You are on page 1of 87

Service and support operating procedure

CNH America LLC

Initial screen

The Opening screen when the key switch is turned ON

CNH America LLC

Model setting

If the model choice is not completed, it will proceed to the


model setting mode automatically when the key is turned ON

CNH America LLC

Model setting

In the heading of CONT.A:, the part number for


controller A is displayed automatically.

In the heading of CONT.B:, part number for controller


B is displayed automatically. (Japanese only).

CNH America LLC

Model setting

Heading for needed input is displayed with mark


Heading not needing input is displayed with mark
a) MACHINE

e .NO

b TERRITORY
c LANGUAGE
d SPEC

CNH America LLC

Model setting

Input method
Press down switch on
monitor as drawing
normal switch function is
not activated in model
setting screen
CNH America LLC

Model setting

Press down
when
completed data input.
Note : The throttle must be in the H mode
position.

In the case of unsuitable data


CONT.A ERR will be
displayed.
CNH America LLC

Model setting

The Part number for the ECM


will be confirmed automatically
at this time.
If no interrelation between
inputted model and part number
of ECM,
ECM ERR will be displayed
CNH America LLC

Model setting

It will be completed, if data


is correct.

CNH America LLC

Model setting

The model setting does not


need to be changed if only the
LANGUAGE, CRANE or ATT
is to be reset .

CNH America LLC

10

Model setting

All reset
All of the data will be erased
when pressing down these
buttons
for 10 seconds
in the model setting screen
inputted data in the model setting
error and task history
updated data in CFG screen
CNH America LLC

11

Service and support

Move into service and support


Normal

Service and support


press for 3s

press for 1s

CNH America LLC

12

Service and support

CNH America LLC

13

Service and support


List of screens
1.CHK mode
MAIN
(1) Engine and pump

(2) Temperature and pressure

(3) Load boost

CNH America LLC

Eng :Engine speed


Power :horsepower control proportion valve
(real electric current value)
Flow : P1 flow quantity control proportion valve
(real electric current value)
P1 : pump 1 pressure
P2 : pump 2 pressure
N1 : pump 1 negative control pressure
N2 : pump 2 negative control pressure
Coolnt : Long Life Coolant (LLC) temperature
HydOil :Hydraulic oil temperature
FuelT : Fuel temperature
Baro : Atmospheric pressure (0.001 bar)
EngOil :Engine oil pressure
BstT :Boost temperature
Air : Intake temperature
Eng : Engine speed
Load :load rate
Power : horsepower control proportion valve
P1 : pump 1 pressure
P2 : pump 2 pressure
BstT :Boost temperature
BstP : Boost pressure

14

Service and support


(4) load and pump mA

(5) pump mA and real value

(6) flow quantity control current and


real value

CNH America LLC

Eng :Engine speed


Load : load rate
Power : hp pump mA (real electric current value)
P1 : pump 1 pressure
P2 : pump 2 pressure
N1 : pump1 negative control pressure
N2 : pump2 negative control pressure
Eng : Engine speed
Load : load rate
Power : hp pump mA (real electric current value)
-4- : *
tEng :target Engine speed
ThVol: Throttle volume opening
tPower : target current value for hp pump mA
Eng : Engine speed
Power: hp pump mA (real electric current value)
Flow : P1 flow quantity control proportion valve
(real electric current value)
N1 : pump1 negative control pressure
Swg : swing pilot pressure
fFlow : target for P1 flow quantity control
proportion valve (real electric current value)

15

Service and support


(7) load and pump mA

Eng :Engine speed


Coolnt : LLC temperature
Fan :real current value of Hydraulic fan proportion
valve (heavy machine only)
HydOil : Hydraulic oil temperature
FuelT : fuel temperature
BstT : boost temperature
tFan : target current value of Hydraulic fan
proportion valve (heavy machine only)

(8) pilot pressure


P1 : pump 1 pressure
P2 : pump 2 pressure
Cyl(B) :boom base pressure
Upr : Upper equipments pressure
Swg : swing pilot pressure
TrV: travel pilot pressure
AmCls : arm close pilot pressure

(9) oil pressure circuit


P1 : pump 1 pressure
P2 : pump 2 pressure
N1 : pump1 negative control pressure
N2 : pump2 negative control pressure
In put & Out put explained on next page

