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AC Controller

Controller
Service Manual
Manual

CG220209CG220209-b

Copyright Newbase Ind. Tec. Co., Ltdl

Directory
Controller wiring instructions --------------------------------------- 3
Controller appearance------------------------------------------------- 4
Controller size description ------------------------------------------ 4
Controller technology parameter description ---------------- 5
Switch button instruction ---------------------------------------------6
Display description -----------------------------------------------------7
Boot process description ---------------------------------------------8
Cooling Function ------------------------------------------------------- 8
Heating Function ------------------------------------------------------- 8
Forced cooling Function --------------------------------------------- 8
The button second function description ----------------------- 8
Shutdown process Description------------------------------------- 9
Fault display and processing ------------------------------------- 10
Fault Code description ---------------------------------------------- 10

Controller Wiring Instructions


Display Truck

Relay
1A

Clutch
Water
Valve+

Relay
1A

Evaporat
eLow
Water
Valve-

Power

Relay
1A

Relay
1A

Evapora
te-Mediu

Evaporat
e-High

Low

Input

Water Valve
Switch

CO
M

Gr
ou
nd
Def
rost

Battery
Input

Light

Defrost

Roo
m
Temp
temp.

temp.

sensor

24V
Pre
ssur
e
pressure

sensor
switch

1, Positive power

9, Compressor clutch

2, Background light

10, Pressure signal

3, Power

11, Room temperature

4, Sensor common terminal

12, Defrost

5, NC

13, NC

6, Evaporation- high

14, NC15, NC6, NC

7, Evaporation-middle

17, Water valve- negative

8, Evaporation-low

18, Water valve- positive

Controller Appearance Button Description


Temperature
set button

Heating

Setting temperature

Room Temp.

ON/OFF Cooling Heating Button

Controller Size Description

wind

Cooling Button Wind button

Controller Technology Parameter Description


Rated voltage: DC24V (DC21 +1 V ~ 32 +1 V)
Work temperature and humidity range:
-30 -80 , 5% -95% RH non-condensing environment
Storage temperature and humidity range:
-10 -70 , 5% -95% RH non-condensing environment
Set temperature range: 15 - 32 .
Basic input:
1) Return air temperature sensor (when 25 , Rb = 5K, B = 3274);
2) Defrost sensor (when 25 , Rb = 5K, B = 3274);
3) Pressure sensor;
4) Air Condition power (Generators);
5) Truck Power (Battery);
6) Backlight power supply;
Controller Basic Output:
1) Compressor Clutch (maximum 1A);
2) Wind speed -High (maximum 1A);
3) Wind speed-Middle (the maximum 1A);
4) Wind speed- low (maximum 1A);
5) Heating (maximum 1A);
6) Fan switch (maximum 1A).
Alarm and Fault:
1) The power voltage is too high / low alarm;
2) The refrigerant pressure failure alarm;
3) The defrost temperature sensor failure alarm;
4) The room temperature sensor failure alarm;
See Fault Table
Display:
Four "8" digitals display to set temperature and room temperature.
Discrete LED light auxiliary display other features.
Display accuracy: set temperature in 2 digitals, display accuracy 1 ;
Set truck interior temperature in 2 digitals, display accuracy 1 ;
Temperature testing standards:
Temperature setting is based on air wind return gate temperature; the
defrost sensor control defrost point: 2 into the defrost state, 8
release defrost;
Controller connectors Model: DJ7171-3-10

Switch Button Instruction


Power Switch

Cooling Mode Button

Heating Mode Button

Fan Speed Setting

After installation and electrical connection, the main


power system and engine has been working, press this
button to achieve the air-conditioning system on and off.
Buzzer tone is effective.
At the same time in the first 5 seconds of turning on
conditioning system switched, in order to ensure that the
main generator smooth transition, the other control
buttons will be locked.
Entry and exit Air-conditioning systems of cooling mode.
When system is working, if current operating mode is
not cooling mode, press the button to entry cooling
mode. Controller based on current conditions to
determine whether refrigeration output signal. At the
same time cooling light will flash. If on cooling mode,
press this button, then exit the cooling mode, enter
ventilation mode.
Buzzer tone prompts effective.
Entry and exit Air-conditioning systems of heating mode.
When system is working, if current operating mode is
not heating mode, press the button to entry heating
mode. Controller based on current conditions to
determine whether output heating signal. At the same
time heating light will flash. If on heating mode, press
this button, then exit the heating mode, enter ventilation
mode.
Buzzer tone prompts effective.
Setting air flow (three grades).
Among the low, medium, high setting.
Buzzer tone prompts effective.

Temperature setting

Used for temperature setting.


Can be set between 15 ~ 32 . Press the button to
set Temperature increase or decrease 1 , until the
maximum or minimum.
Buzzer tone prompts effective.

Display full information, such as the interior


temperature, setting temperature, fan speed, work
mode; also can display a variety of fault alarm and fault
code. Left 2 digital show the setting temperature, the
right t2 shows current temperature.

Display

Cooling Mode

A
Pressing button

, the system switches to cooling

mode, "A" cooling light is lit, means current air


conditioning system is in cooling mode.

Heating Mode

A
Pressing button
, the system switches to cooling
mode, "A" cooling light is lit, means current air
conditioning system is in cooling mode.

