.060 .000 1.250 1.375 1.750 1.000 L C .375 .625 EHN0402 RETAINER TIP EHT0024 EHT0324 EHT0324 EHT1324 EHT0025 EHT0325 EHT0325 EHT1325 EHT1354 EHT0326 EHT0326 EHT1354 ØT Point Gate (Full Body) SERIES TYPE STANDARD | 250 D-MAX Hot Sprue Bushings NEEDLE WEAR RESISTANT RETAINER TIP A STANDARD 375 E WEAR RESISTANT ØO ØT 625 STANDARD WEAR RESISTANT ITEM NUMBER EHT2001 EHT2002 EHT2003 EHT2004 EHT2005 EHT2006 EHT2007 EHT2008 EHT2009 EHT2010 EHT2011 EHT2012 EHT2013 EHT2014 EHT2015 EHT2016 EHT2017 EHT2018 EHT2019 EHT2020 EHT2021 EHT2022 T DIA.850 .080 .060 .750 1.100 .060 .080 .100 .500 .938 . .03 250 EXTENDED SPRUE GATE A SPRUE GATE C 375 L EXTENDED SPRUE GATE ØT SPRUE GATE EXTENDED SPRUE GATE 625 5° PER SIDE B DIA.D-MAX Hot Sprue Bushings 58 Gate Tip Detail Sprue Gate/Extended Sprue Gate SERIES GATE TIP ITEM NUMBER EHT0010 EHT0011 EHT0012 EHT0013 EHT0014 EHT0015 EHT0016 EHT0017 EHT0018 EHT0019 EHT0020 EHT0021 EHT0022 EHT0023 SPRUE GATE Ø2.000 .500 .080 . .080 .125 .750 1.375 .080 .000 1.375 .250 .100 1.100 . E INCLUDES NEEDLE RETAINER TIP EHT0026 EHT0027 EHN0015 EHT0028 EHT0029 EHT1326 EHT1327 EHN0401 EHT1328 EHT1329 EHT0030 EHT0031 EHT0032 EHN0016 EHT0033 EHT0034 EHT0035 EHT1330 EHT1331 EHT1332 EHN0400 EHT1333 EHT1334 EHT1335 EHN0019 EHT0036 EHN0402 EHT1336 Point Gate (Full Body Extended) SERIES NEEDLE TYPE STANDARD 250 WEAR RESISTANT RETAINER TIP STANDARD 375 A WEAR RESISTANT E 0.milacron.500 .060 .500 .080 .000 .250 T DIA.250 .375 .750 1.080 .060 . NEEDLE EHN0015 .100 .500 .000 .100 .230 1. .080 .100 .000 .080 .000 1.500 .080 .500 .100 .125 .080 .080 .750 1.100 .S.000 1.080 .080 .) Point Gate (Bodiless) SERIES GATE TIP ITEM NUMBER EHT0005 EHT1314 EHT1308 EHT1313 EHT0039 EHT1312 EHT1303 EHT1309 EHT1306 EHT1311 EHT1307 EHT1310 STANDARD NEEDLE 250 WEAR RESISTANT A STANDARD RETAINER TIP 375 WEAR RESISTANT STANDARD 625 Gate Tip Detail WEAR RESISTANT INCLUDES T DIA. .500 .750 1.080 .375 .980 1.000 O DIA.100 E .080 .000 .

9 [0.81") PML6251 63. SOCKET HEAD CAP SCREW (4) 5/16-18 TAPPED THRU (2) Ø84.00 (1.35 [3. inches in parentheses U.0 [1.34") PML3751 46.48") NOTE: Dimensions shown in millimeters.0 [0.42] A 15.50] PML2505 & PML3751 PML6251 SECTION A-A ITEM NUMBER ØD PML2505 34.S.339] A 5/16-18 TAPPED THRU (2) Ø84.39 [1.milacron.2 [1.12 [3.39] Ø101.157] ØD 32. 375 & 625 High Performance Locating Rings 250.00 [1.625] 34.312] 36.743] 29.12 [3.35 [3.com„www. 375 & 625 High Performance Locating Rings Ø101.990] 44.00 (1. SOCKET HEAD CAP SCREW (2) .00 [1.28 [1.59 D-MAX Hot Sprue Bushings 250.67] Ø38.260] 17. 800-626-6653 Canada 800-387-6600„dme@milacron.990] 45° D-MAX Hot Sprue Bushings DRILLED AND C’BORED FOR 5/16 DIA.com „ 250.88 [0.312] | 9.00 (2. 375 & 625 High Performance Locating Rings DRILLED AND C’BORED FOR 5/16 DIA.

DME Gate-Mate ® Hot Sprue Bushings IDEAL FOR DIRECT PART GATING. SINGLE-CAVITY MOLDS .

Gate-Mate® Hot Sprue Bushings

61

Gate-Mate® Applications and Benefits
DME Gate-Mate® Hot Sprue Bushings
The DME Gate-Mate® Hot Sprue Bushing is designed for direct part gating in
single-cavity molds, eliminating the conventional cold sprue. The unique design
of the bushing provides minimal gate vestige, without the objectionable witness
lines so commonly found on direct gated parts.
The bushing transfers molten plastics from the machine nozzle to the mold
cavity via a direct channel in the body. The plated copper alloy tip provides
an improved temperature profile in the gate area.

See the DME Control Systems Catalog for Smart Series® Single Zone Temperature Controllers.

Typical Applications

Mini and Jumbo Style Gate-Mate
Bushings Shown

BODY
SQUARE
COIL HEATER

TOP OF
MOLD

TIP

PART

CAVITY

Advantages
LOCATION
RING

Benefits
„

Eliminates sprues, reduces cycle time, improves
part quality, increases production

„

Provides optimum gate cosmetics

„

Plated copper alloy tip improves temperature
profile in gate area

„

Self insulating material layer surrounds tip for
better tip control and part cooling

„

Direct part gating eliminating a cold sprue to trim and no witness
lines on the molded part

„

Minimal gate vestige resulting in better part appearance

„

Faster start-ups providing positive temperature control of gate area

„

Reduced cycle times because the bushing allows cooling channels
to be placed closer to the gate area

„

Cooler cavities with no direct contact between bushing tip and cavity

„

Improved part quality with a shorter injection path and elimination
of sprue, meaning no regrind

„

Increased production with faster cycles and no sprue trimming
Easy installation and operation, and available in three standard
sizes suitable for most applications
Positive temperature control with J-Type thermocouple and
DME Smart-Series® (and G-Series) controllers

„

Square coil heater and independent thermocouple
provide precise temperature control

„

„

Optional cast in heater available for Mini
Gate-Mate bushing

„

U.S. 800-626-6653

Canada 800-387-6600„dme@milacron.com„www.milacron.com

„

Gate-Mate® Applications and Benefits

NOTE: Mini Gate-Mate is also available with a
cast-in heater with integral thermocouple.

|

THERMOCOUPLE
CORE

Gate-Mate® Hot Sprue Bushings

The DME Gate-Mate® Hot Sprue Bushing utilizes an advanced design square coil
heater and independent thermocouple, strategically located for precise temperature
control. The bushing is available in three sizes to suit a variety of applications.

Gate-Mate® Hot Sprue Bushings

62

Mini Gate-Mate®

Radius Type

The Mini Gate-Mate Bushings are ideal for fast cycling single cavity
molds. The compact design permits shorter overall stack-up of the
“A” side mold plates. The Mini Gate-Mate Bushings are provided with
either a square coil heater or a cast-in heater. Thermocouple placement
provides better heater control, and the overall body design improves
thermal insulation. Square coil heater, thermocouple and tip are
all replaceable.

Flat Type

Sub-assemblies include square coil heater and thermocouple or cast-in
heater with integral thermocouple. Tip to be ordered separately.
1⁄2 " SPH. Radius Type Bushing

Flat Type Bushing

Mini Gate-Mate®

1.500

.625

.250

|

1.187
HEATER

Gate-Mate® Hot Sprue Bushings

1.375

.281

.6250 DIA.

Dimensions same as radius type bushing

1

/2 SPH. RADIUS BUSHING
SUB-ASSEMBLY

FLAT BUSHING
SUB-ASSEMBLY

ITEM NUMBER

HEATER TYPE

ITEM NUMBER

HEATER TYPE

GMB0116

SQUARE COIL

GMB0117

SQUARE COIL

GMB0111

CAST-IN

GMB0112

CAST-IN

Mini Gate-Mate® Tips
ITEM
NUMBER
1

2

TIP
STYLE

-20
1.086

GMT0100

STANDARD

GMT4101

WEAR RESISTANT

Contact for DME for tip recommendations
and assistance with your application.
.010 DIA.

U.S. 800-626-6653

Canada 800-387-6600

„

dme@milacron.com„www.milacron.com

„

63

Gate-Mate® Hot Sprue Bushings

Mini Gate-Mate® Machining Dimensions
Machining Dimensions for Bushings
+.001

1.501 –.000 DIA.
1.125 DIA.
.625 WIRE CHANNEL
.125 RAD.
4.000 DIA.

.219 MIN.
.719 MAX.

118˚
+.0005
–.0000

.6250 DIA.
+.0005
–.0000

.6250 DIA.

.125

.125 RAD.

.80˚
INCL

.125 RAD.
1.375 + BE
SEE NOTE

.400

.31 MIN. DISTANCE BETWEEN WATERLINE AND DROP
NOTE:
The expansion factor must be taken into
consideration prior to machining for and installation
of the bushing. This factor (BE) must then be added
to the A dimension. The formula for determining this
expansion factor is as follows:
BE = “A” dimension x 0.00000633 x nozzle set
point - 68ºF (assuming the mold is at 68ºF during
operation). If mold temperature is different,
substitute 68ºF with actual mold temperature.

Replacement Parts
SUB-ASSEMBLY
REFERENCE
GMB0111

THERMOCOUPLE
(36" LEADS)

⁄2 RADIUS

(CAST IN)
CIH0100

N/A
(INTEGRAL TO HEATER)

(SQUARE COIL)
SCH0004

TCG0100

1

GMB0112
GMB0116

FLAT
⁄2 RADIUS

1

GMB0117

FLAT

Mini Gate-Mate Bushing Locating Ring
1.500
5

16

-18 TAPPED THRU

ITEM
NUMBER
2.375

.53
1.50 DIA.

1.250

3.990 DIA.

.218

7

U.S. 800-626-6653

6548
NOTES:
1. Two (2) 5⁄16-18 S.H.C.S. are included with Locating Ring
2. Two (2) Drilled and C’bored holes for 5⁄16-18 S.H.C.S. are
on a 1.656 circle radius in Locating Ring
3. C’bore depth in Top Clamp Plate and C’bore depth in
Locating Ring can be altered to suit application

DRILLED & C'BORED FOR
5
16 -18 S.H.C.S.

32

Canada 800-387-6600„dme@milacron.com„www.milacron.com

„

Mini Gate-Mate® Machining Dimensions

HEATER TYPE
(240 VAC, 250 WATT)

|

EXAMPLE:
Given a setpoint of 500°F: BE = 1.375 × .0000063 ×
(500 – 68) = .004 thus 1.375 + .004 = 1.379.
Please note that the above information is given as
an example. Variations may occur based on mold
configuration and cooling factor. In some instances,
it may be necessary to obtain an empirical factor.

BODY
TYPE

Gate-Mate® Hot Sprue Bushings

.030
.005 LAND (MAX.)
.187 SPH. RAD.

.030 MIN.

.125 MIN.
.407 MAX.

062 ITEM NUMBER .050 MAX TIP TIP LENGTH DIA. RAD.044 MIN. *Contact DME for details to modify thru-hole tips for larger “O” diameters.030 minimum diameter gate is recommended when using the super sharp tip 3.730 N/A .250 1.024 N/A THRU HOLE GMT0402* . TIP DIA.118 10˚ ˚0" TYPICAL .030 MIN.375 4. controls gate vestige height.375 3.050 1.562 A L GMB5232 2. The bushing transfers molten plastics from the machine nozzle to the mold cavity via a direct channel in the body. Canada 800-387-6600 „ dme@milacron.562 . 7500 DIA.milacron.062 .055 MIN. Bushing Assembly Bushing Sub-Assembly 2.437 DUAL SPH.090 .375 3.730 .375 4.437 DUAL SPH. The bushing. WEAR RESISTANT NO HOLE TIP DIA.437 GMB0030 3. without the objectionable witness lines so commonly found on direct gated parts. ⁄2 & 3⁄4 1 7500 DIA. The Medium Gate-Mate Bushing utilizes an advanced design square coil heater and an independent thermocouple.060 diameter gate 2. SUPER SHARP GMT0301 . Thru-hole tip is designed . eliminating the conventional cold sprue. L GMB0020 2. Contact DME for tip recommendations and assistance with your application HOLE DIA. HOLE DIA.com „ .690 .Gate-Mate® Hot Sprue Bushings 64 Medium Gate-Mate® The Medium Gate-Mate Bushing is designed for direct part gating in single cavity molds. A . strategically located for precise temperature control. U.250 1. in conjunction with the recommended tip and gate configuration.030 to . WEAR RESISTANT GMT0400 . . THRU HOLE GMT0302* .030 MIN. 1 /2 & 3/4 L L BUSHING SUB-ASSEMBLY (ORDER TIP SEPARATELY) A Gate-Mate® Hot Sprue Bushings | A ITEM NUMBER .156 DIA.055 MIN. . . The unique design of the bushing provides minimal gate vestige.055 MIN. NOTES: 1.) TIP LENGTH TIP ITEM NUMBER O DIA. use a . SUPER SHARP WEAR RESISTANT GMT0401 .S.024 DIA.com„www. HOLE MOLDMAKER TO MACHINE .010 1.730 . 800-626-6653 GMT0303 TIP DIA.437 GMB5332 3.024 1.730 .156 DIA. BUSHING ASSEMBLY (INCLUDES GMT2 TIP) . RAD. Medium Gate-Mate® Tips STANDARD WEAR RESISTANT SUPER SHARP SUPER SHARP WEAR RESISTANT 1 A NO HOLE TIP STYLE THRU HOLE THRU HOLE WEAR RESISTANT 2 -20 (typ. Medium Gate-Mate® 2.040 shorter in length to be a direct replacement for the standard tip. STANDARD GMT2 .044 MIN.125 DIA.

. elimination of material degradation in threaded area of tip. 2.375 . Two (2) Drilled and C’bored holes for 5 ⁄16 -18 S.0005 –. are included with Locating Ring 2.com „ Medium Gate-Mate® Machining Dimensions Replacement Parts ITEM NUMBER REFERENCE Gate-Mate® Hot Sprue Bushings .002 2.216 DIA. In some instances.563 .H. and installing bushing.S. .219 +.milacron. DISTANCE BETWEEN WATERLINE AND DROP NOTE: The expansion factor must be taken into consideration prior to machining for.C.375 RAD. and faster color changes can be achieved through use of a Gate Shell Insulator.218 7 32 U.0000 . SQUARE COIL HEATERS (240 VAC) BUSHING SUB-ASSEMBLY BUSHING ASSEMBLY ITEM NUMBER THERMOCOUPLE (TYPE J. 6545 NOTES: 1.157 –. FOR SUPER SHARP TIP) .990 DIA.35 GMB5332 GMB0030 SCH3242 315 2.044 MIN.375 × .006 thus A + BE will be 2.005 LAND (MAX. Variations may occur based on mold configurations and cooling factor.375 | EXAMPLE: Given a 2.0000063 × (500 – 68) = .H. it may be necessary to obtain an empirical factor. 1. 36" LEADS) WATTS LENGTH ITEM NUMBER LENGTH GMB5232 GMB0020 SCH3142 315 1. Formula for determining this expansion is as follows: BE = “A” dimension x 0. RAD. . TO SUIT . C’bore depth in Top Clamp Plate and C’bore depth in Locating Ring can be altered to suit application Canada 800-387-6600„dme@milacron.70 TC9700 2.Gate-Mate® Hot Sprue Bushings 65 Medium Gate-Mate® Machining Dimensions Machining Dimensions for Bushings Improved tip insulation.C.com„www. of 500°F: BE = 2.H.0000 90˚ +.80˚ INCL .381. ITEM NUMBER REFERENCE A BUSHING ASSEMBLY BUSHING SUB-ASSEMBLY GMB5232 GMB0020 2. .0005 –.53 2.187 DIA.68ºF (assuming the mold is at 68ºF during operation).030 . 1.781 5 16 -18 TAPPED THRU ITEM NUMBER 2. This factor (BE) must then be added to the nominal A dimension. with a Bushing Set Point temp.000 DIA.31 MIN. A + BE SEE NOTE 30˚ .030 MIN.625 DIA. .7500 DIA. substitute 68ºF with actual mold temperature.187 SPH.70 TC9600 1.S.250 3.35 Medium Gate-Mate Locating Ring 1. If mold temperature is different. +.875 .125 RAD.625 WIRE CHANNEL .375 GMB5332 GMB0030 3.656 circle radius in Locating Ring 3.140 .S. Please note that the above information is given as an example. 800-626-6653 DRILLED & C'BORED FOR 5 16 -18 S. . (.S.000 DIA.) . Two (2) 5⁄16 -18 S. 4.375 inch A dimension.7500 DIA.C.125 RAD.00000633 x nozzle set point . are on a 1.

500 3. 1. 800-626-6653 Canada 800-387-6600 „ dme@milacron.855 . use a .500 3. 1.500 1.625 DIA. The Jumbo Gate-Mate Bushing utilizes an advanced design square coil heater and an independent thermocouple. strategically located for precise temperature control.milacron. The unique design of the bushing provides minimal gate vestige. in conjunction with the recommended tip and gate configuration.855 .125 diameter gate 2.030 N/A 1. GMB0008 2. The bushing transfers molten plastics from the machine nozzle to the mold cavity via a direct channel in the body.062 .562 GMB0114 3. U.040 shorter in length to be a direct replacement for the standard tip.562 L SPH. Jumbo Gate-Mate® Tips THRU HOLE THRU HOLE WEAR RESISTANT STANDARD WEAR RESISTANT 4 -16 (typ.com „ .562 .Gate-Mate® Hot Sprue Bushings 66 Jumbo Gate-Mate® The Jumbo Gate-Mate Bushing is designed for direct part gating in single cavity molds. eliminating the conventional cold sprue.com„www.500 4. BUSHING ASSEMBLY (INCLUDES GMT0004 TIP) . HOLE DIA. GMB0113 2.080 to . RAD.625 DIA. Jumbo Gate-Mate® 2.2500 DIA. Contact DME for tip recommendations and assistance with your application TIP DIA.100 NOTES: 1.S. HOLE DIA.500 1. A L SPH.562 GMB0009 3.815 .030 DIA. RAD. Bushing Assembly Bushing Sub-Assembly 2.140 . controls gate vestige height.855 .562 1 /2 & 3/4 L L BUSHING SUB-ASSEMBLY (ORDER TIP SEPARATELY) | Gate-Mate® Hot Sprue Bushings A A A ITEM NUMBER . without the objectionable witness lines so commonly found on direct gated parts.2500 DIA.500 4.562 1 /2 & 3/4 1.062 ITEM NUMBER . Thru-hole tip designed . TIP DIA. The bushing.) 3 TIP LENGTH TIP STYLE ITEM NUMBER STANDARD GMT0004 WEAR RESISTANT GMT0406 THRU HOLE GMT0007 THRU HOLE WEAR RESISTANT GMT0407 TIP LENGTH TIP DIA.

030 +. If mold temperature is different.H.500 × . C’bore depth in Top Clamp Plate and C’bore depth in locating ring can be altered to suit application Canada 800-387-6600„dme@milacron. 3.563 . and faster color changes can be achieved through use of a Gate Shell Insulator. This factor (BE) must then be added to the nominal A dimension.S. it may be necessary to obtain an empirical factor. . 36" LEADS) BUSHING ASSEMBLY BUSHING SUB-ASSEMBLY ITEM NUMBER WATTS LENGTH ITEM NUMBER LENGTH GMB0008 GMB0113 SCH0002 600 1.656 Circle radius in Locating Ring 3. .140 1.S.219 .C.507. .18 Jumbo Gate-Mate Locating Ring 1. are included with Locating Ring 2.H.C.2500 DIA.18 GMB0009 GMB0114 SCH0001 800 2.626 –. with a Bushing Set Point temp. .000 DIA.00000633 x nozzle set point .750 DIA.125 RAD. Variations may occur based on mold configurations and cooling factor. . Please note that this information is given as an example.500 GMB0009 GMB0114 3. 1.Gate-Mate® Hot Sprue Bushings 67 Jumbo Gate-Mate® Machining Dimensions 90˚ Machining Dimensions for Bushings +.005 LAND (MAX.070 MIN.70 TC0001 2. .C.187 SPH. A BUSHING ASSEMBLY BUSHING SUB-ASSEMBLY GMB0008 GMB0113 2.990 DIA. Formula for determining this expansion is as follows: BE = “A” dimension x 0.H.) .milacron. RAD. and installing bushing.31 MIN. +.500 inch A dimension.0000 TO SUIT .002 2.0005 –.000 DIA. 4.80˚ INCL 2. DISTANCE BETWEEN WATERLINE AND DROP NOTE: The expansion factor must be taken into consideration prior to machining for.000 .70 TC0002 1. elimination of material degradation in threaded area of tip. In some instances.50 5 16 -18 TAPPED THRU ITEM NUMBER GMB0007 2.218 7 DRILLED & C'BORED FOR 5 16 -18 S.687 DIA. .0000 2.0005 –. . .S. Two (2) Drilled and C’bored holes for 5 ⁄16 -18 S. Two (2) 5⁄16 -18 S. | Replacement Parts Gate-Mate® Hot Sprue Bushings 30˚ ITEM NUMBER REFERENCE SQUARE COIL HEATERS (240 VAC) THERMOCOUPLE (TYPE J.007 thus A + BE will be 2.com„www.625 WIRE CHANNEL.68ºF (assuming the mold is at 68ºF during operation). A + BE SEE NOTE ITEM NUMBER REFERENCE 1.125 RAD. substitute 68ºF with actual mold temperature. are on a 1.000 DIA.375 RAD.500 EXAMPLE: Given a 2. .S.0000063 × (500 – 68) = . 32 U. of 500°F: BE = 2.com „ Jumbo Gate-Mate® Machining Dimensions Improved tip insulation. 800-626-6653 NOTES: 1.2500 DIA.

DME Straight-Shot ™ Hot Sprue Bushings REDUCE CYCLE TIMES AND SAVE MATERIAL COSTS .

125 Gate diameters available) „ High-watt density heater with distributed wattage to help prevent tip freeze-offs 1. +. "0" DIA.milacron.005 . If mold temperature is different. U. R.379.062 .375 × .62 BUSHING ASSEMBLY O DIA.995 DIA. "0" DIA.08 . Please note that the above information is given as an example. .00 (S-TYPE) 1.004 thus 1. . . +. 800-626-6653 Canada 800-387-6600„dme@milacron.com„www. Variations may occur based on mold configuration and cooling factor.062 or .995 DIA. Thermocouple is “J” type.08 .0000063 × (500 – 68) = .S. it may be necessary to obtain an empirical factor.312 DIA.005 5.com „ Straight-Shot Sprue Bushings Series Straight-Shot | High-Performance Hot RunnerHot Systems 8-Zone Timer-Based Sequencers | 4-Zone and NOTE: The expansion factor must be taken into consideration prior to machining for and installation of the bushing.17 1.125 DIA. In some instances.500 And .08 Land area „ Seven shoulder lengths from 7⁄8 to 37⁄8 .000 –.015 RELIEF A= 7 8 TO 3 7 8 1. The formula for determining this expansion factor is as follows: BE = “A” dimension x 0.000 DIA.004 = 1. This factor (BE) must then be added to the A dimension.375 + . „ Replaces conventional cold sprue bushings to reduce cycle time and save material costs „ Efficiently processes commodity or engineering grade resins „ Provides low vestige gate cosmetics (.500 .000 DIA. .000 −.00000633 x nozzle set point . Tips with .125 SHOULDER LENGTH A A= 7 8 TO 3 7 8 REPLACEMENT PARTS BUSHING ASSEMBLY ITEM NUMBER SHOULDER BUSHING ITEM NUMBER 7 ⁄8 HPS0607S2 HPS1007 3 1 ⁄8 HPS0613S2 HPS1013 17⁄8 HPS0617S2 HPS1017 23⁄8 HPS0623S2 HPS1023 27⁄8 HPS0627S2 HPS1027 33⁄8 HPS0633S2 HPS1033 37⁄8 HPS0637S2 HPS1037 7 ⁄8 HPS1207S2 HPS1007 13⁄8 HPS1213S2 HPS1013 17⁄8 HPS1217S2 HPS1017 3 2 ⁄8 HPS1223S2 HPS1023 27⁄8 HPS1227S2 HPS1027 33⁄8 HPS1233S2 HPS1033 37⁄8 HPS1237S2 HPS1037 TIP ITEM NUMBER RETAINER ITEM NUMBER BODY ITEM NUMBER SPACER ITEM NUMBER HEATER ITEM NUMBER THERMOCOUPLE ITEM NUMBER HPT0001 HPT0601 HPS0001 HPT1001 HPS2001 HPS3001 HPT0002 HPT1201 HPS0001 HPT1001 HPS2001 HPS3001 NOTE: High-Performance Series Straight-Shot Hot Sprue Bushings heater has voltage of 240 VAC.68ºF (assuming the mold is at 68ºF during operation). substitute 68ºF with actual mold temperature.750 Spherical radius for machine nozzle „ EXAMPLE: Given a setpoint of 500°F: BE = 1.750 R.Straight-Shot Hot Sprue Bushings 69 High-Performance Series Straight-Shot™ High-Performance Straight-Shot bushings are available as S-type “S” Type (Standard Tip Configuration) „ .062 or . 700 watts.

substitute 68ºF with (E-TYPE) actual mold temperature. This will result in a small sprue on the part being molded (Figure 3).62 EXAMPLE: CUSTOMER MAY ALTER Given a setpoint of 500°F: (.015 RELIEF .277 MAX. 1 .004 thus 1. . In 1. with 15° maximum angle.995 DIA.000 DIA.28 different.750 E-TYPE (EXTENDED TIP for and installation of the bushing. Variations may occur based on mold "0" DIA. .com„www.062 or . Thermocouple is “J” type. MAX.125 23⁄8 HPS1223E2 HPS2023 27⁄8 HPS1227E2 HPS2027 33⁄8 HPS1233E2 HPS2033 HPS1237E2 HPS2037 37⁄8 NOTE: High-Performance Series Straight-Shot Hot Sprue Bushings heater has voltage of 240 VAC. . BUSHING ASSEMBLY O DIA. GATE „ Replaces conventional cold sprue bushings to reduce cycle time and save material costs „ Efficiently processes commodity or engineering grade resins „ High-watt density heater with distributed wattage to help prevent tip freeze-offs „ . DEPTH FIG. 4 3° MIN.milacron. do not weaken the bushing face by exceeding this maximum dimension (Figures 1 and 2).) TO ACCOMMODATE BE = 1. R.com „ .277 maximum depth at centerline of gate. some instances. 800-626-6653 Canada 800-387-6600 „ HPS3001 HPS3001 dme@milacron.375 + .312 DIA.36 A = 7 8 TO 3 7 8 Please note that the above information is given as an example. it may be necessary 1. 3 15° MAX.277 maximum depth at edge of retainer.004 = 1.500 CONFIGURATION) . NOTE: The expansion factor must be taken into consideration prior to machining R.Straight-Shot Hot Sprue Bushings 70 High-Performance Series Straight-Shot™ “E” Type (Extended Tip Configuration) High-Performance Straight-Shot Bushings are available as E-type Hot RunnerHot Systems 8-Zone Timer-Based Sequencers | 4-Zone and Straight-Shot Sprue Bushings Series Straight-Shot | High-Performance .17 This factor (BE) must then be added to the A dimension.0000063 × (500 – 68) = NON-STANDARD "A" LENGTHS .750 Spherical radius for machine nozzle Always machine runner or part contour to the . configuration and cooling factor.000 – . However.500 And .062 23⁄8 HPS0623E2 HPS2023 HPT0001 HPT0602 HPS0001 HPT1001 HPS2001 27⁄8 HPS0627E2 HPS2027 33⁄8 HPS0633E2 HPS2033 37⁄8 HPS0637E2 HPS2037 7 ⁄8 HPS1207E2 HPS2007 13⁄8 HPS1213E2 HPS2013 17⁄8 HPS1217E2 HPS2017 HPT0002 HPT1202 HPS0001 HPT1001 HPS2001 .36 Land area for machining of molded part details „ Seven shoulder lengths from 7⁄8 to 37⁄8 „ .005 to obtain an empirical factor. 700 watts.277 MAX.68ºF (assuming . GATE FIG. SHOULDER LENGTH A REPLACEMENT PARTS BUSHING ASSEMBLY ITEM NUMBER SHOULDER BUSHING ITEM NUMBER TIP ITEM NUMBER RETAINER ITEM NUMBER BODY ITEM NUMBER SPACER ITEM NUMBER HEATER ITEM NUMBER THERMOCOUPLE ITEM NUMBER 7 ⁄8 HPS0607E2 HPS2007 13⁄8 HPS0613E2 HPS2013 17⁄8 HPS0617E2 HPS2017 . Always machine part contour to the .00000633 x nozzle set point .375 × . +. 3° MIN.500 MAX.125 DIA. The formula for determining this expansion factor is as follows: BE = “A” dimension x 0. Tips with . 2 FIG.S. If mold temperature is 5. the mold is at 68ºF during operation).379. Machine a 3° minimum taper to the gate diameter. Machine a 3° minimum taper to the gate for a reverse taper sprue on the part being molded (Figure 4). Retainer material is H-13 steel 46-52 HRC.277 MAX. U. DEPTH FIG.