CNH America LLC

16

Service and support


Input and Out put status for oil pressure circuit(=OFF =ON)
PS arm close
PS travel
PS swing
PS upper
equipment

SL free swing
SL travel high speed
SL pressure up
SL swing break

RL travel alarm
SL Fan opposite turning
(heavy machine only)
SL return line switching
SL power save

(10) Electric circuit


Eng : Engine speed
Coolnt : LLC temperature
Batt :battery voltage
FuelLv : fuel sensor

Input and Out put status electric circuit(=OFF =ON)


*
SW antitheft
SW alternator over 10 volts
SW key
CNH America LLC

pressure sensor :PS


solenoid : SL
relay : RL

switch : SW

*
A/C water temp 1,2, or 3
transmission
RL
refueling pump automatic
offsignal
glow

17

Service and support


H/W-A
(1) Digital input and output
=OFF =ON

power save
switching to high-travel speed
pressurization
SL swing brake

SW level LLC
SW engine emergency
stop SW key
SW one touch idle
SW free swing/ beacon
SW travel alarm/over load
SW key Fan opposite turning
SW backup pressure/blade

CNH America LLC

SL Fan opposite turning (heavy


machine only)
SL free swing/beacon
SL return line switching
buzzer travel alarm

*
RL refueling pump
automatic off

SW back up line pressure


SW stuck breaker filter
SW stuck air cleaner
alternator
*
*
*
SW anti thief

18

Service and support


H/W-A
(2) Digital output/output monitor
=OFF =ON

SL energy A and B
SL switching to high-travel
speed pressurization
SL pressurization
SL swing brake

*
*
*
*

SL Fan opposite turning


(heavy machine only)
SL free swing/beacon
SL return line switching
buzzer travel alarm

CNH America LLC

SL Fan opposite turning


(heavy machine only)
SL free swing/beacon
SL return line switching
buzzer travel alarm

*
*
*
RL refueling pump
automatic off

SL energy A and B
SL switching to high-travel
speed pressurization
SL pressurization
SL swing break

*
*
*
RL refueling pump automatic off

19

Service and support


(3) potential voltage

(4) potential and sensor voltage

pot1 : pressure sensor P1


pot2 : pressure sensor P2
pot3 : pressure sensor N1
pot4 : pressure sensor N2
pot5 : pressure sensor upper equipment
pot6 : pressure sensor travel
pot7 : pressure sensor swing

pot8 : pressure sensor arm close


pot9 : pressure sensor over load
pot10 : sensor throttle
Sn1: sensor temperature hydraulic oil
Sn2 : sensor level fuel
Sn1 : sensor temperature hydraulic oil
Sn2 : sensor level fuel

(5) PWM data


PWM# : PWM channel number
actcur : pump mA (actual)
tgtcur : (target)
duty : duty
freq :frequency
volt : voltage
ovc : status of over current detection
CNH America LLC

20

Service and support


(6) PWM data

PWM# : PWM channel number


actcur : current of FAN (actual)
tgtcur : (target)
duty : duty
freq :frequency
volt : voltage
ovc : status of over current detection

(4) PWM data


(7)
PWM# : PWM channel number
actcur : current of flow quantity control(actual)
tgtcur : (target)
duty : duty
freq :frequency
volt : voltage
ovc : status of over current detection

(8) frequency and communication


FreqIn : input frequency
CAN : status of CAN communication
UART : status of UART communication
RS232 : status of RS232C communication
-5- : *
-6- : *
-7- : *
CNH America LLC

21

Service and support


H/W-M
(1) Monitor

=OFF =ON

*
*
*
RL for switching
horn volume

Working light
motor washer
wiper CNT
wiper INT

SW wiper
SW washer
SW for switching horn volume
SW switching to high speed travel

*
*
SW limit front window
SW switching breaker

CNH America LLC

*
*
*
*

SW switching breaker
SW two speed junction
SW switching auto idle
SW working light

*
*
*
*

22

Service and support


H/W-S
satellite communication controller

(1) Monitor

CNH America LLC

=OFF =ON

23

Service and support


List of screens
2. DIAG screen
Screen

Error of 7002 is occurring at present / occurred 5 times in the past


Occurrence count
Status

=normal at present (Error was occurred in the past)


=Error is occurring at present
Display the time (hr) when error was occurred at first
Display the time (hr) when error was occurred finally