Ventilation Mode
In the mode of cooling press

press
,
the system switches to mode of ventilation, cooling light
and heating light are off.
Air flow state.
Regulate air flow by pressing the button, air volume is
high, medium, low.

Air Flow

Failure Code

or heating mode

Under normal state, "A" display temperature. Set


temperature range: 15 ~ 32 . When system has
failure, the fault code and temperature are alternately
flashing. The left "ERR" indicator and fault code flash
simultaneously.

Start Process Description


On the working status of power and engine system, press the switch button,
start the air-conditioning control system, to ensure that the main generator
smooth transition, AC works according to the setting mode: Set
temperature as last shutdown, operation mode is also same as last
shutdown mode, automatically by evaporation in the fan speed low
medium high cooling / heating (depending on the operating mode)
open one by one second. Within 5 seconds of start AC systems, other
control buttons are in locked. 5 seconds later, unlocked automatically,
working condition can be adjusted as needed.

Cooling Function
When the controller is in cooling mode, the system will confirm whether
output signal according to the air flow and temperature. When the defrost
temperature is2 , the AC system will automatically enter the defrost
state, the system cooling stop; when the defrost temperature is 8 ,
defrost status automatically removed.
Note: After refrigeration stop, need waiting 10 seconds, the compressor can
work again (inner system of controller automatically locked).
Heating Function
When the controller is in heating mode, the system will confirm whether
output signal according to the air flow and temperature.
Note: Due to heating and cooling use two different fan machines, when
switch to heating mode, the controller will output signal of switching fan
machine to heating fan machine. In the cooling mode, not output switch
signal. In the ventilation mode, whether output switch signal is depend on
from which mode to enter ventilation mode. In ventilation mode when start,
not output switching signal in default.
Forced cooling Function
Hold down the cooling button for more than three seconds, the controller
issued three-tone sound, then into the forced cooling state. At this point, no
matter ambient temperature and setting temperature, the system will enter
a state of forced cooling. Pressing again the temperature setting button, or
cooling button, or heating button, the forced cooling mode will be cancelled.
At this state, the system pressure, voltage involve in control.
Button Second Function Description
1. In forced cooling mode
After press and hold cooling button for 3 seconds, the controller issued
three-tone sound, the system is in forced cooling mode. Temperature

display"88. "
2. The defrost temperature display
After press and hold heating button for 3 seconds, the controller issued
three-tone sound, display shows defrost temperature (ie the temperature of
temperature sensor before install evaporation core). Display for 3 seconds ,
then return to the original display.
Shutdown Process Description
Press the button to turn off air conditioning systems, the controller
automatically sequential close compressor/heating (depending on mode),
evaporation fan (shut down gradually from high to low speed) in the time
interval of 1 second, and finally shut down the entire system, to ensure that
the entire system and power system security.
Error display and processing
System takes voltage, pressure switch and sensor status as the point of
fault detection, detect fault.
Errors:
ERR-01: under-voltage fault;
ERR -02: over-voltage fault;
ERR -04: pressure failure;
ERR -16: Defrosting temperature sensor failure;
H or L: return air temperature sensor failure, and the group fault, etc.
(error code can be displayed separately or in group).
1. ERR -01: under-voltage fault
When the input voltage is 21V, for more than 3 seconds, the low
voltage error appear. The AC system automatically stop, all output signal is
low electricity; display shows temperature and fault codes. All buttons are
blocked, except On/Off button. The fault could not be restored.
2. ERR -02: over-voltage fault
When the input voltage32V, for more than 3 seconds, the over voltage
fault occurs. The AC system automatically stop, all output signal is low
electricity; display shows temperature and fault codes. All buttons are
blocked, except On/Off button. The fault could not be restored.
ERR -04: Pressure Fault
The system is in cooling process, when the system pressure above or
below the set value, the pressure fault occurs, when this failure occurs,
refrigeration stops automatically, the output is low; display fault code, wind
speed signal is not affected. Until the pressure returns to above normal 3
seconds, the controller automatically returns to normal.
3. ERR -16: defrost temperature sensor fault
When the sensor circuit short or open circuit, sensor fault appear.
The cooling process does not based on the signal of defrost temperature
sensor; setting temperature and return air temperature determine the

cooling output signal. Cooling process run each 30 minutes, will


automatically wait for 5 minutes. After failure shooting, the controller
automatically returns to normal state.
4. H or L return air temperature sensor fault
When room temperature sensor short-circuit, is "H", when room
temperature sensor open-circuit is "L". Cooling process run each 30
minutes, will automatically wait for 5 minutes. After failure shooting, the
controller automatically returns to normal state.
Note: All the above fault code appears, there is alarm and voice, and at the
same time failure code and setting temperature flash alternatively.
Failure code description
Failure

Commu

Under

over

Pressure

Code

nicate

voltage

voltage

Switch

Defrost

Short

Open

-circuit

-circuit

code description

Failure
ERR-01
ERR-02
ERR-04

21VDC
32VDC

#
#
#

System high pressure

3.14Mpa OR low pressure

0.196MPa,

ie pressure

switch loop cut

ERR-16

Defrost

sensor

open

-circuit or short -circuit

Room temperature sensor


short -circuit

Room temperature sensor


open -circuit

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