. and greatly extend heater life. it may be necessary to obtain an empirical factor.340 NOTE: The expansion factor must be taken into consideration prior to machining for and installation of the bushing.milacron.379.31 DIA. Material in the channel is heated by a special helical tubular heater which surrounds the melt stream. NOTE: 5° heater lead is standard. Patent No. gases and plastics contamination.16 DIA. Available in seven standard shoulder lengths with either a 1⁄2" or 3⁄4" spherical radius and 120 or 240 volt heater. add “90” to end of item number (e.525 .. It is supplied with a . R ⁄2 1 ⁄4 3 WITH 120 VOLT WITH 240 VOLT SHOULDER HEATER HEATER LENGTH A ITEM NUMBER ITEM NUMBER SSBT4507S1 7 ⁄8 SSBT4507S2 SSBT4513S1 3 1 ⁄8 SSBT4513S2 SSBT4517S1 17⁄8 SSBT4517S2 SSBT4523S1 23⁄8 SSBT4523S2 SSBT4527S1 27⁄8 SSBT4527S2 SSBT4533S1 33⁄8 SSBT4533S2 SSBT4537S1 3 ⁄8 SSBT4537S2 SSBT6507S1 7 ⁄8 SSBT6507S2 SSBT6513S1 13⁄8 SSBT6513S2 SSBT6517S1 17⁄8 SSBT6517S2 SSBT6523S1 23⁄8 SSBT6523S2 SSBT6527S1 7 2 ⁄8 SSBT6527S2 SSBT6533S1 33⁄8 SSBT6533S2 SSBT6537S1 37⁄8 SSBT6537S2 7 U. U.68ºF (assuming the mold is at 68ºF during operation). permit larger shots and faster fills. Typical Applications DIRECT PART GATING FEEDING A TRAPEZOIDAL RUNNER Canada 800-387-6600„dme@milacron. 4. 5.com„www. SSBT4507S190). . If mold temperature is different. In some instances. This factor (BE) must then be added to the A dimension.005 8 . Please note that the above information is given as an example. The S-Series Straight-Shot can be retrofitted to almost any mold that uses a conventional sprue bushing.000 1.S.09 A= 7 8 TO 3 7 +.015 RELIEF .004 thus 1. –.19 .0000063 × (500 – 68) = .273.com „ Hot Sprue Bushings Straight-Shot Hot Straight-Shot Runner Systems and 8-Zone Timer-Based Sequencers | S-Series | 4-Zone The bushings feature an unrestricted “straightshot” channel to feed the part or runner.015 RELIEF .g.375 + .000 DIA. The standard S-Series Straight-Shot is designed for direct part gating or for feeding half-round or trapezoidal runners.62 R .995 DIA. This heater distributes heat uniformly throughout the bushing and is virtually impervious to moisture. substitute 68ºF with actual mold temperature. For 90° lead. 800-626-6653 The helical tubular heater (120 or 240 volt) is thermocouple equipped so temperature can be closely controlled using a DME single-zone Closed Loop Temperature Controller. .00000633 x nozzle set point .Straight-Shot Hot Sprue Bushings 71 S-Series Straight-Shot™ Larger Shots – Extended Heater Life DME developed Straight-Shot Hot Sprue Bushings to eliminate sprues. Variations may occur based on mold configuration and cooling factor.004 = 1. The formula for determining this expansion factor is as follows: BE = “A” dimension x 0.375 × . EXAMPLE: Given a setpoint of 500°F: BE = 1.16 diameter gate and no gate land.S.19 1.

25 ENLARGED VIEW AS SUPPLIED NOTE: The expansion factor must be taken into consideration prior to machining for and installation of the bushing. If mold temperature is different.995 DIA.06 1.62 SHOULDER LENGTH A WITH 240 VOLT HEATER ITEM NUMBER SSBT4507E1 7 ⁄8 SSBT4507E2 SSBT4513E1 13⁄8 SSBT4513E2 SSBT4517E1 7 1 ⁄8 SSBT4517E2 SSBT4523E1 23⁄8 SSBT4523E2 SSBT4527E1 27⁄8 SSBT4527E2 SSBT4533E1 33⁄8 SSBT4533E2 SSBT4537E1 37⁄8 SSBT4537E2 SSBT6507E1 7 ⁄8 SSBT6507E2 SSBT6513E1 13⁄8 SSBT6513E2 SSBT6517E1 17⁄8 SSBT6517E2 SSBT6523E1 23⁄8 SSBT6523E2 SSBT6527E1 27⁄8 SSBT6527E2 SSBT6533E1 33⁄8 SSBT6533E2 SSBT6537E1 3 ⁄8 SSBT6537E2 7 dme@milacron.340 E-Series Straight-Shot (Long Style) Hot Sprue Bushings EXAMPLE: Given a setpoint of 500°F: BE = 1. The gate diameter can be enlarged to suit the particular molding application.015 RELIEF .375 + . 8 .68ºF (assuming the mold is at 68ºF during operation).0000063 × (500 – 68) = . R ⁄2 1 NOTE: 5° heater lead is standard. The E-Series Straight-Shot (Long Style) can be retrofitted to suit the particular molding application. SSBT4507E190).25 inch gate land. U.000 DIA.19 . In some instances. ⁄4 3 Canada 800-387-6600 WITH 120 VOLT HEATER ITEM NUMBER The DME standard E-Series Straight-Shot (Long Style) is available in seven standard shoulder lengths with either a ½" or ¾" spherical radius and 120 or 240 volt heater.06 DIA. it may be necessary to obtain an empirical factor. 5.com „ .015 RELIEF . „ . R 1.31 DIA. Please note that the above information is given as an example.g. .375 × . Variations may occur based on mold configuration and cooling factor.. substitute 68ºF with actual mold temperature.004 = 1. 800-626-6653 .44 . For 90° lead. .25 inch extra stock allowance on the front face to permit machining of runner profiles or part contours into that face. This factor (BE) must then be added to the A dimension.379. Long Style See DME Control Systems Catalog for temperature controllers.06 diameter gate and a .005 .25 LAND A= 7 8 TO 3 7 +. add “90” to end of item number (e. The formula for determining this expansion factor is as follows: BE = “A” dimension x 0.34 .00000633 x nozzle set point .milacron. Hot Straight-Shot Runner Systems and 8-Zone Timer-Based Sequencers Hot Sprue Bushings Straight-Shot | 4-Zone | E-Series E-Series (Long Style) NOTE: Must always be altered as shown in Figures 1 thru 6 (see next page).S.com„www. DIA.Straight-Shot Hot Sprue Bushings 72 E-Series Straight-Shot™ DME standard E-Series Straight-Shot Hot Sprue Bushings (Long and Short Styles) provide a .000 –. They are supplied with a .004 thus 1.

268 provides an approximate .25 LAND . 2 Always machine runner profile or part contour to the .25 extra stock allowance and alter the A dimension to suit whenever gating into a flat part surface. do not weaken the bushing face by exceeding this maximum dimension.375 + . DEPTH *GATE DIA. DEPTH . FIG. Short Style See the DME Control Systems Catalog for temperature controllers.19 . DEPTH FIG. 1 . If mold temperature is different. DIA. E-Series Straight-Shot Hot Sprue Bushings (Short Style) WITH 240 VOLT HEATER ITEM NUMBER SSBT4407E2 SSBT0407E2 E-Series (Short Style) 3.268 MAX. In some instances.06 DIA. However. The formula for determining this expansion factor is as follows: BE = “A” dimension x 0. Please note that the above information is given as an example.08 (Figures 3 and 4).004 = 1. Design Guidelines for Altering E-Series Straight-Shot Hot Sprue Bushings (Long and Short Styles) Always remove the . FIG.. DEPTH . DEPTH FIG. SSBT4407E290).12 DIA.268 is recommended for gate diameters larger than .004 thus 1.com„www. 4 . R .08 gate diameter (Figure 2).375 × .S.06 1.09 DIA.Straight-Shot Hot Sprue Bushings 73 E-Series Straight-Shot™ The DME standard E-Series StraightShot (Short Style) is intended to suit the requirements of smaller injection molding machines and is supplied with a 7/8" A dimension. .268 maximum depth at centerline of gate (Figures 5 and 6).06 gate diameter (Figure 1).68ºF (assuming the mold is at 68ºF during operation). DEPTH Maximum stock removal of . EXAMPLE: Given a setpoint of 500°F: BE = 1.379. .g. *GATE DIA. it may be necessary to obtain an empirical factor. Variations may occur based on mold configuration and cooling factor. –. 1 A DIMENSION NOTE: The expansion factor must be taken into consideration prior to machining for and installation of the bushing. .25 provides an approximate . * Resultant gate diameter may be enlarged to suit the particular molding application. 6 Canada 800-387-6600„dme@milacron. R .milacron.005 . . For 90° lead.0000063 × (500 – 68) = .015 RELIEF .22 +. This factor (BE) must then be added to the A dimension.25 MIN.25 . substitute 68ºF with actual mold temperature. 3 FIG.25 DIA.268 MAX.06 DIA. NOTE: 5° heater lead is standard.000 DIA.44 ENLARGED VIEW AS SUPPLIED . 5 U. add “90” to end of item number (e. 800-626-6653 FIG. .08 DIA.268 MAX.com „ ™ Hot Sprue Bushings Straight-Shot | E-Series HotStraight-Shot Runner Systems and 8-Zone Timer-Based Sequencers | 4-Zone .000 A = 78 1. . Maximum stock removal of .268 MAX.268 MAX. The A dimension can be altered to suit the particular molding application.340 SSBT4407E2 ⁄2 NONE ⁄8 7 SSBT0407E2 NOTE: Must always be altered as shown in Figures 1 thru 6 (see below).995 DIA.00000633 x nozzle set point . Minimum stock removal of . .

like the standard E-Series.g.375 × .12 DIA. +.50 1. The ER-Series Straight-Shot (Long Style) can be retrofitted to suit the particular molding application.000 –. NOTE: 5° heater lead is standard.com„www. The formula for determining this expansion factor is as follows: BE = “A” dimension x 0. In some instances. it may be necessary to obtain an empirical factor. are supplied with a . alter the bushing face (See figures 1 thru 3 on next page). This factor (BE) must then be added to the A dimension.50 long reverse taper.015 RELIEF . These bushings are supplied with a .015 RELIEF .44 .12 diameter orifice and a . substitute 68ºF with actual mold temperature.68ºF (assuming the mold is at 68ºF during operation). WITH 240 VOLT HEATER SHOULDER LENGTH A ITEM NUMBER 7 ⁄8 SSBT4507ER2 SSBT4513ER1 3 1 ⁄8 SSBT4513ER2 SSBT4517ER1 7 1 ⁄8 SSBT4517ER2 SSBT4523ER1 23⁄8 SSBT4523ER2 SSBT4527ER1 27⁄8 SSBT4527ER2 SSBT4533ER1 33⁄8 SSBT4533ER2 SSBT4537ER1 3 ⁄8 SSBT4537ER2 SSBT6507ER1 7 ⁄8 SSBT6507ER2 SSBT6513ER1 13⁄8 SSBT6513ER2 SSBT6517ER1 17⁄8 SSBT6517ER2 SSBT6523ER1 23⁄8 SSBT6523ER2 SSBT6527ER1 7 2 ⁄8 SSBT6527ER2 SSBT6533ER1 33⁄8 SSBT6533ER2 SSBT6537ER1 37⁄8 SSBT6537ER2 7 U. ™ HotStraight-Shot Runner Systems and 8-Zone Timer-Based Sequencers Hot Sprue Bushings Straight-Shot | 4-Zone | ER-Series The ER-Series design can also be used when a reverse taper will benefit a particular application. R .004 = 1.74 Straight-Shot Hot Sprue Bushings ER-Series Straight-Shot™ The DME standard ER-Series Straight-Shot Hot Sprue Bushings (Long and Short Styles). Canada 800-387-6600 „ dme@milacron.00000633 x nozzle set point .milacron.S. 800-626-6653 NOTE: The expansion factor must be taken into consideration prior to machining for and installation of the bushing.0000063 × (500 – 68) = .62 ENLARGED VIEW AS SUPPLIED . ER-Series Straight-Shot (Long Style) Hot Sprue Bushings WITH 120 VOLT HEATER R ITEM NUMBER ⁄2 1 ⁄4 3 SSBT4507ER1 EXAMPLE: Given a setpoint of 500°F: BE = 1. The DME standard ER-Series Straight-Shot (Long Style) is available in seven standard shoulder lengths with either a 1/2" or 3/4" spherical radius and 120 or 240 volt heater. Please note that the above information is given as an example.379. 1. 5˚ .com „ .005 .000 DIA. If mold temperature is different.995 DIA. add “90” to end of item number (e..34 A = 7 8 TO 3 7 8 .340 NOTE: For minimum projection on runner/part.004 thus 1.375 + .25 inch extra stock allowance on the front face to permit machining of runner profiles or part contours into that face. For 90° lead. providing easier start-ups. SSBT4507ER190). These bushings feature a “reverse taper” design that originates from under the heat source. The orifice may be enlarged and the taper increased to suit. (Long Style) ER-Series (Long Style) 5. Variations may occur based on mold configuration and cooling factor.31 DIA.19 .

340 SSBT4407ER2 SSBT0407ER2 Design Guidelines for Altering ER-Series Straight-Shot Hot Sprue Bushings (Long and Short Styles) FIG.22 A= 7 1. When gating into a flat surface. machine the runner profile or part contour . In some instances. 1 . If mold temperature is different.004 thus 1. FIG.25 FIG. Canada 800-387-6600„dme@milacron.000 DIA. +. add “90” to end of item number (e. RUNNER PART . Please note that the above information is given as an example.milacron.S.Straight-Shot Hot Sprue Bushings 75 ER-Series Straight-Shot™ The DME standard ER-Series Straight-Shot (Short Style) is intended to suit the requirements of smaller injection molding machines and is supplies with a 7/8" A dimension. as follows: BE = “A” dimension x 0.005 8 ⁄2 ⁄8 7 NONE NOTE: For minimum projection on runner/ part.004 = 1. do not weaken the bushing face by exceeding the . This factor (BE) must then be added to the A dimension.g.25 .25 MIN.25 inch extra stock allowance on the bushing face (See Figure 3).25 MIN. 2 .25 .0000063 × (500 – 68) = . 1 A DIMENSION .00 diameter bushing shoulder. 3 RUNNER/PART U. remove the .015 RELIEF 1. Variations may occur based on mold configuration and cooling factor. The formula for determining this expansion factor is. ER-Series (Short Style) ER-Series Straight-Shot Hot Sprue Bushings (Short Style) ..379. .25 DIA.com„www.68ºF (assuming the mold is at 68ºF during operation). 5˚ .00000633 x nozzle set point .50 ENLARGED VIEW AS SUPPLIED .375 × . NOTE: The expansion factor must be taken into consideration prior to machining for and installation of the bushing. it may be necessary to obtain an empirical factor. However.375 + . 800-626-6653 For minimum projection on runner/part.12 DIA. Short Style NOTE: 5° heater lead is standard. WITH 240 VOLT HEATER ITEM NUMBER SSBT4407ER2 SSBT0407ER2 3. substitute 68ºF with actual mold temperature.19 .com „ ™ Hot Sprue Bushings Straight-Shot HotStraight-Shot Runner Systems and 8-Zone Timer-Based Sequencers | ER-Series | 4-Zone EXAMPLE: Given a setpoint of 500°F: BE = 1. The A dimension can be altered to suit the particular molding application. R . SSBT4407ER290).25 inch deep into the bushing face at the centerline of the orifice (See Figures 1 and 2).25 MIN.000 –. The A dimension can be altered by removing stock from the front face of the 2. For 90° lead.25 inch dimension.995 DIA. alter the bushing face (See figures 1 through 3 below).44 . R .

S.31 DIA.004 thus 1. It is available with either 1/2" or 3 /4" spherical radius.0005 A = 178 1. 3 X-2 PLATE X-1 PLATE A-CLAMPING PLATE For Improved Performance and Increased Productivity: „ Use DME standard T-Series (3-Plate) Mold Bases (See DME Mold Bases and Plates Catalog) U. +.340 L T-Series Straight-Shot Hot Sprue Bushings WITH 120 VOLT HEATER Typical Application R WITH 240 VOLT HEATER L ITEM NUMBER 1 3 MOLD OPEN ⁄2 ⁄4 SSBT4517T107 SSBT4517T113 SSBT6517T107 SSBT6517T113 ITEM NUMBER ⁄8 SSBT4517T207 13⁄8 SSBT4517T213 ⁄8 SSBT6517T207 13⁄8 SSBT6517T213 7 7 Replacement Stripper Bushings ITEM NUMBER* SSSB07 L ⁄8 7 SSSB13 1 ⁄8 *Includes mounting screws. If mold temperature is different.4995 DIA. NOTE: 5° heater lead is standard. NOTE: The expansion factor must be taken into consideration prior to machining for and installation of the bushing. For 90° lead.004 = 1.Straight-Shot Hot Sprue Bushings 76 T-Series Straight-Shot™ The DME standard “T” Series Straight-Shot improves the performance of three-plate molds by virtually eliminating the sprue from the runner system.375 × .97 +.19 .379.25 EXAMPLE: Given a setpoint of 500°F: BE = 1.g. it may be necessary to obtain an empirical factor.375 + .milacron. 1.. 800-626-6653 Canada 800-387-6600 „ dme@milacron.0000 –.69 DIA.com„www. .68ºF (assuming the mold is at 68ºF during operation). add “90” to end of item number (e.09 ™ HotStraight-Shot Runner Systems and 8-Zone Timer-Based Sequencers | 4-Zone Hot Sprue Bushings Straight-Shot | T-Series No.16 DIA.com „ . . 5. Variations may occur based on mold configuration and cooling factor. 1. The formula for determining this expansion factor is as follows: BE = “A” dimension x 0. In some instances.0000063 × (500 – 68) = . SSBT4517T10790). This factor (BE) must then be added to the A dimension.995 DIA.000 –. R .00000633 x nozzle set point . substitute 68ºF with actual mold temperature.005 .97 . 10-24 × 1 2 LONG F H S (2) INCLUDED . Please note that the above information is given as an example. 120 or 240 volt heater and a 7/8" or 13/8" long stripper plate bushing to suit the application.

SSBT4517TR10790). The bushing is available with either 1/2" or 3/4" spherical radius. improves the performance of threeplate runner molds by minimizing the length of protrusion on the runner system. R .Straight-Shot Hot Sprue Bushings 77 TR-Series Straight-Shot™ The DME standard TR-Series Straight-Shot Hot Sprue Bushing.S.g. Variations may occur based on mold configuration and cooling factor. 5. X-2 PLATE 7 Important: To prevent “pushback” of the hot sprue bushing due to injection pressure – and assure a positive tapered seal with the stripper plate bushing – secure the hot sprue bushing to the A-Clamping Plate.97 U.com „ ™ Hot Sprue Bushings Straight-Shot HotStraight-Shot Runner Systems and 8-Zone Timer-Based Sequencers | TR-Series | 4-Zone EXAMPLE: Given a setpoint of 500°F: BE = 1.0000 –. 10-24 x 1 2 LONG F H S (2) INCLUDED NOTE: 5° heater lead is standard.97 +.375 × . The formula for determining this expansion factor is as follows: BE = “A” dimension x 0. substitute 68ºF with actual mold temperature. 800-626-6653 A-CLAMPING PLATE . –.25 Typical Application .69 DIA. it may be necessary to obtain an empirical factor. ..12 diameter orifice and a .68ºF (assuming the mold is at 68ºF during operation). . The orifice may be enlarged and the taper increased to suit. 120 or 240 volt heater and a 7 /8" or 13/8" long stripper-plate bushing to suit the application.004 thus 1.340 L MOLD OPEN X-1 PLATE 1.375 + .004 = 1. For Improved Performance and Increased Productivity: „ Use DME standard T-Series (3-Plate) Mold Bases (see DME Mold Bases and Plates Catalog) Canada 800-387-6600„dme@milacron.31 DIA.12 DIA. This bushing features a “reverse taper” design that originates from under the heat source.25 long reverse taper. The TR-Series design can also be used when a reverse taper will benefit a particular application. In some instances. +.0000063 × (500 – 68) = .000 8 No.09 TR-Series Straight-Shot Hot Sprue Bushings A =1 WITH 120 VOLT HEATER R SSBT4517TR107 ⁄4 SSBT6517TR107 3 L ITEM NUMBER ⁄2 1 WITH 240 VOLT HEATER ITEM NUMBER ⁄8 SSBT4517TR207 3 1 ⁄8 SSBT4517TR213 ⁄8 SSBT6517TR207 13⁄8 SSBT6517TR213 7 SSBT4517TR113 7 SSBT6517TR113 .25 1. Please note that the above information is given as an example.4995 DIA.00000633 x nozzle set point .milacron.25 MIN. . add “90” to end of item number (e. 5˚ .995 DIA.0005 1. For 90° lead.com„www. A dowel or flat key installed under the locating ring (shown) or clamping-type locating ring may be used. providing easier start-ups. If mold temperature is different. like the standard T-Series. This factor (BE) must then be added to the A dimension. The bushing is supplied with a .379.005 .19 . NOTE: The expansion factor must be taken into consideration prior to machining for and installation of the bushing.

com „ . Example: SSTC3190 L L ID OD 1 /2 3 /4 90˚ 5˚ Replacement Parts for Discontinued Hot Sprue Bushings (HBT6630 through 6636). heater supplied with leads 46" long. with 48" long shielded leads 5˚ Straight-Shot Heater Installation and Removal Wrench ITEM NUMBER USED WITH (Included with heaters above). E & ER (Long Style). WR0875 SSTC31 & 32 Series WR0874 SSTC42 Series Available On Request: Heaters with 90° exit leads. 5˚ 5˚ heater lead. LENGTH WATTS VOLTS 1/ 4 21/2 240 200 1/ 4 3 3 /4 240 ITEM NUMBER 300 DIA. U.S. Temperature Controllers (PFC5) and Control Modules (FC5) Thermocouple Cartridge Heaters Cartridge Heaters DIA. E & ER (Long Style).milacron. LENGTH VOLTS WATTS ITEM NUMBER HBC2022* 1 21/2 240 200 HBTC2022* HBC2032** 1 33/4 240 300 HBTC2032** /4 /4 * Used with Hot Sprue Bushings 5 3⁄16 long. THERMOCOUPLE 48" ITEM NUMBER AMPS ABC5 5 Replacement Fuses for Temperature Control Modules (FC5) and Temperature Controllers (PFC5) 13X5 5 See the DME Control Systems Catalog for new controllers. ITEM NUMBER TCT4 dme@milacron. heater supplied with leads 48" long. ** Used with Hot Sprue Bushings 6 3⁄16 long.Straight-Shot Hot Sprue Bushings 78 Straight-Shot™ Bushings Replacement Parts Replacement Heaters for Straight-Shot Hot Sprue Bushings Standard ITEM NUMBER* VOLTS WATTS L BUSHING SERIES SSTC31 120 300 45⁄8 S. 800-626-6653 Canada 800-387-6600 „ Threaded type thermocouple is spring loaded and supplied with cable and mini plug. Add “90” to item number.com„www. T & TR SSTC32 240 300 5 4 ⁄8 S. T & TR 250 21⁄2 E & ER (Short Style) Hot Runner 8-Zone Timer-Based Sequencers Parts | 4-Zone| and Straight-Shot HotSystems Sprue Bushings Straight-Shot Bushings Replacement SSTC42 240 * Includes installation wrench.

com „ Heated Hot| Sprue Features andSequencers Benefits HotIntegrally Runner Systems 4-ZoneBushings and 8-Zone| Timer-Based „ Distributed watt density – maintains a more uniform heat profile. A replaceable thermocouple is strategically located near the melt flow channel to optimize processing conditions with all thermoplastics. resulting in a more uniform heat profile. High refractory insulation – provides superior heat transfer. Features and Benefits: „ „ „ „ „ Tip Styles and Flow Diagrams Maximum heat 600ºF Sprue Tip Extra Stock Sprue Tip Recommended for Commodity Resins Only Direct Gating Diagram Insulating Washer Locating Ring Wire Channel Power & T/C Bushing Leads Insulating Washer Water Line U. Fully sealed construction – maintains highest product reliability. Replaceable thermocouple – allows for Type “J” or “K”. The product’s advanced heat transfer capability is attributed to its integrally heated design.750" SERIES The Integrally Heated Sprue Bushing is uniquely designed for high performance and reliability for direct gating applications.com„www. 800-626-6653 Canada 800-387-6600„dme@milacron.S.milacron. Streamlined flow channel – minimizes pressure loss. even with the most demanding molding cycles and plastic resins. Maximum heat 600ºF.Integrally Heatedtext Hot Sprue Bushings Integrally Heated Sprue Bushings 79 . High-grade alloy steel construction – increases durability and longer life. .

*Other radii are available by special request.com„www. and is offered in two head styles and two gate styles to suit a broad range of applications. The Integrally Heated Sprue Bushing has a . The values expressed in grams are for reference purposes only.750" radius machine nozzles. Reinforced contact area for improved strength and heat transfer. Integrally Heated Hot Sprue Bushings | User’s Guide Gating Options for Sprue Bushings SPRUE GATE Suitable for most applications. for larger shot weights. Medium Viscosity = Melt Flow (7 – 15).02 – 6).) Extra Stock Sprue .milacron. (Please note that this gate style is not intended for machining.) * Re-machine gate diameter.750" Radius* Provided with a 0. mold condition.500" radius machine nozzles.080" to . Its streamlined flow channel terminates in a reverse taper gate.750" SERIES USER GUIDE Integrally Heated Sprue Bushings The DME Integrally Heated Sprue Bushing is an exclusive medium volume bushing with the ability to process a wide range of resins. EXTRA STOCK SPRUE GATE The Extra Stock Sprue Gate is available for applications requiring machining of the gate area for runner profiles. part contours.080" to . Gating Options Sprue Extra Stock Sprue Commodity Resin a a a . The formation of a small gate stub on the part or runner results in a machine hold-time reduction. wall thickness. Reinforced contact area for improved strength and heat transfer. The press fit areas are held to ± .) The press fit areas are held to ± .750" diameter bushing has .S.125"* max. or adjustment of the bushing height.2mm* max.750" Series Resin Compatibility Resin Viscosity Gating Options High Medium Low Sprue 50g 150g 300g Extra Stock Sprue 50g 150g 300g Contact DME when exceeding minimum shot weight and process heat temperature at 600ºF. Part dimensions. Head Options for Sprue Bushings . Maintain gate angle and remove all machine marks.187" flow diameter. . 800-626-6653 Canada 800-387-6600 „ dme@milacron. and molding parameters must also be considered. providing minimal pressure loss and allowing for rapid gate freeze.750" radius to mate with 0. The .750" Series Maximum Shot Weights (0. (2mm to 3.Integrally Heated Hot Sprue Bushings 80 Integrally Heated Sprue Bushings . Gating Options Gate Diameters Sprue .com „ . U.0005".0005”. Low Viscosity = Melt Flow (16 – up). To optimize processing conditions for all thermoplastics.2mm* max. the Sprue Gate is provided as standard on the Heated Sprue Bushing.125"* max. (2mm to 3.080" Gate) = Recommended Reference: High Viscosity = Melt Flow (0. with no increase in sink marks on the part.500" radius to mate with 0.500" Radius* Provided with a 0.500” of extra stock. . The Sprue Bushing’s superior heat transfer capacity is attributed to its integrally heated design. a replaceable thermocouple is strategically located near the flow channel. if necessary.

750" SERIES Head Options .187 dia. (4. (19.2mm) .190 (4.milacron. Note* .75 (19.com „ Options and Dimensions L dim. (50.500 Radius Style . modified or altered.080 dia.25 (6.1mm) Note** . (50.7500 dia. 800-626-6653 Canada 800-387-6600„dme@milacron.2mm) 1.S.190 (4.8mm) .187 (4.7mm) .7mm) Flow Channel .8750 (22.9900 dia.1mm) .125 (3.375 (9. Note* .635 dia. Dimensions are in inches. .55mm) Gating Options / Bushing Dimensions Extra Stock Sprue Gate Sprue Gate L2 dim.1mm) 1.7mm) .8mm) Integrally Heated Hot Sprue Bushings . *** Maximum machining stock.23mm) .500 R (12.9mm) . millimeters are in parentheses.8mm) .740 dia.9900 dia.060 dia.5mm) Note*** L2 dim. (18.7500 dia. | L dim.0mm) .750 R (19.05mm) .750 Radius Style 1.com„www. ** This surface cannot be machined.7mm) Extra Length 6° . (26.55mm) .3mm) .440 (11.500 (12. (16. (2. Note: For additional gate dimensions see page 82 U.Integrally Heated Hot Sprue Bushings Integrally Heated Sprue Bushings 81 . (19. only this area can be machined.05mm) * Dimensions include extra length.