Reset : Press down washer and light button at a time for 10 seconds.
CNH America LLC

24

Service and support


List of screens
3. HR (machine history) screen
(1) Main operation time
Key On : Controller actuation time
Eng On : alternator generating time
Work : operation time (upper or travel ON)
Upr
: Upper operation time
Swg
: Swing operation time
Trv
: Travel operation time
TrSolo : Travel single operation time

(2) Electrical parts operation time


Wp Int : wiper operation time(intermittent)
Wp Cnt : wiper operation time(continuance)
Wsh
: washer operation time
Wlight : lighting time
Horn Lo: spent time in horn volume low
Dr Opn : time of door open
Win Opn: time of front grass open

CNH America LLC

25

Service and support


(3) Idling time
1 : auto idling time
2 : one-touch idling time
3 : Boost time
4:
5:
6:
7:

(4) Pressure switch operation frequency


1 : upper pressure sensor
2 : swing pressure sensor
3 : travel pressure sensor
4 : arm in pressure sensor
5 : option line No.1 pressure switch
6 : option line No.2 pressure switch
7:

(5) Switch operation frequency


1 : key ON
2 : engine start
3 : front window open
4 : door open
5 : boost solenoid ON
6 : swing brake solenoid
7 : power save solenoid
CNH America LLC

26

Service and support


(6) Work mode
1 : mode spent time
2 : mode spent time
3 : mode spent time
4 : mode spent time
5 : mode spent time
6 : mode spent time
7 : mode spent time

(7) Breaker used hours


1 : breaker No.1 used hours
2 : breaker No.2 used hours
3 : breaker No.3 used hours
4 : breaker No.4 used hours
5 : breaker No.5 used hours
6:
7:

(8) Crusher used hours


1 : crusher No.1 used hours
2 : crusher No.2 used hours
3 : crusher No.3 used hours
4 : crusher No.4 used hours
5 : crusher No.5 used hours
6:
7:
CNH America LLC

27

Antitheft screen
The Antitheft function will be activated, when the KEY
SW is turned OFFONOFF for the second time in a row.
to be done within 2 seconds
The monitor rings buzzer and lock icon is displayed
when antitheft function is activated.
displaying between antitheft ON and power OFF

Icon is displayed when


anti-theft has been
activated
CNH America LLC

28

Antitheft screen

Password screen will be displayed next opening

CNH America LLC

29

Antitheft screen
Input the value of four digits 09 as the password
through the use of the below monitor switch.
If the wrong information is input, ERROR will be displayed
and the Travel Alarm will sound.
Before reentering the password, the KEY SW must be turned OFF once.
Number
fluctuation

Enter
Move cursor

To cancel the antitheft function, disconnect the cable.


CNH America LLC

30

Antitheft screen
Entry and clear for password

To activate the antitheft function

Connect the terminals for the antitheft with the key OFF condition.
Connect terminal for antitheft
VG (violet/green) and
BG (black/green)

The Terminals are not connected at the factory.


CNH America LLC

31

Antitheft screen
Move into the password entry screen when the KEY switch is turned ON
Input the value of four digits 09 as the password.
ERROR will be displayed, if four digits are not inputted.
The Password is stored and the screen goes back to
normal when the enter button is pressed.

Number
change

Enter
CNH America LLC

Move cursor
32

Swing parking
icon will be displayed
when swing parking is activated

horn switch
light switch
auto idle selector switch
Press down three buttons at a
time for 3seconds
CNH America LLC

33

Monitor switch check screen

Move into this screen when you press down the one-touch idle
switch (on top of the right joy stick) 5 consecutive times successively
at the opening Logo screen within 3 seconds.
It diagnoses a monitor switch fault (include external input data)
through the display recognized switch condition (ON/OFF).