750" SERIES SPECIFICATIONS * Standard Lead exit – 60" (1.8) SB031008 SB031009 370 MT020020 3.500 Radius Head 2.com „ .8) SB031004 SB031005 315 MT020020 3.50 1.7) 2.875" (123.9) SB031028 SB031029 480 MT020020 4.32 ITEM NUMBER MPTC10 MPTC20 Armored Mold Power-Thermocouple Cables Single-Zone Mold Power-Thermocouple Cables are constructed of special lead wire for use in high temperature environments. .000" (50.7) 2. 0.1) 3. 2.500" (88.55 MOLD SURFACE REF 2.0) 2.3) 1.36 0. right angle lead exit.Integrally Heated Hot Sprue Bushings 82 Integrally Heated Sprue Bushings Gate Style L Dim.750 Radius Head Watts Thermocouple L2 Dim.5) SB031012 SB031013 370 MT020020 3.2) SB031020 SB031021 425 MT020020 4.500" (63.5) SB031016 SB031017 425 MT020020 3.46 0.2cm) stainless steel.com„www.600 volt leads.1) 3.375" (111.00 1.00 MIN. Extra Stock Sprue L2 Dim. For complete information on temperature controls.875" (98. ITEM NUMBER CKPTIC1 Mold Power-Thermocouple Input Connector A Single-Zone Power-Thermocouple Input Connector is available for mounting in or on the mold to accept the powerthermocouple cable from the mainframe.000" (101.000" (76.180 0. *Can be mounted on top of mold Recommended Mold Pocket Layout For Mold Power-Thermocouple Input Connector (CKPTIC1) 3.91 0.875" (73.000" (76.875" (73.25 R 1. and 6" (15.4) 3.375" L Dim.90 0.45 0. and are available to connect the mainframe to the input connector on the mold.000" (50.50 1.14 REF 2. millimeters are in parentheses. (2) PLACES 0.875" (98.375" (85.500" (63.500" (38. Sprue Gate Style Specifications .6) SB031036 SB031037 535 MT020021 All specifications are subject to change without notification. please see DME Control Systems Catalog.2) SB031024 SB031025 480 MT020020 4. Integral retaining latches on the mainframe and mold connections provide secure cable connections.1) SB031000 SB031001 315 MT020020 2.375" (111.0) 2.8) 4.S.50 DEEP MIN.00 MOUNTING SURFACE 4.750 Radius Head Watts Thermocouple (60.375" (85.500 Radius Head . 4-40 NC-2B TAP .4) 3. The water-resistant connector has an integral retaining latch for a secure cable connection and numbered screw-type terminals for power and thermocouple lead wires. Available in lengths of 10 or 20 feet.52m) wrapped .500" (88.00 NO.25 R 1. U. 800-626-6653 Canada 800-387-6600 „ dme@milacron.9) SB031032 SB031033 535 MT020021 . Right (Standard)* | Integrally Heated Hot Sprue Bushings .milacron. Dimensions are in inches. Connector configurations ensure proper insertion of cable. square-lock armored cable.

+ exp.milacron.com„www.9910 dia.0005 –0 mm: + 0.05 dia. Standard Bore 2.125 (3.8mm) Top Washer .493 max.2mm) Bottom Washer .0mm) . {See page 4 for L2 dim.2mm) . a a .810 (20.99 (50.88 × 10 × (Processing Temp.125 (3.3mm) .0mm) b L2 dim.2mm) Item Number O. mm = L2 mm × 13 × 10-6 × (Processing Temp.125 (28. U.D.8mm) | .7505 dia. (3.7505 dia.0mm) . (See page 4 for L2 dim.) .S. a (19.500 min. (12. in = L2 in. Millimeters are in parentheses.118 (3.) Formulas Gate -6 Exp.080 (2.0010 –0 mm: + 0.125 (3. (21. × 6.6mm) Note: Insulating Washers are not required. 1.8752 a (22.07 (27. 800-626-6653 Canada 800-387-6600„dme@milacron. “a” Table in: + 0.8mm) . a (19. (21.125 + Exp.2mm) . – (3. .2mm) .110 (2.2mm) + Exp.5mm) I.750" SERIES .125 (3.1mm) a .860 dia.Integrally Heated Hot Sprue Bushings Integrally Heated Sprue Bushings 83 . b (50.7mm) Thermal Expansion (Exp.5mm) 30° max.2mm) .23mm) .860 dia.com „ Machining Dimensions .57mm) Exp.99 (50.02 –0 Dimensions are inches. (52.000001 All specifications are subject to change without notification.0mm) . (21. L2 dim.125 (3. – 21°C) Ref: 10-6 = 0.235 (6. (12. Extra Stock Sprue Gate Sprue Gate .} Water Line L2 dim. but are recommended for high temperature applications. – 70°F) 1. – .06mm) Integrally Heated Hot Sprue Bushings .860 dia. “b” Table in: + 0.8mm) 1.6mm) Thickness .760 (19.5mm) 1.D.01 –0 Tol.118 min.750" Series Bore & Gate Dimensions Insulating Washer Option Insulating Washer Specifications Top Bottom MAX10015 MAX10027 1.06mm) Bore & Gate Tolerances Tol.

490 dia. *WARNING* There must be a ground present between the mold “hot half” and the temperature control system or damage may occur to the bushing. (139.3mm) For 5/16 .1mm) Dowel Pin Socket Head Cap Screw *Centerline for #10 Screw Dimensions are in inches. right angle lead exit.D.18 SHCS (2 places) 1.750" SERIES Operating & Servicing Instructions The Integrally Heated Sprue Bushing bodies are identical in design. Allow bushing to “soak” for 15 minutes before increasing to processing temperature. thermocouple and/or temperature control system.3mm) . Type “J” thermocouple. All Sprue Bushings feature an integrated heater. and machine platens to establish a path for grounding.135 (28.990" dia (101. but differ in length and head style.* (21. and 6” stainless steel. 60” wrapped .18 THD Jack Screw location (2 places) L. (19.3°C) in automatic mode or 10% in manual mode. square-lock armored cable.510 (12.com „ .R. Machining Options for Keying . Start-Up/Operating Procedures If the temperature controller does not utilize “soft start” technology.1mm) . This step will allow the unit to dissipate potential moisture and prolong heater life. U. 3.83 R min. mold plates. set the controller to 200°F (93.990” (101.600 volt leads.625 R (41. „ 240 Volts AC – 15 amp fuse „ Grounding – Integrally Heated Bushings utilize the direct contact of the bushing.Integrally Heated Hot Sprue Bushings 84 Integrally Heated Sprue Bushings .milacron.com„www.8mm) 5/16 .75 R min.3mm) 5. 800-626-6653 Canada 800-387-6600 „ dme@milacron.9mm) Customer to machine counterbore.4mm) Integrally Heated Hot Sprue Bushings | Locating Ring & Keying Options Power Requirements 3.S. Maximum heat 600ºF Locating Ring Dimensions ITEM NUMBER ML010012 1. millimeters are in parentheses.

D M E H o t Ru n n e r S e rvices TOTAL SUPPORT FOR YOUR HOT RUNNER SYSTEMS .

Grill stack mold Mold Fill Analysis The Mold Fill module uses predictive technology to simulate the filling process. yields tremendous benefits. conceptual designs. and cavity pressure U. As part of its commitment to the molding industry. licensed provider of Moldflow analysis services. and quick part design validation. MPI provides in-depth part/mold design and process parameter optimization. Key analyses include: „ Optimize the number.com„www.com „ . DME is a certified. 800-626-6653 Canada 800-387-6600 „ dme@milacron. utilizing Moldflow software. A Competitive Advantage Runner Systems and 8-Zone Timer-Based Sequencers Hot Hot Runner Services — Optimize Part and Mold Design | 4-ZoneServices | Moldflow Predictive analysis. injection rate.Hot Runner textServices 86 Moldflow Services — Optimize Part and Mold Design Comprehensive Analysis and Modeling With today’s shrinking time-to-market window. size. DME is the first mold technologies supplier to earn Moldflow’s silver certification in this advanced technology.milacron. and location of gates „ Balance the runner system design „ Reduce material stress levels „ Predict weld line locations „ Validate pressure and temperature distribution within the mold „ Optimize processing conditions – including melt temperature. development speed is essential. This is in contrast to Moldflow Plastics Advisor™ (MPA) which is primarily useful for parts with low to medium complexity. including: „ „ „ „ „ „ „ Optimize part design Reduce time-to-market Save cost and time on mold tryouts Lower development and production costs Provide a framework to establish reputable processes Improve product quality Decrease cycle times What is Moldflow? DME uses Moldflow Plastics Insight™ (MPI) software which is an integrated suite of analysis tools that utilize CAD files and apply advanced Finite Element Analysis (FEA) techniques to quickly and easily enable a virtual “what if” design environment before initiating mold construction.S. DME is now offering Moldflow™ analysis to help optimize part and mold design – especially for hot runner molds.

molten plastic can flow in all directions. The result is minimized warpage with an improved surface appearance. Using the results from the Fill and Cool analyses.S.Hot Runner textServices 87 Moldflow Services — Optimize Part and Mold Design Warp Analysis Building on the results of a Mold Fill analysis. Using this analysis. In thick-walled parts. design parameter changes. „ Number. MPI 3D enables true. and reduction of wall thickness variations. such as gate location changes.com„www. Mold Cool takes into account: MPI 3D MPI 3D addresses a class of problems previously unsolvable using traditional Finite Element Analysis techniques. bubblers. coolant temperatures. 800-626-6653 Canada 800-387-6600„dme@milacron. the Mold Cool module recommends practical tooling design changes to ensure uniform cooling. The DME Applications Engineering Department is available to provide a customized Moldflow analysis and assist you in maximizing the results of your next application. Steel types. and flow rates are all evaluated. U. Using a proven methodology based on a solid tetrahedral. depth. location. the Warp Analysis module enables prediction of plastic part shrinkage and warpage.milacron. Warp Analysis diagnoses the cause(s) of warping and recommends the appropriate solution. cooling channel sizes. the Mold Pack module optimizes the packing phase to ensure a uniform packing condition. three-dimensional simulations on thick-walled parts. baffles. and pitch of cooling channels „ Steel types „ Cooling circuit layouts „ Coolant temperatures and flow rates Where Do I Start? „ Cycle times Contact your DME representative for more information regarding Moldflow Services. As an indication of part warpage. finite element volume mesh.com „ Runner Systems and 8-Zone Timer-Based Sequencers Hot Hot Runner Services — Optimize Part and Mold Design | 4-ZoneServices | Moldflow Mold Pack Analysis . volumetric shrinkage is evaluated and the pack pressure profile is optimized. Mold Cool Analysis The Cool Analysis module assesses an existing cooling layout to determine potential molding problems.

milacron.Hot Runner textServices 88 Mold Filling/Mold Cooling Analysis Quote Request Form THIS FORM IS REQUIRED FOR ALL ANALYSIS WORK FOR EACH PART NOTE: Changes made after this form is received require written confirmation HotServices Runner Systems and Sequencers Hot Runner Request for8-Zone Data – Timer-Based Mold Filling/Mold Cooling Analysis | 4-Zone | Customer Fax completed form to 248-544-5707 or email dme_appl_eng@milacron.com„www. 800-626-6653 Canada 800-387-6600 „ dme@milacron.com „ .com U.S.

S. This group has over three decades of experience installing.known for servicing its customers every step of the way . Unrivaled Support When and Where You Need It Since the 1970s. located in Madison Heights. Comprehensive Hot Runner Service Staffed by a team whose sole focus is hot runner systems. DME has a proven solution to match your application. Whether your need is for standard. From Moldflow analysis to turnkey hot half systems and everything in between. system rebuilds. is exclusively dedicated to supporting your hot runner systems. Whether you need Mold Fill. reconfigure or even totally rebuild it to ensure maximum uptime and performance of your system. because we’re centrally located.provides total support for your hot runners. 800-626-6653 Canada 800-387-6600„dme@milacron. No matter what brand of hot runner you have. customer engineered manifolds. re-configuration and mold tryouts for virtually any type of hot runner system. DME is highly adept at applying Finite Element Analysis (FEA) techniques to help optimize part and mold design. and repairing hot runner systems. system cleaning. Mold Pack. Mold Cool or Warp analyses.. DME can assist you in maximizing the results of your next application. the DME Hot Runner Service Center offers a single source for hot runner system optimization and maintenance. we can get your system back in your shop quickly and cost-effectively. off-the-shelf components. DME will repair. personnel training or system service. DME has developed and marketed a full spectrum of hot runner systems and components. Staffed by a team whose sole focus is hot runner systems. we’re quickly able to get your system operating at maximum efficiency. Moldflow Services As the first mold technologies supplier to earn Moldflow’s silver certification. or fully assembled systems ready for bolt-on installation. assembling. Our services include expedited repairs. A Dedicated Center for Hot Runner Systems Our new Hot Runner Service Center. system design.milacron. Mich.com„www. the DME family of hot runner products and services offers a comprehensive array of solutions for a wide range of applications. DME technical service representatives are globally located for complete coverage and quick availability no matter where your hot runner production takes place. The DME family of hot runner products and services offers a comprehensive array of solutions for a wide range g of applications. performance analysis and technical advice. And. Technical experts employed worldwide are available for start-ups.Hot Runner Services 89 DME Hot Runner Service Center Ensuring the Productivity of every Hot Runner System Full-Service Hot Runner Support Mold technology leader DME . U. Applications Engineering and Technical Service Our dedicated and experienced team of mold designers and applications engineers assists DME customers with product selection.com „ Hot Runner Systems and Hot 8-Zone Timer-Based Sequencers Hot Runner Services Runner Service Center | 4-Zone | DME Hot Runner Services Overview .

milacron.S. t t t t t Maximizes system performance Reduces cost of replacement Ensures peak part quality Decreases system downtime Protects your investment Mold Tryouts We also offer mold tryouts at the Hot Runner Service Center.com „ . or a part design change. We will enhance equipment reliability by replacing worn components before they fail. or a simple cleaning and inspection DME can help. Or maybe you’ve run high-temperature engineered materials and the tolerances just aren’t as tight. without a significant tooling change. It is important to protect and update your hot runner system to ensure it is running at the highest efficiency. And. When a critical tool is out of commission. Our hands-on programs help your operators get up-to-speed.that’s why we’ve developed a comprehensive suite of hot runner services to provide a single source for maintenance and optimization of your system. Whether it’s a material switch. Injection molding machines from 85 to 250 tons are available to run your mold and ensure proper performance. System rebuilds can be performed on any brand of hot runner system and typically include: Complete bake-out cleaning Check and replace heaters and thermocouples Inspect and correct wiring Replace seals and bushings Clean or replace nozzle components Check all dimensions and re-assemble system t t t t t t Repairs Get You Back Up Quickly Time is money. That’s why our team of hot runner repair specialists are always available to get you back in service. The PM Program is designed to prevent system equipment failure before it occurs. 800-626-6653 Canada 800-387-6600 „ dme@milacron.com„www. If your system has over 12 drops. We understand this at DME. Cost savings of at least 40% as compared to new systems Extended life for your tool Maximizing system uptime and performance Improved finished part quality Whether you need a total system rebuild. we can adapt your hot runner to the new process. The PM Program can be set up either by system cycles or by scheduled PM U. even our competitor’s systems.Hot Runner textServices 90 Hot Runner Systems and Hot 8-Zone Timer-Based Sequencers Hot Runner Services Runner Service Center | 4-Zone | DME DME Hot Runner Service Center A Wide Range of Services Rebuilds Ensure Performance We recognize the value of your time . or would simply like a system bake-out. DME can help reconfigure your existing system. productivity is lost and production schedules can be threatened. Standard turnaround for repairs on systems from 1-12 drops (depending on parts availability for non-DME systems) is 5 working days or less. we offer emergency 24-hour turnaround service.including complete bake-out t Total system rebuild t Total restoration of flooded systems t Re-configuration t Operating training t All machining capabilities After tens of thousands of cycles you may have noticed your system just doesn’t perform the way it used to. or stay current on hot runner technology. we’ll repair your system quickly and cost-effectively. Key benefits of system rebuilds include: Cost-Effective Reconfiguration When your process needs change. Preventative Maintenance (PM) Whether you’re experiencing leaks. flow problems. Key services include: t System evaluations t Repairs t System cleaning and rewiring of all hot runner systems . Speeds Set-Up The DME Hot Runner Service Center can provide comprehensive operator training in start-up or prototyping. heating issues. Training Maximizes Productivity. contact us for an estimated turnaround time.

DM E Obsolete R eplacement Parts REPLACEMENT PARTS FOR OBSOLETE HOT RUNNER SYSTEMS & NOZZLES .

500 500 NOTES: 1.030 MIN.500 GMB0053 GMB0153 GMB0063 SCH0063 400 TCG0063 4. Contact DME for tip recommendations and assistance with your application *Contact DME for details to modify thru hole tips for larger “O” diameters Canada 800-387-6600„dme@milacron.com „ .000 GMB0055 GMB0155 GMB0065 SCH0065 500 TCG0065 6.055 MIN. .050 1. WEAR RESISTANT 425 NO HOLE GMT0303 . 36" leads. Item 3 (for replacement) is sold in packs of 4 only U.000 GMB0052 GMB0152 GMB0062 SCH0062 350 TCG0062 3. Thru hole tip is designed . RADIUS BUSHING SUB-ASSEMBLY 3 4 THERMOCOUPLE SEAL RING N/A (INTEGRAL) EHR7155 TCG0100 FLAT BUSHING SUB-ASSEMBLY ITEM NUMBER HEATER TYPE ITEM NUMBER HEATER TYPE GMB0116 SQUARE COIL GMB0117 SQUARE COIL GMB0111 CAST-IN GMB0112 CAST-IN Mini Gate-Mate Bushing Locating Ring ITEM NUMBER TIP STYLE GMT0100 STANDARD GMT4101 WEAR RESISTANT ITEM NUMBER 6548 Gate-Mate® 4 Nozzles and Tips Gate-Mate® Nozzles A INCLUDES NOZZLE NOZZLE SUB ASSEMBLY ASSEMBLY (INCLUDES (TIP ORDERED GMT2 TIP) SEPARATELY) 1 2 2.090 . Item 4 (for replacement) is sold in packs of 4 only THRU HOLE GMT0302* EHR7155 O DIA. 34" fiberglass lead protection 3.000 GMB0050 GMB0150 GMB0060 SQUARE COIL HEATER SCH0060 2. use a .030 MIN.730 N/A .730 .060 diameter gate 2.000 GMB0054 GMB0154 GMB0064 SCH0064 425 TCG0064 5.500 GMB0051 GMB0151 GMB0061 SCH0061 NOZZLE BODY 3 4 WATTS THERMOCOUPLE SEAL RING 250 TCG0060 300 TCG0061 3. TIP LENGTH . TIP HOLE DIA.com„www. 800-626-6653 NOTES: 1. 34" fiberglass lead protection 4. .S. .055 MIN. Items 1 thru 4 are available separately for replacement purposes 2.690 . 1.010 . A . with 36" leads.044 MIN. 36" leads.030 minimum diameter gate is recommended when using the super sharp tip 3.000 GMB0056 GMB0156 GMB0066 SCH0066 500 TCG0066 Gate-Mate® 4 Tips INCLUDES 1 2 3 NOZZLE BODY FRONT LOAD WATTS HEATER SEAL RING GMB0060 GMB0061 GMB0062 GMB0063 GMB0064 GMB0065 GMB0066 SCH1060 SCH1061 SCH2061 SCH1062 SCH2062 SCH1063 SCH2063 SCH1064 SCH2064 SCH1065 SCH2065 SCH1066 SCH2066 250 Replacement Seal Rings ITEM NUMBER EHR7155 300 TIP STYLE TIP ITEM NUMBER STANDARD GMT2 WEAR RESISTANT GMT0400 SUPER SHARP GMT0301 SUPER SHARP GMT0401 WEAR RESISTANT 350 400 EHR7155 NOTES: 1.050 MAX 1. Item 3 is type J.Obsolete Replacement Parts Obsolete Replacement Parts text 92 92 page content content Mini page Gate-Mate® Nozzles NOZZLE SUB-ASSEMBLY (ORDER TIP SEPARATELY) INCLUDES 1 2 ITEM NUMBER HEATER TYPE NOZZLE BODY HEATER GMB0110 CAST-IN GMB0105 CIH0100 250 SQUARE COIL GMB0105 SCH0004 250 GMB0118 1 Mini Gate-Mate® Tips Contact DME for tip recommendations and assistance with your application. Items 1.milacron. 34" Teflon lead protection 3. 2 and 3 are available separately for replacement purposes 2.055 MIN. Items 2 is 240 VAC. DIA.024 N/A THRU HOLE GMT0402* . type J thermocouple. .044 MIN.024 . WATTS /2 SPH. Item 2 is 240 VAC.030 to .040 shorter in length to be a direct replacement for the standard tip.

If dissimilar resins are to be processed in the same mold. Use only with bushings. Gate machining must be done according to DME specifications 3. For best results. Super Sharp. it is recommended that their processing temperatures be within a similar range 5. nozzles and tip styles shown in the reference chart above 2.748 ITEM NUMBER GSI0001 GSI0002 GSI0003 GSI0004 GSI0005 GSI0006 APPLICATION NOTES: 1. Super Sharp.Obsolete Replacement Parts 93 Gate Shell Insulators Gate Shell Insulators „ Improves insulation in the tip area „ Provides seal-off to eliminate material degradation in threaded area of tip „ Minimizes material in gate area to allow for faster color changes „ Withstands temperatures up to 550° F D DIA. No Hole GSI0005 Thru Hole GSI0006 Medium Gate-Mate Bushing D DIA. GATE SHELL INSULATOR FOR BUSHING OR NOZZLE STYLE FOR TIP STYLE ITEM NUMBER Gate-Mate 4 Nozzle Standard. No Hole GSI0001 Thru Hole GSI0002 Jumbo Gate-Mate Bushing or Nozzle Standard GSI0003 Thru Hole GSI0004 Standard. .S. 800-626-6653 Canada 800-387-6600„dme@milacron. the outer surface of the tip should be free from all resin before the Gate Shell Insulator is installed or used U. Nozzle tip cannot be altered in any way for the Gate Shell Insulator to perform properly 4.milacron.748 1.com „ Gate Shell Insulators Hot RunnerCustom Systems Hot| Runner 4-Zone Systems and 8-Zone New ProductsSequencers | Timer-Based Typical Application .com„www.248 .

800-626-6653 .095 4.720 4.595 B 2.375 (10 AMP) ITEM NUMBER HEATED LENGTH 7.76 ITEM NUMBER EC1105 Components for Micro Cool One® Solid Block Designs Auto-fixed® “Integral Heater” Micro Probes (240 VAC.000 6.720 3.= 1.375 RAF3062 *Package of 10.500 430 HCTC036 HCTC0365 HCTC037 7.095 3.220 WATTS 110 130 150 170 NOTE: Probes are special order only A .000 13.500 HCTC0345 5.000 720 HCTC0312 HCTC0313 13. Canada 800-387-6600 „ dme@milacron.220 3.com„www.82 MATERIAL: AISI 4140 STEEL HT050316 15.com „ .milacron.000 7.000 400 HCTC0355 6.000 450 470 480 .000 550 HCTC039 HCTC0310 10.D. flexible teflon covered leads to prevent lead damage and improve moisture resistance.000 8.500 WATTS 515 Hot Runner Systems andSystems 8-Zone Timer-Based Sequencers Custom Runner | Hot4-Zone Internally Heated Hot Runner Systems Cool One® | Indexfor Micro | Components *(AMPS) = Amperage requirement for temp.000 10.500 5.000 9.500 4.000 4. DIA (AMPS)* . T/C Type J.000 320 HCTC0375 OVERALL LENGTH 8. 48" Leads) MATERIAL: AISI D-2 STEEL HARDNESS: 50-55 HRC ITEM NUMBER* AFIP331090 AFIP336090 AFIP341090 AFIP346090 A 3. 34" Leads) Distributed wattage heater design for more uniform temperature control.000 760 810 OVERALL LENGTH ITEM NUMBER HEATED LENGTH WATTS HCTC035 6.S.500 7.000 11.500 8.000 14.595 4.312 DIA Replacement Thermocouple ITEM NUMBER TC9900 LEAD LENGTH 48" B Register Ring ITEM NUMBER* MATERIAL: AISI H-13 STEEL HARDNESS: 48-52 HRC I. = .000 5.D. Distributor Tubes ITEM NUMBER LENGTH End Cap MATERIAL: AISI 4140 STEEL HARDNESS: 28-35 HRC HT050312 11. T/C Type J.000 U. control module.313 O.500 340 HCTC038 9. Sealed.000 650 710 HCTC0311 12.Obsolete Replacement Parts Obsolete Replacement Parts text 94 94 94 page ® Components for Micro Cool Onecontent Split Plate/Solid Block Designs page content Thermocouple (T/C) Distributor Tube Heaters (240 VAC.000 12.375 (10 AMP) DIA (AMPS)* HCTC034 5.000 6.000 11.

respectively „ SSTC7290 heater „ HNS67 spacer Cores R 1⁄ 2 3⁄4 ITEM NUMBER HNC46 CORE HNC47 HNC66 HNC67 Thermocouple Heaters (240 VAC.S.Obsolete Replacement Parts Obsolete Replacement Parts text 95 95 The Cool One – Heated Nozzle Locator Replacement Parts page content Heated Nozzle Locator Assemblies R HNL462 and HNL662 assemblies include: „ HNC46 or HNC66 core. respectively „ SSTC6290 heater „ HNS67 spacer 1⁄ 2 3⁄4 ITEM NUMBER HNL462 HNL472 HNL662 HNL672 HNL472 and HNL672 assemblies include: HNC47 or HNC67 core.com„www. 250 WATTS T/C type J 36" leads) ITEM USED WITH NUMBER CORES SSTC6290 HNC46 & 66 SSTC7290 HEATER HNC47 & 67 Spacer SPACER ITEM NUMBER HNS67 ITEM NUMBER R NL6702 1⁄ 2 3⁄4 NL6703 U.com „ Internally Hot Runner Systems Cool OneProducts – Heated Nozzle Locators Hot Heated RunnerCustom Systems Hot| Runner 4-ZoneSystems and 8-Zone New Sequencers | The | Timer-Based „ . 800-626-6653 Canada 800-387-6600„dme@milacron.milacron.

D.D.62 ITEM NUMBER ITEM NUMBER HT07046 10" HT150510 10" HT070410 18" HT150518 16" HT070416 24" HT150524 20" HT070420 29" HT150529 HT070424 34" HT150534 29" HT070429 40" HT150540 34" HT070434 46" HT150546 6" 24" NOTES: Stainless Steel Distributor Tubes available on special order for molding highly corrosive plastics materials. USED WITH 2. I. B DIA.00 DIAMETER DISTRIBUTOR BORE/CHANNEL USED WITH 1. = 1. U.56 O. END CAPS FOR SPLIT PLATE DESIGNS: Moldmaker to supply to suit.62 O.25 DIA.Obsolete Replacement Parts Obsolete Replacement Parts text 96 96 The Cool One – End Caps and Distributor Tubes page content End Caps (for use with solid distributor block designs) MATERIAL: AISI 4140 STEEL End caps provide concentricity between distributor tube and distributor bore. = .11 USED WITH DIST.25 DIAMETER DISTRIBUTOR BORE/CHANNEL LENGTH I. + .com„www.000 – . B THREAD EC1207 1.000 DIA. 800-626-6653 Canada 800-387-6600„dme@milacron.D.50 O.D.002 A DIA.milacron.625 3⁄4".249 0.D.87 LENGTH I.62 O.D. 1. 2.03 × 45° TYP. THREAD Distributor Tubes MATERIAL: AISI P-20 STEEL HARDNESS: 28-35 HRC LENGTH . = . | The Cool One – End Caps & Distributor Tubes ./1.D.002 – ./.875 5⁄ EC2015 1.00 DIA.87 O. A Internally Heated Hot Runner Systems DIA.S.com „ . Thread accommodates heater stop or lead wire protector.D.999 1.10 8".50 ITEM NUMBER + . = . BORE/TUBE 1.

Obsolete Replacement Parts
Obsolete Replacement
Parts
text

97

page content
The Cool One – Thermocouple
Distributor Tube Heaters
Thermocouple (T/C) Distributor Tube Heaters
(240 VAC, T/C type J, 34" leads)

.500
(10 AMP)

.625
(10 AMP)

ITEM
NUMBER

LENGTH

WATTS

HCTC044

4"

380

HCTC0511

11"

1430

HCTC045

5"

500

HCTC0512

12"

1570

HCTC046
HCTC047
HCTC048
HCTC049

6"
7"
8"
9"

600
700
820
920

HCTC0410

10"

1030

HCTC0513
HCTC0514
HCTC0515
HCTC0516
HCTC0517

13"
14"
15"
16"
17"

1700
1840
1980
2110
2250

HCTC0411
HCTC0412
HCTC0413

11"
12"
13"

1140
1250
1350

HCTC0518

18"

2390

HCTC0414

14"

1460

HCTC0415
HCTC0416
HCTC0417

15"
16"
17"

1570
1680
1780

HCTC0519
HCTC0520
HCTC0521
HCTC0522

19"
20"
21"
22"

2520
2660
2800
2930

HCTC0418

18"

1900

HCTC0419
HCTC0420
HCTC0421
HCTC0422

19"
20"
21"
22"

2010
2110
2220
2330

HCTC0529

29"

3900

HCTC0423

23"

2400

HCTC0530

30"

4020

HCTC0424
HCTC0425
HCTC0426

24"
25"
26"

2400
2400
2400

HCTC0531
HCTC0532

31"
32"

4160
4300

HCTC0534

34"

4570

HCTC0427

27"

2400

HCTC0535

35"

4710

HCTC0428
HCTC0429
HCTC0430
HCTC055
HCTC056
HCTC057
HCTC058
HCTC059
HCTC0510

28"
29"
30"
5"
6"
7"
8"
9"
10"

2400
2400
2400
620
750
880
1020
1160
1300

DIA.
(AMPS)*

.625
(10 AMP)

.625
(15 AMP)

.625
(30 AMP)

ITEM
NUMBER

LENGTH

WATTS

HCTC0523

23"

3070

HCTC0524
HCTC0525
HCTC0526

24"
25"
26"

3200
3340
3480

HCTC0527

27"

3620

HCTC0528

28"

3750

HCTC0536

36"

4840

HCTC0537
HCTC0538
HCTC0539

37"
38"
39"

4980
5120
5250

HCTC0540

40"

5390

HCTC0541
HCTC0542
HCTC0543

41"
42"
43"

5520
5520
5520

HCTC0544

44"

5520

*(AMPS) Amperage requirement for temperature control module.
NOTE: Heaters should be at least 2" shorter than distributor tube length in mold design.

U.S. 800-626-6653

Canada 800-387-6600„dme@milacron.com„www.milacron.com

„

Internally Heated
Hot Runner
Systems
Cool
One
Thermocouple
Distributor Tube Heaters
Hot Runner
Custom
Systems
Hot| Runner
4-Zone
Systems
and
8-Zone
New
ProductsSequencers
| The
| –Timer-Based

DIA.
(AMPS)*

Obsolete Replacement Parts
Obsolete Replacement
Parts
text

98

98

page
The Cool
Onecontent
– Components
Auto-Fixed™ “Integral Heater” Probes (240 VAC, T/C Type J Grounded, 48" Leads)
MATERIAL: AISI D-2 STEEL

HARDNESS: 50-55 HRC
STRAIGHT

A

.720 DIA.
.030 R

.312 R.

AVAILABLE WITH
STRAIGHT OR 90°
EXIT HEATER LEADS

45°

20°

.005 DIA.

+ .000
– .001

.384 DIA.
+ .000
(.490 DIA.)
– .001
.394 DIA.
(.500 DIA.)

.157

90°
.500 REF.

These probes feature a swaged in heating element which
is an integral part of the probe. A separate replaceable
thermocouple is installed in each probe as supplied. The
integral heater design provides highly efficient heat transfer,
uniform heat distribution and is guaranteed for one year.

.625
.500

B

Important: Dimensions shown in parentheses apply to larger probes
AFIP5372 thru 622 only. Tolerances shown also apply to dimensions in parentheses.
AFIP4 SERIES PROBES
ITEM NUMBER**
.394 (10 mm) DIAMETER
STRAIGHT
90° EXIT
A
B
WATTS
EXIT LEADS
LEADS
DIM.
DIM.
AFIP4322
AFIP432290
3.220
2.720
135
AFIP4372
AFIP437290
3.720
3.220
160
AFIP4422
AFIP442290
4.220
3.720
185
AFIP4472
AFIP447290
4.720
4.220
210
**lncludes probe, integral heater, thermocouple, adjustment ring and
hold down nut.

ITEM NUMBER**
STRAIGHT
EXIT LEADS
AFIP5372
AFIP5422
AFIP5472
AFIP5522
AFIP5572
AFIP5622

90° EXIT
LEADS
AFIP537290
AFIP542290
AFIP547290
AFIP552290
AFIP557290
AFIP562290

AFIP5 SERIES PROBES
.500 (12.9 mm) DIAMETER
A
B
WATTS
DIM.
DIM.
3.720
3.220
200
4.220
3.720
230
4.720
4.220
265
5.220
4.720
295
5.720
5.220
325
6.220
5.720
360

Internally Heated Hot Runner Systems

|

The Cool One – Components

NOTE: Probes are special order only

Replacement Thermocouples

ITEM NUMBER
TC9900

(ALL PROBES)

LEAD LENGTH
48"
+ .005
– .000

Gate Inserts

.062
(GRIND TO SUIT)

I.D.

Hardness can be increased to a higher
value by heat treatment, if desired.
ITEM
NUMBER
AFGI04N
AFGI10N

(Packaged with all probes)
I.D.

O.D.

MATERIAL: AISI S-7 STEEL (pre-hardened)
HARDNESS: 30-34 HRC

Adjustment Rings

.375
R.

2.500

O.D.

I.D.

USED WITH

1.625
1.750

.875
1.000

AFIP4 SERIES
AFIP5 SERIES

.625

.187
SPH. R.

45°

ITEM NUMBER†
RAF4062
RAF5062

I.D.
.469
.565

USED WITH
AFIP4 SERIES
AFIP5 SERIES

†Bag of 5 rings.

Hold-Down Nut
Register Rings

15° TYP.

.06 TYP.

MATERIAL: AISI H-13 STEEL
HARDNESS: 48-52 HRC
+ .000
– .001

A DIA.

.125

120° TYP.
+ .001
– .000

(Packaged with all probes)
THICKNESS = .500
THREAD = 1"- 8
HEX FLAT = 9⁄16
ITEM NUMBER
AFN100

C DIA.

ITEM NUMBER
AFRR04N
AFRR05N

Hold-Down Nut Wrench*

+ .000
– .001

B DIA.

A DIM.
1.062
1.187

U.S. 800-626-6653

B DIM.
.865
.937

C DIM.
.387
.493

USED WITH
AFIP4 SERIES
AFIP5 SERIES

ITEM NUMBER
WR916
*Required for straight exit leads only.

Canada 800-387-6600„dme@milacron.com„www.milacron.com

„

Obsolete Replacement Parts
Obsolete Replacement
Parts
text

99
99

99

content
The Cool Onepage
– Probes
and Probe Heaters
page
content
Auto-Fixed™ Probes (3" to 6" long)
MATERIAL: AISI D-2 STEEL
HARDNESS: 50-55 HRC

LENGTH
ITEM NUMBER **
A
2.893
AFP310
3.625
AFP410
4.625
AFP510
5.609
AFP610
**Includes probe, stop sleeve
and hold down nut only.

.250

A

heater chart below. Gate inserts (shown on next page),
pre-machined for use with these probes, can save
valuable machining time and help assure optimum
probe performance.

Auto-Fixed™ Finless Probes (3" to 6" long)
MATERIAL: AISI D-2 STEEL
HARDNESS: 50-55 HRC
LENGTH
ITEM NUMBER **
A
2.893
AFPN310
3.625
AFPN410
4.625
AFPN510
5.609
AFPN610
**Includes probe, stop sleeve
and hold down nut only.

.250

A

|
NOTE: Due to minimum distance requirements specified, the AFPO310
and AFPN310 probes cannot be used in a Cool One system. They
may, however, be used in an insulated runner system.

Thermocouple (T/C) Probe Heaters†

Non-Thermocouple Probe Heaters

(.250 diameter, 240 VAC, T/C type J grounded, 34" leads)

(.250 diameter, 240 VAC, 34" leads)

FOR PROBE
AFP(N)310
AFP(N)410
AFP(N)510
AFP(N)610

WATTS
150
220
275
350

LENGTH
3.00
3.75
4.75
5.75

ITEM NUMBER
AFC2132
AFC2142
AFC2152
AFC2162

FOR PROBE
AFP(N)310
AFP(N)410
AFP(N)510
AFP(N)610

WATTS
150
220
275
350

LENGTH
3.00
3.75
4.75
5.75

†Thermocouple (T/C) Probe Heaters are guaranteed for one year from date of shipment.

U.S. 800-626-6653

Canada 800-387-6600

„

dme@milacron.com„www.milacron.com

„

The Cool One – Probes and Probe Heaters

These finless style Auto-Fixed probes are available in the
same sizes as the finned probes above and also in lengths
up to 10". An optional register ring is available to provide
added stability at the probe tip if desired. As with the finned
probes, thermocouple heaters are guaranteed for one year
and pre-machined gate inserts are available.

ITEM NUMBER
AFTC2132
AFTC2142
AFTC2152
AFTC2162

Internally Heated Hot Runner Systems

These finned style Auto-Fixed probes employ a precision
engineered tip configuration that automatically “fixes” the
relationship between probe tip and gate, centering the probe
and limiting tip protrusion into the gate. Thermocouple
heaters are guaranteed for one year as detailed under the

600 (.com„www.250 diameter.062 RAF125 . 400. T/C HEATERS ITEM NUMBER AFTC2022 NON T/C HEATERS ITEM NUMBER AFC2022 FOR PROBE WATTS LENGTH AFP300 200 2" AFTC2032 AFC2032 AFP400 300 3" AFTC2042 AFTC2052 AFC2042 AFC2052 AFP500 AFP600 375 475 4" 5" U.50 Thread = 1"-8 Hex Flat = 9⁄16 (Packaged with all probes) Length = 1. = 1. if desired.125 ITEM NUMBER ITEM NUMBER AFN100 AFSS38 Internally Heated Hot Runner Systems ITEM NUMBER AFRR10N Gate Inserts Adjustment Rings MATERIAL: AISI S-7 STEEL (pre-hardened) HARDNESS: 30-34 HRC For simplified counterbore depth adjustment (No change from previous rings). T/C type J grounded.032 RAF062 . ITEM NUMBER* THICKNESS RAF002 .D. = 1.milacron. Hardness can be increased to a higher value by heat treatment.com „ .S. I.Obsolete Replacement Parts Obsolete Replacement Parts text 100 100 The Cool One – Accessories and Replacement Parts page content Accessories/Replacement Parts for 3" to 6" Long Auto-fixed Probes Hold-Down Nut Stop Sleeve Register Ring (Packaged with all probes) Thickness = . = . 500. AFGI10 AFGI10N Replacement Thermocouple (T/C) And Non T/C Heaters FOR DISCONTINUED AUTO-FIXED PROBES AFP300.D.562 O.375 Thread = 3⁄8"-24 Dia. = 1.D. 400.000 O.125 *Package of 10. See design and machining guidelines at the end of this Internally Heated Hot Runner Systems section. | The Cool One – Accessories and Replacement Parts See design and machining guidelines at the end of this Internally Heated Hot Runner Systems section.D.005 RAF007 .687 O.002 RAF003 . = . = . 600) have been replaced with the AFP310 thru 610 series.868 I.375 (For Finless Probes Only) AISI H-13 STEEL 48-52 HRC I. replacement heaters for these previous probes are still available as detailed here. = .D.D.750 Height = 2. 240 VAC. 800-626-6653 Canada 800-387-6600„dme@milacron. 36" leads) While the original Auto-Fixed probes (AFP300.375 Thickness = .007 RAF032 .500 ITEM NUMBER AFGI10 AFGI10N FOR PROBE AFP310 thru 610 AFPN310 thru 610 Gate inserts are supplied premachined.003 RAF005 . 500.

dme.500 AISI H-13 STEEL 48-52 HRC I.990 O. = .375 Thread = 1⁄2"-20 Dia. I. The optional register ring shown below may be used to provide added stability at the probe tip if desired. .net ..000 AFPN1020 **Includes probe.15 8. = 2000 Height = 2.820 I. stop sleeve and hold down nut only. A .15 †Thermocouple (T/C) Probe Heaters are guaranteed for one year from date of shipment.000 AFPN720 8.D. if desired. Thermocouple heaters are guaranteed for one year as detailed under the heater chart below.D.125 O.D. Hardness can be increased to a higher value by heat treatment.com.375 diameter.D.375 Hold-Down Nut Stop Sleeve Register Ring (Packaged with all probes) Thickness = .D. = 1.000 AFPN820 9.500 ITEM NUMBER ITEM NUMBER AFN125 AFSS12 ITEM NUMBER AFRR20N Thermocouple (T/C) Probe Heaters† Gate Insert (. = 1.15 10.500 ITEM NUMBER AFGI20N Adjustment Rings Moldmaker to supply to suit (.S. LENGTH ITEM A NUMBER** 7.D. 46" leads) MATERIAL: AISI S-7 STEEL (pre-hardened) HARDNESS: 30-34 HRC ITEM NUMBER AFTC3272 AFTC3282 AFTC3292 AFTC32102 FOR PROBE AFPN720 AFPN820 AFPN920 AFPN1020 WATTS 645 760 870 980 LENGTH 7.Obsolete Replacement Parts text Obsolete Replacement Parts 101 101 101 page The Cool One – Accessories and Replacement Parts page content content Auto-Fixed™ Finless Probes (7" to 10" long) MATERIAL: AISI D-2 STEEL HARDNESS: 50-55 HRC These longer probes are ideal for larger molds or gating into deeper cavity configurations.50 Thread = 1¼"-12 Hex Flat = 5⁄8 (Packaged with all probes) Length = 1.net „ www. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron. = . 240 VAC.000 AFPN920 10.15 9.693 O.) U. T/C type J grounded.

custom-configured to each application in only a few days.102 Hot Runner Systems Modular Components Deliver High-Performance Solutions Today’s increasingly feature-packed plastic products benefit tremendously from the right hot runner solution. From hot sprue bushings to turnkey hot halves. DME is able to offer our customers a comprehensive resource for hot runner solutions. custom and even high cavitation applications. and electrically tested — are ready to drop in with no machining and minimal installation demands.milacron. turnkey hot half systems — fully assembled. our modular architecture enables industry-leading delivery times. custom solutions. Our dedicated team of application engineers works to understand the critical variables of your molding equation and engineer a hot runner system solution that is optimal for your project. Modular Components Deliver High-Performance Solutions Get the modular advantage with DME hot runner systems DME’s newest family of hot runner systems are built on an architecture of modular components so we can quickly custom configure a system that is ideal for your application. Here are a few areas in which our global capabilities make hot runner solutions more efficient and more economical. Application engineered solutions As an industry leader in hot runner systems. This modular approach shortens delivery. DME offers extensive manufacturing capabilities enabling complete.com„www. improves cost-effectiveness and optimizes performance. 800-626-6653 Canada 800-387-6600 „ dme@milacron. U. With the tremendous time pressures on moldmakers today. micromolding solutions become more challenging. wired. DME Stellar Hot Runner Systems were designed for the demands of very small part molding with engineered or commodity materials. Increasing resin costs and the complexity of engineered materials only compound this challenge. Our dedicated team of application engineers works to understand the critical variables of your molding equation.com „ . Powerful custom manufacturing capabilities For more complex. The Stellar hot runner system is available for applications with center-to-center dimensions as close as 17mm.S. For example. DME’s Meteor and Stellar hot runner systems offer standardized products. DME offers a wide range of solutions to almost any molding application. Hot Runner Systems | Micromolding solutions As plastic parts get smaller and more complex.

DME CONTROL SYSTEMS .

......dme............................net/prices for the latest pricing guide..... flexible and affordable Smart Series® Temperature Control Systems ..S.... 800-626-6653 „ Go to www...104 Control Systems Table of Contents TSP and TSP Plus Temperature Control System ......105-110 Touch Screen Panel....163-164 Customer power requirement worksheet Breaker wattage size table Control system repairs and returns Online Price Guide U......... Canada 800-387-6600 „ dme@milacron.........com .............111 to 155 RoHS/WEEE-compliant temperature controls for hot runner systems Valve Gate Controls.........156-162 Energy efficient..com „ www. reliable and compact hydraulic and pneumatic controls Technical Support ............................... Powerful..milacron..................

FLEXIBLE AND AFFORDABLE .Smar t Series ® TSP ™ Temperature C ontrol System Series POWERFUL.

106

TSP Temperature Control System

TSP Features and Benefits

The TSP™ Temperature Control System optimizes injection molding performance of any hot runner
system with the advanced features of a touch screen unit but within a minimal footprint.

Benefits

Intuitive, leading edge touch screen display with adjustable viewing angle

Automatically employed diagnostics to ensure optimal hardware configuration
and performance

Advanced micro controller technology

Continuous ground fault and current measurement

PLUG-AND-PLAY SYSTEM ARCHITECTURE

Patented “all-in-one” control card designed for reliability

Modular 6-zone cards; 15 amps per zone

Field calibration mode

Universal power supply

TSP Temperature Control System

|

TSP Features and Benefits

TSP USER-FRIENDLY PERFORMANCE

OPTIMIZES PERFORMANCE FOR ALL HOT RUNNER SYSTEMS

Unique low voltage soft-start feature maximizes heater life

Uniform startup feature reduces scrap and energy usage

Proprietary adaptive auto-tuning control algorithm

Phase angle or burst firing modes (time proportional, zero-crossing)

ROBUST, HIGH-QUALITY DESIGN

Compact solid metal enclosure with heavy-duty industrial connectors

Mold and controller protection features

On-board heater and thermocouple fuses

Portable stand available

OPTIONAL 7" DISPLAY WITH ADVANCED FEATURE SET NOW AVAILABLE!
IMPORTANT NOTICE: TSP Controllers are not designed to control all zones as manifold zones.
Doing so will cause the main circuit breaker to trip.

U.S. 800-626-6653

„

Canada 800-387-6600

„

dme@milacron.com

„

www.milacron.com

text
TSP Temperature Control System

107

TSP Specifications

Specifications
TSP™ TEMPERATURE CONTROL SYSTEM SPECIFICATIONS
User Interface

Full-color LCD touch screen on all HMI models

Display Size

5.7" QVGA

Calibration Accuracy

0.5˚C / 1˚F

Control Accuracy

+/- 0.5˚C / 1˚F

Power Response Time

8.3 ms at 60 Hz

Control Algorithm

Adaptive PID 2 with auto-tuning
Software selectable

Thermocouple

J- or K-Type, software selectable

Operating Range

0 - 472˚C or 32 - 882˚F

Output Voltage

Maximum 264 VAC

Supply Voltage

200/240 Delta or 380/440V 3Ø Star

Supply Breaker

40A 3-phase breaker for 6- and 12-zone control units
63A 3-phase breaker for 18- to 48-zone control units

Frequency

50 - 60 Hz automatic switching
Up to 95% non-condensing

Ground Fault Detection

40mA per zone

Power Control

Phase angle or burst firing modes (time proportional, zero-crossing)

Overload Protection

Semi-conductor fuses on both heater legs

Control Modes

Closed loop (auto), open loop (manual), standby, boost mode and slave mode

Alarm Output

Closing contact relay, max. 5A, 230V

T/C and Power Connector

HAN 24e or 3

LED Indicators

Fault, Scan

Soft-Start with Auto-Tune

Unique low voltage method for heater safety

Input Protection

Plug-in nano fuses on both TC legs

Port (optional)

USB

SLOTS

ITEM NUMBER

# OF ZONES

AVAILABILITY

ITS-06-15

1

6

Special order; contact DME

ITS-12-15

2

12

In stock

ITS-18-15

3

18

Special order; contact DME

ITS-24-15

4

24

In stock

ITS-30-15

5

30

Special order; contact DME

ITS-36-15

6

36

Special order; contact DME

ITS-42-15

7

42

Special order; contact DME

ITS-48-15

8

48

In stock

U.S. 800-626-6653

„

Canada 800-387-6600

„

dme@milacron.com

„

www.milacron.com

TSP Specifications

5 - 45˚C (41 - 113˚F)

Humidity Range

|

Ambient Temperature Range

TSP Temperature Control System

Degree (F or C)

text
TSP Temperature
textControl System

108

TSP Component Ordering Information
Mold Power Cables (15 AMP Max)
ITEM
NUMBER

MPC12C10G

10 FOOT LONG
MPC12C10G
TO FRAME

ITEM
NUMBER

ITEM
NUMBER

20 FOOT LONG 30 FOOT LONG
MPC12C20G

NUMBER
OF ZONES
(MAX.)

FROM 15 AMP
FRAME (S)

12

12 ZONE

MPC12C30G

TO POWER INPUT
CONNECTOR

FOR CONNECTIONS
PIC12G

TO MOLD

Thermocouple Cables (for 15 or 30 AMP Mainframes)
ITEM
NUMBER

TC12C10G
Control
Systems
blank
TSP Temperature Control
System
Ordering Information
| TSP |Component

10 FOOT LONG
TC12C10G
TO FRAME

ITEM
NUMBER

ITEM
NUMBER

20 FOOT LONG 30 FOOT LONG
TC12C20G

NUMBER
OF ZONES
(MAX.)

FROM 15 AMP
FRAME (S)

12

12 ZONE

TC12C30G

TO THERMOCOUPLE
CONNECTOR

FOR CONNECTIONS
MTC12G

TO MOLD

ZONES

CONTROLLER

CABLES

TERMINAL MOUNTING BOX

MPC12C10G

12 ZONES
OF CONTROL
(15 AMP)

+

(1 each)

+

PTC12TBTS

(1 each)

+

PTC12TBTS

(2 each)

PTC12TBTS

(4 each)

TC12C10G

ITS-12-15

MPC12C10G

24 ZONES
OF CONTROL
(15 AMP)

+

(2 each)
TC12C10G

ITS-24-15

MPC12C10G

+

48 ZONES
OF CONTROL
(15 AMP)

(4 each)

+

TC12C10G

ITS-48-15

Module Replacement Fuses
(sold in packs of 5)
RPM0124

ITEM

ITEM NUMBER

DESCRIPTION

ITSTROLLEY

RPM0123

POWER FUSE

15

RPM0124

TC FUSE

.062

U.S. 800-626-6653

„

Canada 800-387-6600

„

AMPS

dme@milacron.com

„

www.milacron.com

109 TSP Temperature Control System Series TSP Plus Temperature Control System Everything you loved about the original TSP controller with new enhanced features for optimal control.com TSP Plus PLUG-AND-PLAY SYSTEM ARCHITECTURE t 1BUFOUFEiBMMJOPOFwDPOUSPMDBSEEFTJHOFEGPSSFMJBCJMJUZ t .com „ www. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron. Doing so will cause the main circuit breaker to trip.S. HIGH-QUALITY DESIGN t $PNQBDU TPMJE NFUBM FODMPTVSF XJUI IFBWZEVUZ JOEVTUSJBM DPOOFDUPST t . U.milacron. t t t t t t t t t t Automatic Leak detection Enhanced 7” Color Touch screen Storage : up to 100 Tools Full IO function card with 4 input + 4 output for communication Optional Thermocouple to monitor steel temperature and alarm if cooling is off Accuracy 0.01 oF Ability to control Small Mass / High Watt density nozzles Field selectable PID (parameters) to optimize control process APS technology (Adaptive Process System) SPI communication Protocol via RS232/RS485 included SLOTS # OF ZONES ITSP-12-15 ITSP-24-15 ITSP-48-15 2 4 8 12 24 48 Custom zone configurations available upon request DESCRIPTION ITEM NUMBER ITSCGR-A PCB replacement card.PEVMBS[POFDBSETBNQTQFS[POF t 'JFMEDBMJCSBUJPONPEF t 6OJWFSTBMQPXFSTVQQMZ OPTIMIZES PERFORMANCE FOR ALL HOT RUNNER SYSTEMS t 6OJRVF MPX WPMUBHF TPGUTUBSU GFBUVSF NBYJNJ[FT IFBUFS MJGF t 6OJGPSN TUBSUVQ GFBUVSF SFEVDFT TDSBQ BOE FOFSHZ VTBHF t 1SPQSJFUBSZ BEBQUJWF BVUPUVOJOH DPOUSPM BMHPSJUIN t 1IBTF BOHMF PS CVSTU GJSJOH NPEFT UJNF QSPQPSUJPOBM [FSPDSPTTJOH | SMART SERIES USER-FRIENDLY PERFORMANCE t *OUVJUJWF MFBEJOHFEHFUPVDITDSFFOEJTQMBZXJUIBEKVTUBCMF WJFXJOHBOHMF t "VUPNBUJDBMMZFNQMPZFEEJBHOPTUJDTUPFOTVSFPQUJNBM IBSEXBSFDPOGJHVSBUJPOBOEQFSGPSNBODF t "EWBODFENJDSPDPOUSPMMFSUFDIOPMPHZ t $POUJOVPVTHSPVOEGBVMUBOEDVSSFOUNFBTVSFNFOU TSP Temperature Control System ITEM NUMBER .PME BOE DPOUSPMMFS QSPUFDUJPO GFBUVSFT t 0OCPBSE IFBUFS BOE UIFSNPDPVQMF GVTFT t 1PSUBCMF TUBOE BWBJMBCMF IMPORTANT NOTICE: Smart Series Controllers are not designed to control all zones as manifold zones. 6 zones @ 15 AMP 7” See reverse side for accessories ROBUST.

) FROM 15 AMP FRAME (S) 12 12 ZONE MPC12C30G TO POWER INPUT CONNECTOR FOR CONNECTIONS PIC12G TO MOLD Thermocouple Cables (for 15 or 30 AMP Mainframes) ITEM NUMBER TC12C10G 10 FOOT LONG TC12C10G TO FRAME ITEM NUMBER 20 FOOT LONG 30 FOOT LONG TC12C20G NUMBER OF ZONES (MAX.) FROM 15 AMP FRAME (S) 12 12 ZONE TC12C30G TO THERMOCOUPLE CONNECTOR FOR CONNECTIONS MTC12G TO MOLD ZONES Control Systems TSP Temperature Control System | blank| TSP Plus ITEM NUMBER CONTROLLER CABLES TERMINAL MOUNTING BOX MPC12C10G 12 ZONES OF CONTROL (15 AMP) + (1 each) + PTC12TBTS (1 each) + PTC12TBTS (2 each) PTC12TBTS (4 each) TC12C10G ITSP-12-15 MPC12C10G 24 ZONES OF CONTROL (15 AMP) + (2 each) TC12C10G ITSP-24-15 MPC12C10G 48 ZONES OF CONTROL (15 AMP) + (4 each) + TC12C10G ITSP-48-15 ITEM ITEM ITSPTROLLEY ITSPALRMLT Module Replacement Fuses (sold in packs of 5) U. 800-626-6653 „ ITEM NUMBER DESCRIPTION RPM0123 POWER FUSE 15 RPM0124 TC FUSE .062 Canada 800-387-6600 „ RPM0124 AMPS dme@milacron.com „ www.milacron.com .text TSP Temperature textControl System 110 TSP Plus Component Ordering Information Mold Power Cables (15 AMP Max) ITEM NUMBER MPC12C10G 10 FOOT LONG MPC12C10G TO FRAME ITEM NUMBER ITEM NUMBER 20 FOOT LONG 30 FOOT LONG MPC12C20G NUMBER OF ZONES (MAX.S.

Smar t Series ® ROHS/WEEE-COMPLIANT TEMPERATURE CONTROLS FOR HOT RUNNER SYSTEMS .

&UFNQFSBUVSFDPOUSPMMFSTBSFOPXDPWFSFECZBUXPZFBSXBSSBOUZ FYDMVEJOHGVTFTBOE USJBDT Electrical Noise Immunity 5PFOIBODFJNNVOJUZGSPNFMFDUSJDBMOPJTF QPXFSBOEUIFSNPDPVQMFXJSFBSFIBSOFTTFE JOTFQBSBUFXJSFXBZTXJUIJOUIFCPEZPGUIFGSBNF"EEJUJPOBMOPJTFJNNVOJUZJTQSPWJEFE UISPVHIUIFVTFPGTIJFMEFEUIFSNPDPVQMFXJSFT 5IF%. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.com .&4NBSU4FSJFT®JTUIFSFTVMUPGJOUFOTJWFBOEEFEJDBUFESFTFBSDIXJUIBHPBMPG EFTJHOJOHUPEBZTNPTUWFSTBUJMFBOESFMJBCMFMJOFPGUFNQFSBUVSFDPOUSPMMFST%.milacron.&PGGFST   BOE[POFTUBOEBSENBJOGSBNFTGPS"PQFSBUJPOBOE   BOE [POFTUBOEBSENBJOGSBNFTGPS"PQFSBUJPO$PNQPOFOUTMJTUFEJOUIJTDBUBMPHTBUJTGZBMM JOUFSOBUJPOBMDPNQMJBODFT5IJTJODMVEFT3P)4 3FTUSJDUJPOPG)B[BSEPVT4VCTUBODFT UIBU QSPIJCJUTPSSFTUSJDUTUIFVTFPGTJYQPUFOUJBMMZIBSNGVMNBUFSJBMTJOFMFDUSPOJDFRVJQNFOU BOE 8&&& 8BTUF&MFDUSJDBMBOE&MFDUSPOJD&RVJQNFOU UIBUSFRVJSFTFRVJQNFOUNBEFBGUFS"VHVTU UPCFUBLFOCBDLBOESFDZDMFECZUIFNBOVGBDUVSFS SBUIFSUIBOKVTUiUISPXOBXBZw Two-Year Warranty Advanced Temperature Control for Hot Runner Systems "MM%.&BDIJFWFE UIJTHPBMCZOPUPOMZJODPSQPSBUJOHUIFMBUFTUUFDIOPMPHZ CVUCZBMTPNBLJOHDFSUBJOUIBUFBDI DPOUSPMMFSJTFBTZUPJOTUBMMBOEBCPWFBMMyFBTZUPPQFSBUF Heavy Duty Welded Construction Smart Series® | 8JUIZFBSTPGFYQFSJFODFCFIJOEJUTEFTJHO UIF4NBSU4FSJFTMJOFJTCVJMUUPMBTUVOEFSUIF NPTUSJHPSPVTDPOEJUJPOT5IFNBJOGSBNFTXFMEFEHBVHFTUFFMDPOTUSVDUJPOFOTVSFTMPOH MJGFBOEQFBLQFSGPSNBODF$PPMJOHGBOTJOUIFGSBNFBSFTUSBUFHJDBMMZMPDBUFEUPJODSFBTFBJS WFOUJMBUJPO NBJOUBJODPPMFSSVOOJOHDPOEJUJPOT BOEQSPNPUFDPOUSPMNPEVMFSFMJBCJMJUZ Q Z U.com „ www.112 Smart Series® RoHS/WEEE Compliant Advanced Temperature Control for Hot Runner Systems Capability/RoHS and WEEE Compliant %.S.