CNH America LLC

34

Troubleshoot
DTC:7000 P1 Pressure sensor signal fault

SH200

Troubleshoot
DTC:7000 P1 Pressure sensor signal fault

RST-10-02-002E
1

Troubleshoot
DTC:7001 P2 Pressure sensor signal fault

SH200

Troubleshoot
DTC:7001 P2 Pressure sensor signal fault

RST-10-02-002E
1

Troubleshoot
DTC:7002 N1 Pressure sensor signal fault

SH200

Troubleshoot
DTC:7002 N1 Pressure sensor signal fault

RST-10-02-002E
1

Troubleshoot
DTC:7003 N2 Pressure sensor signal fault

SH200

Troubleshoot
DTC:7003 N2 Pressure sensor signal fault

RST-10-02-002E
1

Troubleshoot
DTC:7004 Overload pressure sensor signal fault

SH200

Troubleshoot
DTC:7004 Overload pressure sensor signal fault

RST-10-02-002E
1

Troubleshoot
DTC:7005 Boom cylinder bottom pressure sensor signal fault

SH200

Troubleshoot
DTC:7005 Boom cylinder bottom pressure sensor signal fault

RST-10-02-002E
1

Troubleshoot
DTC:7006 Boom cylinder rod pressure sensor signal fault

SH200

Troubleshoot
DTC:7006 Boom cylinder rod pressure sensor signal fault

RST-10-02-002E
1

Troubleshoot
DTC:7020 Upper pilot pressure sensor signal fault

SH200

Troubleshoot
DTC:7020 Upper pilot pressure sensor signal fault

RST-10-02-002E
1

Troubleshoot
DTC:7021 Swing pilot pressure sensor signal fault

SH200

Troubleshoot
DTC:7021 Swing pilot pressure sensor signal fault

RST-10-02-002E
1

Troubleshoot
DTC:7022 Travel pilot pressure sensor signal fault

SH200

Troubleshoot
DTC:7022 Travel pilot pressure sensor signal fault

10

RST-10-02-002E
1

Troubleshoot
DTC:7023 Arm close pilot pressure sensor signal fault

SH200

Troubleshoot
DTC:7023 Arm close pilot pressure sensor signal fault

11

RST-10-02-002E
1

Troubleshoot
DTC:7040 Fuel level sensor signal fault

SH200

Troubleshoot
DTC:7040 Fuel level sensor signal fault

12

RST-10-02-002E
1

Troubleshoot
DTC:7041 Oil temperature sensor signal fault

SH200

Troubleshoot
DTC:7041 Oil temperature sensor signal fault

13

RST-10-02-002E
1

Troubleshoot
DTC:7045 Monitor thermistor fault

SH200

Troubleshoot
DTC:7045 Monitor thermistor fault

14

RST-10-02-002E
1

Troubleshoot
DTC:7060 Boom angle sensor signal fault

SH200

Troubleshoot
DTC:7060 Boom angle sensor signal fault

15

RST-10-02-002E
1

Troubleshoot
DTC:7061 Arm angle sensor signal fault

SH200

Troubleshoot
DTC:7061 Arm angle sensor signal fault

16

RST-10-02-002E
1

Troubleshoot
DTC:7063 Filter clog switch signal fault

SH200

Troubleshoot
DTC:7063 Filter clog switch signal fault
(with Breaker)

17

RST-10-02-002E
1

Troubleshoot
(without Breaker)