For this reason. these diagrams will help ensure safe and proper connections. detailed schematics for various hook-ups are provided directly on all mainframe back panels.Smart Series® 113 CE COMPLIANT! DME Mainframes and Modules comply with Electromagnetic compatibility and low voltage directives Control Modules SSM (15 and 30 AMP): 5IF44.'$wTUZMFDPNNVOJDBUJPOTNBJOGSBNFT  /PODPNNVOJDBUJPOTGSBNFTNBZCFVQHSBEFEPOTJUFXJUIJOTUBMMBCMFLJUT | Concern for user convenience didn’t stop with improved operation features.milacron. If it is ever necessary to change the configuration. DSS1512 SSH Controller (10 AMP) 5IF44)JTBTUBOEBMPOFTJOHMF[POFDPOUSPMMFSJEFBM GPSVTFXJUIIPUTQSVFCVTIJOHTPSNBDIJOFOP[[MFT SSH1022 U.com „ www. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron. GFBUVSFTBVUPNBUJDPSNBOVBMCVNQMFTTUSBOTGFSXIJDI JOUIFFWFOUPGBUIFSNPDPVQMFGBVMU QSPWJEFT TXJUDIPWFSUPNBOVBMNPEFBUUIFQSPQFSQPXFSTFUUJOHUPDPOUJOVFNPMEJOHVOUJMUIFGBVMUDBOCF DPSSFDUFE5IJTNPEVMFDBOBMTPUSJHHFSSFNPUFTUBOECZIFBU JEMF CPPTU PGG BOEBMBSNGVODUJPOTXIFO VTFEXJUIUIF5"4NPEVMF DSS (15 and 30 AMP): 'PSUIPTFXIPSFRVJSFJOEFQFOEFOUEVBMEJTQMBZTGPSQSPDFTTBOETFUQPJOU UFNQFSBUVSFT UIF%44JTUIFJEFBMDIPJDF5IF%44NPEVMFBMTPGFBUVSFTBVUPNBUJDPSNBOVBMCVNQMFTT USBOTGFS5IJTNPEVMFJTBMTPGVMMZDPNQBUJCMFXJUIUIF5"4NPEVMFGPSTUBOECZIFBUBOEBMBSNGVODUJPOT Accessory Modules TAS: 5IF5"4NPEVMFQSPWJEFTPWFSVOEFSWJTVBMBOEBVEJCMFBMBSNT CPPTU BOETUBOECZIFBUDPOUSPM XJUIDPOUSPMNPEVMFTBTTUBUFEBCPWF5IF5"4NPEVMFDBOBDDPNNPEBUFVQUP[POFTPGDPOUSPM "MBSNJTBDUJWBUFEBUœ¡'4FFQBHFTGPSEFUBJMT SSM1512 Smart Series® NOTE: 5IF5"4BDDFTTPSZNPEVMFSFRVJSFTUIFVTFPGi.com CE COMPLIANT! Control Modules Simplified Power Hook-Up . DME went one step beyond to ensure that the power hook-up procedure goes smoothly as well.S. All wiring diagrams can be referenced at the end of this section.NPEVMFQSPWJEFTBDDVSBUFUFNQFSBUVSFDPOUSPM JODMVEJOH4NBSU4UBSU® IFBUFSESZPVUDJSDVJUSZ UIFSNPDPVQMFGBVMUEJTQMBZTBOEBVUPNBOVBMNPEFTPGPQFSBUJPO5IF44.

......................................com „ www.............................................................125 Smart Series Accessories ....................155 U......................................................................... 137-138 DSS Temperature Control Modules ..................................................................................................................................................................................................................... 139-140 TSM Temperature Control Module with Color Touch Screen ...... 148-150 Alternate Cable Configuration ........................... 800-626-6653 „ Canada 800-387-6600 „ dme@milacron............ 116-117 Single and Two-Zone Mainframes and Accessories.................154 Cable Storage Basket............................................................... 143-144 Replacement Parts and Service Items ..................................... 122-124 Digital Current / Voltage Monitor .S. 118-121 Single Zone High Power Mainframes...................................................................................114 Smart Series® Smart Series® Temperature Control Systems 1 Mainframe 2 Circuit Breaker/Disconnect 3 Mold Power Cable 4 Thermocouple Cable 5 Mold Power Input Connector 6 Insulated Crimp Connector 7 Thermocouple Connector 8 Terminal Mounting Boxes 9 Mainframe Blank Panels 11 Control Modules TABLE OF CONTENTS PAGE Introduction........................................................................................................................................ 151-153 Terminal Box Detail & Mold Connectors – European ............................................com ............................................................................127 Wiring Diagram for Hot Runner Molding System and Smart Series / G-Series Mold Connectors .............. 112-113 Typical System Configurations ............................................................................................................................................. 145-147 Input Power Wiring Diagrams .......................................................................................................................................................... 131-132 Mold Connector Pocket Layouts ................................................................................................................................................................................................................................126 Standard Mainframe Connector Wiring............................................................................................. 141-142 TAS Temperature Alarm / Standby Heat Modules ......... 133-134 Terminal Mounting Boxes ......................................................................................................................................................................................................................................................................................128 Wiring Diagram for Hot Runner Molding System and High Power Smart Series / G-Series Mold Connectors ........................................................ 135-136 SSM Temperature Control Modules ...........................................115 SSH Single Zone Controller ..........................129 Smart Series® | Smart Series® Temperature Control Systems 10 Module Replacement Fuses Cables and Connector Kits ...................121 Smart Series Mainframes........................................milacron...........................................

Smart Series® 115 Typical System Configurations SSM1512 DSS1512 5 Zones of Control (15 AMP) + + + MPC5C10G + PTC5TBTS MFP5G MFS512G X5 TC5C10G SSM1512 DSS1512 8 Zones of Control (15 AMP) + + + MPC8C10G + PTC8TBTS MFP8G MFS512G SSM1512 DSS1512 Smart Series® TC8C10G X8 12 Zones of Control (15 AMP) + MPC12C10G + PTC12TBTS MFP12G SSM3012 DSS3012 MFS512G TC12C10G X12 2 or 3 Zones of High Power Control (30 AMP) MTC5G + + + MPCH23C10G + + MFHP2G MFHP3G X2 or 3X SSM3012 DSS3012 PTCH23TBG MFS512G PICH23G TC5C10G 5 Zones of High Power Control (30 AMP) MTC5G + + MPCH5C10G + + + MFHP5G PTCH5TBG MFS512G X5 U.milacron.com Typical System Configurations + | + .S.com „ www. 800-626-6653 TC5C10G „ Canada 800-387-6600 „ PICH5G dme@milacron.

S.milacron.com . 800-626-6653 OPEN THERMOCOUPLE „ BUMPLESS TRANSFER FRONT PANEL LOCKOUT Canada 800-387-6600 TEMP MODE FAHRENHEIT „ TEMP MODE CENTIGRADE PROCESS TEMP dme@milacron.116 Smart Series® RoHS/WEEE Compliant Smart Series Single Zone Temperature Controller ® SSH1022/21 (10 AMP) Smart Series® | Smart Series Single Zone Temperature Controller t t t t t t t $PNQBDU &BTZUPVTF *ODMVEFTOFX JNQSPWFEBOEVOJRVFGFBUVSFT 1SPWJEFTNJDSPQSPDFTTPSCBTFE1*%DPOUSPM .PSFBDDVSBUFUIBOBOBMPHPSWBSJBDDPOUSPMMFST #VJMUJOUIFSNPDPVQMFEJBHOPTUJDT * EFBMGPSVTFXJUIBIPUTQSVFCVTIJOH or a machine nozzle Key Features Operational Refinements t Large Digital Display -'PSFBTJFSSFBEBCJMJUZPGUFNQFSBUVSF QPXFSBOEGBVMUT t Setpoint Pushwheel  'PSTFUUJOHEFTJSFETFUQPJOUUFNQFSBUVSF  "MMPXTBEKVTUNFOUPGTFUQPJOUCFGPSFUVSOJOHQPXFSPO t AUTO % Power Display  4IPXTQPXFSPVUQVUXIJMFJO"650NPEF  *OEJDBUFTBWFSBHFQPXFSSFRVJSFNFOUPOUIFSNPDPVQMF  GBJMVSF  "EJBHOPTUJDUPPMGPSTPMWJOHQSPCMFNT t Improved SmartStart®  "NPSFHSBEVBMUFNQFSBUVSFSJTFMFBETUPBNPSFFGGFDUJWF  IFBUFSESZPVUQFSJPE  UIFSFCZFYUFOEJOHIFBUFSMJGF  4NBSU4UBSU®OPXBWBJMBCMFBTBOPQUJPOJONBOVBMNPEF t SelectiveCycle®  "WFSZIJHITQFFEQPXFSPVUQVUBQQSPBDI  &OBCMFTBDDVSBUFUFNQFSBUVSFDPOUSPMBOEMPOHFSIFBUFSMJGF t Bumpless Transfer  8IFOBUIFSNPDPVQMFGBJMVSFPDDVST PQFSBUJPOJTBVUPNBUJDBMMZ  DPOUJOVFEXJUIBMFBSOFEQPXFS  6OJRVFTPGUXBSFBDDVSBUFMZBTTJHOTQFSDFOUQPXFSTFUUJOH t Third Fuse  "MMPXTGPSEJTQMBZPGMPXUFNQFSBUVSFBMBSNXIFOUIFMPBE  GVTFTBSFCMPXO Switchable Options t Shorted Thermocouple Sensitivity Adjustment  0QFSBUJPODBOCFUBJMPSFEUPGBTUPSTMPXSFBDUJPOUJNFT  4FOTJUJWJUZDBOCFBEKVTUFEXJUIJOUFSOBMTXJUDIFT  7FSZVTFGVMGPS[POFTXJUIMPOHTUBSUVQUJNFT t Switchable °C/°F Operation  4DBMFJOEJDBUFEBUTUBSUVQ t K Type Thermocouple Support t Cut Feature  (BJODVUGFBUVSFGPSTNBMMOP[[MFTBOEIFBUFSTXJUI VOHSPVOEFEJOUFSOBMUIFSNPDPVQMFT Front Panel Digital LED Indicators BACKWARD THERMOCOUPLE SHORTED THERMOCOUPLE U.com „ MANUAL % POWER LOCKOUT ERROR www.

com Smart Series Single Zone Temperature Controller 1. Mold Power and Thermocouple Output Connector: $.JTTVQQMJFEXJUIDPOUSPMMFS 3 2 1 2.com „ www.BUJOHDPOOFDUPS $.Smart Series® 117 RoHS/WEEE Compliant Smart Series Single Zone Temperature Controller ® SSH1022/21 (10 AMP) $POUSPMMFSJODMVEFTGPPUQPXFSDPSE NBUJOHNPMEQPXFSBOEUIFSNPDPVQMFDPOOFDUPS $. LED Mode Indicators: -FGU-&%JMMVNJOBUFTEVSJOHNBOVBMNPEF3JHIU-&%JMMVNJOBUFTXIFOQPXFS JTTVQQMJFEUPIFBUFS3JHIU-&%CMJOLTEVSJOH4NBSU4UBSU® 5. Temperature Deviation Lights: *OEJDBUFTEFWJBUJPOGSPNTFUQPJOU0VUFSMJHIUTCMJOLBUNPSFUIBOœ„' „$  GSPNTFUQPJOU CKPTIC1 3.15. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron. Power Input Cord: /JOFUFFOGPPUDPSETVQQMJFTQPXFSUPDPOUSPMMFS1MVHTVQQMJFEXJUI 44) 7"$ VOJUT/PQMVHTVQQMJFEXJUI44) 3. Auto / Manual / % Auto Power Switch: 4FMFDUT"650PS.15.15*$DPOOFDUTUPUIFIFBUFSBOEUIFSNPDPVQMF. CONTROLLER ITEM NUMBER SSH1022 VOLTS (VAC) 240 SSH1021 120 CABLE* ITEM NUMBER MPTC10 LENGTH (FEET) 10 MPTC20 20 4 6 4FFQBHF 2 3 5 MOLD POWER AND THERMOCOUPLE CONNECTOR* ITEM NUMBER 2. Load Fuse Receptacles: 1SPWJEFTTBGFBOEFBTZSFQMBDFNFOUPGMPBEGVTFT U. BOEUXPTQBSFGVTFT "#$ "EEJUJPOBMDBCMFTBOEPSDPOOFDUPSTNVTUCF PSEFSFETFQBSBUFMZ4FF1BHFGPSEFUBJMFEJOGPSNBUJPOPODBCMFTBOEDPOOFDUPST Warranty: Two year (excluding triac and fuses)."/6"-NPEF 6."/6"-DPOUSPMNPEF4IPXTQPXFSXIFOQSFTTFEJOUP i"650wQPTJUJPO 4FFQBHF 4.milacron. Setpoint Pushwheel: 5ISFFEJHJUTXJUDIQSPHSBNTTFUQPJOUJO"650NPEF3JHIUUXPEJHJUTQSPHSBN QPXFSJO. Process Temperature Display: 4IPXTQSPDFTTUFNQFSBUVSF UIFSNPDPVQMFGBVMUTBOEPUIFSPQFSBUJPOBMNPEFT %JTQMBZTQPXFSXIFOTXJUDI  JTQSFTTFEEPXO | Front Panel Controls and Indicators Smart Series® 1 CKPTM1 INCLUDED . Power On/Off Switch: $POUSPMT"$QPXFSUPNPEVMF * ITEMS ORDERED SEPARATELY Rear Panel 1.S.

15.1DPOUSPMNPEVMFTUPQSPUFDUUIFNBJOGSBNF Single and Two-Zone 10 AMP Mainframes (50-60 Hz.'1( 6TFSNVTUJOTUBMM"#$ ".14QFS[POFXIFOVTJOH ".milacron.118 Smart Series® RoHS/WEEE Compliant Smart Series Single and 2-Zone Mainframes (10 AMP max.PEVMFTBOEDBCMFTPSEFSFETFQBSBUFMZ.14QFS[POF  VTF".1 GVTFTJOUIF".BJOGSBNF  Smart Series® | Smart Series Single and 2-Zone Mainframes  "$'TVQQMJFEXJUI.''13(  MFP1G MFP1G1 A B A: "$' 1PXFSUP.&1PSUBCMF". NOTE: 3FQMBDFNFOUQPXFSDPOOFDUPSTJOGSBNFBSFBMTPBWBJMBCMFPOTQFDJBMPSEFS Recommended Mold Pocket Layout (For Mold Power-Thermocouple Input Connector CKPTIC1) MFPR2G A B A: "$' 1PXFSUP.1.S.BJOGSBNFJTTVQQMJFEXJUI QPXFSJOQVUBOEQPXFSUIFSNPDPVQMFPVUQVUDPOOFDUPST$JSDVJUCSFBLFSQSPWJEFT TBGFUZGPSPQFSBUJPO$POUSPMNPEVMFTBOEDBCMFTBSFUPCFPSEFSFETFQBSBUFMZ NOTE: .) ® Single and Two-Zone 10 AMP Mainframes 5IF%.BJOGSBNFTBSFEFTJHOFEGPSVTFXJUIPS".15. $POOFDUPSUPIFBUFS Single zone.BYJNVNTBGFPQFSBUJOHBNQFSBHFJT".BJOGSBNF B: $. horizontal 10 amp controllers (SSH1022/21) also available. single phase) ZONES ITEM NUMBERS ** VOLTS WATTS PER ZONE CONNECTORS SUPPLIED 1 MFP1G1 120 1200 (1) AC1512F (POWER IN) (1) CKPTM1 (POWER-T/C OUT) 1 MFP1G 240 2400 (1) AC2024F (POWER IN) (1) CKPTM1 (POWER-T/C OUT) 2 MFPR2G 240 2400 (1) AC2024F (POWER IN) (1) CKPTM1 (POWER-T/C OUT) B: $.PEVMFT. See page 116 DIMENSIONS BMMGSBNFT 8Y)Y% )EJNFOTJPOEPFTOPU JODMVEFDPOOFDUPSTPSIBOEMF U. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.1  4NBSU4FSJFTPS(4FSJFT5FNQFSBUVSF$POUSPM.com .1NPEVMFT*GBQQMJDBUJPOXJMMESBXNPSFUIBO". $POOFDUPSUPIFBUFS 5IJTTJOHMF[POFDPOUSPMMFSJTJEFBMGPS VTFXJUI4USBJHIU4IPUBOE(BUF.BUF IPUTQSVFCVTIJOHT *ODMVEFTGSBNFBOEDPOOFDUPSTMJTUFE.com „ www.1.BJOGSBNF .

 PS$.BUFTXJUI. SSH1022 and SSH1021 Mold Power-Thermocouple Input Connector "4JOHMF.POF.15'- W 5FSNJOBM.BUFT8JUI$.- W CKPTM1L AC2024F CKPTF1L ITEM NUMBER VOLTS ITEM NUMBER AC1512F 120 CKPTM1 CKPTF1 CKPTM1L CKPTF1L AC2024F 240 ITEM NUMBER ITEM NUMBER CKPTOC1 ITEM NUMBER PTC210TBGTS „ B ITEM NUMBER FEMALE 5 1 PTC210 4 3 - Terminal Mounting Boxes – Prewired (10 AMP) 5 Pin 1PXFS5IFSNPDPVQMF0VUQVU $POOFDUPS GPS.com „ www.PME1PXFS5IFSNPDPVQMF$BCMFTBSFDPOTUSVDUFEPGTQFDJBMMFBEXJSFGPS VTFJOIJHIUFNQFSBUVSFFOWJSPONFOUT BOEBSFBWBJMBCMFUPDPOOFDUUIFNBJOGSBNFUPUIF DPOOFDUPSPOUIFNPME"WBJMBCMFJOMFOHUITPGPSGFFU*OUFHSBMSFUBJOJOHMBUDIFT POUIFNBJOGSBNFBOENPMEDPOOFDUJPOTQSPWJEFTFDVSFDBCMFDPOOFDUJPOT$POOFDUPS DPOGJHVSBUJPOTFOTVSFQSPQFSJOTFSUJPOPGDBCMF .15. 800-626-6653 PTC210 2 + B GPS$.JTPO.15'JTPO.15.15.com Smart Series Single and 2-Zone Mainframe Accessories 1PXFS*OQVU$POOFDUPST 'PS.BUFTXJUI$.15' PS$. MFP1G1.150$ BOE$.15'-. MFPR2G.15.15$$BCMFT .-POMZ $.15.-.BJOGSBNF#VMLIFBE U.PMEPS$.BJOGSBNF MALE POWER – T/C CONNECTORS: $.15$$BCMFT .BUFTXJUI'SBNFPS$.15*$ .BOE$.15'POMZ | „ Smart Series® 4JOHMF.S.15.15'-POMZ $.PVOUJOH#PYFTQSPWJEFUIFFBTJFTUBOENPTU FDPOPNJDBMNFUIPEPGNPVOUJOHQPXFSBOEUIFSNPDPVQMF DPOOFDUPSTPOUIFNPME$POTUSVDUFEPGQMBUFEIFBWZHBVHF TUFFM FBDICPYJTQSFDVUBOEESJMMFEGPSRVJDLNPVOUJOHPG UIFCPYUPUIFNPME [POF QSFXJSFEUFSNJOBMNPVOUJOH CPYXJUIUFSNJOBMTUSJQTIPXOXJUIDPWFSQMBUFSFNPWFE  Canada 800-387-6600 „ dme@milacron.POMZ CKPTF1 CKPTM1 AC1512F „ 1 MALE 5 4 2 + 3 GPS$.POF1PXFS5IFSNPDPVQMF*OQVU$POOFDUPSJTBWBJMBCMFGPSNPVOUJOHJOPSPO UIFNPMEUPBDDFQUUIFQPXFSUIFSNPDPVQMFDBCMFGSPNUIFNBJOGSBNF8BUFSSFTJTUBOU  UIFDPOOFDUPSIBTBOJOUFHSBMSFUBJOJOHMBUDIGPSBTFDVSFDBCMFDPOOFDUJPOBOEOVNCFSFE TDSFXUZQFUFSNJOBMTGPSQPXFSBOEUIFSNPDPVQMFMFBEXJSFT $BOCFNPVOUFEPOUPQPGNPMEGPSVTFXJUIIPUTQSVFCVTIJOHT ITEM NUMBER CKPTIC1 Armored Mold Power-Thermocouple Cables ITEM NUMBER MPTC10 MPTC20 Replacement Connector Kits (for Controller & Cables) „ „ FEMALE POWER – T/C CONNECTORS: $.Smart Series® 119 RoHS/WEEE Compliant: Smart Series® Single and 2-Zone Mainframe Accessories (10 AMP) For Use With MFP1G.milacron.

800-626-6653 „ Canada 800-387-6600 „ dme@milacron.POF.''13(POMZ U.PEVMFTBOEDBCMFTPSEFSFETFQBSBUFMZ PTC0110 4JOHMF.''13(POMZ Terminal Mounting Boxes – Prewired (15 AMP) 5FSNJOBM. SINGLE PHASE) ITEM NUMBER WATTS PER ZONE CONNECTORS SUPPLIED MFFPR2G 3500 (1) AC1240F (POWER IN) (1) AC1524M (POWER OUT) (2) M2MJ (T/C IN) AC1240F 1240F AC1524M NOTE: 3FQMBDFNFOUQBSUTJOGSBNFBSFBMTPBWBJMBCMFCZTQFDJBMPSEFS N 4FFQBHFT M2MJ FRAME DIMENSIONS: 8Y)Y% )EJNFOTJPOEPFTOPU JODMVEFDPOOFDUPSTPSIBOEMF ITEM NUMBERS DESCRIPTION AC1240F* Female 240 VAC twist-lock power input connector (mates with male frame power input) AC1524M* Male 240 VAC power output connector (mates with female frame power outputs) M2MJ* PTC2TBGTS Thermocouple mini-plug (mates with frame jack strip connector) 2 zone.com . 50-60 Hz. pre-wired terminal mounting box with terminal strip (mounts to mold.120 Smart Series® Smart Series® 2-Zone Mainframes (15 AMP) and Accessories Two-Zone 15 AMP Mainframes T MFFPR2G 1 1SPWJEFT".com „ www.PVOUJOH#PYFTQSPWJEFUIFFBTJFTUBOE NPTUFDPOPNJDBMNFUIPEPGNPVOUJOHQPXFSBOE UIFSNPDPVQMFDPOOFDUPSTPOUIFNPME$POTUSVDUFE PGQMBUFEIFBWZHBVHFTUFFM FBDICPYJTQSFDVUBOE ESJMMFEGPSRVJDLNPVOUJOHPGUIFCPYUPUIFNPME [POF QSFXJSFEUFSNJOBMNPVOUJOHCPYXJUI UFSNJOBMTUSJQTIPXOXJUIDPWFSQMBUFSFNPWFE  ITEM NUMBER PTC2TBGTS NOTE: QJODPOOFDUPSTBOEQJOTBSFBWBJMBCMFBTBTQFDJBMPSEFSPOMZ5IFTFBSFDSJNQ DPOUBDUT 4FFQBHFTGPSNPVOUJOHEJNFOTJPOT 'PSVTFXJUI.''13( | Armored Mold Power – Thermocouple Cables (15 AMP) ITEM NUMBER Smart Series® Smart Series 2-Zone Mainframes and Accessories **ODMVEFTGSBNFBOEDPOOFDUPSTMJTUFE.1 XBUUT QFS[POF'PSVTFXJUI4NBSU4FSJFTPS(4FSJFTNPEVMFT 44VQQMJFEXJUICVJMUJODPPMJOHGBO QPXFSJOQVU QPXFSPVUQVUBOEUIFSNPDPVQMFJOQVU DDPOOFDUPST$POUSPMNPEVMFTBOEDBCMFTBSFPSEFSFETFQBSBUFMZ TTWO-ZONE 15 AMP MAINFRAME (240 VAC.PME1PXFS5IFSNPDPVQMF$BCMFJT DPOTUSVDUFEPGTQFDJBMMFBEXJSFGPSVTFJOIJHI UFNQFSBUVSFFOWJSPONFOUT5IJTDBCMFDPOOFDUT UIFNBJOGSBNFUPUIFDPOOFDUPSPOUIFNPME "WBJMBCMFJOMFOHUITPGPSGFFU3FUBJOJOH MBUDIFTPOUIFNPMEDPOOFDUPSQSPWJEFTFDVSF DBCMFDPOOFDUJPOT PTC0120 'PSVTFXJUI. mates with PTC0110 or PTC0129 cables) *ODMVEFEXJUI.S.milacron.

com „ www. Single Phase) Replacement Connectors and Accessories M2MJ Smart Series® AC1240F AC1240M Smart Series Single Zone High Power Mainframes D | FRAME DIMENSIONS: 8Y)Y% )EJNFOTJPOEPFTOPU JODMVEFDPOOFDUPSTPSIBOEMF E *Included with MFHP1G mainframe NOTE: Overall dimensions shown include allowances for hardware (assembly screws) but not connectors TERMINAL MOUNTING BOX PTCH1TBG $POOFDUPSTTIPXOBSF PSEFSFETFQBSBUFMZ D: TCS1 E: AC1240MI U. 50-60 Hz.BJOGSBNFJTEFTJHOFEGPSVTFXJUI".milacron. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.POF)JHI1PXFS.&1PSUBCMF4JOHMF.1 4NBSU4FSJFTPS(4FSJFTUFNQFSBUVSFDPOUSPMNPEVMFT.com .S.BJOGSBNFJTTVQQMJFEXJUICVJMUJO DPPMJOHGBO QPXFSJOQVU QPXFSPVUQVU BOEUIFSNPDPVQMFJOQVUDPOOFDUPST$JSDVJUCSFBLFS QSPWJEFTTBGFUZGPSUIFPQFSBUPS$POUSPMNPEVMFTBOEDBCMFBSFPSEFSFETFQBSBUFMZ MFHP1G Single Zone 30 AMP Mainframes (240 VAC.Smart Series® 121 Smart Series® Single Zone High Power Mainframes (30 AMP Max.) 5IF%.