7063E-2

18

RST-10-02-002E
2

Troubleshoot
DTC: 7200 Swing brake solenoid signal fault

SH200

Troubleshoot
DTC: 7200 Swing brake solenoid signal fault

19

RST-10-02-002E
1

Troubleshoot

20

RST-10-02-002E
2

Troubleshoot
DTC: 7201 Travel 2nd speed solenoid signal fault

SH200

Troubleshoot
DTC: 7201 Travel 2nd speed solenoid signal fault

21

RST-10-02-002E
1

Troubleshoot

22

RST-10-02-002E
2

Troubleshoot
DTC: 7202 Power up solenoid signal fault

SH200

Troubleshoot
DTC: 7202 Power up solenoid signal fault

23

RST-10-02-002E
1

Troubleshoot

24

RST-10-02-002E
2

Troubleshoot
DTC: 7203 Travel alarm buzzer signal fault

SH200

Troubleshoot
DTC: 7203 Travel alarm buzzer signal fault

25

RST-10-02-002E
1

Troubleshoot

26

RST-10-02-002E
2

Troubleshoot
DTC:7204 Power save solenoid signal fault

SH200

Troubleshoot
DTC:7204 Power save solenoid signal fault

27

RST-10-02-002E
1

Troubleshoot

28

RST-10-02-002E
2

Troubleshoot
DTC:7209 Air conditioner water temperature signal fault

SH200

Troubleshoot
DTC:7209 Air conditioner water temperature signal fault

29

RST-10-02-002E
1

Troubleshoot
DTC:7210 Crane buzzer signal fault

SH200

Troubleshoot
DTC:7210 Crane buzzer signal fault

30

RST-10-02-002E
1

Troubleshoot

31

RST-10-02-002E
2

Troubleshoot
DTC:7211 Signal lamp relay and bucket lock signal are faulty

SH200

Troubleshoot
DTC:7211 Signal lamp relay and bucket lock signal are faulty

32

RST-10-02-002E
1

Troubleshoot

33

RST-10-02-002E
2

Troubleshoot
DTC:7240 Pump force power proportional valve signal fault

SH200

Troubleshoot
DTC:7240 Pump force power proportional valve signal fault

34

RST-10-02-002E
1

Troubleshoot

35

RST-10-02-002E
2

Troubleshoot
DTC:7241 P1 flow control proportional valve signal fault

SH200

Troubleshoot
DTC:7241 P1 flow control proportional valve signal fault

36

RST-10-02-002E
1

Troubleshoot

37

RST-10-02-002E
2

Troubleshoot
DTC:7400 Engine coolant temperature is abnormally high (105 or more)

SH200

7402 Engine coolant temperature is abnormally high (110 or more)


7403 Engine coolant temperature is abnormally high (120 or more)

Troubleshoot
DTC:7400 Engine coolant temperature is abnormally high (105 or more)
7402 Engine coolant temperature is abnormally high (110 or more)
7403 Engine coolant temperature is abnormally high (120 or more)

38

RST-10-02-002E
1

Troubleshoot
DTC:7404 Engine oil temperature is abnormally high ( 95 or more )

SH200

Troubleshoot
DTC:7404 Engine oil temperature is abnormally high ( 95 or more )

39

RST-10-02-002E
1

Troubleshoot

DTC:7405 Boost temperature is abnormally high ( 80 or more )


7406 Boost temperature is abnormally high ( 90 or more)

SH200

Troubleshoot
DTC:7405 Boost temperature is abnormally high ( 80 or more )
7406 Boost temperature is abnormally high ( 90 or more)

40

RST-10-02-002E
1

Troubleshoot
DTC:7420 Alternator voltage fault

SH200

Troubleshoot
DTC:7420 Alternator voltage fault

41

RST-10-02-002E
1

Troubleshoot

42

RST-10-02-002E
2

Troubleshoot
DTC:7421 Coolant level lowering signal is detected

SH200

Troubleshoot
DTC:7421 Coolant level lowering signal is detected

43

RST-10-02-002E
1

Troubleshoot
DTC:7422 Engine oil pressure abnormally low

SH200

Troubleshoot
DTC:7422 Engine oil pressure abnormally low

44

RST-10-02-002E
1

Troubleshoot
DTC:7423 Air filter clog switch signal is detected

SH200

Troubleshoot
DTC:7423 Air filter clog switch signal is detected

45

RST-10-02-002E
1

Troubleshoot
DTC:7424 Hydraulic oil filter check signal is detected ( with Breaker )

SH200

Troubleshoot
DTC:7424 Hydraulic oil filter check signal is detected ( with Breaker )

46

RST-10-02-002E
1

Troubleshoot
DTC:7600 CAN Bus fault

SH200

Troubleshoot
DTC:7600 CAN Bus fault

47

RST-10-02-002E
1

Troubleshoot

7600E-2

48

RST-10-02-002E
2

Troubleshoot
DTC:7601 Monitor communication fault

SH200

Troubleshoot
DTC:7601 Monitor communication fault

49

RST-10-02-002E
1

Troubleshoot
DTC:7602 ECM communication time out

SH200

Troubleshoot
DTC:7602 ECM communication time out

50

RST-10-02-002E
1

Troubleshoot
DTC:7603 ComputerBcommunication time out

SH200

Troubleshoot
DTC:7603 ComputerBcommunication time out

51

RST-10-02-002E
1

Troubleshoot
DTC:7604 ComputerScommunication time out

SH200

Troubleshoot
DTC:7604 ComputerScommunication time out

52

RST-10-02-002E
1

Troubleshoot
DTC:7605 ECM mismatch

SH200

Troubleshoot
DTC:7605 ECM mismatch

53

RST-10-02-002E
1