BJOGSBNF$POUSPMNPEVMFT DBCMFT NPMEDPOOFDUPST BOEPUIFSBDDFTTPSJFTBSFPSEFSFETFQBSBUFMZ TFFUBCMFPOOFYUQBHF  Main AC power input strain relief Thermocouple input with retaining latch Smart Series® | Smart Series® Mainframes Power output with retaining latch „ &BDIGSBNFTFDUJPO .'1(  THERMOCOUPLE CABLE (10. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.com „ www.'1(  . 20 OR 30 FOOT) %JNFOTJPOEPFTOPUJODMVEF DPOOFDUPST NOTE: $PNCJOBUJPOGSBNFTUP BDDPNNPEBUFCPUIBOE ".com .VMUJTFDUJPOGSBNF IFJHIUTBSFNVMUJQMFT PGIFJHIUTIPXO FH. If specified at the time of original order.S.BJO"$JOQVU TIPXOXJMMBMXBZT CFJOCPUUPNGSBNF TFDUJPO'PSIJHIFS QPXFSSFRVJSFNFOUT  JOEJWJEVBMQPXFS JOQVUTBOEDJSDVJU CSFBLFSTDBOCF GBDUPSZJOTUBMMFEJO FBDITFDUJPOPGB TUBDLGSBNFPOB TQFDJBMPSEFSCBTJT 9" 12" WORLDWIDE WIRING CAPABILITIES 6OMFTTPUIFSXJTFTQFDJGJFE BMM 4NBSU4FSJFT. 20 OR 30 FOOT) ITEM NUMBER W* .'1  BOE(  VTFJOEJWJEVBMGSBNFTFDUJPOT5IFUISV[POFGSBNFTVTF  PSGSBNFTFDUJPOT SJHJEMZGBTUFOFEUPHFUIFSJOUPPOFQSFXJSFEJOUFHSBMVOJUXIJDISFRVJSFTPOMZPOFNBJO "$QPXFSJOQVUDPOOFDUJPO5IF$VSSFOU7PMUBHFNPOJUPSPQUJPOXJMMCFGBDUPSZJOTUBMMFE XIFOPSEFSFEBUTBNFUJNFBT.'1( IBT JUTPXODPPMJOHGBO „ .'1(JT IJHI  „ .BJOGSBNFTXJMMCF TVQQMJFEUPBDDFQU7"$ QIBTF XJSF )[JOQVUQPXFS8JSJOH EJBHSBN JODMVEFEPOUIFBDDFTTDPWFS  JMMVTUSBUFTUIFWBSJFUZPGPUIFSWPMUBHF QIBTFBOEMPBECBMBODJOHBSSBOHFNFOUT QPTTJCMF TVDIBT 7 QIBTF  XJSF )[  7 TJOHMF QIBTF XJSF )[ BOE 7 TJOHMFQIBTF XJSF )[  These wiring adjustments can be performed in the field to suit the requirements of the application.'1(  . DME will supply the Mainframe required.) Configurations 5IFDPOGJHVSBUJPOTJMMVTUSBUFECFMPXQSPWJEFBXJEFTFMFDUJPOPG[POFDBQBDJUJFT UPTVJUNPTUDPOUSPMBQQMJDBUJPOT5IF BOE[POFGSBNFT .122 Smart Series® Smart Series® Mainframes (15 AMP) WIDTH (W) Cooling Fan Smart Series® Mainframe (15 AMP Max.1NPEVMFT XJUIPS XJUIPVUDPNNVOJDBUJPOT  BSFBWBJMBCMFCZTQFDJBMPSEFS U.milacron. MOLD POWER CABLE (10.'1( .'1(  BOE.

ITEM NUMBER QTY.5$( 24 . S NUMBER (CV-STYLE) NUMBER (CV-STYLE) NUMBER NUMBER NUMBER NUMBER 5 .5$(  .'1($7 . CONNECTORS (INCL.5$( and .5$(  .5$5#( and .1$$( $(PS$(  5$$( $(PS$( and 5$$( $(PS$(  1*$( and 1*$(  .1$$( $(PS$(  5$$( $(PS$(  1*$(  .5$5#(  15$5#(  .'$1( .'1($7 .'1($7 .'1( 48 . O CONNECTORS POWER CONTROL MONITOR COMMUNICATIONS MONITOR (SELECT LENGTH DESIRED) (SELECT LENGTH DESIRED) CRIMP CONNECTORS) N E ITEM ITEM NUMBER ITEM ITEM NUMBER ITEM ITEM ITEM ITEM QTY.5$( 16 .'1($7 .'1($7 5$$( $(PS$( and 5$$( $(PS$(  .5$(  .'1($7 .5$5#(  15$5#( and 15$5#(   .5$5#(  44 ITEM NUMBER (C) COMBINATION POWER & TC  NOTES: $PNCJOBUJPOUFSNJOBMNPVOUJOHCPYFTBSFBWBJMBCMFXJUIDPOOFDUPSTQSFXJSFEUPUFSNJOBMTUSJQT4FFQBHFGPSEFUBJMT  4FFQBHFGPSEJNFOTJPOBMEFUBJMT'PSCFMPXGMVTINPVOUJOHPGDPOOFDUPST TFFNPMEQPDLFUMBZPVUTPOQBHFT 4FFQBHFGPSDVSSFOUWPMUBHFNPOJUPS U.5$( and .'$1($7  .'1( .'1( .5$5#( and .'$1( .5$5#( and .'1( 40 . C30=30 FT.5$5#(  15$5#(  48 1*$5#(  1*$5#( ITEM NUMBER  1*$5#(  QTY.'1( .'1($7 | .'1( 36 .'$1( .'$1($7 28 .'1($7 .5$5#(  15$5#( 8  1*$5#(  .'1($7 .5$(   1*$( and 1*$(   5$$( $(PS$( and 5$$( $(PS$(   .'$1($7   32 .1$$( $(PS$( and .5$5#(  15$5#( and 15$5#(  . QTY.'$1($7  .5$5#(   15$5#( and 15$5#( 1*$5#( 24  1*$5#( 28  1*$5#(   Z O N E S (A) FOR POWER INPUT CONNECTORS QTY.1$$( $(PS$( and .'$1($7  .'$1( .1$$( $(PS$(  5$$( $(PS$( and 5$$( $(PS$(  1*$( and 1*$(  .'$1( . C30=30 FT.123 Smart Series® Smart Series® Mainframes (15 AMP) SMART SERIES MAINFRAMES Optional Current Voltage Monitor is Factory Installed in CV-Style Frames CABLES AND MOLD CONNECTORS REQUIRED (Not included with Mainframes and Must be Ordered Separately) MOLD POWER CABLES THERMOCOUPLE CABLES MOLD POWER INPUT Z “MFP” TYPE FOR “MFP” TYPE WITH “MFCP” TYPE FOR “MFCP” TYPE WITH THERMOCOUPLE TEMP.'$1( .1$$( $(PS$( and . 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.milacron. ITEM NUMBER 5  1*$5#(  .1$$( $(PS$(  5$$( $(PS$(  1*$(  .1$$( $(PS$( and .'$1($7  .1$$( $(PS$(  5$$( $(PS$(  1*$(  .'1($7 .'1( .5$5#(  15$5#( 16  1*$5#(  .  32 36 40  1*$5#(    15$5#( and 15$5#(  . C10=10 FT.'$1( .'$1($7       NOTE:'PSEFUBJMTPODBCMFTBOEDPOOFDUPST TFFQBHFT Terminal Mounting Boxes ORDER ITEMS A and B or C ORDER ITEMS A and B or C Z O N E S (A) FOR POWER INPUT CONNECTORS (B) FOR THERMOCOUPLE CABLES CONNECTORS (C) COMBINATION POWER & TC QTY. AND CURRENT VOLTAGE TEMP.5$5#(  15$5#( and 15$5#(  .'$1( . QTY.1$$( $(PS$(  .'1($7 .1$$( $(PS$(  5$$( $(PS$(  1*$(  . .'1( .1$$( $(PS$( and .5$5#(  15$5#(  20   .'$1($7 .'$1( .S.5$(  .5$5#(  15$5#(  .'1($7 .'1( .5$( and . C20=20 FT.5$( and .5$5#(  15$5#( 12  1*$5#(  .'1( .1$$( $(PS$(  5$$( $(PS$(  1*$(  .'$1($7   44 . ITEM NUMBER QTY.1$$( $(PS$(  20  .5$(   1*$( and 1*$(   5$$( $(PS$( and 5$$( $(PS$(   .1$$( $(PS$(  . CONTROL AND CURRENT VOLTAGE C10=10 FT. QTY.5$5#( and .'$1( .'$1($7 .'1( .5$( .'$1( .'$1($7 .'$1( .5$5#( and .5$(  .5$(  .com „ www.'1( Smart Series® 8 12 .1$$( $(PS$(  5$$( $(PS$(  1*$(  .com Smart Series® Mainframes . ITEM NUMBER  1*$5#( (B) FOR THERMOCOUPLE CABLES CONNECTORS QTY.5$( and .'$1($7    1*$( and 1*$(  . C20=20 FT.5$( .1$$( $(PS$(  5$$( $(PS$(  1*$(  .

124 Smart Series® Smart Series® High Power Mainframes (30 AMP) 50 AMP 3-PHASE CIRCUIT BREAKER HIGH POWER MOLD POWER CABLE (10.')1( .1$)$( $(PS$(  5$$( $(PS$(  1*$)(  3  . CURRENT VOLTAGE MONITOR IS OPTIONAL 9" 5IFDPOGJHVSBUJPOTJMMVTUSBUFEBUMFGUQSPWJEF PS[POFTPG".1 NPEVMFT XJUIPSXJUIPVU DPNNVOJDBUJPOT BSF BWBJMBCMFCZTQFDJBMPSEFS U.1DPOUSPMGPS IJHIFSXBUUBHFIFBUFSBQQMJDBUJPOT5IF$VSSFOU7PMUBHFNPOJUPSPQUJPOXJMMCFGBDUPSZ JOTUBMMFEXIFOPSEFSFEBUUIFTBNFUJNFBT. ITEM NUMBER QTY.5$( 5  .')1($7 . O (SELECT LENGTH DESIRED) N E ITEM S QTY.'$)1($7 CABLES AND MOLD CONNECTORS REQUIRED (Not included with Mainframes and Must be Ordered Separately) NOTE: #MBOLQBOFMTDPWFS VOVTFE[POFTJOGSBNFT TIBEFEQBOFMTBCPWF 'PS DPNNVOJDBUJPOT . CRIMP CONNECTORS) THERMOCOUPLE CONNECTORS QTY. ITEM NUMBER .'$)1($7 5 . NUMBER MOLD POWER INPUT CONNECTORS (INCL. C20=20 FT.5$( 2  .'$)1  UZQFGSBNFT UIFTF [POFTNBZCFVTFEGPS DPNNVOJDBUJPONPEVMFT THERMOCOUPLE CABLES C10=10 FT.BJOGSBNF$POUSPMNPEVMFT DBCMFT NPME DPOOFDUPSTBOEPUIFSBDDFTTPSJFTBSFPSEFSFETFQBSBUFMZ Smart Series® | Smart Series® High Power Mainframes (20 3/16" WIDE) 70 AMP 3-PHASE CIRCUIT BREAKER SMART SERIES HIGH POWER MAINFRAMES Optional Current Voltage Monitor is Factory Installed in CV-Style Frames 9" (28 3/16" WIDE) DIMENSIONS ABOVE DO NOT INCLUDE CONNECTORS BMMGSBNFTBSFEFFQ Z O N E S “MFHP” TYPE FOR TEMP.5$( NOTE: 'PSEFUBJMTPODBCMFTBOEDPOOFDUPST TFFQBHFT Terminal Mounting Boxes NOTE: $PNCJOBUJPOGSBNFT UP BDDPNNPEBUF CPUIBOE". ITEM NUMBER QTY. CONTROL “MFHP” TYPE WITH CURRENT VOLTAGE MONITOR “MFCHP” TYPE FOR TEMP.')1( . C30=30 FT. 800-626-6653 „ ORDER ITEMS A and B or C Z O (A) N FOR POWER INPUT CONNECTORS E ITEM S QTY.1$)$( $(PS$(  5$$( $(PS$(  1*$)(  .S.com „ www. NUMBER (B) FOR THERMOCOUPLE CABLES CONNECTORS (C) COMBINATION POWER & TC QTY.5$5#(  15$)5#( 3  1*$)5#(  .'$)1($7 3 .')1( . 20 OR 30 FOOT) (USE 5-ZONE CABLE) 9" HIGH POWER MOLD POWER INPUT CONNECTOR THERMOCOUPLE CONNECTOR TERMINAL MOUNTING BOX (OPTIONAL) (14 3/16" WIDE) INSULATED CRIMP CONNECTORS (INCLUDED WITH MOLD POWER INPUT CONNECTOR) 50 AMP 3-PHASE CIRCUIT BREAKER MAINFRAME WITH CIRCUIT BREAKER DISCONNECT IS STANDARD.')1($7 .5$5#(  15$)5#( NOTE: 4FFQBHFGPSEJNFOTJPOBMEFUBJMT'PSCFMPXGMVTINPVOUJOHPGDPOOFDUPST TFF NPMEQPDLFUMBZPVUTPOQBHFT Canada 800-387-6600 „ dme@milacron.'$)1( . ITEM NUMBER 2  1*$)5#(  . ITEM NUMBER QTY.com .milacron.'$)1( .'$)1( . C20=20 FT.')1($7 . CONTROL AND COMMUNICATIONS “MFCHP” TYPE WITH CURRENT VOLTAGE MONITOR ITEM NUMBER ITEM NUMBER (CV-STYLE) ITEM NUMBER ITEM NUMBER (CV-STYLE) 2 . (SELECT LENGTH DESIRED) MOLD POWER CABLES Z C10=10 FT.1$)$( $(PS$(  5$$( $(PS$(  1*$)(  .5$5#(  15$)5#( 4  1*$)5#(  . C30=30 FT. 20 OR 30 FOOT) THERMOCOUPLE CABLE (10.

S. CIRCUIT BREAKER/DISCONNECT – "QQMJFTPSSFNPWFTQPXFSUPBMMNPEVMFT  JOUIFGSBNF 2.VMUJQPTJUJPOTXJUDIBVUPNBUJDBMMZTFMFDUT[POF DVSSFOUPSQIBTFMJOFWPMUBHFUPCFNPOJUPSFE'PSTZTUFNTXJUINPSFUIBO [POFT BEEJUJPOBMNFUFSBOETFMFDUPSTXJUDIQBOFMTBSFTVQQMJFE Specifications Voltmeter Range  UP7"$ GPSWPMUTZTUFNT UP7"$ GPSWPMUTZTUFNT Voltmeter Accuracy œPGSFBEJOH UP)[ Maximum Voltmeter Input 7"$ Input Voltage Ammeter Range Ammeter Accuracy 7"$ UP)[ UPUPUPANQFSFT œ!UP%VUZ$ZDMF )[ Maximum Ammeter Input "NQFSFT U.14GVODUJPOJTTFMFDUFE 5IFNFUFSXJMMUIFOEJTQMBZUIFBNPVOUPGDVSSFOUCFJOHEFMJWFSFECZUIFTFMFDUFE NPEVMF*OQVUWPMUBHFUPUIFTZTUFNDBOCFNFBTVSFECZSPUBUJOHUIFTFMFDUPS TXJUDIUPPOFPGUIFUISFFAMJOFWPMUBHFQPTJUJPOT5IJTXJMMTFUUIFNFUFSJOUIF AWPMUBHFGVODUJPOBOEEJTQMBZUIFWPMUBHFPGUIFTFMFDUFEQIBTF 3 4 5 Current Supply To Each Zone 5PNPOJUPSUIFDVSSFOUTVQQMZUPFBDI[POF TJNQMZTFUUIFSPUBSZTFMFDUPSTXJUDI UPUIFEFTJSFENPEVMF[POFOVNCFS5IFi". SELECTOR SWITCH – . AMPS/VOLTS METER – %JHJUBMNVMUJTDBMFNFUFSQSPWJEFTBDDVSBUFSFBEJOHT PG[POFDVSSFOU ". 800-626-6653 „ Canada 800-387-6600 „ Smart Series® 1 NOTE: 5IF%JHJUBM$VSSFOU7PMUBHF.Smart Series® 125 Smart Series® Digital Current/Voltage Monitor Streamlined Design For Improved Performance 5IFOFX$VSSFOU7PMUBHF.14 PSJOQVUWPMUBHF 70-54  4.14PS 70-54JTTFMFDUFE 5.&3JTJOUIF 0/QPTJUJPO 3. dme@milacron. POWER ON LIGHT (amber) – *MMVNJOBUFTXIFO$*3$6*5#3&".milacron.com .POJUPS JTBGBDUPSZJOTUBMMFEPQUJPOXIJDI SFQMBDFTUIFTUBOEBSEDJSDVJU CSFBLFSEJTDPOOFDU BOEJTTVQQMJFE XIFOi$7TUZMFwNBJOGSBNFT BSFPSEFSFE See pages 123 and 124 for appropriate mainframe item numbers.14wGVODUJPOJTUIFOBVUPNBUJDBMMZ TFMFDUFEBOEJTJOEJDBUFECZUIFMFUUFS"KVTUUPUIFSJHIUPGUIFOVNCFSTJOUIF EJTQMBZXJOEPX5IFNFUFSEJTQMBZTUIFDVSSFOUCFJOHEFMJWFSFEUPUIFIFBUFSMPBE JOBNQFSFT 2 Input Voltage From Each Phase | 4FUUIFSPUBSZTFMFDUPSUPUIFEFTJSFEQIBTFWPMUBHFQPTJUJPO5IJTBVUPNBUJDBMMZ TFMFDUTUIFAWPMUTGVODUJPOXIJDIJTJOEJDBUFEXIFOUIFMFUUFSA7BQQFBSTUPUIF SJHIUPGUIFOVNCFSTJOUIFEJTQMBZXJOEPX5IFNFUFSXJMMEJTQMBZUIFMJOFWPMUBHF PGUIFTFMFDUFEQIBTF Smart Series® Digital Current/Voltage Monitor 1. AMPS/VOLTS INDICATOR – "QQFBSTBVUPNBUJDBMMZXIFOFJUIFS".com „ www.POJUPSJTTJNQMFUPPQFSBUFBOEGFBUVSFTBMBSHF FBTZUPSFBEEJHJUBMEJTQMBZ&BTFPGPQFSBUJPOIBTCFFOFOIBODFECZTUSFBNMJOJOH UIFVOJUBOEFMJNJOBUJOHVOOFDFTTBSZTXJUDIFTBOEDPOUSPMT8IFOTFUUJOHUIF TFMFDUPSTXJUDIUPUIFEFTJSFE[POFOVNCFS UIFA".

BJOGSBNFNPVOUJOHIBSEXBSFJTJODMVEFE )FBWZEVUZGMPPSTUBOEBWBJMBCMFGPSMBSHFSTZTUFNT MCSBUJOH  ITEM NUMBER RATING .7" 5.'#1( 31.BJOGSBNFOPUJODMVEFE "EBQUFSQMBUFTGPSOBSSPXFSGSBNFTBWBJMBCMFCZTQFDJBMPSEFS $PNFTXJUIQMBUFTGPSNPVOUJOH[POFPO[POFiYw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com ."( .  .7" Also Available: 5SBOTGPSNFSPOMZ 5SBOTGPSNFSBOEDBCMFTPOMZ 5SBOTGPSNFSTXJUIPUIFSWPMUBHF  PSDVSSFOUDBQBDJUJFT *TPMBUJPO5SBOTGPSNFST $POUBDU%.7" 5.&GPSEFUBJMTBOEQSJDFT . 800-626-6653 „ Canada 800-387-6600 „ NOTE: *OJUJBMTVQQMZJTQSPWJEFEXJUINPMEQPXFS JOQVUDPOOFDUPST dme@milacron.  U."( .'4()% -#4 )%TUBOEOPUTIPXO 'MPPSTUBOEDPNFTXJUIQMBUFTGPS[POFGSBNFNPVOUJOH PO[POFiYwQBUUFSO 25 3/4" 28 1/4 Step-Down Transformer Kits (from 480 VAC to 240 VAC) Smart Series® Accessories 5SBOTGPSNFS.126 Smart Series® Smart Series® Accessories Universal Floor Stand 3 SECTIONS 1 SECTIONS 2 SECTIONS 4 SECTIONS 46" 'MPPSTUBOE XJEUIBEKVTUT GPSBOE [POF NBJOGSBNFT 5IF6OJWFSTBM'MPPS4UBOEXJMMBDDPNNPEBUFBMMPSBNQ .milacron.'4()%GPSUIJTUSBOTGPSNFSTJ[FPSMBSHFBOEUSBOTGPSNFSTNPVOUFEGMBU NOTE: 1PXFSDBQBDJUZOFFEFEEFQFOETPOUPUBMMPBEPGTZTUFN JFOVNCFSPG[POFTBOEIFBUFSMPBEQFS[POF  | Smart Series® ITEM NUMBER Mainframe Blank Panels 6TFEUPDPWFSVOVTFE [POFTJONBJOGSBNFT 1VTIQVMMGBTUFOFST JODMVEFEJOQBOFM MFBP10G DPWFST POFAMP[POF MFBP30G DPWFST POFAMP[POF PS UXPAMP[POFT  Module Replacement Fuses Insulated Crimp Connectors (sold in packages of 5) 'PSDPOOFDUJPOPGNPMEQPXFSJOQVUDPOOFDUPSMFBET UPIFBUFSMFBET „'„$NBYJNVNUFNQFSBUVSF ITEM NUMBER AMPS "#$  "#$  ITEM NUMBER AMPS RATING "#$  )8$$ #BHPG  3&% 9  )8$$ #BHPG  #-6& )8$$ #BHPG  :&--08 ITEM NUMBER 9  .com „ www."( .

800-626-6653 „ Canada 800-387-6600 „ dme@milacron.S.com .Smart Series® 127 Smart Series® Mainframe Connector Wiring Standard Mainframe Connector Wiring SIDE OF MAINFRAME Smart Series® | Smart Series® Mainframe Connector Wiring High Power Mainframe Connector Wiring SIDE OF MAINFRAME U.com „ www.milacron.

800-626-6653 „ Canada 800-387-6600 „ dme@milacron.com . CHECK CONNECTIONS OF BLACK Wiring Diagram with Smart Series® Mold Connectors NOTES: "MMHSPVOETNVTUCFDPOOFDUFEUPNPMEUPFOTVSFPQFSBUPSTBGFUZ  "MMDSJNQDPOOFDUJPOTDBOCFFMJNJOBUFECZVTJOHUFSNJOBMNPVOUJOHCPYXJUIUFSNJOBMTUSJQ4FFQBHF Smart Series® BLK BLK BLACK (+) WHITE (+) BLK 128 Smart Series® Wiring Diagram for DME Hot Runner Molding System with Smart Series® Mold Connectors „ www.S.U.milacron.com | BETWEEN BLK & WHITE LEADS.

CHECK CONNECTIONS OF BLACK AND WHITE LEADS TO ENSURE Wiring Diagram with High Power Smart Series® Mold Connectors Canada 800-387-6600 | „ Smart Series® U.milacron.„ dme@milacron. 800-626-6653 WHITE (+) BLACK (+) Smart Series® 129 Wiring Diagram for DME Hot Runner Molding System with High Power Smart Series® Mold Connectors .com „ www.S.com BLACK WHITE NOTES: "MMHSPVOETNVTUCFDPOOFDUFEUPNPMEUPFOTVSFPQFSBUPSTBGFUZ  "MMDSJNQDPOOFDUJPOTNBZCFFMJNJOBUFE4JNQMZSFNPWFMFBETGPSN1*$DPOOFDUPSTBOEXJSFEJSFDUMZ USE OHM METER TO MEASURE BETWEENF BLACK AND WHITE LEADS .

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136 Smart Series® Terminal Mounting Boxes † PTC8TBG † † PTC0012 † Overall dimensions shown include allowances for hardware (assembly screws) but not connectors (example: For Item Number PTC0012 the “X” dimension is 4. 30 AMP mainframe MFHP1G Terminal Mounting Boxes Smart Series® | Terminal Mounting Boxes PTC5TBG PIC512TBG PTC210 5FSNJOBM.PVOUJOH#PYFTQSPWJEF UIFFBTJFTUBOENPTUFDPOPNJDBM NFUIPEPGNPVOUJOHQPXFSBOE UIFSNPDPVQMFDPOOFDUPSTPOUIF NPME$POTUSVDUFEPGQMBUFEIFBWZ HBVHFTUFFM FBDICPYJTQSFDVU BOEESJMMFEGPSRVJDLNPVOUJOHPG UIFDPOOFDUPSUPUIFCPY BOECPY UPUIFNPME$POOFDUPSNPVOUJOH IBSEXBSFJTTVQQMJFE$POOFDUPST BSFPSEFSFETFQBSBUFMZ U.S.com „ www.milacron.29 not including screw heads) * Used with 2-zone.com . 800-626-6653 „ NOTE: Overall dimensions shown include allowances for hardware (assembly screws) but not connectors Canada 800-387-6600 „ dme@milacron. 15 AMP mainframe MFFPR2G ** Used with 1-zone.

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1OPNJOBM TJOHMFQIBTF 7"$BWBJMBCMF BNQFSFT XBUUT!7"$ XBUUT!7"$  ". (SFBUFSUIBOE# (SFBUFSUIBOE# Output Specifications Voltage Power Capability:  Output Drive: Overload Protection:  Transient Protection: Power Line Isolation: ".BOLFZ *MMVNJOBUFTZFMMPX-&%BEKBDFOUUP"VUP.BOLFZ *MMVNJOBUFTHSFFO-&%BCPWFUIFQSPDFTTEJTQMBZ 'MBTIFTi4IJwJOQSPDFTTEJTQMBZ 'MBTIFTiP1JwJOQSPDFTTEJTQMBZ 'MBTIFTiCDJwJOQSPDFTTEJTQMBZ 'JWFTFQBSBUF-&%T œ¡'¡$3FE   œ¡'¡$:FMMPX   ¡(SFFO OFPOJOEJDBUPST AMPPOMZ Electrical Power Specifications Input Voltage: Frequency: DC Power Supplies: Module Power Usage: Dimensions:  7"$.1'BTUBDUJOHDJSDVJUCSFBLFS EWEUBOEUSBOTJFOUQVMTFTVQQSFTTJPOJODMVEFE 0QUJDBMMZBOEUSBOTGPSNFSJTPMBUFEGSPN"$MJOFT*TPMBUJPOWPMUBHFJTHSFBUFSUIBOWPMUT Controls and Indicators Auto/Manual Selection: Setpoint Adjustment: 100% Power Selection: Power On/Off: Setpoint Display: Process Display: 100% Power Indication: Auto Indication: Manual Indication: Smart Start Indication: Shorted T/C Indication: Opened T/C Indication: Reversed T/C Indication: Temperature Deviation Indicators:   Blown Fuse Indicators: 1VTICVUUPOTXJUDIXJUI-&%JOEJDBUPSTBEKBDFOUUPTXJUDI 1VTICVUUPOVQEPXOBSSPXLFZT 1VTICVUUPOTXJUDIXJUI-&%JOEJDBUPSBEKBDFOU AMPSPDLFSTXJUDI AMP PSAMPDJSDVJUCSFBLFS BNQ #PUIBSF6- $4" 7%&approved.BOVBMDPOUSPMPWFSSJEFTBVUPNPEF 5$CSFBLT SFWFSTFEPSTIPSUFOFEUIFSNPDPVQMFT  r0VUQVUJTJOIJCJUFEEVSJOHBMMGBVMUDPOEJUJPOT Auto and Manual Control Modes: Temperature Range: Control Accuracy: Temperature Stability: Calibration Accuracy: Power Response Time: Manual Control: Smart Start®: Maximum Smart Start Duration: Smart Start Override Temperature: 100% Power: Operational Mode Priority:   Smart Series® | Control Modules with Dual Digital Display Input Specifications Thermocouple Sensor: External T/C Residence: T/C Isolation: Cold Junction Compensation: T/C Break.FHPINT (SFBUFSUIBO¡'¡' ¡$¡$ . Reversed & Shorted Protection: Input Impedance: Input Amplifier Stability: Common Mode Rejection Ratio: Power Supply Rejection: 5ZQF+ HSPVOEFEPSVOHSPVOEFE -FTTUIBO¡' .140 Smart Series® Microprocessor-Based Temperature Control Modules with Dual Digital Display DSS1512/11 (15 AMP) & DSS3012 (30 AMP) Performance Specifications 5JNFQSPQPSUJPOJOH4FMFDUJWF$ZDMF® Ambient to 999°F (537°C) œ¡' ¡$ EFQFOEFOUPOUIFUPUBMUIFSNBMTZTUFN œPGGVMMTDBMFPWFSUIFBNCJFOUSBOHFPGUP¡' UP¡$ #FUUFSUIBOPGGVMMTDBMF TFDPOET "EKVTUBCMFGSPN NBJOUBJOTPVUQVUQPXFSUPXJUIJOPGTFUQPJOU -JOFBSWPMUBHFSBNQJOH NJOVUFT ¡' ¡$) "QQMJFTQPXFSUPUIFPVUQVU4PGUXBSFTFMFDUBCMFJOIJCJUPS4 -TFDPOET r4NBSU4UBSU®QSFDFEFTBVUPNPEF r5IFSNPDPVQMF 5$ CSFBL SFWFSTFEPSTIPSUFOFE5$PWFSSJEFT4NBSU4UBSUBOEBVUPNPEFT r. 5ISFF TFWFOTFHNFOUEJHJUEJTQMBZ 5ISFF TFWFOTFHNFOUEJHJUEJTQMBZ"MTPEJTQMBZTBMBSNDPEFTBOEGMBTIJOHiwGPS„QPXFSPQFSBUJPO 3FE-&%BEKBDFOUUPQPXFSLFZGMBTIFT1SPDFTTEJTQMBZGMBTIFTiw *MMVNJOBUFTHSFFO-&%BEKBDFOUUP"VUP.1BNQFSFT XBUUT!7"$ *OUFSOBMTPMJETUBUFUSJBD USJHHFSFECZ[FSP"$DSPTTJOHQVMTFT ". *TPMBUFECZDPOUSPMDJSDVJUQPXFSTVQQMZ "VUPNBUJD CFUUFSUIBO¡'' ¡$¡$  "VUPNBUJDBMMZJOIJCJUTQPXFSUPIFBUFSVOMFTT CVNQMFTTUSBOTGFSJTJOWPLFE .1'VTFTBSFQSPWJEFEPOCPUITJEFTPG"$MJOF ".

optional) AMPS WATTS 15 3600 30 7200 „ ITEM NUMBER DSS1511 dme@milacron.com . 800-626-6653 „ Smart Series Microprocessor-Based Temperature Control Modules (240 VAC.com „ AMPS WATTS 15 1800 www. standard) ITEM NUMBER DSS1512 DSS3012 Canada 800-387-6600 (120 VAC. )[ *OUFSOBMMZHFOFSBUFE SFHVMBUFEBOEDPNQFOTBUFE -FTTUIBOXBUUT FYDMVEJOHMPBE ".18Y)Y% YYDN NOTE: 4UBOEBSE 7"$ NPEVMFTBSF  DPNQBUJCMFXJUINBJOGSBNFTXJSFE  GPSFJUIFS7"$UISFFQIBTF  TUBOEBSE PS7"$TJOHMFQIBTF FOR °C OPERATION: 4XJUDIUP¡$POGSPOUQBOFM FUSE REQUIREMENTS (15 AMP ONLY):   "#$'VTFT #VTTNBOPOMZ  NOTE:   TQBSFGVTFTJODMVEFEXJUINPEVMF WARRANTY: 5XPZFBST FYDMVEJOHUSJBDBOEGVTFT U.18Y)Y% YYDN ".milacron.S.

this chapter of the manual shows how to alter controller default settings to your preferred values and afterward to save them.S.net „ www. 800-626-6653 „ Canada 800-387-6600 „ sales@dme.NPEVMFBMTPJODMVEFTB4NBSU4UBSU®NPEFUPTBGFMZCBLFPVUEBNBHJOHJOUFSOBM IFBUFSNPJTUVSFBUTZTUFNTUBSUVQBOEUPQSPMPOHIFBUFSMJGF'BTUPSTMPXMPBENPEFT NBZBMTPCFTFMFDUFEUPQSPUFDUTNBMMFSIFBUFSTPSDPNQFOTBUFGPSiTMPXwMPBETTVDIBT FYUFSOBMMZIFBUFENBOJGPMET"OBDDVSBUF EVSBCMFBOEGVMMGFBUVSFENPEVMF UIF54.JT GVMMZDPNQBUJCMFXJUIBMM4NBSU4FSJFTPS(4FSJFT®".1NBJOGSBNFT | TSM15 SmartSeries® Controller with Default Settings (Factory Settings) Zone temperature Standby level Boost level Over temperature range Under temperature range Ramp Auto-Manual Extended alarms for Manual.6TFS.net Control Modules with Color Touch Screen Display -FBL%FUFDUJPODBQBCJMJUJFT SFGFSFODF54.PEF 1FSDFOUBHF1PXFSBOE$VSSFOU3FBEJOH$MPTFEMPPQ  GV[[ZMPHJD1*%DPOUSPM BOEBVUPUVOJOHPG1*%QBSBNFUFSTQSPWJEFQSFDJTFDPOUSPMFWFO VOEFSUIFNPTUBEWFSTFQSPDFTTJOHDPOEJUJPOT *OUIFFWFOUPGBUIFSNPDPVQMFGBJMVSF UIF54.4NBSU4FSJFT. Standby and Boost 260ºC or 500ºF 100ºC or 180ºF 75ºC or 135ºF 10ºC or 18ºF On On Off When reconfiguring your controller for a new tool or environment.CPPTUMFWFMPQUJPOMJNJUTCPPTUJOHPGUIFUFNQFSBUVSFCZ¡$PS¡'UPMJNJUUIF EFHSBEBUJPOPGNBUFSJBM Smart Series® 5IF54. 4IPVMEBOZUIJOHTFFNXSPOHXJUIZPVSOFXTFUUJOHTUIFOJUJTQPTTJCMFUPSFTUPSFUIFEFGBVMUTFUUJOHT BUBOZUJNF 1 Actual temperature (and scale) 2 Current mode shows set-point Front Panel Controls and Indicators 3 Percentage power applied 4 Current reading U.DBOBVUPNBUJDBMMZJOWPLFCVNQMFTT USBOTGFSUPBQFSDFOUQPXFSNPEFCBTFEPOUIFMBTUWBMJEQFSDFOUBHFMFBSOFECFGPSFUIF UIFSNPDPVQMFGBJMVSF*GEFTJSFE NBOVBMCVNQMFTTUSBOTGFSNBZCFTFMFDUFE JOXIJDIDBTF BUIFSNPDPVQMFGBVMUXJMMUVSOPGGQPXFSUPUIFIFBUFSVOUJMUIFNBOVBMQFSDFOUQPXFSNPEF JTBDUJWBUFECZUIFPQFSBUPS 5IF54.Smart Series® 141 RoHS/WEEE Compliant: Microprocessor-Based Temperature Control Modules with Color Touch Screen Display TSM-15-12 5IF54.BOVBM .dme.PEVMFIBTBDPMPSUPVDITDSFFOEJHJUBMEJTQMBZQSPWJEJOHSFBEPVUT GPS "DUVBM5FNQFSBUVSF $VSSFOU.

S.FBOXIJMF BMMDJSDVJUTPOUIFIFBMUIZQIBTFT XJMMDPOUJOVFUPXPSLOPSNBMMZ 5IFSFJTBQIBTFEFUFDUJPODJSDVJUPOFBDI5.BLFBOPUFPGUIFBCPWFBDUJPOTPUIBUXIFOUIF DPOUSPMMFSJTGSFFZPVDBODIFDLUPTFFXIFUIFSUIFJOQVU GVTFPOUIFDPOUSPMDBSEIBTSVQUVSFE*GUIFGVTFJTHPPE UIFOZPVNBZOFFEUPDIFDLUIFXJSJOHGPSGBVMUTPSFWFO SFQMBDFUIFUIFSNPDPVQMF T/C U.net „ www.net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„ Canada 800-387-6600 „ sales@dme. Smart Series® | Control Modules with Color Touch Screen Display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å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åSJOHUIFUSJBD *GUIFQIBTFEFUFDUJPOGBJMTPOPOFPSUXPQIBTFTUIFOUIFSFJT OPQVMTFUPVTFUPNFBTVSFQIBTFBOHMFBOEUIF-*/&FSSPSNFT TBHFJTHFOFSBUFE.dme.Smart Series® 142 RoHS/WEEE Compliant: Microprocessor-Based Temperature Control Modules with Color Touch Screen Display Individual Card Diagnostics 5IFDPOUSPMTZTUFNIBTTFWFSBMGFBUVSFTXIJDIQSPWJEFBEJBHOPTJTPGGBVMUTJOUIFDPOUSPMTZTUFN UIFUPPMIFBUFSTBOEUIFSNP DPVQMFTFOTPST *GB[POFUFNQFSBUVSFJTTFFOUPEFWJBUFGSPNUIFBDUVBMTFUUJOHCFZPOEUIFBMBSNMJNJUTUIFOUIFEJTQMBZXJMMDIBOHFUP8IJUF UFYUJO3FECPYBOEHFOFSBUFBSFNPUFBMBSN The following is a list of alarm conditions that may be detected and which will also activate the output contacts.

milacron. Audio Alarm On/Off Switch: 5VSOTUIFBVEJPBMBSN  POPSPGG 5. t$POUSPMNPEVMFTDBOBMMCFDPNNBOEFEUPSFTQPOEGSPN/03.BUJOHDPOOFDUPSJTTVQQMJFE 6.com Temperature Alarm/System Control Modules 7 | t3PUBSZTXJUDI  QSPWJEFTSFNPUFDPOUSPMPG%44 %44 $44   44. BOE44.BOE44.Smart Series® 143 Temperature Alarm/System Control Modules TAS0512/11 Temperature Alarm Function 1 2 5 t1SPWJEFTBMBSNGPSPWFSPSVOEFSUFNQFSBUVSF PSEJBHOPTUJDFSSPS t1SPWJEFTWJTVBMBOEBVEJCMFJOEJDBUJPOTPGBOBMBSN t5IFBVEJCMFBMBSN  DBOCFUVSOFEPOPSPGGXJUITXJUDI   t3FMBZDPOUBDUT  BSFQSPWJEFEUPBMMPXIPPLVQPGSFNPUFFRVJQNFOUTVDIBTBMJHIU   BDPOWFZPSPSBNBDIJOFGVODUJPO t3FMBZDPOUBDUTBSFVOBGGFDUFECZUIFQPTJUJPOTXJUDI  t"OJOGJOJUFOVNCFSPG[POFTPGDPOUSPMDBOCFNPOJUPSFEBTMPOHBTUIFZBSFDPOUBJOFEXJUIJO  UIFTBNFDPNNVOJDBUJPOTTUZMFNBJOGSBNFBTUIF5"4NPEVMF 3 System Control Functions 4 6QUP[POFTDBOCFDPOUSPMMFESFNPUFMZBUPOFUJNF5IFTF[POFTNVTUCFDPOUBJOFEXJUIJO UIFTBNFDPNNVOJDBUJPOTTUZMFNBJOGSBNFBTUIF5"4NPEVMF 6 BOOST / OFF t5IF44.DBOCFJOEJWJEVBMMZQSPHSBNNFEUPSFTQPOEUP0''  *%-&BOE#0045DPNNBOET t5IFVTFSDBORVJDLMZESJWFBMMOP[[MF[POFTJOUP#0045UPPQFOGSP[FOHBUFT Front Panel Controls and Indicators 1."-SFTUPSFTBMMNPEVMFTUPUIFJSFTUBCMJTIFETFUQPJOUT t5IFVTFSDBOTFMFDU*%-&GPSUFNQPSBSZMPXFSJOHPGBMM[POFTUPQSFWFOUNBUFSJBMEFHSBEBUJPO t5IJTGFBUVSFDBOCFVTFEUPLFFQIFBUFSTXBSNFOPVHIUPQSFWFOUBCTPSQUJPOPGNPJTUVSF Smart Series® NORMAL / IDLE .BOE44. System Control Switch: "DUJWBUFTUIF0'' *%-&BOE#0045NPEFJOBMM  DPNQBUJCMFNPEVMFT 7.BEKVTUUPBTFUUJOHPG„$ ¡'  t."-UP*%-& 4UBOECZ)FBU t*O*%-& UIFNPEVMFTXJMMBEKVTUUPBTFUUJOHPG„$ ¡'   &YDFQUJPOT44. Power On/Off Switch: CPOUSPMT"$QPXFSUPUIFNPEVMF U. Audible Alarm: &NJUTBMPVEBVEJCMFBMBSNXIFOUIFBMBSNTXJUDI  JTQMBDFEJOUIF  iwQPTJUJPO 0/ BOEBOBMBSNDPOEJUJPOJTTFOUCZBDPNQBUJCMFDPOUSPMNPEVMF 3. Power On Indicator: -&%JMMVNJOBUFTXIFOQPXFSJTBQQMJFEUPUIFNPEVMF 2.DBOCFQMBDFEJOUP#0045BOE0'' t#0045XJMMSBJTFUIFTFUQPJOUPGUIFNPEVMFCZ  PS t0''TIVUTPGGQPXFSUPUIFIFBUFSCVUBMMPXTUIFVTFSUPNPOJUPSDPPMEPXOPGUIF  IPUSVOOFSTZTUFN t&BDI44.PWJOHUIFSPUBSZTXJUDICBDLUP/03. Alarm Indicator: -&%JMMVNJOBUFTXIFOBOBMBSNDPOEJUJPOJTTFOUCZBDPNQBUJCMFNPEVMF 4. Alarm Relay Connector 1SPWJEFTSFMBZDPOUBDUTGPSVTFXJUISFNPUFFRVJQNFOU  .BOE44. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.com „ www.S.

"-TFUQPJOUQMVT  PSGPSFYBNQMF  iGTFUQPJOU„'BOE#0045JT UIFO#0045UFNQFSBUVSF„' NORMAL NORMAL Remote Control Functions i/03."-wPQFSBUJPOJTBTUIPVHI UIF5"4NPEVMFJTOPUQSFTFOU IDLE i*%-&w 4UBOECZIFBU SFEVDFTIFBUUP„'PS„' IDLE 93˚C (200˚F) or 100˚C (212˚F) i0''wDVUTQPXFSUPUIFIFBUFS 5IFVTFSDBONPOJUPSDPPMEPXO OFF AMBIENT | Smart Series® OFF CSS1502/01 CSS3002 SSM15G SSM15G1 SSM30G SSM1502/01/12/11 SSM3002/12 DSS1502/01/12/11 DSS3002/12 TSM1512 Temperature Alarm/System Control Modules FUNCTIONS ALARM IDLE BOOST TIME Upgrade Kits For Converting to Communications Mainframes ITEM NUMBER MAIN FRAME ITEM NUMBER MAIN FRAME CIK4 4-ZONE CIK28 28-ZONE CIK5 5-ZONE CIK32 32-ZONE CIK7 7-ZONE CIK36 36-ZONE CIK8 8-ZONE CIK40 40-ZONE CIK11 11-ZONE CIK44 44-ZONE CIK12 12-ZONE CIK48 48-ZONE CIK16 16-ZONE CIK2HP 2-ZONE HIGH POWER CIK20 20-ZONE CIK3HP 3-ZONE HIGH POWER CIK24 24-ZONE CIK5HP 5-ZONE HIGH POWER U.com .S.milacron. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.com „ www.144 Smart Series® Temperature Alarm/System Control Modules NOTE: 4UBOEBSE 7"$ NPEVMFTBSFDPNQBUJCMFXJUINBJOGSBNFTXJSFEGPSFJUIFS7"$  UISFFQIBTF TUBOEBSE PS7"$TJOHMFQIBTF6TF5"4GPS7"$PQFSBUJPO ITEM NUMBER TAS0512 240 VAC FUSE REQUIREMENTS:  "#$GVTFT/05&  TQBSFGVTFTJODMVEFEXJUINPEVMF TAS0511 120 VAC WARRANTY: 5XPZFBST FYDMVEJOHGVTFT  VOLTS NOTE: 5"4NPEVMFJTOPUDPNQBUJCMFXJUIPMEFS$44((PS%44((NPEVMFT TAS Module Compatibility FUNCTIONS ALARM IDLE MODULE MODULE BOOST OFF BOOST BOOST 5IFi#0045wTFUUJOHJTUIF/03.

JUGPSBMM.1'$( 'SBNF&OE.JUGPSBMMPS".com „ www.PME&OE.JUGPSBMM.JUGPSBMM.#( 'SBNF&OE.PME&OE. 30 Amp) REFERENCE LETTER DESCRIPTION ITEM NUMBER A .5'"( 'SBNF&OE.PME&OE.$( 'SBNF&OE.$( ( 5IFSNPDPVQMF*OQVU.JUGPSPS.POF5IFSNPDPVQMF$BCMF  PS".11PXFS$BCMFT $.milacron.JUGPS.POF".BJOGSBNFT  PS".JUGPS.1.POF".1 $.'( F I U.1'#( .1 $.1 $.1.PME1PXFS*OQVU$POOFDUPS TFFQBHF ."( 1PXFS0VUQVU.POF".1'#( ) 1PXFS0VUQVUGPSBMMPS. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.1'$( .1 $.11PXFS$BCMFT $.11PXFS$BCMFT $.1'$( &EHF$BSE$POOFDUPS.JUGPSBMMPS.11PXFS$BCMFT $.POF".PME&OE.JUGPS.11PXFS$BCMFT $.POF".5.11PXFS$BCMFT $.11PXFS$BCMFT $.11PXFS$BCMFT $. 2-5 zone.PME&OE. 15 Amp.JUGPSBMMPS".BJOGSBNF1$#PBSET  PS".1 $.1 $.S.POF".com Replacement Parts for Smart Series® Temperature Control Systems NOTE: 'PSVQQFSJOTJEFDPNNVOJDBUJPOTDPOOFDUPST TFFQSFWJPVTQBHF .JUGPSBMM.POF5IFSNPDPVQMF$BCMF  PS".1'$( 1PXFS0VUQVU.JUGPSBMM5IFSNPDPVQMF$BCMFT  PS".Smart Series® 145 Replacement Parts and Service Items for DME Smart Series® Temperature Control Systems Smart Series® | Connectors / Connector Kits (5-48 zone.PME&OE.JUGPSBMM.PME5IFSNPDPVQMF0VUQVU$POOFDUPS TFFQBHF # .11PXFS$BCMFT $.1.5'( .5'( C D E .5'( .POF5IFSNPDPVQMF$BCMF  PS".JUGPSBMMPS".

CIRCUIT BREAKER FOR MODULES TRIAC . CIRCUIT BREAKER USED IN 16 THROUGH 48 ZONE & HIGH POWER MAINFRAMES SEE PREVIOUS PAGE 14 GAUGE MALE PIN FOR “B”& “F” POWER CONNECTORS (PACKAGE OF 30) SEE PREVIOUS PAGE 14 GAUGE FEMALE SOCKET FOR “D”& “H” POWER CONNECTORS (PACKAGE OF 30) SEE PREVIOUS PAGE 20 GAUGE MALE PIN FOR “G” THERMOCOUPLE CONNECTOR (PACKAGE OF 30) SEE PREVIOUS PAGE 20 GAUGE FEMALE PIN FOR “E” THERMOCOUPLE CONNECTOR (PACKAGE OF 30) CRIMP TOOL FOR ALL PIN-XXXX LISTED ABOVE EXTRACTION TOOL FOR ALL PIN-TYPE CONNECTOR PINS NEON INDICATORS USED ON 240 VAC MAINFRAME CIRCUIT BREAKER PANELS CARD GUIDES FOR ALL MAINFRAMES PINS FOR WHITE EDGE CARD CONNECTORS “I” (PACKAGE OF 20) SEE PREVIOUS PAGE PANEL MOUNT BASE & LATCH FOR 5-ZONE THERMOCOUPLE MOLD CONNECTION “A” SEE PREVIOUS PAGE PANEL MOUNT BASE & LATCH FOR 8-ZONE THERMOCOUPLE MOLD CONNECTION “A” SEE PREVIOUS PAGE PANEL MOUNT BASE & LATCH FOR 12-ZONE THERMOCOUPLE MOLD CONNECTION “A” SEE PREVIOUS PAGE MALE INSERT FOR 5 ZONE THERMOCOUPLE MOLD CONNECTION “A” SEE PREVIOUS PAGE MALE INSERT FOR 8-ZONE THERMOCOUPLE MOLD CONNECTION “A” SEE PREVIOUS PAGE MALE INSERT FOR 12-ZONE THERMOCOUPLE MOLD CONNECTION “A” SEE PREVIOUS PAGE FEMALE INSERT FOR 5-ZONE THERMOCOUPLE CABLE CONNECTOR “C” SEE PREVIOUS PAGE FEMALE INSERT FOR 8-ZONE THERMOCOUPLE CABLE CONNECTOR “C” SEE PREVIOUS PAGE FEMALE INSERT FOR 12-ZONE THERMOCOUPLE CABLE CONNECTOR “C” SEE PREVIOUS PAGE HOOD FOR 5 ZONE THERMOCOUPLE CABLE CONNECTOR “C” SEE PREVIOUS PAGE HOOD FOR 8 ZONE THERMOCOUPLE CABLE CONNECTOR “C” SEE PREVIOUS PAGE HOOD FOR 12 ZONE THERMOCOUPLE CABLE CONNECTOR “C” SEE PREVIOUS PAGE HOOD FOR 5.NOTE: REQUIRED FOR 15 AMP MODULES USED IN 10 AMP FRAMES 15 AMP 250 VAC FUSE 15 AMP 250 VAC FUSE . “E” & “H” (15 AMP CONNECTOR RATING IS EXCLUSIVE TO DME) SEE PREVIOUS PAGE *(Reference page 134-147 for Letter Designations) All Smart Series Modules ABC1 ABC3 ABC5 ABC10 ABC15 RPM0123 RPM0124 NYL0001 RPM0008 RPM0009 RPM0027 RPM0039 RPM0023 RPM0054 RPM0050 RPM0088 1 AMP 250 VAC FUSE 3 AMP 250 VAC FUSE .TYPE Q6040P 40 AMP 600 VOLT FOR USE ON ALL MODULES TRIAC .com „ www. Cable Components. “F” & “G” (15 AMP CONNECTOR RATING IS EXCLUSIVE TO DME) FEMALE INSERT FOR “D”. CIRCUIT BREAKER USED IN 5 THROUGH 12 ZONE MAINFRAMES 70 AMP 3 POLE. and Service Tools* CBD10M CBD20M CBD30M CBD50 CBD70 PIN0114 PIN0214 PIN0120 PIN0220 WHT1919 RPM0048 RPM0038 RPM0044 RPM0046 RPM0059 RPM0060 RPM0061 RPM0062 RPM0063 RPM0064 RPM0065 RPM0066 RPM0067 RPM0068 RPM0069 RPM0070 RPM0071 RPM0072 RPM0073 10 AMP 2 POLE.com .“E” & “F” SEE PREVIOUS PAGE MALE INSERT FOR “B”. CIRCUIT BREAKER USED IN MFP1G AND MFP1G1 20 AMP 2 POLE. SSH-1002 AND ALL CSS MODULES U. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.062 AMP TC FUSE FOR TSM MODULES ONLY “NYLATCH” MODULE RETENTION PLUNGER AND GROMMET (10/PKG) .milacron.NOTE: AT THE BOTTOM OF EACH MODULE POWER ROCKER SWITCH FOR ALL MODULES EXCEPT DSS AND CSS1524 TRANSFORMER TYPE DST416 FOR ALL MODULES EXCEPT DSS & TAS ALUMINUM HANDLE FOR 15 AMP MODULES 30 AMP 2 POLE.TYPE BTA40800B 40 AMP 800 VOLT FOR USE ON ALL MODULES EXCEPT CSS 2200 OHM FLAME PROOF FUSIBLE LINK RESISTOR USED IN THERMOCOUPLE CIRCUIT (10/PK) USED ON ALL MODULES A/D CONVERTER FOR SSM15G. 8 & 12 POWER & THERMOCOUPLE CABLE CONNECTIONS “D”. SSH1001. SSM15G1.NOTE: THESE LOWER POWER FUSES ARE RECOMMENDED FOR NOZZLES 10 AMP 250 VAC FUSE . CIRCUIT BREAKER USED IN MFR2G 30 AMP 2 POLE.146 Smart Series® Replacement Parts and Service Items for DME Smart Series® Temperature Control Systems Smart Series® | Replacement Parts for Smart Series® Temperature Control Systems Mainframe. SSM30G. CIRCUIT BREAKER USED IN MFFPR2G AND MFHP1G 50 AMP 3 POLE.NOTE: THESE LOWER POWER FUSES ARE RECOMMENDED FOR NOZZLES 5 AMP 250 VAC FUSE .ULTRAFAST .S.

milacron. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.com .Smart Series® 147 Replacement Parts and Service Items for DME Smart Series® Temperature Control Systems Smart Series® | Replacement Parts for Smart Series® Temperature Control Systems U.S.com „ www.

800-626-6653 „ Canada 800-387-6600 „ dme@milacron.POF  JTQPXFSFECZ1IBTF  XIJDIJTTVQQMJFECZ3-BOE5- NOTE: "UUIJTQPJOU UIFTFRVFODFSFQFBUTJUTFMG'PSFYBNQMF .POF  JTDPOOFDUFEUIFTBNFBT.POF  JTDPOOFDUFEUIFTBNFBT.POF  GPS FYBNQMF JTQPXFSFEGSPN1IBTF XIJDIJTTVQQMJFECZ3-BOE4-.POF  UP3-BOE4-BOE.POF   JTUIFODPOOFDUFEUPUIFTBNFQIBTFBT.148 Smart Series® Input Power Wiring Diagrams (Option A) The diagrams on pages 148 through 150 are printed on the back panels of the mainframes. 4-Wire Delta or “Y” Power Distribution System Smart Series® | Input Power Wiring Diagrams (Option A) NOTE: 'PSNPMEQPXFSBOEUIFSNPDPVQMFDPOOFDUPSXJSJOHJOGPSNBUJPO TFFQBHFT "TTIPXOBCPWF FBDINPEVMFJTQPXFSFEGSPNPOFPGUIFUISFFQIBTFT. For information on input wiring for 30 AMP mainframes. 4UBOEBSEJOQVUXJSJOHGPSNBJOGSBNFT VOMFTTTQFDJGJFEPUIFSXJTFBUUJNFPGPSEFS JT7"$  UISFFQIBTF XJSF )[ 015*0/" *GJUCFDPNFTOFDFTTBSZUPDIBOHFUPBOPUIFS DPOGJHVSBUJPO SFGFSUPUIFBQQSPQSJBUFEJBHSBNBOEJOGPSNBUJPOPOUIFGPMMPXJOHQBHFT 1BHF (OPTION A)7"$ QIBTF XJSF 1BHF (OPTION B) 7"$ QIBTF XJSF 1BHF(OPTION C) 7"$ QIBTF XJSF (OPTION D) 7"$ TJOHMFQIBTF XJSF7"$ QIBTF XJSF OPTION A (Standard) 208 – 240 VAC. contact DME. Three-Phase. For your convenience.POF  UP3-BOE5-.com „ www. they are depicted here along with additional information.milacron.POF  UP 4-BOE5-BOE.POF  JTDPOOFDUFE UIFTBNFBT.POF  JT QPXFSFECZ1IBTF XIJDIJTTVQQMJFECZ4-BOE5-.S.com .POF  BOE  FUD5IJTNFUIPEPGDPOOFDUJPO BTTVSFTUIFHSFBUFTUMJLFMJIPPEPGMJOFCBMBODF U.

POF  JTDPOOFDUFEUP1IBTF XIJDIJTTVQQMJFECZ5-BOE.Smart Series® 149 Input Power Wiring Diagrams (Option B) OPTION B 380 – 415 VAC.1/BOEUIFPUIFSTJEFDPOOFDUFEUPPOFPGUIFUISFFQIBTFMJOFT Example:     .1/ .1/ .POF  TUBSUTUIFTFRVFODFPWFSBHBJO*UJTDPOOFDUFEUP1IBTF3- BOE.S.1/ . 5-Wire “Y” Power Distribution System Smart Series® 1MFBTFOPUFUIBUUIF7PMU1PXFS%JTUSJCVUJPO4ZTUFNJTUIFTBNFBTUIFi:wDPOOFDUJPOTIPXOJO015*0/"FYDFQU GPSUIFWPMUBHFMFWFMTBOEUIFVTFPGUIF.com Input Power Wiring Diagrams (Option B) WARNING: *GFYQPSUPGUIJTTZTUFNJTJOUFOEFE NBLFTVSFUIBUXJSJOHJTSFDPOGJHVSFEGPSUIFDPVOUSZXIFSFJUJTUPCFVTFE | CAUTION NOTE:5IFWPMUBHFTGSPNMJOFUPMJOFJOUIJTTZTUFNBSFUPWPMUT4FWFSFEBNBHFUPNPEVMFBOE NBJOGSBNFDPVMESFTVMUJGUIJTUZQFPG"$JOQVUTZTUFNJTDPOOFDUFEUPBNBJOGSBNFXJSFEBT015*0/"5IJTUZQFPGQPXFS EJTUSJCVUJPOJTOPUGPVOEPSJTWFSZVODPNNPOJOUIF6OJUFE4UBUFTCVUJTUIFNPTUDPNNPOTZTUFNGPVOEJONBOZPUIFS DPVOUSJFTXPSMEXJEF .POF  JTDPOOFDUFEUP1IBTF XIJDIJTTVQQMJFECZ4-BOE.milacron. Three-Phase.1/ FUD U. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.POF  JTDPOOFDUFEUP1IBTF XIJDIJTTVQQMJFECZ3-BOE.1/UPEFWFMPQUIFWPMUGSPNUIFWPMUTZTUFN/PUJDFUIBUBMMNPEVMFT IBWFPOFMJOFDPOOFDUFEUP.com „ www.

1/JOUIJTTZTUFN"MM[POFTJOUIJTTZTUFNIBWFUPCF DPOOFDUFEUP.POF  JTDPOOFDUFEUP.com . 800-626-6653 „ Canada 800-387-6600 „ dme@milacron. Two-Phase.milacron. 3-Wire or 120 VAC.POF  TUBSUTUIFTFRVFODFPWFSBHBJO*UJTDPOOFDUFEUP.S.1/BSFOPUDPOOFDUFEUISPVHIUIFDJSDVJUCSFBLFS&BDI [POFJOUIJTTZTUFNXJMMCFDPOOFDUFEUP.POF  JTDPOOFDUFEUP.150 Smart Series® Input Power Wiring Diagrams (Options C and D) Example: . 4-Wire Smart Series® | Input Power Wiring Diagrams (Options C and D) OPTION C "CPWFEJBHSBNEFQJDUTUXPEJGGFSFOUXJSJOHDPOGJHVSBUJPOT0OFJTWPMU TJOHMFQIBTF XJSF/PUFUIBU MJOFT3-BOE4-BSFDPOOFDUFEUISPVHIUIFDJSDVJUCSFBLFSUPUIFBQQSPQSJBUFUFSNJOBMTUSJQT"MM[POFTXJMMCF DPOOFDUFECFUXFFO3-BOE4-.1/JTDPNNPOXJUIHSPVOEBOEJTOPUDPOOFDUFEUISPVHIUIFDJSDVJUCSFBLFS *OUIFWPMUDPOOFDUJPO [POFDPOOFDUJPOTTIPXOXJUIJOUIFEBTIFEMJOFBSFB UIFWPMUTJTEFWFMPQFECFUXFFO 3-BOE.1/BOE4-BOE.1/BOE4- FUD  .1/BOEFJUIFS3-PS4--JOFCBMBODFJTBDIJFWFECZBMUFSOBUJOHCFUXFFO3-and S/L2.com „ www. Single-Phase. Two-Phase.1/BOE3-.1/BOE3- TBNFBT[POF   240 VAC.1/BOEFJUIFS3-PS4--JOFCBMBODFJTBDIJFWFECZBMUFSOBUJOH CFUXFFO3-BOE4- U. OPTION D 208 – 240 VAC. 4-Wire 5IFWPMUTJOHMFQIBTFDPOOFDUJPOPOMZVTFTUXPQPXFSMJOFTQMVTHSPVOE CAUTION: 0OMZQPXFSDPOEVDUPSTTIPVMECFDPOOFDUFEUISPVHIUIFDJSDVJUCSFBLFS/FWFSNBLFHSPVOE DPOOFDUJPOTUISPVHIBDJSDVJUCSFBLFS/PUJDFUIBUUIFPVUQVUPGUIFDJSDVJUCSFBLFSJTDPOOFDUFEUPUFSNJOBMTUSJQT 3-BOE4-"MTPOPUJDFUIBUHSPVOEJTDPNNPOXJUI.1/"HBJO HSPVOEBOE.

com Mold-Masters to DME Smart Series Mold Power Zones Item Number .milacron.Smart Series® Alternate Connectors 151 Alternate Cable Configuration Mold-Masters to DME Smart Series Conversion Cables t Mold Power and Thermocouple combined in a single cable t Conversion for 12 zones t Cables available in standard lengths of 10’ and 20’ (custom lengths are available) Smart Series® Alternate Connectors Combination Mold Power and Thermocouple Conversion Cables allow ease of conversion between Mold-Masters and DME systems | Thermocouple Zones PITC1210YFE Cable Length Mainframe Connector Mold Connector DME “G” Series HBE48 (Mold Master MPlug.12) 5 (Frame End) HBE48 (Mold Master MPlug.S.com „ www. 800-626-6653 „ MTC12G Canada 800-387-6600 „ MPlug.12 dme@milacron.12) DME “G” Series 5 (Mold End) 10’ PITC1220YFE 20’ 12 Splits 12 PITC1210YME 10’ PITC1220YME 20’ Works with the following connectors: PIC12G U.

8-ZONE TERMINAL MOUNTING BOX 8-ZONES OF CONTROL 5-ZONE MOLD THERMOCOUPLE CONNECTOR 5-ZONE THERMOCOUPLE CABLE. 8-ZONE MOLD POWER INPUT CONNECTOR 8-ZONE MOLD POWER CABLE.L.L. 12-ZONE TERMINAL MOUNTING BOX 12-ZONES OF CONTROL 8-ZONE MOLD THERMOCOUPLE CONNECTOR 8-ZONE THERMOCOUPLE CABLE.milacron.A. 10' OR 20' O. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.L.A.L. 10' OR 20' O.A.L.com „ D F Husky is a trademark of Husky Injection Molding Systems B A MOLD POWER THERMOCOUPLE C E Smart Series® Alternate Connectors | PICO12 TCO12C10 OR 20G MTCO12 E F MPCO12C10 OR 20G C D PTCO12TB B MTCO8 TCO8C10 OR 20G E F PICO8 MPCO8C10 OR 20G D PTCO8TB MTCO5 F C TCO5C10 OR 20G B PICO5 E MPCO5C10 OR 20G C D PTCO5TB B 12-ZONE MOLD THERMOCOUPLE CONNECTOR 12-ZONE THERMOCOUPLE CABLE. 12-ZONE MOLD POWER INPUT CONNECTOR 12-ZONE MOLD POWER CABLE. 10' OR 20' O. 5-ZONE MOLD POWER INPUT CONNECTOR 5-ZONE MOLD POWER CABLE.A.A.S.L. 5-ZONE TERMINAL MOUNTING BOX 5-ZONES OF CONTROL Mold-Masters to DME Smart Series 152 Smart Series® Alternate Connectors Alternate Cable Configuration HUSKY COMPATIBLE CONTROL SYSTEM COMPONENTS www.A. 10' OR 20' O. 10' OR 20' O.U. 10' OR 20' O.com .

3&4*45"/$& BETWEEN HEATER POWER LEADS. 800-626-6653 MTC05 HEATER POWER LEADS Smart Series® Alternate Connectors 153 Alternate Cable Configuration TYPICAL MOLD CONNECTOR WIRING DIAGRAM (REVISION “A”) .S. (SEE CALCULATION BELOW) BEFORE POWER IS CONNECTED: MARKED ON HEATER HEATER WATTS ZONE 6 ZONE 1 7 ZONE 2 8 ZONE 3 9 ZONE 4 10 ZONE 5 ZONE 6 ZONE 7 ZONE 8 ZONE 9 ZONE 10 ZONE 11 ZONE 12 6 7 8 9 10 1 2 3 4 5 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 8 13 14 15 16 17 18 19 20 21 22 23 24 2 3 4 5 6 7 8 9 10 11 12 PICO8 EXAMPLE: (240 VOLTS) × (240 VOLTS) ÷ 820 WATTS # 70 OHMS NOTE: ALL GROUNDS MUST BE CONNECTED TO MOLD TO INSURE OPERATOR SAFETY..000 OHMS.&5&350 CHECK EACH HEATER POWER LEAD. RESISTANCE TO GROUND SHOULD BE GREATER THAN 20. MARKED ON HEATER HEATER VOLTS 1 2 3 4 5 6 7 8 9 10 11 12 REAR VIEW PICO5 1 2 Z O N E BEFORE POWER IS CONNECTED: TYPE “J” T/C ONLY THERMOCOUPLE LEADS WHITE (-) BLACK (+) 2 3 4 5 6 7 8 9 10 11 12 2 7 3 8 4 9 5 10 REAR VIEW ZONE BLK WHT BLK WHT BLK WHT ZONE 1 1 6 1 9 1 13 ZONE 2 2 7 2 10 2 14 ZONE 3 3 8 3 11 3 15 ZONE 4 4 9 4 12 4 16 ZONE 5 5 10 5 13 5 17 ZONE 6 6 14 6 18 ZONE 7 7 15 7 19 ZONE 8 8 16 8 20 ZONE 9 9 21 ZONE 10 10 22 ZONE 11 11 23 ZONE 12 12 24 1 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 13 14 15 16 17 18 19 20 21 22 23 24 MOLD THERMOCOUPLE CONNECTORS DISTRIBUTOR TUBE OR MANIFOLD HEATER (ZONE 1) MTCO12 MTCO8 MOLD POWER INPUT CONNECTORS Alternate Cable Configuration Canada 800-387-6600 | „ Smart Series® Alternate Connectors U.com 13 14 15 16 17 18 19 20 21 22 23 24 PICO12 × 1 2 3 4 5 6 7 8 1 2 3 4 5 MARKED ON HEATER HEATER VOLTS 9 10 11 12 13 14 15 16 ÷ PROBE OR NOZZLE HEATER # MEASURED RESISTANCE OHMS t 64&0).com „ www.milacron. t $)&$.„ dme@milacron.

99" 127mm 2.50" 38mm 6.10" 104mm 5 MTCO8 1.68" 170mm 4.44" 62mm 5.84" 225mm 2.91" 252mm 2.50" 38mm 8.50" 38mm 9. all other items are in stock B D C | Smart Series® Alternate Connectors 4 CALLOUT NUMBER 1 ITEM NUMBER TERMINAL BOX PTO5TB CALLOUT NUMBER 2 DIMENSIONS ITEM NUMBER MOLD CONNECTOR PICO5 A A 1.44" 62mm 10.25" C 108mm 2.milacron.50" 38mm 4.50" 38mm 8.10" 104mm 1 PTO8TB 2 MTCO8 1.84" 225mm 2.44" 62mm 12.79" 325mm 4.61" 142mm 4.44" 62mm 9.05" 154mm 2.10" 104mm 5 MTCO12 1.10" 104mm 1 PTO5TB 2 MTCO5 1.88" 124mm 4.50" 38mm 12.44" 62mm 6.17" 309mm 2.17" 309mm 2.25" 108mm 2.10" 104mm 5 MTCO5 1.50" 38mm 4. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.53" 267mm 4.10" 104mm 1 PTO12TB 2 MTCO12 1.47" 241mm 4.44" 62mm 10.10" 104mm 1 PTO12TB 2 PICO12 1.99" 127mm 2.50" 38mm 12.44" 62mm 12.79" 325mm 4.05" 154mm 2.44" 62mm 5.50" 38mm 6.25" (10mm) IN HEIGHT AND WIDTH FOR SCREW HEAD CLEARANCE U.50" 38mm 4.10" 104mm 3 PTCO8TB 4 PICO8 1.53" 267mm 4.44" D 62mm 4.50" 38mm 9.68" 170mm 4.61" 142mm 4.44" 62mm 6.91" 252mm 2.44" 62mm 9.10" 104mm NOTE: ALLOW AN ADDITIONAL 0.com .50" B 38mm 4.com „ www.47" 241mm 4.Smart Series® Alternate Connectors 154 Terminal Box Detail & Mold Connectors EUROPEAN CONFIGURATION 2 E 5 Terminal Box Detail & Mold Connectors 1 E B C D A 3 Callout Number 1 is special order with a short lead time.10" 104mm 1 PTO8TB 2 PICO8 1.44" 62mm 4.10" 104mm 3 PTCO5TB 4 PICO5 1.S.88" E 124mm 4.10" 104mm 3 PTCO12TB 4 PICO12 1.

BJOGSBNF6QSJHIU1PTU.Smart Series® 155 DME Mainframe Stand Accessory – Cable Storage Basket FSCB0001 CABLE BASKET *ODMVEFT  BOE  MPOH[JQUJFT t Compatible with DME Smart Series t Durable molded plastic construction t Keep all your cables and connectors safely off the floor Smart Series® | Mainframe Stand Accessory – Cable Storage Basket Note: Product color may differ from what is shown.&. Smart Series 12-zone stand Smart Series 8-zone stand INSTALLATION GUIDE Step 1 1PTJUJPO#BTLFUPOCPUUPNPGUIF%.BJOGSBNF'MPPS4UBOE %FDJEFJGZPVXJMMBUUBDIUIFCBTLFUUPUIFSJHIUPSMFGU.milacron.BJOGSBNF'MPPS4UBOEXJUI4VQQMJFE$BCMF5JFT Attach Longer Cable Tie to Side Post U.com .com „ www.S. Step 2 4FDVSF#BTLFUUP. 800-626-6653 Attach Shorter Cable Ties to Corners „ Canada 800-387-6600 „ dme@milacron.

Valve Gate C ontrols ENERGY EFFICIENT. RELIABLE AND COMPACT HYDRAULIC AND PNEUMATIC CONTROLS .

pressure and volumetric settings t Reconfigure pin position feedback inputs for 12 additional sequences t 500 or 1000 Watt 24VDC power supply . 1-6 SOLENOID VALVE BANK SVGP8 8 ZONE PNEUMATIC SVG12 HMI. 1-4 SOLENOID VALVE BANK SVGP6 6 ZONE PNEUMATIC SVG12 HMI. 1-2 SOLENOID VALVE BANK SVGPC4 4 ZONE COMPACT PNEUMATIC SVG12C HMI.S. critical when molding complex or large parts. 1-6 SOLENOID VALVE BANK SVGPC8 8 ZONE COMPACT PNEUMATIC SVG12C HMI.com DME Valve Gate Controller Products and Solutions or Optional 480V three phase ITEM NUMBER Valve Gate Controls t (2) digital and analog triggers for 2-shot applications . 1-2 SOLENOID VALVE BANK SVGP4 4 ZONE PNEUMATIC SVG12 HMI. 800-626-6653 „ Canada 800-387-6600 Pneumatic Power pack Stand „ dme@milacron.com „ www. 1-8 SOLENOID VALVE BANK SVGPC12 12 ZONE COMPACT PNEUMATIC SVG12C HMI. 1-4 SOLENOID VALVE BANK SVGPC6 6 ZONE COMPACT PNEUMATIC SVG12C HMI. All SVG controllers feature the NEW APS (Adaptive Process System) technology providing faster processing and response speed. 2-6 SOLENOID VALVE BANKS SVGPC2 2 ZONE COMPACT PNEUMATIC SVG12C HMI.Standard 220V single phase (185-245V range) SVGP | DESCRIPTION INCLUDES SVGP2 2 ZONE PNEUMATIC SVG12 HMI.157 Valve Gate Controls DME Pneumatic Sequential Valve Gate Controller The SVG controller provides the user with full control over valve gate flow sequence. with up to 4 steps per cycle CONFIGURATION t Pin position feedback for gate open /close confirmation t Automatic and manual mode for individual gate control t Absolute and incremental timer selections t Single or dual acting solenoid valves for gate activation. Optional Accessories ITEM NUMBER DESCRIPTION ITSPTROLLEY STAND PNEUPP PNEUMATIC POWER PACK 500 PSI U. 2-6 SOLENOID VALVE BANKS SVGPC If you do not see the number of controlled zones required in the table above please contact us.milacron. valve banks re-locatable t Calibrate analog signals for position. BENEFITS t The sequential valve gate technology is integrated in a precise hot runner control unit with all available features or stand alone unit t SVGP systems are air cooled & energy efficient t Designed to easily connect to any valve gate system t Precise filling control with performance graphs displaying time and position. 1-8 SOLENOID VALVE BANK SVGP12 12 ZONE PNEUMATIC SVG12 HMI.

com „ www.com . SVG. hydraulic power pack and solenoid valve bank all in one package Valve Gate Controls | DME Valve Gate Controller Products and Solutions t t t t t t t t PROGRAMMABLE TRIGGERS & ALARMS t t t t t t t Digital input – sequence start trigger Digital input triggers – programmable sequence triggers (2) Analog inputs 0-10 volts Analog input 4-20ma Remote enable signal – from IMM Fault relay output (dry contact) – to IMM Dry contact or 24VDC input triggering Controller includes 15ft (4.8m) cables U.Valve Gate textControls text 158 158 DME Pneumatic Sequential Valve Gate Controller page content KEY TECHNICAL FEATURES AT A GLANCE Digital outputs – fused at 2 amps Digital inputs .pin position back/forward Integrated 24 VDC power supply to drive valve gate solenoids 7” color touch screen on standalone controller Controls single or dual coil solenoid valves Real time valve status graph Configurable Easy View status page NEW SVG Power pack combines hot runner control.milacron.S. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.

1-6 SOLENOID VALVE BANK. STAND 3L-600 PSI Power pack SVG12 HMI. POWER PACK. STAND SVGH164 4 ZONE HYDRAULIC SVG12 HMI. BENEFITS t The sequential valve gate technology is integrated in a precise hot runner control unit with all available features or stand alone unit t SVGH6 systems . with up to 4 steps per cycle t (2) digital and analog triggers for 2-shot applications Valve Gate Controls | CONFIGURATION t Pin position feedback for gate open /close confirmation t Automatic and manual mode for individual gate control t Absolute and incremental timer selections t Single or dual acting solenoid valves for gate activation. STAND SVGH126 6 ZONE HYDRAULIC SVG12 HMI.1-8 SOLENOID VALVE BANK. STAND SVGH1616 16 ZONE HYDRAULIC SVG24 HMI. 2-6 SOLENOID VALVE BANKS. critical when molding complex or large parts. POWER PACK. POWER PACK. POWER PACK.milacron.air cooled & energy efficient SVGH1200 & 1600 systems . POWER PACK. POWER PACK. POWER PACK. POWER PACK.built-in water cooling circuit for the hydraulic power pack t Designed to easily connect to any valve gate system t Precise filling control with performance graphs displaying time and position. STAND SVGH124 4 ZONE HYDRAULIC SVG12 HMI. STAND 3L-1600 PSI SVG12 HMI. 1-2 SOLENOID VALVE BANK. pressure and volumetric settings t Configure up to 4 cards to control as many as 48 single acting valve gates t Reconfigure pin position feedback inputs for 12 additional sequences t 500 or 1000 Watt 24VDC power supply . POWER PACK. STAND SVGH612 12 ZONE HYDRAULIC SVG12 HMI. 1-4 SOLENOID VALVE BANK. POWER PACK.1-8 SOLENOID VALVE BANK. STAND SVGH1624 24 ZONE HYDRAULIC SVG24 HMI. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron. 1-2 SOLENOID VALVE BANK. STAND SVGH1224 24 ZONE HYDRAULIC SVG24 HMI. STAND SVGH128 8 ZONE HYDRAULIC POWER PACK PSI CONSISTS OF SVG12 HMI. STAND SVGH166 6 ZONE HYDRAULIC SVGH168 8 ZONE HYDRAULIC SVGH1612 12 ZONE HYDRAULIC SVG12 HMI.com DME Valve Gate Controller Products and Solutions 3L-1200 PSI / 3L-1600 PSI Power pack or Optional 480V three phase . STAND SVGH1212 12 ZONE HYDRAULIC SVG12 HMI. STAND 3L-600 PSI 3L-1200 PSI SVG12 HMI. U. POWER PACK.1-8 SOLENOID VALVE BANK. POWER PACK. POWER PACK. STAND SVG12 HMI. valve banks relocatable t Calibrate analog signals for position. 1-4 SOLENOID VALVE BANK.159 Valve Gate Controls DME Hydraulic Sequential Valve Gate Controller The SVG controller provides the user with full control over valve gate flow sequence. 3-8 SOLENOID VALVE BANKS. STAND SVGH162 2 ZONE HYDRAULIC SVG12 HMI. 2-6 SOLENOID VALVE BANKS. STAND If you do not see the number of controlled zones required in the table above please contact us. 3-8 SOLENOID VALVE BANKS. POWER PACK. POWER PACK. POWER PACK. POWER PACK. 1-2 SOLENOID VALVE BANK. 1-6 SOLENOID VALVE BANK. All SVG controllers feature the NEW APS (Adaptive Process System) technology providing faster processing and response speed. STAND SVGH1216 16 ZONE HYDRAULIC SVG24 HMI. STAND SVG12 HMI. POWER PACK. STAND SVGH122 2 ZONE HYDRAULIC SVG12 HMI. 2-8 SOLENOID VALVE BANKS.S.Standard 220V single phase (185-245V range) t Available as standalone controller or semi-integrated into the TSP or TSP Plus temperature controller ITEM NUMBER DESCRIPTION SVGH62 2 ZONE HYDRAULIC SVGH64 4 ZONE HYDRAULIC SVGH66 6 ZONE HYDRAULIC SVGH68 8 ZONE HYDRAULIC SVG12 HMI. 2-6 SOLENOID VALVE BANKS. 1-6 SOLENOID VALVE BANK. 1-4 SOLENOID VALVE BANK.com „ www. POWER PACK. 2-8 SOLENOID VALVE BANKS.

text Valve Gate textControls 160 160 pageValve content DME Sequential Gate Controller KEY TECHNICAL FEATURES AT A GLANCE Digital outputs – fused at 2 amps Digital inputs .S. SVG.com .com „ www.pin position back/forward Integrated 24 VDC power supply to drive valve gate solenoids 7” color touch screen on standalone controller Controls single or dual coil solenoid valves Real time valve status graph Configurable Easy View status page NEW SVG Power pack combines hot runner control.milacron. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.8m) cables U. hydraulic power pack and solenoid valve bank all in one package Valve Gate Controls | DME Valve Gate Controller Products and Solutions t t t t t t t t PROGRAMMABLE TRIGGERS & ALARMS t t t t t t t Digital input – sequence start trigger Digital input triggers – programmable sequence triggers (2) Analog inputs 0-10 volts Analog input 4-20ma Remote enable signal – from IMM Fault relay output (dry contact) – to IMM Dry contact or 24VDC input triggering Controller includes 15ft (4.

161 Valve Gate Controls VCAP Air Valve Assemblies and 4-Zone Timer VCAP multi-station air valve assemblies 5IF7$"1TFSJFTPGGFSTTUBUJPO  TUBUJPO  TUBUJPO   TUBUJPO  BOETUBUJPO  WBMWFBTTFNCMJFT5IFTJOHMFTPMFOPJE WBMWFTBSFTQSJOHSFUVSOFEBOEEFTJHOFEUPSVOGSPN7%$.

com VCAP Air Valve Assemblies and 4-Zone Timer Compact 4-zone pneumatic or hydraulic control unit . U.5IFBJS TVQQMZ NBYJNVNSBUFEQSFTTVSF14* DBOCFMVCSJDBUFEPSOPOMVCSJDBUFE oESZBJSJTQSFGFSSFECVUUIFWBMWFJTEFTJHOFEUPUPMFSBUFTPNFNPJTUVSF 2VJDLDPOOFDUTBSFQSPWJEFEPOBMMBJSPVUQVUTUPBDDFQUTUBOEBSEUVCJOH 5IFEFFOFSHJ[FEPVUQVUT VTFEGPSDMPTJOHWBMWFHBUFT GFBUVSFDIFDLWBMWFT UPFOTVSFUIBUVOVTFEWBMWFTEPOPUMFBLBJS DESCRIPTION 4-STATION AIR VALVE ASSEMBLY 6-STATION AIR VALVE ASSEMBLY 8-STATION AIR VALVE ASSEMBLY 10-STATION AIR VALVE ASSEMBLY 12-STATION AIR VALVE ASSEMBLY Valve Gate Controls ITEM NUMBER VCAP0400 VCAP0600 VCAP0800 VCAP1000 VCAP1200 Note: Each valve assembly includes a valve cable. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.milacron. far exceeding the industry standard of 1/10 of a second. 1/100 of a second. LENGTH OF PNEUMATIC TUBING Highly accurate DME solid state timers feature resolution to Note: Trigger signal cable included with controller.com „ www. | 5IF7$5#7BMWF(BUF$POUSPMMFSJTEFTJHOFEUPQSPWJEFUJNFSCBTFEDPOUSPM PGVQUPGPVSWPMU%$WBMWFTVTFEUPBDUVBUFQOFVNBUJDWBMWFHBUFDZMJOEFSTBT XFMMBTTPNFIZESBVMJDWBMWFT BOEGFBUVSFTBVTFSGSJFOEMZBVUPSFTFUGFBUVSF*UT DPNQBDUTJ[FNBLFTJUFYUSFNFMZQPSUBCMFBOESFRVJSFTNJOJNBMTQBDF"TJOHMF %#DBCMFDPOOFDUTUIFDPOUSPMMFSUPVQUPGPVSSFNPUFMZMPDBUFEWBMWFT  NJOJNJ[JOHXJSJOHBOEBJSDPOOFDUJPOT ITEM NUMBER VCTB4000 VCPT0100 DESCRIPTION 4-ZONE PNEUMATIC HYDRAULIC CONTROLLER 100-FT.S.

800-626-6653 „ Canada 800-387-6600 „ dme@milacron.milacron. including single-zone valve gate systems. and air sweeps.&NBJOGSBNFDBCMFT „ :FMMPXMJHIUJOEJDBUFTUSJHHFSTJHOBMCFJOHBQQMJFE PSUJNFSJOPQFSBUJPO „ 5IFSNPDPVQMFDBCMFTFSWFTBTUSJHHFSTJHOBMQPXFS DBCMFTFSWFTBT7%$QPXFSTVQQMZUPBOZ7%$ TPMFOPJEWBMWF „ 5SJHHFSTJHOBMIBTUXPBWBJMBCMFTPVSDFToESZTFUPG DPOUBDUTPS7%$JOQVU DME Single Zone Timer „ | DME Single Zone Timers (TCM03024D) Valve Gate Controls are highly accurate.&4NBSU4FSJFT.com „ www. far exceeding the industry standard of 1/10 of a second.com .Valve Gate Controls 162 DME Single Zone Timer DME Single Zone Timer: TCM03024D Versatile for virtually any type of operation that requires a timer. 6OJUQMVHTEJSFDUMZJOUP%.S. Shown next to a SSM1512 Temperature Controller in a Standard 2-Zone Smart Series Mainframe. core pulls. solid state timers that feature resolution to 1/100 of second. U.BJOGSBNFT 5SJHHFSJOQVUTJHOBMDBOCFHBOHFEUPPQFSBUFNPSFUIBO POFUJNFSXIFONVMUJQMFVOJUTBSFVTFE 7%$JOQVUPOMZ „ „ 5FTUCVUUPO HSFFOMJHIUJOEJDBUFTQPXFSPVU „ *OQVUTJHOBMBOEPVUQVUQPXFSDBOCFVTFEGSPNUJNFS GSPOUQBOFMDPOOFDUPSTPS%.

1)"4&8"554505"-8"554 U.27 AMPS 70 AMP 9.C CANNOT EXCEED THIS VALUE MAXIMUM PHASE AMPS EACH PHASE A.milacron.771 WATTS 11.6.55 AMPS 30 AMP 4.386 WATTS 5. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.BJO$JSDVJU#SFBLFS&WFOUIPVHIFBDITMPUNBZCFSBUFEBUBNQT BMMTMPUT$"//05 OFDFTTBSJMZEFMJWFSGVMMQPXFSGSPNBMM[POFTTJNVMUBOFPVTMZ Record Product Breaker Size Phase Wattage Not To Exceed Record Product Breaker Size Phase Wattage Not To Exceed Record Product Breaker Size Phase Wattage Not To Exceed Breaker Wattage Size Table – For Delta 240 VAC 3-Phase Power BREAKER RATING AMPS MAXIMUM PHASE WATTS EACH PHASE A.PME"QQMJDBUJPOXJMMOPUFYDFFEUIFQPXFSMJNJUBUJPOTPGUIF %.com „ www.com Technical Support PHASE C POWER ZONE # WATTAGE 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60 TOTAL PHASE C WATTS | PHASE B POWER ZONE # WATTAGE 2 5 8 11 14 17 20 23 26 29 32 35 38 41 44 47 50 53 56 59 TOTAL PHASE B WATTS Control Systems PHASE A POWER ZONE # WATTAGE 1 4 7 10 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58 TOTAL PHASE A WATTS .77 AMPS 20 AMP 2.157 WATTS 17.S.C CANNOT EXCEED THIS VALUE 10 AMP 1.32 AMPS 40 AMP 5.729 WATTS 36.542 WATTS 23.B.09 AMPS 50 AMP 6.B.&)PU3VOOFS$POUSPM4ZTUFN.928 WATTS 28.699 WATTS 40.856 WATTS 57.41 AMPS 100 AMP 13.14 .Control Systems 163 Technical Support Customer Power Requirement Worksheet – Option A Delta 3-Phase Power 240 VAC *UJTUIFDVTUPNFSTSFTQPOTJCJMJUZUPNBLFTVSFIJT)PU3VOOFS."9*.74 AMPS 'PS1IBTF%FMUB1PXFS505"-8"5544RVBSF3PPU  Y7PMUT"$Y".87 AMPS 63 AMP 8.

* "UUFOUJPO3FQBJST All other temperature controls needing repairs send to: %.milacron. Customers: TSP.com . Control Control Systems Systems | Technical | blankSupport %  .&$PNQBOZ 4UFQIFOTPO)JHIXBZ . TSP-SVG Systems and TSM modules needing repair or calibration: Please call 800-626-6653 for a Repair SR#. TSP Plus.&64"BUPS%.Control Systems 164 Technical Support TECHNICAL SUPPORT: RETURNING ITEMS TO DME Return for Repair U.&$PNQBOZ /PSUIXFTU%S .&$BOBEBBUUPMMGSFF U. 800-626-6653 „ Canada 800-387-6600 „ dme@milacron.S.&3FQBJST 4UBUF3PVUF4PVUI "VTUJOCVSH 0) Canadian Customers: %.BEJTPO)FJHIUT .JTTJTTBVHB 0/5-7+ "UUFOUJPO3FQBJST  $BMMJGZPVOFFEBEEJUJPOBMIFMQ 1MFBTFFODMPTFDPOUBDUJOGPSNBUJPOBOEBEFTDSJQUJPOPGXIBUQSPCMFNTZPVIBWFCFFOFYQFSJFODJOHXJUIUIFQSPEVDU 5IJTQSPDFEVSFJODMVEFTJUFNTTUJMMVOEFSXBSSBOUZ IPXFWFSGVTFTBOEUSJBDTBSFOPUDPWFSFE Return for Credit $BMM%. Please make sure the SR# is on the outside of the box to expedite the repair.S.com „ www.

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MI 48071 ☎ 800-626-6653 (toll-free) ☎ 248-398-6000 dme@milacron.com www. Querétaro.S.A.DME Company USA 29111 Stephenson Highway Madison Heights.com DME Mexico Circuito el Marques Norte.com DME Canada 6510 Northwest Drive Mississauga.com © 2016 Milacron All rights reserved. CP 76246 ☎ 52 442 713 5666 dme_mexico@milacron. 55 Parque Industrial El Marqués El Marqués. No. ONT Canada L4V 1J6 ☎ 800-387-6600 (toll-free) ☎ 905-677-6370 dme_canada@milacron. .milacron. Printed in the U.